Xist E Ver. 6.00 21/05/2017 17:46 SN: Vals100+ US_ Units
EOR - 99% PURITY CASE 1 : E-002 D/H Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles 1 Process Data Cold Shellside Hot Tubeside 2 Fluid name HC & HYDROGEN HC & HYDROGEN 3 Fluid condition Boil. Liquid Cond. Vapor 4 Total flow rate (1000-lb/hr) 498,014 * 504,060 * 5 Weight fraction vapor, In/Out (--) 0,132 0,195 0,508 0,353 6 Temperature, In/Out (Deg F) 457,95 532,63 641,78 578,77 7 Temperature, Average/Skin (Deg F) 495,29 528,24 610,27 563,93 8 Wall temperature, Min/Max (Deg F) 512,99 567,10 518,07 570,14 9 Pressure, In/Average (psig) 1330,25 1329,28 1181,21 1180,10 10 Pressure drop, Total/Allowed (psi) 1,937 10,000 2,220 30,000 11 Velocity, Mid/Max allow (ft/sec) 6,55 10,92 12 Boiling range/Mole fraction inert (Deg F) 745,2 0,0000 13 Average film coef. (Btu/ft2-hr-F) 246,44 191,17 14 Heat transfer safety factor (--) 1,000 1,000 15 Fouling resistance (ft2-hr-F/Btu) 0,00200 0,00200 16 Overall Performance Data 17 Overall coef., Reqd/Clean/Actual (Btu/ft2-hr-F) 59,26 / 91,02 / 65,00 18 Heat duty, Calculated/Specified (MM Btu/hr) 29,4155 / 19 Effective overall temperature difference (Deg F) 107,2 20 EMTD = (MTD) * (DELTA) * (F/G/H) (Deg F) 108,14 * 0,9911 * 1,0000 21 22 23 See Runtime Messages Report for 24 warnings. 37,45 inch 25 26 Exchanger Fluid Volumes 27 Approximate shellside (ft3) 66,340 16 ft 28 Approximate tubeside (ft3) 93,378 29 Shell Construction Information 30 TEMA shell type BEU Shell ID (inch) 37,4500 31 Shells Series 1 Parallel 2 Total area (ft2) 4808,38 32 Passes Shell 1 Tube 2 Eff. area (ft2/shell) 2315,61 33 Shell orientation angle (deg) 0,00 34 Impingement present Circular plate Impingement diameter/nozzle 1,1 35 Pairs seal strips 4 Passlane seal rods (inch) 1,5000 No. 4 36 Shell expansion joint No Full support at U-Bend Yes 37 Weight estimation Wet/Dry/Bundle 37242 / 27278 / 10636 (lb/shell) 38 Baffle Information 39 Type Parallel Double-Seg. Baffle cut (% dia) 21,03 40 Crosspasses/shellpass 14 No. (Pct Area) (inch) to C.L 41 Central spacing (inch) 9,0000 1 31,50 10,8478 42 Inlet spacing (inch) 37,5000 2 31,38 4,5978 43 Outlet spacing (inch) 37,5000 Baffle overlap (inch) 6,2500 44 Baffle thickness (inch) 0,2500 45 46 47 Tube Information 48 Tube type Plain Tubecount per shell 580 49 Length to tangent (ft) 16,000 Pct tubes removed (both) 6,55 50 Effective length (ft) 15,250 Outside diameter (inch) 1,0000 51 Total tubesheet (inch) 7,0000 Wall thickness (inch) 0,0830 52 Area ratio (out/in) 1,1990 Pitch (inch) 1,2500 Ratio 1,2500 53 Tube metal 316 Stainless steel (17 Cr, 12 Ni) Tube pattern (deg) 90 Final Results Page 2 Released to the following HTRI Member Company:
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EOR - 99% PURITY CASE 1 : E-002 D/H Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles 1 Shellside Performance 2 Nom vel, X-flow/window 8,22 / 6,28 3 4 Flow fractions for vapor phase 5 A=0,1087 B=0,5459 C=0,0314 E=0,1855 F=0,1285 6 7 Shellside Heat Transfer Corrections 8 Total Beta Gamma End Fin 9 0,956 0,896 1,067 0,777 1,000 10 Pressure Drops (Percent of Total) 11 Cross Window Ends Nozzle Shell Tube 12 49,68 32,57 4,23 Inlet 7,84 9,40 13 MOMENTUM 0,99 Outlet 4,69 5,52 14 Two-Phase Parameters 15 Method Inlet Center Outlet Mix F 16 RPM Shear Shear Shear 0,6845 17 PP/TBR Flow Flow Flow 18 H. T. Parameters