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Services for terminals, ports, harbours, coastal development and special marine structures
Anton Petersen Ole Juul Jensen Thomas Dahlgren
Senior Vice President Director Vice President Sanjeev Dhar
Bridge, Tunnel and Marine Marine and Coastal Marine and Foundation Marketing, Marine
Structures Engineering Engineering India
+45 56 40 28 88 +45 56 40 29 06 +45 56 40 26 69 +91 124 409 2500
ape@cowi.com ojj@cowi.com thda@cowi.com svd@cowi.in
Carsten Sørensen P. N. Ananth Ashish Lamba Bradley Allen Syler Bushra Hussain Hossam Abdella Nigel Pickering
cns@cowi.com pnan@cowi.com ahl@cowi.in brsy@cowi.com buhu@cowi.com hoal@cowi.com nipi@cowi.com
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Ras Laffan Marine Terminals, Qatar need for both new LNG berths as well as new and mooring dolphins, quick release hooks,
Ras Laffan Port, Qatar was built in the early multi-user liquid product berths from which catwalks for access to the mooring dolphins,
1990s and is now becoming the world’s larg- gas-to-liquids (GTL) products can be exported. navigation lights, fenders, fire fighting facilities,
est liquefied natural gas (LNG) exporting port. COWI has, so far, been involved in the plan- ship-to-shore gangway and lighting amongst
The port was designed as an export facility for ning, design and construction of the following other topside facilities. The buildings consist of
LNG, Condensate and Sulphur derived from marine terminals: a common control building, an electrical sub-
the processing of gas landed from the North • Liquid product berths 1A and 1B station and a firewater pump house as well as
Field Gas Reservoir situated 67 km NNE of • Liquid product berths 3A and 3B pipe racks and other piping structures.
the Port. Ras Laffan is currently expanding the • LNG berth 3 The LNG berths were designed to enable
original port facilities and has identified the • LNG berth 4 berthing of LNG carriers up to 267,000 m3.
• LNG berth 5 LNG berths 3, 4 and 6 were constructed using
Expansion of port of Ras Laffan
• LNG berth 6 mass concrete blocks some of which weigh up
to 700 t. The berths consist of a loading plat-
The liquid product berths were designed to form with topside structures and equipment,
enable simultaneous berthing, mooring and mooring and breasting dolphins, catwalks,
loading of two vessels from 20,000 to 300,000 berth furniture as well as an access causeway.
DWT. The berths have a common approach LNG berth 5 was also designed for LNG
jetty with approach road and have pipe racks tankers up to 267,000 m3 but by using pile
on either side leading from the lee breakwa- supported structures and constructed outside
ter to the loading platform area. The loading the existing main breakwater before the new
platform accommodates 11 loading arms for main breakwater was in place. Due to the
each berth. The berths are constructed using rough seas during construction, pile supported
mass concrete blocks and consist of breasting structures were selected for this berth.
9
facilities and design of a 700 m long access tres- • Design of 0.7 km E-W trestle and access platforms
tle to the new loading berths.
Project period
2006 - 2010
Client
Archirodon Construction
(Overseas) Co. S.A.
10
Bulk terminals
Like other ports and port terminals the study
and design of bulk terminals rely on general
marine engineering and special expertise on the
systems for handling of bulk. The latter is nor-
mally tailored to the actual type of bulk mate-
rial to be loaded or unloaded at the terminal.
Otherwise bulk handling terminals can be
made at long quays like general cargo or con-
tainer berths or at jetty structures quite similar
to the ones used for oil and gas terminals.
The design thus requires knowledge of the
requirements associated with the specific type
of bulk material and the various types of han-
dling systems, ranging from traditional grab
handling to various types of conveyor belts to
systems using pipes for pumping of the mate-
rial in question.
The designer works with suppliers of such
special systems to develop optimum solutions.
