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S+ Control: NTDI01
Digital I/O Termination Unit
User Manual
Symphony Plus
NOTICE
This document contains information about one or more ABB products and may include a description of or a
reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.
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ABB products described in this document.
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In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be used, copied,
or disclosed only in accordance with the terms of such license. This product has been designed to meet the
requirements specified in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC. See the Spec-
ifications section in this manual for status of agency certifications
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2011-2012 ABB.
All rights reserved.
This user manual explains the NTDI01 termination unit specifications and operation. It details the procedures necessary to
complete setup, installation, maintenance, repair, and replacement of the termination unit.
NOTE: The NTDI01 termination unit is fully compatible with existing INFI 90 OPEN Strategic Enterprise Management
Systems, as well as Symphony Plus Rack-based systems.
Support Services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.
Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:
TABLE OF CONTENTS
Safety Summary.......................................................................................................1
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Description...........................................................................................................1-1
1.3 Mounting Hardware.............................................................................................1-2
1.4 Intended User ......................................................................................................1-2
1.5 User Manual Content ..........................................................................................1-2
1.6 How to Use this Manual ......................................................................................1-2
1.7 Document Conventions ......................................................................................1-3
1.8 Reference Documents.........................................................................................1-3
1.9 Related Nomenclature ........................................................................................1-3
1.10 Specifications ......................................................................................................1-3
2VAA001693 i
TABLE OF CONTENTS
ii 2VAA001693
LIST OF TABLES
LIST OF TABLES
2VAA001693 iii
LIST OF TABLES
iv 2VAA001693
LIST OF FIGURES
LIST OF FIGURES
2VAA001693 v
LIST OF FIGURES
vi 2VAA001693
Safety Summary
The following table categorizes the various safety precautions to be followed when using the NTDI01 digital I/O termination
unit:
2VAA001693 1
Safety Precaution Description
SPECIFIC CAUTIONS Remove a module from its assigned slot before installing
or removing a cable assigned to that slot. Failure to do so
could result in damage to the module. Refer to sub-
sections 2.6.2- Cable Connection and 4.3- Termination
Unit Replacement of this user manual, where this specific
caution statement is applicable).
2 2VAA001693
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.
Warning indicates the presence of a hazard which could result in a plant shutdown.:
Caution indicates the presence of a hazard which could result in personal or hardware
module damage.
NOTE Note indicates advice on, for example, how to design your project or how to use a certain function
2VAA001693 3
About This Book
4 2VAA001693
1. Introduction Overview
1. Introduction
1.1 Overview
The NTDI01 Digital I/O Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise Management
and Control System. It provides a signal path for 16 input signals to the following I/O modules. The inputs are used by the
controller to monitor and control a process.
• Analog output module (ASO11).
• Digital input module (DSI12, DSI13, DSI14, and DSI15).
• Pulse input module (DSM04).
• Digital output module (DSO14 and DSO15).
• Frequency counter module (FCS01).
• Hydraulic servo module (HSS03/HSS05).
The following figure (Figure 1-1) shows the Harmony rack I/O architecture. A Harmony area controller and the Harmony
rack controllers can use the rack I/O module and termination units for I/O interface.
1.2 Description
The NTDI01 termination unit is a seven-by-seven inch square printed circuit board. The board contains:
• Two fuses.
• 17 dipshunts.
• Four terminal strips.
• One cable socket.
• Two power source Faston connectors.
• One system common Faston connector.
2VAA001693 1-1
Mounting Hardware 1. Introduction
• Introduction:
This section provides an overview of the NTDI01 termination unit.
• Installation:
This section explains the physical installation, wiring and cable requirements, fuse requirements, dipshunt
settings, and handling of the termination unit.
• Maintenance:
This section describes how to maintain the termination unit.
1-2 2VAA001693
1. Introduction Document Conventions
Number Document
Nomenclature Description
1.10 Specifications
The following table (Table 1-3) details the NTDI01 termination unit specifications:
2VAA001693 1-3
Specifications 1. Introduction
Property Characteristic/Value
Wire size
Maximum 12 AWG
Minimum 22 AWG
Environmental
Ambient temperature 0° to 70°C (32° to 158°F)
Relative humidity 5% to 95% up to 55°C (131°F) (noncondensing)
5% to 45% at 70°C (158°F) (noncondensing)
Pollution degree: I
Altitude Sea level to 3 km (1.86 mi)
Air quality Noncorrosive
Certifications
Canadian Standards Certified for use as process control equipment in an ordinary
Association (CSA) (nonhazardous) location.