Shell Tube 19 Overall wall correction 20 Midpoint Prandtl no. 21 Midpoint Reynolds no. 37679 79596 22 Bundle inlet Reynolds no. 9329 95091 23 Bundle outlet Reynolds no. 13061 68482 24 Fouling layer (inch) 25 Thermal Resistance 26 Shell Tube Fouling Metal Over Des 27 26,38 40,77 28,59 4,27 9,69 28 Total fouling resistance 0,00440 29 Differential resistance 0,00149 30 Shell Nozzles Liquid 31 Inlet at channel end-Yes Inlet Outlet Outlet 32 Number at each position 1 1 0 33 Diameter (inch) 12,0000 12,0000 34 Velocity (ft/sec) 10,73 11,70 35 Pressure drop (psi) 0,152 0,091 36 Height under nozzle (inch) 2,4750 2,9750 37 Nozzle R-V-SQ (lb/ft-sec2) 945,11 1030,05 38 Shell ent. (lb/ft-sec2) 2168,94 977,18 39 40 Inlet Outlet Liquid 41 Tube Nozzle RADIAL RADIAL Outlet 42 Diameter (inch) 11,3800 11,3800 43 Velocity (ft/sec) 17,73 16,37 44 Pressure drop (psi) 0,209 0,123 45 Nozzle R-V-SQ (lb/ft-sec2) 1757,77 1622,63 46 47 Annular Distributor Inlet Outlet 48 Length (inch) 49 Height (inch) 50 Slot area (in2) 51 Diametral Clearances (inch) 52 Baffle-to-shell Bundle-to-shell Tube-to-baffle 53 0,1875 0,5299 0,0313 Supplementary Results Page 3 Released to the following HTRI Member Company:
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EOR - 99% PURITY CASE 1 : E-002 D/H Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles 1 Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry 2 Type Plain Type None 3 Fin density (fin/inch) Thickness (inch) 4 Fin height (inch) Pitch (L/D) 5 Fin thickness (inch) 6 Root diameter (inch) 7 Area/length (ft2/ft) 8 9 Mean Metal Temperatures 10 Mean shell temperature 498,74 (F) 11 Mean tube metal temperature in each tubepass, (F) 12 Tube Pass Inside Outside Radial 13 1 553,22 548,03 550,47 14 2 540,92 536,88 538,78 15 1 HEAT EXCHANGER RATING DATA SHEET Page 4 2 US_ Units 3 4 5 Service of Unit HOT COMBINED FEED EXCHANGERS (case 1) Item No. 108-DHA-E-002 D/H 6 Type BEU Orientation Horizontal Connected In 2 Parallel 1 Series 7 Surf/Unit (Gross/Eff) 4808,38 / 4631,23 ft2 Shell/Unit 2 Surf/Shell (Gross/Eff) 2404,19 / 2315,61 ft2 8 PERFORMANCE OF ONE UNIT 9 Fluid Allocation Shell Side Tube Side 10 Fluid Name HC & HYDROGEN HC & HYDROGEN 11 Fluid Quantity, Total 1000-lb/hr 498,014 504,060 12 Vapor (In/Out) wt% 13,2 19,5 50,8 35,3 13 Liquid wt% 86,8 80,5 49,2 64,7 14 Temperature (In/Out) F 457,95 532,63 641,78 578,77 15 Density lb/ft3 1,3053 V/L 41.971 1,7292 V/L 39.803 3,0876 V/L 34.447 2,3913 V/L 37.053 16 Viscosity cP 0,0185 V/L 0.1991 0,0223 V/L 0.1461 0,0300 V/L 0.0871 0,0265 V/L 0.1162 17 Specific Heat Btu/lb-F 1,1278 V/L 0.6377 0,9785 V/L 0.6683 0,7897 V/L 0.7251 0,8254 V/L 0.6969 18 Thermal Conductivity Btu/hr-ft-F 0,1175 V/L 0.0449 0,1138 V/L 0.0382 0,0897 V/L 0.028 0,0963 V/L 0.033 19 Critical Pressure psig 20 Inlet Pressure psig 1330,25 1181,21 21 Velocity ft/sec 6,55 10,92 22 Pressure Drop, Allow/Calc psi 10,000 1,937 30,000 2,220 23 Average Film Coefficient Btu/ft2-hr-F 246,44 191,17 24 Fouling Resistance (min) ft2-hr-F/Btu 0,00200 0,00200 25 Heat Exchanged 29,4155 MM Btu/hr MTD (Corrected) 107,2 F Overdesign 9,69 % 26 Transfer Rate, Service 59,26 Btu/ft2-hr-F Calculated 65,00 Btu/ft2-hr-F Clean 91,02 Btu/ft2-hr-F 27 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation) 28 Shell Side Tube Side 29 Design Pressure psig 1490,00 1300,00 30 Design Temperature F 715,00 800,00 37,45 inch
