Iqwq Ce1092 Qpqac 00 0002 - 0 Quality Control Procedure for Piping管道质量控制程序

IQWQ-CE1092-QPQAC-00-0002 QUALITY CONTROL PROCEDURE FOR PIPING 16-Apr-2017
TABLE OF CONTENTS
1.0 PURPOSE ............................................................................................................................................. 3
2.0 QUALIFICATION................................................................................................................................... 3
3.0 DEFINITIONS AND ABBREVIATIONS ................................................................................................ 3
3.1 Definitions ........................................................................................................................................ 3
3.2 Abbreviations ................................................................................................................................... 3
4.0 REFERENCE DOCUMENTS ................................................................................................................ 4
5.0 PIPING MATERIAL MAINTENANCE REQUIREMENTS ..................................................................... 4
6.0 PIPING FABRICATION AND INSTALLATION QUALITY CONTROL ................................................ 4
6.1 Underground Piping ......................................................................................................................... 4
6.1.1 Responsibility ................................................................................................................ 4
6.1.2 General Inspection Content .......................................................................................... 4
6.1.3 Forms ............................................................................................................................ 5
6.2 Aboveground Piping ........................................................................................................................ 5
6.2.1 Responsibility ................................................................................................................ 5
6.2.2 General Inspection Content .......................................................................................... 5
6.2.3 Forms ............................................................................................................................ 6
6.3 Welding Inspection .......................................................................................................................... 6
6.3.1 Responsibility ................................................................................................................ 6
6.4 General Inspection Content ............................................................................................................. 7
6.4.1 Assign Numbers to Field Pipe Welds ............................................................................ 7
6.4.2 Visual Check and Acceptance (By Foreman) ............................................................... 8
6.4.3 Inspection by the Welding Inspector - (Certification Required) ..................................... 8
6.4.4 Surveillance ................................................................................................................... 9
6.4.5 Forms ............................................................................................................................ 9
6.5 Nondestructive Examination ............................................................................................................ 9
6.5.1 Responsibility ................................................................................................................ 9
6.5.2 General Inspection Content ........................................................................................ 10
6.5.3 Perform RT, UT, MT, PT, PMI, HT .............................................................................. 10
6.5.4 Technical Supervision of NDE .................................................................................... 11
6.5.5 Weld Selection and Status Maintenance .................................................................... 11
6.5.6 Selection of Welds under a random radiographic program ............................................... 11
6.5.7 Identify the welds to be radiographed............................................................................... 11
6.5.8 Coordination of Weld Repairs ............................................................................................ 12
6.5.9 Forms ................................................................................................................................. 12
6.6 Positive Material Identification Examination .................................................................................. 12
6.6.1 Responsibility .............................................................................................................. 12
6.6.3 Forms .......................................................................................................................... 14
6.7 Hardness testing (if required) ........................................................................................................ 14
6.7.1 Responsibility .............................................................................................................. 14
CPECC Page 1 of 17 Category II, Rev. 0

6.7.3 Forms .......................................................................................................................... 14
6.8 Pressure Testing and Reinstatement ............................................................................................ 15
6.8.1 Responsibility .............................................................................................................. 15
6.8.3 Forms .......................................................................................................................... 16
6.9 Chemical internal cleaning (if required) ......................................................................................... 17
6.9.1 Responsibility .............................................................................................................. 17
6.9.3 Forms .......................................................................................................................... 17
7.0 INSPECTION BY COMPANY ............................................................................................................. 17
ATTACHMENTS
Attachment A: ASME B31.3 Random Radiography Requirements Reference
Attachment B: Quality Control Forms

1.0 PURPOSE
This procedure applies for quality control for excavation, backfill, pre-fabrication, installation, NDE
inspection, pressure testing, welding, positive material identification, etc.
2.0 QUALIFICATION
Pipes pre-fabrication and installation Inspector shall have 5 years experience working with applicable
industry codes and conducting inspections during construction and fabrication in the petrochemical
industry. Less experience may be considered with documented formal education or technical training.
3.0 DEFINITIONS AND ABBREVIATIONS
3.1 Definitions
 Company ExxonMobil Iraq Limited
 Contractor China Petroleum Engineering & Construction Corp.
 May One possible course of action
 Shall/must/is to be A mandatory requirement
 Should A non-mandatory requirement
3.2 Abbreviations
 GTAW Gas Tungsten Arc Welding
 SMAW Shielded Metal Arc Welding
 HSE Health, Safety & Environment
 ITP Inspect and Test Plan
 NDE Non Destructive Examination
 PSV Pressure Safety Valve (Relieve Valve)
 PWHT Post Weld Heat Treatment
 QA/QC Quality Assurance / Quality Control
 RT Radiographic Testing
 UT Ultrasonic Testing
 WPS Welding Procedure Specification
 PQR Procedure Qualification Records
 VE Visual Examination
 PT Penetration testing
 PMI Positive Material Identification

4.0 REFERENCE DOCUMENTS
 IQWQ-CE1092-YPMTH-00-0001 - Piping Installation Plan
 ASME B 31.3 - Process Piping
 ASME B16.25 - Butt welding Ends
5.0 PIPING MATERIAL MAINTENANCE REQUIREMENTS
All pipes, fittings, valves, instruments, and special items should be 100% VE when arrived. Valves,
instruments, and special items need to inform COMPANY, and fill in the relevant quality forms.
A uniform color-strip system must be applied to materials management for traceability. For example, the
same size pipe but different wall thickness shall be mark different color by marker.
6.0 PIPING FABRICATION AND INSTALLATION QUALITY CONTROL
6.1 Underground Piping
6.1.1 Responsibility
ACTIVITY RESPONSIBILITY DOCUMENTATION FREQUENCY OF ACTIVITY
Request Excavation Subcontractor F75001 Each excavation

Coordinate Excavation Const. Engineer/
F75001 Each excavation
Release Mechanical
Daily during life of activity and
Inspect Excavation Subcontractor F75001
prior to laying pipe
Welding Inspection and
Subcontractor Per 000 509 7910 Per 000 509 7910
Testing
Inspect/Test On-Site
Subcontractor F75001 During life of activity
Fabrication and Installation
Cleaning of Pipe Subcontractor F75001 During life of activity
Pressure Test Subcontractor F75001 During life of activity

Inspect Coating, Wrapping,
Cathodic Protection, Holiday Subcontractor F75001 Daily during life of activity
Test, Insulation Resistance
Backfill Request/Release Subcontractor F75001 Each backfill
Backfill Inspection Subcontractor F75001 Each installation.

Site Quality
Surveillance F02201/F02209 Daily during life of activity
Manager
Complete ExxonMobil MC Subcontractor Site For Each Final Inspection
PXXR
Check Records as applicable Quality Manager Activity
6.1.2 General Inspection Content
 Excavation release will be signed off prior to the excavation. The location that has been laid out for
excavation will be accepted by the Construction Engineer and the Superintendents. Inspect the pipe
trench, dimensions as per drawing. Compaction test should be done before laying pipe. inspecting the
bedding.
 Reference procedure IQWQ-CE1092-KPWLD-00-0002 for the welding inspection requirements.