COWI undertakes all types of services for Olivine terminal, Greenland
bulk terminals ranging from planning, layout Ruwais sulphur expansion, Abu Dhabi,
studies, hydraulic studies, surveys, environmen- UAE Services
tal assessments, feasibility studies, conceptual TAKREER has been expanding the production • Met-ocean study
and detailed design, tender documents, con- and berth facilities at their plant in Ruwais • Dynamic mooring analysis
tracting and contract supervision and manage- with a new berth for the export of granulated • Detailed design of marine facility
ment. sulphur. The new berth accommodates vessels
• Tendering and construction support
up to 65,000 DWT. The project involved con-
Project period
struction of berthing and mooring dolphins,
quadrant beam and support trestle, landrecla- 2006 - 2009
• Testing of the proposed layout using 3D real • Conceptual design • Digital document
management
time ship navigation simulation at the Danish • Prequalification of
contractors
Maritime Institute (FORCE) Project period
• EIA (environmental impact assessment) and • Tender documents
2000 - 2003
environmental screening • Contracting and supervision
• Estimate of construction costs including • Review of contractor’s Client
maintenance using successive calculation design Port of Copenhagen A/S
• Soil logistics (recycling of polluted soil as • Traffic analysis
landfill within the project area).
14
Container terminals
Container terminals are normally made in con- Services
nection with a long straight quay as the termi- • Planning of the terminal operational
nal requires quite a width perpendicular to the concept
Wharf embankment
strengthening berths
35-37, Port of Oakland,
CA, USA
As part of the Port of Oak-
land “15 m channel deep-
ening project,” the port has
strengthened the Evergreen
Terminal (berths 35/37) with the construction
of a new waterside crane girder and sheet pile
bulkhead wall. As the prime consultant for
the structural analysis and design of wharf im-
provements we performed: new concrete crane
girder, concrete piling, steel sheet pile bulkhead
wall, fenders, bollards, crane rail, crane an-
chors, crane stops, seismic monitoring, cable
trench and utility vaults and trenches.
The work included development of design
criteria for future crane loads, vessel moorings,
seismic and geotechnical analyses, electrical de-
sign of crane and communication require-
ments, mechanical design of potable and fire
water, drafting, construction phasing, cost esti-
mates, and specification writing.
16
Irish Rail sea defence works were planned and prioritised. The project pro- Heavy rock berm structures have been applied
A significant section of the Irish rail network gramme included the following coastal projects: to the coastal defences in areas of steep rocky
lies close to the shoreline and is subject to • Malahide Causeway headland where the railway line runs in a series
ongoing coastal erosion, instability of coastal • Sorrento Point of embankments and rock cuttings supported
defence structures and wave overtopping, espe- • Bray Head at their base by masonry retaining structures.
cially along the east coast between Dublin and • Ballygannon (south of Greystones) At several locations, the railway runs on top
Wicklow. • Kilcoole of what is thought to be ancient littoral berm
Iarnród Éireann (The National Irish Rail • The Breaches formations. These are fronted by sandy beach
Company) is currently implementing a long- • Six Mile Point (Newcastle) and with low hinterland. At these locations,
term plan for protection of the coastal rail- • Five Mile Point the coastline is subject to rapid coastal erosion.
ways, as part of the Cuttings and • Rogerstown Causeway Therefore, new revetments have been estab-
Embankments programme. • Merrion Gates to Blackrock lished. In order to preserve the amenity of the
Since 2000, COWI has carried out a feasibil- • Rosslare Strand beaches, the new revetments have been partially
ity study for coastal defence works as part of burried into the beach and the reconstructed
this Cuttings and Embankments Programme. A variety of geotechnical and coastal defence dunes have been planted with marram grass.
The study produced a 10-year strategy, in works are adopted in order to suit the local site At other locations, rock and concrete block re-
which geotechnical and coastal defence works conditions. vetments behind the beach protect the track.
Services
• Feasibility study
• Design of protection works
• Tendering and contracting
of work
• Construction supervision
Project period
2000 - 2009
Client
Iarnród Éireann
21
Breakwater projects
COWI is an international name in the design
of breakwaters. Our experience reaches from
fundamental scientific research to numerical
model studies and physical model testing to de-
sign and supervision of construction.
COWI’s staff has more than 35 years experi-
ence from over 150 international breakwater
projects in 5 continents. The experience in-
cludes all types of breakwaters from rubble
mound to caisson. In addition, the experience
includes an extensive variety of armour units
such as quarry rock, cubes, grooved cubes, do-
los, tetrapods, accropodes, and CORE-LOC.
COWI uses its in-house capabilities in nu-
merical modelling of wave propagation as the
basis for defining design waves and then for
the configuration of breakwaters and to per-
form conceptual analyse and design. We spec-
ify and supervise 2D flume tests and 3D Main breakwater armoured with CORE-LOC.
physical model tests. LNG project at Idku, Egypt
If ground conditions are poor, state-of-the-
art soil structure interaction analysis software
is used to analyse the breakwater foundation
and define soil improvement works as neces-
sary.