31 No Passes per Shell 1 2
32 Flow Direction Upward Downward 16 ft
33 Connections In inch 1 @ 12,0000 1 @ 11,3800
34 Size & Out inch 1 @ 12,0000 1 @ 11,3800 35 Rating Liq. Out inch @ @ 36 Tube No. 580 OD 1,0000 inch Thk(Avg) 0,0830 inch Length 16,000 ft Pitch 1,2500 inch Layout 90 37 Tube Type Plain Material 316 STAINLESS STEEL (17 CR, 12 NI)Pairs seal strips 4 38 Shell ID 37,4500 inch Kettle ID inch Passlane Seal Rod No. 4 39 Cross Baffle Type PARALLEL DOUBLE-SEG. %Cut (Diam) 21;03 Impingement Plate Circular plate 40 Spacing(c/c) 9,0000 inch Inlet 37,5000 inch No. of Crosspasses 14 41 Rho-V2-Inlet Nozzle 945,11 lb/ft-sec2 Shell Entrance 2168,94 Shell Exit 977,18 lb/ft-sec2 42 Bundle Entrance 787,75 Bundle Exit 488,07 lb/ft-sec2 43 Weight/Shell 27278,0 Filled with Water 37242,3 Bundle 10636,2 lb 44 Notes: Thermal Resistance, % Velocities; ft/sec Flow Fractions 45 Shell 26,38 Shellside 6,55 A 0,109 46 Tube 40,77 Tubeside 10,92 B 0,546 47 Fouling 28,59 Crossflow 8,22 C 0,031 48 Metal 4,27 Window 6,28 E 0,186 49 F 0,128 1 HEAT EXCHANGER SPECIFICATION SHEET Page 5 2 US_ Units 3 4 Job No. 5 Customer O.G. INGENIERIA LTDA. Reference No. 6 Address Proposal No. 7 Plant Location CARTAGENA, COLOMBIA Date 21/05/2017 Rev 0 8 Service of Unit HOT COMBINED FEED EXCHANGERS (case 1) Item No. 108-DHA-E-002 D/H 9 Size 37,4500 x 192,000 inch Type BEU Horz. Connected In 2 Parallel 1 Series 10 Surf/Unit (Gross/Eff) 4808,38 / 4631,23 ft2 Shell/Unit 2 Surf/Shell (Gross/Eff) 2404,19 / 2315,61 ft2 11 PERFORMANCE OF ONE UNIT 12 Fluid Allocation Shell Side Tube Side 13 Fluid Name HC & HYDROGEN HC & HYDROGEN 14 Fluid Quantity, Total 1000-lb/hr 498,014 504,060 15 Vapor (In/Out) 65,7712 96,9454 256,266 178,058 16 Liquid 432,243 401,069 247,794 326,002 17 Steam 18 Water 19 Noncondensables 20 Temperature (In/Out) F 457,95 532,63 641,78 578,77 21 Specific Gravity 0,6726 0,6379 0,5520 0,5938 22 Viscosity cP 0,0185 V/L 0.1991 0,0223 V/L 0.1461 0,0300 V/L 0.0871 0,0265 V/L 0.1162 23 Molecular Weight, Vapor 24 Molecular Weight, Noncondensables 25 Specific Heat Btu/lb-F 1,1278 V/L 0.638 0,9785 V/L 0.668 0,7897 V/L 0.725 0,8254 V/L 0.697 26 Thermal Conductivity Btu/hr-ft-F 0,1175 V/L 0.045 0,1138 V/L 0.038 0,0897 V/L 0.028 0,0963 V/L 0.033 27 Latent Heat Btu/lb 108,369 86,8344 65,0484 74,6592 28 Inlet Pressure psig 1330,25 1181,21 29 Velocity ft/sec 6,55 10,92 30 Pressure Drop, Allow/Calc psi 10,000 1,937 30,000 2,220 31 Fouling Resistance (min) ft2-hr-F/Btu 0,00200 0,00200 32 Heat Exchanged MM Btu/hr 29,4155 MTD (Corrected) 107,2 F 33 Transfer Rate, Service 59,26 Btu/ft2-hr-F Clean 91,02 Btu/ft2-hr-F Actual 65,00 Btu/ft2-hr-F 34 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation) 35 Shell Side Tube Side 36 Design/Test Pressure psig 1490,00 / 1300,00 / 37 Design Temperature F 715,00 800,00 37,45 inch
38 No Passes per Shell 1 2
