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Chinese Journal of Chemical Engineering, 16(6) 949—955 (2008)

REVIEWS

New Development of Reverse Micelles and Applications in Protein


Separation and Refolding*

LIU Yang (刘杨), DONG Xiaoyan (董晓燕) and SUN Yan (孙彦)**
Department of Biochemical Engineering, School of Chemical Engineering and Technology, Tianjin University,
Tianjin 300072, China

Abstract Reverse micelles bring mild and effective microenvironments in organic solvent that contain bio-
molecules, which have attracted immense attention for application in the isolation of proteins, protein refolding, and
enzymatic reaction. In this review, the application of reverse micelles for protein separation and refolding has been
briefly summarized and various reverse micellar systems composed of different surfactants, including ionic, non-
ionic, mixed, and affinity-based reverse micelles, have been highlighted. It illustrates especially the potential appli-
cation of the novel affinity-based reverse micelles consisting of biocompatible surfactant coupled with affinity
ligands. Moreover, the importance to develop universal affinity-based reverse micelles for protein separation and
refolding in the downstream processing of biotechnology has been pointed out.
Keywords reverse micelles, ionic surfactant, nonionic surfactant, affinity, protein separation, protein refolding

1 INTRODUCTION In the past three decades, the application of reverse


micelles for bioseparation has attracted considerable
Reverse micelles are self-organized aggregates attention because the technique is considered to be
formed by surfactants in organic solvent, and nanometer- potentially useful in downstream processing for a
sized water pools are formed by the solubilization of large-scale separation of biomolecules from fermenta-
water in their polar cores. The reverse micelles that tion mixtures.
are mostly with spherical shape are usually formed in Luisi et al.[10] first pointed out the possibility of
ternary surfactant-water-organic solvent mixtures in- the reverse micelles solubilization of proteins for pro-
cluding surfactants (<10%), water (0-10%), and or- tein separation. Then, Dekker [11] and Goklen [12]
ganic solvent (80%-90%), so the reverse micelles are developed this process systematically for the purpose
also called water-in-oil emulsions, namely, Winsor II of practical use. Later on, many researches demon-
emulsions [1]. Reverse micelles are generally smaller strated the factors such as water content (the molar
than their hydrophilic counterparts (micelles), and ratio of water to surfactant, namely, W0) and micelle
their aggregation number being commonly lower than size [13], aqueous phase pH and ionic strength [14],
50 [2]. Moreover, reverse micellar systems are colloi- surfactant type and concentration [15], and cosurfac-
dal solutions, so characteristic properties of these sys- tant [16] effecting the protein solubilization based on
tems are thermodynamic stability (no phase separation the interactions between reverse micelles and proteins.
with time), spontaneous formation, low interfacial Among these parameters, the surfactant is well known
tension (<10 2 mN·m 1), transparent nature (nano- to play an important role in stabilizing protein solubi-
- -

meter size <100 nm), large surface area (102-103 lization in reverse micelles. It is also generally recog-
m2·cm 3), viscosity comparable with pure organic nized that few current surfactants can form reverse

solvents, and highly dynamic (constantly a collision micelles suitable for protein solubilization. Moreover,
and a fusion with each other, occasionally the fusion adding different proteins to the same reverse micelles
surfactant molecules and the contents inside reverse can alter surfactant self-assembly and phase behavior
micelles exchange) [3]. [17]. Therefore, it is necessary to develop the new and
The microwater pools inside reverse micelles are well known reverse micellar systems for optimization
stabilized by surfactant monolayer within an organic of protein solubilization. In this article, the recent de-
continuum, which can solubilize hydrophilic bio- velopment of the various reverse micellar systems for
molecules such as proteins, enzymes, DNA, and amino protein solubilization that is composed of different
acids. In reverse micellar systems, the biomolecules surfactants including ionic surfactant-based reverse
inside the polar core of surfactant monolayer are pro- micelles, nonionic surfactant-based reverse micelles,
tected from denaturation by organic solvent. Therefore, mixed reverse micelles, and affinity-based reverse
protein solubilization in reverse micelles plays a key micelles is reviewed. Further, the characteristic prop-
role in a number of topics of biotechnology research. erties of the novel reverse micelles that consisted of
Nowadays, reverse micelles can be used as reaction the new surfactants are discussed. Moreover, the ap-
systems for enzymatic catalysis [4], models of mem- plications of the reverse micellar systems in down-
brane systems separation of proteins [5], solvent-based stream processing of biotechnology, especially the use
extraction of proteins [6], microsurrounding for pro- in protein separation and refolding, are also summa-
tein structure discovery [7], and protein refolding [8, 9]. rized. Finally, it is pointed out that the universal affinity-

Received 2008-05-05, accepted 2008-09-17.


