SENR3651-02 Harness And Wire Electrical Schematic Symbols

October 2013
Symbols
36 22 51 20 16 5 34 33 9 12 39 43 53 C 58 D Component Location
13 Component Schematic Machine Component Schematic Machine
Location Location Location Location
35 T
Alarm - Fault C-6 B Solenoids - Blade Cushion D-2 28
38 Pressure Temperature Level Flow Circuit Breaker
Alarm - Backup C-12 1 Solenoids - Blade Float (Left Side) D-2 29
52 Alternator A-12 2 Solenoids - Blade Float (Right Side) C-2 30
Symbol Symbol Symbol Symbol Symbol
24
Batteries - 120G And 130G A-11, A-12 3 Switch - Backup Alarm C-6 B
25 Batteries - 12G And 140G A-11, A-12 4 Switch - Beacon (Close ROPS Only) B-4 D
Symbols and Definitions
28
Batteries - 12G And 140G (Heavy Duty) F-11 5 Switch - Beacon (Open ROPS Only) C-7 D
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
1 56
Breaker - Alternator E-8 B Switch - Blade Cushion B-3 A through it.
Breaker - Dual Horsepower C-11 7 Switch - Blade Float D-4 A
Breaker - Head Lamp A-7 8 Switch - Blade Float B-2 D Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
27 29 Control - Supplemental Steering D-11 9 Switch - Blade Flood Lamp C-7 D circle indicates that the component has screw terminals and a wire can be disconnected from it.
Dryer - Air A-11 10 Switch - Blower (A/C) E-4 C
30 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
40 Flasher - Turn Signal A-5 11 Switch - Blower (Front Defroster) E-2 D
Gauge - Engine Coolant Temperature D-11 12 Switch - Blower (Rear Defroster) D-9 D No circle indicates that the wire cannot be disconnected from the component.
50 Horn - Forward F-2 13 Switch - Differential Lock B-4 A
23 Ground (Wired): This indicates that the component is connected to a grounded wire. The
Meter - Service C-11 14 Switch - Disconnect A-11 31
57 grounded wire is fastened to the machine.
Monitor - Operator (EMS) D-3 A Switch - Dual Horsepower Solenoid E-12 32
2 Motor - Blower (Front Defroster) E-2 D Switch - Engine Coolant Temperature (EMS) E-12 33 Ground (Case): This indicates that the component does not have a wire connected to ground.
A Motor - Blower (Rear Defroster) D-9 D Switch - Engine Coolant Temperature (Start Aid) D-11 34 It is grounded by being fastened to the machine.
15 Motor - Front Lower Washer A-4 D Switch - Engine Oil Pressure (EMS) E-11 35
41 Motor - Front Lower Wiper C-2 D Switch - Engine Oil Pressure (Service Meter) D-11 36 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
10 Motor - Front Upper Washer A-3 D Switch - Front Lower Wiper C-4 D contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
21 26 32 7 18 37 3 42 4 5 31 14 8 11 49 B 44
54 55 Motor - Front Upper Wiper
Motor - Rear Wiper
Motor - Starter
C-2
E-8
C-11
D
D
15
Switch - Front Upper Wiper
Switch - Fuel Pressure (EMS)
Switch - Head Lamp
C-4
B-12
D-7
D
37
B
12G, 120G, 130G and 140G Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
7 26 18 22 37 51 20 16 14 9 12 58 53 49 54 55 57 50 56 38 29 30 T
the gauge of the temperature or pressure.
Motor - Supplemental Steering
Motors - Blower (A/C)
E-11
E-5
16
D
Switch - Head Lamp Dimmer
Switch - Horn
F-5
D-4
38
A
Motor Graders Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Motors - Blower (Heater)
Relay - Dual Horsepower
Relay - Main
E-6
F-12
C-6
D
18
B
Switch - Hydraulic Oil Temperature (EMS)
Switch - Key Start
Switch - Lo Beam Head Lamp
C-10
D-6
C-7
39
B
B
Electrical System It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Relay - Start C-6 B Switch - Neutral/Start C-6 B Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
40 Relay - Supplemental Steering E-11 20 Switch - Operator Monitor Test (EMS) D-4 A 12G: 120G: 130G: 140G: coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
27
Resistor - Blower Motor Speed (A/C) E-5 D Switch - Rear Flood Lamp C-7 B 3WC1067-UP 87V8360-UP 74V2321-UP 5MD1-UP
Resistor - Blower Motor Speed (Front Defroster) E-2 D Switch - Rear Wiper E-9 D
Resistor - Blower Motor Speed (Rear Defroster) D-9 D Switch - Refrigerant Pressure (A/C) B-12 40 61M12027-UP 11W1251-UP 12W1082-UP 72V10334-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
35 Resistor - Starter To Diagnostic Connecto C-11 21 Switch - Start Aid C-8 B
13W741-UP that make electromagnet when current flows through them. It also has an internal switch that places
Resistors - Blower Motor Speed (Heater) E-6 D Switch - Stop Lamp Pressure A-3 41 the latch coil circuit open at the time the coil latches.
23 Sender - Engine Coolant Temperature D-12 22 Switch - Supplemental Steering B-3 A
Solenoid - Air Conditioner Clutch A-11 23 Switch - Supplemental Steering Governor C-12 42 Harness and Wire Symbols
Solenoid - Blade Float F-4 24 Switch - Supplemental Steering Oil Pressure F-7 43
2 Solenoid - Differential Lock B-11 25 Switch - Thermostat (A/C) E-4 D
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Solenoid - Start Aid B-12 27 Switch - Turn Signal E-4 A Harness Identification Letters and
Harness Connector Serialization Code:
1 Solenoid - Dual Horsepower E-12 26 Switches - Air Brake Pressure (EMS) A-3 44
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
Solenoid - Parking Brake D-5 B Switches - Blower (Heater) E-6 C
AG-C4 L-C12 harness (C1, C2, C3, ...).
36 A - COMPONENTS IN OPERATOR COMPARTMENT - FRONT DASH 111-7898 3E-5179
L-C12
3E-5179
B - COMPONENTS IN OPERATOR COMPARTMENT - RIGHT CONSOLE
Part Number: for Connector Plug 1
52 C - COMPONENTS IN OPERATOR COMPARTMENT - LEFT CONSOLE Part Number: for Connector Receptacle
D - COMPONENTS IN OPERATOR COMPARTMENT 2
10 Plug Receptacle
Pin or Socket Number
5A
25 1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
21 15 42 3 32 4 33 5 34 31 39 43 8 11 44 41 24 13 28
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