 Verify that pipe fabrication and installation activities are performed in accordance with the requirements
documented in the applicable drawings and specifications.
 Backfill Release Form F75001, will be signed off prior to backfilling. At this time, all work will be verified as
complete, including punch list items and holiday tests before filling over piping. Before filling over welded
joints the pressure test must be complete
6.1.3 Forms
 F75001 – Underground Pipe Inspection Checklist
 P01R – Test Pack Isometric Index
 P02R – Piping Installation / Pre-Flush / Hydro Check
 P04R – Piping System Flushing and Testing Record
 P05R – Piping Bolt Tensioning and Torque Check
 P06R – Piping Re-instatement
 P14R – Flange Alignment Report
6.2 Aboveground Piping
ACTIVITY RESPONSIBILITY DOCUMENTATION FREQUENCY OF

ACTIVITY
Welding Inspection & Testing Subcontractor IQWQ-CE1092-KPWLD-00- IQWQ-CE1092-KPWLD-00-
0002 0002
P02R, P05R,P014R, P05Q,
Inspect on-site pipe fabrication
Subcontractor P14Q F75101, F75103 Each installation
and installation
F79001
Per 000 509

Cleaning Of Pipe Subcontractor Per 000 509 7560
F75601,P07R,P08R
Inspect Insulation Subcontractor F78102 Per 000 509 7810
Pressure Test Subcontractor / WQ1 P01R, P04R Per 000 509 7520
ExxonMobil Form P01R

Pressure Test WQ1/ExxonMobil Per 000 509 7520
P02R, P04R, P06R
Complete ExxonMobil MC Check Subcontractor Site As per Applicable Piping
PXXR
Records as applicable Quality Manager activities Form
Surveillances Site Quality Manager F02201, F02209, F02221 During life of activity
 Reference procedure IQWQ-CE1092-KPWLD-00-0002 for the welding inspection requirements.
 Verify that pipe fabrication and installation activities are performed in accordance with the requirements
documented in the applicable drawings and specifications.
 Reference Procedure 000 509 7560 for the cleaning of pipe inspection and testing requirements.

 Verify that required pressure testing has been performed and documented in accordance with Procedure
000 509 7520. Document completed test on Form F75201 and ExxonMobil Mechanical Check Record
P01R and P02R.
6.2.3 Forms
 F75103 – Weld Map Record
 F78102 – Pipe Insulation
 F79001 - Daily Welding Report
 P01R-Test Pack Isometric Index
 P05R – Bolt Tensioning / Torque
 P07R - Chemical Cleaning
 P08R – Hot Oil Flushing
6.3 Welding Inspection

ACTIVITY
Assign numbers to field Construction Each piping isometric Each isometric requiring
pipe welds Engineer drawing field welds
Welding Foreman F79001, F79002 Daily

Weld Checking and
Inspections (Non ASME
Code) Certified Welding F79001, F79002 Daily
Inspector
Welder Foreman Per the approved Quality Daily

Weld Checking and
Control System Manual for
Inspections (ASME
Certified Welding Boiler & Pressure Vessel Code
Code Stamped)
Inspector Work 00510XXXX Daily
Welder Foreman None Daily

Surveillance
Certified Welding F02201, F79002 See General Section
Inspector


ACTIVITY
Assign numbers to field Each isometric
Contractor Each piping isometric drawing
pipe welds requiring field welds
Contractor Welding F79001, F79002 Daily

Weld Checking and Foreman
Inspections (Non ASME
Code) Contractor Certified
F79001, F79002 Daily
Welding Inspector
Per the Contractor approved

Contractor Welder Quality Control System
Weld Checking and Daily
Foreman Manual for Boiler & Pressure
Inspections (ASME
Vessel Code Work
Code Stamped)
Contractor Certified
Daily
Welding Inspector
Contractor Welder
Foreman None Daily
Surveillance Contractor Certified F02201, F79002 Daily

Welding Inspector
Site QC Manager F02201 Daily
6.4 General Inspection Content
6.4.1 Assign Numbers to Field Pipe Welds
 Develop a weld map by assigning identity numbers to all pipe field welds on the isometric drawings,
including site pipe shop fabrication welds, prior to the start of work. Number the welds consecutively in the
direction of flow, starting with the first weld on each isometric sheet as No. 1, continuing through the last
weld on that sheet. If the drawings break at a weld, and the weld appears on both drawings, assign the
number on the upstream drawing. If additional welds must be added later to facilitate actual fabrication,
the weld locations shall be identified with the next available consecutive number until all additional welds
between design welds are identified. A log may be used to identify the weld numbers already assigned to
insure that no duplication of weld numbers occur. The inside weld of a slip on flange will carry the suffix
"S".
 Attachment welds, such as shoes or other supports shall be numbered with the next available number
using the prefix "X". In the case of a reinforcing pad, all welds will refer to the field weld number joining
the branch to header pipe. Use the prefix "PB" and "PH" for pad to branch and pad to header
respectively.
 When straight run pipe is being double jointed on the ground, and it is not certain to which line it belongs,
then use the prefix "DJ' before these field welds. Maintain a separate log of °"DJ" welds and assign
unique numbers starting with DJ-1. "DJ" welds are marked at 180 intervals. Weld maps shall accurately
show the final location of all "DJ" welds.
 Note: Welder, NDE, PMI, PWHT information/results need not appear on the weld map but must be readily
traceable to the weld map and placed with the weld map at system completion.

 Certain things need to be emphasized: Remember that it is of primary importance to assign a unique weld
number to all field welding. Once this number is assigned, do not change it for any reason. Do not
renumber isometrics to keep the weld numbers consecutive in the direction of flow. Use the next available
number for any alterations or additional welds. If a portion of piping containing assigned welds is cut out
of a system and discarded do not reuse these weld numbers but note on the isometric that these welds
are void and show the new welds on the current isometric revision. Cut shop welds will be assigned field
weld numbers.
6.4.2 Visual Check and Acceptance (By Foreman)
 In-process checking and surveillance of fabrication/erection welding is considered part of the foreman's
normal supervisory duties, and includes: welder qualification verification, materials verification, control of
welding consumables, joint preparation, fit-up, preheat, interpass heat, weld procedure variables, weld
condition between passes, and the appearance of all finished welds. Acceptance criteria is provided by
the applicable attachment to this procedure.
 For all welds in piping systems and for all other welds requiring post weld heat treatment or NDE, the
foreman will prepare a "Daily Welding Report" (F79001) for completed welds to indicate his daily
production and to document his visual check and acceptance of each weld. The foreman's signature on
this form indicates his acceptance.
 The foreman provides these reports daily to the Certified Welding Inspector. If a weld is repaired because
of rejected radiography, the identity of the repaired weld will maintain the identification number previously
assigned except the designation "R1" shall be added after the joint number. A suffix shall designate
subsequent repairs of the same welds, such as R2 and R3, until the weld is determined to be acceptable
by radiographic examination. If welds are completely cut out the suffix shall be C1, C2, etc.
 The foreman should identify the first two welds made by a new welder, welding on a system requiring
random RT, by noting in the "Remarks" section "1st weld" or "2nd weld" so that these welds can be
examined by radiography to confirm welding proficiency in production.
6.4.3 Inspection by the Welding Inspector - (Certification Required)
 Except as noted below, a minimum of 5% of groove welds shall have fit-up inspection by the inspector.
Each welder's work is to be represented. This percentage is to be increased, if necessary, to satisfy the
inspector that acceptable workmanship is being achieved. The inspector should normally be able to
achieve adequate fit-up inspections without establishing hold points, but he may request hold points for
fit-up inspection of specific joints.
 The "visually inspected" block on the form is initialed by the inspector to indicate joints on which he
performed fit-up/final inspection. The inspector's signature on the Daily Welding Report indicates his
acceptance of the completed weld(s). Acceptance criteria is specified by the applicable attachment to this
procedure.
 The inspector should also verify that the Daily Welding Report has been accurately completed and the
listed weld joints have been identified with the welder's stamp. The inspector provides these reports daily
to the NDE Coordinator for scheduling of NDE.
 If the inspector considers any of the reported welds to be unacceptable, he will inform the foreman. If it is
not repaired prior to turning in the Daily Welding Report, the unacceptable welds are lined out and
recorded on a Surveillance Report (F02201) for tracking to closure.