We also study and design caisson breakwa-
ters including numerical and physical model-
ling, soil-structure interaction modelling and
design of the caissons using IBDAS, COWI’s
own integrated design and analysis software
tool.
Placing of CORE-LOC
22
Waterfront developments The Lagoons, Dubai, UAE Dellis Cay development, British West Indies
Waterfront developments include both the de- The Lagoons was a landmark project, and The developer ‘O Property Collection’ is currently
velopment of existing ports and harbours for situated at the end of Dubai Creek, north east developing a multiple facility tourist complex with
residential purpose and the study and design of of the Ras Al Khor Wildlife Sanctuary. It com- low-level hotels and condos on the island of Dellis
large-scale dredging and reclamation works. prised of seven man-made landscaped islands Cay, part of the Turks & Caicos Islands.
We specialise in developing projects from representing the seven Emirates of the UAE, In 2006 COWI was
master planning, surveys, environmental im- which, together, provide extensive navigable appointed as marine
pact assessments, design of edge structures and waterfront. It is a mixed use waterfront devel- consultant, utilizing our
reclamation, preparation of tender documents opment to accommodate both high-rise and services to review all
to supervision and construction management. low-rise residential and commercial buildings, existing documentation
five star hotels, resorts, marinas, a planetarium, of the project, interview
a theatre and art centre as well as the iconic associated parties and
Opera House on the existing island. prepare a preliminary
Positioned adjacent to Dubai Festival City, assessment of the exist-
with the Ras Al Khor Wildlife Sanctuary to the ing Master Plan. As-
south-west and the sixth crossing to the north, sessment & Design of
the development holds a prime location along marine works associ-
the Dubai Creek. ated with Dellis Cay Development, Turks & Caicos,
Transportation around the islands is to be British Virgin Islands. MIKE21 numerical model-
supported by a series of bridges and causeways ling of the hydraulic environment including the im-
as well as public transport facilities. The devel- pact of hurricanes, resulting in the development of
opment has approximately 40 km of water- a protection strategy and definition of design flood
front land. elevations for the island. Preparation of alternative
concepts, cost estimation and production for a mas-
Block work quay wall built in the dry for The Lagoons. ter plan for marina cay reclamation (70 acres) and
Rendered image or “vision” for The Lagoons.
detailed design and tender documents for 1.5 km of
Services • Mechanical water quality beaches including beach nourishment, detached
system rubble mound breakwaters and timber groynes, a
• Several kilometers of
concrete block work quay • Navigational locks cargo handling jetty & ro-ro berth and a 50,000 m3
wall and revetments
• 8 marinas scattered saline lake with tidally driven flushing system.
• Navigational locks around the site with a total
providing access to the capacity of more than 800
impounded lagoons boats
• Navigable canals and
waterways Project period 2008 -
2010
• Excavation, dredging and
reclamation Client Sama Dubai LLC
• Hydraulic studies
23
The Pearl – Qatar Along the shores facing north and east rela- Each of the Isola Dana islands feature a private
The Pearl, a project in Qatar, involved detailed tively long pocket beaches have been created. beach, harbour and terraced beach fringed by a
design of the reclamation works for the 400 The sand is retained between groyne structures. low crested revetment.
hectares new island requiring approximately Private open beaches have been separated by COWI has, subsequently to the island de-
13.5 million m3 of fill and the associated sea beach breakwaters at one of the shorelines fac- sign, rendered technical assistance during con-
defence structures for the 40 km of new shore- ing southwest. Generally, terraced beaches have struction and made design of the marinas.
line. been used where the wave impact is oblique
Numerical hydrodynamic model studies were and an open beach would be eroding. The ter-
carried out to determine the hydrodynamic de- raced type consists of a low crested revetment Services • Conceptual design
sign basis. behind which a sand beach is constructed.
• Bathymetric survey • Detailed design
The development includes private beaches Concrete block gravity quay walls are used
• Geotechnical site investigations • Tender and contract documents
along most of the perimeter which adds to the in the western cove (Porto Arabia) and along
aesthetics and exclusiveness of the development. the channels in the Venice type development • Environmental management • Technical assistance
plan
Various concepts have been developed to create (Qanat Quartier) at the north-west shore to fa- Project period
• Design assistance during
a variety of beach environments that are opti- cilitate mooring of boats and to create the con- construction 2003 - 2008
mised to suit the local conditions and require- fined channel system.