Harness Connector And Component Locations

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT

COLOR POWER DISTRIBUTION CIRCUITS COLOR POWER DISTRIBUTION CIRCUITS NUMBER COLOR POWER DISTRIBUTION CIRCUITS NUMBER COLOR POWER DISTRIBUTION CIRCUITS
NUMBER COLOR POWER DISTRIBUTION CIRCUITS NUMBER COLOR POWER DISTRIBUTION CIRCUITS NUMBER NUMBER
424 GY OPERATOR MON PANEL POWER TRAIN TEMP 527 GN WINDSHIELD WIPER-RIGHT (LOW) 630 GY FLOOD REAR (ATTACH) 791 PK ENGINE SPEED CONTROL-LOW SPEED SOLENOID
101 RD BATTERY 214 BK ANTISPIN CODING PIN 18
425 PK OPERATOR MON PANEL POWER TRAIN OIL LEVEL 528 PK WINDSHIELD WIPER-RIGHT (HIGH) 631 GY FOG LAMP-RIGHT 792 OR UNDERSPEED PROPORTIONAL SOLENOID
102 BU HEAD LAMP 215 BK ANTISPIN CODING PIN 19
426 BR OPERATOR MON PANEL POWER TRAIN OIL FILTER 529 WH WINDSHIELD WASHER-LEFT 632 WH FOG LAMP-LEFT 793 YL ENGINE SPEED CONTROL-LOW PRESSURE SWITCH
103 YL DOME/DASH LAMP/PARK, TAIL LAMP 216 BK ANTISPIN CODING PIN 20
427 GN OPERATOR MON PANEL POWER TRAIN OIL 530 OR WINDSHIELD WASHER-RIGHT 633 BU ATTACH LIGHTING CIRCUIT 794 YL PAYLOAD MONITOR TRANSMISSION PICKUP
104 YL TORQUE CONVERTER SWITCH 217 BK TRANSMISSION CODING PIN 17
FILTER JUMPER 634 WH HEAD LAMP SW TO WORK/HEAD LAMP JUMPER 795 YL DUAL kW SOLENOID
105 BR KEY SWITCH 218 BK TRANSMISSION CODING PIN 18
428 OR OPERATOR MON PANEL TRANSMISSION OIL TEMP 531 WH FIRE WARNING HORN 635 BR TURN SIGNAL COMMON 798 GN FAST DUMP SW. TO 4TH FUNCTION SW.
106 WH MAIN POWER RELAY/INPUT 219 BK TRANSMISSION CODING PIN 19
429 YL OPERATOR MON PANEL BRAKE OIL TEMP 532 WH FIRE WARNING LAMP 635 BU PAYLOAD MONITOR RED LIGHT 799 WH PAYLOAD MONITOR SENSOR POWER
107 WH ENGINE SHUT DOWN/AUTO FIRE CONTROL 220 BK ENGINE OIL PRESSURE SENSOR
430 BU OPERATOR MON PANEL AIR FILTER 533 OR HEAT SENSOR/TEST SW 636 GN PAYLOAD MONITOR GREEN LIGHT 800 BU AUTOMATIC MODE-LOCKUP CLUTCH
108 BU MISC WIPER, DOME LAMP, CIGAR LIGHTER 221 BK ENGINE COOLANT TEMP SENSOR
431 GN OPERATOR MON PANEL LOW TRANSFER PUMP PRESS. 534 WH HEAT SENSOR/TEST SW. 637 GN LOCKUP CLUTCH LAMP 801 PK LUBE SOLENOID
109 OR ALTERNATOR 222 BK MONITOR PANEL CODING 1
110 GN WINDSHIELD WIPER SW, (RIGHT) 223 BK MONITOR PANEL CODING 2
432 PK OPERATOR MON PANEL BRAKE PRESS. (OIL) 535 BU WINDSHIELD SW. TO WIPER SW. CONTROL CIRCUITS 802 YL LUBE PRESSURE SWITCH Off-Machine Switch Specification
433 BU OPERATOR MON PANEL BRAKE PRESS. (OIL) JUMPER 536 WH HAZARD SWITCH TO TURN SWITCH 700 PK ANTISPIN TEST SWITCH 803 BU AUTO FIRE SYSTEM SWITCH POWER
111 YL WINDSHIELD WIPER SW, (LEFT) 224 BK ENGLISH/METRIC CODING
112 PU MAIN POWER RELAY/OUTPUT 226 BK HYD OIL TEMP SENSOR
434 BU OPERATOR MON PANEL POWER TRAIN TEMP JUMPER 537 GR TURN SIGNAL SW. TO FLASHER 701 OR TRANSMISSION LOCKUP CLUTCH SOL (SCRAPER) 804 GN AUTO FIRE BRAKE SWITCH Normal
113 OR OPERATOR MONITOR PANEL 227 BK TRANSMISSION CODING PIN 37
435 YL OPERATOR MON PANEL POWER TRAIN TEMP JUMPER 538 BR HAZARD INDICATOR 702 OR TRANSMISSION BRAKE SWITCH JUMPER 805 PK AUTO FIRE BRAKE SWITCH Part No. Function Actuate Deactuate
Connector Location 114 GN WARNING HORN (FORWARD) 228 BK FUEL LEVEL SENDER
436 OR OPERATOR MON PANEL POWER TRAIN OIL 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT 703 BU TRANSMISSION UP SOLENOID 806 GY AUTO FIRE DISCHARGE SWITCH Condition
FILTER JUMPER 704 GY TRANSMISSION DOWN SOLENOID 807 BR AUTO FIRE NITROGEN SWITCH TO CONTROL
115 PK FLOOD LAMP (FRONT) 230 BK TMC ACTUATOR GROUND 437 BR OPERATOR MON PANEL FUEL LEVEL TO FUEL 540 WH TURN SIGNAL INDICATOR LEFT 705 PK TRANSMISSION LOCKUP CLUTCH SOL BASIC 808 PU AUTO FIRE NITROGEN SW. TO NITROGEN SW.
Parking Brake Pressure (EMS) 520 ± 35 kPa 440 ± 35 kPa
Schematic Machine 116 BR FLOOD LAMP (REARHSIDE ON D8,D9,D10,D11) 231 BK TRANSMISSION SWITCH FILTER JUMPER Brake Air Pressure (EMS) (75.4 ± 5.0 psi) (63.8 ± 5.0 psi)
Connector Number 117 YL FLOOD LAMP (SIDE) 232 BK ENGINE SPEED CONTROL SOLENOID GROUND
706 BR TRANSMISSION RETARDER SWITCH 809 GN AUTO FIRE SYSTEM WARNING CKT. 9G-8009 N.O.
Location Location 438 YL OPERATOR MON PANEL COOLANT TEMP JUMPER 541 GN ACCESSORY 1 707 PU TRANSMISSION BED RAISE SWITCH 810 BU AUTO FIRE SYSTEM FAILURE CKT
118 GY WINDSHIELD WIPER SW, (FRONT) 233 BK ENGINE UNDER SPEED CONTROL-PROPORTIONAL SOL 439 YL LAMP INDICATOR 542 BU ACCESSORY 2 708 YL TRANSMISSION HOLD SWITCH 811 GY FIRE TEST CKT.
45 kPa MAX 5 kPa MIN
CONN 1 Diagnostic Connector (A-8W3275) D-5 49 119 PK WINDSHIELD WIPER SW, (REAR) 234 BK ENGINE SPEED CONTROL SOLENOID GROUND 440 BR AIR PRESSURE GAUGE 543 BR TRAILER CONNECTOR (TAIL LAMP)
120 YL CONVERTER (24 V to 12 V) 236 BK TRANSMISSION CODING PIN 36
709 OR TRANSMISSION PICKUP POWER 812 GN FIRE NITROGEN ACTUATION SOLENOID 2M-9346 Stop Lamp (Pressure) (6.5 psi MAX) (0.7 psi MIN) N.O.
441 OR ENGINE COOLANT TEMP GAUGE 544 RD TRAILER CONNECTOR (STOP LAMP)
CONN 2 Operator Monitor-EMS (B-8W1899) D-3 50 710 GN TRANSMISSION SPEED PICKUP SIGNAL 813 PK AUTO FIRE AGENT CYLINDER SW. TO NITROGEN SW.
121 YL BACKUP ALARM/LAMP 240 BK ENGINE SPEED CONTROL 107.2 ± 2.78°C 93ºC MIN

(Dimensions: 39 inches x 24 inches)