 Exceptions to the level of inspection described by this paragraph is provided below:

• Inspection (By Certified Welding Inspector) is not required for welds in B31.3 Category D piping
systems if welds in the system will not be subjected to radiography. Surveillance by procedure 000 509
0220 is adequate for these welds.
• For ASME B31.3 Category "M", "Severe Cyclic Conditions", longitudinal butt welds and "High
Pressure Piping", In addition to the above, all material shall be verified and all fit-ups shall be
inspected by the Certified Welding Inspector.
6.4.4 Surveillance
 Surveillance as described by procedure 000 509 0220 is to be performed for all welding activities
including post weld heat treatment using the applicable attachments to this procedure and the approved
PWHT procedure. Surveillance Reports (F02201) will be prepared for all deficiencies found during
surveillance or inspection. Surveillance reports will also be prepared for welds that were not subjected to
the inspection described above by the Certified Welding Inspector (i.e., category D piping).
 Completion of Post Weld Heat Treatment will be documented on "Post- weld Heat Treatment Log"
(F79002). The log is to be provided to the NDE Coordinator for scheduling hardness test if required .
 Temporary attachments shall be properly removed and areas visually examined.
 Welds requiring Code Stamping shall be examined and documented in accordance with "Fluor Quality
Control System Manual, Boiler and Pressure Vessel Code Work," or the applicable Subcontractors quality
program for boiler and pressure vessel code work.
 Certification of Welding Inspectors shall be performed in accordance with Fluor Procedure 000 511 0101
"Certification of Nondestructive Examination Personnel."
 For welded branch connections, perform final Weld Examination of the branch connection pressure weld
prior to the addition of any reinforcing pad or saddle. For welds that will be inaccessible for inspection due
to the fabrication process (E.g.: jacketed pipe, etc.) perform a visual inspection before fabrication renders
these welds inaccessible.
6.4.5 Forms
 F02201 - Surveillance Report
 F79002 – Post Weld Heat Treatment Log
6.5 Nondestructive Examination
 Methods within the scope of this procedure include radiographic testing (RT), ultrasonic testing (UT),
magnetic particle test (MT), liquid penetrant test (PT), positive material identification test (PMI) and
hardness test (HT).
 Responsibility Of Self Perform

ACTIVITY RESPONSIBILITY DOCUMENTATION FREQUENCY

OF ACTIVITY
Report from NDE
Perform RT, UT, MT, PT, Contractor. Or use Report
NDE Engineer Per specification
PMI, HT as specified in the
approved NDE Procedure
Technical Supervision of NDE Engineer

NDE
Welds: F79201 F79204 or

Selection for NDE and
NDE Engineer NEWS program. Other than Per specification
Status Maintenance
welds: F79204
Coordinate Weld Repairs Welding Engineer Each rejected weld
 Responsibility Of Contractor Work

OF ACTIVITY
Report from NDE

Perform RT, UT, MT, PT, Contractor. Or use Report
Subcontractor Per specification
PMI, HT as specified in the
approved NDE Procedure
Technical Supervision of Subcontractor

NDE
Welds: F79201 F79204 or

Selection for NDE and
NDE Engineer NEWS program. Other than Per specification
Status Maintenance
welds: F79204
Coordinate Weld Repairs Subcontractor Each rejected weld
Daily during life of

Surveillance Qc Engineer F02201
activities
 Fluor personnel performing RT, UT, MT, PT, and PMI are to be qualified and certified to the requirements
of NDE Practice 000 511 0101 "Certification of Nondestructive Examination Personnel". Personnel
performing hardness tests must be trained in the use of the equipment and procedure but do not require
certification.
 Fluor self-performed NDE will be performed in accordance with the referenced NDE procedures.
6.5.3 Perform RT, UT, MT, PT, PMI, HT
 Volumetric Nondestructive Tests should be completed and results reported within 24 hours after the
welds are reported as complete. For special circumstances, such as the start of the welding program, or
when the NDE Contractor does not have a jobsite laboratory, welds requiring radiography may be
accumulated, but in these cases there should not be a backlog of more than ten (10) welds.

 Other NDE methods should be completed as soon after the NDE request as practical.
6.5.4 Technical Supervision of NDE
 Technical Supervision of NDE includes:
 The activities listed under Technical Supervision of procedure 000 509 0090 and activities listed under
the NDE Coordinator responsibilities of 000 509 0040.
6.5.5 Weld Selection and Status Maintenance
 Weld Selection and Status Maintenance includes:

• Obtain a weld map (developed by 000 509 7910) and post the status of NDE for line classes requiring
100% NDE by a specific method or for individual welds requiring NDE by specification. Also post the
status of welds that have been post weld heat treated. Alternately, Form F79204 may also be kept for
each isometric sheet. Either of these documents is to provide for accountability that all welds on the
line were examined and accepted.
• Using the "Daily Welding Report" and the Post Weld Heat Treatment Log (F79001 and F79002),
select the welds for NDE as they are completed.
• Examine the selected welds for surface contour that may interfere with the NDE method.
• Notify the NDE Contractor or the inspector if self-performed, of the required NDE, by submission of a
copy of the Nondestructive Examination Request/Record (F79202). Maintain the original to verify
completion of NDE.
• Maintain a tickler file of rejected welds. The Site NDE Coordinator's copy of the NDE Report shall
remain in the tickler file until the repair for that weld is noted as accepted on a subsequent report. At
that time, the reports of the original and repaired weld and the radiographic film for both welds, shall all
be placed together in the file. The acceptance date shall be logged on the isometric sheet or line
sketch. The data on F79202, Nondestructive Examination Request /Record, the NDE Reports
(annotated with Fluor Site NDE Coordinator review) and the Radiographic film shall be traceable to the
weld location shown on the spool drawing or pipeline sketch.
6.5.6 Selection of Welds under a random radiographic program
 Selection of Welds under a random radiographic program includes:

• Select welds for random radiography to satisfy ASME B31 requirements from individual welder
histories established on the "Welder B31.3 Random Radiography Control Log "Form F79201. Welds
to be radiographed for random radiography must be selected from sample lots established from the
data on Form F79201. For simplicity, it is suggested that sample lots be established as 20 welds for
5% radiography.
• Select the first two welds made by a welder on a system requiring random radiography to confirm the
welder's proficiency in production. These two production welds shall not be counted as part of the
random radiography sample lot. This should be waived if other welds made by the welder were
radiographed.
6.5.7 Identify the welds to be radiographed
 Notify the Foreman of the welds selected for radiography.

 Log the radiographic examination results for random radiography on Form F79201 "Welder B31.3
Random Radiography Control Log". Post the completed welds reported by the foreman, the date reported,
and the results of radiography on the Weld Map. Notify the Foreman and Welding Specialist of the results.
 For random radiography, when a weld is rejected, select two previous similar welds by the same welder,
from a specified sample lot, for additional radiography, in compliance with ANSI B31.3. The selection shall
be made from the welder's history on Form F79201 "Welder B-31.3 Random Radiography Control Log.
The welds are to be selected from the sample lot used to select the initial weld.
 Selection of welds and maintenance of status can be performed using the computer program NEWS. In
this case, the forms for manual weld tracking (F79201 and F79204) do not need to be maintained. It is
recommended that the NEWS program be used for projects with 200 or more joints to be radiographed.
 Issue periodic weld reject rate reports for welds examined by radiography using Form F79203,
"Radiographic Rejectable Defects Statistics". When statistical data indicates high or increasing reject
rates, the Site Manager, the Welding Specialist, and the Quality Manager shall be informed. A copy of the
weld reject rate reports should be sent to the Construction Technology Welding Engineer.
 This section also applies if UT is substituted for RT.
NOTE: Informative RT shall not be performed on welds that have been capped out.
6.5.8 Coordination of Weld Repairs
 Coordination of Weld Repairs includes:

• For those welds which have been rejected, determine the exact location, extent, and nature of the
defect.
• Consult with the welder and foreman on defect cause and prevention and repair technique.
• When the weld has been repaired, have the weld reported on the "Daily Welding Report" to schedule
radiography of the repair. Identify the repaired weld with the identification number previously assigned,
except the subscript R1 shall be added after the designation. Subscripts shall designate subsequent
repairs of the same welds, such as R2 and R3, until the weld is determined to be acceptable by
examination.
6.5.9 Forms
 F79201 - Welder B31.3 Random Radiography Control Log
 F79202 - Nondestructive Examination Request/Record
 F79203 - Radiographic Rejectable Defects Statistics
 F79204 - Welding/NDE Status Log
 F79002 - Post Weld Heat Treatment Log
6.6 Positive Material Identification Examination
 Material Supplied to Subcontractor