* Supported by the National Natural Science Foundation of China (20676098).
** To whom correspondence should be addressed. E-mail: ysun@tju.edu.cn
950 Chin. J. Chem. Eng., Vol. 16, No. 6, December 2008

based reverse micelles for protein separation and re- micelles in the separation and purification of proteins.
folding should be developed in downstream processing
of biotechnology. 2.2 New surfactants designed (synthesized) for
reverse micelles
2 IONIC SURFACTANT-BASED REVERSE
MICELLES Despite their popularity as a research model sys-
tem, AOT reverse micelles have some problems for
2.1 Conventional ionic surfactants for reverse mi- protein solubilization such as variety limitation of
celles protein extracted, protein denaturation in some of the
extraction processes due to the strong electrostatic
Ionic surfactants as amphiphilic molecules are interactions, poor ability to release the proteins into
often used to form reverse micelles for protein solubi- aqueous medium during back extraction, and slow
lization, such as anionic di-2-ethylhexyl sodium sul- phase separation [25]. Therefore, a number of surfac-
fosuccinate (AOT) [18] and cationic cetyl trimethyl tants designed (synthesized) studies to form novel
ammonium bromide (CTAB) [19]. Saturated hydro- reverse micelles have been carried out to meet various
carbons are used as the organic solvents, such as hex- research demands [26, 27].
ane, isooctane, benzene, and cyclohexane. By choos- In conjunction with the new surfactants designed
ing an appropriate set of experimental factors (pH, (synthesized) for reverse micelles, the noteworthy
temperature, ionic strength, cosurfactants, and other articles were presented by Goto et al. [28, 29], who
parameters), it is possible to transfer a protein from a designed a number of synthesized surfactants such as
bulk aqueous phase to the water pool of reverse mi- di(tridecyl) phosphoric acid (DTDPA) and dioleyl
celles in an organic phase (forward-extraction process) phosphoric acid (DOLPA) for potential use in reverse
and later recover these proteins in a fresh aqueous micelles protein extraction. The new reverse micelles
phase (back-extraction process) [20]. By controlling can easily extract proteins such as hemoglobin, which
these parameters, the extraction process can be varied cannot be extracted by AOT reverse micelles. It is
via protein-micelles electrostatic, hydrophobic and concluded that a suitable surfactant for protein extrac-
steric hindrance interactions. Among these interactions, tion must have high hydrophobic alkyl chains and
electrostatic interactions between the ionic surfactant should have a branched or unsaturated group to give a
molecules and the counter charge of the protein high solubility in aliphatic solvents, and its hydropho-
molecules are considered as the main driving force in bic structure should pack closely on the surface of the
forward extraction processes. Therefore, pH and ionic protein that offer steric hindrance to close packing.
strength that mainly affect the charge numbers of pro- These researches develop the novel and perfect re-
teins are dominant factors for the extraction process. verse micellar systems for proteins extraction and in-
Unfortunately, back extraction of proteins is not a dicate the structure characterization of the surfactant
simple reversible process of forward extraction in molecules, which can form reverse micelles at the
view of dynamics and thermodynamics [1]. There are early stage.
two main problems in back extraction processes. The
first one is the decrease of back extraction yields or
3 NONIONIC SURFACTANT-BASED REVERSE
activity yields in the processes, and the second one is
MICELLES
that the rate of back extraction is much lower than the
rate of forward extraction [21]. The former problem
originates from the structural change of proteins and With the development of protein extraction by
micelles due to the strong interaction between proteins ionic reverse micelles, protein deactivation caused by
and micelles, whereas the latter one is caused by the the strong electrostatic interaction occasionally occurs
greater interfacial resistance to release a protein at the in extraction process [25]. Therefore, some nonionic
oil-water interface in the back extraction. In order to surfactants are used to form nonionic reverse micelles
improve the back extraction process, many investiga- for proteins extraction to avoid protein deactivation.
tions have been carried out using various methods. Tween 85 was usually used for reverse micelles ex-
The strategy of improvement can be divided into three traction. It is proved that Tween 85 does not have a
categories. One deals with the stripping aqueous phase detrimental effect on the structure, function, and sta-
by pH, species, and concentration of salts [22], the bility of proteins solubilized in reverse micelles [30].
second deals with the surfactant-organic phase by spe- Naoe et al. [31, 32] successively developed Span
cies and concentration of surfactant or adding various 60/isopropanol/hexane and sugar ester DK-F-110/
alcohols [23], and the third deals with the whole sys- isopropanol/hexane reverse micelles to extract cyto-
tem by temperature or pressure [20, 24]. In these chrome c and lysozyme. It is shown that the protein
methods, the first one is superior to the others because extractions using the two nonionic reverse micellar
it can keep constitutes of reverse micelles phase in- systems are both dependent on initial pH and buffer
variable to the most extent and keep proteins activity concentration, which indicate the existence of the weak
higher in the stripping aqueous phase, which is im- electrostatic interaction in nonionic reverse micelles
portant for the recycle of the reverse micelles system. extraction. To obtain a biocompatible reverse micellar
Therefore, efficient back extraction method is impor- system without alcohols and saturated hydrocarbon
tant for the commercial scale application of reverse solvents, reverse micelles composed of phospholipids
Chin. J. Chem. Eng., Vol. 16, No. 6, December 2008 951