442 GY HYDRAULIC SYSTEM TEMP GAUGE 545 BU TOGGLE SW TO BUTTON:MOMENTARY TILT ENABLE 711 BR TRANSMISSION LEVER CODE 1 814 YL AUTO FIRE AGENT SW. TO AGENT SW.
CONN 3 Supplement Steering Control (J-8W3022) D-11 51 122 BU AIR DRYER 241 BK OPERATOR MON PANEL TIME DELAY PIN 3 443 YL POWER TRAIN TEMP GAUGE 546 BU AUX HYDRAULIC-ROTATE CLOCKWISE
123 WH GAUGES (SERVICE METER, TORQUE CONV SOLENOID) 242 BK OPERATOR MON PANEL TIME DELAY PIN 4 444 BU CONV/RETARDER OIL TEMP GAUGE (TRACTOR) 547 OR AUX HYDRAULIC-ROTATE COUNTER-CLOCKWISE
712 WH TRANSMISSION LEVER CODE 2 815 WH LOCKUP CLUTCH TRANSMISSION PRESSURE SW. 7N-9785 Engine Coolant Temp. (EMS) (224.6 ± 5°F) (199.4°F MIN) N.C.
CONN 4 (A-8W3275 , D-8W1294) F-12 52 124 GN AIR CONDITIONER 243 BK OPERATOR MON PANEL TIME DELAY PIN 5
713 OR TRANSMISSION LEVER CODE 3 816 BR AUTO FIRE ALARM
445 GN CONV/RETARDER OIL TEMP GAUGE (SCRAPER) 548 GY AUX HYDRAULIC-OPEN
714 YL TRANSMISSION LEVER CODE 4 817 WH BACKUP ALARM RELAY 38 ± 3ºC 27°C MIN
CONN 5 (A-8W3275 , C- *) C-8 53 125 OR FUEL TRANSFER PUMP 244 BK OPERATOR MON PANEL TIME DELAY PIN 6 446 PU BRAKE OIL TEMPERATURE GAUGE 549 PK AUX HYDRAULIC-CLOSE
126 PK TRANSMISSION CONTROL 250 BK PAYLOAD MONITOR-CUSTOMER GROUND 447 PK FUEL LEVEL GAUGE 550 OR AUX HYDRAULIC LEFT-DISCONNECT TO SW.
715 GN TRANSMISSION LEVER CODE 5 818 BR PAYLOAD MONITOR SERIAL DATA (TX)
8N-1693 Engine Coolant Temp. (StartAid) (100.4 ± 5.4ºF) (80.6°F MIN) N.C.
CONN 6 (A-8W3275 , G-7T8650) E-6 54 716 BU TRANSMISSION LEVER CODE 6 819 GY PAYLOAD MONITOR SERIAL DATA (RX)
127 OR CAB FLOOD LAMP 251 BK PAYLOAD MONITOR-SYSTEM GROUND 448 WH AIR PRESSURE GAUGE 551 YL AUX HYDRAULIC RIGHT-DISCONNECT TO SW.
128 PK KICKOUT SOLENOID SW, 252 BK PAYLOAD MONITOR-DISPLAY TO CONTROL 449 BU SPEEDOMETER SENDER (SIGNAL NO.1) 552 WH FOUR WHEEL DRIVE SOLENOID
717 BR BOWL APRON SOL FLOAT/VCTC SOL 820 BU PAYLOAD MONITOR TRANSMIT KEY 101.7 ± 2.8ºC 93.3°C MIN
CONN 7 (A-8W3275 , H-9W3160) E-6 55 720 PU TRANSMISSION BRAKE SW. 821 YL LOCKUP CLUTCH PRESSURE SENSOR RETURN
8N-2248 Hydraulic Oil Temperature (EMS) (215 ± 5ºF) (200°F MIN) N.C.