Warehouse Receiving Warehouse On-going

Manager/Supervisor
Receiving Inspection Site Quality Manager On-going
Perform PMI NDE Coordinator/ Project Specifications Per Specification

Subcontractor
Identification Subcontractor On-going
NDE Coordinator/
Document Results F79301, F79302, F79304 Each test
Subcontractor
Technically Supervise PMI Site Quality Manager
Resolve Accept and Site Quality Manager Project Specifications Per Rejects
Rejects
 Material Supplied By Subcontractor

Contractor Quality
Receiving Inspection On-going
Manager
Perform PMI NDE Subcontractor Project Specifications Per Specification
Contractor Quality
PMI of Welds Project Specifications Per Specification
Manager
Identification Contractor On-going
Document Results Contractor F79301, F79302 , F79304
Technically Supervise PMI Contractor Quality

Manager
Resolve Accept and Contractor Quality Project Specifications Per Rejects

Rejects Manager
 PMI will be performed by trained personnel whose ability to successfully operate the PMI test equipment
has been documented by test
 Non-destructive methods used for PMI testing shall be capable of identifying the material quantitatively.
 All field installed alloy piping will be 100% PMI verified in the “as installed” position. Each spool and the
weld will be verified and results documented on the fabrication spool drawing/isometric, listed on the PMI
point sheet and marked with the appropriate verification color by the PMI Technician as each point is
analyzed.
 If the PMI test results fall outside of the acceptable ranges, the item will be rejected.
 All rejected materials shall be isolated in a "Quarantine" area, tagged "REJECTED", and a
Nonconformance Report initiated.

6.6.3 Forms
 F79301 - PMI Inspection Record
 F79302 - Bulk Material Positive Material Identification Record
 F79303 - Pipe Spool Positive Material Identification Record “Point” Sheet
 F79304 - Weekly PMI Log
6.7 Hardness testing (if required)
FREQUENCY OF
ACTIVITY RESPONSIBILITY DOCUMENTATION
ACTIVITY
Review Job Specification

Site Quality
for Hardness Testing Prior to start of work
Manager/ Contractor
Requirements
Hardness Testing
Contractor Prior to start of work
Equipment
F79501 Yearly.
Personnel Training &
Contractor
Vision Test
F79502 Yearly
Preparation of Surface to
Contractor Each test location
be Tested
Perform Hardness As required by code

NDE Technician F79503
Testing & Report Results or specification
 Obtain a copy of the Code/Job Specification requirements prior to the start of work.
 Obtain the hardness testing equipment required or contract with a supplier of hardness testing services.
 Assure that the personnel performing the hardness testing have been trained in the use of the equipment
or have used the equipment within one (1) year and have a current vision test (Jaeger 2 at 12 inches
minimum within one (1) year).
 Assure that the surface to be tested is buffed/filed to a relatively flat smooth texture to avoid erroneous
measurements which may result from a coarse surface. Care must also be taken to assure that any
grinding or other mechanical working does not generate sufficient heat to affect the material hardness.
 Perform the hardness testing in accordance with the equipment manufacturer's written procedure as
required by the code or job specification. For hardness testing in the weld heat affected zone (HAZ), the
test instrument indenter shall not be greater than three (3) millimeters across the tip.
 Report hardness testing results. For local hardness testing on welded joints, three tests shall be
conducted at each location required by code or job specification. Each reading shall be reported and the
average for the three shall be computed and reported on Form F79503.
6.7.3 Forms
 F79501 - Verification of Training For Hardness Testing

 F79502 - Report of Vision Test
 F79503 - Hardness Testing Report
6.8 Pressure Testing and Reinstatement
 Responsibilities Subcontractor

ACTIVITY
Install Piping Subcontractor
Define Test Boundaries Subcontractor P01R, P02R, P04R Each Test Package
Provide Preparation / Test Pipe Const. Engr. P01R, P02R, P04R Each Test Package
Instructions
Prepare the System for

Subcontractor
Testing
Perform Pre-Test
Quality Manager P01R, P02R Prior to Test
Inspections/Release
Perform Test Subcontractor
Subcontractor P03R, P04R Test Completion

Verification of Satisfactory
Test Results
Quality Manager P04R Test Completion
Provide Restoration Pipe Const. Engr.

Instructions
Subcontractor P05R, P06R Each Test
Verify Completion of
Restoration
Site Quality Manager P05R, P06R, P14R Each Test
Complete ExxonMobil MC WQ1/ExxonMobil P01R, P02R, P03R, For each HYDRO Test
Check record P04R, P05R, P06R and Re-instatement
 Boundaries and instructions in accordance with 000 250 3707 should be prepared and provided or made
available to those responsible for Preparing the System for Testing, Performing Pre-test Inspection
Release, Performing Test, and Verifying Satisfactory Test Results - Information should be included in
pressure test packages. These packages are, as much as possible, to be assembled so that they
comprise a portion or all of a piping system. This is required to facilitate system turnover at the end of the
job. Each pressure test package shall contain the following :
• Marked up P&IDs indicating extent of test; location and type of blinds; and equipment or
instrumentation to be included or excluded from test.
• Piping isometrics for lines included in the test. Isometrics are to indicate location of blinds, valves open
or closed, fill point, vent locations, equipment or instrumentation excluded from test and locations of
required temporary supports.

 Make preparation for testing as required by test instructions, 000 250 3707 and 000 250 50050
 Verify completion (by walk down) and acceptance of any required inspection, post weld heat treatment,
NDE, hardness testing, PMI, and any other required test/inspections. (Validate weld inspection and NDE
completion through NEWS NDE Clearance Reports.)
 Verify piping system has been completely checked (punched out) and preparations for testing as required
by test instructions are complete.
 Upon the attainment of the required hydrostatic test pressure, for at least the minimum specified time, an
inspection shall be made of all joints and connections. The inspection shall be made while the system is
at the required test pressure.
 Following the application of the pneumatic test pressure and reduction to the design pressure the entire
line should be walked to determine if there is any audible evidence of leakage. Any leaks found at the
time shall be marked and repaired after first depressurizing the line. After this walkdown, all joints and
welds shall be covered with a soap solution in order to detect any leakage. Soap shall be commercial
preparation specifically for leak detection.
 If leaks are found by pressure testing, mark their locations.
 Complete the Pressure Test actual test conditions for Test Media/Metal temperature, Test Pressure Test
Gage Number and Calibration information.
 Instructions to comply with reinstatement requirements of 000 250 50050 should be provided or made
available to those responsible for restoring the system after pressure testing and for verifying completion
of restoration. Information should include:
• Instructions for removal of temporary test material (blanks, blinds).
• Positioning of operating blinds.
• Draining instructions.
• Installation of equipment excluded from field test (valves, orifice plates, expansion joints, short pieces
of pipe, new gaskets, bolts, vessel internals, etc.).
• Instructions for removal of temporary supports.
• Resetting spring hangers.
• Drying of instruments.
• Treatment of vent and drain connections.
• Cleaning of strainers.
• Painting and insulation.
 Verify that all reinstatement activities have been completed and the system(s) or partial system
represented by this pressure test report is complete.
6.8.3 Forms
 P01R – Test Pack Isometric Index
 P03R - Piping Test Equipment Calibration Record

 P05R – Bolt Tensioning / Torque
6.9 Chemical internal cleaning (if required)

ACTIVITY
Verify that all pressure

Prior to release for
testing & NDE are QC Inspector
cleaning
complete
Commence cleaning Construction Supt./ As required by project

