S-100 From SN SD10011D-101

Serial Number Range
S-100 from SN S10011D-101

from SN S10511D-101
S-105
Part No. 226126

Rev A3
April 2012
April 2012
2 S-100,S-105 Part No. 226126

April 2012
How to Read Your Serial Number
Part No. 226126 S-100,S-105 3

April 2012
Table of Contents
500 Boom Components

This manual is updated frequently. If you have a 501.1 Boom Lift Cylinder.....................................................58
printed manual, you can keep it up to date by 502.1 Boom Tube One, Cable Track....................................60
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 503.1 Boom Tube One and Boom Tube Two........................62
information, visit the Parts Lookup System on the 504.1 Primary Extend Cylinder............................................64
Genie website at www.genielift.com. 505.1 Boom Tube Two and Boom Tube Three.....................68
506.1 Boom Tube Two, Limit Switches.................................70
How to Read Your Serial Number..........................................3 507.1 Platform Rotator, S-100.............................................72
Parts Stocking List.................................................................7 508.1 Jib Boom and Platform Rotator, S-105......................74
How to Order Parts................................................................8 509.1 Jib Detail, S-105........................................................76
Service Parts Fax Order Form...............................................9
600 Platform Components
601.1 Platform Installation, S-100 - View 1..........................78
601.1 Platform Installation, S-105 - View 1..........................80
Electronic Version 602.1 Platform Installation, S-100 - View 2..........................82
Click on any page number to view the figure. 602.1 Platform Installation, S-105 - View 2..........................84
603.1 Platform Controls.......................................................86
604.1 Joysticks....................................................................88
100 Decals
101.1 Decals with Symbols, S-100......................................10
700 Hydraulic Components
102.1 Decals with Symbols, S-105......................................12 701.1 Traction Manifold........................................................90
702.1 Steer and Axle Extend/Retract Manifold - View 1......92
200 Drive Chassis Components
201.1 Extendable Steer Axle Installation - View 1...............14 703.1 Steer and Axle Extend/Retract Manifold - View 2......94
202.1 Extendable Steer Axle Installation - View 2...............16 704.1 Function Manifold......................................................96
203.1 Steer Axle Wheels and Drive Hubs...........................18 705.1 Platform Manifold, S-105 (to SN S10512D-186)......100
204.1 Drive Hub Assembly with Brake................................20 705.2 Platform Manifold, S-105 (from SN S10512D-187)..102
205.1 Chassis Components................................................22 706.1 Platform Rotate Manifold.........................................104
707.1 Pumps.....................................................................106
300 Turntable Components 708.1 Hydraulic Hoses and Fittings - Drive System..........108
301.1 Turntable Covers - Tank Side.....................................24 709.1 Hydraulic Hoses and Fittings - Steer System..........110
302.1 Turntable Covers - Engine Side.................................26 710.1 Hydraulic Hoses and Fittings - Turntable
303.1 Turntable Components - Tank Side............................28 Components......................................................................112
304.1 Turntable Components - Engine Side........................30 711.1 Hydraulic Hoses and Fittings - Platform Leveling and
305.1 Turntable Rotator and Hydraulic Rotary Coupler.......32 Rotation, S-100..................................................................116
306.1 Turntable Rotation Drive Hub.....................................34 712.1 Hydraulic Hoses and Fittings - Platform Leveling and
Rotation, S-105..................................................................118
307.1 Batteries and Hydraulic Filters Installation................36
713.1 Hydraulic Hoses and Fittings - Boom Components..120
308.1 Fuel Tank Installation.................................................38
309.1 Hydraulic Tank Installation.........................................40 800 Accessories
310.1 Ground Controls........................................................42 801.1 Alarm and Beacon Package, Driving Lights............122
802.1 Platform Controls Cover..........................................124
400 Engine Components
803.1 Platform Overload....................................................126
401.1 Cummins B3.3T Engine - View 1...............................44
804.1 Cold Start Package..................................................128
402.1 Cummins B3.3T Engine - View 2...............................46
805.1 Air Line To Platform.................................................130
403.1 Cummins Engine Attached Components...................48
806.1 Platform Options......................................................132
404.1 Deutz TD2011-L04i Engine - View 1..........................50
807.1 Half-mesh and Pipe Cradle Options........................134
808.1 Panel Cradle Option................................................136
809.1 Circuit Board Heater Option....................................138
407.1 Deutz Engine Attached Components........................56
4 S-100,S-105 Part No. 226126

April 2012
Table of Contents (continued)
810.1 Hostile Environment Package - View 1....................140

811.1 Hostile Environment Package - View 2....................142
812.1 Engine Air Cleaners.................................................144
Indices
Part Number Index.............................................................146
Part Description Index.......................................................151
Cross References
Fittings Cross Reference...................................................158
Part No. 226126 S-100,S-105 5

April 2012
Notes
6 S-100,S-105 Part No. 226126

April 2012
Parts Stocking List
Part No. 226126 S-100,S-105 7

April 2012
How To Order Parts
8 S-100,S-105 Part No. 226126

April 2012
Fax Order Form
Part No. 226126 S-100,S-105 9

100 Decals April 2012
101.1 Decals with Symbols, S-100
10 S-100,S-105 Part No. 226126

April 2012 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- T114431 S-100 CS DECALS 27 97815 DECAL,LABEL,LOWER MIDRAIL....1

includes decals 1-42 28 114112 DECAL,LABEL,TRANSPORT
1 27204 DECAL,ARROW BLUE....................1 DIAGRAM........................................2
2 27205 DECAL,ARROW YELLOW LRG 29 114112 DECAL,LABEL,TRANSPORT
9".....................................................1 DIAGRAM........................................1
3 27206 DECAL,TRIANGLE,BLUE...............2 30 114247 DECAL,LABEL,FALL HAZARD***....1
4 27207 DECAL,TRIANGLE,YELLOW..........2 31 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.4
5 28159 DECAL,LABEL,DIESEL FUEL........1 32 114251 DECAL,LABEL,NO
6 28174 DECAL,POWER TO PLATFORM SMOKING,SYMB............................1
230V................................................2 33 114252 DECAL,LABEL,TIP OVER LMT
7 28235 DECAL,POWER TO PLATFORM SWTCH...........................................3
115V................................................2 34 114473 DECAL,DANGER,TIPOVER,TILT,SYM.1
8 40434 DECAL,LANYARD ANCHORAGE 35 133067 DECAL,DANGER,ELEC.HAZ.STAY
POINT..............................................2 CLR.................................................4
9 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 36 133205 DECAL,LABEL, ELECTRO
10 61227 DECAL,GROUND CONTROL HAZARD..........................................1
PANEL.............................................1 37 T110549CS DECAL,FAULT CODES,SB/SY........1
11 65182 DECAL,PLATFORM CONTROL 38 T114286 WARN,INSTALL COVER.................4
PANEL**..........................................1 39 146418 DECAL,LABEL, WHEEL LOAD,
12 65266 DECAL,COSMETIC,4X4.................1 S-100...............................................3
13 65278 DECAL,CAUTION,NO STEP...........3 40 82547 DECAL,DANGER,MAX LOAD 340
14 72152 DECAL,LABEL,ROM KG...................................................1
CHART,100/105...............................1 41 72147 DECAL,COSMETIC,GENIE S-100...1
15 82240 DECAL,LABEL,105 DB...................1 42 72149 DECAL,COSMETIC,S-100..............1
16 82422 DECAL,PATCH,DRIVING LIGHT.....1 43 82862 DECAL,FIRE EXTINGUISHER
17 82472 DECAL,WARNING,CRUSHING (welder option)
HAZARD..........................................6
18 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
19 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
20 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................4
21 82548 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
22 82577 DECAL,PLATFORM OVERLOAD
PATCH.............................................1
23 82603 DECAL,DRIVE ENABLE
PATCH***.........................................1
24 82604 DECAL,DANGER,SIDE FRC
400N................................................1
25 82671 DECAL,LABEL,WELD LINE
INST,SYM........................................2
26 97757 DECAL,LABEL,OIL LEVEL IND......1
Part No. 226126 S-100,S-105 11

100 Decals April 2012
12 S-100,S-105 Part No. 226126

April 2012 100 Decals
-- T114432 S-105 CS DECALS 27 97815 DECAL,LABEL,LOWER MIDRAIL....1

includes decals 1-42 28 114112 DECAL,LABEL,TRANSPORT
1 27204 DECAL,ARROW BLUE....................1 DIAGRAM........................................2
2 27205 DECAL,ARROW YELLOW LRG 29 114112 DECAL,LABEL,TRANSPORT
9".....................................................1 DIAGRAM........................................1
3 27206 DECAL,TRIANGLE,BLUE...............2 30 114247 DECAL,LABEL,FALL HAZARD***....1
4 27207 DECAL,TRIANGLE,YELLOW..........2 31 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.4
5 28159 DECAL,LABEL,DIESEL FUEL........1 32 114251 DECAL,LABEL,NO
6 28174 DECAL,POWER TO PLATFORM SMOKING,SYMB............................1
230V................................................2 33 114252 DECAL,LABEL,TIP OVER LMT
7 28235 DECAL,POWER TO PLATFORM SWTCH...........................................3
115V................................................2 34 114473 DECAL,DANGER,TIPOVER,TILT,SYM.1
8 40434 DECAL,LANYARD ANCHORAGE 35 133067 DECAL,DANGER,ELEC.HAZ.STAY
POINT..............................................2 CLR.................................................4
9 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 36 133205 DECAL,LABEL, ELECTRO
10 61227 DECAL,GROUND CONTROL HAZARD..........................................1
PANEL.............................................1 37 T110549CS DECAL,FAULT CODES,SB/SY........1
11 65182 DECAL,PLATFORM CONTROL 38 T114286 WARN,INSTALL COVER.................4
PANEL**..........................................1 39 146419 DECAL,LABEL, WHEEL LOAD,
12 65266 DECAL,COSMETIC,4X4.................1 S-105...............................................3
13 65278 DECAL,CAUTION,NO STEP...........3 40 72148 DECAL,COSMETIC,GENIE S-105...1
14 72152 DECAL,LABEL,ROM 41 82601 DECAL,LABEL,MAX
CHART,100/105...............................1 CAPACITY***...................................1
15 82240 DECAL,LABEL,105 DB...................1 42 72150 DECAL,COSMETIC,S-105..............1
16 82422 DECAL,PATCH,DRIVING LIGHT.....1 43 82862 DECAL,FIRE EXTINGUISHER
17 82472 DECAL,WARNING,CRUSHING (welder option)
HAZARD..........................................6
18 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
19 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
20 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................4
21 82548 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
22 82577 DECAL,PLATFORM OVERLOAD
PATCH.............................................1
23 82603 DECAL,DRIVE ENABLE
PATCH***.........................................1
24 82604 DECAL,DANGER,SIDE FRC
400N................................................1
25 82671 DECAL,LABEL,WELD LINE
INST,SYM........................................2
26 97757 DECAL,LABEL,OIL LEVEL IND......1
Part No. 226126 S-100,S-105 13

200 Drive Chassis Components April 2012
201.1 Extendable Steer Axle Installation - View 1
14 S-100,S-105 Part No. 226126

April 2012 200 Drive Chassis Components
Item Part No. Description Qty.
1 Ref. MACHINING,INNER AXLE..............2

(refer to 202.1)
2 75060 SCREW,HEX HD FLANGE 1/4-20X1/2
3 61682 BRACKET,SWITCH ROD
MOUNT,PNTED...............................2
4 61683 ROD,SWITCH ACTIVATING............2
5 61684 WEARPAD,ACTIVATING ROD........2
6 8514 SCREW,FHS,1/4-20 X .75
7 49819 SCREW,PHILLIPS,PHM,10-32 X .5
8 6178 NUT,NYLOCK,10-32
9 60987 SWITCH,LIMIT,PROX(OPERATIONAL).4
10 61688 WELDMENT,AXLE SWITCH...........2
11 89536 CYLINDER,AXLE EXTEND***........2
-- 33428 VALVE,COUNTERBALANCE
-- 43018 SEAL KIT (39345)
-- 62416 SEAL KIT,AXLE EXTEND CYL,61381
-- 62419 VALVE,CB.CBBC-LHN@2200*
12 18596 WASHER,FLAT,1.56 X 2.5 X .061
13 61604 PIN,CLEVIS, 1.50 X 4.465LONG.....4
14 75063 PIN,COTTER,.188 X 2.00 LONG
15 75038 PIN,AXLE STOP..............................4
16 75040 SHIM,AXLE PIN
17 75039-S PLATE,AXLE PIN RETAINER*........4
18 10597 SCREW,HHC,1/2-13 X 1.25 GR5
19 6033 WASHER,LOCK,0.5"
20 75036 LIMIT SWITCH,SAFETY.................2
-- 53983 STRAIN RELIEF, PG13,5
-- 75910 WIRE ASSEMBLY,16/4SJO,9.5"PLUG
-- 75913 LIMIT SWITCH, SAFETY,NO WIRE
21 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
22 6607 WASHER,LOCK,#10 PLTD
Part No. 226126 S-100,S-105 15

16 S-100,S-105 Part No. 226126

1 18396 BEARING,1.5ID X 1.75OD X 1.0L....4 35 6097 WASHER,FLAT,USS,3/8",Y

2 50060-S CYLINDER,STEERING W/DECAL...2 36 60747 SHIM,STEER SENSOR
includes item 1 ACTIVATOR.....................................2
-- 65793 SEAL KIT CYL 37 60618 ACTIVATOR,STEER SENSOR........2
3 61310 PLATE,AXLE WEAR STEEL...........8 38 49819 SCREW,PHILLIPS,PHM,10-32 X .5
4 61307 SHIM,INNER AXLE WEAR PAD 39 6607 WASHER,LOCK,#10 PLTD
5 22788 SCREW,HHC,1/2-13 X 1.75 40 60745 SHIM,GALVANIZED STEER YOKE
6 6033 WASHER,LOCK,0.5" 41 14033 SCREW,HHC,3/8-16 X 2.75
7 39479 SCREW,HHC,1/2-13 X 2.75
8 102729 ELBOW,90D,1/8 NPT X #4 JIC........8
9 102728 NIPPLE,1/8 NPT X 3.0 FFS-S.........4
10 61308 WEAR PAD,INNER AXLE SIDE.....16
11 122249 SHIM,PAD 2.0 X 6.60
12 122248 SHIM,PAD,10 X 6.10
13 61309 WEAR PAD,INNER AXLE................8
14 61634-S MACHINING,INNER AXLE..............2
15 49189-2338 HOSE ASSY,1/4,STR FEM,STR.....6
components: 48805, 48805 and 48751
@ 21 inches
16 61654 FORMING,INNER AXLE COVER.....2
17 28646 ZERK,GREASE,1/8 NPT.................8
18 48885 CONNECTOR,BULKHEAD,FEMALE-4.8
19 6090 SCREW,HHC,1/4-20 X .75
20 6356 WASHER,LOCK,.25
21 6638 WASHER,FLAT,USS,1/4"Y
22 56912 SPRING CLIP,1/4-20,MAGNI 565.....8
23 60980 PIN,1.50DIAX4.13LG,THREADED...6
24 4828 NUT,NYLOCK,3/8-16
25 6326 SCREW,HHC,3/8-16 X 3
26 45226 ROD END,.375 X 3.69.....................8
27 60555 WASHER,THRUST 5 X 1.81
BRONZE..........................................2
28 75088 PLATE,KING PIN RETAINER..........4
29 75087 PIN,AXLE KING...............................4
30 119620 BEARING,1.75IDX2.00ODX1.50L....4
31 75452-S YOKE
ASSEMBLY,SUPERBOOM,NRRW...4
includes items 30 and 32
32 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.2
33 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
Part No. 226126 S-100,S-105 17

203.1 Steer Axle Wheels and Drive Hubs
18 S-100,S-105 Part No. 226126

203.1 Steer Axle Wheels and Drive Hubs
1 107863 KIT,SERVICE,STEER SENSOR......4

(calibration required after replacement)
-- 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
2 8914 SCREW,HHC,1/4-20 X .625
5 102064 SCREW,SHC,M16 X
50MM,BLACK................................64
6 Ref. Drive Hub with Brake
(refer to 204.1)
7 149286 TIRE,SLD RUBBER,RT,385/65D22.5
RT, Solid, right
-- 149285 TIRE,SLD RUBBER,LF,385/65D22.5
RT, Solid, left (shown)
-- 60956 TIRE & WHEEL
ASSY.RIGHT,FOAM........................2
Foam-filled, right
-- 60957 TIRE & WHEEL ASSY.LEFT,FOAM
Foam-filled, left
8 34127 NUT,LUG,3/4-16 X 7/8 RADIUS.....40
9 106118 O-RING,2-157,VITON***.................4
10 101070 MOTOR,PISTON,2 SPEED,45CC....4
includes item 9
-- 106098 SEAL KIT,MOTOR,LC/KC***
11 56843 SCREW,SHC,1/2-13 X 1.50,A574....8
12 13066 WASHER,FLAT,.5 HARDENED
13 61662-S WELDMENT,GUIDE BRACKET......4
14 8255 SCREW,HHC,3/8-16 X .75
Part No. 226126 S-100,S-105 19

204.1 Drive Hub Assembly with Brake
20 S-100,S-105 Part No. 226126

204.1 Drive Hub Assembly with Brake
-- 106756 WHEEL DRIVE W/BRAKE,76:1

1 7339 SCREW,HHC,1/4-20 X .5
2 102449 CAP,MANUAL
DISENGAGE,89212........................1
3 102450 PIN,DISENGAGE CAP, 89212.........1
4 106873 SEAL KIT,RWD 1700TB..................1
5 102452 SCREW,M8X1.5X20MM
GR8.8(89212)
6 62478 LUG BOLT,3/4-16 X 3"***...............10
7 106874 BEARING KIT,RWD 1700TB...........1
8 106875 BRAKE KIT,RWD 1700TB...............1
9 102684 PLUG,DRAIN,RR TRANS.DRIVE
HUBS...............................................2
Part No. 226126 S-100,S-105 21

205.1 Chassis Components
22 S-100,S-105 Part No. 226126

205.1 Chassis Components
1 6888 SCREW,HHC,1/4-20 X 1 33 49189-2338 HOSE ASSY,1/4,STR FEM,STR.....4

2 6356 WASHER,LOCK,.25 components: 48805, 48805 and 48751
@ 21 inches
4 56912 SPRING CLIP,1/4-20,MAGNI 565
35 61649-S COVER,DRIVE CHASSIS AXLE.....4
5 62470-S COVER ASSY,DRIVE CHASSIS
S120................................................1 36 28646 ZERK,GREASE,1/8 NPT.................4
6 Ref. Traction Manifold 37 10597 SCREW,HHC,1/2-13 X 1.25 GR5

(refer to 701.1)
7 6782 NUT,NYLOCK,5/16-18
8 5397 WASHER,FLAT,USS,5/16",Y
9 10107 SCREW,HHC,5/16-18 X .75
10 62471-S COVER ASSY,DRIVE CHASSIS
S120*...............................................1
11 50154 CONTROL BOX
ASSY,DRIVECHASSIS....................1
-- 102704 HARNESS,DCON,4WS
-- 73742 BOOT,PLUG 3 WAY
12 61378-S FORMING,DCON
MOUNT,PAINTED............................1
13 Ref. Steer and Axle Extend/Retract
Manifold
(refer to 702.1 or 703.1)
14 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
17 102729 ELBOW,90D,1/8 NPT X #4 JIC........4
18 61742 NIPPLE,PIPE,LONG 1/8 X 1.5........4
19 61663-S COVER,DRIVE CHASSIS END.......2
20 8177 SCREW,HHC,1/2-13 X 1.5
22 22788 SCREW,HHC,1/2-13 X 1.75
23 122247 SHIM,PAD,4 X 3.60
24 61302 WEAR PAD,INNER AXLE SIDE......8
25 61307 SHIM,INNER AXLE WEAR PAD
26 61310-S PLATE,AXLE WEAR STEEL...........4
27 61309 WEAR PAD,INNER AXLE................4
28 122248 SHIM,PAD,10 X 6.10
29 60418-S PLATE,WEAR PAD RETENTION.....4
30 6096 SCREW,HHC,1/2-13 X 2 GR5
32 6198 NUT,NYLOCK,1/2-13
Part No. 226126 S-100,S-105 23

300 Turntable Components April 2012
301.1 Turntable Covers - Tank Side
24 S-100,S-105 Part No. 226126

April 2012 300 Turntable Components
301.1 Turntable Covers - Tank Side
1 60964 LATCH,PANEL.................................1 25 10777 COVER,BLANK...............................1

2 75108-S GRND.CNTRLS ACCESS 26 75067 SCREW,6-32 X 7/8 PPMS ZINC
COVER............................................1 27 21187 PLUG,NYLON 1.38 BLACK
USA/Canada/Australia DOMED...........................................1
-- 60966 COVER,TURNTABLE COVER 28 6356 WASHER,LOCK,.25
ACCESS
Europe/Asia/South America 29 56912 SPRING CLIP,1/4-20,MAGNI 565
3 5094 SCREW,RHM,10-32 X .5 30 75110-S COVER ASSY.W/DECAL
TURNTBL.ROT................................1
4 6146 WASHER,FLAT,MS,#10,Y USA/Canada/Australia
5 6178 NUT,NYLOCK,10-32 -- 111328 TURNTABLE COVER W/SYM DECAL
6 6147 SCREW,RHM,10-32 X 1 LT
7 6873 SCREW,FHM,10-32 X 1 Europe/Asia/South America
8 60892 LATCH,PLATE,CONTROL BOX 31 6175 SCREW,HHC,3/8-16 X 1

COVER............................................1 32 6097 WASHER,FLAT,USS,3/8",Y
9 122895 COVER ASSY W/WORD DECALS SB 33 4828 NUT,NYLOCK,3/8-16
includes items 1-8, 10-15, and 39-46; 34 60895-S BRACKET,PANEL MOUNT..............1
USA/Canada/Australia
35 6002 NUT,LP NYLOCK,5/16-18
-- 102949 COVER W/SYM DEC TNK SD
120/125 36 33555 BALL STUD**..................................4
includes items 1-8, 10-15, and 39-46; 37 122272 GAS STRUT,202 LBS FORCE........2
Europe/Asia/South America includes item 36
-- 60874 TRIMLOCK,1/4 38 75642-S PLATE,TAP BLOCK HINGE MNT
10 6888 SCREW,HHC,1/4-20 X 1 PTD.................................................2
11 12906 WASHER,FENDER,.25 X 1.25 X.062 39 60578 COVER SUPPORT,WELDMENT.....1
12 6638 WASHER,FLAT,USS,1/4"Y 40 8915 SCREW,HHC,1/4-20 X 1.25
13 6091 NUT,NYLOCK,1/4-20 41 6606 SCREW,RHM,10-32 X .75
14 75073 HINGE,.375X.120THK.,SLOTTED...2 42 75076 KEEPER,LATCH (45363)................2
15 60872 SUPPORT,COVER 43 50790 PLATE,COVER LATCH
(61112,61117).................................1 BACKING........................................2
16 61279-S MOUNT,PANEL BACKING..............1 44 60884 HANDLE,GRAB...............................1
17 75069 T-BOX 2.75 X 4.5 X 2.5....................1 45 34619 BUMPER,RUBBER***.....................2
18 43955 WIRE CABLE,12GA/3 CON.TPE 46 60893 HINGE,SWING CONTROL BOX.....1
JKT*...............................1720-inches
(S-100)
-- 43955 WIRE CABLE,12GA/3 CON.TPE
JKT*...............................1780-inches
(S-105)
19 6935 LOCKNUT,ELEC,1/2"......................1
20 61280-S MOUNT,PANEL...............................1
21 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1
22 6595 PLUG,ELECTRICAL,DOMESTIC.....1
23 61278 CONN. SQZ,1/2NPT .56-.63...........1
24 74052 GASKET,COVER,GFCI,WEATHERPROOF.1
Part No. 226126 S-100,S-105 25

302.1 Turntable Covers - Engine Side
26 S-100,S-105 Part No. 226126

302.1 Turntable Covers - Engine Side
1 60595-S SUPPORT,ENGINE COVER

GREY..............................................1
2 6888 SCREW,HHC,1/4-20 X 1
3 12906 WASHER,FENDER,.25 X 1.25 X.062
5 6091 NUT,NYLOCK,1/4-20
6 101964 WELDMENT,EXHAUST TUBE........1
7 8915 SCREW,HHC,1/4-20 X 1.25
8 102948 COVER W/WRD DECALS ENG SIDE
SB....................................................1
includes items 1-6, 9, 12-15, and 18
-- 102947 COVER W/SYM DECALS ENG SIDE
SB
includes items 1-6, 9, 12-15, and 18
-- 60874 TRIMLOCK,1/4
9 6606 SCREW,RHM,10-32 X .75
10 75076 KEEPER,LATCH (45363)................2
11 50790 PLATE,COVER LATCH
BACKING........................................2
12 6178 NUT,NYLOCK,10-32
13 6146 WASHER,FLAT,MS,#10,Y
14 60884 HANDLE,GRAB...............................1
15 60578 COVER SUPPORT,WELDMENT.....1
16 6002 NUT,LP NYLOCK,5/16-18
17 33555 BALL STUD**..................................4
18 60872 SUPPORT,COVER
(61112,61117).................................1
19 122272 GAS STRUT,202 LBS FORCE........2
includes item 17
22 75112-S COVER ASSY.W/DECALS,FUEL
TANK...............................................1
-- 111329 FUEL CVR W/SYM DECAL S100/120
Europe/Asia/South America
Part No. 226126 S-100,S-105 27

303.1 Turntable Components - Tank Side
28 S-100,S-105 Part No. 226126

303.1 Turntable Components - Tank Side
1 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5 28 60838 CLAMP,1.00,#16 X 7/16,RUB

2 146198 LIMIT SWITCH,SAFETY CUSH..............................................1
-- 110771-74BJ9 SWITCH,LIMIT,ROLLER NO/NC 29 6782 NUT,NYLOCK,5/16-18

GOLD 30 60655-S STRUT SUPPORT,TANK SIDE.......1
-- 128636 ROLLER,ARM,LIMIT 31 40265 BALL STUD,GAS STRUT
SWITCH,ZCY500 (38593)***........................................2
-- 146325 CONN.SQZ,PG 11,.34-.47,W/ORING 32 102993 TURNTABLE COVER MOUNT ASSY
3 60341-S PLATE,ANGLE LIMIT -- 102994 TURNTABLE COVER MOUNT ASSY
SWITCH,MACH...............................1 SYM
4 14033 SCREW,HHC,3/8-16 X 2.75 33 60670-S STRUT SUPPORT..........................1
5 5397 WASHER,FLAT,USS,5/16",Y 34 102205P FORMING, COOLER SUPPORT
6 7713 NUT,LP NYLOCK,3/8-16 PAINTE............................................2
7 6175 SCREW,HHC,3/8-16 X 1 35 71259 OIL COOLER W/FAN, 12VDC.........1
8 6021 WASHER,LOCK,.375 -- 75854 FAN - VENTED
9 6097 WASHER,FLAT,USS,3/8",Y -- 75855 THERMOSTAT -OIL COOLER

(71259)
10 29868 SPRING CLIP,3/8-16
36 60671 COVER,REAR MAST......................1
11 61350-S CLAMP,INTAKE
EXTENSION,DEUTZ.......................2
Deutz models
12 61347 WELDMENT,INTAKE
EXT.DEUTZ.....................................1
Deutz models
-- 60875 TRIM MOLDING
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
14 50974 BUMPER,RUBBER,COVERS.........1
15 60729-S FORMING,COVER STOP...............1
16 8516 SCREW,HHC,3/8-16 X 1.50
Deutz models
17 75057-S SWING COVER,DEUTZ..................1
Deutz models
18 75058-S SWING COVER
BRACKET,DEUTZ...........................1
Deutz models
19 60496-S FORMING,INNER COVER..............1
20 6198 NUT,NYLOCK,1/2-13
22 39479 SCREW,HHC,1/2-13 X 2.75
23 6888 SCREW,HHC,1/4-20 X 1
25 6091 NUT,NYLOCK,1/4-20
26 6002 NUT,LP NYLOCK,5/16-18
27 10107 SCREW,HHC,5/16-18 X .75
Part No. 226126 S-100,S-105 29