SENR3651-02
129 BU CIGAR LIGHTER 256 BK LUC HARNESS CODE 0 450 YL TACHOMETER SENDER (+) 553 YL PITCH SOLEOID TO TRIGGER SW.-DUAL TILT
721 BR TRANSMISSION GEAR CODE 1 822 PK FORWARD HYDRST SYNC SOLENOID
CONN 8 Front Lower Wiper Motor (C- *) C-2 56 130 GN STOP LAMP AUX FLOODS 257 BK LUC HARNESS CODE 1 451 BR TACHOMETER SENDER (-) 554 PK MOMENTARY SW. TO SINGLE TILT SOL-DUAL TILT
131 BR FIRE CONTROL-OPERATOR WARNING 258 BK LUC HARNESS CODE 2 452 PU TORQUE CONVERTER 555 OR TRIGGER SW TO TOGGLE-DUAL TILT
722 WH TRANSMISSION GEAR CODE 2 838 YL FRONT GUARD MOTOR Engine Oil Pressure (EMS) 62 ± 20.8 kPa 38 ± 20.8kPa
CONN 9 Front Upper Wiper Motor (C- *) C-2 57 723 OR TRANSMISSION GEAR CODE 3 839 BU FRONT GUARD MOTOR
132 PK ANTISPIN CONTROL 259 BK LUC HARNESS CODE 3 453 PK SECONDARY STEERING FAULT LAMP 556 WH DIFFERENTIAL LOCK
724 YL TRANSMISSION GEAR CODE 4 856 GN ENGINE UNDERSPEED CONTROL-THROTTLE SWITCH 7T-0988 Engine Oil Pressure (S. Meter) (9.0 ± 3.0 psi) (5.5 ± 3.0 psi) N.O.
CONN 10 Rear Wiper Motor (M-8W1486) E-9 58 133 OR MAIN POWER RELAY DIAG RES TO DIAGNOSTIC 260 BK TECH ID CODE 0 454 GN RETARDER INDICATOR LAMP 557 YL TRAILER CONNECTOR (LEFT TURN/HAZARD)
134 PK PROGRAMMED ELECTRONIC ENG CONT LOGIC 261 BK TECH ID CODE 1 455 YL CONVERTER TEMP SW. TO TIME DELAY 558 GN TRAILER CONNECTOR (RIGHT TURN/HAZARD)
725 GN TRANSMISSION GEAR CODE 5 857 OR SWING ORIFICE SOLENOID (EXCAVATOR) 93 ± 20.8 kPa 69 ± 20.8 kPa
726 BU TRANSMISSION GEAR CODE 6 858 GY PAYLOAD MONITOR RIGHT FRONT SIGNAL
*Standard - 8W1310 135 BU AM/FM RADIO 262 BK TECH ID CODE 2 456 BR MONITOR PANEL PTO 559 YL AUTOLUBE SOLENOID
9W-3187 Fue Pressure (EMS) (13.48 ± 3.0 psi) (10.0 ± 3.0 psi) N.C.
457 PU MONITOR PANEL GROUND SPEED SENDER 560 GN HALON PRESS. SW./HALON PRESS. SW.
727 GN STEERING MOTOR RELAY 859 YL PAYLOAD MONITOR LEFT FRONT SIGNAL
Attachment - 8W1311 136 GN SUPPLEMENTAL STEERING 263 BK TECH ID CODE 3
728 BU SUPPLEMENTAL STEERING CONTROL SWITCH 860 PK PAYLOAD MONITOR RIGHT REAR SIGNAL
458 PK MONITOR PANEL +V 561 BU HALON PRESS. SW./NITROGEN PRESS. SW.
The connectors shown in this chart are for harness to harness connectors. Connectors 137 OR STEERING MOTOR FUSE-SMALL TRUCKS MACHINE BASIC CIRCUITS 729 PU EJECTOR RETURN SOLENOID 861 PU PAYLOAD MONITOR LEFT REAR SIGNAL
459 PK MONITOR PANEL IMPLEMENT POSITION 562 YL NITROGEN PRESS. SW./NITROGEN PRESS. SW.
138 GN AUTOMATIC LUBE PUMP/PAYLOAD MONITOR 301 BU STARTER NO, 1 SOLENOID TO RESISTOR 730 OR EJECTOR RETURN DETENTED SOLNOID 863 BU PAYLOAD MONITOR TRANSMIT LCD OUT
that join a harness to a component are generally located at or near the component. See 139 OR BRAKE RELEASE RELAY 302 OR STARTER NO, 1 RESISTOR TO DIAGNOSTIC
460 BU MONITOR PANEL PROGRAM PIN 563 PU NITROGEN PRESS. SW./ FIRE MONITOR
461 OR OPERATOR PANEL BRAKE AIR PRESS. JUMPER 564 GY REAR WIPER INTERRUPT SW. TO WIPER SW. 731 BU EJECTOR EJECT DETENTED SOLENOID 864 BR PAYLOAD MONITOR CLOCK LCD OUT
the Component Location Chart. 140 BU BRAKE RELEASE SWITCH 304 WH STARTER RELAY NO, 1 OUTPUT 732 BR EJECTOR KICKOUT ON RETURN SOLENOID 865 GY PAYLOAD MONITOR LATCH LCD OUT
462 YL STEERING MOTOR INDICATOR 565 PU TOGGLE SW. TO BUTTON:MOMENTARY TILT DISABLE
141 PK AUXILIARY HEATER/DEFROSTER (FRONT) 305 BU KEY SWITCH TO ALARM HORN 733 BR SWITCHING GEAR CODE 1 FRONT 866 PK PAYLOAD MONITOR TEST/SET
463 YL SENSOR PRESENT 566 YL CONDENSOR RELAY COIL TO THERMOSTAT SW.
142 BU FAST DUMP SOLENOID 306 GN STARTER RELAY COIL/NEUTRAL START SW, OR KEY SW. 734 WH SWITCHING GEAR CODE 2 FRONT 867 PU PAYLOAD MONITOR MODE
464 GY MONITOR PANEL ENGINE OIL PRESSURE SENSOR 567 WH A/C SWITCH JUMPER
143 BK TRANSMISSION DISCONNECT SWITCH 307 OR KEY SW. TO NEUTRAL START SW, 735 OR SWITCHING GEAR CODE 3 FRONT 870 OR 3 POINT HITCH CONTROL-DOWN SOLENOID
465 OR LOW CHARGE PRESSURE WARNING 568 GN WARNING BUZZER TO DIODES
144 GN FOG LAMP/BEACON 308 YL MAIN POWER RELAY COIL 736 YL SWITCHING GEAR CODE 4 FRONT 871 BU 3 POINT HITCH CONTROL-SOLENOID COMMON
466 WH MONITOR PANEL STEERING OIL TEMPERATURE 569 PK A/C SWITCH JUMPER NO.2
145 BU DUAL HP SOLENOID SWITCH 309 GY ALTERNATOR REGULATOR TERM 737 GN SWITCHING GEAR CODE 5 FRONT 872 YL 3 POINT HITCH CONTROL-UP SOLENOID
467 WH SYSTEM FAULT (HYDRST) 570 BU BLADE CUSHION SOLENOID
146 GY ACCESSORY SWITCH 1 310 PU ETHER SW. TO ETHER SOLENOID 468 YL BRAKE OIL CIRCULATION JUMPER 571 OR DOZER FLOAT SOLENOID/BUCKET 738 BR SWITCHING GEAR CODE 1 REAR 873 WH FRONT GUARD POWER
147 PU ACCESSORY SWITCH 2 311 WH ETHER SOLENOID TO TEMPERATURE SW. 469 GN FUEL LEVEL SENDER B+ 572 PU BLADE FLOAT LIMIT SW NO.1 739 WH SWITCHING GEAR CODE 2 REAR 874 GY REAR GUARD POWER
148 WH A/C SWITCH 312 PK STARTER NO.2 SOLENOID TO RESISTOR 470 PU CANE SWITCH NEUTRAL 573 GN BLADE FLOAT LIMIT SW. NO.2 740 OR SWITCHING GEAR CODE 3 REAR 878 OR DISPLACEMENT SOLENOID
149 PU FL00DLAMP (FRONT ATTACHMENT) 313 GY STARTER NO.2 RESISTOR TO DIAGNOSTIC 471 PK TRANSMISSION NEUTRAL TO PARKING BRAKE 574 WH BLADE FLOAT SOLENOID 741 YL SWITCHING GEAR CODE 4 REAR 888 PK 3 POINT HITCH CONTROL-HITCH POSITION
150
151
OR
GN
FL00DLAMP (REAR ATTACHMENT)
DEFROSTER
314
315
PU
GN
STARTER RELAY NO.2 OUTPUT
START AID BREAKER TO START AID RELAY
472 OR PARKING BRAKE SW TO OVERSTROKE SW. 575 YL WINDSHIELD WIPER-AUX (PARK) 742 GN SWITCHING GEAR CODE 5 REAR 889 GY 3 POINT HITCH CONTROL-HANDLE POSITION Related Electrical Service Manuals
473 GY OVERSTROKE SW. TO OVERSTROKE SW. 576 PK WINDSHIELD WIPER-AUX (LOW) 743 PU SWITCHING NEUTRAL/RUN SW 890 PU 3 POINT HITCH CONTROL-HOOKUP SWITCH
152 BU AUX. WIPER SWITCH 316 PK CANE TO ELEVATOR NEUTRAL START SW. JUMPER 474 WH OVERSTROKE SW. TO OVERSTROKE SW. 577 PU WINDSHIELD WIPER-AUX (HIGH) 744 BU SWITCHING UP SOLENOID 896 GN NEUTRAL START CONTOL TO AUGER MASTER SW. Title Form Number
153 WH 3 PT. HITCH CONTROL 317 YL START AID RELAY TO START AID SOLENOID 475 BR OVERSTROKE SW. TO TRAILING UNIT 578 BU WINDSHIELD WASHER-AUX 745 GY SWITCHING DOWN SOLENOID 897 GN REAR GUARD MOTOR
154 WH AIR CONDITIONER 320 OR HORN RELAY COIL TO SWITCH 476 BU CONTROL LEVER LOCK INDICATOR 579 BR A/C BLOWER MOTOR NO.1 746 PK SWITCHING SYNCHRONIZE SOLENOID 898 PU REAR GUARD MOTOR Alternator: 5S-9088 (Delco 20-SI) SENR4978
156 YL CB RADIO 321 BR BACKUP ALARM/LAMP/TRAVEL ALARM 477 YL SPEEDOMETER SENDER (SIGNAL NO.2) 580 OR A/C BLOWER MOTOR NO.2 747 WH SWITCHING NO SYNCHRONIZE SOLENOID 904 WH IMPACTOR SWITCH TO RELAY CONTACT
157 YL TURN FUSE TO HAZARD SWITCH 322 GY WARNING HORN (FORWARD) 478 GY PRESS. SW. TO RED LAMP-IMPACT RIPPER 581 GY LEFT REAR TURN/HAZARD
Starting Motor: 3T-4586
748 BR SUPPLEMENTAL STEERING DUMP VALVE (MOTOR GR.) 905 PK IMPACTOR SWITCH TO RELAY CONTROL
158 BR B+ TO CONDENSOR RELAY CONTACT 323 WH FUEL TRANSFER PUMP POWER 479 BU PRESS. SW. TO GREEN LAMP-IMPACT RIPPER 582 PK RIGHT REAR TURN/HAZARD 749 OR SUPPLEMENTAL STEERING GOVENOR SWITCH (MOTORGR.) 906 PU RELAY CONTACT TO DRAWBAR PRESSURE SWITCH Consist: 8C-3650 (Delco 42MT) SENR3581
159 BU WIPER MOTOR-RIGHT 324 BU DIFFERENTIAL LOCKUP SOLENOID 480 PK NEUTRAL-CST TO AWD 583 OR A/C BLOWER TO BLOWER BREAKER 750 GN EJECTOR KICKOUT 907 YL TRIGGER SWITCH TO HOUR METER
160 PU WIPER MOTOR-LEFT 325 PK FUEL PUMP RELAY OIL PRESSURE SW. 481 GN CONV TEMP SW. TO BRAKE OIL TEMP SW. 584 YL WIPER SWITCH JUMPER 751 GN COUNTERSHAFT SHIFT SOLENOID NO.1 OR 3 908 GY DRAWBAR PRESS. SW. TO RIPPER FRAME PRESS. SW. Consist: 8N-2145 (Bosch KE) SENR3536
161 PK HARZARD FUSE TO HAZARD SWITCH 326 PU KEY SWITCH "C" TERMINAL 483 BR BRAKE FLUID LEVEL 585 YL AUX HYDRAULIC-OPEN 752 YL COUNTERSHAFT SHIFT SOLENOID NO.2 910 YL TRANSMISSION NEUTRALIZER SWITCH TO OVERRIDE
162 YL AUXILIARY HYDRAULIC LEFT 327 PK SHUTDOWN SOLENOID 484 YL PRIMARY STEERING LAMP 586 BR AUX HYDRAULIC-CLOSE 753 GY LOCKUP CLUTCH CONTROL TO SWITCH 916 BU SCRAPER TRANSMISSION GEAR CODE 6 Consist: 9X-4453 (Denso F8) SENR4975
163 WH AUXILIARY HYDRAULIC RIGHT/SWING 328 OR SHUTDOWN MODULE "OFF" 485 YL OPERATOR MON PANEL ALL WHEEL DRIVE FAULT LIGHTING CIRCUITS 754 BU COUNTERSHAFT SHIFT SOLENOID NO.3 OR 1 916 GY SWITCH TO LOCKUP CLUTCH CONTROL ENABLE
165 YL DIFFERENTIAL LOCK/APRON SOLENOID 329 YL FUEL PUMP TO SWITCH A400 PK FUEL PRESSURE SENDER 600 BR DASH BASIC 755 OR COUNTERSHAFT SHIFT SOLENOID NO.4 OR 5 917 WH DUAL HP RELAY TO SWITCH
167 OR LOCKUP CLUTCH 330 YL NEUTRAL START RELAY COIL A402 BU COOLANT PRESSURE SENDER 601 GY DASH HIGH 756 WH TRANSMISSION LOCKUP CLUTCH SOLENOID 918 OR ENGINE OVERSPEED LIGHT AND HORN
168 GN REFUELING PUMP 331 OR BACK-UP ALARM RELAY COIL A417 WH EMS SCRAPER TRANSMISSION 602 WH DOME LAMP 761 GY LIFT KICKOUT SOLENOID SW. 919 GN ENGINE OVERSPEED TEST SWITCH

