RING WALL FOUNDATION DESIGN-VERSION-0

DESIGN OF RING BEAM FOUNDATION – CAUSTIC TANK – 10 DIA - (174-T- 102A )

DESIGN INPUTS

Tank Parameter
Nominal tank diameter D 10.08 m
Total tank height Ht 12.00 m
Max. Design Liquid height H 12.00 m

Tank load
Empty Weight WE 510 KN
Operating Weight WO 10003 KN

Wind Load
Shear at Base Fw 245.35 KN
Moment at Base Mw 1469 KN-m

Seismic Load
Shear at Base Fs 1520 KN
Moment at Base Ms 8864.00 KN-m

Total Uplift
Anchor Bolts Required YES

CLIENT : REV DATE DATE

PREP BY CHKD BY
: ESSAR OIL LIMITED
PROJECT : ; ; ;
; REFINERY EXP.PROJ, VADINAR ; ;
UNIT :
; ;: PROD.& INT.MED. TANKS (161)
TITLE
; Ring Beam Foundation
Design 00 NGK 01/10/08 MDN 03/10/08
ESSAR ENGINEERING SERVICES CALCULATION NUMBER

CALS-8001-CIV-174001-00 SHEET 4 OF 27
MUMBAI
 RING WALL FOUNDATION DESIGN-VERSION-0
DESIGN OF RING FOUNDATION FOR STORAGE TANKS

10.00

12.00
TOC
10.20
0.90
FGL 900
650mm

1.00 1000.00
400mm
Founding Lvl
2000mm

TANK TAG: Spent Caustic Tank 174-T-102A

INPUT DATA:
Diameter of Tank = D = 10.00 m
Height of Tank = H = 12.0 m
Bolt Centers (BCD) 10.20 m
Bolt diameter 44.0 mm
Minimum concrete cover to bolt [C] 200.0 mm

Founding level of ring foundation 26.00 m

Finish Ground Level (FGL) 27.00 m
Top of concrete of ring wall 27.90 m

Empty weight of Tank ( WE ) 510 kN

Operating weight of Tank (WT) 10003 kN
Allowable soil bearing pressure( q ) 400.00 kN/m2
Lateral Force due to wind load ( Fw ) 245.35 kN
Overturning moment due to Wind (Mw ) 1469 kN-m
Seismic Force for full load of Tank (FE ) 1520 kN
Overturning moment due to Earthquake (ME ) 8864 kN-m
Additional Line Load on ring beam by Wind = W1 = 0.00 kN/m (per unit length of ring beam)
Additional Line Load on ring beam by Seismic = T = 0.00 kN/m (per unit length of ring beam)
Surcharge load due to finishes below tank bot. (DW1) 0.00 kN/m2

RING FOOTING DIMENSIONS.

Min. thickness of ring wall required =((BCD-D)/2+C)*2 600 mm
Provide a Width of ring wall ( b ) 650 mm = 0.65 m
Width of Foundation at Bottom (Bf) 2000 mm = 2.00 m
Thickness of Foundation Below Ring Wall (hf) 400 mm = 0.40 m
Height of ring wall ( h ) 1.50 m
Outer Dia of ring wall ( D0w ) REV10.65 m DATE DATE
CLIENT : PREP BY CHKD BY
:
PROJECT : ; ; ;
; ; ;
UNIT :
; ;:
TITLE
; Ring Beam for Tank Foundation 00 NGK 01/10/08 MND 03/10/08

ESSAR ENGINEERING CENTRE CALCULATION NUMBER

CALS-8001-CIV-174001-00
SHEET OF
G001 R0 5 27
MUMBAI
;
 RING WALL FOUNDATION DESIGN-VERSION-0

Inner Dia of ring wall ( Diw ) 9.35 m

Outer Dia of ring foundation ( D0f ) 12.00 m
Inner Dia of ring foundation ( Dif ) 8.00 m
DESIGN PARAMETERS.
Coeff. Of Active Earth pressure ( Ka ) 0.33
Coeff. Of Earth pressure at rest ( K0 ) 0.50
Steel yield strength ( fy ) 415 N/mm2
Compressive strength of concrete ( fc ) 25 N/mm2
Coefficient of friction (soil and concrete) ( m ) 0.55
Density of soil ( g soil ) 18 kN/m3
Density of concrete ( g concrete ) 25 kN/m3
Modular ratio 10.98 scbc = 8.5 MPa For fck =25 MPa
CALCULATIONS :