304.1 Turntable Components - Engine Side
30 S-100,S-105 Part No. 226126

304.1 Turntable Components - Engine Side
1 6888 SCREW,HHC,1/4-20 X 1
4 61179 COVER,CENTER,SUPERBOOM.....1
5 45209 WEAR PAD,4X2X.5 W/INSERT***....1
6 6090 SCREW,HHC,1/4-20 X .7
7 60759-S WELDMENT,CABLE TRAY..............1
8 11413 SCREW,HHC,1/4-20 X 4
9 6889 NUT,LP NYLOCK,1/4-20
10 7339 SCREW,HHC,1/4-20 X .5
11 75073 HINGE,.375X.120THK.,SLOTTED...2
12 40265 BALL STUD,GAS STRUT
(38593)***........................................2
13 8255 SCREW,HHC,3/8-16 X .75
16 60583-S FORMING,GAS STRUT MOUNT.....2
17 6002 NUT,LP NYLOCK,5/16-18
18 60483-S SUPPORT,FUEL TANK COVER......1
20 39479 SCREW,HHC,1/2-13 X 2.75
22 6198 NUT,NYLOCK,1/2-13
23 74389 RUE RING 1.00...............................1
24 30748 WASHER,SHIM,1.01 X 1.63 X.062
Part No. 226126 S-100,S-105 31

305.1 Turntable Rotator and Hydraulic Rotary Coupler
32 S-100,S-105 Part No. 226126

305.1 Turntable Rotator and Hydraulic Rotary Coupler
1 34348 SCREW,HHC,3/4-10 X 3 GRD.8.....5 -- 62321 SEAL KIT,HYD SWIVEL

2 89833 WASHER,FLAT,.81 X 2.00 X .38.....5 -- 75129 ARM,ANTI-ROTATION,SWIVEL
3 60815 SCREW,SHS,3/4-10 X 1.5 -- 75130 SCREW,SHC,7/16-14 X .75,61342
4 60937-S FORMING,HOSE 29 10587 SCREW,HHC,1/2-13 X .75
SUPPORT,SWING...........................1 30 49410 WASHER,FLAT,M12
5 60575-S BRACKET,HYD.ROTATOR MOUNT 31 60606-S COVER,ROTATION GEAR..............1
MNT.................................................2
32 75008 PLUG,PIPE HEXHEAD
6 49775 SCREW,PHILLIPS,PHM,10-32X 1.75 130109E-1/8....................................1
7 6146 WASHER,FLAT,MS,#10,Y 33 61128 SCREW,HHC,3/4-10 X 4 FULL THRD
8 6178 NUT,NYLOCK,10-32 34 6126 NUT,HEX,JAM,3/4-10
9 75037 LIMIT SWITCH,OPERATIONAL......1 35 Ref. Turntable Rotation Drive Hub
10 13918 SCREW,HHC,3/8-16 X (refer to 306.1)
1.75,GRD.8......................................4 36 56843 SCREW,SHC,1/2-13 X 1.50, A574...2
12 4828 NUT,NYLOCK,3/8-16
13 6096 SCREW,HHC,1/2-13 X 2 GR5
16 45495 SCREW,SHC,5/8-11 X
3.00,A574......................................30
17 13064 WASHER,FLAT,.625
HARDENED..................................58
18 75007 CONN.MALE PIPE/ORFS-4............1
19 61324-12947 HOSE ASSY,1/4".............................1
components: 48800, 48806 and 48751
@ 128 inches
21 28646 ZERK,GREASE,1/8 NPT.................1
22 50035 BEARING,TURNTABLE..................1
23 61222 PIN,TRANSPORT STORAGE
LOCK...............................................1
24 61223 PIN,TRANSPORT STORAGE
HANDLE..........................................1
25 61250 SCREW,SHC,5/8-11 X
3.75,A574......................................28
26 6198 NUT,NYLOCK,1/2-13
27 60393-S SUPPORT,HYDRAULIC SWIVEL.....1
28 122918 SWIVEL,HYD/ELEC 5 PORT/10
CONT
(complete)
-- 10107 SCREW,HHC,5/16-18 X .75
-- 106914 MOUNTING CHANNEL KIT
-- 122919 SWIVEL,ELECTRIC 10 CONTACT***
Part No. 226126 S-100,S-105 33

306.1 Turntable Rotation Drive Hub
34 S-100,S-105 Part No. 226126

306.1 Turntable Rotation Drive Hub
-- 111145 SWING DRIVE ASSEMBLY

1 75432 SHAFT-OUTPUT (60810)................1
2 62465 SEAL KIT,DRIVE
HUB,TURNTBL.ROT.......................1
3 62467 BEARING
KIT,TURNTBL.ROT.DRVHUB..........1
4 122336 GASKET,(111145)...........................1
5 122337 OIL SEAL,(111145).........................1
6 56843 SCREW,SHC,1/2-13 X 1.50, A574
7 111144 MOTOR,SWING DRIVE (111145)
-- 75116 SEAL KIT,TURNTABL.ROT.MOTOR
8 128447 MANIFOLD,TURNTABLE
ROTATION.......................................1
9 41489 SCREW,SHC,5/16-18 X 2,PLATED
10 62466 SEAL KIT,BRAKE,TURNTABLE
ROT.................................................1
11 111143 BRAKE,SWING DRIVE (111145)
12 62469 BRAKE DISC KIT,60751..................1
13 62468 BRAKE DISC KIT,75090..................1
Part No. 226126 S-100,S-105 35

307.1 Batteries and Hydraulic Filters Installation
36 S-100,S-105 Part No. 226126

307.1 Batteries and Hydraulic Filters Installation
-- 66717 FUSE BLOCK, ANN & ANL FUSE 23 60584 GROMMET,RUBBER .75 X .19 X
-- 102190P FORMING,FUSE COVER, PAINTED 1**....................................................1
1 60521 RELAY,SEALED 30/40 AMP............1 24 60928 CABLE,BATTERY NEGATIVE.........1

Deutz models 25 T010025 HOLD DOWN,BATTERY.................2
2 61225 RELAY,12VDC,70AMP,SEALED......2 26 45708 HOOK,BATT HOLD DOWN,10".......4
Deutz models -- 8170 NUT,WING,1/4-20
3 60521 RELAY,SEALED 30/40 AMP............1 27 18189 BOOT,BATTERY
Deutz models TERMINAL,RED..............................1
-- 61225 RELAY,12VDC,70AMP,SEALED 28 61318 BATTERY CABLE,POSITIVE
Cummins models DEUTZ.............................................1
4 8914 SCREW,HHC,1/4-20 X .625 Deutz models
5 6356 WASHER,LOCK,.25 -- 60930 CABLE,BATTERY POSITIVE
6 89997 RELAY MODULE(89996,89998).....1 Cummins models
7 49816 SCREW,PHILLIPS,PHM,10-32 X .75 29 57160 BATTERY,12V GRP 4D,190

AH,DRY*..........................................1
8 8255 SCREW,HHC,3/8-16 X .75
30 60708-S WELDMENT,BATTERY TRAY.........1
31 42941-11500 HOSE,3/8",FUEL,30R7.....115-inches
10 60334 FILTER ASSY,HIGH PRESS
SAE-12*...........................................2 32 21465 CLAMP,HOSE,SIZE .25 TO .63.......1
-- 58222 O-RING,FILTER ASSY (60334)*** 33 13002 SCREW,HHC,5/16-18 X 1 GR5
-- 58223 SEAL,FILTER ASSY (60334)*** 34 5397 WASHER,FLAT,USS,5/16",Y
-- 60857 FILTER,ELEMENT,BETA(5)=1000 35 6782 NUT,NYLOCK,5/16-18
11 61189 GROMMET,RUBBER .75 X .38 36 60721 COOLANT,RECOVERY BOTTLE, 4

X1.13...............................................3 QT....................................................1
12 77139 FILTER ASY,M 37 75121 CAP, COOLANT RET

PRESS,SAE8,WOIND* SYS(60721).....................................1
-- 58222 O-RING,FILTER ASSY (60334)*** 38 54380 SCREW,PHILLIPS,PHM,8-32 X .875
-- 58223 SEAL,FILTER ASSY (60334)*** 39 75610 CIRCUIT BREAKER, 25 AMP.........1
-- 60857 FILTER,ELEMENT,BETA(5)=1000 40 30143 BATTERY,12V,1000 CCA GRP

31.....................................................1
13 6175 SCREW,HHC,3/8-16 X 1
41 60727-S FORMING,COVER STOP...............1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
15 4828 NUT,NYLOCK,3/8-16
43 51147 BOOT,CABLE
16 50974 BUMPER,RUBBER,COVERS.........2 TERMINAL,LG,RED,2/0..................1
17 60729-S FORMING,COVER STOP...............1 44 69230 NUT,WING,3/8-16
18 75409 BATTERY CABLE............................1 45 75719 CABLE,GROUND,79" W/PIGTAIL....1
-- 111637 CABLE,BATTERY POSITIVE 73" 46 69229 NUT,WING 5/16-18
Cummins models
47 60940 HOLD DOWN,BATTERY,SMALL.....1
19 6090 SCREW,HHC,1/4-20 X .7
48 29868 SPRING CLIP,3/8-16
49 128829 CIRCUIT BRKR 15A TYPE 2 METAL
21 6091 NUT,NYLOCK,1/4-20 Deutz models
22 237068 SEPARATOR,DUAL
BATTERY,100A................................1
Part No. 226126 S-100,S-105 37

308.1 Fuel Tank Installation
38 S-100,S-105 Part No. 226126

308.1 Fuel Tank Installation
1 60938 STRAP ASSY,FUEL TANK 52"........2

-- 31658 EXTRUSION,RUBBER BUMPER
STRIP
2 60890 SENDER,LOW FUEL
INDICATOR.....................................1
3 35418 HOSE,FUEL,3/16,SAE 30R7
-- 35418 HOSE,FUEL,3/16,SAE 30R7
4 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
5 102106 FUEL RETURN,DAPCO 5/16"........1
-- 70387 FUEL RETURN,DAPCO 3/8"
6 61240 BUSHING,FUEL TANK FITTING
(SM).................................................1
7 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
8 61236 ASSEMBLY,FUEL TANK,40 GAL.....1
includes items 2, 6, 19 and 20
9 6888 SCREW,HHC,1/4-20 X 1
13 6054 NUT,HEX,3/8-24
14 75554P PLATE, FUEL TRAY BULKHEAD,
PTD
15 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
17 4828 NUT,NYLOCK,3/8-16
18 60584 GROMMET,RUBBER .75 X .19 X
1**....................................................3
19 61235 BUSHING,FUEL TANK FITTING
(LG).................................................1
20 60805 TUBE ASSY,FUEL
TANK,20.75"LG...............................1
21 42941 HOSE,3/8",FUEL,30R7
Part No. 226126 S-100,S-105 39

309.1 Hydraulic Tank Installation
40 S-100,S-105 Part No. 226126

309.1 Hydraulic Tank Installation
1 75113 FILLER NECK/CAP ASSY. HYD -- 62412 SOLENOID,MOTOR

TANK...............................................1 START,60511,APU
2 48918 TEE,RUN,520428-6.........................1 -- 62413 MOTOR, 60511, APU, 12VDC
-- 48915 ELBOW,90D,520220-6 -- 62414 SEAL, SHAFT, 60511 APU
3 60936-S BRACKET,RETURN FILTER...........1 32 33987 SCREW,HHC,1/2-13 X 1, GR 5
4 10107 SCREW,HHC,5/16-18 X .75 33 6033 WASHER,LOCK,0.5"
5 5397 WASHER,FLAT,USS,5/16",Y 34 75041 SCREW,PHILLIPS,PHM,10-32 X 1
6 6782 NUT,NYLOCK,5/16-18 35 45363 LATCH,FLEXIBLE DRAW W/O
7 6886 WASHER,LOCK,.313 KEEPER..........................................2
8 60508 FILTER,RETURN,10 -- 75076 KEEPER,LATCH (45363)

MICRON,PAPER.............................1 36 6178 NUT,NYLOCK,10-32
-- 61326 FILTER ELEMENT,10 MICRON,60508 37 6090 SCREW,HHC,1/4-20 X .7
9 75256 VALVE BALL,24 FSAE-24 FSAE 38 6091 NUT,NYLOCK,1/4-20
10 75254 UNION,STR.THREAD 24 39 50161 SENSOR,TILT
11 75257 STRAINER ASSY,#24 O-RING.......1 TURNTABLE(PLSTC)......................1
12 21141 GAUGE-SIGHT,LHA-LGTB***.........1 40 Ref. Ground Controls

(refer to 310.1)
13 48996 VALVE,BALL,16 MSAE-16 FSAE
41 8914 SCREW,HHC,1/4-20 X .625
14 75253 STRAINER ASSY,#16 O-RING.......1
42 60521 RELAY,SEALED 30/40 AMP............2
15 60838 CLAMP,1.00,#16 X 7/16,RUB CUSH
43 60571-S BRACKET,CNTL BOX
16 Ref. Function Manifold MOUNTING.....................................1
(refer to 704.1)
44 28646 ZERK,GREASE,1/8 NPT.................1
17 75409 BATTERY CABLE............................1
18 75591 PLATE,SWING CHASSIS
BULKHEAD.....................................1 46 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
19 6175 SCREW,HHC,3/8-16 X 1 47 81578 HORN,12VDC,SPADE

TERMINALS***
48 75014 PLUG,HEX,130109E,1/2 NPT***.....1
21 75719 CABLE,GROUND,79" W/PIGTAIL....1 Cummins models
22 4828 NUT,NYLOCK,3/8-16 -- 75014 PLUG,HEX,130109E,1/2 NPT***
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 Deutz models
24 60727-S FORMING,COVER STOP...............2 49 75645 TANK,HYDRAULIC,55 GALLON.....1
includes item 1
-- 21141 GAUGE-SIGHT,LHA-LGTB***
50 29868 SPRING CLIP,3/8-16
27 6888 SCREW,HHC,1/4-20 X 1
51 60559 BREATHER,RESERVOIR 3
MICRON..........................................1
31 102710 PUMP,AUXILIARY,DUAL,12V..........1
-- 102659 PUMP,(102710 APU)
-- 37187 SEAL KIT, 37185 PUMP
-- 37191 GASKET, PUMP / MOTOR (36179)
Part No. 226126 S-100,S-105 41

310.1 Ground Controls
42 S-100,S-105 Part No. 226126

310.1 Ground Controls
-- T109424 CONTROL BOX ASSY,TCON V3.12

-- 146195 HARNESS, TCON J2 LS 2009
-- 101888 HARNESS,TCON J5 POWER
-- 121657 FUSE HOLDER,ATC 1-20 AMPS
-- 67505 FUSE,10 AMP,ATC
1 62374 LENS,LCD,GRND.CONTROL.........1
2 62375 CLIP,LCD,GRND.CONTROL...........1
3 62376 PCB.ASSY,LCD,GROUND,SUPERBOOM.1
4 12344 NUT,NYLOCK,6-32
5 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS
6 T109430 KIT,PCB,ASSY,ECM,SB TCON V3.12
7 58593 BOX,EMPTY (122915)
does not include items 9 or 16
8 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................8
9 62378 GASKET,GROUND
CNTRLS.SUPERBOOM..................1
10 66812 E-STOP BUTTON............................1
-- 66818 CONTACT,NC,E-STOP
-- 66821 BASE,WITHOUT CONTACTS
11 66816 CONTACT,N.O.***............................6
12 66818 CONTACT,NC..................................6
13 66821 BASE,WITHOUT CONTACTS.........2
14 94524 BRACKET,CONTACT CLAMP***.....1
15 62379 ALARM,AUDIO,SUPERBOOM***.....1
-- 72326 NUT - PLASTIC,RING FOR ALARMS
16 T108870 COVER, CONTROL BOX, SB SERV
17 122516 KIT,RECOVERY SVC LARGE
BOOMS...........................................1
-- 122366 KEYSWITCH,CONTACTS LOCK
-- 88150 KEYSWITCH,3
POS.MOM.DR,W/KEY**
18 122517 KIT,KEYSWITCH SVC S100/120.....1
-- 122366 KEYSWITCH,CONTACTS LOCK
-- 66811 KEYSWITCH,3POS.MNTND.DR
WKEY**
19 50811 SWITCH,MEMBRANE,GROUND
CONTROL.......................................1
20 122519 KIT,ESTOP SVC LARGE BOOM.....1
-- 66818 CONTACT,NC
21 7339 SCREW,HHC,1/4-20 X .5
22 88315 SCREW,SHS,1/4-20 X .25 ZINC
Part No. 226126 S-100,S-105 43

400 Engine Components April 2012
401.1 Cummins B3.3T Engine - View 1
44 S-100,S-105 Part No. 226126

April 2012 400 Engine Components
-- 122877 HARNESS,CUMMINS ENGINE T3 34 7713 NUT,LP NYLOCK,3/8-16

-- 128829 CIRCUIT BRKR 15A TYPE 2 METAL 35 122428 MOUNT,1"FLEX-BOLT
1 13000 SCREW,HHC,5/16-18 X 1.25 SANDWICH.....................................1
2 6638 WASHER,FLAT,USS,1/4"Y 36 Ref. Ref. ENGINE TRAY.........................1

(refer to 403.1)
3 6782 NUT,NYLOCK,5/16-18
37 102045 ISOLATOR,ENGINE VIBRATION
4 122402 ENGINE KIT, CUMMINS B3.3T.......1
38 122409 FORMING,MOUNT,ENGINE,FRONT.2
5 146046 ALTERNATOR,CUMMINS B43.3T....1
39 122410 FORMING,MOUNT,ENGINE,REAR.2
6 146047 BELT,SERPENTINE, CUMMINS
B3.3T...............................................1 40 27584 SCREW,HHC,M12 X 35MM
7 122625 BRACKET, SUPPORT, EXH. CUM 41 49410 WASHER,FLAT,M12

T3....................................................1 42 18596 WASHER,FLAT,1.56 X 2.5 X .061
8 122424 BRACKET,CAC 2 TUBING 43 33418 WASHER,FLAT,.625 X 2.25 X.15
MOUNT...........................................1 44 13004 SCREW,HHC,5/8-11 X 3 GRD.8
9 71911 CLAMP,MUFFLER, 2.50 INCH........4 45 122708 OIL FILTER......................................1
10 122335 BRACKET, CAC INTAKE TUBE 46 27034 SCREW,HHC,M10 X 25MM,GR 8.8
MOUNT...........................................1
47 22699 WASHER,FLAT,M10,ZINC PLTD.
11 122438 FAN, 19.0", BREEZA.......................1
48 111639 FORMING,FUEL FILTER MOUNT...1
12 30490 HOSE,1/4 FUEL LINE,SAE
30R7..................................16-inches 49 122709 SEPARATOR-FUEL/WTR CUMIN
B3.3T...............................................1
13 65473 CAP,RADIATOR,PERKINS/FORD....1
14 122404 ASSY, RAD/CAC, CUMMINS
B3.3T...............................................1
15 122594 FORMING,BAFFLE BOX.................1
16 128505 FORMING,ENGINE BAFFLE..........1
17 8255 SCREW,HHC,3/8-16 X .75
19 13002 SCREW,HHC,5/16-18 X 1 GR5
21 122415 WELDMENT,RADIATOR
MOUNT,CUM...................................1
22 8516 SCREW,HHC,3/8-16 X 1.50
24 44714 WASHER,.375X1.25X.100
25 75259 ISOLATOR,CENTER BONDED
26 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
27 4828 NUT,NYLOCK,3/8-16
28 50974 BUMPER,RUBBER,COVERS
29 60729 FORMING,COVER STOP
30 122412 RADIATOR STRUT,RIGHT..............1
31 6024 NUT,NYLOCK,5/8-11
33 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8
Part No. 226126 S-100,S-105 45

46 S-100,S-105 Part No. 226126

-- 31 122603 REDUCER,45 DEG, 3.75"-3.00".....1

1 8255 SCREW,HHC,3/8-16 X .75 32 122602 TUBE,AIR INTAKE 1,CUM.B3.3T.....1
2 6021 WASHER,LOCK,.375 33 22697 SCREW,HHC,M10 X 65MM,GR8.8
3 5397 WASHER,FLAT,USS,5/16",Y 34 22699 WASHER,FLAT,M10,ZINC PLTD.
4 122411 RADIATOR STRUT,LEFT................1 35 54177 SCREW,HHC,1/2-13 X 1.5 GRD 8
5 6888 SCREW,HHC,1/4-20 X 1 36 13066 WASHER,FLAT,.5 HARDENED
6 6638 WASHER,FLAT,USS,1/4"Y 37 60596 HOSE INLET...................................1
7 70257 CLAMP,3.0,#48 X 1/4,RUB CUSH 38 Ref. BEARING (refer to 406.1)
8 122413 BRACKET,INTAKE TUBE 39 61110 SCREW,SHC,M10X1.5X30 GR 12.9
SUPPORT.......................................1 40 139798 STARTER, 12V, CUMMINS B3.3T
9 56912 SPRING CLIP,1/4-20,MAGNI 565 41 122423 BRACKET,INTAKE MOUNT,CUM.....1
10 122434 HOSE,CAC,2.5"ID X 4.0"................1 42 122414 U-BOLT,GUILLOTINE,3"
11 122427 TUBE,CAC 1 CUM.B3.3T................1 43 7713 NUT,LP NYLOCK,3/8-16
12 122591 CLAMP,CONST TRQ 2.25"-3.13"OD 44 6097 WASHER,FLAT,USS,3/8",Y
13 122408 HOSE,LOWER 45 122428 MOUNT,1"FLEX-BOLT
RADIATOR,CUMMINS....................1 SANDWICH.....................................1
14 122425 TUBE,AIR INTAKE,UPPER.............1 46 4828 NUT,NYLOCK,3/8-16
15 122435 REDUCER,90 DEG,CAC, 47 146352 WLDT, AIR CLEANER/SOLENOID
3.0"-2.5"...........................................1 MNT
16 122592 CLAMP,CONST TRQ 2.75"-3.63"OD 48 27034 SCREW,HHC,M10 X 25MM,GR 8.8
17 122407 HOSE,UPPER 49 101957 SOLENOID,THROTTLE,ASSY.TROMB..1
RADIATOR,CUMMINS....................1
50 6090 SCREW,HHC,1/4-20 X .75
18 122433 ELBOW,45 DEG, CAC,2.5"..............1
51 6091 NUT,NYLOCK,1/4-20
19 70381 COVER,FLYWHEEL CASTING.......1
52 146306 THROTTLE LINK, STEEL...............1
20 122604 TUBE, EXHAUST CUMMINS
B3.3T...............................................1 -- 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
21 70444 MUFFLER,2.5"INLET/OUTLET.......1
22 122615 TUBE,EXHAUST CUMMINS T3......1
23 122605 WLDT, MUFFLER BRKT, CUMMINS
T3....................................................1
24 122470 CLAMP,MUFFLER,CUM B3.3T
25 60561 ELBOW,INLET,CUMMINS...............1
26 122614 TUBE,INTAKE,CUMMINS T3..........1
27 122613 TUBE,INTAKE,CUMMINS T3..........1
28 122432 REDUCER,RUBBER,4.0 X 3.0........1
29 122466 AIR CLEANER,CUMMINS B3.3T.....1
-- 146044 AIR FILTER, PRIMARY
ELEMENT........................................1
-- 146045 AIR FILTER, SECONDARY
ELEMENT........................................1
30 122467 AIR CLEANER,CLAMP,CUM
B3.3T...............................................1
Part No. 226126 S-100,S-105 47

403.1 Cummins Engine Attached Components
48 S-100,S-105 Part No. 226126

403.1 Cummins Engine Attached Components
1 61587 COUNTERWEIGHT,S100/105
-- 38859 WASHER,FLAT,USS,1",Y
-- 61282 SCREW,HHC,1-8 X 9.5,GD2,YEL
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
5 75607P INTAKE BAFFLE,PAINTED.............1
6 60875 TRIM MOLDING
7 6175 SCREW,HHC,3/8-16 X 1
8 81476 TRIMLOCK, 1/16...............96-inches
9 51131 SCREW,HHC,5/8-11 X 2.5
10 6036 WASHER,LOCK,.625 PLTD
12 60637 WEAR PAD,ENGINE SUPPORT.....1
13 60826 SHIM,WEAR PAD ENGINE TRAY
14 146054 ENGINE TRAY ASSEMPLY
15 35675 BEARING,FL,1.25IDX1.5ODX1.25L.2
16 60625 PIN,1.25DIAX15.63LG,CHAMFER...1
17 45226 ROD END,.375 X 3.69.....................1
18 8516 SCREW,HHC,3/8-16 X 1.50
Part No. 226126 S-100,S-105 49

404.1 Deutz TD2011-L04i Engine - View 1
50 S-100,S-105 Part No. 226126

-- 122875 HARN,ENGINE T3,DEUTZ BF4L2011 31 Ref. Function Pump

-- 128829 CIRCUIT BRKR 15A TYPE 2 METAL (refer to 707.1)
1 Ref. BAFFLE,AIR INTAKE 32 Ref. Drive Pump

(refer to 407.1) (refer to 707.1)
2 Ref. AIR BOX ASSEMBLY 33 85053 SCREW,HHC,M10 X 1.5 X70,GR 8.8

(refer to 407.1) 34 30489 CLAMP,HOSE,3.50..........................3
3 81468 MOUNTING BAND,AIR 35 70448P FORMING,MUFFLER MOUNT.......1
CLEANER........................................1 36 71911 CLAMP,MUFFLER, 2.50 INCH........2
4 81467 AIR CLEANER,NELSON.................1
-- 62425 FILTER,AIR CLEANER,
SUPERBOOM
5 22578 SCREW,HHC,M6 X 20MM,GR8.8
6 49407 WASHER,LOCK,M6
7 102209P FORMING,AIR CLEANER MOUNT
PNTD...............................................1
8 50787P LEVER,GOVERNOR
ACTUATOR,PTD***.........................1
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
11 4828 NUT,NYLOCK,3/8-16
13 60778P FORMING,COVER STOP...............1
14 8516 SCREW,HHC,3/8-16 X 1.50
16 6584 SCREW,SHS,10-24 X .625
18 5365 NUT,NYLOCK,10-24
19 139322 THROTTLE LINKAGE, DSL
20 70439P FORMING,ENGINE MOUNT
PAINTED.........................................1
21 22558 SCREW,HHC,M14 X 40MM,GR 8.8
22 49411 WASHER,FLAT,M14
23 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
24 21496 NUT,HEX,1/4-28
25 101957 SOLENOID,THROTTLE,ASSY.TROMB..1
26 6091 NUT,NYLOCK,1/4-20
27 6888 SCREW,HHC,1/4-20 X 1
28 139321 FORMING, SOLENOID MOUNT***
29 62476 SCREW,SHC,M10X1.5X20MM
(75090)
30 128004 COUPLER,15 TOOTH,FBA,SAE8***
Part No. 226126 S-100,S-105 51

52 S-100,S-105 Part No. 226126

-- 139983 EXHAUST PIPE GASKET

1 70447 TAIL PIPE,DEUTZ...........................1
2 102237P FORMING,HEAT
SHIELD,MUFFLER..........................1
3 70449 U-BOLT,1/2-13 X 8.5
5 66777 NUT,TOP LOCK,1/2-13
6 70444 MUFFLER,2.5"INLET/OUTLET.......1
7 70483 FORMING,8.5' MUFFLER
MOUNT...........................................2
8 70445 FLEX PIPE,EXHAUST,2.5" DIA.......1
9 70440 WELDMENT,REAR ENGINE
MOUNT...........................................1
10 Ref. Engine Tray
(refer to 407.1)
11 22558 SCREW,HHC,M14 X 40MM,GR 8.8
12 49411 WASHER,FLAT,M14
13 70438P FORMING,ENGINE MOUNT
PAINTED.........................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
15 33418 WASHER,FLAT,.625 X 2.25 X.15.....4
16 18596 WASHER,FLAT,1.56 X 2.5 X .061....8
17 13064 WASHER,FLAT,.625 HARDENED....4
18 6024 NUT,NYLOCK,5/8-11.......................4
19 102045 ISOLATOR,ENGINE VIBRATION.....4
20 102208 TUBE,AIR INTAKE,DEUTZ.............1
21 30489 CLAMP,HOSE,3.50..........................3
22 139455 ELBOW,AIR INTAKE,RUBBER........1
23 106211-475 HOSE,RUBBER 3"ID X .25
BLACK.............................................1
24 4828 NUT,NYLOCK,3/8-16
26 6175 SCREW,HHC,3/8-16 X 1
Part No. 226126 S-100,S-105 53