20 Page,
169 PK BLADE CUSHION 332 BU SHUTDOWN SWITCH TO SHUTDOWN CONTROL ACCESSORY CIRCUITS 603 PK ROTARY BEACON 762 YL BUCKET POSITIONER SOLENOID SW. 929 GN BRAKE RETRACT BREAKER TO RELAY
170 YL BLADE FLOAT 333 GN SCRAPER KEY SW. "R" TERMINAL 500 BR WINDSHIELD WIPER - FRONT (PARK) 604 OR STOP LAMP 763 BU TORQUE CONVERTER SWITCH 930 BR BRAKE RETRACT SWITCH TO RELAY COIL
171 GN DOZER FLOAT MONITORING CIRCUITS 501 GN WINDSHIELD WIPER - FRONT (LOW) 605 YL TURN-LEFT 764 PU SUPPLEMENTAL STEERING CONTROL SW. (MOTOR GR.) 931 GY AUTO FIRE NITROGEN SW. TO NITROGEN SW.
172 GN HAZARD FUSE TO FLASHER 400 GN SERVICE METER SWITCH 502 OR WINDSHIELD WIPER - FRONT (HIGH) 606 GY TURN-RIGHT 765 OR APRON SOLENOID (SCRAPER) 932 GN AUTO FIRE AGENT SWITCH TO AGENT SWITCH
173 YL TURN FUSE TO FLASHER 401 BU HYD OIL TEMP GAUGE SENSOR B+ 503 BR WINDSHIELD WIPER - REAR (PARK) 607 PK FLOOD-FRONT 766 GN TRANSMISSION DISCONNECT SOLENOID 933 PU AUTO FIRE AGENT SW. TO NITROGEN SW.
174 PK CUSTOMER ADD-ONS 402 YL COOLANT TEMP GAUGE SENSOR B+ 504 YL WINDSHIELD WIPER - REAR (LOW) 608 GN FLOOD-REAR 767 WH ANTISPIN PICKUP POWER
175 PK TRAILER TURN/HAZARD 403 GN ALTERNATOR (R) TERMINAL 505 BU WINDSHIELD WIPER - REAR (HIGH) 609 YL FLOOD-SIDE 768 OR ANTISPIN PICKUP TRANSMISSION
176 YL CUSTOMER ADD-ONS 404 YL OPERATOR MON PANEL HYDRAULIC OIL TEMP 506 PU WINDSHIELD WASHER - FRONT 610 OR HEAD LAMP BASIC 769 BU WHEEL SPEED PICKUP-LEFT
176 OR CRANKCASE GUARD - PUMP MOTOR 405 GY OPERATOR MON PANEL OIL PRESS. (LOW SETTING) 507 WH WINDSHIELD WASHER - REAR 611 PU HEAD LAMP HIGH 770 GN WHEEL SPEED PICKUP-RIGHT
508 PU RADIO SPEAKER-LEFT 612 GY BACKUP 771 PU ANTISPIN SERVICE BRAKE SW.
177 OR MAIN BREAKER 406 PU OPERATOR MON PANEL COOLANT TEMP
509 WH RADIO SPEAKER-LEFT (COMMON) 613 PK LICENSE PLATE 772 BR ANTISPIN RETARDER SW.
178 GN MAIN BREAKER 407 PK OPERATOR MON PANEL CONV/RETARDER OIL TEMP
510 YL WINDSHIELD WASHER-PRIMER 614 PU PARK/TAIL/DASH 773 GY ANTISPIN SERVOVALVE
180 GN DUAL H.P. BREAKER 408 WH OPERATOR MON PANEL BRAKE PRESS. (AIR)
511 BR RADIO SPEAKER-RIGHT 615 YL CAB FLOOD/ROPS 774 YL ANTISPIN SOLENOID-LEFT
181 GY ENGINE SPEED CONTROL- +BATTERY 409 OR OPERATOR MON PANEL NEUTRAL
512 GN RADIO SPEAKER-RIGHT (COMMON) 616 BU BUCKET FLOOD/BOOM FLOOD 775 BR ANTISPIN SOLENOID-RIGHT
182 PU ENGINE UNDERSPEED CONTROL 410 WH OPERATOR MON PANEL FAULT ALARM
513 OR AIR CONDITIONER COMPRESSOR/REFRIGERANT 617 BR TAIL/POSITION LAMP-LEFT (ROADING PACKAGE) 776 YL BRAKE RELEASE RELAY CONTROL
GROUND CIRCUITS 411 PK OPERATOR MON PANEL MASTER FAULT LAMP PRESS. SW 777 PU BRAKE RELEASE MOTOR
200 BK MAIN CHASSIS 412 BU OPERATOR MON PANEL COOLANT FLOW 514 PU AIR CONDITIONER CONDENSOR MOTOR 618 YL TAIL/POSITION LAMP-RIGHT (ROADING PACKAGE) 778 BR DIRECT DRIVE LOW RANGE SOLENOID
201 BK OPERATOR MONITOR PANEL 413 BR OPERATOR MON PANEL FUEL PRESS. 515 GY BLOWER MOTOR (HIGH) 619 GR HEAD LAMP LOW 779 WH COUPLER ENGAGE SOLENOID
202 BK TRANSMISSION CONTROL 414 PK OPERATOR MON PANEL LOW FUEL 516 GN BLOWER MOTOR (MEDIUM) 620 WH FLOOD-FRONT (ENGINE FLOOD LAMP) 780 PU COUPLER DISENGAGE SOLENOID
203 BK CHASSIS DIAGNOSTIC 415 GN OPERATOR MON PANEL TEST SW. 517 BU BLOWER MOTOR (LOW) 621 GY FLOODLAMP INDICATOR LAMP
781 PK AUGER MASTER SW. TO AUGER SW.
204 BK OPERATOR MONITOR PANEL (SCRAPER) 416 OR SECONDARY STEERING SW. 518 OR HAZARD FLASHER TO SWITCH 622 PU FLOODLAMP 3 WAY SWITCH JUMPER
782 GY 4TH VALVE SW. TO 4TH VALVE SOLENOID
205 BK INSTRUMENT 417 GY PRIMARY STEERING SW. 519 PK THERMOSTAT TO REFRIGERANT PRESS. SW. 623 BU FLOODLAMP 3 WAY SWITCH JUMPER
783 OR DOWNSHIFT INHIBIT
206 BK BATTERY SIDE OF DISCONNECT 418 WH OPERATOR MON PANEL OIL PRESS. (HIGH SETTING) 520 WH OPERATOR AIR CONDITIONER SWITCH 624 YL FLOODLAMP BOWL
784 YL LOCKUP CLUTCH INHIBIT
207 BK STARTER DIAGNOSITC 419 YL OPERATOR MON PANEL PARKING BRAKE TO THERMOSTAT/FUSE
785 PK ENGINE SPEED CONTROL PRESS. SW. TO MODE SW.
208 BK TRAILER CONNECTOR (GROUND) 420 OR OPERATOR MON PANEL FUEL FILTER/LOW 521 YL AIR COND SW TO REFRIGERANT SWITCH 625 BK COURTESY LAMP
786 GN ENGINE SPEED CONTROL-HI PRESSURE SWITCH
209 BK FIRE SUPPRESSION SYSTEM ACCUM PRESS. 522 WH AIR COND CLUTCH TO THERMOSTAT SW. 626 BU DASH DIMMER
787 WH AUGER SWITCH TO AEM RESISTOR
210 BK CONVERTER OUTPUT (24/12 VOLT) 421 BU OPERATOR MON PANEL FAULT LAMP (SCRAPER) 523 BR WINDSHIELD WIPER-LEFT (PARK) 627 YL FOG LAMP
788 YL ENGINE SPEED (+)
211 BK DISCONNECT DIAGNOSTIC RESISTOR 422 YL OPERATOR MON PANEL WARNING HORN (SCRAPER) 524 BU WINDSHIELD WIPER-LEFT (LOW) 628 PK RIGHT TURN DASH INDICATOR
789 PK CONTROL LEVER LOCK
212 BK ANTISPIN CODING PIN 16 423 PU OPERATOR MON PANEL TEST SW. (SCRAPER) 525 GY WINDSHIELD WIPER-LEFT (HIGH) 629 PK AUX HEAD LAMP
790 BU ENGINE SPEED CONTROL-MEDIUM SPEED SOLENOID
213 BK ANTISPIN CODING PIN 17 526 YL WINDSHIELD WIPER-RIGHT (PARK)
C14612X1
C14610X1 C14611X1
 12 11 10 9 8 7 6 5 4 3 2 1
J
WW XX 3 BU
728-BU 2 RD BLADE FLOAT 322-GY FORWARD
200-BK 1 BK SOLENOID 114-GN HORN

