SEMESTER SUBJECT L T P C

IV MANUFACTURING TECHNOLOGY II 3 0 0 3

Aim The aim of the subject is to provide knowledge in cutting process of manufacturing
sector.
Scope 1. To understand the metal cutting processes.
2. To understand the types, construction and operations of lathes.
3. To gain the knowledge of different operations on special machines
4. To understand the types and operations of sawing, broaching and gear cutting
machines.
5. To learn the various machining processes that uses abrasives.
Outcome The students would be able to operate lathe machines and special machines perform
operations.

UNIT – I THEORY OF METAL CUTTING 9

Introduction: metal cutting methods - mechanics of metal machining –chip formation – types of
chips-chip breaker- Merchant Circle Diagram-cutting force calculation- Single point cutting tool
nomenclature-Cutting tool materials –Tool wear - Tool life - cutting fluids.

UNIT – II CENTRE LATHE AND SPECIAL PURPOSE LATHES 9

Centre lathe- constructional features and various operations- taper turning methods- thread cutting
methods- special attachments- machining time and power estimation.
Capstan and turret lathes - automats – Swiss type–automatic screw type.

UNIT – III SHAPER, PLANNER, MILLING AND DRILLING MACHINES 9

Shaper– planer– slotting Machines – quick return mechanism – Milling Machines–milling cutters–
operations; Drilling- reaming– boring– tapping.

UNIT – IV SAWING - BROACHING AND GEAR CUTTING 9

Sawing machine: hack saw- band saw- circular saw; broaching machines –types-working
principle-nomenclature. Gear Generation: forming- shaping- hobbing

UNIT – V ABRASIVE PROCESSES 9

Abrasive processes: grinding wheel – specifications and selection- types of grinding machines.
Honing- lapping- super finishing- polishing and buffing.

TOTAL HOURS :45

TEXT BOOKS
1. Serope Kalpajian- Steven R.Schmid- Manufacturing Engineering and Technology- Pearson
Education- Inc. 2002 (Second Indian Reprint).
2. Rao- P.N. “Manufacturing Technology”- Metal Cutting and Machine Tools- TMH- 2003.
3. Hajra Choudhury- Elements of Workshop Technology- Vol. I and II- Media Promoters Pvt
Ltd.- Mumbai- 2001

REFERENCES
1. Richerd R. Kibbe- John E. Neely- Roland O. Merges and Warren J. White- “Machine Tool
Practices”- Prentice Hall of India- 2003.
2. P.C. Sharma- “A Text Book of Production Engineering”- S. Chand and Co. Ltd- IV edition,
2002.
3. Hajra Choudry, “Elements of Work Shop Technology – Vol. II”- Media Promoters. 2002.
4. B.L.Juneja G.S.Sekhon nithsethan ‘’Fundamentals of metal cutting and machine tools’’