as the biocompatible amphiphilic molecules and fatty biotechnology due to the complex system and limited
acid or fatty acid esters as the biocompatible organic applicability until now.
solvents were formed by Ichikawa et al. [33, 34] in
which the maximal W0 in the organic phase and the 5 AFFINITY-BASED REVERSE MICELLES
size of the reverse micelles can be changed by con-
trolling the salt concentration in the conjugated aque- 5.1 Extraction and separation of affinity-based
ous phase. Wang et al. [35] applied the polyoxyal- reverse micelles
kylene block copolymers/1-octanol/p-xylene reverse
micelles to separate amino acids, and the driving force Affinity-based separation techniques have exqui-
for the extraction process is verified to be mainly hy- site selectivity and have been used to purify bio-
drophobic and hydrogen-bonding interactions. An- molecules. In recent years, affinity-based reverse mi-
other article also reported that the interactions be- celles extraction and separation (ARMES) have been
tween proteins and TX-100 as a nonionic surfactant investigated for the separation of proteins with high
are hydrophobic and polar interactions [36]. It is con- selectivity and purification factor. This technique in-
cluded that the strong electrostatic interaction as ionic volves the affinity interaction between proteins and
reverse micelles extraction is lacking in nonionic re- their affinity ligands are introduced into reverse mi-
verse micelles extraction process. Therefore, the ef- celles, which is the main driving interaction in extrac-
fectiveness of protein separation by nonionic reverse tion process. The affinity interaction is divided into
micelles is limited, and the investigation on practical two fundamentally distinct modalities by the affinity
proteins separated by nonionic reverse micelles is re- ligands: (i) specific ligands and (ii) group ligands. For
ported scarcely due to the low extraction yield and the former case, one affinity ligand has a very narrow
selectivity [33]. specificity for a single compound (or a limited number
of related compounds). Affinity-based reverse micelles
extraction and separation technology is based on the
4 MIXED REVERSE MICELLES biospecific association of molecules such as antibody-
antigen. Adachi et al. [44] selectively separated chy-
motrypsinogen using antichymotrypsinogen-antibodies
To solve the problems of the protein deactivation
as affinity ligands immobilized by covalently com-
in ionic reverse micelles and the low extraction rate
bining cholesteryl groups in reverse micellar system
and selectivity of protein in nonionic reverse micelles,
composed of tetra-oxyethylenemonodecylether. It is
several attempts have been initially made to relieve
advantageous to use this system because it is highly
the strong electrostatic interaction in ionic reverse
selective and can be used for the protein if its antibody
micelles by adding nonionic surfactants to ionic re- is available. However, antibody ligand is expensive
verse micelles for protein solubilization, so various and its instability may limit its application. In contrast,
mixed reverse micelles emerge to solubilize proteins. the group-specific interactions are well known for
The nonionic surfactant of Tween series such as most biomolecules, which indicates one affinity ligand
Tween 80 were chosen to be added to AOT reverse can bind multiform biomolecules. Therefore, group-
micelles for enzymes solubilization [37], the enzy- specific ligands have been introduced into reverse
matic activity in the mixed reverse micelles can be micellar systems. These ligands include Cibacron
enhanced due to the adjustment of the microenviron- Blue 3GA introduced by electrostatic interaction into
mental polarity surrounding the solubilized enzyme CTAB reverse micellar system [45] or covalently im-
molecules by adding Tween 80. In addition, some mobilized to reversed micelles composed of soybean
other nonionic surfactants or ionic surfactants are used lecithin by a two-phase reaction [46], concanavalin A
to form the mixed reverse micelles such as that can selectively bind soyabean peroxidase at pH 8
AOT-DOLPA [38], AOT-OPE4 [39], and CTAB-TRPO [47], the metal chelating ligands that can be used to
[19] reverse micelles for protein extraction and separa- extract hemoglobin as a hydrophilic head of the affin-
tion. The results of extraction indicate that the mixed ity cosurfactant [48].
reverse micelles are more suitable for extracting and Affinity-based reverse micelles extraction and
separating protein in both forward extraction and separation show promising aspects of enhancing the
backward extraction than the single ionic reverse mi- selectivity, as well as the capacity of reverse micelles
celles. Besides, the strong electrostatic interaction is extraction, by introducing the affinity ligands. How-
weakened by the other surfactant addition, and another ever, the main surfactants used in these systems are
important reason is that the size of the mixed reverse still ionic surfactant such as AOT. The strong electro-
micelles increased with the introduction of the other static interactions between the ionic surfactants and
surfactant molecules [40]. Therefore, a novel mixed proteins impede the affinity effect mostly under usual
reverse micellar system emerged by adding some bile extractive conditions. That is, the selectivity increase
salts such as NaTC, CHAPS, and SC [41-43] to the is hindered by the strong electrostatic interactions un-
ionic reverse micelles in which the bile salts partici- der normal extractive conditions. Therefore, incorpo-
pate to form the reverse micelles structure and in- rating affinity ligands into reverse micelles of non-
crease the W0 and the size of the reverse micelles. ionic surfactants was proposed [44, 49]. Because the
Moreover, the bile salt concentration is the key factor reverse micelles composed of nonionic surfactants
that can affect enzyme solubility and activity in the only have a small ability to extract proteins [44, 48],
mixed reverse micellar system [42]. However, the introduction of an affinity ligand to the system can
mixed reverse micelles cannot be used extensively in solubilize the desired protein only by the affinity
952 Chin. J. Chem. Eng., Vol. 16, No. 6, December 2008

