Brief history

Four thousand years ago, according to Herodotus and confirmed by Diodorus Siculus, asphalt was used
in the construction of the walls and towers of Babylon; there were oil pits near Ardericca (near Babylon),
and a pitch spring on Zacynthus (Ionian islands, Greece). Great quantities of it were found on the banks
of the river Issus, one of the tributaries of the Euphrates. Ancient Persian tablets indicate the medicinal
and lighting uses of petroleum in the upper levels of their society.
Oil was exploited in the Roman province of Dacia, now in Romania, where it was called picula.
The use of petroleum dates back to ancient China more than 2000 years ago. In I Ching, one of the
earliest Chinese writings cites the use of oil in its raw state without refining was first discovered,
extracted, and used in China in the first century BCE. In addition, the Chinese were the first to use
petroleum as fuel as the early as the fourth century BCE.
The earliest known oil wells were drilled in China in 347 AD or earlier. They had depths of up to about
800 feet (240 m) and were drilled using bits attached to bamboopoles. The oil was burned to
evaporate brine and produce salt. By the 10th century, extensive bamboo pipelines connected oil wells
with salt springs. The ancient records of China and Japan are said to contain many allusions to the use of
natural gas for lighting and heating. Petroleum was known as burning water in Japan in the 7th
century. In his book Dream Pool Essays written in 1088, the polymathic scientist and statesman Shen
Kuo of the Song Dynasty coined the word 石油 (Shíyóu, literally "rock oil") for petroleum, which remains
the term used in contemporary Chinese and Japanese (Sekiyū).
The first streets of Baghdad were paved with tar, derived from petroleum that became accessible from
natural fields in the region. In the 9th century, oil fields were exploited in the area around
modern Baku, Azerbaijan. These fields were described by the Arab geographer Abu al-Hasan 'Alī al-
Mas'ūdī in the 10th century, and by Marco Polo in the 13th century, who described the output of those
wells as hundreds of shiploads. Distillation of Petroleum was described by the Persian
alchemist, Muhammad ibn Zakarīya Rāzi(Rhazes). There was production of chemicals such as kerosene in
the alembic (al-ambiq), which was mainly used for kerosene lamps. Arab and Persian chemists also
distilled crude oil in order to produce flammable products for military purposes. Through Islamic Spain,
distillation became available in Western Europe by the 12th century. It has also been present in Romania
since the 13th century, being recorded as păcură.
The earliest mention of petroleum in the Americas occurs in Sir Walter Raleigh's account of
the Trinidad Pitch Lake in 1595; while thirty-seven years later, the account of a visit of a Franciscan,
Joseph de la Roche d'Allion, to the oil springs of New York was published in Gabriel Sagard's Histoire du
Canada. A Finnish born Swede, scientist and student of Carl Linnaeus, Peter Kalm, in his work Travels
into North America published first in 1753 showed on a map the oil springs of Pennsylvania.
In 1710 or 1711 (sources vary) the Russian-born Swiss physician and Greek teacher Eirini d'Eyrinys (also
spelled as Eirini d'Eirinis) discovered asphaltum at Val-de-Travers, (Neuchâtel). He established a bitumen
mine de la Presta there in 1719 that operated until 1986.
In 1745 under the Empress Elizabeth of Russia the first oil well and refinery were built in Ukhta by Fiodor
Priadunov. Through the process of distillation of the "rock oil" (petroleum) he received a kerosene-like
substance, which was used in oil lamps by Russian churches and monasteries (though households still
relied on candles).
Oil sands were mined from 1745 in Merkwiller-Pechelbronn, Alsace under the direction of Louis Pierre
Ancillon de la Sablonnière, by special appointment of Louis XV. The Pechelbronn oil field was active until
1970, and was the birthplace of companies like Antar and Schlumberger. The first modern refinery was
built there in 1857.

Oil refinery industry

Oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined
into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil,
kerosene, and liquefied petroleum gas.[1][2] Oil refineries are typically large, sprawling industrial
complexes with extensive piping running throughout, carrying streams of fluids between large chemical
processing units, such as distillation columns. In many ways, oil refineries use much of the technology of,
and can be thought of, as types of chemical plants. The crude oil feedstock has typically been processed
by an oil production plant. There is usually an oil depot (tank farm) at or near an oil refinery for the
storage of incoming crude oil feedstock as well as bulk liquid products.