39 Corrosion Allowance inch 16 ft 40 Connections In inch 1 @ 12,0000 1 @ 11,3800 41 Size & Out inch 1 @ 12,0000 1 @ 11,3800 42 Rating Intermediate @ @ 43 Tube No. 290U OD 1,0000 inch Thk(Avg) 0,0830 inch Length 16,000 ft Pitch 1,2500 inch Layout 90 44 Tube Type Plain Material 316 STAINLESS STEEL (17 CR, 12 NI) 45 Shell ID 37,4500 inch OD inch Shell Cover 46 Channel or Bonnet Channel Cover 47 Tubesheet-Stationary Tubesheet-Floating 48 Floating Head Cover Impingement Plate Circular plate 49 Baffles-Cross Type DOUBLE-SEG. %Cut (Diam) 21;03 Spacing(c/c) 9,0000 Inlet 37,5000 inch 50 Baffles-Long Seal Type 51 Supports-Tube U-Bend Type 52 Bypass Seal Arrangement Tube-Tubesheet Joint 53 Expansion Joint Type 54 Rho-V2-Inlet Nozzle 945,11 lb/ft-sec2 Bundle Entrance 787,75 Bundle Exit 488,07 lb/ft-sec2 55 Gaskets-Shell Side Tube Side 56 -Floating Head 57 Code Requirements TEMA Class 58 Weight/Shell 27278,0 Filled with Water 37242,3 Bundle 10636,2 lb 59 Remarks: 60 61 62 Reprinted with Permission (v6 ) Vibration Analysis Page 6 Released to the following HTRI Member Company:
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EOR - 99% PURITY CASE 1 : E-002 D/H Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles 1 Shellside condition Boil. Liquid (Level 2,3) 2 Axial stress loading (1000 psi) 0,000 Added mass factor 1,517 3 Beta 2,570 4 Position In The Bundle Inlet Center Outlet 5 Length for natural frequency (ft) 3,875 1,500 3,875 6 Length/TEMA maximum span (--) 0,628 0,243 0,628 7 Number of spans (--) 7 8 7 8 Tube natural frequency (Hz) 82,9 + 302,5 83,2 9 Shell acoustic frequency (Hz) 10 Flow Velocities Inlet Center Outlet 11 Window parallel velocity (ft/sec) 5,33 5,60 5,81 12 Bundle crossflow velocity (ft/sec) 1,53 6,90 1,67 13 Bundle/shell velocity (ft/sec) 0,96 4,32 1,05 14 Fluidelastic Instability Check Inlet Center Outlet 15 Log decrement HTRI 0,153 0,133 0,109 16 Critical velocity (ft/sec) 27,90 177,55 24,55 17 Baffle tip cross velocity ratio (--) 0,0589 0,0417 0,0730 18 Average crossflow velocity ratio (--) 0,0549 0,0389 0,0681 19 Acoustic Vibration Check Inlet Center Outlet 20 Vortex shedding ratio (--) 21 Chen number (--) 22 Turbulent buffeting ratio (--) 23 Tube Vibration Check Inlet Center Outlet 24 Vortex shedding ratio (--) 0,092 0,415 0,100 25 Parallel flow amplitude (inch) 0,0000 0,0000 0,0000 26 Crossflow amplitude (inch) 0,0002 0,0001 0,0002 27 Tube gap (inch) 0,2500 0,2500 0,2500 28 Crossflow RHO-V-SQ (lb/ft-sec2) 19,28 372,11 21,01 29 Bundle Entrance/Exit 30 (analysis at first tube row) Entrance Exit 31 Fluidelastic instability ratio (--) 0,351 0,328 32 Vortex shedding ratio (--) 0,588 0,484 33 Crossflow amplitude (inch) 0,01110 0,00587 34 Crossflow velocity (ft/sec) 9,80 8,05 35 Tubesheet to inlet/outlet support (inch) None None 36 Shell Entrance/Exit Parameters Entrance Exit 37 Impingement plate Yes 38 Flow area (ft2) 0,518 0,806 39 Velocity (ft/sec) 16,26 11,39 40 RHO-V-SQ (lb/ft-sec2) 2168,94 977,18 41 Shell type BEU Baffle type Double-Seg. 42 Tube type Plain Baffle layout Parallel 43 Pitch ratio 1,2500 Tube diameter; (inch) 1,0000 44 Layout angle 90 Tube material 316 Stainless steel (17 Cr, 12 Ni) 45 Number U-Bend supports Supports/baffle space 46 Program Messages 47 + Frequency ratios are based upon lowest natural or acoustic frequency 48 * Items with asterisk exceed a conservative lower limit for vibration-free design. Review your case 49 using the procedure described in Online Help; You may find that a vibration problem is unlikely. 50 51 52 53 Shellside Incremental Monitor Page 7 Released to the following HTRI Member Company:
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International Journal of Heat and Mass Transfer Volume 102 Issue 2016 (Doi 10.1016/j.ijheatmasstransfer.2016.06.078) Straubhaar, B. Pauchet, J. Prat, M. - Pore Network Modelling of Condensation I