• Design of marinas
ments. Client
• Design of culverts
United Development Company (UDC)
• Design basis
24
Clients
Bechtel Overseas Corporation and
Qatari Diar Real Estate Investment Company
25
26
Photo: Ian_Cormack
• Preparation of tender COWI has more than 150 geosciences staff
documents: Assessment of
what is needed, techniques and with a solid educational background and an
equipment to use, selection of extensive experience with geotechnical engi-
best contractors to approach.
neering worldwide. 15 of the employees have
• Assessment of suitability valid safety and survival certificates and partic-
of equipment, vessels and
personnel. ipate in offshore supervision around the world. Jack-up risk assignments
• Selection of contractor The supervision comprises CPT and bore- COWI has carried out risk evaluation regarding the seabed con-
and assistance on contract holes carried out from jack-up by traditional ditions for jacking up on a number of offshore wind turbine sites.
negotiation.
drilling in overburden and wireline core drill- The risk assignment is focusing on: The sea bed conditions, bear-
• Consultancy on marine and ing in rock. It also comprises PS-logging, drill ing capacities and penetrations of footings, risk of punch through
offshore survey practices.
out CPT and pressuremeter testing. In shallow of softer layer below footings, other ground related risks in con-
• Representation on any kind of
offshore survey from seabed
water we have supervised CPT and vibrocoring junction with jacking up operations.
mapping (bathymetry, acoustic from smaller ships.
imaging of the seafloor and COWI can assist in planning, optimisation, The investigations covered among others the following sites:
seabed profiling, coring and
ground truthing (any kind of grab supervision and interpretation of marine geo- Denmark Baltic Sea (Kattegat), Rødsand I and II (Nysted),
sampling or visual inspection). physical surveys such as bathymetry with Djursland/Anholt, Sprogoe, Horns Rev I and II and Great Belt.
• Supervision of site investigations multi- and single beam echosounder, seabed Germany Arkona-Becken Südost, Baltic I, Kriegers Flak, Sky
• Interpretation of provided characterisation with side-scan sonar or multi- 2000, North Sea, Oersund, Borkum Riffgrund, Bokum West II,
geotechnical data and beam methods, and vertical distribution of ma- Butendiek, Meerwind and Nordsee Ost.
assessment of geotechnical
design basis rine sediments with e.g. sub-bottom profilers. Sweden Lillegrund.
• Preparing geological models in COWI´s approach is based on close commu-
2D or 3D. nication lines with the client, ensuring that all
information is efficiently distributed.
29
Thornton Bank offshore wind farm, The post-tensioned structure provides favour-
Belgium able strength and stiffness properties as well as
The Thornton Bank is located in the North Sea fatigue and crack resistance.
some 30 km off the Belgian coast. When fully At the deepest location, the gravity base
developed, the Thornton Bank offshore wind foundation structure extends from -27 m TAW to
farm will comprise approximately 54 wind +17 m TAW. The base diameter is 23.5 m and
turbines. The first phase completed in 2008 the shaft diameter is 6.5 m, matching the diam-
comprised 6 wind turbines. eter of the turbine tower.
The wind turbines for the first phase are The foundation gravity base structures are
REpower 5 MW turbines. The turbine hubs are prefabricated on land, and installed at sea by a
94 m above sea level. The gravity base founda- heavy lift crane, on a pre-installed gravel bed.
tions for the wind turbines are founded in sand The weight of the concrete foundation struc-
of medium grain size. ture is about 2,700 t. After placing, the foun-
In 2003-2004 COWI carried out a concept dation is ballasted by a combination of sand
study for alternative foundation solutions in- and heavy fill, sufficient to ensure the stability
cluding the innovative conical shell structure against overturning moments. The total dry
eventually adopted by the project owner. weight may of the ballasted gravity base foun-
The prestressed concrete foundation struc- dation be up to 7,000 t, depending on quantity
ture is composed of a cylindrical shaft on top and type of infill.
of a conical base transferring the loads from
the wind turbine directly to the base slab.