An oil refinery is considered an essential part of the downstream side of the petroleum industry.

Crude oil

Crude oil is a naturally occurring, unrefined petroleum product composed of hydrocarbon deposits and
other organic materials. A type of fossil fuel, crude oil can be refined to produce usable products such as
gasoline, diesel and various forms of petrochemicals.

Raw or unprocessed crude oil is not generally useful in industrial applications, although "light, sweet"
(low viscosity, low sulfur) crude oil has been used directly as a burner fuel to produce steam for the
propulsion of seagoing vessels. The lighter elements, however, form explosive vapors in the fuel tanks
and are therefore hazardous, especially in warships. Instead, the hundreds of different hydrocarbon
molecules in crude oil are separated in a refinery into components which can be used as fuels,
lubricants, and as feedstocks in petrochemical processes that manufacture such products as plastics,
detergents, solvents, elastomers and fibers such as nylon and polyesters.

Petroleum fossil fuels are burned in internal combustion engines to provide power for ships,
automobiles, aircraft engines, lawn mowers, dirt bikes, and other machines. Different boiling points
allow the hydrocarbons to be separated by distillation. Since the lighter liquid products are in great
demand for use in internal combustion engines, a modern refinery will convert heavy hydrocarbons and
lighter gaseous elements into these higher value products.

Crude oil transportation

Getting oil to market is a process that requires various transportation and storage technologies, usually
referred to as “midstream”. Oil is often produced in remote locations away from where it will be
consumed; therefore, transportation networks have been built to transport the crude oil to refineries
where it is processed and to ship the refined products to where they will be consumed (like a gas
station). Storage facilities are used to balance supply and demand of oil and refined products.
Oil is normally transported by one of four options:

Pipeline – the most commonly used form of oil transportation is through oil pipelines. Pipelines are
typically used to move crude oil from the wellhead to gathering and processing facilities and from there
to refineries and tanker loading facilities. Pipelines require significantly less energy to operate than
trucks or rail and have a lower carbon footprint.

Rail – Oil shipment by train has become a growing phenomenon as new oil reserves are identified across
the globe. The relatively small capital costs and construction period make rail transport an ideal
alternative to pipelines for long distance shipping. However speed, carbon emissions and accidents are
some significant drawbacks to rail transport.

Truck – while the most limited oil transportation method in terms of storage capacity, trucks have the
greatest flexibility in potential destinations. Trucks are often the last step in the transport process,
delivering oil and refined petroleum products to their intended storage destinations.

Ship – where oil transport over land is not suitable, oil can be transported by ship. A typical 30,000-
barrel tank barge can carry the equivalent of 45 rail tank cars at about one-third the cost. Compared to a
pipeline, barges are cheaper by 20-35%, depending on the route. Tank barges traditionally carry
petrochemicals and natural gas feedstocks to chemical plants. The drawbacks are typically speed and
environmental concerns.

Oil is stored in above-surface tanks. The oil will then be placed there until ready for transportation.

Three major types of operation are performed to refine the oil into finished products: separation,
conversion and treating.

Separation

In the first step, molecules are separated through atmospheric distillation (i.e. at normal atmospheric
pressure), according to their molecular weight. During the process, which is also known as topping
(refining) , the oil is heated at the bottom of a 60-meter distillation column at a temperature of 350 to
400°C, causing it to vaporize. The vapors rise inside the column while the heaviest molecules, or
residuals, remain at the bottom, without vaporizing. As the vapors rise, the molecules condense into
liquids at different temperatures in the column. Only gases reach the top, where the temperature has
dropped to 150°C. The liquids, which are become increasingly light the higher they are found in the
column, are collected on trays located at different heights of the column. Each tray collects a different
petroleum cut (fraction) , also known as a petroleum cut, with highly viscous preservation
(hydrocarbons) like asphalt (bitumen) at the bottom and gases at the top.