1-4 2VAA001693
2. Installation Introduction
2. Installation
2.1 Introduction
This section explains NTDI01 termination unit installation. Do not proceed with operation until the steps are read,
understood, and performed in the order in which they appear.
2VAA001693 2-1
Dipshunt Configuration 2. Installation
these dipshunts depends on the I/O module being used. Refer to the I/O module instruction for the required dipshunt
configurations. Figure 2-2 shows a point configuration circuit. Figure 2-3 shows a termination unit configuration circuit.
24 VDC 194776?13001 3A
2-2 2VAA001693
2. Installation Connector P1 Signal Paths
9 NC 21 XU8 8B 33 XU6 6B
10 NC 22 XU12 8A 34 XU17 6B
11 NC 23 XU1 1B 35 XU7 7B
12 NC 24 XU1 1B 36 XU7/XU8 7B/8B
NOTE: A = Group A; B = Group B; NC = Not Connected
2VAA001693 2-3
Termination Unit Installation 2. Installation
Figure 2-3 shows the signal paths from connector P1 to configuration sockets XU5, XU6, XU9, XU10, and XU17. Table 2-3
shows the cable pin connections from connector P3 of the I/O module to connector P1 of the termination unit.
NKTU01 NKTU11
1---------------1 J - - - - - - - - - - - - - - - 22
A---------------2 9 - - - - - - - - - - - - - - - 23
2---------------3 K - - - - - - - - - - - - - - - 24
B---------------4 10 - - - - - - - - - - - - - - - 25
3---------------5 L - - - - - - - - - - - - - - - 26
C---------------6 11 - - - - - - - - - - - - - - - 27
4---------------7 M - - - - - - - - - - - - - - - 28
D---------------8 12 - - - - - - - - - - - - - - - 29
5 - - - - - - - - - - - - - - - 13 N - - - - - - - - - - - - - - - 30
E - - - - - - - - - - - - - - - 16 13 - - - - - - - - - - - - - - - 31
6 - - - - - - - - - - - - - - - 17 P - - - - - - - - - - - - - - - 32
F - - - - - - - - - - - - - - - 18 14 - - - - - - - - - - - - - - - 33
7 - - - - - - - - - - - - - - - 19 R - - - - - - - - - - - - - - - 34
H - - - - - - - - - - - - - - - 20 15 - - - - - - - - - - - - - - - 35
8 - - - - - - - - - - - - - - - 21 S - - - - - - - - - - - - - - - 36
NOTES:
1. P3 on I/O module.
2. P1 on termination unit.
2.6.1 Mounting
Follow the given steps to mount the NTDI01 termination unit to the field termination panel:
1. Remove the safety shield.
2-4 2VAA001693
2. Installation Cable Connection
2. Insert the tabs of the circuit board into the proper slots of the termination panel standoff as shown in Figure 2-4
and slide the circuit board into position.
3. Secure the termination unit circuit board to the field termination panel with two No. 10 thread-forming screws.
The following figure (Figure 2-5) shows a diagram of cable connections to the I/O module and termination unit.
1. Install the J1 connector of the NKTU01 or NKTU11 termination unit cable in the module mounting unit backplane
slot assigned to the I/O module.
2. Insert the J2 connector of the cable into P1 of the termination unit.
2VAA001693 2-5
Terminal Block Wiring 2. Installation
application. However, this requires careful system analysis to ensure circuit board trace amperage capacity is not
exceeded. A single trace can handle a continuous two amperes. System ground connects through Faston connector E3.
2-6 2VAA001693
3. Maintenance Introduction
3. Maintenance
3.1 Introduction
The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB
Automation recommends that all equipment receive preventive maintenance to keep the equipment operating at an
optimum level.
This section presents procedures that the customer should be able to perform on site. These preventive maintenance
procedures should be used as a guideline to assist in establishing good preventive maintenance practices.
Task Frequency
Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months
more frequently in excessively dirty environments.
