Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
TABLE OF CONTENTS
Raschig Super-Ring 3
Concluding remarks 24
Product Bulletin-625
Page 2
In order to establish a new alliance in mass transfer business RASCHIG GmbH and its parent company
PMC GLOBAL INC have acquired JAEGER PRODUCTS INC., a Houston Texas based company, which is
a major manufacturer of tower packings, column internals and speciality trays and very active in the Mass
Transfer and Environmental Business.
RASCHIG JAEGER will be integrated into the PMC network of highly specialized, internationally operating
companies and will therefore be better prepared to meet increased globalization and further improved
customer orientation. Wherever in the world – in all continents – RASCHIG JAEGER is on the spot.
Synergies
This strategic acquisition combining RASCHIG and JAEGER into one larger group gives a great advantage
to our customers giving them access to products of both entities in Europe, The Americas and in other parts
of the world. It will create new dimensions in mass transfer technology. The advantages of our process
engineering know-how and our technologies benefit even more the planning, modernization and
construction of our clients’ processes. And: saving energy and investment cost is part of it.
The new alliance offers a diverse array of products to meet the mass transfer needs of the industries. While
specializing in high performance products, the comprehensive products line of RASCHIG JAEGER also
includes traditional fractional trays as well as structured and random packing types that best fit the
application.
The company operates one of the largest in-house distributor test-facilities worldwide. Liquid distributors
can be tested up to 12m in diameter at a maximum liquid load of 2400m3 per hour.
All products of RASCHIG JAEGER are the result of consistent development work long years of experience.
Comprehensive quality management in all stages of production and the principle of offering complete
solutions are the basis of our excellent reputation – worldwide.
Product Bulletin-625
Page 3
Raschig Super-Ring
High-performance packing elements are intended to bring about effective mass transfer between the
phases flowing through the columns. Large interfacial area and uniform distribution of the phases over the
column cross-section are desirable. A high loading capacity permits high column throughputs, while low
pressure drop results in low operating costs.
Loading capacity
Counter-current packed columns are preferably operated below, or in the immediate vicinity, of the so-
called loading point, this being characterised by the fact that the falling film is backed up by the counter-
current gas stream at higher loads. The loading point of a packing element is defined by its fluid dynamic
properties. Fluid dynamic studies in the past have repeatedly shown that the droplets forming in a column
packing are entrained earlier than down-ward flowing liquid films at high gas loads. In contrast to previous
packing element designs, the Raschig Super-Ring meets this demand in that it was purposely designed
without any projecting metal tongues which could act as dripping points.
Raschig Super-Ring
Mass transfer
Effective mass transfer between the phases demands not only a large interfacial area, but also the most
turbulent possible flow conditions and frequent renewal of the phase interfaces. With the Raschig Super-
Ring, several thin films of liquid displaying turbulent flow are formed on the sinusoidal webs and are
constantly intermixed as the result of the recurrent contact points within the packing element.
The loading capacity of the Raschig Super-Ring can also been seen from the following Figures. The
Raschig Super-Ring not only has a higher loading capacity than the 50 mm metal Pall ring, but also
displays a substantially higher loading capacity than previous modern packing element designs.
The Figures show also the results of trials involving the absorption of ammonia from air in water. The
separation efficiency of this new packing element is thus up to 14% better than that of a 50 mm metal Pall
ring or previous high-performance metal packing elements.
Furthermore, the low specific packing weight of the Raschig Super-Ring allows the design of low-cost
supporting elements in the columns. The Raschig Super-Ring is also lighter than other packing element
designs, but without sacrificing stability. Experimental studies have shown that packing heights of 15 m and
more can be realised owing to the alternating wave frequency and amplitude of the metal webs of the
Raschig Super-Ring.
The alternating wave structure additionally prevents entanglement of the packing element within the
packing, thus guaranteeing problem-free assembly and dismantling in a column. Owing to its open
structure, the Raschig Super-Ring is also suitable for liquids contaminated with solids. Table 1 shows the
technical data of the Raschig Super-Ring.
Product Bulletin-625
Page 5
Raschig Super-Ring
The alternating wave structure additionally prevents entanglement of the packing element within the
packing, thus guaranteeing problem-free assembly and dismantling in a column. Owing to its open
structure, the Raschig Super-Ring is also suitable for liquids contaminated with solids. Table 1 shows the
technical data of the Raschig Super-Ring.
Raschig Super-Ring
The values indicated in the tables for dumped packings are valid for a diameter ratio of the vessel to the
packing size of D/d = 20.