Area of Ring wall (Aw = p(D0w2-Diw2)/4) 20.42 sq-m

Weight of Ring wall = gconcreteAwh = 765.76 kN
Area of Ring foundation (Af = p(D0f2-Dif2)/4) 62.83 m2
Weight of foundation= gconcreteAf hf = 628.32 kN
Weight of soil on foundation = g soil(Af-Aw)*(h-hf) 458.04 kN
Area of Soil enclosed by Ring (A1 = pDiw2/4) 68.66 sq-m
Area enclosed by Tank (A3 = pD2/4) 78.54 sq-m
Moment of Inertia of Ring footing = p(Dof4-Dif4)/64 817 m4
Moment of Inertia of Ring wall = p(Dow -Diw )/64
4 4
256 m4
% of liquid Load transferred to Ring ( p1% )= (A3-A1)/A3 12.58 %
% of liquid Load transferred to Soil ( p2% ) = A1/A3 87.42 %
Liquid load transferred to ring beam ( P1 = (WT-WE)*p1/100) 1194 kN
Liquid load transferred direct to Soil.( P2 = (WT-WE)*p2/100) ) 8299 kN
Moment at bottom of Ringfoundation due to wind force 'Fw' = 466.17 kN-m
Total Wind Moment at the Ring bottom ( Mwt ) 1936 kN-m
Moment at bottom of Ring due to earthquake force 'F E' = 2888 kN-m
Total Earthquake Moment at the Ring bottom ( Met ) 11752 kN-m
Wt. of tank content used to resist shell overturning moment,WL 23520 N/m
Maximum pressure on soil enclosed by ring = P2/A1 + 120.87 kN/m2
DW1 = OK , SOIL IMPOSED PRESSURE < SOIL B.C
Maximum and minimum force on foundation.

Pmax = WE +wt of wall and foundation + wt of soil + % Load

transferred to Ring +Wt. Due to surcharge on inner projectn= 5780 kN
Pmin = WE + self wt of wall and footing + weight of soil = 2362 kN

CHECK FOR BEARING PRESSURE

Allowable bearing capacity of soil = 400.00 kN/m2

Allowable bearing capacity under seismic or wind loads = 500.00 kN/m2
(Allowable value is increased by 25%)
1) Operating weight of Tank

Stress on ring when tank is full = s = Pmax/Af = 91.99 kN/m2

REV DATE
OK , FOOTING IS SAFE DATE
CLIENT : PREP BY CHKD BY
:
PROJECT : ; ; ;
; ; ;
UNIT :
; ;:
TITLE
; Ring Beam for Tank Foundation 00 NGK 01/10/08 MND 03/10/08

ESSAR ENGINEERING CENTRE CALCULATION NUMBER

CALS-8001-CIV-174001-00
SHEET OF
G001 R0 6 27
MUMBAI
;
 RING WALL FOUNDATION DESIGN-VERSION-0

2) Operating weight + SeismicLoad of Tank

s max , min = Pmax/Af + Met.y/I + T/Bf, where Af = area of ring foundation. y = Dia of tank /2
Met = Overturning Moment I = Moment of Inertia of foundation
T= Increased Load Due to ME
Max Stress = smax = 178.31 kN/m2 OK , FOOTING IS SAFE
Min Stress = smin = 5.66 kN/m2 OK , FOOTING IS SAFE

3) Tank Empty + Wind Load on Tank

s max , min = Pmin/Af + Mwt y/I + W1/Bf where W1=Increased Load due to Wind
Max Stress = smax = 51.81 kN/m2 OK , FOOTING IS SAFE
Min Stress = smin = 23.38 kN/m 2
OK , FOOTING IS SAFE

4) Operating + Wind Load on Tank

s max , min = Pmax/Af + Mwt y/I + W1/Bf where W1=Increased Load due to Wind
Max Stress = smax = 106.20 kN/m2 OK , FOOTING IS SAFE
Min Stress = smin = 77.77 kN/m 2
OK , FOOTING IS SAFE
Max. Pressure ,
e= 2.033 e/df = 0.169 do/df = 0.667
c2= 2.07 (Ref. book "Handbook on concrete Engineering" by Fintel $p.148)
Pmax= 190.410 kN/m2 OK , FOOTING IS SAFE
STABILITY CHECKS:

1 ) CHECK AGAINST OVERTURNING :

Operating Load + SeismicLoad of Tank

Overturning moment by Earthquake 'MEt' = 11752 kN-m

Resisting Moment = Pmax x DOf/2 = 32986 kN-m

Factor of safety =Restoring / Overturning moment = 2.81

OK , TANK IS SAFE AGAINST OVERTURNING
Tank Empty + Wind Load on Tank

Overturning Moment by wind 'Mwt" 1936 kN-m

Resisting Moment = Pmin x DOf/2 = 15221 kN-m

Factor of safety =MR /Mo = 7.86

OK , TANK IS SAFE AGAINST OVERTURNING
2 ) CHECK AGAINST SLIDING :