ExxonMobil Form P07R
operation Subcontractor specs
Monitor chemical
QC Inspector ExxonMobil Form P07R Daily during activity
cleaning process
 Verify that pressure testing and NDE are complete prior to release for cleaning.
 Monitor chemical cleaning process verifying that it is performed in accordance with approved project
specifications and document on the pipe cleaning and verification checklist (P07R).
 Retain water test report and certificate of conformance and attach to the pipe cleaning and verification
checklist (P07R).
6.9.3 Forms
 P07R – Chemical Cleaning
7.0 INSPECTION BY COMPANY
 Contractor shall ensure that the Company Representative is given sufficient time to witness tests and re-
inspect Work performed by Contractor. Unless otherwise specified in the Contract Specifications. The
times listed in Table 3 below are considered minimum notification periods.
Inspection Activity Notification

Punching of lines prior to hydrotest 2 Days
Pressure testing 1 Day
Bolt tensioning 4 Hours
Other tests As agreed by company

Attachment A
ASME B31.3 Random Radiography Requirements Reference
CPECC Att – A (1 Page) Category II, Rev. B

CPECC Att –A (Page 1 of 1) Category II, Rev. 0

Attachment B
Quality Control Forms
CPECC Att –B (33 Pages) Category II, Rev. 0

SURVEILLANCE REPORT F02201
Location Subcontractor/Activity Date Completed Work Report No.

 Yes  No
Inspection Checklist, Specification, Or Drawing Used As Reference:
RESULTS: Follow-up Required  Satisfactory 
Description Of Item/Work
Inspected/Observed:
Observations/Deficiency:
Surveillance Personnel/Date Site Quality Manger/Date
Person Notified Of Deficiency
Name Title
Recommended Corrective Action:
Corrective Actions Implemented/Accepted:
Surveillance Personnel/Date Site Quality Manager/Date
CPECC Att –B (Page 1 of 33) Category II, Rev. 0

UNDERGROUND PIPE INSPECTION CHECKLIST

F75001
Tag Description: Tag No.:

P. O. No.: Inspection Classification Area/Unit:
Clien
Subcontractor: Subcontractor Turnover System:
Work Package: Company Other Sub – System:
Drawing Number Sheet Drawing Number Sheet
Item Description of Check Subcontractor ExxonMobil

01 Excavation releases:
Construction Engineer – Mech.
Mechanical Supt.
Electrical Supt.
Civil Supt.
02 Location and excavation inspection completed
03 Pipe fabrication and installation inspection completed
04 Cleaning of pipe completed
05 Pressure test satisfactory

06 Insulation resistance (insulated flanges-underground piping) test
satisfactory
07 Coating and wrapping checked
08 Holiday test satisfactory
09 Cathodic protection completed

10 Backfill request/release(s) obtained
Construction Engineer – Mech.
Site Quality Manager
Client
11 Backfill inspection completed
Notes:
Contractor/Construction Rep. Contractor/Quality Rep. Company Rep.
Name: Name:
Signature: re: Signature:
Date: Date:

WELD MAP RECORD F75103
Iso No.:
RT RT
Welder RT Report Welder RT Report
Weld No. Date Made PMI PWHT Weld No. Date Made PMI PWHT
Stencil No. Stencil No.
ACC REJ ACC REJ

PIPING THERMAL INSULATION

F78102
INSPECTION CHECKLIST
P. O. No.: Inspection Classification Area/Unit:
Subcontractor: Subcontractor Client Turnover System:
Work Package: ExxonMobil Other Sub – System:
Release for Insulation
Engineer: Date:
Inspector: Date:
**fill out applicable sections as determined by type of insulation**
Insulation Materials
01 Proper Materials
02 Verify insulation materials are free from damage
03 Verify insulation materials shelf-life has not expired
Insulating Hot Piping

04 Proper material thickness used
05 Flanges, flanged valve bodies, bonnets and flanged fittings
insulated
06 Minimum clearances between insulation and adjacent surfaces
07 45 degrees to vertical runs properly supported
08 Service over 850 °F shall be in two layers
09 Joints staggered and proper wire ties
10 Expansion joints spacing horizontal runs correct
11 Proper clearance at flange breaks
12 Tubing properly insulated
13 Proper use of filler and/or mastic materials
Insulation Cold Piping

14 Proper material thickness used
15 Proper insulation of attachments
16 Contraction joints at specified intervals
17 Proper cradle diameter at supports
18 45 degrees to vertical runs properly supported
19 Proper use of joints sealer for single and multiple layer
applications
20 Proper taping or banding used

21 Proper use of filler materials, sealer and/or vapor barriers
Weatherproofing Hot Piping

22 Proper use of weather proofing mastic at fittings
23 Proper banding of metal jacket
24 Proper use of “S” clips on vertical runs
25 Proper lap and metal screw spacing
26 Proper main shield on vertical vessels
Weatherproofing Cold Piping
27 Proper use of vapor barrier mastic paint jacketing
28 No use of screws on cold work except on standing seam
systems
Removable Covers
29 Proper stenciling or tagging for identification
Remarks:
Contractor/Construction
Contractor/Quality Rep. Company Rep.
Rep.
Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:

DAILY WELDING REPORT

F79001
SUBCONTRACTOR AREA
Line Sheet Type Welder Process Fit-Up

Weld Wall
Unit Line No. Class No. Weld Size Symbol Visual Remarks
No Thick Root Cap Inspected
Foreman Date
Welding Inspector Date

POST WELD HEAT TREATMENT LOG F79002
P. O. No.: Inspection Classification Turnover System:
Subcontractor: Subcontractor Client Sub – System:
ExxonMobil Other Location:
Mark Completion
Log No. Line No. Line Class Sheet. Weld No. Weld Circuit. Initials
No. Date
Welding
Supervisor: Date:
Inspector: Date:
Contractor/Construction Rep. Contractor/Quality Rep. Company Rep.
Name Name Name
Signature Signature Signature
Date Date Date
CPECC Att –B (Page 7 of 33) Category II, Rev.0

WELDER B31.3 RANDOM RADIOGRAPHY

CONTROL LOG
F79201
1.1 Weld Identification 1.2 Examination Data

Cumulative Butt
For Each
Selected
Two B31.3 Tracer
Date Welded
Reject
Welds
Date Examined
Rejected (R)
Accepted (A)
Defects And
Drawing Number
Weld No.
Disposition
(Line And Sheet)
Defects and Disposition Symbols
B31.3 Interpretation Defects Repair Instructions
CK Crack GO Grind Out, remove area with defect
IP Incomplete Penetration GS Grind Surface
LF Lack of Fusion CW Cutout Weld, slice in weld plane
UC Undercutting R1 First Repair
P Porosity R2 Second Repair
S Slag Welder’s Name
CR Concave Root Surface Welder’s Symbol
EL Elongated Indication Prepared By:

NONDESTRUCTIVE EXAMINATION
F79202
REQUEST/RECORD
Type Examination
Radiographic  Ultrasonic  Date:
Liquid Hardness
Penetrant  Testing  Requested by:
Magnetic Site NDE Coordinator

Partical  PMI 
Examination Data
Line No./Spool Sheet:
Location:
P No./Material:
Pipe Size/Schedule:
Acceptance criteria (code):
Weld Welder P No. / Pipe Size / Date NDE

Location Line No/Sheet
No. Symbol Material Schedule Completed
Note: The Following Identification Shall Be Plainly And Permanently Included On The
Radiographic Film: Project No., Line No., Weld No., Welder Symbol, Date Of
Radiography.

RADIOGRAPHIC REJECTABLE DEFECTS

STATISTICS
F79203
Process Reporting Period: From To

2.0 REJECTABLE BUTT WELDS
This Reporting Period Accumulative Job Totals
Number Of Number Of Number Of Number Of

Percent Percent
Butt Welds Butt Welds Butt Welds Butt Welds
Rejected Rejected
Radiographed Rejected Radiographed Rejected
Rejectable Defect Classification
This Reporting Period Accumulative Job Totals
Lack of Fusion Lack of Fusion
Cracks Cracks
Undercut Undercut
Incomplete Penetration Incomplete Penetration
Concave Root Concave Root
Slag Inclusions Slag Inclusions
Porosity Porosity
Elongated Indication Elongated Indication
Remarks
al Notes:
1. This exhibit is to be used to track weld quality levels as determined by butt weld
radiography.
2. Keep separate records for each weld process, controlling code, random or 100%
radiography.
3. Report high or increasing defect rates or repetitive defect types to the Jobsite Welding
Specialist and the Construction Project Manager.