interaction. However, the known nonionic surfactants chicken egg white solution with high activity rates and
are limited to form reverse micelles and are difficult to purification factors [6]. The recycling of the CB-Span
be separated from clear interface, so it is still a key 85 reverse micelles is also carried out for lysozyme
problem to develop new nonionic surfactants, which purification, which exhibits good reusing capability of
can form reverse micelles with good phase-separation this micellar system.
properties and high solubilizing capacities after intro- Subsequently, the CB-Span 85 reverse micellar
ducing affinity ligands. system has been applied as a protein refolding me-
dium [9]. Under the optimized operating conditions of
5.2 Novel reverse micelles of Span 85 modified pH and the concentrations of urea and redox reagents,
complete renaturation of lysozyme at 3-3.5 mg·ml 1

with Cibacron Blue F3G-A
is achieved [9]. Furthermore, the artificial chaperones
composed of CTAB and β-cyclodextrin increased the
We have recently developed a novel affinity-based refolding yield in a wide range of urea concentrations
reverse micellar system consisting of nonionic surfac- [52]. Another application of the CB-Span 85 reverse
tant sorbitan trioleate (Span 85) modified with Ci- micellar system is used for Candida rugosa lipase
bacron Blue F-3GA (CB) and characterized the system (CRL) solubilization, and the system was character-
for lysozyme solubilization [50]. It is shown that hy- ized and evaluated by using CRL-catalyzed hydrolysis
drodynamic radius and W0 of the reverse micelles are of olive oil as a model reaction [4]. In summary, the
significantly increased by the introduction of CB affinity-based reverse micelles of CB-Span 85 system
ligands (CB-Span 85 conjugate). Moreover, the exten- is potential and promising in biotechnology research,
sive studies of lysozyme extraction and recovery in which is verified to be biocompatible and effective for
the CB-Span 85 reverse micelles indicate that the ex- protein solubilization in protein extraction, protein
traction is based upon the affinity interactions between refolding, and enzyme catalyzed.
lysozyme molecules and the CB ligands. We have en-
hanced the solubilization capacity of the reverse mi-
celles by adding hexanol to the system [51]. The 6 APPLICATION
schematic structure diagram of the CB-Span 85 re- 6.1 Application in protein separation
verse micelles with hexanol addition is shown in Fig. 1,
which is consisted with the variety of the hydrody-
namic radius, aggregation number distribution, and W0 Reverse micelles extraction has been developed
of the reverse micelles with hexanol addition. Fol- from model proteins separation to practical protein
lowing is the further study on the extraction behavior system purification. Moreover, the latter application of
of different proteins (lysozyme and ovalbumin) in the reverse micelles attracted more and more attention of
CB-Span 85 reverse micellar system with hexanol many scholars in recent years. Table 1 lists the appli-