Operating Load + SeismicLoad of Tank

Sliding Force = Lateral seismic force for full load = 1520.0 kN

Resisting Force = m x Full vertical load 8762.87 kN

Factor of safety CLIENT

= Resisting: force/Sliding force = REV 5.77 OK , TANK ISDATE
SAFE AGAINST DATE
PREP BY CHKD SLIDING
BY
:PROJECT :
; ; ;
; ; ;
UNIT :
; ;:
TITLE
; Ring Beam for Tank Foundation 00 NGK 01/10/08 MND 03/10/08

ESSAR ENGINEERING CENTRE CALCULATION NUMBER

CALS-8001-CIV-174001-00
SHEET OF
G001 R0 7 27
MUMBAI
;
 RING WALL FOUNDATION DESIGN-VERSION-0

Tank Empty + Wind Load on Tank

Sliding Force = Lateral wind force for empty tank = 245 kN

Resisting Force = m x vertical load of empty tank = 2319 kN

Factor of safety = Resisting force/Sliding force = 9.45 OK , TANK IS SAFE AGAINST SLIDING

DESIGN OF REINFORCEMENT: Max. Surcharge load

a) CIRCUMFERENTIAL REINFORCEMENT RINGS:

P
H
Density of soil = g soil = 18 kN/m3 y
Max. surcharge on soil enclosed by ring = P2/A1 + DW1 = 120.87 kN/m2
Depth of footing = H = 1.90 m
Earthpresure coefficient at rest = Ko = 0.50 Ka gsoil (H + h')
Effective height = ( h ' = DW1/ g soil ) = 6.71 m

Hoop Stress at base p = Ko * ( gsoil h + Surcharge) 73.97 kN/m2

p
Now tensile force 'T' in ring foundation due to maximum hoop stresses at base
is calculated as follows,
Hoop force F = p x Dia of tank 739.70 kN
T Hoop Tension T
T = F/2 369.85 kN
Design force =1.5 T = 554.78 kN
Area of steel reqd. for hoop tension = T/(0.87fy) = 1536.57 mm2
Minimum Horizontal reinforcement = (r min * b*1000/100) = 1625 mm2 (r min =0.002 For f=<16 & ,
Total Horizontal reinforcement required = 1625.00 mm2 = 0.025 For f >16 Ref IS456)
Horizontal reinforcement required on each face = 812.50 mm2

Required 25 F Tor @ 604

or provide 25 F Tor @ 150 mm centers
Provide 14 Nos. of 25 F Tor bars
Total Area of steel provided = 13744 mm2 Ast provided/m = 6545 mm2
Actual tensile stress in concrete = 0.51 N/mm2
Permisible tensile stress in concrete = 3.20 N/mm2 Hence Safe

b) VERTICAL REINFORCEMENT IN RINGS:

Min. vertical bars on both faces 780 mm2 (r min =0.0012 For f =<16
= 0.015 For f >16 Ref IS456)
Required 12 F Tor @ 290 mm on each face
or provide 12 F Tor @ 200 mm c/c
Area of steel provided on each face for unit length of wall 565.49 mm2
Max. Stress on ring wall base when tank is full = Pmax/Aw = 283.03 kN/m2
Max. Stress on ring wall base (Opt. and Seismic) = Pmax/Aw + M /Z + T/Bf = 527.17 kN/m2 Min = 38.90 kN/m2
Max. Stress on ring wall base (Empty and wind) = Pmin/Aw + M /Z + T/Bf = 155.88 kN/m2 Min = 75.47 kN/m2
Max. Stress on ring wall base (Opt. and wind) = Pmax/Aw + M /Z +REV
T/Bf = 323.24 DATEMin =
kN/m2 242.82 DATE
kN/m2
CLIENT : PREP BY CHKD BY
:PROJECT :
; ; ;
; ; ;
UNIT :
; ;:
TITLE
; Ring Beam for Tank Foundation 00 NGK 01/10/08 MND 03/10/08

ESSAR ENGINEERING CENTRE CALCULATION NUMBER

CALS-8001-CIV-174001-00
SHEET OF
G001 R0 8 27
MUMBAI
;
 RING WALL FOUNDATION DESIGN-VERSION-0

Max. compressive Stress = 527.17 kN/m2 Min = 38.90 kN/m2

Factored Comp. Load per unit length of wall 513.99 kN
Capacity of section 6657 kN Safe

c) DESIGN OF FOOTINGS:

.Max. projection of foundation 675 mm

Effective depth of foundation 319 mm
Max. moment at face of wall per unit length 43.38 kNm
Max. shear at d/2 from face of wall 98.16 kN
Area of steel required 582.9 mm2
Min. area of steel required 480 mm2