WELDING/NDE STATUS LOG F79204
Line No. LINE CLASS Sheet No. Revision
RT/UT PT/MT
Weld Welder Date PWHT BH
Accept Accept Remarks
No. Symbol Welded Date Date
Date Date
NDE Technician : Date:
ExxonMobil Inspector: Date:

PMI INSPECTION RECORD F79301
Subcontractor Client Sub – System:

Subcontractor:
Fluor Other Location:
PMI Request By: Purchase Order Number: PMI Equipment Used:

Signature:
Date:
PMI Performed By: PMI Performed By: Company Performing PMI:

Signature: Signature:
Date:
ll Be/Was Performed At:

EXAMINATION RESULTS/BY MATERIAL IDENTIFICATION
Item Or Sample Mill Cert. Heat
Material Description
Tag No. Size No. Number
Examination Results/Analyzed Material
Chemical Composition Percentage

Item Or Sample Mill Cert. Heat
Material
Tag No. Size No. Number
Cr Mo Ni Mn Ti V Fe Co Cu Nb W
Address Of Supplier Responsible For Rejection (s)
nal Information
urs And Loss Incurred From Rejections, Etc.
PMI Supervisor:
Signature/Date

BULK MATERIAL POSITIVE MATERIAL IDENTIFICATION RECORD F79302
Calibration/Standardization Chemical Composition Percentage Site Quality Representative:

Witnessed:
Cr Mo Ni MN Ti V FE Co Cu Nb W Print Name:
Company: Standard Signature:
Analyzed Date:
Purchase Order PMI Performed by (Print

Number: Name):
Fabricator’s Pipe Spool Drawing

(s): Signature/Date:
PMI Analyzer Manufacturer &

Location Where PMI Performed Model:
Material Verified
Item Line Item Description Type, Material PMI
QTY Body Bonnet Stem Remarks
No. Size, Rating Type
Accept Reject

PIPE SPOOL POSITIVE MATERIAL IDENTIFICATION RECORD “POINT” SHEET F79303
Subcontracto
Client Sub – System:
r
Subcontractor:
Exxonmobil Other Location:
Calibration/Standardization Chemical Composition Percentage Site Quality Representative:

Witnessed:
Cr Mo Ni MN Ti V FE Co Cu Nb W Print Name:
Company: Standard Signature:
Analyzed Date:
PMI Results PMI Technician Site Quality Representative

PMI MK She Rev.
Line Number and Class Date
Points # et # # Accepte Rejecte
Print Signature Print Signature
d d
of
of
of
of

2.1 WEEKLY PMI LOG F79304
Calibration/Standardization Witnessed Number of Points Site Quality

Date Job # Sketch # PMI Technician
Start of Work Period Witnessed # of # Representative
of
of
of
of
of
of
of
of
of
of
of
of

VERIFICATION OF TRAINING FOR HARDNESS

F79501
TESTING
This is to verify that has been trained in the use of the Hardness
Testing Equipment described below or has successfully used this equipment within the past year.
Description of Equipment:
Site Manager/Site Quality Manager Date

2.1 REPORT OF VISION TEST F79502
Social Security Number:

Employee Name:
Type Chart Used:
 Jaeger J1 @ 12" min.  Jaeger J2 @ 12" min.
 Snellen Equivalent to J1 @ 12" min.  Snellen Equivalent to J2 @ 12" min.
Near Vision Results:
Left Eye Right Eye
Passed  
Failed  
Corrected  
Uncorrected  
Remarks/Comments:
Printed Name, Signature And Title Of Test

Administrator Date Of Test
(Month (Day) (Year)

2.1
HARDNESS TESTING REPORT F79503
Project Project No. Date
ng No. Applicable Code/Spec Test Equipment Type/Proc. PWHT

Before
 After
Material Hardness Test Results
Weld Size And

Weld No.
Type Thickness
Readin
Base Mat'l Weld Metal #1 #2 #3 Ave.
g
BM
HAZ
WM
HAZ
BM
BM
HAZ
WM
HAZ
BM
Remarks:
EQUIPMENT OPERATOR (PRINT)/DATE QC INSPECTOR (SIGN)/DATE

MC CHECK RECORD
P01R – Test Pack Isometric Index
PHASE: ITEM/TAG NO.

PROJECT NAME: SUB-SYSTEM NO.
DATA SHEET SYSTEM NO.
EQUIPMENT DESCRIPTION
SUB-SYSTEM DESCRIPTION
LOCATION: MODULE DETAIL:
DRAWING REFERENCE DATE PRINTED:
NO. ACTIVITY DESCRIPTION
● TEST PRESSURE : BAR.G, ● PICKLING : ,

1 ● TEST MEDIUM : , ● HOT OIL FLUSH : ,
● TEST DURATION : ,
REV.
PAINT TRACING INSUL.
ISOMETRIC NO. LINE NUMBER P & ID
SYSTEM Y / N CLASS PUNCH NO.
VERIFIED BY Contractor/ Construction Rep. Contractor/Quality Rep. Company Rep.
SIGNATURE
DATE

MC Check Record
P02R – Piping Pressure Test Certificate
PHASE: ITEM/TAG NO.

DESIGN PRESSURE BAR.G TEST MEDIUM
DESIGN TEMP. DEG. ℃ TEST PRESSURE (BAR.G)
OPERATING TEMP. DEG. ℃ AMBIENT TEMP ( C/F) START : FINISH :
PRESSURE TEST DURATION MIN. / HOURS
NAME SIGNATURE DATE

INHIBITOR INJECTED
ADD REFERENCE CODE/SPECIFICATION (IF APPLIC.)

CLEANING AND TESTING RELEASE REPORT #SCCS-P01-1A
* INSPECTION CONDUCTED IN ACCORDANCE WITH RELEVANT SECTIONS OF INSPECTION PROCEDURE
ACTIVITY DESCRIPTION OK N/A P/L
FLUSHING □ □ □
PRESSURE TESTING □ □ □
REINSTATEMENT
ALL ITEMS (CONTROL VALVES, ETC.) REMOVED FOR CLEANING AND TESTING HAVE BEEN REINSTATED
AS PER P&ID
□ □ □
ALL TEMPORARY VENTS AND DRAINS HAVE BEEN REMOVED, AND OPENINGS CLOSED IN ACCORDANCE
WITH SPECIFICATION.
□ □ □
COMMENTS
TEST PRESSURE MEASUREMENT INSTRUMENT SHALL BE CALIBRATED AND ITS RECORDED TEST PRESSURE TRAVEL AND
TEMPERATURE CHART IS TO BE ATTACHED TO THIS CERTIFICATE.
VERIFIED BY Contractor/ Construction Rep. Contractor/Quality Rep. Company Rep.
SIGNATURE
DATE

MC Check Record
P03R – Piping Test Equipment Calibration Record
PHASE: ITEM/TAG NO.
SYSTEM NUMBER: TEST PRESSURE: COMPLETION PACK NO’S
TEST DESCRIPTION: TEST MEDIUM:
TEST PACK ISO NO.: TEST DURATION:
DATE PICKLING:
HOT OIL FLUSH
CALIBRATION CHECK GAUGE 1
SERIAL NO. : RANGE : BARG

INPUT OUTPUT (R) BARG % ERROR INPUT OUTPUT (R) BARG % ERROR
RANGE
ZERO
CALIBRATION CHECK GAUGE 2

RANGE
ZERO
DEAD W EIGHT TESTER SERIAL NO. :