BK-00

BK-00
D POS NEG 8T8692 7T0969
S RD 1 604-OR TURN
T BK 2 614-PU STEERING SW LAMP
12V BATTERY 8T8640 7G9318
BULB (NOTE C&G)
STOP/ 342535 9G4247 F
TAIL BULB

605-YL
LAMP 632-WH-14 7H2976
9G4358 CONN 4
610-OR-14 611-PU-14 611-PU-14
D D A 619-GN-14 619-GN-14
RD 1 605-YL 605-YL 4 631-GY-14 605-YL
L19 L19 TO
HEAD LAMP FRONT FRAME
F 2 604-OR 1 606-GY F

2 GN
1 GN
DIMMER SW L20
614-PU 5 2H1855

200-BK
BULB 608-GN 7 L31 L31
610-OR-14
TURN 7H2976

L20
L30 L18 L18
121-YL 3 631-GY-14 SS W E
LAMP 321-BR 6 632-WH-14 BULB

2
1
7T7818 606-GY 2 629-PK-14 200-BK L20 1M5899
574-WH F A

2
1
N
614-PU
604-OR
606-GY

322-GY
114-GN
2
1
A

200-BK
574-WH
HEAD LAMP
A
1 608-GN

605-YL
606-GY
1M6052

200-BK-14

611-PU-14
619-GN-14
611-PU-14
DUAL A P

609-YL

619-GN-14
HORSEPOWER 200-BK 2
RELAY A Z 570-BU 1 L21
3P4358 FF A 2 BULB
L29

D 200-BK 1 200-BK 629-PK-14 1 629-PK-14 7H2976

C
2

2 145-BU L32 L32

OPERATOR STATION OPERATOR STATION TURN BULB
PP SUPPLEMENTAL 119-PK LAMP 1M5928

L22
SS

605-YL
7G9318

629-PK-14
629-PK-14
608-GN

STEERING BLADE LEFT

2
1
X MOTOR H BB TURN
BASIC HEATER 9W1391 A FLOAT
795-YL

145-BU
KK 8C5661 REAR (NOTE H) INDICATOR INDICATOR LOW BEAM
JJ

200-BK
574-WH
WIPER SW HEAD LAMP
917-WH-10

MOTOR BK-0 LAMP LAMP 632-WH-14 HEAD

HH 3T9495 7N5876 7N5876 631-GY-14 LAMP 1M3379
L 4N9303

BK-0

L24
TURN

605-YL
606-GY
462-YL L H RESISTOR BASE BASE BULB
PW 1 SIGNAL SW

572-PU
200-BK

605-YL
200-BK
MOTOR 9G1950 3T3158 1M5899
124-GN-14 8D6947 3T3158
DUAL SUPPLEMENTAL 1 GN T° 521-YL-14 2 RED
504-YL 5
HORSEPOWER STEERING 119-PK 3 GY 515-GY-14
BLK
SOLENOID SW RELAY 4 BLU
Y 503-BR 4 BR 516-GN-14 3
8W1285 7N3621 505-BU 2 OR 517-BU-14
GRN 3
OR 2
180-GN-10
200-BK-10

DUAL RD-0 M REAR

HORSEPOWER GG WIPER 101-RD BLOWER SW 609-YL
L12 5D5659
SOLENOID 727-GN 6T6216 109-OR L12
606-GY L7
9W0273 101-RD-6 109-OR-6 G 6 605-YL BULB

L7
60A BLOWER SW

200-BK
MOTOR MOTOR WH/RD-14 2 515-GY-14 5 DEFROSTER 9W1281
6P3236

727-GN
ALTERNATOR MOTOR BK-14 1 200-BK-14 5D2856

609-YL
609-YL
BREAKER

101-RD-14
BLOWER BLOWER
E 9S0173 9W0604 9W0604 BLOWER SW BLOWER BLADE E
5D5659 BLOWER 14 DIFFERENTAIL 9G8183 FLOOD
9G8693 200-BK-14 LAMP
201-BK A H A LOCK INDICATOR MOTOR BK 8C5582

537-GN
ENGINE 124-GN-14 3 LAMP
201-BK 521-YL-14 5 G 7N5876
OIL SW

609-YL
7T0988 522-WH-14 4 WH/RD-14 1 515-GY-14 522-WH-14

L20
CONN 6
614-PU 2 MOTOR BK-14 2 200-BK-14 BASE
200-BK-14 1 556-WH 3T3158 RESISTOR BLOWER SW
L15
405-GY 200-BK-14 200-BK 3D8754 200-BK