Since the arrangement of the packings is less compact near the vessel wall than in the interior of the bed,
the number of packings per cubic meter increases with the diameter ratio.
The above diagram shows by which "allowance" the theoretically calculated vessel volume for diameter
ratios of more than 20 must be increased in order to completely fill the space required.
If the plastic or metal packings are, for instance, thrown into the column, this may result in a further
decrease in volume due to abnormally compact packing.
12
10
2
Allowance for compensation of decrease in volume
0
20 30 40 50 60 70 80 90 100 110 120
40
30
20
10
uL= uL=
0
0
2000 2000
1000 1000
900 900
800 800
700 700
600 600
500 500
Specific pressure drop p/H [Pa/m]
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
Raschig Super-Ring No. 0.3 made of metal Raschig Super-Ring No. 0.5 made of metal
10 10
0.3 0.4 0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0 6.0 0.3 0.4 0.5 0.6 0.7 0.8 2.0 3.0 4.0 5.0 6.0
1.0
40
30
20
10
uL=
40
30
20
10
uL=
0
0
1000 1000
900 900
800 800
700 700
600 600
500 500
Specific pressure drop p/H [Pa/m]
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
Raschig Super-Ring No. 0.7 made of metal Raschig Super-Ring No. 1 made of metal
10 10
0.3 0.4 0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0 6.0 0.3 0.4 0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0 6.0
158.4
135.8
113.2
90.5
67.9
45.3
34.0
22.6
u L=
0
40
30
20
10
uL=
0
1000 1000
900 900
800 800
700 700
600 600
500 500
Specific pressure drop p/H [Pa/m]
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
Raschig Super-Ring No. 1.5 made of metal Raschig Super-Ring No. 2 made of metal
10 10
0.3 0.4 0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0 6.0 0.3 0.4 0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0 6.0
40
30
20
10
uL=
0
113
100
80
60
40
30
20
10
uL=
1000 1000
900 900
Raschig Super-Ring No. 3 made of metal
800 800
700 700
600 600
0
500 500
Specific pressure drop p/H [Pa/m]
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0.3 0.4 0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0 6.0 0.3 0.4 0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0 6.0
0.04
0.035 Raschig Super-Ring Nr. 0.3 made of metal
0.03
0.025
RASCHIG SUPER-RING No. 0.3
0.01
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
0.04
0.035 Raschig Super-Ring Nr. 0.5 made of metal
0.03
0.025
RASCHIG SUPER-RING No. 0.5
0.02
L aPh [1/s]
0.015
Column diameter: 0.288 m
Packing height: 1.0 m
0.01
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
Product Bulletin-625
Page 12
0.04
0.035 Raschig Super-Ring No. 0.7 made of metal
0.03
RASCHIG SUPER-RING No. 0.7
0.025
0.01
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
0.04
0.035 Raschig Super-Ring Nr. 1 made of metal
0.03
0.025
RASCHIG SUPER-RING No. 1
0.02
L aPh [1/s]
0.015
Column diameter: 0.288 m
Packing height: 2.0 m
0.01
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
Product Bulletin-625
Page 13
0.04
0.035 Raschig Super-Ring No. 1.5 made of metal
0.03
0.025
RASCHIG SUPER-RING No. 1.5
0.01
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
0.02
Raschig Super-Ring Nr. 2 made of metal
0.015
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
Product Bulletin-625
Page 14
0.02
Raschig Super-Ring Nr. 3 made of metal
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
0.02
Raschig Super-Ring Nr. 2 made of plastic
0.015
0.005
5 10 20 30 40 50
Liquid load uL [m³/m²h]
Product Bulletin-625
Page 15
0.4
0.1
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
0.4
0.3
0.1
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
1/2
Gas capacity factor Fv [Pa ]
Product Bulletin-625
Page 16
0.4
Raschig Super-Ring No. 0.7 made of metal