TEST CERTIFICATE NO. DATE OF ISSUE EXPIRY DATE
PRESSURE RECORDER DATA (CALIBRATION CHECK CYCLE)
RANGE
ZERO
DEAD W EIGHT TESTER SERIAL NO. :
TEST CERTIFICATE NO. DATE OF ISSUE EXPIRY DATE
TEMPERATURE RECORDER DATA (CALIBRATION CHECK CYCLE)
0 DEGREES C AMBIENT 40 DEGREES C
TEMP TESTER SERIAL NO. :

TEMP TEST CERTIFICATE NO. DATE OF ISSUE EXPIRY DATE
Contractor/ Construction
VERIFIED BY Contractor/Quality Rep. Company Rep.
Rep.
SIGNATURE
NAME
DATE

MC Check Record
P04R - Piping System Flushing and Testing Record
PHASE: ITEM/TAG NO.
TEST PRESSURE: COMPLETION PACK NO’S
TEST DESCRIPTION: TEST MEDIUM:
TEST PACK ISOMETRIC NO.: TEST DURATION:
REMARKS: PICKLING:
HOT OIL FLUSH DATE
DESCRIPTION OF ITEM TO BE COMPLETED AND CHECKED COMPLETED BY VERIFIED BY DATE
F TEST IN ACCORDANCE WITH THE SCOPE LISTED ON ATTACHED

TEST INDEX P-01 AND MARKED UP P&ID'S.
PREPARED FOR FLUSHING IN ACCORDANCE WITH THE APPROVED

PROCEDURE.
G COMPLETED IN ACCORDANCE WITH THE APPROVED

PROCEDURE
PREPARED FOR TESTING IN ACCORDANCE WITH THE APPROVED

PROCEDURE.
TESTED IN ACCORDANCE WITH THE APPROVED PROCEDURE.

(REFER NOTE 1).
TEST RESULTS AND READINGS
TEST PRESSURE AT START BARG
AMBIENT TEMPERATURE AT DEGREE C

START
START DATE AND TIME DATE AND TIME

TEST PRESSURE AT END BARG
AMBIENT TEMPERATURE AT END DEGREE C
END DATE AND TIME DATE AND TIME
TEST DURATION HOURS
TESTED BY CONTRACTOR NAME AND SIGNATURE
TEST W ITNESSED BY (NOTE2) NAME AND SIGNATURE
NOTES
1 ALL TEST AND CALIBRATION CHARTS TO BE SIGNED, VERIFIED AND IDENTIFIED WITH THE TEST NUMBER.
2 W HERE TEST IS NIT WITNESSED STATE NA.
Rep.
SIGNATURE
PRINT NAME
DATE

MC Check Record
P05R – Bolt Tensioning / Torque
PHASE: ITEM/TAG NO.

NO. ACTIVITY DESCRIPTION OK N/A P/L
1 INITIAL TENSION “A” □ □ □

2 FINAL TENSION “B” □ □ □
3 FINAL TORQUE □ □ □
4 FLANGES IDENTIFIED AND MARKED □ □ □
5 GREASED BOLT PROTECTION CAPS INSTALLED AFTER BOLT TENSION □ □ □
6 INSULATION REINSTALLED □ □ □
7 SURFACE PROTECTION □ □ □
COMMENTS
OUTSTANDING PUNCH LIST ATTACHED? ( YES / NO.)
Contractor/ Construction Contractor/Quality

VERIFIED BY Company Rep.
Rep. Rep.
SIGNATURE
PRINT NAME
DATE

MC Check Record
P06R – Piping Re-Instatement
PHASE: ITEM/TAG NO.
1. NG, HYDROSTATIC TESTING AND DRYING HAS BEEN COMPLETED AND DOCUMENTED. □ □ □
YSTEM HAS BEEN REINSTATED IN ACCORDANCE WITH THE LATEST REVISION OF THE
2. □ □ □
P&ID’S, ISOMETRICS AND LAYOUT DRAWINGS.
CT BOLTS AND GASKETS ARE INSTALLED AT ALL RE-INSTATED JOINTS (ITEMS THAT
3. □ □ □
WERE REMOVED).
OUND ON SCREWED CONNECTIONS FOR RE-INSTATED ITEMS IS IN ACCORDANCE WITH

4. □ □ □
SPECIFICATION.
NTS/DRAINS ARE INSTALLED IN ACCORDANCE WITH THE DRAWINGS (ALL PLUGGED WITH
5. □ □ □
IN SPEC PLUGS AT COMPLETION).
NDS / SPADES / SPECTACLE BLINDS CORRECTLY RE-INSTALLED AS INDICATED ON THE

6. □ □ □
P&ID’S INCLUDING ANY TEMPORARIES FOR COMMISSIONING/STARTUP.
OL VALVES, BURSTING DISCS, ORIFICE PLATES, RESTRICTION ORIFICES, RELIEF

VALVES, AND OTHER SPECIFIED VALVES/ITEMS THAT WERE REMOVED ARE RE-
7. □ □ □
INSTALLED IN ACCORDANCE WITH THE P&ID’S AND ARE IN THE CORRECT FLOW
DIRECTION.
8. CKING DEVICES (“CAR SEALS”) / INTERLOCKS ARE INSTALLED ON SPECIFIED VALVES. □ □ □
LVES FUNCTION PROPERLY AND ALL HANDLES/HAND WHEELS ARE RE-INSTALLED AND
9. □ □ □
LUBRICATED.
AIN WHEELS AND EXTENDED HAND WHEELS REQUIRED FOR SPECIFIED VALVES HAVE
10. □ □ □
BEEN RE-INSTALLED.

11. STRUMENTS ARE REINSTATED AND UNDAMAGED. □ □ □
E INTERNALS OF CHECK VALVES HAVE BEEN REMOVED OR LOCKED OPEN, CHECK THAT
12. □ □ □
INTERNALS HAVE BEEN REPLACED OR LOCKS HAVE BEEN REMOVED.
13. CTION ORIFICES ARE CORRECTLY INSTALLED. □ □ □
AND COMPRESSOR SUCTION STRAINERS (STARTUP OR PERMANENT) ARE CORRECTLY

14. □ □ □
INSTALLED.
15. RM THAT ALL CHECKS PERFORMED FOR WDCL 02A REMAIN VALID. □ □ □
ANY “NEW” ITEMS ADDED AFTER TEST ARE CORRECT MATERIAL AND TRACEABILITY OF
16. □ □ □
ALL ITEMS IS DOCUMENTED (IF REQUIRED).
COMMENTS
OUTSTANDING PUNCH LIST ATTACHED? ( YES / NO.)
Contractor/ Construction Contractor/Quality

VERIFIED BY Company Rep.
Rep. Rep.
SIGNATURE
PRINT NAME
DATE

MC Check Record
P07R - Chemical Cleaning
PHASE: ITEM/TAG NO.
NO
ACTIVITY DESCRIPTION OK N/A P/L
CHECK THAT EQUIPMENT LINES ARE CLEAN PRIOR TO START OF CLEANING (OR
1 □ □ □
INCLUDE IN CLEANING WITH ENGINEERING APPROVAL.)
CONFIRM SYSTEM / EQUIPMENT BLINDED OFF PRIOR TO START OF CLEANING (IF

2 □ □ □
REQUIRED)
3 CHECK THAT PIPE / EQUIPMENT DE-SCALED (IF REQUIRED) □ □ □
4 RECORD CLEANING FLOW RATE □ □ □
5 RECORD MEDIUM TEMPERATURE FOR CLEANING □ □ □
6 RECORD CLEANING MEDIUM □ □ □
7 RECORD DURATION OF CLEANING □ □ □
8 CONFIRM MARKED UP DRAWINGS / P&ID ATTACHED □ □ □
9 CONFIRM THAT EQUIPMENT / BEARINGS BYPASSED AND BLINDED □ □ □