addition, and lysozyme is purified from a crude cations of various (ionic, mixed, affinity-based) re-
verse micelles systems in practical protein system pu-
rification. As shown in Table 1, most of the separated
protein can be recovered by various reverse micelles.
AOT reverse micelles system has been used exten-
sively in recent years due to its larger water-pools and
stable phase. However, the purification factors of the
separated proteins by AOT reverse micelles are lower
universally than the purification factors by affinity-
based reverse micelles, which is caused by the interac-
tion of protein and the reverse micelles. The ionic re-
verse micelles extract protein mainly by electrostatic
Figure 1 Schematic structure of the CB-Span 85 reverse interaction and steric hindrance interaction [53], so its
micelles with hexanol addition selectivity is low. However, the affinity-based reverse

Table 1 Some recent reports on reverse micelles for protein separation


① ②
Reverse micelles Target protein Source Recovery /% Purification factor Ref.
-1
AOT nattokinase 0.7 mg·ml (protein) fermentation broth 80 2.7 [18]
-1
AOT soy protein 30 mg·ml soy flour 60 - [20]
-1
AOT IgG 4.0 mg·ml colostral whey 90 - [53]
-1
CTAB arginine deiminase 30 mg·ml crude enzyme 85 4.52 [54]
-1
CTAB-TRPO lipase 2.0 mg·ml industry lipase 70 - [19]
-6 -1
C10E4 immobilized anti-CTN chymotryp-sinogen 7×10 mol·L mixed proteins - 10.8 [44]
antibodies
CB-Span 85 lysozyme 5.0 mg·ml-1 crude chicken ovalbumin 71 21.2 [6]
① Recovery denotes the total yield of the separated protein, i.e., the product of forward extraction yield and back extraction yield.
② Purification factor is equal to the protein activity in stripping solution divided by protein activity in initial feedstock.
Chin. J. Chem. Eng., Vol. 16, No. 6, December 2008 953

micelles extract protein by affinity interaction and its refolding is limited in the proteins with low molecular
selectivity increases significantly. Therefore, the weight due to the small size of the reverse micelles
affinity-based reverse micelles system can enrich and (<10 nm).
purify protein efficiently. Nowadays, the familiar methods of protein re-
Compared with other protein separated tech- folding by reverse micelles include liquid-liquid
niques such as chromatography, membrane separation, method [8] and solid-liquid method [56, 57], which are
and electrophoresis, reverse micelles extraction is divided according to the different states of protein
liquid-liquid extraction, which is cost-effective, easily solubilized in and recovered from reverse micelles.
scaled-up, and continuous operation for whole broth Table 2 lists several recent reports on protein solubili-
processing. However, there is a major problem with zation and refolding by reverse micelles. As shown in
emulsion formation when real broths are separated by Table 2, AOT reverse micellar system is extensively
reverse micelles [55]. The effort of two main demulsi- used in protein refolding. Goto et al. successfully
dealt with the high concentration of 4.8 mg·ml 1 ri-