0.1
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
0.7
0.6 Raschig Super-Ring No. 1 made of metal
0.5
0.1
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
1/2
Gas capacity factor Fv [Pa ]
Product Bulletin-625
Page 17
0.7
0.6 Raschig Super-Ring No. 1.5 made of metal
0.5 RASCHIG SUPER-RING No. 1.5
0.4
Column diameter: 0.288 m
HTU ov [m]
0.3
Packing height: 2.0 m
0.2
0.1
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
1/2
Gas capacity factor Fv [Pa ]
0.7
0.6 Raschig Super-Ring No. 2 made of metal
0.5
0.2
0.1
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
1/2
Gas capacity factor Fv [Pa ]
Product Bulletin-625
Page 18
0.7
Raschig Super-Ring No. 3 made of metal
0.6
RASCHIG SUPER-RING No. 3
0.5
0.3
0.2
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
0.7
0.6 Raschig Super-Ring No. 2 made of plastic
0.5
0.1
0.5 0.6 0.7 0.8 1.0 2.0 3.0 4.0 5.0
1/2
Gas capacity factor Fv [Pa ]
Product Bulletin-625
Page 19
0.20
Liquid load uL in (m3/m2h) uL= 40 30 20
0.10
RASCHIG SUPER-RING No. 0.3
Liquid hold-up hL [m3/m3]
10
0.08
0.07 Column diameter: 0.288 m
0.06
0.05
Packing height: 1.0 m
0.04
0.03
0.02
0.20
Liquid load uL in (m3/m2h)
uL= 40 30 20 10
Liquid hold-up hL [m3/m3]
0.10
0.08 RASCHIG SUPER-RING No. 0.5
0.07
0.06
0.05
Column diameter: 0.288 m
0.04 Packing height: 1.0 m
0.03
0.02
0.20
Liquid load uL in (m3/m2h) uL= 40 30 20
0.10
RASCHIG SUPER-RING No. 0.3
Liquid hold-up hL [m3/m3]
10
0.08
0.07 Column diameter: 0.288 m
0.06
0.05
Packing height: 1.0 m
0.04
0.03
0.02
0.20
Liquid load uL in (m3/m2h)
uL= 40 30 20 10
Liquid hold-up hL [m3/m3]
0.10
0.08 RASCHIG SUPER-RING No. 0.5
0.07
0.06
0.05
Column diameter: 0.288 m
0.04 Packing height: 1.0 m
0.03
0.02
0.20
Liquid load uL in (m3/m2h)
uL= 40
RASCHIG SUPER-RING No. 0.7
Liquid hold-up hL [m3/m3]
0.10 30
0.08
0.07 20 Column diameter: 0.288 m
0.06
Packing height: 2.0 m
0.05
10
0.04
0.03
0.02
0.20
Liquid load uL in (m3/m2h)
uL=
Liquid hold-up hL in m3/m3
0.10
40
RASCHIG SUPER-RING No. 1
0.08
0.07 30
0.06 Column diameter: 0.288 m
20
0.05
10
Packing height: 2.0 m
0.04
0.03
0.02
0.20
Liquid load uL in (m3/m2h)
0.10 uL= 40
0.08 30
0.07
Column diameter: 0.288 m
0.06 20 Packing height: 2.0 m
0.05
0.04
10
0.03
0.02
0.10
Liquid load uL in (m3/m2h)
0.08
0.07 uL=
40
Liquid hold-uo hL in m3/m3
0.06 30
0.05 RASCHIG SUPER-RING No. 2
20
0.04
Column diameter: 0.288 m
10
0.03 Packing height: 2.0 m
0.02
0.10
Liquid load uL in (m3/m2h)
0.08
0.07
RASCHIG SUPER-RING No. 3
Liquid hold-up hL in m3/m3
0.06 uL=
0.05 40
30
Column diameter: 0.288 m
0.04
Packing height: 2.0 m
20
0.03
10
0.02
0.20
Liquid load uL in (m3/m2h)
Liquid hold-up hL in m3/m3
uL=
0.10
0.08 40 RASCHIG SUPER-RING No. 2
0.07 30
0.06
0.05 20 Column diameter: 0.288 m
0.04 Packing height: 2.0 m
10
0.03
0.02
Concluding Remarks
The Raschig Super-Ring demonstrates that this high-performance packing element meets the numerous
demands of process engineering in an outstanding manner. The above description illustrates that a modern
packing element design today must fulfil a number of fluid dynamic conditions. This is particularly true
because, in most applications, only a fraction of the surface of a filling material is wetted and used for mass
transfer between the phases. However, unused surfaces can easily corrode or generate unnecessary
pressure drop. The Raschig Super-Ring offers decisive advantage in this context, as its surface utilisation
has been optimised in terms of process engineering.
100 General Product Information 600 Plastic Random – Jaeger Tri-Pack/Hackentten
400 Fractionation Trays and Hardware 675 Plastic Random – Nor Pak
450 High Capacity – Nye Trays 700 Plastic Random – Rings and Saddles
Houston, Texas
El Dorado, Kansas
And Monterrey, Mexico.