Check cabinet and termination unit for dust. Clean using an antistatic vacuum.
Check all termination unit signal, power and ground connections within the cabinet.
Verify that they are secure. Refer to procedure.
Check termination unit circuit board, giving special attention to power contacts and 12 months
edge connectors. Clean as necessary. Refer to procedure.
2VAA001693 3-1
Printed Circuit Board Cleaning 3. Maintenance
Wear eye protection whenever working with cleaning solvents. When removing solvents
from printed circuit boards using compressed air, injury to the eyes could result from
splashing solvent as it is removed from the printed circuit board.
There are several circuit board cleaning procedures in this section. These procedures cover circuit board cleaning and
washing, cleaning edge connectors and circuit board laminate between edge connectors. Use the procedures that meet the
needs of each circuit board. Remove all dust, dirt, oil, corrosion or any other contaminant from the circuit board.
Perform all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps
under sub-section 2.2- Special Handling of this user manual when handling printed circuit boards.
NOTE: Do not use excessive force while burnishing. Use only enough force to shine the contact surface.
3. Inspect the edge connector after cleaning to assure no loss of contact surface.
4. Wipe clean with a lint-free cloth.
If input or output circuits are a shock hazard after disconnecting system power at the
power entry panel, then the door of the cabinet containing these externally powered
circuits must be marked with a warning stating that multiple power sources exist.
Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking
connections, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it
will be tightened. If the connection is tight, the tightening action will verify that it is secure. There must not be any motion
done to loosen the connection.
3-2 2VAA001693
4. Repair and Replacement Introduction
The following table (Table 4-1) details the replacement and spare parts list.
1946715?8 Dipshunt
194776?13001 Fuse, 3 A
NOTE: Turn off power to the field devices before removing the cables from the termination unit.
Remove a module from its assigned slot before installing or removing a cable assigned to
that slot. Failure to do so could result in damage to the module
2VAA001693 4-1
Termination Unit Replacement 4. Repair and Replacement
12. Secure the replacement termination unit circuit board to the field termination panel with the two mounting
screws.
13. Connect the termination unit cables to their assigned connector on the termination unit.
14. Connect the I/O wiring to the terminal strips.
15. Connect the power source and ground wiring to the E1, E2, and E3 Faston connectors of the termination unit.
16. Push on the faceplate of the I/O module to fully insert it into its module mounting unit slot.
NOTE: The I/O modules should be seated in the termination unit cable at the rear of the module mounting unit
when fully inserted.
17. Install the safety shield and return power to the field devices, after all cables and wiring are replaced.
18. Return power to the cabinet.
4-2 2VAA001693
INDEX
A S
Analog output module 1 Setup/physical installation 1
C Special handling 1
Checking connections 2 Symphony Enterprise Management and Control System
Cleaning 1
Edge connectors 2 T
Printed circuit boards 2 Termination Unit 1
Conventions, documents 3 Termination unit
Cooling requirements 4 Cables 5
D Dipshunt configuration 1
Digital I/O 1 Installation 4
Digital input module 1 Mounting 4
Digital output module 1 Replacement 1
Dipshunt Configuration 1 Termination Unit Replacement 1
E U
Edge Connector Cleaning 2 Unpacking and inspection 1
User qualifications 2
F
Field static kit 1
Frequency counter module 1
Fuse
Installation 1
Replacement 1
Fuse Replacement 1
H
Harmony rack I/O device 1
How to use this instruction 2
Hydraulic servo module 1
I
I/O wiring 6
input signals 1
Installation 1
Cables 5
Fuse 1
I/O wiring 6
Power wiring 5
Termination unit 4
M
Maintenance 1
Schedule 1
Tools required 1
Maintenance Schedule 1
Mounting Hardware 2
Mounting hardware 2
N
Nomenclature 3
NTDI01 1
O
Overview 1
P
Parts list 1
PCB cleaning 2
Power Wiring 5
Power wiring 5
Preventive maintenance
Checking connections 2
Schedule 1
Tools and equipment 1
Printed Circuit Board Cleaning 2
Pulse input module 1
R
Replacing fuses 1
2VAA001693 1
INDEX
2 2VAA001693
ABB Ltd. Notice