10 CONFIRM TYPE OF CLEANING MEDIUM CORRECT □ □ □
11 CONFIRM LABORATORY ANALYSES COMPLETE □ □ □
12 CONFIRM CORRECT CLEANLINESS LEVEL AS DOCUMENTED □ □ □
13 CONFIRM ALL RESERVOIR CLEAN AFTER CLEANING (IF REQUIRED) □ □ □
14 CONFIRM NEW, CORRECT FILTERS INSTALLED □ □ □
15 CONFIRM SYSTEM / EQUIPMENT LABELED □ □ □
16 CONFIRM SYSTEM / EQUIPMENT REINSTATED □ □ □
17 CONFIRM PRESERVATION CARRIED OUT AFTER TEST □ □ □
COMMENTS
Contractor/
VERIFLED BY Contractor/Quality Rep. Company Rep.
Construction Rep.
SIGNATURE
PRINT NAME
DATE

MC Check Record
P08R – Hot Oil Flushing
PHASE: ITEM/TAG NO.
1 CHECK THAT EQUIPMENT IS CLEAN PRIOR TO START OF FLUSHING □ □ □
2
CONFIRM SYSTEM / EQUIPMENT BLINDED OFF PRIOR TO START OF FLUSHING
(IF REQUIRED)
□ □ □
3
CHECK THAT PIPE / EQUIPMENT CHEMICALLY CLEANED AND/OR DE-SCALED (IF
REQUIRED)
□ □ □
4 RECORD FLUSHING FLOW RATE □ □ □
5 RECORD MEDIUM TEMPERATURE FOR FLUSHING □ □ □
6 RECORD FLUSHING MEDIUM □ □ □
7 RECORD DURATION OF FLUSH □ □ □
8 CONFIRM MARKED UP DRAWINGS / P&ID ATTACHED □ □ □
9 CONFIRM THAT EQUIPMENT / BEARINGS BYPASSED AND BLINDED □ □ □
10 CONFIRM TYPE OF FLUSHING MEDIUM CORRECT □ □ □
11 CONFIRM LABORATORY ANALYSES COMPLETE □ □ □
12 CONFIRM CORRECT CLEANLINESS LEVEL AS DOCUMENTED □ □ □
13 CONFIRM OIL RESERVOIR CLEAN AFTER FLUSHING □ □ □

14 CONFIRM NEW, CORRECT FILTERS INSTALLED □ □ □
15 CONFIRM SYSTEM / EQUIPMENT LABELED □ □ □
16 CONFIRM SYSTEM / EQUIPMENT REINSTATED □ □ □
17 CONFIRM PRESERVATION CARRIED OUT AFTER TEST □ □ □

COMMENTS
Rep.
SIGNATURE
PRINT NAME
DATE

MC Check Record
P14R - Flange Alignment Report
PHASE: ITEM/TAG NO.
NO ACTIVITY DESCRIPTION OK N/A P/L
1 FLANGE FACES EXAMINED AND CONFIRMED CLEAN AND DAMAGE FREE. □ □ □
2 GASKET EXAMINED AND CONFIRMED CORRECT SIZE AND RATING, CLEAN AND DAMAGE FREE. □ □ □
3 NUTS AND STUD BOLTS EXAMINED AND CONFIRMED CORRECT SIZE, TYPE AND DAMAGE FREE. □ □ □
4 CONFIRM FLANGE FACES ARE PARALLEL. □ □ □
JOINT PULLED UP EVENLY WITH NO VISIBLE DAMAGE TO GASKET AND THREAD LENGTH
5
THROUGH NUTS ACCEPTABLE.
□ □ □
6 REQUIRED TORQUE/TENSIONING SETTING ACHIEVED. (IF APPLICABLE) □ □ □
7 FLANGE/BOLTS TAGGED TO INDICATE JOINT HAS BEEN COMPLETED/WITNESSED. □ □ □
FLANGES CONNECTING TO STRAIN SENSITIVE MECHANICAL EQUIPMENT, E.G., PUMPS,

COMPRESSORS, TURBINES, TANKS, VESSELS ETC, SHALL BE FITTED IN CLOSE
8 PARALLEL AND LATERAL ALIGNMENT PRIOR TO TIGHTENING THE ATTACHMENT □ □ □
BOLTS. TO ACHIEVE THIS TRUE ALIGNMENT ADVANTAGE SHALL BE TAKEN OF THE
“CUT TO FIT” ALLOWANCES.
FLANGE ALIGNMENT
NO DESCRIPTION LINE NO. * GASKET TYPE PUNCH NO.
(OK / ADJUST)

Rep.
SIGNATURE
PRINT NAME
DATE

Iqwq Ce1092 Qpqac 00 0002 - 0 Quality Control Procedure for Piping管道质量控制程序

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IQWQ-CE1092-QPQAC-00-0002 QUALITY CONTROL PROCEDURE FOR PIPING 16-Apr-2017

CPECC Page 1 of 17 Category II, Rev. 0

Attachment A: ASME B31.3 Random Radiography Requirements Reference

Attachment B: Quality Control Forms

CPECC Page 2 of 17 Category II, Rev. 0

3.0 DEFINITIONS AND ABBREVIATIONS

 Company ExxonMobil Iraq Limited

 Contractor China Petroleum Engineering & Construction Corp.

 May One possible course of action

 Shall/must/is to be A mandatory requirement

 Should A non-mandatory requirement

 GTAW Gas Tungsten Arc Welding

 SMAW Shielded Metal Arc Welding

 HSE Health, Safety & Environment

 ITP Inspect and Test Plan

 NDE Non Destructive Examination

 PSV Pressure Safety Valve (Relieve Valve)

 PWHT Post Weld Heat Treatment

 QA/QC Quality Assurance / Quality Control

 WPS Welding Procedure Specification

 PQR Procedure Qualification Records

 PMI Positive Material Identification

CPECC Page 3 of 17 Category II, Rev. 0

 IQWQ-CE1092-YPMTH-00-0001 - Piping Installation Plan

 ASME B 31.3 - Process Piping

 ASME B16.25 - Butt welding Ends

5.0 PIPING MATERIAL MAINTENANCE REQUIREMENTS

6.0 PIPING FABRICATION AND INSTALLATION QUALITY CONTROL

6.1 Underground Piping

ACTIVITY RESPONSIBILITY DOCUMENTATION FREQUENCY OF ACTIVITY

Request Excavation Subcontractor F75001 Each excavation

Pressure Test Subcontractor F75001 During life of activity

Backfill Inspection Subcontractor F75001 Each installation.

6.1.2 General Inspection Content

 Reference procedure IQWQ-CE1092-KPWLD-00-0002 for the welding inspection requirements.

CPECC Page 4 of 17 Category II, Rev. 0

 F75001 – Underground Pipe Inspection Checklist

 P01R – Test Pack Isometric Index

 P02R – Piping Installation / Pre-Flush / Hydro Check

 P04R – Piping System Flushing and Testing Record

 P05R – Piping Bolt Tensioning and Torque Check

 P06R – Piping Re-instatement

 P14R – Flange Alignment Report

6.2 Aboveground Piping

ACTIVITY RESPONSIBILITY DOCUMENTATION FREQUENCY OF

Per 000 509

Inspect Insulation Subcontractor F78102 Per 000 509 7810

ExxonMobil Form P01R

6.2.2 General Inspection Content

 Reference procedure IQWQ-CE1092-KPWLD-00-0002 for the welding inspection requirements.

CPECC Page 5 of 17 Category II, Rev. 0

 F75103 – Weld Map Record

 F78102 – Pipe Insulation

 F79001 - Daily Welding Report

 P01R-Test Pack Isometric Index

 P02R – Piping Installation / Pre-Flush / Hydro Check

 P04R – Piping System Flushing and Testing Record

 P05R – Bolt Tensioning / Torque

 P06R – Piping Re-instatement

 P07R - Chemical Cleaning

 P08R – Hot Oil Flushing

 P14R – Flange Alignment Report

6.3 Welding Inspection