Design of Crane Track for DEECON 3 Ton Airforce

Prepared by: Zain Design Date: 7-Sep-17 Modified D 0-Jan-00

A Basic Data:
Crane Capacity 3,200.00 Kgs. 31.39 kN
Span of Crane b/w Rails 12.30 m 12.30 m
Wiegth of Crane 3,098.48 Kgs. 30.40 kN
Weight of Crab 410.00 Kgs. 4.02 kN
Minimum Hook approach 1.06 m 1.06 m
End Carriage Wheel Center 2.00 m 2.00 m
Span of Crane Girder 10.00 m 10.00 m
Self weight of Crane Girder 1,333.00 Kgs. 13.08 kN

B Maximum Static Wheel Load when Crab is at one End:

Pa 47.56 kN
No. of Wheels at 01 End Carriage 2.00 Nos.
Load per Wheel 23.78 kN
25% Impact Allowance 5.95 kN
Total Wheel Load 29.73 kN
Horizontal Surge Load = 10% of (Hook Load + Crab Weight) 3.54 kN
Total No. of Wheels 02 End Carriages 4.00 Nos.
Surge Load per Wheel 0.89 kN

C Maximum Bending Moment in Girders due to Vertical Loads:

Reaction at Point A 39.24 kN
Reaction at Point B 33.29 kN
Moment at Point C 136.57 kN-m

D Maximum Bending Moment in Girders due to Horizontal Loads:

Reaction at Point A 0.97 kN
Reaction at Point B 0.80 kN
Moment at Point C 3.59 kN-m

E Maximum Vertical Shear: 60.04 kN

F Selection of Composite Section:

a HE 300 A x 88.30 kg/m
Web 290.00 mm
Flange 300.00 mm
Flg. Thk. 14.00 mm
Web Thk. 8.50 mm
Ixx 182,600,000.00 mm4
Iyy 63,100,000.00 mm4
A 11,300.00 mm2
Unit Weight 88.30 Kg/m
Neutral Axis 145.00 mm

b U 250 x 45.00 kg/m

Web - mm
Flange - mm
Web Thk. - mm
Flg. Thk. - mm
Ixx - mm4
Iyy - mm4
A - mm2
Unit Weight - Kg/m
Neutral Axis - mm

G Properties of Selected Composite Section:

Total height of Composite Girder 290.00 mm
Area of Composite Girder 11,300.00 mm2
Neutral Axis of Composite Girder from Bottom 145.00 cm
Neutral Axis of Composite Girder from Top 145.00 cm
Distance b/w Neutral Axis of Original & Composite Beam - mm
Distance b/w Neutral Axis of Top Chanel & Composite Beam 145.00 mm
Unit Wt. of Composite Section 88.30 Kg/m
Mean Thickness of Top Flange 14.00 mm
D/T Ratio 20.71

H Moment of Inertia for Composite Girder about Strong Axix X-X:

Ixx 182,600,000.00 mm4
Section Modulus Top Flange Sxx 1,259,310.34 mm3
Section Modulus Bottom Flange Sxx 1,259,310.34 mm3

I Moment of Inertia for Composite Girder about Weak Axix Y-Y:

Iyy 63,100,000.00 mm4
Neutral axis of Composite Section in Y-Y direction 74.73 mm

J Moment of inertia for Top Flange of Composite Section about Weak Axis:
Iyy 31,500,000.00 mm4
Section Modulus Zyy 210,000.00 mm3

K Allowable Stresses:
i Allowable Compressive Stress for Top Flange:
l / r ratio Max. Allowable 200 133.82 TRUE
D / T ratio Max. Allowable 50 20.71 TRUE
For above L/r & D/T ratio Pbc 153.00 N/mm2
ii Allowable Load for Combination of Vertical & Surge Load 168.30 N/mm2
iii Allowable Tensile Stress for Bottom Flange Pbt 165.00 N/mm2
iv Allowable Shear Stress for Web Pq' 100.00 N/mm2

L Induced Stresses in Selected Composite Girder:

i Compressive Stress in Top Flange Fbc 125.52 N/mm2
ii Tensile Stress in Bottom Flange Fbt 108.45 N/mm2
iii Web Shear Stress Fq' 24.36 N/mm2

M Deflection of Girder:
Max. Vertical Deflection in Crane Girder is limited to Span/500
Allowable Deflection of Selected Girder based on above Formula 20.00 mm
& = (Pl3/48EI)*{[3(a+c)/l]-[4(a3+c3)/l3]}-{5Wl 3/384EI}
l 10,000 mm
a 1,060 mm
b 2,000 mm
c 6,940 mm
E 200,000 N/mm2
Ixx 182,600,000 mm4
P 29,725 N
W 13,077 N
Actual Deflection due to Applied Load 13.28 mm

N RESULTS:

The Selected Section is a Composite Member comprises of: HE 300 A x

Unit Wt. of Member 88.30 kg/m

Actual Allowable
Selected Section is Safe in Compressive Stresses TRUE 125.52 153.00
Selected Section is Safe in Tensile Stresses TRUE 108.45 165.00
Selected Section is Safe in Shear Stresses TRUE 24.36 100.00
Selected Section is Safe in Deflection TRUE 13.28 20.00
 LOADING DIAGRAMS

4.02 kN
A B

30.40 kN

1.06 31.39 kN
11.24 m

12.30 m

29.73 kN CG Loads 29.73 kN 13.08 kN

C/L Girder
A C B
0.50 0.50

3.50 2.00 4.50

10.00
39.24 kN 33.29 kN

a - Vertical Load - Maximum Moment

0.89 kN 0.89 kN 13.08 kN

A B
C

0.97 kN 0.80 kN

b - Horizontal Load - Maximum Moment

29.73 kN 29.73 kN 13.08
kN
A B

2.00 8.00
60.04 kN kN

C - Load - Maximum Vertical Shear

300.00
14.00

8.50
290.00
X X