L18
406-PU 406-PU L33 BLOWER T° OR/BU 570-BU
9G8697 THERMOSTAT SW
311-WH 124-GN-14 3

L33

1 570-BU
2 200-BK

1 570-BU
2 200-BK
T° 521-YL-14 5 6T9395 OR/GY
311-WH

141-PK
COOLANT SW L11
522-WH-14 4
7N9785 614-PU 2 614-PU-14 PANEL

L11
200-BK-14 1 200-BK-14 LAMP

OPERATOR STATION
BASE 8D1429 P P
A G 7G9730

631-GY-14
632-WH-14
610-OR-14
629-PK-14
CONN 7 200-BK-14
311-WH 200-BK 200-BK A U
L12 L12
574-WH 1 574-WH

GN
GN

GN
GN
T° SUPPLEMENTAL 2 573-GN
COOLANT SW STEERING
8N1693 CONTROL CONN 1
572-PU
3T3964

728-BU
200-BK
J DIAGNOSTIC CONNECTOR 572-PU

L20
MOTOR RELAY GN-18 1 727-GN L22 L22 BLADE BLADE BLADE

5
10
12
8
13
14
4
6
3
11
7
2
15
16
17
18
19
9
1

572-PU
573-GN
OPR PANEL GY-18 2 417-GY L25 BLADE FLOAT SW CUSHION CUSHION
A FLOAT SW 7N2354

L25
SOLENOID SOLENOID

105-BR
310-PU
112-PU
308-YL

304-WH
306-GN
203-BK
311-WH
207-BK
302-OR

109-OR
101-RD
STER SW PU-18 5 728-BU 7N2353 7T6517 7T6517

574-WH
200-BK
PK-18 9 610-OR-14 OPERATOR
BR-18 6 102-BU-14 5 6 MONITOR CONN
4 3T9200 2
GROUND BK-18 8 200-BK 102-BU-14

L23
ARTICULATION

101-RD-14
102-BU-14
BU-18 4 200-BK 2 3 TEST 15 415-GN INDICATOR

OPERATOR STATION
200-BK
417-GY
727-GN
462-YL
OR-18 3 749-OR DEFROSTER 4 404-YL

L22
GOV SW HYD TEMP PANEL
WH-18 1 107-WH BEACON 5D2856 1 614-PU L22
5 405-GY

L12
ENG OIL PR LAMP

L14

L13

L12
+ BATTERY
(CLOSED 12

L9
YL-18 2 107-WH 614-PU KEY SW COOL TEMP 6 406-PU 7N5876
D KEY SW
11 D

1 574-WH
2 200-BK

1 574-WH
2 200-BK
ALTERNATOR GN-18 7 403-GN ROPS BLOWER 103-YL-14 614-PU 9G7641 FUEL PR 13 413-BR L6

J ONLY) 9G8183 10 3 403-GN BASE

6T8941 PANEL ALTERNATOR

603-PK

L2 170-YL
114-GN
322-GY
CONN 3 BK MOTOR LAMP 9 201-BK-14 7G9730
8 9 16
7 7N5876 SS SS

L8

606-GY

200-BK
614-PU
HEAD PARK

C OFF
200-BK 614-PU HORN SW 8 408-WH

B ST
BK AIR PR

S ON
COOLANT 123-WH LAMP SW BASE BRAKE A Q 8W1957 + BATTERY 1 113-OR L28

608-GN SENDER 3T3826 7G9730 SOLENOID 2 20

7T9074

415-GN
6N5926 IGN 1 322-GY PRIM STER 17 417-GY

GN
GN

GN
GN
BULB TT 441-OR COOLANT BLOWER SW RESISTOR
308-YL 105-BR ALARM 10 410-WH

2 GN
1 GN
SEND 3D8754

307-OR
105-BR
9W1281 TEMP GAGE OR/BU PANEL LAMP 11 411-PK
T°
GRD
4W0483 BEACON 151-GNRR 326-PU LAMP 18 201-BK
REAR (OPEN OR/GY 7N5876 19 201-BK
A

614-PU
200-BK
FLOOD 200-BK ROPS BASE 7 201-BK
L33

L32

L31
ONLY) BLADE FLOAT BLADE FLOAT
200-BK
201-BK
403-GN
749-OR
123-WH
107-WH

201-BK

200-BK

603-PK

200-BK
123-WH
LAMP 400-GN 200-BK 7G9730 12 201-BK
9W1279 6T8941 OPERATOR SOLENOID SOLENOID
109-OR-6 2 201-BK

L14
MONITOR 7T6517 7T6517

151-GN
GROUND
TEST SW 14 201-BK

L14
ENGINE 7N8001 B
OIL SW
7T0988 B 201-BK
OPEN MASTER

201-BK-14
PANEL PANEL 201-BK 2 BK 118-GY FRONT FAULT
ROPS

609-YL
BASE LAMP BASE LAMP UPPER IDENT PART NO. LOC NOTE
1 ZZ614-PU BLADE 410-WH 1 RD 118-GY LAMP 201-BK-14 200-BK

109-OR-6
ONLY
103-YL-14 2

310-PU
112-PU
308-YL
7G9730 7N5876 7G9730 7N5876 FLOOD WIPER SW 7N1996 200-BK-14
ACTION BB 3T6655

308-YL

411-PK
201-BK
200-BK 200-BK YY LAMP SW H 201-BK-14 HARNESS AS.
ALARM

119-PK
108-BU
614-PU 614-PU 629-PK-14 7N8000 9G9813 A 8W3275 D-6
102-BU-14 5 4 FRONT UPPER B 8W1899 C-3
UU WIPER

FRONT DEFROST FAN

FRONT LOWER WIPER

C 8W1310 B-8 STD H
BK-6

108-BU 201-BK-14 605-YL

L28

L23

L19
L6
118-GY
152-BU
144-GN
129-BU
141-PK
6T6216
200-BK-10
180-GN-10

L19 C 8W1311 B-8 ATCH H

AIR CONDITIONER
L30

611-PU-14

FRONT UPPER WIPER

LO BEAM

REAR DEFROSTER
L

200-BK-14
321-BR 400-GN - + 123-WH 619-GN-14 D 8W1294 F-12

CIGAR LIGHTER
QQ DOME HEAD LAMP SW P W L

200-BK
121-YL DUAL LAMP A L 606-GY E 8W1428 A-1
3T1730

201-BK
201-BK
410-WH
417-GY

570-BU
200-BK
614-PU
6T4864 307-OR 2 506-PU H MOTOR CONN 8 F 8W1485 A-1

REAR WIPER
HORSEPOWER
123-WH
107-WH

DOME LAMP
BACKUP BREAKER SERVICE MAIN 1 C 200-BK-14 G 7T8650 E-6 H

109-OR-6

112-PU-8

307-OR

118-GY
502-OR
501-GN
500-BR
ALARM METER RELAY T°

103-YL-14
6N9349 HYDRAULIC BACKUP GN 1 200-BK H 9W3160 E-6 H

BEACON

614-PU
614-PU
105-BR

306-GN

306-GN
3T1815 6T7337 OIL SW 3T0376

112-PU-10
101-RD-10 ALARM SW GY 3 J 8W3022 D-11

L10
KK 30A LL

326-PU
308-YL
8N2248 START 3T1804 BR 4 K 8W1982 C-6
C AID SW OR 2 L 8W2038 C-6 C

109-OR-6
603-PK

144-GN
116-BR
149-PU
7N8001 BEACON SW M 8W1486 E-9 H
SUPP
OPERATOR STATION

T°
201-BK

404-YL

606-GY

502-OR
500-BR
118-GY
501-GN
749-OR (OPEN FRONT STEERING P 8W1487 D-2 E,F,G
L3

ROPS LOWER BLADE CUSHION T 8W2069 B-2 H

10A
10A
10A
10A
10A
10A
20A
10A
10A
116-BR 152-BU INDICATOR
200-BK ONLY) 152-BU WIPER SW INDICATOR U 8W2068 D-2 H

L15
LAMP

L17
7N8000
RD-00AA REAR FLOOD 3T6655

310-PU

608-GN

1 200-BK
2 321-BR

1 574-WH
2 200-BK

1 574-WH
2 200-BK
7N5876 LAMP BASE V 8C9677 B-11
LAMP SW NEUTRAL/ BB 7N5876

310-PU
SUPPL STER 302-OR FUSE CAB H 3T3158 W 8W1978 F-3
GOVERNOR SW L34 NOTE B FUSE 7N8000 START SW BASE BASE RIGHT FF 8W4797 E-12 C
304-WH-8

L1
STARTER 3T1804

462-YL
200-BK

556-WH
3T3132 BLOCK 3T3158 3T3158 TURN

200-BK-14
3T4586 CONN 5 SS 8W6985 F-4 H

OPERATOR STATION
9G0747 K SS SS

570-BU
200-BK

200-BK
304-WH-10 INDICATOR L17
LAMP
1 302-OR

G S 200-BK-10 L36 C A 310-PU

L32

112-PU-8

124-GN-14 6 124-GN-14 614-PU A L 7N5876 WIRE AS.

W
RD-0 GG P

304-WH
306-GN
301-BU MTR BAT 614-PU 1 614-PU 614-PU START Q 8W1979 D-4

GN
GN

GN
GN
L

304-WH-8
101-RD-6 631-GY-14 5 631-GY-14 L25
614-PU RELAY 578-BU N 8W2683 F-7
A 632-WH-14 2 632-WH-14 9F3099 R 8W1965 C-7
CONN 9 MOTOR H
2

MOTOR DIFF

608-GN
614-PU

152-BU
577-PU
576-PK
575-YL
605-YL 4 605-YL S 8W1966 C-7
R LOCK SW

200-BK
200-BK
START AID 606-GY 3 606-GY 1 GN T° X 8W6987 E-12 C

L5

1
2
7N8000
201-BK
200-BK
145-BU

SOLENOID 207-BK SUPP 3 GY Y 8W6988 E-12 C

L13
9G4365 HH S STER SW 4 BR BLADE FLOAT BLADE FLOAT Z 8W5076 F-5 H
200-BK-10 C A 200-BK-14 7N8001 2 OR SOLENOID SOLENOID KK 8W6989 C-11 C

165-YL
RESISTOR 7T6517 7T6517 LL 8W6990 C-11 C
BK-6

200-BK-14 112-PU-8 112-PU-8 112-PU-8 200-BK C

1 BK-18
2 BK-18

129-BU
200-BK

556-WH

576-PK
152-BU
575-YL
577-PU
6T2217 200-BK 200-BK 200-BK 200-BK BLADE FRONT LOWER MM 8W1980 A-5

L26

L16
200-BK C A 200-BK-14 CUSHION SW WIPER NN 6G6109 A-3
VV 201-BK-10 200-BK-14 200-BK-8 200-BK-8 200-BK-8 200-BK-8 200-BK-8 7N8000 6T6216 PP 8W1498 F-12
BK-00
1 403-GN