54 S-100,S-105 Part No. 226126

-- 102581 PUMP,FUEL INJ, DEUTZ BF4L20 11 111445 SENDING UNIT,OIL TEMP

class A injection pump; provide SN of SWCH,DTZ......................................1
engine to service to get correct 12 32752 SOLENOID,FUEL SHUT OFF
injection pump (A, B, C, D) SWITCH*
-- T108732 PUMP,FUEL INJ, DEUTZ BF4L20 13 58299 SENDING UNIT,OIL
class B injection pump; provide SN of PRESS.,DEUTZ*.............................1
engine to service to get correct
injection pump (A, B, C, D) 14 52352 DIPSTICK-F3L1011F (DEUTZ)
-- T108733 PUMP,FUEL INJ, DEUTZ BF4L20 15 111668 PUMP,FUEL 2011 DEUTZ ***
class C injection pump; provide SN of -- 111402 O-RING, FUEL LIFT PUMP
engine to service to get correct
16 29560 FILTER,FUEL/WTR SEP, DTZ
injection pump (A, B, C, D)
1008.................................................1
-- T108734 PUMP,FUEL INJ, DEUTZ BF4L20
-- 58566 FILTER HEAD (29560)
class D injection pump; provide SN of
engine to service to get correct 17 102587 PLUG,ENGINE OIL,DEUTZ
injection pump (A, B, C, D) F4L2011..........................................1
1 121340 ENGINE KIT, DEUTZ TD2011L04i 18 49924 FILTER,OIL,DEUTZ F4L1011F.......1
2 29557 CAP,OIL 19 102580 FLYWHEEL HOUSING DEUTZ
FILLER,DEUTZ,DIESEL***.............1 F4L2011..........................................1
3 102590 EXHAUST MANIFOLD, DEUTZ 20 30971 CLAMP,HOSE,3.00"
F4L201............................................1 21 226103 INLET REDUCER, TD 2011L04I
-- 29559 GASKET,EXHAUST 22 226104 BREATHER PIPE, TD 2011L04I
4 102593 CLAMP, 3 INCH...............................2 -- 226105 GASKET, BREATHER PIPE (226104)
5 226106 RUBBER SLEEVES, TD 2011L04I 23 146061 V-BELT GUARD, DEUTZ 2011........1
6 139709 STARTER, 12V................................1 24 58630 V-BELT, DEUTZ TD2011LOAI
-- 139621 KIT, HEAT GUARD, DEUTZ 25 58249 ALTERNATOR,
STARTER DEUTZ,BF4L2011***.......................1
7 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
8 102586 OIL PAN,DEUTZ F4L2011...............1
9 102595 FUEL LINE-INJECTOR, DEUTZ
BF4L................................................4
-- 102581 PUMP,FUEL INJ,DEUTZ BF4L20
-- 102582 O-RING,FUEL INJEC PUMP DUTZ
-- 102584 SEAL,INJECTOR,DEUTZ F4L2011
-- 102592 FUEL LINE, DEUTZ F4L2011
-- 102596 CYLINDER HEAD CVR.DEUTZ
BF4L20
-- 102597 GASKET,CYL.COVR. DEUTZ
BF4L201
-- 89792 INJECTOR, FUEL(DEUTZ F3L2011F)
10 102594 COVER, ENGINE,DEUTZ
F4L2011..........................................1
Part No. 226126 S-100,S-105 55

407.1 Deutz Engine Attached Components
56 S-100,S-105 Part No. 226126

407.1 Deutz Engine Attached Components
1 Ref. Counterweight
(refer to 403.1)
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
5 102210P BAFFLE,AIR INTAKE,DEUTZ
PAINTD............................................1
6 60875 TRIM MOLDING
7 6175 SCREW,HHC,3/8-16 X 1
8 102218P WELDMENT,AIR BOX,DEUTZ
PAINTED
9 51131 SCREW,HHC,5/8-11 X 2.5
10 6036 WASHER,LOCK,.625 PLTD
12 60637 WEAR PAD,ENGINE SUPPORT.....1
13 60826 SHIM,WEAR PAD ENGINE TRAY
14 146054 ENGINE TRAY ASSEMPLY
16 60625 PIN,1.25DIAX15.63LG,CHAMFER...1
17 45226 ROD END,.375 X 3.69.....................1
18 8516 SCREW,HHC,3/8-16 X 1.50
Part No. 226126 S-100,S-105 57

500 Boom Components April 2012
501.1 Boom Lift Cylinder
58 S-100,S-105 Part No. 226126

April 2012 500 Boom Components
501.1 Boom Lift Cylinder
1 111411 BOOM TUBE ASSY #1 S100 29 34348 SCREW,HHC,3/4-10 X 3 GRD.8

W/WORD 30 34550 WASHER,LOCK,.75 PLTD
includes item 33;
USA/Canada/Australia 31 146324 CYLINDER, PRIMARY LIFT
-- 111412 BOOM TUBE ASSY #1 S100 W/SYM -- 60984 VALVE,COUNTERBAL.CBBD-LJN@5000.2
includes item 33; Europe/Asia/South use on retract side, V2
America -- 61602 VALVE,COUNTERBAL.CBBB-LHN@3500
-- 226130 BOOM TUBE ASSY #1 S105 use on extend side, V3
W/WORD -- 62449 SEAL KIT,SUN "CWCA" CB VALVES*
includes item 33;
-- 65792 SEAL KIT CYL.S100/120 (50078)
-- 75064 VALVE,COUNTERBAL.CWCG-LGN@5000.1
-- 226131 BOOM TUBE ASSY #1 S105 W/SYM
use on extend side, V1
includes item 33; Europe/Asia/South
America 32 60302 SHIM,BOOM PIVOT
2 30418 ROD END,0.5 X 3.75***...................3 33 34131 BEARING,2.50IDX3.00ODX2.00L....6
3 60297 PIN,2.50DIAX11.00LG,1HOLE........1
4 8177 SCREW,HHC,1/2-13 X 1.5
6 5224 SCREW,HHC,3/8-16 X 2
9 146089 PLATE, PIN RETAINER
10 146091 PIN,2.50DIAX19.875LG,THREADED
11 61233 SHIM,PROX SWITCH.....................1
12 60987 SWITCH,LIMIT,PROX(OPERATIONAL).1
13 49816 SCREW,PHILLIPS,PHM,10-32 X .75
15 6178 NUT,NYLOCK,10-32
16 61185 FORMING,LIMIT SWITCH
MOUNT...........................................1
17 8516 SCREW,HHC,3/8-16 X 1.50
18 4828 NUT,NYLOCK,3/8-16
19 75032 LIMIT SWITCH,SAFETY.................1
20 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
21 75033 LIMIT SWITCH,OPERATIONAL......1
22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
23 146093 PLATE, LIMIT SWITCH MOUNT
24 6175 SCREW,HHC,3/8-16 X 1
26 75011 BOOM #0 REST PAD
27 61340 PIN,PRI.BOOM PIVOT.
2.50X25.50......................................1
28 61341 ROD END,.75 X 5.00.......................1
Part No. 226126 S-100,S-105 59

502.1 Boom Tube One, Cable Track
60 S-100,S-105 Part No. 226126

502.1 Boom Tube One, Cable Track
1 102053 CABLE TRACK,STEEL 50 LINKS....1 26 60256-S COVER,BOOM SIDE.......................2

-- 102211 CROSSBAR ALUM W/SELF TAP 27 60838 CLAMP,1.00,#16 X 7/16,RUB
SCREW CUSH..............................................2
-- 102212 SELF-TAP SCREW, CABLE TRACK 28 60822-S COVER,HOSE.................................1
-- 122034 KIT,SERVICE,CLAMP MOUNTS 29 56912 SPRING CLIP,1/4-20,MAGNI
-- 122114 KIT,2 LINK REPAIR W/HARDWARE 565.................................................10
-- 102214 REPAIR LINK W/ ROLLER

-- 102215 BRACKET,CABLE TRACK,FIXED
END*
-- 102216 BRACKET,CABLE TRACK,MOVING
END
-- 146476 HOSE AND CABLE CLAMP, STD
-- 146477 HOSE AND CABLE CLAMP, STD,
TOP
-- 111997 OPT,HOSE AND CABLE CLAMP
2 14033 SCREW,HHC,3/8-16 X 2.75
4 4828 NUT,NYLOCK,3/8-16
5 60245 WLDMNT,CABLE TRACK GUIDE
LONG*.............................................1
6 8255 SCREW,HHC,3/8-16 X .75
9 60829 COVER,HOSE TRAY,84".................2
10 60342 TRAY,HOSE,84"..............................2
11 34243-500 TUBE,UHMW, 1 X .25.....................1
12 6198 NUT,NYLOCK,1/2-13
13 12460 SCREW,HHC,1/2-13 X 6.5
14 6090 SCREW,HHC,1/4-20 X .7
16 60247P FORM,CABLE TRACK TUBE
GUIDE,PT........................................1
17 45209 WEAR PAD,4X2X.5 W/INSERT***....3
18 Ref. Boom Tube One with Decals
(refer to 501 and 503.1)
19 50160 SCREW,HHC,1/4-20 X 3.75
20 60177-S COVER,BOOM SIDE, PAINTED.....2
22 75066 HOSE,WEAR PAD...........................1
23 75065 HOSE CLAMP,WEAR PAD..............1
25 6782 NUT,NYLOCK,5/16-18
Part No. 226126 S-100,S-105 61

503.1 Boom Tube One and Boom Tube Two
62 S-100,S-105 Part No. 226126

503.1 Boom Tube One and Boom Tube Two
1 6175 SCREW,HHC,3/8-16 X 1
3 29080 SHIM,WEAR PAD,5X 1.5 16GA
4 38620 SHIM,WEAR PAD,5 X 1.5,14GA
5 73461 WEAR PAD,5 X 1.5 X .875 W/INSE
6 89847 SHIM,SIDE WEAR PAD,20X2,16GA
7 89846 SHIM,SIDE WEAR PAD,20X2,14GA
8 89845 WEAR PAD,20X 1.5X.875 W/INST
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
10 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....6
11 60304 SHIM,WEAR PAD,7 X 3,12GA
12 60222 SPACER,WEAR PAD.......................4
13 14033 SCREW,HHC,3/8-16 X 2.75
14 8914 SCREW,HHC,1/4-20 X .625
17 14297 SCREW,BHHS,1/4-20 X .75
18 61099-S RETAINER,MAST COVER..............1
19 60157 COVER MAST #2............................1
21 50246 WEAR PAD,7 X 3 X.75
W/INSERT.......................................2
22 60239 WEAR PAD,7 X 3 X.625
W/INSERT.......................................4
23 60192 PIN,EXTENSION CYLINDER
MOUNT...........................................2
24 57072 SCREW,BHHS,3/8-16 X 1.25
Part No. 226126 S-100,S-105 63

504.1 Primary Extend Cylinder
64 S-100,S-105 Part No. 226126

1 60335-S FORMING,CYLINDER 26 232842 CABLE ASSEMBLY,RETRACT

RETAINER.......................................2 SET..................................................1
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 Contains two cables
3 6021 WASHER,LOCK,.375 27 60164 ROD END,RETRACTION CABLE....1
4 6097 WASHER,FLAT,USS,3/8",Y 28 30748 WASHER,SHIM,1.01 X 1.63 X.062
5 6198 NUT,NYLOCK,1/2-13 29 60697 PIN,RETRACTION CABLE..............2
6 13066 WASHER,FLAT,.5 HARDENED.......4 30 33247 PIN,COTTER,.188 X 1.75 LONG.....2
7 18383 SNAP RING,EXTERNAL,1.5 DIA*** 31 61384 SCREW,SHS,1/2-13 X 1.50
8 18596 WASHER,FLAT,1.56 X 2.5 X .061 32 50247 SHEAVE,EXTENSION CABLE........2
9 60179 PIN,1.50DIAX2.92LG,2RING..........1 -- 60422 Bearing, 1.5 x 2 x 1.81 inches
10 60181-S PLATE,EXT.CABLE ANCHOR.........2 33 60240 WEAR PAD,SHEAVE MOUNT.........2
11 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 34 61385 SCREW,HHC,1/2-13 X 5.25
12 6607 WASHER,LOCK,#10 PLTD 35 6086 NUT,LP NYLOCK,1/2-13
13 75031 LIMIT SWITCH,SAFETY.................1 36 60215-S WELDMENT,CABLE RETAINER.....1
14 39479 SCREW,HHC,1/2-13 X 2.75 37 6175 SCREW,HHC,3/8-16 X 1
15 60340-S PLATE,EXT.CABLE EQUALIZER 38 60216 WEAR PAD,EXT.CABLE

MACH..............................................1 SHEAVE..........................................1
-- 54156 BEARING,FL,1.5IDX1.75ODX1.10LG 39 60346-S SHEAVE MOUNT,EXT. CABLE

MACHIN..........................................1
16 75396 PIN,COTTER,.25 X3.18
EXT.CABLE.....................................2 40 45226 ROD END,.375 X 3.69.....................1
17 75397 PIN,CLEVIS,1.18X3.18 41 60205 PIN,1.50DIAX5.88LG,1HOLE..........1

EXT.CABLE.....................................2 42 5224 SCREW,HHC,3/8-16 X 2
18 232841 CABLE ASSEMBLY,EXTEND 43 4828 NUT,NYLOCK,3/8-16
SET..................................................1 44 60208 WEAR PAD,EXT.CABLE..................2
Contains two cables
45 45748 ROD END,.250 X 2.75 LG...............2
-- 10665 PIN,ROLL,.25 X 1.5
46 6090 SCREW,HHC,1/4-20 X .7
-- 60171 EXTENSION CABLE
-- 60229 COUPLING,EXT.CABLE
ADJUSTMENT* 48 60358 PIN,.75DIAX2.89LG,1HOLE............2
19 75762 VALVE,COUNTERBAL.CWEK-LIN 49 60192 PIN,EXTENSION CYLINDER
@600 MOUNT...........................................2
-- 75424 SEAL KIT,SUN "CWEA" CB VALVES 50 50243 SHEAVE,RETRACT CABLE............2
20 60331 VALVE,COUNTERBAL.CWCA-LIN@600.1 51 122015 WLDMNT,RET.CABLE
SHEAV.GARD.RH............................1
-- 62449 SEAL KIT,SUN "CWCA" CB VALVES*
52 122016 WLDMNT,RET.CABLE
21 50100 CYLINDER,PRIMARY EXTEND......1 SHEAV.GARD.LH............................1
-- 60332 SEAL KIT CYL.S100/120 (50100) -- 75355 PIN,COTTER,.188X2.25
22 38028 NUT,LP NYLOCK,5/8-11 RET.CABLE.....................................2
23 45076 NUT,HEX,JAM,5/8-11 53 75356 PIN,CLEVIS,.844X2.25
24 13064 WASHER,FLAT,.625 HARDENED....1 RET.CABLE.....................................2
25 60163-S PLATE,RETRACT CABLE 54 33278 WASHER,FLAT,.75 HARDENED

EQUALIZER....................................2 55 10665 PIN,ROLL,.25 X 1.5.........................2
Part No. 226126 S-100,S-105 65


(continued)
56 60229 COUPLING,EXT.CABLE
ADJUSTMENT*...............................2
57 60343-S PLATE,EXT.CABLE ,PAINTED........1
58 60231 EXT.CABLE ADJ BOLT LOCK.........1
59 60356-S PLATE,EXT.CABLE
ATTACH.MACHINE..........................1
60 111149 SCREW,HHC,3/4-10X6,GR5,FULL
TH....................................................2
61 111523 WEAR PAD, BOOM REST
62 39479 SCREW,HHC,1/2-13 X 2.75
64 13066 WASHER,FLAT,.5 HARDENED.......2
65 75049 FORMING,CABLE RETAINER........1
66 S-100,S-105 Part No. 226126


(continued)
This Page Intentionally Left Blank
Part No. 226126 S-100,S-105 67

505.1 Boom Tube Two and Boom Tube Three
68 S-100,S-105 Part No. 226126

505.1 Boom Tube Two and Boom Tube Three
1 60217 SCREW,HHC,3/4-10 X 7 FULL 32 60239 WEAR PAD,7 X 3 X.625

THRD...............................................2 W/INSERT.......................................6
2 33278 WASHER,FLAT,.75 HARDENED.....2 33 60192 PIN,EXTENSION CYLINDER
3 60343-S PLATE,EXT.CABLE ,PAINTED........1 MOUNT...........................................2
4 6175 SCREW,HHC,3/8-16 X 1 34 89166-S WELDMENT,EXTENSION BOOM #2
5 6021 WASHER,LOCK,.375 35 102052 CABLE TRACK,STEEL 50 LINKS....1
6 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....6 -- 102211 CROSSBAR ALUM W/SELF TAP
SCREW
-- 102212 SELF-TAP SCREW, CABLE TRACK
8 122321 SB BOOM #3 ASSY W/WORD
DECALS -- 102213 REPAIR LINK W/HARDWARE
includes item 12 -- 102214 REPAIR LINK W/ ROLLER
-- 122322 SB BOOM #3 ASSY SYMBOL UNITS -- 102215 BRACKET,CABLE TRACK,FIXED
includes item 12 END*
9 122225 WLDMNT,CABLE TRACK -- 102216 BRACKET,CABLE TRACK,MOVING
GUIDE,SHORT END
10 8255 SCREW,HHC,3/8-16 X .75 -- 111997 OPT,HOSE AND CABLE CLAMP
11 60194 FORMING,TUBE GUARD...............1 -- 122034 KIT,SERVICE,CLAMP MOUNTS
12 30370 BEARING,1.25IDX1.5ODX1.00L -- 122114 KIT,2 LINK REPAIR W/HARDWARE
13 6097 WASHER,FLAT,USS,3/8",Y -- 146476 HOSE AND CABLE CLAMP, STD
14 4828 NUT,NYLOCK,3/8-16 -- 146477 HOSE AND CABLE CLAMP, STD,
15 60177-S COVER,BOOM SIDE, PAINTED.....4 TOP
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 36 61380 SHIM,SIDE WEAR PAD .059 THK.
17 60802 WEAR PAD,UPPER CABLE 37 61379 WEAR PAD,3.5 X 2 X .625 W/INS....2

TRACK............................................1
18 102020 WELDMENT,WEAR PAD MOUNTING
19 7713 NUT,LP NYLOCK,3/8-16
20 5387 SCREW,HHC,3/8-16 X 4
21 50117-S WELDMENT,CABLE TRACK
SUPPORT.......................................1
-- 122791 SHIM,CBL TRK SPRT WLDT,22 GA
22 12981 SCREW,HHC,3/8-16 X 4.5
23 61745 CLAMP,2.25,#36 X 3/8,RUB CUSH
25 73461 WEAR PAD,5 X 1.5 X .875 W/INSE
26 38620 SHIM,WEAR PAD,5 X 1.5,14GA
27 29080 SHIM,WEAR PAD,5X 1.5 16GA
28 60245 WLDMNT,CABLE TRACK GUIDE
LONG*.............................................1
29 14033 SCREW,HHC,3/8-16 X 2.75
30 60222 SPACER,WEAR PAD.......................2
31 50246 WEAR PAD,7 X 3 X.75
W/INSERT.......................................4
Part No. 226126 S-100,S-105 69

506.1 Boom Tube Two, Limit Switches
70 S-100,S-105 Part No. 226126

506.1 Boom Tube Two, Limit Switches
-- 146196 HARNESS, TCON J2 UPPER 2009 19 6888 SCREW,HHC,1/4-20 X 1

1 146199 LIMIT SWITCH,SAFETY 20 6091 NUT,NYLOCK,1/4-20
(LSB4ES) safety limit switch for boom 21 49824 SCREW,PHILLIPS,FHM,10-32X1.00
length greater or equal 80 feet
22 29868 SPRING CLIP,3/8-16
-- 110771-74B69 SWITCH,LIMIT,ROLLER NO/NC
GOLD 23 6175 SCREW,HHC,3/8-16 X 1
-- 128636 ROLLER,ARM,LIMIT 24 5397 WASHER,FLAT,USS,5/16",Y
SWITCH,ZCY500 25 33681 SCREW,HHC,3/8-16 X .625
-- 146325 CONN.SQZ,PG 11,.34-.47,W/ORING 26 7713 NUT,LP NYLOCK,3/8-16
2 89109 LIMIT SWITCH,OPERATIONAL......1 27 61294-S FORMING,HOSE
(LSB3RO) operational limit switch for PROTECTOR,PAINTED..................2
boom length at 0 feet
28 60935-S MOUNT,CABLE TRACK CLAMP.....1
29 8255 SCREW,HHC,3/8-16 X .75
-- 75911 LIMIT SWITCH,OPERATION,NO
30 4828 NUT,NYLOCK,3/8-16
WIRE
31 8914 SCREW,HHC,1/4-20 X .625
-- 75912 WIRE
ASSEMBLY,16/4SJO,9.5"RECP 32 6356 WASHER,LOCK,.25
3 16487 SCREW,RHM,10-32 X 1.5 33 6638 WASHER,FLAT,USS,1/4"Y
4 6178 NUT,NYLOCK,10-32 34 60156 COVER MAST #3............................1
5 44335 BUSHING,FLANGE, .375X.5..........4 35 75286 SHIM, WEAR PAD,THIN,SB
6 89164 FORMING,LIMIT SWITCH LINK.....1 36 61164 WEAR PAD,BOOM #2 TOP.............1
7 22832 SCREW,HHC,3/8-16 X 6 37 15243 PLUG,NYLON .875 BLACK
DOMED...........................................2
38 60177-S COVER,BOOM SIDE, PAINTED.....2
9 61171 SPRING,1.00 DIA X .105................3
39 89107 WEAR PAD,LIMIT SWITCH
10 75031 LIMIT SWITCH,SAFETY
MNT.SHOR......................................1
(LSB3RS) safety limit switch for boom
length at 0 feet 40 89106 WEAR PAD,LIMIT SWITCH
MNT.LONG......................................1
41 89105P FORMING,LIMIT SWITCH
-- 75910 WIRE ASSEMBLY,16/4SJO,9.5"PLUG
MOUNT...........................................1
-- 75913 LIMIT SWITCH, SAFETY,NO WIRE
11 89110 LIMIT SWITCH,OPERATIONAL
(LSB3EO) operational limit switch for
boom length greater or equal 80 feet
12 89110 LIMIT SWITCH,OPERATIONAL......1
(LSB4EO) operational limit switch for
boom length at 100 feet
13 89171P FORMING,LIMIT SWITCH
GUARD............................................1
14 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
17 61174 WIPER,RUBBER BOOM #3 TOP.....1
18 61176P BAR,RUBBER WIPER
BACK-UP,PTD.................................1
Part No. 226126 S-100,S-105 71

507.1 Platform Rotator, S-100
72 S-100,S-105 Part No. 226126

507.1 Platform Rotator, S-100
1 146073 PIN,1.25DIAX7.9LG,2RING
2 30370 BEARING,1.25IDX1.5ODX1.00L
3 30255 WASHER,SHIM,1.27 X 2.13 X .062
4 30217 SNAP RING,EXTERNAL,1.25 DIA.**
5 45226 ROD END,.375 X 3.69
6 8516 SCREW,HHC,3/8-16 X 1.50
7 4828 NUT,NYLOCK,3/8-16
8 T108078 PIN,1.25DIAX9.50LG,1HOLE..........2
9 75016P GUARD,JIB HOSE,PAINTED..........1
10 6708 SCREW,HHC,3/8-16 X 2.25
11 30370 BEARING,1.25IDX1.5ODX1.00L.....2
12 94400 ROTATOR,NON-JIB,160 DEG
-- 122944 SEAL KIT,8K ROTATOR***
-- 13852 VALVE ASSY,BLEED***
13 Ref. Platform Rotate Manifold
(refer to 706.1)
14 6145 SCREW,HHC,1/4-20 X 1.5
16 50813 SENSOR,TILT,PCON
(PLASTIC)****..................................1
18 6090 SCREW,HHC,1/4-20 X .7
19 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
21 50212 PIN,1.25DIAX6.50LG,1HOLE..........1
22 75105-S PLATFORM,LEVELING LINK
ASSY...............................................1
23 47377 BEARING,1.25 ID X 1.5 OD X .75
24 50207 CYLINDER,PLATFORM
LEVELING.......................................1
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(locks extend side)
-- 43018 SEAL KIT (39345)
-- 65795 SEAL KIT,CYL,S100/120 (50207)
-- 75061 VALVE,COUNTERBAL.CBBB-LHN@2000
(locks retract side)
26 75106-S PLATFORM,LEVELING
LEVER,ASSY..................................1
(includes item 22)
Part No. 226126 S-100,S-105 73

508.1 Jib Boom and Platform Rotator, S-105
74 S-100,S-105 Part No. 226126

508.1 Jib Boom and Platform Rotator, S-105
1 146073 PIN,1.25DIAX7.9LG,2RING -- 146056 SEAL KIT (89534)

2 30370 BEARING,1.25IDX1.5ODX1.00L -- 61598 SEAL KIT,PLAT.LEVEL CYL(61387)
3 30255 WASHER,SHIM,1.27 X 2.13 X .062 -- 61602 VALVE,COUNTERBAL.CBBB-LHN@3500
4 30217 SNAP RING,EXTERNAL,1.25 DIA.** -- 75061 VALVE,COUNTERBAL.CBBB-LHN@2000
5 45226 ROD END,.375 X 3.69.....................9 30 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
6 5224 SCREW,HHC,3/8-16 X 2 31 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
7 4828 NUT,NYLOCK,3/8-16 32 6021 WASHER,LOCK,.375
8 T108078 PIN,1.25DIAX9.50LG,1HOLE..........1 33 75134-S BELL CRANK,ASSY. W/
9 128268 BEARING,FL, 1.25X1.5X2.13.........2 BEARINGS......................................1
includes item 9
10 T108076 PIN,1.25DIAX7.88LG,1HOLE..........2
34 75627 BEARING,1.25 X 1.5 X 2.................4
11 Ref. JIB Boom.........................................1
(refer to 509.1)
12 61306-S COMPR.LINK,MACHINED,GND
CONTR*
13 8516 SCREW,HHC,3/8-16 X 1.50
14 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
15 T108077 PIN,1.25DIAX7.00LG,1HOLE..........1
17 6145 SCREW,HHC,1/4-20 X 1.5
19 Ref. Platform Rotate Manifold
(refer to 706.1)
20 94397 ROTATOR,PLAT JIB,160 DEG***.....1
-- 122944 SEAL KIT,8K ROTATOR***
-- 75395 BEARING KIT,PLAT
ROTATOR,SUPER
-- 88516 SCREW,BLEEDER,M5X0.8
21 50813 SENSOR,TILT,PCON
(PLASTIC)****..................................1
22 6090 SCREW,HHC,1/4-20 X .7
24 63213 CYLINDER,JIB (STICK BOOMS).....1
-- 33428 VALVE,COUNTERBALANCE
-- 43018 SEAL KIT (39345)
-- 63353 SEAL KIT,CYL,S65 (63213)
25 25683 BEARING,POLYGON,20DU12........4
26 81175 PIN,1.25DIAX14.45LG,2HOLE........2
27 61306-S COMPR.LINK,MACHINED,GND
CONTR*..........................................1
28 47377 BEARING,1.25 ID X 1.5 OD X .75....4
29 89534 CYLINDER, PLATFORM LEVEL.....1
Part No. 226126 S-100,S-105 75

509.1 Jib Detail, S-105
76 S-100,S-105 Part No. 226126

509.1 Jib Detail, S-105
1 128534 JIB BOOM ASSY W/WORD DECAL

-- 128450 MACHINING, JIB BOOM
WELDMENT**
2 61745 CLAMP,2.25,#36 X 3/8,RUB
CUSH..............................................2
3 5224 SCREW,HHC,3/8-16 X 2
5 4828 NUT,NYLOCK,3/8-16
6 128454 COVER, JIB HOSES/CABLES**.....1
7 6091 NUT,NYLOCK,1/4-20
9 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
10 122551 CLAMP,JIB
HOSE/CABLE,S105,S125...............2
11 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
12 8255 SCREW,HHC,3/8-16 X .75
14 128482 HOSE GUIDE, JIB...........................1
15 8915 SCREW,HHC,1/4-20 X 1.25
17 6090 SCREW,HHC,1/4-20 X .7
18 119536 BRACKET,HOSE CLAMP................1
19 119542 CLAMP,TWO HOSE........................1
20 81640 WEAR PAD,3 X 1.5 X.625
W/NUTS..........................................1
21 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
Part No. 226126 S-100,S-105 77

600 Platform Components April 2012
601.1 Platform Installation, S-100 - View 1
78 S-100,S-105 Part No. 226126

April 2012 600 Platform Components
-- 111189 PLAT. ASSY, 8FT,SERV,S120

Assembly with Word Decals;
USA/Canada models
-- 111193 PLAT ASSY, 8FT, AUST, S120
Assemby with Word Decals; Australia
models
-- 102671 PLAT ASSY, 8FT, CE/UK, S120
Assembly with Symbol Decals;
European models
-- 102675 PLAT ASSY, 8FT, A/SA, S120
Asia/South America models
1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
3 4828 NUT,NYLOCK,3/8-16
4 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
5 6090 SCREW,HHC,1/4-20 X .7
7 6091 NUT,NYLOCK,1/4-20
8 89425 WELDMENT,PLATF.MANFLD.SUPPORT.1
9 61339 PLATE,BACKING.............................2
10 75067 SCREW,6-32 X 7/8 PPMS ZINC
11 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
-- 10777 COVER,BLANK
-- 74052 GASKET,COVER,GFCI,WEATHERPROOF
12 94390-S OPTION,PLAT SUPPORT,STD,LRG
BM
13 13585 OUTLET,110V GFCI***....................1
14 75069 T-BOX 2.75 X 4.5 X 2.5....................1
15 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
16 43955 WIRE CABLE,12GA/3 CON.TPE
JKT*...............................1740-inches
(S-100)
17 49857 SCREW,HHC,3/8-16 X .88,GRD 8
18 57201 WASHER,FLAT, 313,
HARDENED....................................8
19 73928 SCREW,HHC,1-8 X 11,GRD 5***
20 122079 WASHER,FLAT,1.000,HARDENED..1
21 29764 NUT,NYLOCK,1-8
22 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC
Part No. 226126 S-100,S-105 79

80 S-100,S-105 Part No. 226126

-- 111213 PLAT. ASSY, 8FT,SERV,S125

USA/Canada models
-- 111217 PLAT ASSY, 8FT, AUST, S125
Australian models
-- 111205 PLAT ASSY, 8FT, CE/UK, S125
European models
-- 111209 PLAT ASSY, 8FT, A/SA, S125
Asia/South American models
1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
3 4828 NUT,NYLOCK,3/8-16
4 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
5 6090 SCREW,HHC,1/4-20 X .7
7 6091 NUT,NYLOCK,1/4-20
8 89425 WELDMENT,PLATF.MANFLD.SUPPORT.1
9 61339 PLATE,BACKING.............................2
10 75067 SCREW,6-32 X 7/8 PPMS ZINC
11 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
-- 10777 COVER,BLANK
-- 74052 GASKET,COVER,GFCI,WEATHERPROOF
12 94390-S OPTION,PLAT SUPPORT,STD,LRG
BM
13 13585 OUTLET,110V GFCI***....................1
14 75069 T-BOX 2.75 X 4.5 X 2.5....................1
15 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
16 43955 WIRE CABLE,12GA/3 CON.TPE
JKT*...............................1800-inches
(S-105)
17 49857 SCREW,HHC,3/8-16 X .88,GRD 8
18 57201 WASHER,FLAT, 313,
HARDENED....................................8
19 73928 SCREW,HHC,1-8 X 11,GRD 5***
20 122079 WASHER,FLAT,1.000,HARDENED..1
21 29764 NUT,NYLOCK,1-8
UNC
Part No. 226126 S-100,S-105 81

82 S-100,S-105 Part No. 226126

1 6888 SCREW,HHC,1/4-20 X 1 -- 21121 CABLE TIE,4" BLK,HEAT RESISTNT

2 6356 WASHER,LOCK,.25 28 6091 NUT,NYLOCK,1/4-20
3 6638 WASHER,FLAT,USS,1/4"Y 29 111273 PLAT RAILW/DECALS 8FT 750 ANSI
4 56912 SPRING CLIP,1/4-20,MAGNI 565 Railing Assembly with Word Decals;
USA/Canada models
5 73587 SCREW,PHIL,10-24 X .75
-- 111261 PLAT RAILW/DECALS 8FT 750 AUST
6 6607 WASHER,LOCK,#10 PLTD Railing Assembly with Word Decals;
7 60476 TOOL HOLDER,PLASTIC...............1 Australia models
8 60475 GUSSET,TOOL -- 111265 PLAT RAILW/DECALS 8FT 750
HOLDER,PLASTIC..........................1 EURO
Railing Assembly with Symbol Decals;
9 6178 NUT,NYLOCK,10-32
European models
-- 111269 PLAT RAILW/DECALS 8FT
11 49816 SCREW,PHILLIPS,PHM,10-32 X .75 750A/SOA
12 111278 DECAL PLATE ASSY W/WORD Railing Assembly with Symbol Decals;
DECALS Asia/South American models
USA/Canada/Australia 30 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
-- 102200-S DECAL PLATE W/SYMB DECALS 31 4828 NUT,NYLOCK,3/8-16
S120
32 54355 WASHER,FLAT,SAE,3/8",Y
33 56927 PAD,BOOM
13 60474 CUP HOLDER,PLASTIC.................2
REST,2"THICK,W/STUDS*.............2
14 60478 CLAMP,1.25"DIA
34 61216-S WELDMENT,PLAT. STOWED
NON-CUSHIONED..........................5
SUPPORT.......................................1
15 73610P-S STEP PLATFORM ENTRY
35 73478P FLOORING, 8'FT PLATFORM
PAINTED.........................................1
36 54274 SCREW,STEP BOLT,1/4-20 X .75
16 8516 SCREW,HHC,3/8-16 X 1.50
37 61322 FOOT SWITCH W/PIGTAIL.............1
-- 20262 MICROSWITCH,13482
18 4828 NUT,NYLOCK,3/8-16
FOOTSWITCH
19 6090 SCREW,HHC,1/4-20 X .7
-- 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
20 229768 GROMMET,RUBBER,1.0X0.094X1.375.1
38 147221 GUARD,FOOTSWITCH,W/DECAL
21 44743 MANUAL BOX W/DECALS***..........1 ALUM
USA/Canada/Australia USA/Canada/Australia
-- 24514 BOX,INSTRUCTION STORAGE -- 147121 COVER, FOOT SWITCH, LARGE
Europe/Asia/South America Europe/Asia/South America
22 75537P PLATE,DOCUMENT BOX 39 75039-S PLATE,AXLE PIN RETAINER..........2
MOUNT,PAINT.................................1
40 Ref. Platform Controls
23 56912 SPRING CLIP,1/4-20,MAGNI 565.....2 (refer to 603.1)
24 56424 CLAMP,1.25X.5
RUBBER-CUSHION........................5
25 8914 SCREW,HHC,1/4-20 X .625
26 12443 MIDRAIL GUIDE ( HOOK )..............2
27 102992 SLIDING MIDRAIL KIT,PTD............1
-- 12443 MIDRAIL GUIDE ( HOOK )
-- 139451 TUBE,SLIDING MIDRAIL,PAINTED
-- 20973 WIRE LOOM,3/8 POLY SLIT
Part No. 226126 S-100,S-105 83

84 S-100,S-105 Part No. 226126

1 6888 SCREW,HHC,1/4-20 X 1 -- 21121 CABLE TIE,4" BLK,HEAT RESISTNT

2 6356 WASHER,LOCK,.25 28 6091 NUT,NYLOCK,1/4-20
3 6638 WASHER,FLAT,USS,1/4"Y 29 111253 PLAT RAILW/DECALS 8FT 500 ANSI
4 56912 SPRING CLIP,1/4-20,MAGNI 565 Railing Assembly with Word Decals;
USA/Canada models
5 73587 SCREW,PHIL,10-24 X .75
-- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA
6 6607 WASHER,LOCK,#10 PLTD Railing Assembly with Word Decals;
7 60476 TOOL HOLDER,PLASTIC...............1 Australia models
8 60475 GUSSET,TOOL -- 101382 PLATFORM RAIL ASSY,8FT,CE/UK
HOLDER,PLASTIC..........................1 Railing Assembly with Symbol Decals;
European models
9 6178 NUT,NYLOCK,10-32
-- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM
Railing Assembly with Symbol Decals;
11 49816 SCREW,PHILLIPS,PHM,10-32 X .75 Asia/South American models
12 111278 DECAL PLATE ASSY W/WORD 30 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25
DECALS
31 73478P FLOORING, 8'FT PLATFORM
32 54274 SCREW,STEP BOLT,1/4-20 X .75
-- 102200-S DECAL PLATE W/SYMB DECALS
S120 33 61322 FOOT SWITCH W/PIGTAIL.............1
Europe/Asia/South America -- 20262 MICROSWITCH,13482
13 60474 CUP HOLDER,PLASTIC.................2 FOOTSWITCH
14 60478 CLAMP,1.25"DIA -- 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
NON-CUSHIONED..........................5 34 147221 GUARD,FOOTSWITCH,W/DECAL
15 73610P-S STEP PLATFORM ENTRY ALUM
PAINTED.........................................1 USA/Canada/Australia
16 8516 SCREW,HHC,3/8-16 X 1.50 -- 147121 COVER, FOOT SWITCH, LARGE
35 75039-S PLATE,AXLE PIN RETAINER..........2
18 4828 NUT,NYLOCK,3/8-16
36 Ref. Platform Controls
19 6090 SCREW,HHC,1/4-20 X .7
(refer to 603.1)
20 229768 GROMMET,RUBBER,1.0X0.094X1.375.1
21 44743 MANUAL BOX W/DECALS***..........1
-- 24514 BOX,INSTRUCTION STORAGE
22 75537P PLATE,DOCUMENT BOX
MOUNT,PAINT.................................1
24 56424 CLAMP,1.25X.5
RUBBER-CUSHION........................5
25 8914 SCREW,HHC,1/4-20 X .625
26 12443 MIDRAIL GUIDE ( HOOK )..............2
27 102992 SLIDING MIDRAIL KIT,PTD............1
-- 12443 MIDRAIL GUIDE ( HOOK )
-- 139451 TUBE,SLIDING MIDRAIL,PAINTED
-- 20973 WIRE LOOM,3/8 POLY SLIT
Part No. 226126 S-100,S-105 85

603.1 Platform Controls
86 S-100,S-105 Part No. 226126

603.1 Platform Controls
-- 146389 CONTROL BOX ASSY, PCON V3.00 21 146390 PCB,ASSY,ECM,PLATFORM,VER

1 50810 SWITCH,MEMBRANE,PLATFORM.1 3.00
2 122519 KIT,ESTOP SVC LARGE BOOM.....1 -- 122078 HARNESS,PCON INTERNAL

CONTROL
3 66812 E-STOP BUTTON............................1
-- 34052 RELAY,SPDT,12V(AUTO) PLUG IN**
-- 146478 BOOT(BELLOWS),E-STOP,BLACK
22 62399 PCB,MEMBRANE/LED,SB/Z80.......1
-- 66818 CONTACT,NC
23 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 66821 BASE,WITHOUT CONTACTS MOM................................................3
4 7339 SCREW,HHC,1/4-20 X .5 24 75141 PLATE,TOGGLE SWITCH
5 6356 WASHER,LOCK,.25 MOUNT,PCON................................1
6 75144 WASHER,FLAT,SAE 1/4",ZINC 25 27246 BOOT,TOGGLE
SWITCH,SHORT*............................3
7 62385 SCREW,PHM,M5X.8X10MM SELF
TAP 26 75142 CABLE TIE,STUD MOUNT
(PCON)............................................5
8 JOYSTICK,2 AXIS,DEUTSCH.........1
Dual axis for drive and steer functions
(refer to 604.1)
Single axis for boom extend/retract
function (refer to 604.1)
Dual axis for boom up/down and
turntable rotate left/right functions
(refer to 604.1)
11 62382 GASKET,PLATF.
CNTRLS.SUPERBOOM..................1
12 62386 SCREW,LOCKING FLANGE
6/32X.375
13 60950 HARNESS,PCON J2,(MANIFOLD)
(S-100)
-- 122954 HARNESS,J2 PLAT MANFD W/JIB
(S-105); from SN S10512D-187
-- 60384 HARNESS,PCON J2.......................1
(S-105); to SN S10512D-186
14 146194 HARNESS, BOOM/SAE UPPER S125
-- 121657 FUSE HOLDER,ATC 1-20 AMPS
-- 69864 FUSE,5 AMP,ATC
15 62387 SCREW,PHM, 4-20 X .25 SELF TAP
16 62379 ALARM,AUDIO,SUPERBOOM***.....1
-- 72326 NUT - PLASTIC,RING FOR ALARMS
17 229567 PLUG, SANTOPRENE .5 BLACK
DOME
18 30997 CORROSION INHIBITOR,FOAM.....1
19 62388 LANYARD,BEAD CHAIN, TCON.....2
20 62389 NUT,HEX,6/32 W/STAR WASHER
Part No. 226126 S-100,S-105 87

604.1 Joysticks
88 S-100,S-105 Part No. 226126

604.1 Joysticks
-- 101174 JOYSTICK,2 AXIS,DEUTSCH

OEM joystick (calibration required after
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 62395 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
14 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
Part No. 226126 S-100,S-105 89

700 Hydraulic Components April 2012
701.1 Traction Manifold
90 S-100,S-105 Part No. 226126

April 2012 700 Hydraulic Components
701.1 Traction Manifold
-- 70241 MANIFOLD,TRACTION,4WD -- 89310 SEAL KIT, SOLENOID VALVE

(complete) 14 52723 VALVE-FLOW REGULATOR 2 GPM
1 27836 VALVE,CHECK,5 PSI HN, Equalizes pressure on both sides
HA, Anti-cavitation of divider/combiner valve FQ
-- 110194 SEAL KIT, VALVE, #10 -- 89310 SEAL KIT, SOLENOID VALVE
2 77489 VALVE,SOLENOID 2 POS.3 WAY 15 69873 VALVE, CHECK
HB, Two-speed drive motor shift HO, Anti-cavitation
-- 72043 SEAL KIT,SOLENOID VALVE -- 74902 SEAL KIT, VALVE
3 77489 VALVE,SOLENOID 2 POS.3 WAY 16 62252 VALVE, FLOW DIVIDER COMBINER
HC, Brake release HP, Controls flow to circle end drive
-- 72043 SEAL KIT,SOLENOID VALVE motors in forward and reverse
4 69873 VALVE, CHECK -- 84135 SEAL KIT, VALVE

HD, Keeps brakes released in case of 17 52726 VALVE,FLOW DIVIDER/COMBINER
temporary loss of charge pressure HQ, Controls flow to divider/combiner
-- 74902 SEAL KIT, VALVE valves FJ and FP
5 27761 VALVE,SHUTTLE -- 84135 SEAL KIT, VALVE

HE, Charge pressure circuit that 18 69873 VALVE, CHECK
directs hot oil out of low pressure side HR, Anti-cavitation
of drive pump -- 74902 SEAL KIT, VALVE
-- 84134 SEAL KIT, VALVE
6 62253 VALVE,RELIEF,250 PSI
HF, Charge pressure circuit
7 102496 ORIFICE,PLUG 0.030
HG, Brake and two-speed circuit
8 69873 VALVE, CHECK
HH, Anti-cavitation
9 27836 VALVE,CHECK,5 PSI
HI, Anti-cavitation
-- 110194 SEAL KIT, VALVE, #10
10 62252 VALVE, FLOW DIVIDER COMBINER
HJ, Controls flow to square end drive
motors in forward and reverse
11 69873 VALVE, CHECK
HK, Anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
HL, Equalizes pressure on both sides
of divider/combiner valve FJ
-- 89310 SEAL KIT, SOLENOID VALVE
13 52723 VALVE-FLOW REGULATOR 2 GPM
HM, Equalizes pressure on both sides
of divider/combiner valve FQ
Part No. 226126 S-100,S-105 91

702.1 Steer and Axle Extend/Retract Manifold - View 1
92 S-100,S-105 Part No. 226126

-- 102701 MANIFOLD,4 WHEEL STEER 8 62324 VALVE,FLOW CONTROL, 0.1GPM*

1 39346 VALVE,SOLENOID 3 POS.4 WAY*** EO, Bleeds off differential valve to tank
EA, Steering cylinder control, square -- 44227 SEAL KIT, VALVE
end, right side 9 62323 VALVE,DIFFERENTIAL
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL SENSE110PSI
-- 44174 NUT-COIL SHORT EP, Meters flow to functions sensing
-- 44229 SEAL KIT, VALVE -- 62337 SEAL KIT, VALVE
-- 44236 SPACER-DUAL COIL,#8*** 10 62347 VALVE-FLOW REGULATOR, 1.4

GPM
2 39346 VALVE,SOLENOID 3 POS.4 WAY*** EW, Steering cylinder speed, square
EB, Steering cylinder control, square end, left side, retract
end, left side
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
11 62330 VALVE,SOLENOID,3POS 4WAY***
-- 44174 NUT-COIL SHORT ES, Axle extend control
-- 44229 SEAL KIT, VALVE -- 104760 COIL,12VDC #10DTSCH IP69 ECOIL
-- 44236 SPACER-DUAL COIL,#8*** -- 44174 NUT-COIL SHORT
3 39346 VALVE,SOLENOID 3 POS.4 WAY*** -- 44175 SPACER-DUAL COIL,#10,
EC, Steering cylinder control, round SCISSORS
end, right side
-- 44230 SEAL KIT-P.N.44169,44172,44171
-- 44174 NUT-COIL SHORT
-- 44236 SPACER-DUAL COIL,#8***
4 39346 VALVE,SOLENOID 3 POS.4 WAY***
ED, Steering cylinder control, round
end left side
-- 44236 SPACER-DUAL COIL,#8***
5 62347 VALVE-FLOW REGULATOR, 1.4
GPM
ET, Steering cylinder speed, round
end, right side, retract
6 62346 VALVE,FLOW REGULATOR, 2.0
GPM*
EU, Steering cylinder speed, round
end, left side, extend
7 62346 VALVE,FLOW REGULATOR, 2.0
GPM*
EV, Steering cylinder speed, square
end, right side, extend
Part No. 226126 S-100,S-105 93

94 S-100,S-105 Part No. 226126

-- 102701 MANIFOLD,4 WHEEL STEER 12 52907 VALVE-CHECK, #4 SAE, 5 PSI*

from SN 1196 EJJ, Steering load sense, square end,
1 62346 VALVE,FLOW REGULATOR, 2.0 left side, extend
GPM* -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
EE, Steering cylinder speed 13 101958 VALVE,CHECK,DUAL PILOT,135 PSI
-- 44227 SEAL KIT, VALVE EK, Steering cylinder lock, square end,
2 62347 VALVE-FLOW REGULATOR, 1.4 left side, extend/retract
GPM 14 101958 VALVE,CHECK,DUAL PILOT,135 PSI
EJ, Steering cylinder speed, circle EH, Steering cylinder lock, circle end,
end, left side, retract right side, extend/retract
-- 44227 SEAL KIT, VALVE 15 52907 VALVE-CHECK, #4 SAE, 5 PSI*
3 62347 VALVE-FLOW REGULATOR, 1.4 ELL, Steering load sense, circle end,
GPM right side, retract
EQ, Steering cylinder speed, square -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
end, right side, retract 16 101958 VALVE,CHECK,DUAL PILOT,135 PSI
-- 44227 SEAL KIT, VALVE EG, Steering cylinder lock, circle end,
4 62346 VALVE,FLOW REGULATOR, 2.0 left side, extend/retract; to SN 1195
GPM* 17 52907 VALVE-CHECK, #4 SAE, 5 PSI*
ER, Steering cylinder speed, square EMM, Steering load sense, circle end,
end, left side, extend right side, extend
-- 44227 SEAL KIT, VALVE -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
5 52907 VALVE-CHECK, #4 SAE, 5 PSI* 18 52907 VALVE-CHECK, #4 SAE, 5 PSI*
EX, Axle extend load sense, both ends EPP, Steering load sense, circle end,
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY left side, extend
6 62365 VALVE,RELIEF,1800 PSI,AXLE EXT -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY

EQQ, Axle extend 19 52907 VALVE-CHECK, #4 SAE, 5 PSI*
-- 44227 SEAL KIT, VALVE EOO, Steering load sense, circle end,
left side, retract
7 52907 VALVE-CHECK, #4 SAE, 5 PSI*
EY, Axle retract load sense, both ends -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY

EKK, Steering load sense, square end,
right side, extend
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
EII, Steering load sense, square end,
right side, retract
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
10 101958 VALVE,CHECK,DUAL PILOT,135 PSI
EM, Steering cylinder lock, square
end, right side, extend/retract
ENN, Steering load sense, square
end, left side, retract
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
Part No. 226126 S-100,S-105 95

704.1 Function Manifold
96 S-100,S-105 Part No. 226126

-- 122440 MANIFOLD,FUNCTION,S100/105 -- 52373 SEAL KIT,52372,SOLENOID VALVE

(complete) -- 52466 NUT,PROPORTNL.
-- 146193 HARNESS, TCON J4 MANIFOLD COIL,52372,GS68
2009 -- 62335 COIL,PROPORTIONAL,62327,DIN
1 102394 VLV,SOL,DO3,REXROTH,3POS 4 13 46216 VALVE,CHECK,IWP-S/CWP PWR
WAY ASSI
FD, Boom up/down AB, Blocks flow from pump 1 and 2 to
-- 102395 SEAL KIT,REXROTH DO3 VALVE*** auxiliary pump
2 45916 SCREW,SHC,10-24 X 1.250 (D01) -- 44227 SEAL KIT, VALVE
3 97388 VALVE ASSY,D03,REX,3POS 4WAY 14 75456 VALVE-CHECK SIZE
-- 102398 COIL,DIN,REXROTH DO3 VALVE 12(SUPRBOOM)
AG, Blocks flow from auxiliary pump,
4 102395 SEAL KIT,REXROTH DO3 VALVE*** port 2A to pump 1
5 102396 NUT-COIL,REXROTH DO3 VALVE -- 62338 SEAL KIT,62328,SIZE 12,2 PORT
6 62330 VALVE,SOLENOID,3POS 4WAY*** 15 44178 VALVE,CHECK,5 PSI**
FC, Turntable rotate control, left/right AF, Blocks flow from auxiliary pump,
-- 44174 NUT-COIL SHORT ports 2A and 3A to pump 2
-- 44175 SPACER-DUAL COIL,#10, -- 44224 SEAL KIT, VALVE
SCISSORS 16 62325 VALVE,RELIEF,2600 PSI,SIZE 10
-- 44230 SEAL KIT-P.N.44169,44172,44171 FI, Turntable, primary lift and boom
retract pressure limit
-- 62334 COIL,62328/62330,SIZE 10,DIN
7 62326 VALVE,PROPORTIONAL SOLENOID
FG, Turntable rotate, proportional 17 65907 PLUG,CAVITY,T-11A,1-2 OPEN
speed control 18 62336 ORIFICE PLUG, 0.040
-- 44227 SEAL KIT, VALVE FK, Differential sensing damping
-- 62332 COIL,PROPORTNL.62326,SIZE8,DIN 19 48880 CAP,DIAGNOSTIC NIPPLE
-- 62349 NUT,COIL,PROPORTNL.VALVE 20 20224 DIAGNOSTIC FEMALE Q-DSCNT
8 75458 VALVE,SOLENOID,2POS3WAY,SUPRB -- 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV
AA, Auxiliary drive/steer selector -- 75098 HARNESS,PRESSURE
-- 44174 NUT-COIL SHORT TRANSDUCER
-- 62334 COIL,62328/62330,SIZE 10,DIN 21 62327 VALVE,SOLENOID,PROPORT. N.C.
FF, Boom extend/retract solenoid
valve proportional speed control
9 52374 VALVE,RELIEF,3000PSI,GS68PUMP1
-- 52373 SEAL KIT,52372,SOLENOID VALVE
AC, Platform manifold pressure limit
-- 52466 NUT,PROPORTNL.
COIL,52372,GS68
10 75457 VALVE-FLOW REGULATOR 3.0 GPM
-- 62335 COIL,PROPORTIONAL,62327,DIN
AD, Priority flow to platform
FM, Extension cylinder load sense
11 52907 VALVE-CHECK, #4 SAE, 5 PSI* check
AE, Blocks flow from pump 2 to
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
auxiliary
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
FJ, Primary lift load sense check
12 62327 VALVE,SOLENOID,PROPORT. N.C.
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
FF, Primary lift, proportional valve
speed control
Part No. 226126 S-100,S-105 97


(continued)
24 62323 VALVE,DIFFERENTIAL
SENSE110PSI
FP, Directs flow to functions
FL, Extension cylinder load sense
check
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
26 62324 VALVE,FLOW CONTROL, 0.1GPM*
FE, Bleeds off differential sensing
valve to tank
27 62329 VALVE,SOLENOID, 2POS 3WAY
FQ, Boom retract control
-- 62333 COIL,62329,SIZE12,W/FRAME,DIN
-- 62339 SEAL KIT,62329,SIZE 12, 3 WAY
-- 62344 NUT,COIL,DOMED,SIZE 12, 62329
28 62329 VALVE,SOLENOID, 2POS 3WAY
FR, Boom extend control
-- 62333 COIL,62329,SIZE12,W/FRAME,DIN
-- 62339 SEAL KIT,62329,SIZE 12, 3 WAY
-- 62344 NUT,COIL,DOMED,SIZE 12, 62329
29 52905 VALVE-RELIEF,1800 PSI
FA, Boom extend pressure limit
98 S-100,S-105 Part No. 226126


(continued)
Part No. 226126 S-100,S-105 99

705.1 Platform Manifold, S-105 (to SN S10512D-186)
100 S-100,S-105 Part No. 226126

705.1 Platform Manifold, S-105 (to SN S10512D-186)
-- 230993 S105/125 PLAT MNFD SRV KIT -- 62361 SEAL KIT,VALVE 62357, HYDAC
Shown manifold is no longer available. 11 62359 VALVE,SHUTTLE, HYDAC
For a complete and first time CK, Jib boom load sense circuit
replacement of previous manifold
60365 order service kit 230993 -- 62362 SEAL KIT,VALVE 62359, HYDAC
(includes manifold part 233942, 12 62443 ORIFICE PLUG,.03,PLATF. HYDAC
accumulator part 122964 and harness CB, Platform rotate left circuit
part 122954, refer to 705.2 and 603.1)
13 62443 ORIFICE PLUG,.03,PLATF. HYDAC
1 62350 VALVE,SOLENOID,3POS4WAY,HYDAC CC, Platform rotate right circuit
CH, Platform level up/down
14 62359 VALVE,SHUTTLE, HYDAC
-- 62353 COIL,SOLENOID,HYDAC CG, Platform level load sense circuit
MANIFOLDS
-- 62362 SEAL KIT,VALVE 62359, HYDAC
-- 62354 NUT,SOLENOID VALVE,HYDAC
15 62359 VALVE,SHUTTLE, HYDAC
-- 62355 O-RING,COIL NUT, HYDAC CA, Platform rotate load sense circuit
-- 62363 SEAL KIT,SOLENOID -- 62362 SEAL KIT,VALVE 62359, HYDAC
VALVES,HYDAC
16 62354 NUT,SOLENOID VALVE,HYDAC
2 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC
17 62353 COIL,SOLENOID,HYDAC
CF, Platform rotate circuit
MANIFOLDS
18 62356 VALVE,DIFFERENTIAL SENSE,N.C.
CJ, Platform level circuit
CO, Meters flow to functions
4 62351 VALVE,SOLENOID,3POS4WAY,HYDAC
CL, Jib boom up/down
19 62352 VALVE,SOLENOID,3POS4WAY,HYDAC
-- 62353 COIL,SOLENOID,HYDAC
CD, Platform rotate left/right
MANIFOLDS
-- 62353 COIL,SOLENOID,HYDAC
MANIFOLDS
-- 62355 O-RING,COIL NUT, HYDAC
-- 62363 SEAL KIT,SOLENOID
-- 62355 O-RING,COIL NUT, HYDAC
VALVES,HYDAC
-- 62363 SEAL KIT,SOLENOID
VALVES,HYDAC
CN, Jib boom circuit
20 62353 COIL,SOLENOID,HYDAC
6 62364 ACCUMULATOR,500 PSI,HYDAC
MANIFOLDS
CQ, Hydraulic dampening
21 62354 NUT,SOLENOID VALVE,HYDAC
7 62357 VALVE,DIFFERENTIAL SENSE,N.0.
CM, Jib boom differential sensing
circuit
CI, Platform level circuit
9 62358 VALVE,FLOW CONTROL,3GPM,
HYDAC
CP, Bleeds off differential sensing
valve to tank
CE, Platform rotate differential sensing
circuit
Part No. 226126 S-100,S-105 101

705.2 Platform Manifold, S-105 (from SN S10512D-187)
102 S-100,S-105 Part No. 226126

705.2 Platform Manifold, S-105 (from SN S10512D-187)
-- 233942 MANIFOLD PLATFORM W/JIB -- 44228 SEAL KIT, VALVE

Does not include accumulator part 12 229407 PRO.DIR.CTRL,VLV,5WY,3POS
122964 LS Directional Proportional, Plform
1 52907 VALVE-CHECK, SIZE 4(59599)* level up and down
Platform load sense circuit, platform -- 229411 VALVE COIL 10V.............................2
level
-- 230983 VITON SEAL KIT, VALVE
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY
2 T107736 DIFFERENTIAL SENS VLV,8,150PSI
Directs flow to functions 13 229407 PRO.DIR.CTRL,VLV,5WY,3POS
LS Directional Proportional, Platform
-- 52371 SEAL KIT, VALVE rotate left and right
3 52907 VALVE-CHECK, SIZE 4(59599)* -- 229405 CHECK VALVE DISC.......................1
Platform load sense circuit, jib up and
down -- 229408 VALVE COIL,10V W/ZENER...........2
-- 62341 SEAL KIT,52907,SIZE 4, 2 WAY -- 230983 VITON SEAL KIT, VALVE
4 62324 VALVE,FLOW CONTROL, 0.1GPM* -- 44174 NUT-COIL SHORT
Bleeds off differential valve to tank
5 122964 ACCUMULATOR, 5CU IN 500
CHARGE
Hydraulic dampening
6 228866 COIL,SOLENOID VALVE
Function enable valve
-- 101934 VALVE,SOLENOID,2 POS 2 WAY
7 229407 PRO.DIR.CTRL,VLV,5WY,3POS......1
LS Directional Proportional, Jib up and
down
-- 229411 VALVE COIL 10V.............................2
-- 230983 VITON SEAL KIT, VALVE
8 46216 VALVE,CHECK,IWP-S/CWP PWR
ASSI
9 110180 VALVE, COMPENSATOR, 80 PSI
Jib boom differential sensing circuit
10 110180 VALVE, COMPENSATOR, 80 PSI
Platform level differential sensing
circuit
11 229406 REGULATOR,PRESS-COMP 0.30
GPM
Platform rotate differential sensing
circuit
Part No. 226126 S-100,S-105 103

706.1 Platform Rotate Manifold
104 S-100,S-105 Part No. 226126

706.1 Platform Rotate Manifold
-- 49612 O-RING KIT (ORFS FITTINGS)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 62506 VALVE - COUNTERBALANCE**
2 73807 MANIFOLD,ROTATOR,CB***
-- 13852 VALVE ASSY,BLEED***
-- 43018 SEAL KIT (39345)
-- 62507 O-RING, ROTATOR MANIFOLD
-- 88516 SCREW,BLEEDER,M5X0.8
3 62506 VALVE - COUNTERBALANCE**
Part No. 226126 S-100,S-105 105

707.1 Pumps
106 S-100,S-105 Part No. 226126

707.1 Pumps
1 101068 PUMP,PISTON,46CC,B MOUNT,13T

-- 29739 SEAL KIT,SAUER-DANFOSS M46***
-- 77819 EDC ASSY,SAUER M46
2 52087 O-RING,2-044 BUNA
3 122495 PUMP,2 SEC,29CC X 19CC,FE......1
-- 122494 KIT,SEALS & WEAR PLATE, PUMP
Part No. 226126 S-100,S-105 107

708.1 Hydraulic Hoses and Fittings - Drive System
108 S-100,S-105 Part No. 226126

708.1 Hydraulic Hoses and Fittings - Drive System
-- 49612 O-RING KIT (ORFS FITTINGS) 19 49183-5792 HOSE ASSY,1/2,STR FEM,STR

-- 49613 PLUG AND CAP FEM.................................................4
KIT-SERVICE,ORFS* components: 48822, 48822 and 48756
@ 56 inches
1 48912 CONN,520120-4-6***......................4
20 49141-2963-S HOSE ASSY,1/2,45 FEM,STR
2 49116-5337-S HOSE ASSY,1/4,45 FEM,STR FEM.................................................3
FEM.................................................6 components: 48822, 48826 and 48756
components: 48800, 48801 and 48751 @ 54 inches
@ 51 inches
21 75613 CONN,090136-12-8.........................2
3 48933 CONN,520120-8***
22 49183-3292 HOSE ASSY,1/2,STR FEM,STR
4 48948 CONN,520120-8-12.........................8 FEM.................................................1
5 48904 ELBOW,90D,520220-4-4.................4 components: 48822, 48822 and 48756
@ 31 inches
6 61268 CONN,BULKHEAD,520801,-4.........4
23 49117-5835 HOSE ASSY,1/4,90 FEM,STR
7 49141-5663 HOSE ASSY,1/2 STR FEM,45
FEM.................................................2
DEG.................................................4
components: 48800, 48802 and 48751
components: 48822, 48826 and 48756
@ 56 inches
@ 54 inches
24 48963 FITTING,ELBOW,45D,520320-12***.2
8 61143-5463-S HOSE ASSY 1/2" 45 FEM,STR
FEM.................................................8 25 48936 TEE,BRANCH,520429-8.................1
components: 48822, 48826 and 56777 26 49116-11537-S HOSE ASSY,1/4,45 FEM,STR
@ 52 inches FEM.................................................2
9 49116-6037-S HOSE ASSY,1/4,45 FEM,STR components: 48800, 48801 and 48751
FEM.................................................2 @ 113 inches
components: 48800, 48801 and 48751 27 75612 TEE,BULKHEAD,52N9959-8...........2
@ 58 inches
28 48905 CONN,520120-4***..........................8
FEM.................................................1 29 61610 CONN,LONG,520122-12***............1
components: 48822, 48822 and 48756 30 48960 FITTING,CONN,520120-12***.........1
@ 39 inches 31 49116-10937-S HOSE ASSY,1/4,45 FEM,STR FEM
11 48894 CONN,BULKHEAD,520601-8..........8 components: 48800, 48801 and 48751
12 61143-11263 HOSE ASSY,1/2,45 FEM STR @ 107 inches
FEM.................................................3 32 94374-3130 HOSE ASSY,3/4,90 FEM,STR
components: 48822, 48826 and 56777 FEM.................................................2
@ 110 inches components: 48841, 48846 and 94358
13 48933 CONN,520120-8***........................12 @ 28 inches
14 75278-5529-S HOSE ASSY,1/2,90 FEM,STR 33 49117-5935 HOSE ASSY,1/4,90 FEM,STR FEM

FEM.................................................2 components: 48800, 48802 and 48751
@ 53 inches 34 75278-6029 HOSE ASSY,1/2,90 FEM,STR FEM
15 61346 CONN,BULKHEAD,520801,-8.........4 components: 48822, 48827 and 56777
@ 58 inches
16 61143-11563-S HOSE ASSY,1/2,45 FEM STR
FEM.................................................1
components: 48822, 48826 and 56777
@ 113 inches
17 75278-5729 HOSE ASSY,1/2,90 FEM,STR FEM
components: 48822, 48827 and 56777
@ 55 inches
18 61269 UNION,BULKHEAD,ORFS,520601,-4.4
Part No. 226126 S-100,S-105 109

709.1 Hydraulic Hoses and Fittings - Steer System
110 S-100,S-105 Part No. 226126

709.1 Hydraulic Hoses and Fittings - Steer System
-- 49612 O-RING KIT (ORFS FITTINGS) 16 49116-11537-S HOSE ASSY,1/4,45 FEM,STR

-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* components: 48800, 48801 and 48751
@ 113 inches
1 48911 ELBOW,90D,520220-4-6***.............8
17 75613 CONN,090136-12-8.........................1
2 48880 CAP,DIAGNOSTIC NIPPLE.............1
3 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 75098 HARNESS,PRESSURE
TRANSDUCER
FEM.................................................2
components: 48800, 48802 and 48751
@ 48 inches
5 49117-6435 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
components: 48800, 48802 and 48751
@ 62 inches
6 49116-12237 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1
components: 48800, 48801 and 48751
@ 120 inches
FEM.................................................1
components: 48800, 48801 and 48751
@ 107 inches
8 48912 CONN,520120-4-6***....................12
9 48905 CONN,520120-4***..........................4
10 49117-5835 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
components: 48800, 48802 and 48751
@ 56 inches
FEM.................................................2
components: 48800, 48800 and 48751
@ 105 inches
12 48933 CONN,520120-8***..........................5
FEM.................................................2
components: 48822, 48826 and 48756
@ 27 inches
14 48963 FITTING,ELBOW,45D,520320-12***.2
15 49116-10337 HOSE ASSY,1/4,45 FEM,STR
FEM.................................................1
components: 48800, 48801 and 48751
@ 101 inches
Part No. 226126 S-100,S-105 111

710.1 Hydraulic Hoses and Fittings - Turntable Components
112 S-100,S-105 Part No. 226126

-- 49612 O-RING KIT (ORFS FITTINGS) 21 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.3

-- 49613 PLUG AND CAP -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
KIT-SERVICE,ORFS* -- 75098 HARNESS,PRESSURE
1 48963 FITTING,ELBOW,45D,520320-12***.2 TRANSDUCER
2 48947 ELBOW,90D,520220-8-12 22 48880 CAP,DIAGNOSTIC NIPPLE.............3
3 48933 CONN,520120-8***........................11 23 75288-5538-S HOSE ASSY 1 1/2",90 FL
4 48960 FITTING,CONN,520120-12***.........8 FEMSTR*........................................1
components: 61130, 61336 and 61328
5 48948 CONN,520120-8-12.........................3 @ 50 inches
6 49143-1929 HOSE ASSY,1/2,90 FEM,STR FEM 24 61073-5430 HOSE ASSY.,3/4",90°FEM,STR FEM
components: 48822, 48827 and 48756 components: 48841, 48846 and 48762
@ 17 inches @ 51 inches
7 48959 FITTING,ELBOW,90D,520220-12....1 25 75613 CONN,090136-12-8.........................1
8 61073-3230 HOSE ASSY,3/4,90 FEM,STR FEM 26 48937 ELBOW,45D,520320-8....................1
components: 48841, 48846 and 48762
@ 29 inches 27 49159-6118-S HOSE ASSY,1" HOSE #92..............1
components: 48854, 48855 and 48764
9 49143-8429 HOSE ASSY,1/2,90 FEM,STR @ 57 inches
FEMEM............................................1
components: 48822, 48827 and 48756 28 49143-3829-S HOSE ASSY,1/2" HOSE #83...........1
@ 82 inches components: 48822, 48827 and 48756
@ 36 inches
10 49128-37809 HOSE
ASSY,3/8,90,FEM,STR,FEM...........1 29 49141-4263-S HOSE ASSY,1/2" HOSE #90...........1
components: 48812, 48816 and 48753 components: 48822, 48826 and 48756
@ 378.09 inches @ 40 inches
11 61080 FITTING,6-6BLKHEADUNION 30 49143-6329-S HOSE ASSY,1/2" HOSE #77...........1

520601.............................................1 components: 48822, 48827 and 48756
@ 61 inches
12 48932 FITTING,ELBOW,90D,520220-8***..2
31 61073-6230-S HOSE ASSEMBLY 3/4 HOSE #75...1
13 61352 KIT,FLANGE CODE 61 -20.............1 components: 48841, 48846 and 48762
14 49130-76382 HOSE ASSEMBLY, 3/8....................1 @ 59 inches
components: 48812, 48812 and 48753 32 61263 UNION,STR.THREAD 20................1
@ 762 inches
33 75654 CONN,520120-20............................1
15 48984 CONN,520120-16............................2
34 48916 FITTING,CONN,520120-6...............6
components: 48841, 48845 and 48762 35 48935 TEE,RUN,520428-8.........................1
@ 80 inches 36 49143-7029-S HOSE ASSY,1/2,90 FEM,STR FEM
17 94374-5530 HOSE ASSY,3/4,90 FEM,STR FEM components: 48822, 48827 and 48756
@ 52 inches 37 75657-2515-S HOSE ASSY,1-1/4" HOSE #81........1
18 49143-2779-S HOSE ASSY,1/2,90 FEM,STR components: 75655, 75655 and 75656
FEM.................................................1 @ 18.75 inches
components: 48822, 48827 and 48756 38 111436 HYRAULIC TUBE,BOOM
@ 25 inches CROSSOVER..................................2
19 49130-72982 HOSE ASSEMBLY, 3/8....................1 -- 111437 HYDRAULIC TWIN CLAMP
components: 48812, 48812 and 48753 39 75257 STRAINER ASSY,#24 O-RING.......1
@ 728 inches
40 75254 UNION,STR.THREAD 24................1
components: 48822, 48827 and 48756 41 75256 VALVE BALL,24 FSAE-24 FSAE.....1
@ 33 inches
Part No. 226126 S-100,S-105 113


(continued)
42 61083 CONN,520120-24............................1
components: 48812, 48815 and 48753
@ 15.5 inches
44 49128-1650 HOSE ASSEMBLY-3/8"
components: 48812, 48816 and 48753
@ 14.31 inches
45 75253 STRAINER ASSY,#16 O-RING.......1
46 48996 VALVE,BALL,16 MSAE-16 FSAE.....1
47 48985 ELBOW,45D,520320-16..................1
48 61259 ELBOW,90D,LONG,521520-4.........3
PORT***..........................................2
TRANSDUCER
50 48946 CONN,520120-8-10
51 61321 ELBOW,90D,BLKHD,ORFS-6-6
W/NUT.............................................2
52 49130-55982 HOSE ASSY, 3/8.............................2
(S-105); components: 48812, 48812
and 48753 @ 558 inches
-- 49130-48782 HOSE ASSEMBLY, 3/8....................2
(S-100); components: 48812, 48812
and 48753 @ 486 inches
53 48915 ELBOW,90D,520220-6....................2
54 48904 ELBOW,90D,520220-4-4.................5
55 48920 ELBOW,45D,520320-6....................2
56 48978 ELBOW,45D,520320-12-16
57 48946 CONN,520120-8-10
58 49130-37982 HOSE ASSY,3/8"STR FEM,STR
FEM.................................................1
components: 48812, 48812 and 48753
@ 378 inches
114 S-100,S-105 Part No. 226126


(continued)
Part No. 226126 S-100,S-105 115

711.1 Hydraulic Hoses and Fittings - Platform Leveling and Rotation, S-100
116 S-100,S-105 Part No. 226126

1 48912 CONN,520120-4-6***......................2
2 48907 ELBOW,45D,520320-4....................2
components: 48800, 48802 and 48751
@ 30 inches
FEM.................................................2
components: 48800, 48800 and 48751
@ 37 inches
6 48904 ELBOW,90D,520220-4-4.................2
7 61259 ELBOW,90D,LONG,521520-4.........2
PORT***..........................................1
TRANSDUCER
9 48915 ELBOW,90D,520220-6....................2
10 61079 ELBOW,90D,BULKHEAD,520701-4.2
11 49117-5591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
components: 48800, 48802 and 48751
@ 54 inches
Part No. 226126 S-100,S-105 117

118 S-100,S-105 Part No. 226126

1 48912 CONN,520120-4-6***......................4
FEM.................................................2
components: 48800, 48802 and 48751
@ 19 inches
3 48907 ELBOW,45D,520320-4....................5
FEM.................................................2
components: 48800, 48800 and 48751
@ 55 inches
5 61079 ELBOW,90D,BULKHEAD,520701-4.2
FEM.................................................2
components: 48800, 48800 and 48751
@ 37 inches
7 49117-12791-S HOSE ASSY,1/4"(#111/112,S125)...2
components: 48800, 48802 and 48751
@ 126 inches
9 48904 ELBOW,90D,520220-4-4.................3
10 61259 ELBOW,90D,LONG,521520-4.........3
PORT***..........................................1
TRANSDUCER
12 48915 ELBOW,90D,520220-6....................2
Part No. 226126 S-100,S-105 119

713.1 Hydraulic Hoses and Fittings - Boom Components
120 S-100,S-105 Part No. 226126

713.1 Hydraulic Hoses and Fittings - Boom Components
-- 49612 O-RING KIT (ORFS FITTINGS)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48933 CONN,520120-8***..........................6
2 48907 ELBOW,45D,520320-4....................1
3 49143-12192 Hose Assembly - Components: Genie
part numbers 48822, 48822 and
48756 @ 120 inches........................3
components: 48822, 48827 and 48756
@ 119.63 inches
4 49120-12981-S HOSE ASSEMBLY-1/4" (#100)........1
components: 48800, 48810 and 48751
@ 128 inches
5 48915 ELBOW,90D,520220-6
-- 59335 CAP,520112-6
6 49118-9708-S HOSE ASSEMBLY,1/4" (#106)........1
components: 48800, 48811 and 48751
@ 95 inches
7 48937 ELBOW,45D,520320-8....................3
8 49183-10692-S HOSE ASSY,1/2,STR FEM,STR FEM
components: 48822, 48822 and 48756
@ 105 inches
9 49117-1391-S HOSE ASSEMBLY-1/4" (#89)..........1
components: 48800, 48822 and 48751
@ 12 inches
10 48904 ELBOW,90D,520220-4-4.................1
11 48931 CONN,520120-6-10.........................2
12 48905 CONN,520120-4***..........................2
13 49128-3109-S HOSE ASSEMBLY,3/8
components: 48812, 48816 and 48751
@ 29 inches
PORT***..........................................1
TRANSDUCER
16 61260 REDUCER,520123-20-12...............1
17 48916 FITTING,CONN,520120-6...............2
18 48983 ELBOW,90D,520220-16..................1
19 48960 FITTING,CONN,520120-12***.........1
20 48933 CONN,520120-8***
21 48907 ELBOW,45D,520320-4
Part No. 226126 S-100,S-105 121

800 Accessories April 2012
801.1 Alarm and Beacon Package, Driving Lights
122 S-100,S-105 Part No. 226126

April 2012 800 Accessories
801.1 Alarm and Beacon Package, Driving Lights
-- 75641 HARNESS,FLASH BEACON SUB

ASSY
-- 73121-S OPTION,DRIVING LIGHTS,SB
-- 122323 ALARM PKG,S100/120
1 6605 SCREW,HHC,3/8-16 X 3.5
3 4828 NUT,NYLOCK,3/8-16
4 49824 SCREW,PHILLIPS,FHM,10-32X1.00
5 6178 NUT,NYLOCK,10-32
6 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 56704)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT
7 60819P BRACKET,STROBE........................2
-- 60838 CLAMP,1.00,#16 X 7/16,RUB CUSH
-- 75249-P BRACKET,BEACON,DRIVE
LIGHTS,RH
shown
8 35958 HOUSING,WORKLIGHT***.............2
-- 35960 BULB,WORKLIGHT,12V 35W
-- 6097 WASHER,FLAT,USS,3/8",Y
-- 7713 NUT,LP NYLOCK,3/8-16
-- 8255 SCREW,HHC,3/8-16 X .75
9 122951 TUBE,RD,ALUMINUM,1.00X.50X.820
10 122949 FORMING,CLAMP,SIDE PLATE
HOSE
11 60819P BRACKET,STROBE........................2
shown
-- 60838 CLAMP,1.00,#16 X 7/16,RUB CUSH
-- 75250-P Bracket, Tank side
12 8178 SCREW,HHC,3/8-16 X 2.5
Part No. 226126 S-100,S-105 123

802.1 Platform Controls Cover
124 S-100,S-105 Part No. 226126

802.1 Platform Controls Cover
-- 102854 OPTION,PLATFORM CONTROL

COVER
1 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.11
2 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
3 43392 BUMPER,BATTERY BOX &
RAILS..............................................2
4 102785P CONTROL BOX COVER,LID,PTD
-- 102676 LID ASSY,CONTROL BOX COVER
PLT
5 88606P COVER,CONTROL BOX RIGHT
SIDE................................................1
8 7339 SCREW,HHC,1/4-20 X .5
9 88607P COVER,CONTROL BOX LEFT
SIDE................................................1
10 6090 SCREW,HHC,1/4-20 X .7
11 102786P FORMING,LATCH,CTRL BOX LID
PTD.................................................2
12 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................2
Part No. 226126 S-100,S-105 125

803.1 Platform Overload
126 S-100,S-105 Part No. 226126

803.1 Platform Overload
-- 94390-S OPTION,PLAT SUPPORT,STD,LRG

BM
1 61997 WELDMENT,PLATFORM
SUPPORT,CE..................................1
2 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
3 6888 SCREW,HHC,1/4-20 X 1
4 45748 ROD END,.250 X 2.75 LG...............4
5 6091 NUT,NYLOCK,1/4-20
6 25685 BEARING,GARLOCK,12FDU12.....4
7 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
(S-105)
7 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
(S-100)
9 4828 NUT,NYLOCK,3/8-16
11 61975 RETAINER,SPRING,1.21 X .375.....1
(S-105)
11 61977 RETAINER,SPRING,1.46 X .375.....1
(S-100)
12 61974 SPRING,COMP,1" OD,232 LB/IN.....1
(S-105)
12 61976 SPRING,COMP,1-1/4"OD 352
LB/IN................................................1
(S-100)
13 89755 LOAD SUPPORT W/BEARINGS.....2
includes item 6
-- 110789 WASHER,SHIM .0151 THK.
14 146399 ASSY,LS,LOAD SENSE, ALC1000
15 61972 MOUNT,SWITCH.............................1
16 34619 BUMPER,RUBBER***.....................2
17 21604 SCREW,HHC,3/8-16 X 3.25
18 80605 WASHER,FLAT,3/8X1.5X.06
19 101845 ROTATOR MOUNT KIT...................1
includes item 6
-- 110789 WASHER,SHIM .0151 THK.
Part No. 226126 S-100,S-105 127

804.1 Cold Start Package
128 S-100,S-105 Part No. 226126

804.1 Cold Start Package
-- 128373 COLD START PKG, 110V, DEUTZ

Deutz models
-- 122771 COLD START PKG,110V,CUM.B3.3T
Cummins models
1 128274 OIL PAN
HEATER,DEUTZ,120V,150W..........1
2 61245 BLANKET,BATTERY........................3
-- 75048 CABLE TIE,BLACK,36"
3 28853 BLANKET,BATTERY........................2
4 122768 FREEZE PLUG HEATER
Part No. 226126 S-100,S-105 129

805.1 Air Line To Platform
130 S-100,S-105 Part No. 226126

805.1 Air Line To Platform
1 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
2 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
3 60886P BRACKET,AIRLINE TO
PLATFORM.....................................1
4 4828 NUT,NYLOCK,3/8-16
6 39888-183600 HOSE,1/2,LOW
PRESSURE,801-8...........................1
UNC
8 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
Part No. 226126 S-100,S-105 131

806.1 Platform Options
132 S-100,S-105 Part No. 226126

806.1 Platform Options
-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE -- 1488 RAILING CATCH

-- 122279 AUX TOP RAIL,8',SWG GT, SRV CASTING--DRILLED
-- 119950 KIT, FIELD INSTALL, SWING GATE -- 33674 PIN,LOCK,SHORT***
-- 75527 HARNESS,WORKLIGHT OPT 9 43392 BUMPER,BATTERY BOX &

RAILS..............................................1
-- T108991 HARNESS,PLAT,WORKLIGHT,12V
connects to work light 10 1487 GATE LATCH
CASTING--DRILLED.......................1
-- T108989 CABLE,12/3, WORKLIGHT,12V
connects harness T108991 to harness 11 33674 PIN,LOCK,SHORT***......................1
75527 12 1488 RAILING CATCH
-- 102720 OPT.,TOEBOARD,8'TRI ENTRY CASTING--DRILLED.......................1
includes items 5, 13-16 13 102721P TOEBOARD,8'TRI ENTRY..............2
-- 111287 8' TRI-ENTRY ASSY ANSI -- 139438 TOEBOARD, TRI ENTRY 6', EURO
(S-100) USA/Canada Models 14 94745P TOEBOARD,ENTRY EUROPEAN
-- 111291 8' TRI-ENT ASSY ANSI PNTD**............................................1
(S-105) USA/Canada Models 15 6090 SCREW,HHC,1/4-20 X .7
-- 102447 8' TRI-ENTRY ASSY CE S105/125 16 6638 WASHER,FLAT,USS,1/4"Y
(S-105) European Models
17 111318 8' TRI-ENT RAIL W/DECALS ANSI
-- 111281 8' TRI-ENTRY ASSY CE/UK (S-100) USA/Canada Models
(S-100) European Models
17 111320 8' TRI-ENT RAIL W/DECALS ANSI
-- 111289 8FT TRI-ENTRY ASSY AUST (S-105) USA/Canada Models
(S-100) Australia Models
-- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
-- 111293 8' TRI-ENT ASSY AUST (S-105) European Models
(S-105) Australia Models
-- 111312 8' TRI-ENT RAIL W/DECALS
-- 102938 8' TRI-ENT ASSY A/SO.A S105125 CE/UK..............................................1
(S-105) Asia/South America Models (S-100) European Models
-- 111285 8FT TRI-ENT ASSY A/SO.AM -- 107708 8' TRI-ENT RAIL W/DECALS AUSTR
(S-100) Asia/South America Models (S-105) Australia Models
1 9599-S TOOL TRAY ACCESSORY***.........1 -- 111314 8' TRI-ENT RAIL W/DECALS AUSTR
2 53804P RAILING,PINCH GUARD,6' BLUE...1 (S-100) Australia Models
-- 111485P AUX TOP RAIL,6FT,PTD -- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
for use with swing gate (S-105) Asia/South America Models
-- 111486P AUX TOP RAIL,8FT,PTD -- 111316 8' TRI-ENT RAIL W/DECALS A/SOA
for use with swing gate (S-100) Asia/South America Models
-- 52661 PINCH GUARD RAIL,8' PLATFORM** 18 6145 SCREW,HHC,1/4-20 X 1.5
3 122231 SCREW,BHSC,1/4-20 X 1 19 6356 WASHER,LOCK,.25
4 6889 NUT,LP NYLOCK,1/4-20 20 35956 BRACKET,WORK LIGHT MOUNT
5 122073 SUPPORT, RAILING.....................20 5/16"
6 55753 BUMPER, PLASTIC, 1.25 O.D........4 21 5397 WASHER,FLAT,USS,5/16",Y
7 7265 RIVET,STEEL,P, .25 X .375...........14 22 10107 SCREW,HHC,5/16-18 X .75
8 128368 KIT,SWING GATE W/SPRING.........1 23 71498 WORKLIGHT, 12V, DEUTSCH

RECEPT..........................................2
-- 119950 KIT, FIELD INSTALL, SWING GATE
includes 128368
-- 1487 GATE LATCH CASTING--DRILLED
Part No. 226126 S-100,S-105 133

807.1 Half-mesh and Pipe Cradle Options
134 S-100,S-105 Part No. 226126

807.1 Half-mesh and Pipe Cradle Options
-- 85300 PIPE CRADLE ASSY. SERV (ONE)**

-- 72875 DECAL,WARNING,PIPE
CRADLE,BOOM
-- Ref. Swing Gate Option, Complete
(refer to 806.1)
1 56570 STRAP, CONDUIT HOLDER 60".....1
2 6884 SCREW,HHC,1/4-20 X 2.5
5 73500 HALF MESH,8'PLATFORM,RH.......1
6 54457 MESH,HALF,SWING GATE***.........1
7 73501 HALF MESH,8'PLATFORM,LH........1
8 56424 CLAMP,1.25X.5 RUBBER-CUSHION
-- 6090 SCREW,HHC,1/4-20 X .7
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
9 81368 WELDMENT,PIPE CRADLE
MOUNT...........................................1
10 56525 WELDMENT, PIPE CRADLE...........1
UNC.................................................8
12 4828 NUT,NYLOCK,3/8-16
14 55753 BUMPER, PLASTIC, 1.25 O.D........4
Part No. 226126 S-100,S-105 135

808.1 Panel Cradle Option
136 S-100,S-105 Part No. 226126

808.1 Panel Cradle Option
-- 77683-S OPTION,GLAZIER PACKAGE,ANSI

1 88377-1400 FOAM PAD......................................2
2 77664 ADJUSTABLE STRAP ASSY..........1
5 77576P FORMING,SECONDARY
SUPPORT.......................................1
6 89724 BRACKET BASE ASSEMBLY.........1
7 56934 PAD,REST,1"THICK,FLANGED.......4
UNC.................................................2
9 73463-1175 TUBE,RD,ALUM 1.25 X .083...........2
10 8914 SCREW,HHC,1/4-20 X .625
12 6889 NUT,LP NYLOCK,1/4-20
Part No. 226126 S-100,S-105 137

809.1 Circuit Board Heater Option
138 S-100,S-105 Part No. 226126

809.1 Circuit Board Heater Option
1 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS...4

2 119534 STANDOFF,1/4X1/4 M-F 6-32
S/S...................................................4
3 128204-S SWITCH TOGGLE ASSY SPDT 2P
MNT
-- T115352 DECAL,OPTION CONTROL BOX
HEATR
4 Ref. PCB Assembly, PCON
(refer to 603.1)
5 122723 BRACKET,PLATFORM HEATER
OPTION
6 27287 RESISTOR,10 OHM,25 WATT.........2
7 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
8 6272 RIVET,STL,STL,P,.125 X .25
Part No. 226126 S-100,S-105 139

810.1 Hostile Environment Package - View 1
140 S-100,S-105 Part No. 226126

1 60627 COVER,PROTECTIVE,STEER
CYL..................................................4
-- 22672 CLAMP,HOSE,1.75
-- 30489 CLAMP,HOSE,3.50
2 61298 COVER,84 LINK TRACK.................1
3 60326 COVER,PROTECTIVE,LIFT
CYLINDER......................................1
-- 31523 CLAMP,HOSE,8.50 DIA***
-- 35432 CLAMP,HOSE,6.50
4 61118 COVER,SWING BEARING
FRONT............................................1
5 61119 COVER,SWING BEARING REAR....1
6 10587 SCREW,HHC,1/2-13 X .75
9 6090 SCREW,HHC,1/4-20 X .7
11 6091 NUT,NYLOCK,1/4-20
12 61297 COVER,50 LINK TRACK.................1
13 34505 COVER,PROTECTIVE,JIB
CYLINDER......................................1
-- 22672 CLAMP,HOSE,1.75
-- 30971 CLAMP,HOSE,3.00"
14 60628 COVER,PROTECTIVE,PLAT.LEVELING.1
(S-100)
14 61393 COVER,PROTECTIVE,PLAT.
LEVLING.........................................1
(S-105)
-- 22672 CLAMP,HOSE,1.75
(S-105)
-- 30489 CLAMP,HOSE,3.50
(S-105)
-- 30971 CLAMP,HOSE,3.00"
(S-100)
-- 36208 CLAMP,HOSE,1.25***
(S-100)
Part No. 226126 S-100,S-105 141

142 S-100,S-105 Part No. 226126

1 60234 BRUSH,SIDE,MAST #1...................2

2 6090 SCREW,HHC,1/4-20 X .7
5 60235 BRUSH,TOP,MAST #1.....................1
6 60244 BRUSH,BOTTOM,MAST #1............1
7 14297 SCREW,BHHS,1/4-20 X .75
8 60157 COVER MAST #2............................1
9 61099-S RETAINER,MAST COVER..............1
10 60236 BRUSH,SIDE,MAST #2...................2
11 60237 BRUSH,BOTTOM,MAST #2............1
12 60156 COVER MAST #3............................1
Part No. 226126 S-100,S-105 143

812.1 Engine Air Cleaners
144 S-100,S-105 Part No. 226126

812.1 Engine Air Cleaners
-- 70515 OPTION,PRECLEANER DEUTZ***

-- 122910 OPT,PRECLEANER CUMMINS B3.3T
1 106211-400 HOSE,RUBBER 3"ID X .25
BLACK.............................................1
2 30489 CLAMP,HOSE,3.50..........................4
3 6090 SCREW,HHC,1/4-20 X .7
5 6091 NUT,NYLOCK,1/4-20
6 102220 WELDMENT,PRECLEANER,DEUTZ.1
7 30971 CLAMP,HOSE,3.00"........................3
8 89959 PRECLEANER,INLINE 3"...............2
9 6888 SCREW,HHC,1/4-20 X 1
10 27034 SCREW,HHC,M10 X 25MM,GR 8.8
11 22699 WASHER,FLAT,M10,ZINC PLTD.
12 122914 BRACKET,PRECLEANER MNT B3.3T
13 122912 TUBE,INTAKE,PRECLEANER B3.3T
14 122913 REDUCER,90DEG,4.0 X 3.0
15 34955 CLAMP,HOSE,5.00
16 101639 CLAMP,5.38,#86 X 3/8,RUB
CUSH..............................................2
17 88493 PRECLEANER,AIR INTAKE
18 122432 REDUCER,RUBBER,4.0 X 3.0
19 122911 TUBE,INTAKE,PRECLEANER B3.3T
Part No. 226126 S-100,S-105 145

April 2012
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
101005 ......................89 102729 ......................17, 23 111639 ......................45 122592 ......................47

101005H ....................89 102785P ....................125 111668 ......................55 122594 ......................45
101068 ......................107 102786P ....................125 111997 ......................61, 69 122602 ......................47
10107 ........................23, 29, 33, 41, 102854 ......................125 11209 ........................33 122603 ......................47
133 102938 ......................133 114112 ......................11, 13 122604 ......................47
101070 ......................19 102947 ......................27 11413 ........................31 122605 ......................47
101174 ......................89 102948 ......................27 114247 ......................11, 13 122613 ......................47
101174H ....................89 102949 ......................25 114249 ......................11, 13 122614 ......................47
101175 ......................89 102992 ......................83, 85 114251 ......................11, 13 122615 ......................47
101175H ....................89 102993 ......................29 114252 ......................11, 13 122625 ......................45
101382 ......................85 102994 ......................29 114473 ......................11, 13 122708 ......................45
101383 ......................85 104759 ......................93 119534 ......................139 122709 ......................45
101384 ......................85 104760 ......................93 119536 ......................77 122723 ......................139
101639 ......................145 10587 ........................33, 141 119542 ......................77 122755 ......................79, 81, 131, 135,
101726 ......................39 10597 ........................15, 23 119619 ......................17 137
101845 ......................127 106098 ......................19 119620 ......................17 122768 ......................129
101888 ......................43 106118 ......................19 119641 ......................139 122771 ......................129
101934 ......................103 106211-400 ...............145 119915 ......................89 122791 ......................69
101957 ......................47, 51 106211-475 ...............53 119950 ......................133 122875 ......................51
101958 ......................95 10665 ........................65–66 121340 ......................55 122877 ......................45
101964 ......................27 106756 ......................21 121657 ......................43, 87 122895 ......................25
102020 ......................69 106873 ......................21 122015 ......................65–66 122910 ......................145
102045 ......................45, 53 106874 ......................21 122016 ......................65–66 122911 ......................145
102052 ......................69 106875 ......................21 122019 ......................123 122912 ......................145
102053 ......................61 106914 ......................33 122034 ......................61, 69 122913 ......................145
102064 ......................19 107706 ......................133 122073 ......................133 122914 ......................145
102106 ......................39 107708 ......................133 122078 ......................87 122918 ......................33
102190P ....................37 107710 ......................133 122079 ......................79, 81 122919 ......................33
102200-S ...................83, 85 10777 ........................25, 79, 81 122114 ......................61, 69 122944 ......................73, 75
102205P ....................29 107863 ......................19 122225 ......................69 122949 ......................123
102208 ......................53 110180 ......................103 122231 ......................133 122951 ......................123
102209P ....................51 110194 ......................91 122247 ......................23 122954 ......................87
102210P ....................57 110771-74B69 ...........71 122248 ......................17, 23 122964 ......................103
102211 ......................61, 69 110771-74BJ9 ...........29 122249 ......................17 12344 ........................43
102212 ......................61, 69 110789 ......................127 122272 ......................25, 27 12443 ........................83, 85
102213 ......................69 111143 ......................35 122279 ......................133 12460 ........................61
102214 ......................61, 69 111144 ......................35 122321 ......................69 128000 ......................89
102215 ......................61, 69 111145 ......................35 122322 ......................69 128001 ......................89
102216 ......................61, 69 111149 ......................66 122323 ......................123 128004 ......................51
102218P ....................57 111189 ......................79 122335 ......................45 128200 ......................87
102220 ......................145 111193 ......................79 122336 ......................35 128204-S ...................139
102237P ....................53 111205 ......................81 122337 ......................35 128268 ......................75
102394 ......................97–98 111209 ......................81 122366 ......................43 128274 ......................129
102395 ......................97–98 111213 ......................81 122402 ......................45 128368 ......................133
102396 ......................97–98 111217 ......................81 122404 ......................45 128373 ......................129
102398 ......................97–98 111253 ......................85 122407 ......................47 128447 ......................35
102447 ......................133 111261 ......................83 122408 ......................47 128450 ......................77
102449 ......................21 111265 ......................83 122409 ......................45 128454 ......................77
102450 ......................21 111269 ......................83 122410 ......................45 128482 ......................77
102452 ......................21 111273 ......................83 122411 ......................47 128483 ......................77
102496 ......................91 111278 ......................83, 85 122412 ......................45 128505 ......................45
102580 ......................55 111281 ......................133 122413 ......................47 128534 ......................77
102581 ......................55 111285 ......................133 122414 ......................47 128636 ......................29, 71
102582 ......................55 111287 ......................133 122415 ......................45 128724 ......................77
102584 ......................55 111289 ......................133 122423 ......................47 128829 ......................37, 45, 51
102586 ......................55 111291 ......................133 122424 ......................45 12906 ........................25, 27
102587 ......................55 111293 ......................133 122425 ......................47 12981 ........................69
102590 ......................55 111312 ......................133 122427 ......................47 13000 ........................45
102592 ......................55 111314 ......................133 122428 ......................45, 47 13002 ........................37, 45
102593 ......................55 111316 ......................133 122432 ......................47, 145 13003 ........................53
102594 ......................55 111318 ......................133 122433 ......................47 13004 ........................45
102595 ......................55 111320 ......................133 122434 ......................47 13064 ........................33, 45, 53, 65–66
102596 ......................55 111328 ......................25 122435 ......................47 13066 ........................19, 47, 53, 65–66
102597 ......................55 111329 ......................27 122438 ......................45 133067 ......................11, 13
102659 ......................41 111402 ......................55 122440 ......................97–98 133205 ......................11, 13
102671 ......................79 111411 ......................59 122466 ......................47 13585 ........................79, 81
102675 ......................79 111412 ......................59 122467 ......................47 13852 ........................73, 105
102676 ......................125 111436 ......................113–114 122470 ......................47 13918 ........................33, 75
102684 ......................21 111437 ......................113–114 122494 ......................107 139321 ......................51
102701 ......................93, 95 111445 ......................55 122495 ......................107 139322 ......................51
102704 ......................23 111485P ....................133 122516 ......................43 139438 ......................133
102710 ......................41 111486P ....................133 122517 ......................43 139451 ......................83, 85
102720 ......................133 111523 ......................66 122519 ......................43, 87 139455 ......................53
102721P ....................133 111526 ......................125 122551 ......................77 139598 ......................89
102728 ......................17 111637 ......................37 122591 ......................47 139621 ......................55
146 S-100,S-105 Part No. 226126

April 2012
Part Number Index (continued)
139709 ......................55 229408 ......................103 37187 ........................41 48959 ........................113–114

139798 ......................47 229411 ......................103 37191 ........................41 48960 ........................109, 113–114,
139983 ......................53 229567 ......................87 38028 ........................65–66 121
14033 ........................17, 29, 61, 63, 69 229768 ......................83, 85 38620 ........................63, 69 48963 ........................109, 111, 113–
14297 ........................63, 143 230983 ......................103 38859 ........................49 114
146044 ......................47 230993 ......................101 39346 ........................93 48978 ........................114
146045 ......................47 232841 ......................65–66 39479 ........................17, 29, 31, 65–66 48983 ........................121
146046 ......................45 232842 ......................65–66 39888-183600 ...........131 48984 ........................113–114
146047 ......................45 233942 ......................103 40265 ........................29, 31 48985 ........................114
146054 ......................49, 57 237068 ......................37 40434 ........................11, 13 48996 ........................41, 114
146056 ......................75 24514 ........................83, 85 41489 ........................35 48997 ........................111, 114, 117,
146061 ......................55 25683 ........................75 42941 ........................39 119, 121
146073 ......................73, 75 25685 ........................127 42941-11500 .............37 49116-10337 .............111
146089 ......................59 27034 ........................45, 47, 145 43018 ........................15, 73, 75, 105 49116-10937-S ..........109, 111
146091 ......................59 27204 ........................11, 13 43392 ........................125, 133 49116-11537-S ..........109, 111
146093 ......................59 27205 ........................11, 13 43955 ........................25, 79, 81 49116-12237 .............111
146193 ......................97–98 27206 ........................11, 13 44174 ........................93, 97–98, 103 49116-5337-S ............109
146194 ......................87 27207 ........................11, 13 44175 ........................93, 97–98 49116-6037-S ............109
146195 ......................43 27246 ........................87 44178 ........................97–98 49117-12791-S ..........119
146196 ......................71 27287 ........................139 44224 ........................97–98 49117-1391-S ............121
146198 ......................29 27584 ........................45 44225 ........................97–98, 103 49117-2091-S ............119
146199 ......................71 27761 ........................91 44227 ........................93, 95, 97–98, 49117-3191 ...............117
146306 ......................47 27836 ........................91 103 49117-5035-S ............111
146324 ......................59 28159 ........................11, 13 44228 ........................103 49117-5591 ...............117
146325 ......................29, 71 28174 ........................11, 13 44229 ........................93 49117-5835 ...............109, 111
146352 ......................47 28235 ........................11, 13 44230 ........................93, 97–98 49117-5935 ...............109
146389 ......................87 28646 ........................17, 23, 33, 41 44236 ........................93 49117-6435 ...............111
146390 ......................87 28853 ........................129 44335 ........................71 49118-9708-S ............121
146399 ......................127 29080 ........................63, 69 44714 ........................45 49119-10678 .............111
146418 ......................11 29557 ........................55 44743 ........................83, 85 49119-3848 ...............117, 119
146419 ......................13 29559 ........................55 44981 ........................11, 13 49119-5648 ...............119
146476 ......................61, 69 29560 ........................55 45076 ........................65–66 49120-12981-S ..........121
146477 ......................61, 69 29739 ........................107 45209 ........................31, 61 49126-1783 ...............114
146478 ......................87 29764 ........................79, 81 45226 ........................17, 49, 57, 65– 49128-1650 ...............114
147121 ......................83, 85 29868 ........................29, 37, 41, 71 66, 73, 75 49128-3109-S ............121
147221 ......................83, 85 29883 ........................45 45363 ........................41 49128-37809 .............113–114
1487 ..........................133 30143 ........................37 45495 ........................33 49130-37982 .............114
1488 ..........................133 30217 ........................73, 75 45708 ........................37 49130-48782 .............114
149285 ......................19 30222 ........................75 45748 ........................65–66, 127 49130-55982 .............114
149286 ......................19 30255 ........................73, 75 45916 ........................97–98 49130-72982 .............113–114
15243 ........................25, 71 30370 ........................69, 73, 75 46216 ........................97–98, 103 49130-76382 .............113–114
16487 ........................71 30418 ........................59 47377 ........................73, 75 49141-2963-S ............109, 111
18189 ........................37 30468 ........................125 4828 ..........................17, 25, 33, 37, 49141-4263-S ............113–114
18383 ........................65–66 30489 ........................51, 53, 141, 145 39, 41, 45, 47, 49141-5663 ...............109
18396 ........................17 30490 ........................45 51, 53, 59, 61, 49143-12192 .............121
18596 ........................15, 45, 53, 65–66 30748 ........................31, 65–66 65–66, 69, 71, 49143-1929 ...............113–114
20224 ........................97–98, 111, 113– 30971 ........................55, 141, 145 73, 75, 77, 79, 49143-2779-S ............113–114
114, 117, 119, 30997 ........................87 81, 83, 85, 123, 49143-3529 ...............113–114
121 31106 ........................73 127, 131, 135 49143-3829-S ............113–114
20262 ........................83, 85 31523 ........................141 48880 ........................97–98, 111, 113– 49143-6329-S ............113–114
20973 ........................83, 85 31658 ........................39 114, 117, 119, 49143-7029-S ............113–114
21121 ........................83, 85 32752 ........................55 121 49143-8429 ...............113–114
21130 ........................47, 51 33247 ........................65–66 48885 ........................17, 23, 33, 41 49159-6118-S ............113–114
21141 ........................41 33278 ........................65–66, 69 48894 ........................109 49183-10692-S ..........121
21187 ........................25 33418 ........................45, 53 48904 ........................109, 114, 117, 49183-3292 ...............109
21465 ........................37, 39 33428 ........................15, 75 119, 121 49183-4092 ...............109
21496 ........................51 33555 ........................25, 27 48905 ........................109, 111, 121 49183-5792 ...............109
21604 ........................127 33674 ........................133 48907 ........................117, 119, 121 49189-2338 ...............17, 23
22558 ........................51, 53 33681 ........................71 48911 ........................111 49207 ........................97–98, 113–114
22578 ........................51 33987 ........................41 48912 ........................109, 111, 117, 49212 ........................131
226103 ......................55 34052 ........................43, 87 119 49214 ........................131
226104 ......................55 34127 ........................19 48915 ........................41, 114, 117, 49215 ........................131
226105 ......................55 34131 ........................59 119, 121 49407 ........................51
226106 ......................55 34243-500 .................61 48916 ........................113–114, 121 49410 ........................33, 45
226130 ......................59 34348 ........................33, 59 48918 ........................41 49411 ........................51, 53
226131 ......................59 34505 ........................141 48920 ........................114 49612 ........................105, 109, 111,
226393 ......................123 34550 ........................59 48931 ........................121 113–114, 121
22672 ........................141 34619 ........................25, 127 48932 ........................113–114 49613 ........................105, 109, 111,
22697 ........................47 34955 ........................145 48933 ........................109, 111, 113– 113–114, 121
22699 ........................45, 47, 145 35418 ........................39 114, 121 49775 ........................33
22788 ........................17, 23 35432 ........................141 48935 ........................113–114 49816 ........................37, 59, 83, 85
22832 ........................71 35675 ........................49, 57 48936 ........................109 49817 ........................15, 19, 65–66,
228866 ......................103 35956 ........................133 48937 ........................113–114, 121 127
229405 ......................103 35958 ........................123 48946 ........................114 49819 ........................15, 17
229406 ......................103 35960 ........................123 48947 ........................113–114 49824 ........................71, 123
229407 ......................103 36208 ........................141 48948 ........................109, 113–114 49857 ........................79, 81
Part No. 226126 S-100,S-105 147

April 2012
49915 ........................55 59335 ........................121 60571-S .....................41 71, 79, 81, 83,
49924 ........................55 6002 ..........................25, 27, 29, 31 60575-S .....................33 85, 123, 127
50035 ........................33 60156 ........................71, 143 60578 ........................25, 27 60980 ........................17
50060-S .....................17 60157 ........................63, 143 60583-S .....................31 60984 ........................59
50100 ........................65–66 60163-S .....................65–66 60584 ........................37, 39 60987 ........................15, 59
50117-S .....................69 60164 ........................65–66 60595-S .....................27 61072-8326 ...............113–114
50154 ........................23 60171 ........................65–66 60596 ........................47 61073-3230 ...............113–114
50160 ........................61 60177-S .....................61, 69, 71 60606-S .....................33 61073-5430 ...............113–114
50161 ........................41 60179 ........................65–66 60618 ........................17 61073-6230-S ............113–114
50207 ........................73 60181-S .....................65–66 60625 ........................49, 57 61079 ........................117, 119
50212 ........................73 6019 ..........................17, 23, 29, 37, 60627 ........................141 61080 ........................113–114
50243 ........................65–66 39, 41, 45, 49, 60628 ........................141 61083 ........................114
50245 ........................63, 69 51, 57, 59, 63, 60637 ........................49, 57 61099-S .....................63, 143
50246 ........................63, 69 65–66, 69, 71, 60655-S .....................29 61110 ........................47
50247 ........................65–66 73, 75, 79, 81 60670-S .....................29 61118 ........................141
50787P ......................51 60192 ........................63, 65–66, 69 60671 ........................29 61119 ........................141
50790 ........................25, 27 60194 ........................69 60697 ........................65–66 61128 ........................33
50810 ........................87 60205 ........................65–66 60708-S .....................37 61143-11263 .............109
50811 ........................43 60208 ........................65–66 60721 ........................37 61143-11563-S ..........109
50813 ........................73, 75 6021 ..........................17, 19, 23, 29, 60727-S .....................37, 41 61143-5463-S ............109
5094 ..........................25 31, 37, 41, 45, 60729 ........................45 61164 ........................71
50974 ........................29, 37, 41, 45, 51 47, 49, 57, 59, 60729-S .....................29, 37 61171 ........................71
51063 ........................29, 59, 127 61, 63, 65–66, 60745 ........................17 61174 ........................71
51131 ........................49, 57 69, 71, 73, 75, 77 60747 ........................17 61176P ......................71
51147 ........................37 60215-S .....................65–66 60759-S .....................31 61179 ........................31
52087 ........................107 60216 ........................65–66 60778P ......................51 61185 ........................59
5224 ..........................59, 65–66, 75, 77 60217 ........................69 60802 ........................69 61189 ........................37
52352 ........................55 60222 ........................63, 69 60805 ........................39 61216-S .....................83
52371 ........................103 60229 ........................65–66 60815 ........................33 61222 ........................33
52373 ........................97–98 60231 ........................66 60819P ......................123 61223 ........................33
52374 ........................97–98 60234 ........................143 60822-S .....................61 61225 ........................37
52466 ........................97–98 60235 ........................143 60826 ........................49, 57 61227 ........................11, 13
52661 ........................133 60236 ........................143 60829 ........................61 61233 ........................59
52723 ........................91 60237 ........................143 60838 ........................29, 41, 61, 123 61235 ........................39
52726 ........................91 60239 ........................63, 69 60840 ........................63, 69 61236 ........................39
52905 ........................98 6024 ..........................45, 53 60857 ........................37 61240 ........................39
52907 ........................95, 97–98, 103 60240 ........................65–66 6086 ..........................65–66 61245 ........................129
5365 ..........................51 60244 ........................143 60872 ........................25, 27 61250 ........................33
53804P ......................133 60245 ........................61, 69 60874 ........................25, 27 61259 ........................114, 117, 119
53807-S .....................133 60247P ......................61 60875 ........................29, 49, 57 6126 ..........................33
5387 ..........................69 60256-S .....................61 60884 ........................25, 27 61260 ........................121
5397 ..........................23, 29, 31, 33, 60297 ........................59 60886P ......................131 61263 ........................113–114
37, 41, 45, 47, 60302 ........................59 60890 ........................39 61268 ........................109
49, 51, 53, 57, 60304 ........................63, 69 60892 ........................25 61269 ........................109
59, 61, 71, 77, 60326 ........................141 60893 ........................25 61278 ........................25
123, 131, 133, 6033 ..........................15, 17, 23, 33, 60895-S .....................25 61279-S .....................25
135, 137 41, 59, 66, 141 6090 ..........................17, 31, 37, 41, 61280-S .....................25
53983 ........................15, 71 60331 ........................65–66 47, 61, 65–66, 61282 ........................49
54156 ........................65–66 60332 ........................65–66 73, 75, 77, 79, 61294-S .....................71
54177 ........................47 60334 ........................37 81, 83, 85, 125, 61297 ........................141
54274 ........................83, 85 60335-S .....................65–66 133, 135, 141, 61298 ........................141
54355 ........................83 60340-S .....................65–66 143, 145 61302 ........................23
54380 ........................37 60341-S .....................29 6091 ..........................25, 27, 29, 37, 61306-S .....................75
54457 ........................135 60342 ........................61 41, 47, 51, 71, 61307 ........................17, 23
54486 ........................125 60343-S .....................66, 69 77, 79, 81, 83, 61308 ........................17
55753 ........................133, 135 60346-S .....................65–66 85, 127, 135, 61309 ........................17, 23
56424 ........................83, 85, 135 6035 ..........................49, 57 141, 145 61310 ........................17
56525 ........................135 60356-S .....................66 60928 ........................37 61310-S .....................23
56570 ........................135 60358 ........................65–66 60930 ........................37 61318 ........................37
56704 ........................123 6036 ..........................49, 57 60935-S .....................71 61321 ........................114
56843 ........................19, 33, 35 60384 ........................87 60936-S .....................41 61322 ........................83, 85
56912 ........................17, 23, 25, 27, 60393-S .....................33 60937-S .....................33 61324-12947 .............33
31, 39, 41, 47, 60418-S .....................23 60938 ........................39 61326 ........................41
61, 77, 83, 85 60422 ........................65–66 60940 ........................37 61339 ........................79, 81
56927 ........................83 60474 ........................83, 85 6095 ..........................23, 29, 31, 141 61340 ........................59
56934 ........................137 60475 ........................83, 85 60950 ........................87 61341 ........................59
57072 ........................63 60476 ........................83, 85 60956 ........................19 61346 ........................109
57160 ........................37 60478 ........................83, 85 60957 ........................19 61347 ........................29
57201 ........................79, 81 60483-S .....................31 6096 ..........................23, 33 61350-S .....................29
58222 ........................37 60496-S .....................29 60964 ........................25 61352 ........................113–114
58223 ........................37 60508 ........................41 60966 ........................25 61378-S .....................23
58249 ........................55 60521 ........................37, 41 6097 ..........................17, 23, 25, 29, 61379 ........................69
58299 ........................55 6054 ..........................39 37, 39, 41, 45, 61380 ........................69
58566 ........................55 60555 ........................17 47, 51, 59, 61, 61384 ........................65–66
58593 ........................43 60559 ........................41 63, 65–66, 69, 61385 ........................65–66
58630 ........................55 60561 ........................47 61393 ........................141
148 S-100,S-105 Part No. 226126

April 2012
6145 ..........................73, 75, 133 62376 ........................43 6833 ..........................41 75057-S .....................29
6146 ..........................25, 27, 33, 59, 62378 ........................43 6873 ..........................25 75058-S .....................29
83, 85, 127 62379 ........................43, 87 6884 ..........................135 75060 ........................15
6147 ..........................25 62382 ........................87 6886 ..........................41 75061 ........................73, 75
61587 ........................49 62385 ........................87 6888 ..........................23, 25, 27, 29, 75063 ........................15
61598 ........................75 62386 ........................87 31, 39, 41, 47, 75064 ........................59
61602 ........................59, 75 62387 ........................87 51, 71, 83, 85, 75065 ........................61
61604 ........................15 62388 ........................87 127, 145 75066 ........................61
61610 ........................109 62389 ........................87 6889 ..........................31, 125, 133, 75067 ........................25, 79, 81
61634-S .....................17 62392 ........................89 135, 137 75069 ........................25, 79, 81
61649-S .....................23 62395 ........................89 69229 ........................37 75073 ........................25, 31
61654 ........................17 62399 ........................87 69230 ........................37 75076 ........................25, 27, 41
61662-S .....................19 62412 ........................41 6935 ..........................25 75087 ........................17
61663-S .....................23 62413 ........................41 69864 ........................87 75088 ........................17
61682 ........................15 62414 ........................41 69873 ........................91 75098 ........................97–98, 111, 113–
61683 ........................15 62416 ........................15 70241 ........................91 114, 117, 119,
61684 ........................15 62419 ........................15 70257 ........................47 121
61688 ........................15 62425 ........................51 70381 ........................47 75105-S .....................73
61726 ........................127 62442 ........................101 70387 ........................39 75106-S .....................73
61742 ........................23 62443 ........................101 70438P ......................53 75108-S .....................25
61745 ........................69, 77 62449 ........................59, 65–66 70439P ......................51 75110-S .....................25
6175 ..........................25, 29, 37, 41, 62465 ........................35 70440 ........................53 75112-S .....................27
49, 53, 57, 59, 62466 ........................35 70444 ........................47, 53 75113 ........................41
63, 65–66, 69, 71 62467 ........................35 70445 ........................53 75116 ........................35
6178 ..........................15, 25, 27, 33, 62468 ........................35 70447 ........................53 75121 ........................37
41, 59, 71, 83, 62469 ........................35 70448P ......................51 75129 ........................33
85, 123 62470-S .....................23 70449 ........................53 75130 ........................33
61972 ........................127 62471-S .....................23 70483 ........................53 75134-S .....................75
61974 ........................127 62476 ........................51 70515 ........................145 75141 ........................87
61975 ........................127 62478 ........................21 7056 ..........................79, 81, 83, 85 75142 ........................87
61976 ........................127 62506 ........................105 71259 ........................29 75144 ........................87
61977 ........................127 62507 ........................105 71498 ........................133 75249-P .....................123
6198 ..........................23, 29, 31, 33, 6272 ..........................139 71911 ........................45, 51 75250-P .....................123
61, 65–66 63213 ........................75 72043 ........................91 75253 ........................41, 114
61997 ........................127 6326 ..........................17 72147 ........................11 75254 ........................41, 113–114
62252 ........................91 63353 ........................75 72148 ........................13 75256 ........................41, 113–114
62253 ........................91 6356 ..........................17, 19, 23, 25, 72149 ........................11 75257 ........................41, 113–114
62321 ........................33 27, 31, 37, 39, 72150 ........................13 75259 ........................45
62323 ........................93, 98 41, 61, 63, 65– 72152 ........................11, 13 75278-5529-S ............109
62324 ........................93, 98, 103 66, 71, 73, 75, 72282 ........................123 75278-5729 ...............109
62325 ........................97–98 83, 85, 87, 133, 72326 ........................43, 87 75278-6029 ...............109
62326 ........................97–98 143 7265 ..........................133 75286 ........................71
62327 ........................97–98 65182 ........................11, 13 72875 ........................135 75288-5538-S ............113–114
62329 ........................98 65266 ........................11, 13 73121-S .....................123 75355 ........................65–66
62330 ........................93, 97–98 65278 ........................11, 13 7339 ..........................21, 31, 43, 87, 75356 ........................65–66
62332 ........................97–98 65473 ........................45 125 75395 ........................75
62333 ........................98 6550 ..........................83, 85 73461 ........................63, 69 75396 ........................65–66
62334 ........................97–98 65792 ........................59 73463-1175 ...............137 75397 ........................65–66
62335 ........................97–98 65793 ........................17 73478P ......................83, 85 75409 ........................37, 41
62336 ........................97–98 65795 ........................73 73500 ........................135 75424 ........................65–66
62337 ........................93, 97–98 6584 ..........................51 73501 ........................135 75432 ........................35
62338 ........................97–98 65907 ........................97–98 73587 ........................83, 85 75443 ........................89
62339 ........................98 6595 ..........................25 73610P-S ..................83, 85 75444 ........................89
62341 ........................95, 97–98, 103 6605 ..........................123 73742 ........................23 75445 ........................89
62344 ........................98 6606 ..........................25, 27 73807 ........................105 75446 ........................89
62346 ........................93, 95 6607 ..........................15, 17, 65–66, 73928 ........................79, 81 75447 ........................89
62347 ........................93, 95 83, 85 74006 ........................79, 81 75448 ........................89
62349 ........................97–98 6638 ..........................17, 19, 23, 25, 74052 ........................25, 79, 81 75449 ........................89
62350 ........................101 27, 29, 31, 37, 74389 ........................31 75452-S .....................17
62351 ........................101 39, 41, 45, 47, 74902 ........................91 75456 ........................97–98
62352 ........................101 51, 61, 63, 71, 75007 ........................33 75457 ........................97–98
62353 ........................101 73, 75, 77, 79, 75008 ........................33 75458 ........................97–98
62354 ........................101 81, 83, 85, 125, 75011 ........................59 75527 ........................133
62355 ........................101 133, 135, 137, 75014 ........................41 75537P ......................83, 85
62356 ........................101 141, 143, 145 75016P ......................73 75554P ......................39
62357 ........................101 66717 ........................37 75031 ........................65–66, 71 75591 ........................41
62358 ........................101 66777 ........................53 75032 ........................59 75607P ......................49
62359 ........................101 66811 ........................43 75033 ........................59 75610 ........................37
62360 ........................101 66812 ........................43, 87 75036 ........................15 75612 ........................109
62361 ........................101 66816 ........................43 75037 ........................33 75613 ........................109, 111, 113–
62362 ........................101 66818 ........................43, 87 75038 ........................15 114
62363 ........................101 66821 ........................43, 87 75039-S .....................15, 83, 85 75627 ........................75
62364 ........................101 6708 ..........................73 75040 ........................15 75641 ........................123
62365 ........................95 67505 ........................43 75041 ........................41 75642-S .....................25
62374 ........................43 6782 ..........................23, 29, 37, 41, 75048 ........................129 75645 ........................41
62375 ........................43 45, 61 75049 ........................66 75654 ........................113–114
Part No. 226126 S-100,S-105 149

April 2012
Part Number Page Part Number Page
75657-2515-S ............113–114 89425 ........................79, 81

75719 ........................37, 41 89534 ........................75
75762 ........................65–66 89536 ........................15
75854 ........................29 89724 ........................137
75855 ........................29 89755 ........................127
75910 ........................15, 71 89792 ........................55
75911 ........................71 89833 ........................33
75912 ........................71 89845 ........................63
75913 ........................15, 71 89846 ........................63
7713 ..........................29, 45, 47, 61, 89847 ........................63
69, 71, 123, 137 89959 ........................145
77139 ........................37 89997 ........................37
77489 ........................91 94374-3130 ...............109
77576P ......................137 94374-5530 ...............113–114
77664 ........................137 94390-S .....................79, 81, 127
77683-S .....................137 94397 ........................75
77819 ........................107 94400 ........................73
79456 ........................77 94524 ........................43
80605 ........................127 94643 ........................127
81175 ........................75 94745P ......................79, 81, 133
81368 ........................135 9599-S .......................133
81467 ........................51 97388 ........................97–98
81468 ........................51 97757 ........................11, 13
81476 ........................49 97815 ........................11, 13
81551 ........................43, 139 Ref. ............................15, 19, 23, 33,
81578 ........................41 41, 45, 47, 51,
81640 ........................77 53, 57, 61, 73,
8170 ..........................37 75, 83, 85, 135,
8177 ..........................23, 59 139
8178 ..........................123 T010025 ....................37
82240 ........................11, 13 T107736 ....................103
82422 ........................11, 13 T108075 ....................73, 75
82472 ........................11, 13 T108076 ....................75
82473 ........................11, 13 T108077 ....................75
82481 ........................11, 13 T108078 ....................73, 75
82487 ........................11, 13 T108732 ....................55
82547 ........................11 T108733 ....................55
82548 ........................11, 13 T108734 ....................55
8255 ..........................19, 31, 37, 45, T108870 ....................43
47, 61, 69, 71, T108989 ....................133
77, 123 T108991 ....................133
82577 ........................11, 13 T109424 ....................43
82601 ........................13 T109430 ....................43
82603 ........................11, 13 T110549CS ...............11, 13
82604 ........................11, 13 T112626 ....................89
82671 ........................11, 13 T114286 ....................11, 13
82862 ........................11, 13 T114431 ....................11
83098 ........................89 T114432 ....................13
84134 ........................91 T115352 ....................139
84135 ........................91
85053 ........................51
8514 ..........................15
8516 ..........................29, 45, 49, 51,
57, 59, 73, 75,
83, 85
85300 ........................135
88091 ........................39, 55
88150 ........................43
88315 ........................43
88377-1400 ...............137
88493 ........................145
88516 ........................75, 105
88606P ......................125
88607P ......................125
89105P ......................71
89106 ........................71
89107 ........................71
89109 ........................71
89110 ........................71
8914 ..........................19, 37, 41, 63,
71, 83, 85, 137
8915 ..........................25, 27, 77
89164 ........................71
89166-S .....................69
89171P ......................71
89310 ........................91
150 S-100,S-105 Part No. 226126

April 2012
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,FL,1.25IDX1.5ODX1.25L.....49, 57 BUSHING,FLANGE, .375X.5.....71
8 BEARING,FL,1.5IDX1.75ODX1.10LG.....65–66 BUSHING,FUEL TANK FITTING (LG).....39
BEARING,GARLOCK,12FDU12.....127 BUSHING,FUEL TANK FITTING (SM).....39
8' TRI-ENT ASSY A/SO.A S105125.....133
BEARING,POLYGON,20DU12.....75
8' TRI-ENT ASSY ANSI.....133
BEARING,TURNTABLE.....33 C
8' TRI-ENT ASSY AUST.....133
BELL CRANK,ASSY. W/ BEARINGS.....75
8' TRI-ENT RAIL W/DECALS A/SOA.....133 CABLE ASSEMBLY,EXTEND SET.....65–66
BELT,SERPENTINE, CUMMINS B3.3T.....45
8' TRI-ENT RAIL W/DECALS ANSI.....133 CABLE ASSEMBLY,RETRACT SET.....65–66
BLANKET,BATTERY.....129
8' TRI-ENT RAIL W/DECALS AUSTR.....133 CABLE TIE,4" BLK,HEAT RESISTNT.....83, 85
BOLT,CARRIAGE,1/4-20 X 1.00,G2.....77
8' TRI-ENT RAIL W/DECALS CE/UK.....133 CABLE TIE,BLACK,36".....129
BOLT,CARRIAGE,1/4-20 X 2.75,G2.....77
8' TRI-ENTRY ASSY ANSI.....133 CABLE TIE,STUD MOUNT (PCON).....87
BOOM #0 REST PAD.....59
8' TRI-ENTRY ASSY CE S105/125.....133 CABLE TRACK,STEEL 50 LINKS.....61, 69
BOOM TUBE ASSY #1 S100 W/SYM.....59
8' TRI-ENTRY ASSY CE/UK.....133 CABLE,12/3, WORKLIGHT,12V.....133
BOOM TUBE ASSY #1 S100 W/WORD.....59
8FT TRI-ENT ASSY A/SO.AM.....133 CABLE,BATTERY NEGATIVE.....37
BOOM TUBE ASSY #1 S105 W/SYM.....59
8FT TRI-ENTRY ASSY AUST.....133 CABLE,BATTERY POSITIVE.....37
BOOM TUBE ASSY #1 S105 W/WORD.....59
CABLE,BATTERY POSITIVE 73".....37
Boom Tube One with Decals.....61
A CABLE,GROUND,79" W/PIGTAIL.....37, 41
BOOT(BELLOWS),E-STOP,BLACK.....87
CAP, COOLANT RET SYS(60721).....37
ACCUMULATOR, 5CU IN 500 CHARGE.....103 BOOT, ROCKER JOYSTICK 75565.....89
CAP,520112-6.....121
ACCUMULATOR,500 PSI,HYDAC.....101 BOOT,BATTERY TERMINAL,RED.....37
CAP,DIAGNOSTIC NIPPLE...97–98, 111, 113–
ACTIVATOR,STEER SENSOR.....17 BOOT,CABLE TERMINAL,LG,RED,2/0.....37
114, 117, 119, 121
ADJUSTABLE STRAP ASSY.....137 BOOT,JOYSTICK.....89
CAP,FUEL,DIESEL,1/8"VENT(GRN).....39
AIR BOX ASSEMBLY.....51 BOOT,PLUG 3 WAY.....23
CAP,MANUAL DISENGAGE,89212.....21
AIR CLEANER,CLAMP,CUM B3.3T.....47 BOOT,TOGGLE SWITCH,SHORT*.....87
CAP,OIL FILLER,DEUTZ,DIESEL***.....55
AIR CLEANER,CUMMINS B3.3T.....47 BOX,EMPTY (122915).....43
CAP,RADIATOR,PERKINS/FORD.....45
AIR CLEANER,NELSON.....51 BOX,INSTRUCTION STORAGE.....83, 85
CHECK VALVE DISC.....103
AIR FILTER, PRIMARY ELEMENT.....47 BRACKET BASE ASSEMBLY.....137
CIRCUIT BREAKER, 25 AMP.....37
AIR FILTER, SECONDARY ELEMENT.....47 BRACKET, CAC INTAKE TUBE MOUNT.....45
CIRCUIT BRKR 15A TYPE 2 METAL....37, 45,
ALARM PKG,S100/120.....123 BRACKET, SUPPORT, EXH. CUM T3.....45
51
ALARM,AUDIO,SUPERBOOM***.....43, 87 Bracket, Tank side.....123
CLAMP, 3 INCH.....55
ALTERNATOR, DEUTZ,BF4L2011***.....55 BRACKET,AIRLINE TO PLATFORM.....131
CLAMP,0.50,#8 X 1/4,RUB CUSH.....41
ALTERNATOR,CUMMINS B43.3T.....45 BRACKET,BEACON,DRIVE LIGHTS,RH....123
CLAMP,1.00,#16 X 7/16,RUB CUSH.....29, 41,
ARM,ANTI-ROTATION,SWIVEL.....33 BRACKET,CABLE TRACK,FIXED END*.....61,
61, 123
ASSEMBLY,FUEL TANK,40 GAL.....39 69
CLAMP,1.25"DIA NON-CUSHIONED.....83, 85
ASSY, RAD/CAC, CUMMINS B3.3T.....45 BRACKET,CABLE TRACK,MOVING
CLAMP,1.25X.5 RUBBER-CUSHION....83, 85,
ASSY,LS,LOAD SENSE, ALC1000.....127 END.....61, 69
135
AUX TOP RAIL,6FT,PTD.....133 BRACKET,CAC 2 TUBING MOUNT.....45
CLAMP,2.25,#36 X 3/8,RUB CUSH.....69, 77
AUX TOP RAIL,8'(1.25")SERVICE.....133 BRACKET,CNTL BOX MOUNTING.....41
CLAMP,3.0,#48 X 1/4,RUB CUSH.....47
AUX TOP RAIL,8',SWG GT, SRV.....133 BRACKET,CONTACT CLAMP***.....43
CLAMP,5.38,#86 X 3/8,RUB CUSH.....145
AUX TOP RAIL,8FT,PTD.....133 BRACKET,HOSE CLAMP.....77
CLAMP,CONST TRQ 2.25"-3.13"OD.....47
BRACKET,HYD.ROTATOR MOUNT MNT.....33
CLAMP,CONST TRQ 2.75"-3.63"OD.....47
BRACKET,INTAKE MOUNT,CUM.....47
B BRACKET,INTAKE TUBE SUPPORT.....47
CLAMP,HOSE,1.25***.....141
BACKING PLATE, HOSE BLOCK, JIB.....77 CLAMP,HOSE,1.75.....141
BRACKET,PANEL MOUNT.....25
BAFFLE,AIR INTAKE.....51 CLAMP,HOSE,3.00".....55, 141, 145
BRACKET,PLATFORM HEATER
BAFFLE,AIR INTAKE,DEUTZ PAINTD.....57 CLAMP,HOSE,3.50.....51, 53, 141, 145
OPTION.....139
BALL STUD**.....25, 27 CLAMP,HOSE,5.00.....145
BRACKET,PRECLEANER MNT B3.3T.....145
BALL STUD,GAS STRUT (38593)***.....29, 31 BRACKET,RETURN FILTER.....41 CLAMP,HOSE,6.50.....141
BAR,RUBBER WIPER BACK-UP,PTD.....71 CLAMP,HOSE,8.50 DIA***.....141
BRACKET,STROBE.....123
BASE,WITHOUT CONTACTS.....43, 87 CLAMP,HOSE,SIZE .25 TO .63.....37, 39
BRACKET,SWITCH ROD MOUNT,PNTED...15
BATTERY CABLE.....37, 41 CLAMP,INTAKE EXTENSION,DEUTZ.....29
BRACKET,WORK LIGHT MOUNT 5/16".....133
BATTERY CABLE,POSITIVE DEUTZ.....37 CLAMP,JIB HOSE/CABLE,S105,S125.....77
BRAKE DISC KIT,60751.....35
BATTERY,12V GRP 4D,190 AH,DRY*.....37 CLAMP,MUFFLER, 2.50 INCH.....45, 51
BRAKE DISC KIT,75090.....35
BATTERY,12V,1000 CCA GRP 31.....37 CLAMP,MUFFLER,CUM B3.3T.....47
BRAKE KIT,RWD 1700TB.....21
BEARING (refer to 406.1).....47 CLAMP,TWO HOSE.....77
BRAKE,SWING DRIVE (111145).....35
BEARING KIT,PLAT ROTATOR,SUPER.....75 BREATHER PIPE, TD 2011L04I.....55 CLEVIS YOKE-1/4-28,PLTD W/PIN.....47, 51
BEARING KIT,RWD 1700TB.....21 CLIP,LCD,GRND.CONTROL.....43
BREATHER,RESERVOIR 3 MICRON.....41
BEARING KIT,TURNTBL.ROT.DRVHUB.....35 BRUSH,BOTTOM,MAST #1.....143 COIL,12VDC #10DTSCH IP69 ECOIL.....93
Bearing, 1.5 x 2 x 1.81 inches.....65–66 COIL,12VDC #8 DTSCH IP69 ECOIL.....93
BRUSH,BOTTOM,MAST #2.....143
BEARING,1.25 ID X 1.5 OD X .75.....73, 75 COIL,62328/62330,SIZE 10,DIN.....97–98
BRUSH,SIDE,MAST #1.....143
BEARING,1.25 X 1.5 X 2.....75 COIL,62329,SIZE12,W/FRAME,DIN.....98
BRUSH,SIDE,MAST #2.....143
BEARING,1.25IDX1.5ODX1.00L.....69, 73, 75 BRUSH,TOP,MAST #1.....143 COIL,DIN,REXROTH DO3 VALVE.....97–98
BEARING,1.5ID X 1.75OD X 1.0L.....17 COIL,PROPORTIONAL,62327,DIN.....97–98
BULB,WORKLIGHT,12V 35W.....123
BEARING,1.5IDX1.75ODX1.5L,PTFE.....17 COIL,PROPORTNL.62326,SIZE8,DIN....97–98
BUMPER, PLASTIC, 1.25 O.D......133, 135
BEARING,1.75IDX2.00ODX1.50L.....17 COIL,SOLENOID VALVE.....103
BUMPER,BATTERY BOX & RAILS.....125, 133
BEARING,2.50IDX3.00ODX2.00L.....59 COIL,SOLENOID,HYDAC MANIFOLDS.....101
BUMPER,RUBBER***.....25, 127
BEARING,FL, 1.25X1.5X2.13.....75 COLD START PKG, 110V, DEUTZ.....129
BUMPER,RUBBER,COVERS....29, 37, 41, 45,
BEARING,FL,1.25IDX1.41ODX1.50L.....75 COLD START PKG,110V,CUM.B3.3T.....129
51
Part No. 226126 S-100,S-105 151

April 2012
Part Description Index (continued)
COLLAR,JOYSTICK,CENTER.....89 COVER,PROTECTIVE,PLAT. LEVLING.....141 DECAL,PLATFORM CONTROL PANEL**...11,

COMPR.LINK,MACHINED,GND CONTR*....75 COVER,PROTECTIVE,PLAT.LEVELING.....141 13
CONN,090136-12-8.....109, 111, 113–114 COVER,PROTECTIVE,STEER CYL.....141 DECAL,PLATFORM OVERLOAD PATCH....11,
CONN,520120-16.....113–114 COVER,REAR MAST.....29 13
CONN,520120-20.....113–114 COVER,ROTATION GEAR.....33 DECAL,POWER TO PLATFORM 115V......11,
CONN,520120-24.....114 COVER,SWING BEARING FRONT.....141 13
CONN,520120-4***.....109, 111, 121 COVER,SWING BEARING REAR.....141 DECAL,POWER TO PLATFORM 230V......11,
CONN,520120-4-6***.....109, 111, 117, 119 COVER,TURNTABLE COVER ACCESS.....25 13
CONN,520120-6-10.....121 CROSSBAR ALUM W/SELF TAP DECAL,SYMBOL-BATTERY SAFETY.....11, 13
CONN,520120-8***.....109, 111, 113–114, 121 SCREW.....61, 69 DECAL,SYMBOL-COMP ACCESS.....11, 13
CONN,520120-8-10.....114 CUP HOLDER,PLASTIC.....83, 85 DECAL,SYMBOL-READ THE MANUAL.....11,
CONN,520120-8-12.....109, 113–114 CYLINDER HEAD CVR.DEUTZ BF4L20.....55 13
CONN,BULKHEAD,520601-8.....109 CYLINDER, PLATFORM LEVEL.....75 DECAL,TRIANGLE,BLUE.....11, 13
CONN,BULKHEAD,520801,-4.....109 CYLINDER, PRIMARY LIFT.....59 DECAL,TRIANGLE,YELLOW.....11, 13
CONN,BULKHEAD,520801,-8.....109 CYLINDER,AXLE EXTEND***.....15 DECAL,WARN,CRUSH HAZARD PLAT.....11,
CONN,LONG,520122-12***.....109 CYLINDER,JIB (STICK BOOMS).....75 13
CONN,SQUEEZE,1/2NPT .38-.50,SM.......79, CYLINDER,PLATFORM LEVELING.....73 DECAL,WARNING,CRUSHING HAZARD...11,
81, 83, 85 CYLINDER,PRIMARY EXTEND.....65–66 13
CONN. SQZ,1/2NPT .56-.63......25 CYLINDER,STEERING W/DECAL.....17 D E C A L , W A R N I N G , P I P E
CONN.MALE PIPE/ORFS-4.....33 CRADLE,BOOM.....135
CONN.SQZ,PG 11,.34-.47,W/ORING.....29, 71 D DIAGNOSTIC FEMALE Q-DSCNT.......97–98,
CONNECTOR,BULKHEAD,FEMALE-4......17, 111, 113–114, 117, 119, 121
DECAL PLATE ASSY W/WORD
23, 33, 41 DIFFERENTIAL SENS VLV,8,150PSI.....103
DECALS.....83, 85
CONTACT,N.O.***.....43 DIPSTICK-F3L1011F (DEUTZ).....55
DECAL PLATE W/SYMB DECALS S120.....83,
CONTACT,NC.....43, 87 Drive Hub with Brake.....19
85
CONTACT,NC,E-STOP.....43 Drive Pump.....51
DECAL,ARROW BLUE.....11, 13
CONTROL BOX ASSY, PCON V3.00.....87
DECAL,ARROW YELLOW LRG 9".....11, 13
CONTROL BOX ASSY,DRIVECHASSIS.....23 E
DECAL,CAUTION,NO STEP.....11, 13
CONTROL BOX ASSY,TCON V3.12.....43
DECAL,COSMETIC,4X4.....11, 13 E-STOP BUTTON.....43, 87
CONTROL BOX COVER,LID,PTD.....125
DECAL,COSMETIC,GENIE S-100.....11 EDC ASSY,SAUER M46.....107
COOLANT,RECOVERY BOTTLE, 4 QT.....37
DECAL,COSMETIC,GENIE S-105.....13 ELBOW,45 DEG, CAC,2.5".....47
CORROSION INHIBITOR,FOAM.....87
DECAL,COSMETIC,S-100.....11 ELBOW,45D,520320-12-16.....114
Counterweight.....57
DECAL,COSMETIC,S-105.....13 ELBOW,45D,520320-16.....114
COUNTERWEIGHT,S100/105.....49
DECAL,DANGER,ELEC.HAZ.STAY CLR....11, ELBOW,45D,520320-4.....117, 119, 121
COUPLER,15 TOOTH,FBA,SAE8***.....51
13 ELBOW,45D,520320-6.....114
COUPLING,EXT.CABLE ADJUSTMENT*...65–
DECAL,DANGER,MAX LOAD 340 KG.....11 ELBOW,45D,520320-8.....113–114, 121
66
DECAL,DANGER,SIDE FRC 400N.....11, 13 ELBOW,90D,1/8 NPT X #4 JIC.....17, 23
COVER ASSY W/WORD DECALS SB.....25
DECAL,DANGER,TIPOVER,TILT,SYM.......11, ELBOW,90D,520220-16.....121
COVER ASSY,DRIVE CHASSIS S120.....23
13 ELBOW,90D,520220-4-4....109, 114, 117, 119,
COVER ASSY,DRIVE CHASSIS S120*.....23
DECAL,DRIVE ENABLE PATCH***.....11, 13 121
COVER ASSY.W/DECAL TURNTBL.ROT.....25
DECAL,FAULT CODES,SB/SY.....11, 13 ELBOW,90D,520220-4-6***.....111
COVER ASSY.W/DECALS,FUEL TANK.....27
DECAL,FIRE EXTINGUISHER.....11, 13 ELBOW,90D,520220-6........41, 114, 117, 119,
COVER MAST #2.....63, 143
DECAL,GROUND CONTROL PANEL.....11, 13 121
COVER MAST #3.....71, 143
DECAL,LABEL, ELECTRO HAZARD.....11, 13 ELBOW,90D,520220-8-12.....113–114
COVER SUPPORT,WELDMENT.....25, 27
DECAL,LABEL, WHEEL LOAD, S-100.....11 ELBOW,90D,BLKHD,ORFS-6-6 W/NUT.....114
COVER W/SYM DEC TNK SD 120/125.....25
DECAL,LABEL, WHEEL LOAD, S-105.....13 ELBOW,90D,BULKHEAD,520701-4.....117, 119
COVER W/SYM DECALS ENG SIDE SB.....27
DECAL,LABEL,105 DB.....11, 13 ELBOW,90D,LONG,521520-4.....114, 117, 119
COVER W/WRD DECALS ENG SIDE SB.....27
DECAL,LABEL,AIRLINE 110 PSI.....11, 13 ELBOW,AIR INTAKE,RUBBER.....53
COVER, CONTROL BOX, SB SERV.....43
DECAL,LABEL,DIESEL FUEL.....11, 13 ELBOW,INLET,CUMMINS.....47
COVER, ENGINE,DEUTZ F4L2011.....55
DECAL,LABEL,FALL HAZARD***.....11, 13 ENGINE KIT, CUMMINS B3.3T.....45
COVER, FOOT SWITCH, LARGE.....83, 85
DECAL,LABEL,LOWER MIDRAIL.....11, 13 ENGINE KIT, DEUTZ TD2011L04i.....55
COVER, JIB HOSES/CABLES**.....77
DECAL,LABEL,MAX CAPACITY***.....13 Engine Tray.....53
COVER,50 LINK TRACK.....141
DECAL,LABEL,NO SMOKING,SYMB.....11, 13 ENGINE TRAY ASSEMPLY.....49, 57
COVER,84 LINK TRACK.....141
DECAL,LABEL,OIL LEVEL IND.....11, 13 EXHAUST MANIFOLD, DEUTZ F4L201.....55
COVER,BLANK.....25, 79, 81
DECAL,LABEL,ROM CHART,100/105....11, 13 EXHAUST PIPE GASKET.....53
COVER,BOOM SIDE.....61
DECAL,LABEL,TIP OVER LMT SWTCH.....11, EXT.CABLE ADJ BOLT LOCK.....66
COVER,BOOM SIDE, PAINTED.....61, 69, 71
13 EXTENSION CABLE.....65–66
COVER,CENTER,SUPERBOOM.....31
DECAL,LABEL,TIPOVER,TIRES,SYMB.....11, EXTRUSION,RUBBER BUMPER STRIP.....39
COVER,CONTROL BOX LEFT SIDE.....125
13
COVER,CONTROL BOX RIGHT SIDE.....125
DECAL,LABEL,TRANSPORT DIAGRAM....11, F
COVER,DRIVE CHASSIS AXLE.....23
13
COVER,DRIVE CHASSIS END.....23 FAN - VENTED.....29
DECAL,LABEL,WELD LINE INST,SYM......11,
COVER,FLYWHEEL CASTING.....47 FAN, 19.0", BREEZA.....45
13
COVER,GFCI,HORIZONTAL,WEATHER....79, FEMALE BULKHEAD CONNECTOR-8.....131
DECAL,LANYARD ANCHORAGE POINT...11,
81 FILLER NECK/CAP ASSY. HYD TANK.....41
13
COVER,HOSE.....61 FILTER ASSY,HIGH PRESS SAE-12*.....37
DECAL,OPTION CONTROL BOX
COVER,HOSE TRAY,84".....61 FILTER ASY,M PRESS,SAE8,WOIND*.....37
HEATR.....139
COVER,PROTECTIVE,JIB CYLINDER.....141 FILTER ELEMENT,10 MICRON,60508.....41
DECAL,PATCH,DRIVING LIGHT.....11, 13
COVER,PROTECTIVE,LIFT CYLINDER.....141 FILTER HEAD (29560).....55
152 S-100,S-105 Part No. 226126