The heavy residuals left over after atmospheric distillation still contain many products of medium
density. The residuals are transferred to another column where they undergo a second distillation to
recover middle distillates like heavy fuel oil and diesel .
Conversion

There are still many too heavy hydrocarbon molecules remaining after the separation process. To meet
demand for lighter products, the heavy molecules are “cracked” into two or more lighter ones.

The conversion process, which is carried out at 500°C, is also known as catalytic cracking because it uses
a substance called a catalyst to speed up the chemical reaction. This process converts 75% of the heavy
products into gas, gasoline and diesel. The yield can be increased further by adding hydrogen , a process
called hydrocracking , or by using deep conversion to remove carbon.

The more complex the operation, the more it costs and the more energy it uses. The refining industry’s
ongoing objective is to find a balance between yield and the cost of conversion.

Treating

Treating involves removing or significantly reducing molecules that are corrosive or cause air pollution,
especially sulfur. European Union sulfur emission standards are very stringent. Since January 1, 2009,
gasoline and diesel sold in Europe cannot contain more than 10 parts per million (ppm) , or 10 milligrams
per kilogram, of sulfur. The purpose of these measures is to improve air quality and optimize the
effectiveness of catalytic converters used to treat exhaust gas. For diesel, desulfurization , or sulfur
removal, is performed at 370°C, at a pressure of 60 bar. The hydrogen used in the process combines with
the sulfur to form hydrogen sulfide (H2S), which is then treated to remove the sulfur, a substance used in
industry.

Kerosene, butane and propane are washed in a caustic soda (sodium hydroxide) solution to remove
thiols, also known as mercaptans. This process called sweetening.

Jobs for mechanical engineers

As a Maintenance engineer to repair fixed equipment and rotating equipment

As an inspection engineer to safeguard the life and machinery

As a design engineer to design or modify plant assets including pipelines

As a project engineer to get involved in the construction of new plants or plant modifications such as de-
bottle-necking
Sources:

https://en.m.wikipedia.org/wiki/Oil_refinery

https://www.investopedia.com/terms/c/crack.aspasp

https://www.studentenergy.org/topics/ff-transport

https://www.planete-energies.com/en/medias/close/three-stages-refiningthree-stages-refining

https://www.quora.com/What-is-the-work-of-mechanical-engineer-in-oil-refinery
 HOLY ANGEL UNIVERSITY
SCHOOL OF ENGINEERING AND ARCHITECTURE
BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING

INDUSTRIAL PROCESSES
OIL REFINING INDUSTRY

SUBMITTED BY:
ABOY, JHON
SIOCO, NEIL
YU, JOHN

SUBMITTED TO:
ENGR. EMMANUEL JOHN V. ANGELES
The modern history of petroleum began in the 19th century with the refining of paraffin from crude
oil. The Scottish chemist James Young in 1847 noticed a natural petroleum seepage in
the Riddings colliery at Alfreton, Derbyshire from which he distilled a light thin oil suitable for use as
lamp oil, at the same time obtaining a thicker oil suitable for lubricating machinery. In 1846, Baku
(settlement Bibi-Heybat) the first ever well drilled with percussion tools to a depth of 21 meters for oil
exploration. In 1848, Young set up a small business refining the crude oil. The new oils were
successful, but the supply of oil from the coal mine soon began to fail (eventually being exhausted in
1851). Young, noticing that the oil was dripping from the sandstone roof of the coal mine, theorized
that it somehow originated from the action of heat on the coal seam and from this thought that it
might be produced artificially.
Following up this idea, he tried many experiments and eventually succeeded, by distilling cannel
coal at a low heat, a fluid resembling petroleum, which when treated in the same way as the seep oil
gave similar products. Young found that by slow distillation he could obtain a number of useful liquids
from it, one of which he named "paraffine oil" because at low temperatures it congealed into a
substance resembling paraffin wax.[22]
The production of these oils and solid paraffin wax from coal formed the subject of his patent dated
17 October 1850. In 1850 Young & Meldrum and Edward William Binney entered into partnership
under the title of E.W. Binney & Co. at Bathgate in West Lothian and E. Meldrum & Co. at Glasgow;
their works at Bathgate were completed in 1851 and became the first truly commercial oil-works and
oil refinery in the world, using oil extracted from locally mined torbanite, shale, and bituminous coal
to manufacture naphtha and lubricating oils; paraffin for fuel use and solid paraffin were not sold till
1856.

Shale bings near Broxburn, 3 of a total of 19 in West Lothian

Abraham Pineo Gesner, a Canadian geologist developed a process to refine a liquid fuel from coal,
bitumen and oil shale. His new discovery, which he named kerosene, burned more cleanly and was
less expensive than competing products, such as whale oil. In 1850, Gesner created the Kerosene
Gaslight Company and began installing lighting in the streets in Halifax and other cities. By 1854, he
had expanded to the United States where he created the North American Kerosene Gas Light
Company at Long Island, New York. Demand grew to where his company’s capacity to produce
became a problem, but the discovery of petroleum, from which kerosene could be more easily
produced, solved the supply problem.
In 1848 first modern oil well is drilled in Asia, on the Aspheron Peninsula north-east of Baku, by
Russian engineer F.N. Semyenov.[23]
Ignacy Łukasiewicz improved Gesner's method to develop a means of refining kerosene from the
more readily available "rock oil" ("petr-oleum") seeps, in 1852, and the first rock oil mine was built
in Bóbrka, near Krosno in central European Galicia (Poland) in 1854. These discoveries rapidly
spread around the world, and Meerzoeff built the first modern Russian refinery in the mature oil fields
at Baku in 1861. At that time Baku produced about 90% of the world's oil.
The question of what constituted the first commercial oil well is a difficult one to answer. Edwin
Drake's 1859 well near Titusville, Pennsylvania, discussed more fully below, is popularly considered
the first modern well.[24] Drake's well is probably singled out because it was drilled, not dug; because
it used a steam engine; because there was a company associated with it; and because it touched off
a major boom. However, the first well ever drilled anywhere in the world, which produced oil, was
drilled in 1857 to a depth of 280 feet by the American Merrimac Company in La Brea (Spanish for
“Pitch”) in southeast Trinidad in the Caribbean [25]. Additionally, there was considerable activity before
Drake in various parts of the world in the mid-19th century. A group directed by Major Alexeyev of the
Bakinskii Corps of Mining Engineers hand-drilled a well in the Baku region in 1848. [26] There were
engine-drilled wells in West Virginia in the same year as Drake's well. [27] An early commercial well
was hand dug in Poland in 1853, and another in nearby Romania in 1857. At around the same time
the world's first, but small, oil refineries were opened at Jasło, in Poland, with a larger one being
opened at Ploiești, in Romania, shortly after. Romania is the first country in the world to have its
crude oil output officially recorded in international statistics, namely 275 tonnes. [28][29] In 1875, crude oil
was discovered by David Beaty at his home in Warren, Pennsylvania. This led to the opening of the
Bradford oil field, which, by the 1880s, produced 77 percent of the global oil supply. However, by the
end of the 19th century, the Russian Empire, particularly the Branobel company in Azerbaijan, had
taken the lead in production. [30]
Samuel Kier established America's first oil refinery in Pittsburgh on Seventh avenue near Grant
Street, in 1853. In addition to the activity in West Virginia and Pennsylvania, an important early oil
well in North America was in Oil Springs, Ontario, Canada in 1858, dug by James Miller Williams.
[31]
The discovery at Oil Springs touched off an oil boom which brought hundreds of speculators and
workers to the area. New oil fields were discovered nearby throughout the late 19th century and the
area developed into a large petrochemical refining centre and exchange. [32] The modern US
petroleum industry is considered to have begun with Edwin Drake's drilling of a 69-foot (21 m) oil
well in 1859,[33] on Oil Creeknear Titusville, Pennsylvania, for the Seneca Oil Company (originally
yielding 25 barrels per day (4.0 m3/d), by the end of the year output was at the rate of 15 barrels per
day (2.4 m3/d)). The industry grew through the 1800s, driven by the demand for kerosene and oil
lamps. It became a major national concern in the early part of the 20th century; the introduction of
the internal combustion engine provided a demand that has largely sustained the industry to this
day. Early "local" finds like those in Pennsylvania and Ontario were quickly outpaced by demand,
leading to "oil booms" in Ohio, Texas, Oklahoma, and California.