114-GN
TO CAB 200-BK-8 200-BK-8 200-BK-14 570-BU QQ 9M9812 C-10

603-PK

144-GN

537-GN
506-PU
ENGINE 200-BK GROUND BEACON SW RR 8W1967 D-9 H
1
2

FUEL SW A

L23
462-YL
200-BK
727-GN
417-GY

169-PK
200-BK L35
OPERATOR STATION FRONT FRAME (CLOSE TT 8W2681 D-12
9W3187 A W/O HARNESS AS. J L23
311-WH
310-PU

200-BK 201-BK GROUND ROPS 1 572-PU UU 6G7663 C-8 H

ONLY) CONNECT PLUG B(417-GY)
200-BK
200-BK

J 200-BK-8 200-BK-8 2 573-GN VV 9F4337 B-11 H

2

7N8000 TO RECEPTACLE B(201-BK) YY 8W6871 C-8 H

L16
200-BK 200-BK-14 200-BK-14 A T
413-BR

201-BK

B TO EE 200-BK-6 603-PK OPERATOR STATION 1 201-BK ZZ 8W6872 C-8 H

403-GN

CC FRAME REAR FRAME 145-BU L8 2

629-PK-14
BK-00 BK-0 603-PK B
L35

L8 L8 L8 BLADE CABLE AS.

B L35
201-BK 614-PU 614-PU J B FLOAT SW AA 7P6681 A-11 STD D,E,G B

141-PK
605-YL L7 L7 L7
417-GY 1 417-GY 7N2354 BULB AA 8W3535 A-11 F
310-PU L27 L27
606-GY 614-PU 118-GY 2 609-YL 1M5928
BB 8G1228 A-11 F

L7
200-BK-10 404-YL 321-BR 200-BK-14 152-BU BB 5T0101 A-11 STD D,E,G

L7
413-BR L10 L10 L10
144-GN CC 8W1512 A-11
201-BK-14 L6 L6
203-BK 129-BU DD 6T1992 A-11 STD D,E,G
403-GN L9 L9 L9
141-PK DD 9V2098 A-11 F
(Dimensions: 39 inches x 24 inches)

405-GY 304-WH-8 165-YL EE 8W3642 B-11 E,G

L24
L33

611-PU-14
619-GN-14
L33
406-PU 556-WH 556-WH BULB LOW BEAM EE 4V3877 B-11 D,F
311-WH 121-YL 114-GN 9W1281 BLADE HEAD LAMP GG 5T9597 E-11 E,G
302-OR L9
145-BU 169-PK FLOOD 1M3379 GG 9D6153 E-11 D,F

L6
LAMP

631-GY-14
632-WH-14
A L34 L34
207-BK L6 L6 L6 HH 6H0991 E-11 E,G
GN 2 200-BK 304-WH-8 L1 L1
410-WH 8C5582 BULB HH 5D3940 E-11 D,F
1M5899 JJ

200-BK-14
GN 1 556-WH 556-WH 604-OR 604-OR 4M3136 E-11 E,G
REFRIGERANT SW 614-PU L2 L2 L2 L17 L17
E JJ 6S4302 E-11 D,F
(NOTE A) DIFFERENTIAL 304-WH-10 L36
614-PU L26 L26 603-PK 603-PK L16 L16 XX 8G1228 F-11 ATCH C,G
9D6888 LOCK SOLENOID L5 L5 L5 L5 WW 8W3630 F-11 ATCH C,G
7T9073 200-BK-10 608-GN
SENR3651-02

L27 L27 L3 L3 L28 L28

513-OR-14 606-GY 113-OR
AIR L31 L31
605-YL 103-YL-14 200-BK-14 L4 L4
200-BK-14 632-WH-14 BULB
CONDITIONER
521-YL-14

326-PU 321-BR 122-BU 130-GN 130-GN 605-YL 1M5899 HEAD LAMP

CLUTCH 121-YL L5
631-GY-14 1M6052

L1

L2

L3
SOLENOID

112-PU-10
7N4296 604-OR 606-GY

606-GY
103-YL-14
V A HEAD

578-BU
513-OR-14 1 L3 L3
MOTOR LAMP
403-GN

145-BU
122-BU
105-BR
149-PU
116-BR
144-GN
169-PK
170-YL
114-GN
121-YL
123-WH
165-YL
123-WH
107-WH
113-OR
114-GN
130-GN
ALTERNATOR 522-WH-14 2 4N9303 BULB
5S9088 F 7H2976

200-BK
522-WH-14 326-PU FRONT 606-GY TURN
ALT 521-YL-14 L11 L11
200-BK-14 200-BK MOTOR UPPER C BULB LAMP
R 109-OR-6 109-OR-6 DUAL HP TAIL LAMPS 10A WASHER 7H2976 7G9318
+ FRONT 7T8891 TO
10A PARK BRAKE
L29

LOWER FRONT FRAME

AIR DRYER GAGES STOP LAMPS 10A WASHER TURN
200-BK-6 8W3087 A 101-RD-14 10A FRONT FLOODS 7T8891 LAMP
BK 2 200-BK 102-BU-14 BACKUP ALARM 10A 200-BK 7G9318

L28
101-RD-6
STOP/
606-GY
604-OR
614-PU

TAIL RD-00 T° BK 1 122-BU 122-BU 10A REAR FLOODS

BK-00 15A SUPP STER SW 10A OPERATOR STATION
A LAMP
9G4358 BK-00 HEAD LAMP 10A CUSHION BLADE HORN
A
D AA WW DD BB BREAKER NOTE E,F,G BEACON 10A
S RD 1 POS NEG POS NEG 3T2662 10A AIR DRYER
THIS SCHEMATIC IS FOR THE 12G, 120G, 130G AND 140G MOTOR GRADERS

113-OR
408-WH

201-B K
T BK 2 101-RD-6 101-RD-6 KEY SW 10A
10A SUPP STER CONTROL
ELECTRICAL SYSTEM

130-GN

604-OR
101-RD-10
BULB 12V BATTERY 12V BATTERY TURN SIGNAL 10A UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
342535 3T5760 STD 3T5760 10A OPERATOR MONITOR
TURN 9G4247 ATCH (NOTE C&G) NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
DISCONNECT SW SPARE
BK-00

LAMP 7N0718 10A DIFF LOCK

NOTE B: FUSE 10A - 3K8782 20A - 8M0456
NOTE C: FOR THE 140G ONLY
MEDIA NUMBER: SENR3651-02
BK-00
BK-00

7T7818 D NN
SPARE NOTE D: FOR THE 120G ONLY BK
RD 1
2 203-BK
10A BLADE FLOAT FUSE
BLOCK FUSE
NOTE E: FOR THE 140G AND 160G ONLY
NOTE F: FOR THE 130G ONLY
SCHEMATIC PART NUMBER: 7T-9457, CHANGE: 02, VERSION: -
CC FUSE FUSE NOTE B BRAKE BRAKE STOP
XX BLOCK 9G0747 NOTE G: FOR THE 12G ONLY Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
BULB NOTE B
9G0747 173-YLMM 537-GN NOTE H: NOT FOR THE 160G AIR SW AIR SW LAMP SW
7H2976 9G8009 9G8009 2M9346 in neutral and with parking brake set.
BB 101-RD-10 FLASHER
8D6946 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
2JUL87
12 11 1
10 9 8 7 6 5 4 3 2 1

SYMBOL DESCRIPTION ABBREV COLOR WIRE GROUP COLOR DESCRIPTIONS

CIRCUIT CONNECTED RD RED GROUND CIRCUIT
20 Page,

CIRCUIT NOT CONNECTED WH WHITE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
ELECTRICAL CONNECTION TO OR ORANGE
MACHINE STRUCTURE STARTING CIRCUIT
YL YELLOW START AID CIRCUIT
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK SUPPLEMENT STEERING CONTROL CIRCUIT
CONNECTOR BK BLACK MONITOR CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
H# CIRCUIT GROUPING DESIGNATION GY GRAY TURN SIGNAL / WIPER WASHER CIRCUIT
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
OTHER COLOR DESCRIPTIONS
SPLICE HIGHWAYS
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE