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AMAT provides a means to get FCLs into utility engineers design and
planning toolbox
– Train utility engineers how to select and design FCL applications
– Provide simplified FCL simulation models for short circuit analysis and system
impact studies
This presentation provides a guideline how utility engineers
select FCL systems for their specific application
2 Applied Materials Confidential
Drivers of the Fault Current Problem
lectrir transmission
Generation Transmissionand Distribution
distribution trends
Customers
Increased
Interconnection
Fault Current
Level
Grid
Increased demand
New Generation Transportation - Electric cars, trains
Renewable energy – wind, solar, hydro Urbanization
Micro-Nuclear power New industries
Increased grid interconnection Population growth
Less complex system design with lower fault current rating equipment
A more reliable and resilient grid
4 Applied Materials Confidential
System Impact of Fault Current Limiters (FCL)
No FCL
– Fault currents are critical system design Power Voltage
constraints Delivery Stability
desired value
Fault Inception
Fault Clearing
– After fault is cleared - returns
to low impedance status fast Current
I < Ic
– Magnetic field, B < Bc
Resistance = 0 JI ≥ Ic
Resistance > 0 – Temperature, T < Tc
I operation
Ic
Current, I [A]
High impedance during fault
condition
Requires cooling to – I ≥ Ic or
-200 0C (77 K)
– B ≥ Bc or
Resistiv
T < Tc
– T ≥ Tc
T ≥ Tc
ity
Resistance = 0
T operation Resistance > 0
Uses inherent material properties
IT IFCL
CB1 Load
Substation FCL Unit
ZS = RS + j XS ZFCL = RFCL + j XFCL
Fault
Generator current
Normal operation
– Load current flows through the FCL unit - ZFCL << ZSH and IFCL > 90%IT
– FCL introduces nearly zero impedance, zero voltage drop and zero active and reactive power loss
Fault Condition
– FCL unit senses fault current, and inserts high impedance, with in ~ 2 ms
– Current transfers to shunt reactor and limits fault current - ZFCL >> ZSH and ISH > 90%IT
Recovery
– FCL unit recovers to its low impedance state quickly – Instant (SSFCL) and within 3.5 seconds for
SCFCL
reduction
SCFCL
115 kV
≤ 66 kV
h3
h2
h1
CR = Fault Current Reduction Voltage Across FCL, VFCL = ILIM ∗ ZFCL ≅ 𝐼𝐿𝐼𝑀 ∗ 𝑋𝑆𝐻
VFCL = Voltage across FCL during
fault Where Vp = System Line-to-Ground Voltage
0.8 2.4
0.5 2
Current
0.3 1.6
Current [pu]
0.0 1.2
Voltage [pu]
-0.3 0.8
-0.5 0.4
Voltage
-0.8 0
-1.0 -0.4
-1.3 -0.8
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Time [ms]
Prospective Fault Current [kA] Limited Current [kA]
Superconductor Current [kA] Shunt Current [kA]
Voltage Across FCL [kV]
𝑑𝑖
𝐿 + 𝑅. 𝑖 = 𝑉𝑝. sin 𝜔. 𝑡 ZSC = RSC + j XSC ≈ RSC
2.0 𝑑𝑡
Thermal
Zs1
I1 I2 Zs2 Zs2
I1 Zs1 I2
FCL
Bus1 V1 V2 Bus2 Bus1 V1 V2 Bus2
Fault Fault
ILIm FCL ILIm
Bus Tie Breaker Bus Tie FCL
• Size and weight of the FCL is also linearly proportional to the cost factor
• Use these factors - to optimize the FCL application and location for a cost-
effective solution
16 Applied Materials Confidential
Testing - KEMA test setup for SCFCL test
Shunt Reactor
22 kV 44 kV 72 kV Generator
connection
A
Fault current
B
C V2
CB1
3-Phase Generator CLR 3-Phase Transformer
V1 Ish
SCFCL Isc
It
KEMA-USA Short Circuit Test Capability
– Voltage – single phase up to 72 kV
– Short circuit Current – 10 kA at 72 kV up to 63 kA
at 10 kV
– Has capability to test FCLs up to 138 kV Test Data
– Voltages V1 and V2 – Voltage across FCL
Short Circuit tests – Currents – Total limited fault currents (IT),
SC Unit Current (Isc) and Shunt Reactor
– Calibrate system for Prospective Fault Current
current (Ish)
– Test current limiting performance per design
– Current limiting performance
requirements
Other test data
– Number of short circuits could vary depending on
the customer request – Based on customers’ request
150 150
125 125
75 75
50
25
= 50
25
0 0
-25 -25
-50 -50
-75 -75
0 20 40 60 80 100 120 140 160 180 200 60 80 100 120 140 160 180 200 220 240
Time [ms] Time [ms]
Prospective Fault Current [kA] Limited Current [kA] Prospective Fault Current [kA] Limited Current[kA]
Superconductor Current [kA] Shunt Current [kA] Superconductor Current [kA] Shunt Current [kA]
Voltage [kV] Voltage [kV]
Voltage [kV]
20 5.0
10 2.5
0 0.0
-10 -2.5
-20 Fast response time < 1 ms -5.0
1st peak limitation
-30 -7.5
-40 -10.0
67 72 77 82 87 92 97
0 5 10 15Time [ms] 20 25 30
Total Limited Fault Current[kA] SC Current [kA] Shunt Current [kA] Voltage [kV]
+ 900 kV
Scale: 23.95 kV
Installation
Reactors, Cryostat – Cryogenics –
– At Applied Materials industrial Instrumentation Superconductor Unit Cooling system
substation supplied by Silicon and other devices
Valley Power (SVP) – Santa under test
Clara
Superconductor
Cooling System Transformer
Unit Neutral – Ground (N-G) Fault Current Limiter
FCL1 FCL2
115 kV 115 kV
FCL Rating
System Voltage, Vs 115 kV
Maximum Load Current, IL 550 A
Prospective Fault Current, Ip 5 kA
Limited Fault Current, Ilim 2.5 kA
Current Reduction, 50 %
Shunt Reactor Impedance 15 Ω
Voltage Drop Across FCL 37.5 kV
BIL 550 kV
AC withstand Voltage 230 kV
RIV at 73 kV <
µV
1200
2 identical SCFCL Units
23 Applied Materials Confidential
Current Limiting Performance - Simulation
230 kV SCFCL - Current Limiting Performance
15.0 250
10.0 200
FCL1 FCL2 Current
115 kV 115 kV
5.0 150
Current [kA]
Voltage [kV]
Bus Tie Breaker 0.0 100
Open
-5.0 50
FCL Rating
System Voltage, Vs 115 kV Voltage
-10.0 0
Maximum Load Current, IL 550 A
Prospective Fault Current, Ip 5 kA
-15.0 -50
Limited Fault Current, Ilim 2.5 kA 0 20 40 60 80 100 120 140
Current Reduction, 50 % Time [ms]
Prospective Fault Current [kA] Limited Current [kA]
Shunt Reactor Impedance 15 Ω
Superconductor Current [kA] Shunt Current [kA]
Voltage Drop Across FCL 37.5 kV Voltage [kV]
BIL 550 kV
AC withstand Voltage 230 kV SCFCL limits both 1st peak and RMS fault currents
RIV at 73 kV <
µV
1200
24 Applied Materials Confidential
HSSFCL – Principles of Operation
Shunt Reactor
Zsh = Rsh + j Xsh
CB1 It Iss
FPE
N
Y/Y Δ/Y
Ground
SSFCL Fault
ISS
FPE
G
20 Limited Current
10 [kA]
0 Superconductor
-10 Current [kA]
-20
-30
0 20 40 60 80 100 120
Time [ms]
20 Limited Fault
10 Current [kA]
0 Resitor Current
-10 [kA]
-20
-30
0 20 40 60 80 100 120
Time [ms]
Fault current triggers FCL XCLR
FCL inserts high impedance instantly RFCL = 5*XCLR
Fault current transfers to Shunt Reactor
220 kV FCL systems RFCL = 5*XCLR
25 kA limited to 12.5 kA (50% current reduction)
30 Applied Materials Confidential
SCFCL Model – Current Limiting Reactor
SCFCL or SSFCL Current Limiting Performance Simulation - Using a series
current limiting reactor model
70
50
Prospective Fault
30 Current [kA]
Current [kA]
10
Limited Fault
Current [kA]
-10
-30
0 20 40 60 80 100 120
Time [ms]
50
Prospective Fault
Current [kA]
30
Current [kA]
Limited Fault
10 Current [kA]
Solid State Unit
-10 Current [kA]
-30
0 20 40 60 80 100 120
Time [ms]
60
50 RFCL
40
30 XSH
Current [kA]
20
10
-10
RFCL
negligible error within the 1st 4 ms
-20
-30
15 20 25 30 35 40 45 50 XCLR
Time [ms]
Prospective Fault Current [kA]
Limited Fault Current - Supercondutor Model [kA]
Limited Fault Current - Resistor in Parallel with a Reactor Model (R = 5*X) [kA]
Limited Fault Current - Solid State FCL Model [kA]
RFCL
Limited Fault Current - Series Current Limiting Reactor Model [kA]
327
277
227
177
127
77
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Time [ms]
SCFCL
Recovery time is within 3.5 second
SSFCL
Recovery is adjustable – from instant to customer choice
The need for FCL technology transfer from manufacturer to utility engineers is
addressed
– Utility engineers have FCL in their design tool box – can design a cost effective fault
current mitigation solution using FCLs
– Familiar with cost and size drivers – such as load current and current reduction
– Understand how to use a simplified FCL model to run with any short circuit analysis
software package with no loss of accuracy