fication methods on reverse micelles extraction has
been carried out. One is by adding a demulsifier such bonuclease A complete refolding at the optimum con-
as nonionic surfactant, the other is by developing ex- ditions in AOT reverse micelles by solid-liquid
traction equipment, which can avoid the formation of method [57]. Furthermore, other protein refolding
stable emulsions in extraction process. methods such as dialysis [8] and adding the molecular
chaperone (GroEL) [60] were introduced to reverse
6.2 Application in protein solubilization and re- micelles refolding of protein, and this obviously im-
folding proved the refolding effect in continuous operation
and the refolding rate, respectively. However, due to
the strong interactions between the surfactant and the
The production of proteins via genetic engineer- proteins, the renatured proteins solubilized in AOT
ing often forms precipitating inclusion bodies with reverse micelles are difficult to be stripped to an
incorrect folding of the proteins. Thus, a protein re- aqueous solution and have to be recovered by precipi-
folding step is essential to regain the biological activ- tation by adding cold acetone [8, 57, 60]. Moreover, not
ity of these denatured proteins during downstream all the proteins can be refolded by the AOT reverse
processing. However, the conventional dilution re- micelles because some proteins such as carbonic an-
folding process usually results in very low yield of the hydrase B form precipitates by the strong interaction
low-concentration (<1 mg·ml 1) protein recovery. In

with AOT molecules [61]. Hence, nonionic surfactant-
order to solve this problem, many other refolding based reverse micelles have been developed for pro-
techniques such as fed-batch refolding, molecular tein refolding [9, 52, 61]. These micellar systems are
chaperones assisted refolding, refolding chromatog- advantageous in the mild condition for protein refold-
raphy, and reverse micelles refolding have been stud- ing, so the renatured proteins can be recovered easily
ied. Reverse micelles are utilized to accommodate using a stripping solution of high ionic strength with-
unfolded proteins as the refolding medium. Because out unfavorable interaction of ionic reverse micelles.
the size of the water pools is comparable to the size of
proteins and can be controlled by adjusting the W0 of
the micelles, protein molecules can be isolated from 7 CONCLUSIONS
each other during the refolding process. Consequently,
complete renaturation of high-concentration proteins This article has indicated that surfactant that
can be obtained by reverse micelles at optimized con- forms reverse micelles in organic solvents is the key
ditions [56-59]. Unlike other refolding techniques, re- element for useful reverse micelles for application in
verse micelles refolding is believed to be a synchro- protein separation and refolding. The drawbacks of
nous technology for the separation and refolding of ionic surfactant-based reverse micelles such as protein
proteins in downstream processing with its simple denaturation and poor ability to release the proteins in
operation and low cost. However, reverse micelles back extraction mainly due to the strong electrostatic

Table 2 Some recent reports on reverse micelles for protein refolding


Refolding concentration/ Renaturation
Reverse micelles Protein Recovery method Ref.
mg·ml 1

yield/%
AOT RNase A 0.5 100 - [58]
AOT RNase A 1.0-5.0 75-100 - [56]
AOT RNase A 2 100 precipitated with acetone [8]
AOT RNase A 4.8 100 precipitated with acetone [57]
AOT RNase A (inclusion body) 0.4 100 precipitated with acetone [60]
AOT galactase oxidase (inclusion body) 0.15 - precipitated with acetone [59]
-1
tetraethylene glycol dodecyl ether CAB 0.1 >70 1mol·L KCl stripped [61]
-1
CB-Span 85 lysozyme 3-3.5 100 1mol·L MgCl2 stripped [9]
-1
CB-Span 85 lysozyme 3.5-5.9 70-100 1mol·L MgCl2 stripped [52]
954 Chin. J. Chem. Eng., Vol. 16, No. 6, December 2008

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