Braddock Dam lock 2, Monongahela shell with sufficient strength for launch, trans-
River, USA port, and immersion while maintaining a 3.1 m
Gerwick was retained by the USACE Pitts- maximum draft; and developing a transport,
burgh District to design and assist with con- positioning, immersion, and dam completion
struction supervision of the New Braddock plan that would safely accommodate a 500-
Dam. As the Engineer-of-Record for all final year flood at anytime with 48-hour notice.
structural design drawings, we designed the Problems faced during construction centered
float-in precast dam segments and developed around construction of the dam without ad-
in-the-wet construction methods and proce- verse impact to the heavy traffic on the river.
dures. The problems were solved using the float-in
The Braddock Dam was constructed using a method of construction, utilizing very short
new and innovative float-in method, a first construction windows, and by closely coordi-
within the USACE. The application of this in- nating vessel traffic on the river.
novative in-the-wet approach is a landmark The key to the success of this project is that
event, and one that could revolutionize the fu- the design and construction utilized precast
ture construction of navigation projects. As a concrete modules as the in-situ form into
key consultant on the Braddock Dam, we suc- which tremie concrete was placed directly
cessfully completed a major portion of the without use of a cofferdam.
Precast concrete dam segment floats to detailed design following an aggressive seven- This project proves that the innovative con-
the project site on the Monongahela
River
month schedule. struction method can provide substantial bene-
Services The challenges presented by this project and fits in cost, construction time, risk reduction,
• Detailed design subsequently solved included: developing a cast and facility utilization while minimizing dis-
• River navigation structures and launch facility for two, 11,000-ton dam ruption to river traffic, and reducing environ-
segments; developing a 102 m long precast mental impact.
• Precast concrete construction
• Construction sequencing and scheduling
• Construction means and methods
• Tremie concrete mix design
• Construction engineering
Completed
2003
Client
U.S. Army Corps of Engineers
Pittsburgh District
Float-in of dam segment Dam segment float-in and set-down sequence
35
Project period
2010-2011
Client
TARGET Engineering Construction Co.
Port of Salalah inspection, Sultanate place concrete cap. It measures approximately time hardwire communication between the
of Oman 730 m and is currently dredged to approxi- diver and topside personnel.
We performed an above and underwater mately 12 m depth. The LHB consists of four The primary objective of the investigation
inspection of berths 21-24 and the liquid precast concrete caissons that comprise the was to assess the existing condition of the
handling berth (LHB) at the Port of Salalah. mooring and breasting structures and support structure to determine the improvements re-
The Port of Salalah retained us to perform the catwalks and manifold platform. This berth quired to accommodate the additional dredge
a feasibility study to dredge an additional 2.5 is also currently dredged to approximately 12 depth. The underwater investigation included a
m at these facilities and an investigation was m depth. level I inspection effort on 100% of the struc-
required. We mobilized a full surface supplied The diving operation was conducted by a ture and a level II inspection effort on approxi-
dive station, an engineer-diver, and a dive su- three-person inspection team consisting of mately 10% of the structure.
pervisor. professional engineer-divers and a diver-techni-
Berths 21-24 are constructed of precast con- cian. Diving inspections were conducted using
crete caisson bulkhead that supports a cast-in- surface-supplied diving equipment with full-
43
HOLEBASE
HOLEBASE is a ROBOT
database system for ROBOT is a finite ele-
geotechnical data. OPTIMOOR ment program for analy-
It allows for proper OPTIMOOR is a computer pro- sis and design of beam,
storing and analyse gram for the analysis of vessel truss, slab, shell and 3D
of data and presenta- moorings. structures.
tions in AutoCAD.
IBDAS
IBDAS is COWI’s own in-
tegrated design and analy-
sis software tool. It allows
for geometrical modelling, ABAQUS
structural analysis and ABAQUS is one of the leading
verification of engineering multi-purpose finite elements
structures and generation programs for a wide spectrum of
of construction drawings. numerical analyses in engineering
and natural science with special
focus on FEM and soil-structure
interaction.
45
Selected references
@
www.gerwick.com
@
www.ocean-coastal.com
COWI offices
Centres for marine and coastal engineering
Selected marine and coastal projects
021-1700-023e-11e
Susanne Johansen,
DK-2800 Kongens Lyngby Reemas Building Suhaim Bin Hamad St. 7th Floor 35 Corporate Drive Udyog Vihar 37 MaiZiDian Street,
Editors:
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2011
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