Radial Reinforcement Required 16 F Tor @ 344.934 mm at bottom

or provide 16 F Tor @ 150 mm centers
Circumferencial Reinforcement Required 12 F Tor @ 235.619 mm at bottom
or provide 12 F Tor @ 150 mm centers
Total area of steel provided 1541.47 mm2 % tension steel Provided = 0.39
Calculation of Area of Steel for Negative Pressure at Top of Footing:
Max. moment at face of wall per unit length 1.29 kNm
Area of steel required = 16.82 mm2
Min. area of steel required = 480 mm2
Radial Reinforcement Required 12 F Tor @ 235.62 mm at bottom
or provide 12 F Tor @ 150 mm centers
Circumferencial Reinforcement Required 12 F Tor @ 235.619 mm at bottom
or provide 12 F Tor @ 150 mm centers
Total area of steel provided for negative moment 867.08 mm2 % tension steel Provided = 0.22
Shear Stess 0.308 N/mm2
Permissible Stress 0.625 N/mm2 Safe

Spent Caustic Tank 174-T-102A

SUMMARY
Tank No. Spent Caustic Tank
Diameter of Tank 10000 mm
Depth of Ring Beam = 1500 mm
Thickness of Ring Beam = 650 mm
Width of Footing = 2000 mm
Thickness of Footing = 400 mm
WALL - DETAILS
Horizontal Reinforcement (each face) = 14 Nos. of 25 Tor @ 150 centers
Vertical Reinforcement (each faces) = 12 Tor @ 200 centers
FOUNDATION - DETAILS
Radial Reinforcement (at bottom) = 16 Tor @ 150 centers
Horizontal Reinforcement (each face) = 12 Tor @ 150 centers
Radial Reinforcement (at top) = 12 Tor @ 150 centers
Horizontal Reinforcement (each face) (at top)= 12 Tor @ 150 centers

CLIENT : REV DATE DATE

PREP BY CHKD BY
:
PROJECT : ; ; ;
; ; ;
UNIT :
; ;:
TITLE
; Ring Beam for Tank Foundation 00 NGK 01/10/08 MND 03/10/08

ESSAR ENGINEERING CENTRE CALCULATION NUMBER CALS-8001-CIV-174001-00

G001 R0
SHEET 9 OF 27
MUMBAI
;
 RING WALL FOUNDATION DESIGN-VERSION-0

QUANTITY OF TANK FOUNDATION

650 Inner Dia of ring wall 9.35 m
Dia of Beam 10 m
EL 27.90 TOC

25 @ 150 C/C
900.00

Bar 1
12 @ 200 C/C
Bar 2
EL 27.00 GL

12 @ 150 C/C
Bar 6
12 @ 150 C/C
1050.00

675 675 Bar 5

400

300
Foun.EL 26.00
50 MM THK PCC

2000 12 @ 150 C/C

2100 Bar 3
16 @ 150 C/C
Bar 4
Dia of ring beam = 10.00 m
No of Tanks = 1
Perimeter of ring beam = (pi)xD = 31.4159 M

1 Excavation = = 69.2721 m3
2 Back Fill = = 28.5885 m3
3 PCC = = 3.29867 m3
4 Concrete
a. Footing = 25.1327 m3
b. Ring beam = 30.615 m3

55.7477 m3
5 Formwork
a. For footing = 25.1327 m2
b. For ring beam = 94.2478 m2
119.381 m2

REV DATE DATE

CLIENT : PREP BY CHKD BY
:
PROJECT :
; ; ; ;
; ;
UNIT :
; ;:
TITLE
;

ESSAR ENGINEERING CENTRE CALCULATION NUMBER

G001 R0
SHEET OF
MUMBAI
;
G001 R0

RING WALL FOUNDATION DESIGN-VERSION-0

;

7 Rebar Qty.
No. Dia Length Lap(m) Wt/m No. of footing Total Wt (kg)
Bar 1 26 25 31.42 3.75 3.85 1 3523.18
Bar 2 158 12 4.67 0.00 0.89 1 655.08 y12
Bar 3 14 12 31.42 1.80 0.89 1 412.85 y16
Bar 4 210 16 2.5 0.00 1.58 1 828.63 y25
Bar 5 14 12 31.42 1.80 0.89 1 412.85
Bar 6 210 12 2.5 0.00 0.89 1 466.10
6298.70 kg

8 Sand bitumen fill ( 50 mm thk) = ( pi x9.35^2/4)x1

= 68.7 m2

9 Grout on ring Fdn ( 50 mm thk) = pi/4 x [(10+ 0.65)^2 - ( 9.35)^2] x 1

= 20.42 m2

REV DATE DATE

CLIENT : PREP BY CHKD BY
:
PROJECT :
; ; ; ;
; ;
UNIT :
; ;:
TITLE
;

ESSAR ENGINEERING CENTRE CALCULATION NUMBER

G001 R0
SHEET OF
MUMBAI
;
G001 R0

RING WALL FOUNDATION DESIGN-VERSION-0

;
1946.89
828.63
3523.18