April 2012
FILTER,AIR CLEANER, SUPERBOOM.....51 GASKET, PUMP / MOTOR (36179).....41 HOSE ASSY,1-1/4" HOSE #81.....113–114
FILTER,ELEMENT,BETA(5)=1000.....37 GASKET,(111145).....35 HOSE ASSY,1/2 STR FEM,45 DEG.....109
FILTER,FUEL/WTR SEP, DTZ 1008.....55 GASKET,COVER,GFCI,WEATHERPROOF.25, HOSE ASSY,1/2" HOSE #77.....113–114
FILTER,OIL,DEUTZ F4L1011F.....55 79, 81 HOSE ASSY,1/2" HOSE #83.....113–114
FILTER,RETURN,10 MICRON,PAPER.....41 GASKET,CYL.COVR. DEUTZ BF4L201.....55 HOSE ASSY,1/2" HOSE #90.....113–114
FITTING,6-6BLKHEADUNION 520601.....113– GASKET,EXHAUST.....55 HOSE ASSY,1/2,45 FEM STR FEM.....109
114 G A S K E T , G R O U N D HOSE ASSY,1/2,45 FEM,STR FEM....109, 111
FITTING,CONN,520120-12***...109, 113–114, CNTRLS.SUPERBOOM.....43 HOSE ASSY,1/2,90 FEM,STR FEM.........109,
121 GASKET,PLATF. CNTRLS.SUPERBOOM.....87 113–114
FITTING,CONN,520120-6.....113–114, 121 GATE LATCH CASTING--DRILLED.....133 HOSE ASSY,1/2,90 FEM,STR FEMEM.....113–
FITTING,ELBOW,45D,520320-12***.........109, GAUGE-SIGHT,LHA-LGTB***.....41 114
111, 113–114 GRND.CNTRLS ACCESS COVER.....25 HOSE ASSY,1/2,STR FEM,STR FEM......109,
FITTING,ELBOW,90D,520220-12.....113–114 GROMMET,RUBBER .75 X .19 X 1**.....37, 39 121
FITTING,ELBOW,90D,520220-8***.....113–114 GROMMET,RUBBER .75 X .38 X1.13.....37 HOSE ASSY,1/4".....33
FLASHTUBE,STRAIGHT,360DEG,BULB....123 GROMMET,RUBBER,1.0X0.094X1.375.....83, HOSE ASSY,1/4"(#111/112,S125).....119
FLASHTUBE,U SHAPED,360DEG,BULB...123 85 HOSE ASSY,1/4,45 FEM,STR FEM....109, 111
FLEX PIPE,EXHAUST,2.5" DIA.....53 Ground Controls.....41 HOSE ASSY,1/4,90 FEM,STR FEM.........109,
FLOORING, 8'FT PLATFORM.....83, 85 GUARD,FOOTSWITCH,W/DECAL ALUM...83, 111, 117, 119
FLYWHEEL HOUSING DEUTZ F4L2011.....55 85 HOSE ASSY,1/4,STR FEM,STR.....17, 23
FOAM PAD.....137 GUARD,JIB HOSE,PAINTED.....73 HOSE ASSY,1/4,STR FEM,STR FEM......111,
FOOT SWITCH W/PIGTAIL.....83, 85 GUSSET,TOOL HOLDER,PLASTIC.....83, 85 117, 119
FORM,CABLE TRACK TUBE GUIDE,PT.....61 HOSE ASSY,3/4,45 FEM,STR FEM....113–114
FORMING, COOLER SUPPORT PAINTE.....29 H HOSE ASSY,3/4,90 FEM,STR FEM.........109,
FORMING, SOLENOID MOUNT***.....51 113–114
HALF MESH,8'PLATFORM,LH.....135
FORMING,8.5' MUFFLER MOUNT.....53 HOSE ASSY,3/8"STR FEM,STR FEM.....114
HALF MESH,8'PLATFORM,RH.....135
FORMING,AIR CLEANER MOUNT PNTD....51 HOSE ASSY,3/8,45 FEM,STR FEM.....114
HANDLE,GRAB.....25, 27
FORMING,BAFFLE BOX.....45 HOSE ASSY,3/8,90,FEM,STR,FEM....113–114
HARN,ENGINE T3,DEUTZ BF4L2011.....51
FORMING,CABLE RETAINER.....66 HOSE ASSY.,3/4",90°FEM,STR FEM......113–
HARNESS, BOOM/SAE UPPER S125.....87
FORMING,CLAMP,SIDE PLATE HOSE.....123 114
HARNESS, TCON J2 LS 2009.....43
FORMING,COVER STOP.....29, 37, 41, 45, 51 HOSE CLAMP,WEAR PAD.....61
HARNESS, TCON J2 UPPER 2009.....71
FORMING,CYLINDER RETAINER.....65–66 HOSE GUIDE, JIB.....77
HARNESS, TCON J4 MANIFOLD 2009.....97–
FORMING,DCON MOUNT,PAINTED.....23 HOSE INLET.....47
98
FORMING,ENGINE BAFFLE.....45 HOSE,1/2,LOW PRESSURE,801-8.....131
HARNESS,CUMMINS ENGINE T3.....45
FORMING,ENGINE MOUNT PAINTED......51, HOSE,1/4 FUEL LINE,SAE 30R7.....45
HARNESS,DCON,4WS.....23
53 HOSE,3/8",FUEL,30R7.....37, 39
HARNESS,FLASH BEACON SUB ASSY....123
FORMING,FUEL FILTER MOUNT.....45 HOSE,CAC,2.5"ID X 4.0".....47
HARNESS,J2 PLAT MANFD W/JIB.....87
FORMING,FUSE COVER, PAINTED.....37 HOSE,FUEL,3/16,SAE 30R7.....39
HARNESS,PCON INTERNAL CONTROL.....87
FORMING,GAS STRUT MOUNT.....31 HOSE,LOWER RADIATOR,CUMMINS.....47
HARNESS,PCON J2.....87
FORMING,HEAT SHIELD,MUFFLER.....53 HOSE,RUBBER 3"ID X .25 BLACK.....53, 145
HARNESS,PCON J2,(MANIFOLD).....87
FORMING,HOSE PROTECTOR,PAINTED...71 HOSE,UPPER RADIATOR,CUMMINS.....47
HARNESS,PLAT,WORKLIGHT,12V.....133
FORMING,HOSE SUPPORT,SWING.....33 HOSE,WEAR PAD.....61
HARNESS,PRESSURE TRANSDUCER.....97–
FORMING,INNER AXLE COVER.....17 HOUSING,WORKLIGHT***.....123
98, 111, 113–114, 117, 119, 121
FORMING,INNER COVER.....29 HYDRAULIC TWIN CLAMP.....113–114
HARNESS,TCON J5 POWER.....43
FORMING,LATCH,CTRL BOX LID PTD.....125 HYRAULIC TUBE,BOOM CROSSOVER...113–
HARNESS,WORKLIGHT OPT.....133
FORMING,LIMIT SWITCH GUARD.....71 114
HINGE,.375X.120THK.,SLOTTED.....25, 31
FORMING,LIMIT SWITCH LINK.....71
HINGE,PLAT CONTROL BOX COVER.....125
FORMING,LIMIT SWITCH MOUNT.....59, 71 I
HINGE,SWING CONTROL BOX.....25
FORMING,MOUNT,ENGINE,FRONT.....45
HOLD DOWN,BATTERY.....37 INJECTOR, FUEL(DEUTZ F3L2011F).....55
FORMING,MOUNT,ENGINE,REAR.....45
HOLD DOWN,BATTERY,SMALL.....37 INLET REDUCER, TD 2011L04I.....55
FORMING,MUFFLER MOUNT.....51
HOOK,BATT HOLD DOWN,10".....37 INTAKE BAFFLE,PAINTED.....49
FORMING,SECONDARY SUPPORT.....137
HORN,12VDC,SPADE TERMINALS***.....41 ISOLATOR,CENTER BONDED.....45
FORMING,TUBE GUARD.....69
HOSE AND CABLE CLAMP, STD.....61, 69 ISOLATOR,ENGINE VIBRATION.....45, 53
FREEZE PLUG HEATER.....129
HOSE AND CABLE CLAMP, STD, TOP.....61,
FUEL CVR W/SYM DECAL S100/120.....27
69 J
FUEL LINE, DEUTZ F4L2011.....55
Hose Assembly - Components: Genie part
FUEL LINE-INJECTOR, DEUTZ BF4L.....55 JIB Boom.....75
numbers 48822, 48822 and 48756 @ 120
FUEL RETURN,DAPCO 1/4".....39, 55 JIB BOOM ASSY W/WORD DECAL.....77
inches.....121
FUEL RETURN,DAPCO 3/8".....39 JOYSTICK,1 AXIS ROCKER,DEUTSCH.....89
HOSE ASSEMBLY 3/4 HOSE #75.....113–114
FUEL RETURN,DAPCO 5/16".....39 JOYSTICK,1 AXIS,DEUTSCH.....87, 89
HOSE ASSEMBLY, 3/8.....113–114
Function Manifold.....41 JOYSTICK,2 AXIS,DEUTSCH.....87, 89
HOSE ASSEMBLY,1/4" (#106).....121
Function Pump.....51 JOYSTICK,DUAL AXIS W/KNOB.....89
HOSE ASSEMBLY,3/8.....121
FUSE BLOCK, ANN & ANL FUSE.....37 JOYSTICK,SINGLE AXIS W/KNOB.....89
HOSE ASSEMBLY-1/4" (#100).....121
FUSE HOLDER,ATC 1-20 AMPS.....43, 87 JOYSTICK,SINGLE AXIS W/STEER.....89
HOSE ASSEMBLY-1/4" (#89).....121
FUSE,10 AMP,ATC.....43
HOSE ASSEMBLY-3/8".....114
FUSE,5 AMP,ATC.....87
HOSE ASSY 1 1/2",90 FL FEMSTR*.......113– K
114 KEEPER,LATCH (45363).....25, 27, 41
G HOSE ASSY 1/2" 45 FEM,STR FEM.....109 KEYSWITCH,3 POS.MOM.DR,W/KEY**.....43
GAS STRUT,202 LBS FORCE.....25, 27 HOSE ASSY, 3/8.....114 KEYSWITCH,3POS.MNTND.DR WKEY**.....43
GASKET, BREATHER PIPE (226104).....55 HOSE ASSY,1" HOSE #92.....113–114 KEYSWITCH,CONTACTS LOCK.....43
Part No. 226126 S-100,S-105 153

April 2012
KIT, FIELD INSTALL, SWING GATE.....133 NIPPLE,PIPE,LONG 1/8 X 1.5.....23 P

KIT, HEAT GUARD, DEUTZ STARTER.....55 NUT - PLASTIC,RING FOR ALARMS.....43, 87
PAD,BOOM REST,2"THICK,W/STUDS*.....83
KIT,2 LINK REPAIR W/HARDWARE.....61, 69 NUT,COIL,DOMED,SIZE 12, 62329.....98
PAD,REST,1"THICK,FLANGED.....137
KIT,ESTOP SVC LARGE BOOM.....43, 87 NUT,COIL,PROPORTNL.VALVE.....97–98
PCB Assembly, PCON.....139
KIT,FLANGE CODE 61 -20.....113–114 NUT,HEX,1/4-28.....51
PCB,ASSY,ECM,PLATFORM,VER 3.00.....87
KIT,KEYSWITCH SVC S100/120.....43 NUT,HEX,3/8-24.....39
PCB,MEMBRANE/LED,SB/Z80.....87
KIT,PCB,ASSY,ECM,SB TCON V3.12.....43 NUT,HEX,6/32 W/STAR WASHER.....87
PCB.ASSY,LCD,GROUND,SUPERBOOM....43
KIT,RECOVERY SVC LARGE BOOMS.....43 NUT,HEX,JAM,3/4-10.....33
PIN,.75DIAX2.89LG,1HOLE.....65–66
KIT,SEALS & WEAR PLATE, PUMP.....107 NUT,HEX,JAM,5/8-11.....65–66
PIN,0.75DIAX5.75LG,CHAMFER.....127
KIT,SERVICE,CLAMP MOUNTS.....61, 69 NUT,LP NYLOCK,1/2-13.....65–66
PIN,1.25DIAX14.45LG,2HOLE.....75
KIT,SERVICE,STEER SENSOR.....19 NUT,LP NYLOCK,1/4-20.....31, 125, 133, 135,
PIN,1.25DIAX15.63LG,CHAMFER.....49, 57
KIT,SWING GATE W/SPRING.....133 137
PIN,1.25DIAX5.25LG,1HOLE.....73, 75
KNOB,JOYSTICK, 62390/62391.....89 NUT,LP NYLOCK,3/8-16.....29, 45, 47, 61, 69,
KNOB,ROCKER JOYSTICK 75565.....89 71, 123, 137
NUT,LP NYLOCK,5/16-18.....25, 27, 29, 31
L NUT,LP NYLOCK,5/8-11.....65–66
PIN,1.25DIAX7.9LG,2RING.....73, 75
NUT,LUG,3/4-16 X 7/8 RADIUS.....19
LANYARD,BEAD CHAIN, TCON.....87 PIN,1.25DIAX9.50LG,1HOLE.....73, 75
NUT,NYLOCK,1-8.....79, 81
LATCH,FLEXIBLE DRAW W/O KEEPER.....41 PIN,1.50DIAX2.92LG,2RING.....65–66
NUT,NYLOCK,1/2-13.....23, 29, 31, 33, 61, 65–
LATCH,PANEL.....25 PIN,1.50DIAX4.13LG,THREADED.....17
66
LATCH,PLATE,CONTROL BOX COVER.....25 PIN,1.50DIAX5.88LG,1HOLE.....65–66
NUT,NYLOCK,1/4-20.....25, 27, 29, 37, 41, 47,
LATCH,SLIDE, FLUSH MOUNT STYLE.....125 PIN,2.50DIAX11.00LG,1HOLE.....59
51, 71, 77, 79, 81, 83, 85, 127, 135, 141, 145
LENS,AMBER,STROBE,FIREBOLT.....123 PIN,2.50DIAX19.875LG,THREADED.....59
NUT,NYLOCK,10-24.....51
LENS,LCD,GRND.CONTROL.....43 PIN,AXLE KING.....17
NUT,NYLOCK,10-32.....15, 25, 27, 33, 41, 59,
LEVER,GOVERNOR ACTUATOR,PTD***.....51 PIN,AXLE STOP.....15
71, 83, 85, 123
LID ASSY,CONTROL BOX COVER PLT.....125 PIN,CLEVIS, 1.50 X 4.465LONG.....15
NUT,NYLOCK,3/8-16.....17, 25, 33, 37, 39, 41,
LIMIT SWITCH, SAFETY,NO WIRE.....15, 71 PIN,CLEVIS,.844X2.25 RET.CABLE.....65–66
45, 47, 51, 53, 59, 61, 65–66, 69, 71, 73, 75,
LIMIT SWITCH,OPERATION,NO WIRE.....71 PIN,CLEVIS,1.18X3.18 EXT.CABLE.....65–66
77, 79, 81, 83, 85, 123, 127, 131, 135
LIMIT SWITCH,OPERATIONAL.....33, 59, 71 PIN,COTTER,.188 X 1.75 LONG.....65–66
NUT,NYLOCK,5/16-18.....23, 29, 37, 41, 45, 61
LIMIT SWITCH,SAFETY.....15, 29, 59, 65–66, PIN,COTTER,.188 X 2.00 LONG.....15
NUT,NYLOCK,5/8-11.....45, 53
71 PIN,COTTER,.188X2.25 RET.CABLE.....65–66
NUT,NYLOCK,6-32.....43
LOAD SUPPORT W/BEARINGS.....127 PIN,COTTER,.25 X3.18 EXT.CABLE.....65–66
NUT,PROPORTNL. COIL,52372,GS68......97–
LOCKNUT,ELEC,1/2".....25 PIN,DISENGAGE CAP, 89212.....21
98
LUG BOLT,3/4-16 X 3"***.....21 PIN,EXTENSION CYLINDER MOUNT.......63,
NUT,SOLENOID VALVE,HYDAC.....101
65–66, 69
NUT,TOP LOCK,1/2-13.....53
PIN,LOCK,SHORT***.....133
M NUT,WING 5/16-18.....37
PIN,PRI.BOOM PIVOT. 2.50X25.50.....59
MACHINING, JIB BOOM WELDMENT**.....77 NUT,WING,1/4-20.....37
PIN,RETRACTION CABLE.....65–66
MACHINING,INNER AXLE.....15, 17 NUT,WING,3/8-16.....37
PIN,ROLL,.25 X 1.5.....65–66
MALE PIPE THD,1/4" SER,3/8"X18.....131 NUT-COIL SHORT.....93, 97–98, 103
PIN,TRANSPORT STORAGE HANDLE.....33
MANIFOLD PLATFORM W/JIB.....103 NUT-COIL,REXROTH DO3 VALVE.....97–98
PIN,TRANSPORT STORAGE LOCK.....33
MANIFOLD,4 WHEEL STEER.....93, 95 PINCH GUARD RAIL,8' PLATFORM**.....133
MANIFOLD,FUNCTION,S100/105.....97–98 O PIPE CRADLE ASSY. SERV (ONE)**.....135
MANIFOLD,ROTATOR,CB***.....105
O-RING KIT (ORFS FITTINGS).......105, 109, PLAT ASSEMBLY,8FT,ASIA/S AM.....85
MANIFOLD,TRACTION,4WD.....91
111, 113–114, 121 PLAT ASSY, 8FT, A/SA, S120.....79
MANIFOLD,TURNTABLE ROTATION.....35
O-RING, FUEL LIFT PUMP.....55 PLAT ASSY, 8FT, A/SA, S125.....81
MANUAL BOX W/DECALS***.....83, 85
O-RING, ROTATOR MANIFOLD.....105 PLAT ASSY, 8FT, AUST, S120.....79
MESH,HALF,SWING GATE***.....135
O-RING,2-044 BUNA.....107 PLAT ASSY, 8FT, AUST, S125.....81
MICROSWITCH,13482 FOOTSWITCH......83,
O-RING,2-157,VITON***.....19 PLAT ASSY, 8FT, CE/UK, S120.....79
85
O-RING,COIL NUT, HYDAC.....101 PLAT ASSY, 8FT, CE/UK, S125.....81
MIDRAIL GUIDE ( HOOK ).....83, 85
O-RING,FILTER ASSY (60334)***.....37 PLAT RAIL ASSY,8FT,AUSTRALIA.....85
MOTOR, 60511, APU, 12VDC.....41
O-RING,FUEL INJEC PUMP DUTZ.....55 PLAT RAILW/DECALS 8FT 500 ANSI.....85
MOTOR,PISTON,2 SPEED,45CC.....19
OIL COOLER W/FAN, 12VDC.....29 PLAT RAILW/DECALS 8FT 750 ANSI.....83
MOTOR,SWING DRIVE (111145).....35
OIL FILTER.....45 PLAT RAILW/DECALS 8FT 750 AUST.....83
MOUNT,1"FLEX-BOLT SANDWICH.....45, 47
OIL PAN HEATER,DEUTZ,120V,150W.....129 PLAT RAILW/DECALS 8FT 750 EURO.....83
MOUNT,CABLE TRACK CLAMP.....71
OIL PAN,DEUTZ F4L2011.....55 PLAT RAILW/DECALS 8FT 750A/SOA.....83
MOUNT,PANEL.....25
OIL SEAL,(111145).....35 PLAT. ASSY, 8FT,SERV,S120.....79
MOUNT,PANEL BACKING.....25
OPT,HOSE AND CABLE CLAMP.....61, 69 PLAT. ASSY, 8FT,SERV,S125.....81
MOUNT,SWITCH.....127
OPT,PRECLEANER CUMMINS B3.3T.....145 PLATE, FUEL TRAY BULKHEAD, PTD.....39
MOUNTING BAND,AIR CLEANER.....51
OPT.,TOEBOARD,8'TRI ENTRY.....133 PLATE, LIMIT SWITCH MOUNT.....59
MOUNTING CHANNEL KIT.....33
OPTION,DRIVING LIGHTS,SB.....123 PLATE, PIN RETAINER.....59
MPT,CPLR,1/4"SER,3/8"X18.....131
OPTION,GLAZIER PACKAGE,ANSI.....137 PLATE,ANGLE LIMIT SWITCH,MACH.....29
MUFFLER,2.5"INLET/OUTLET.....47, 53
OPTION,PLAT SUPPORT,STD,LRG BM.....79, PLATE,AXLE PIN RETAINER.....83, 85
81, 127 PLATE,AXLE PIN RETAINER*.....15
N OPTION,PLATFORM CONTROL COVER...125 PLATE,AXLE WEAR STEEL.....17, 23
NIPPLE,1/8 NPT X 3.0 FFS-S.....17 OPTION,PRECLEANER DEUTZ***.....145 PLATE,BACKING.....79, 81
NIPPLE,DIAGNOSTIC,#4 PORT***...111, 114, ORIFICE PLUG, 0.040.....97–98 PLATE,COVER LATCH BACKING.....25, 27
117, 119, 121 ORIFICE PLUG,.03,PLATF. HYDAC.....101 P L AT E , D O C U M E N T B OX
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.....97– ORIFICE,PLUG 0.030.....91 MOUNT,PAINT.....83, 85
98, 113–114 OUTLET,110V GFCI***.....79, 81 PLATE,EXT.CABLE ,PAINTED.....66, 69
154 S-100,S-105 Part No. 226126

April 2012
PLATE,EXT.CABLE ANCHOR.....65–66 ROD END,RETRACTION CABLE.....65–66 SCREW,HHC,3/8-16 X 2.25.....73

PLATE,EXT.CABLE ATTACH.MACHINE.....66 ROD,SWITCH ACTIVATING.....15 SCREW,HHC,3/8-16 X 2.5.....123
PLATE,EXT.CABLE EQUALIZER MACH.....65– ROLLER,ARM,LIMIT SWITCH,ZCY500.....29, SCREW,HHC,3/8-16 X 2.75.....17, 29, 61, 63,
66 71 69
PLATE,KING PIN RETAINER.....17 ROTATOR MOUNT KIT.....127 SCREW,HHC,3/8-16 X 3.....17
PLATE,RETRACT CABLE EQUALIZER.....65– ROTATOR,NON-JIB,160 DEG.....73 SCREW,HHC,3/8-16 X 3.25.....127
66 ROTATOR,PLAT JIB,160 DEG***.....75 SCREW,HHC,3/8-16 X 3.5.....123
PLATE,SWING CHASSIS BULKHEAD.....41 RUBBER SLEEVES, TD 2011L04I.....55 SCREW,HHC,3/8-16 X 4.....69
PLATE,TAP BLOCK HINGE MNT PTD.....25 RUE RING 1.00.....31 SCREW,HHC,3/8-16 X 4.5.....69
PLATE,TOGGLE SWITCH MOUNT,PCON....87 SCREW,HHC,3/8-16 X 6.....71
PLATE,WEAR PAD RETENTION.....23 S SCREW,HHC,5/16-18 X .75.....23, 29, 33, 41,
Platform Controls.....83, 85 133
S-100 CS DECALS.....11
PLATFORM RAIL ASSY,8FT,CE/UK.....85 SCREW,HHC,5/16-18 X 1 GR5.....37, 45
S-105 CS DECALS.....13
Platform Rotate Manifold.....73, 75 SCREW,HHC,5/16-18 X 1.25.....45
S105/125 PLAT MNFD SRV KIT.....101
PLATFORM,LEVELING LEVER,ASSY.....73 SCREW,HHC,5/8-11 X 1.75 GRD.8.....45
SB BOOM #3 ASSY SYMBOL UNITS.....69
PLATFORM,LEVELING LINK ASSY.....73 SCREW,HHC,5/8-11 X 2.5.....49, 57
SB BOOM #3 ASSY W/WORD DECALS.....69
PLUG AND CAP KIT-SERVICE,ORFS*.....105, SCREW,HHC,5/8-11 X 3 GRD.8.....45
SCREW, PHM, #6-32 X .625 ZINC.....89
109, 111, 113–114, 121 SCREW,HHC,5/8-11 X 3.5 GRD.8.....53
SCREW,6-32 X 7/8 PPMS ZINC.....25, 79, 81
PLUG, SANTOPRENE .5 BLACK DOME.....87 SCREW,HHC,M10 X 1.5 X70,GR 8.8.....51
SCREW,BHHS,1/4-20 X .75.....63, 143
PLUG,CAVITY,T-11A,1-2 OPEN.....97–98 SCREW,HHC,M10 X 25MM,GR 8.8.....45, 47,
SCREW,BHHS,3/8-16 X 1.25.....63
PLUG,DRAIN,RR TRANS.DRIVE HUBS.....21 145
SCREW,BHSC,1/4-20 X 1.....133
PLUG,ELECTRICAL,DOMESTIC.....25 SCREW,HHC,M10 X 65MM,GR8.8.....47
SCREW,BLEEDER,M5X0.8.....75, 105
PLUG,ENGINE OIL,DEUTZ F4L2011.....55 SCREW,HHC,M12 X 35MM.....45
SCREW,FHM,10-32 X 1.....25
PLUG,HEX,130109E,1/2 NPT***.....41 SCREW,HHC,M14 X 40MM,GR 8.8.....51, 53
SCREW,FHS,1/4-20 X .75.....15
PLUG,NYLON .875 BLACK DOMED.....25, 71 SCREW,HHC,M6 X 20MM,GR8.8.....51
SCREW,HEX HD FLANGE 1/4-20X1/2.....15
PLUG,NYLON 1.38 BLACK DOMED.....25 SCREW,LOCKING FLANGE 6/32X.375.....87
SCREW,HHC,1-8 X 11,GRD 5***.....79, 81
PLUG,PIPE HEXHEAD 130109E-1/8.....33 SCREW,M8X1.5X20MM GR8.8(89212).....21
SCREW,HHC,1-8 X 9.5,GD2,YEL.....49
PRECLEANER,AIR INTAKE.....145 SCREW,PHIL,10-24 X .75.....83, 85
SCREW,HHC,1/2-13 X .75.....33, 141
PRECLEANER,INLINE 3".....145 SCREW,PHIL,PHM,6-32 X 1/4 SS.....43, 139
SCREW,HHC,1/2-13 X 1, GR 5.....41
PRO.DIR.CTRL,VLV,5WY,3POS.....103 SCREW,PHILLIPS,FHM,10-32X1.00.....71, 123
SCREW,HHC,1/2-13 X 1.25 GR5.....15, 23
PUMP,(102710 APU).....41 SCREW,PHILLIPS,PHM,10-32 X .5.....15, 17
SCREW,HHC,1/2-13 X 1.5.....23, 59
PUMP,2 SEC,29CC X 19CC,FE.....107 SCREW,PHILLIPS,PHM,10-32 X .75....37, 59,
SCREW,HHC,1/2-13 X 1.5 GRD 8.....47
PUMP,AUXILIARY,DUAL,12V.....41 83, 85
SCREW,HHC,1/2-13 X 1.75.....17, 23
PUMP,FUEL 2011 DEUTZ ***.....55 SCREW,PHILLIPS,PHM,10-32 X 1.....41
SCREW,HHC,1/2-13 X 2 GR5.....23, 33
PUMP,FUEL INJ, DEUTZ BF4L20.....55 SCREW,PHILLIPS,PHM,10-32 X1.25...15, 19,
SCREW,HHC,1/2-13 X 2.75.....17, 29, 31, 65–
PUMP,FUEL INJ,DEUTZ BF4L20.....55 65–66, 127
66
PUMP,PISTON,46CC,B MOUNT,13T.....107 SCREW,PHILLIPS,PHM,10-32X 1.75.....33
SCREW,HHC,1/2-13 X 5.25.....65–66
SCREW,PHILLIPS,PHM,8-32 X .875.....37
SCREW,HHC,1/2-13 X 6.5.....61
R SCREW,PHILLIPS,RHM,10-32 X 1.5....29, 59,
SCREW,HHC,1/4-20 X .5....21, 31, 43, 87, 125
127
RADIATOR STRUT,LEFT.....47 SCREW,HHC,1/4-20 X .625.....19, 37, 41, 63,
SCREW,PHM, 4-20 X .25 SELF TAP.....87
RADIATOR STRUT,RIGHT.....45 71, 83, 85, 137
SCREW,PHM,M5X.8X10MM SELF TAP.....87
RAILING CATCH CASTING--DRILLED.....133 SCREW,HHC,1/4-20 X .7....31, 37, 41, 61, 65–
SCREW,RHM,10-32 X .5.....25
RAILING,PINCH GUARD,6' BLUE.....133 66, 73, 75, 77, 79, 81, 83, 85, 125, 133, 135,
SCREW,RHM,10-32 X .75.....25, 27
REDUCER,45 DEG, 3.75"-3.00".....47 141, 143, 145
SCREW,RHM,10-32 X 1.....25
REDUCER,520123-20-12.....121 SCREW,HHC,1/4-20 X .75.....17, 47
SCREW,RHM,10-32 X 1.5.....71
REDUCER,90 DEG,CAC, 3.0"-2.5".....47 SCREW,HHC,1/4-20 X 1.....23, 25, 27, 29, 31,
SCREW,SHC,1/2-13 X 1.50, A574.....33, 35
REDUCER,90DEG,4.0 X 3.0.....145 39, 41, 47, 51, 71, 83, 85, 127, 145
SCREW,SHC,1/2-13 X 1.50,A574.....19
REDUCER,RUBBER,4.0 X 3.0.....47, 145 SCREW,HHC,1/4-20 X 1.25.....25, 27, 77
SCREW,SHC,10-24 X 1.250 (D01).....97–98
REGULATOR,PRESS-COMP 0.30 GPM.....103 SCREW,HHC,1/4-20 X 1.5.....73, 75, 133
SCREW,SHC,5/16-18 X 2,PLATED.....35
RELAY MODULE(89996,89998).....37 SCREW,HHC,1/4-20 X 2.5.....135
SCREW,SHC,5/8-11 X 3.00,A574.....33
RELAY,12VDC,70AMP,SEALED.....37 SCREW,HHC,1/4-20 X 3.75.....61
SCREW,SHC,5/8-11 X 3.75,A574.....33
RELAY,SEALED 30/40 AMP.....37, 41 SCREW,HHC,1/4-20 X 4.....31
SCREW,SHC,7/16-14 X .75,61342.....33
RELAY,SPDT,12V(AUTO) PLUG IN**.....43, 87 SCREW,HHC,3/4-10 X 3 GRD.8.....33, 59
SCREW,SHC,M10X1.5X20MM (75090).....51
REPAIR LINK W/ ROLLER.....61, 69 SCREW,HHC,3/4-10 X 4 FULL THRD.....33
SCREW,SHC,M10X1.5X30 GR 12.9.....47
REPAIR LINK W/HARDWARE.....69 SCREW,HHC,3/4-10 X 7 FULL THRD.....69
SCREW,SHC,M16 X 50MM,BLACK.....19
RESISTOR,10 OHM,25 WATT.....139 SCREW,HHC,3/4-10X6,GR5,FULL TH.....66
SCREW,SHS,1/2-13 X 1.50.....65–66
RETAINER,MAST COVER.....63, 143 SCREW,HHC,3/8-16 X .625.....71
SCREW,SHS,1/4-20 X .25 ZINC.....43
RETAINER,SPRING,1.21 X .375.....127 SCREW,HHC,3/8-16 X .75.......19, 31, 37, 45,
SCREW,SHS,10-24 X .625.....51
RETAINER,SPRING,1.46 X .375.....127 47, 61, 69, 71, 77, 123
SCREW,SHS,3/4-10 X 1.5.....33
RIVET,ALUM,ALUM,3/16BUTTONHEAD....125 SCREW,HHC,3/8-16 X .88,GRD 8.....79, 81
SCREW,STEP BOLT,1/4-20 X .75.....83, 85
RIVET,STEEL,P, .25 X .375.....133 SCREW,HHC,3/8-16 X 1.....25, 29, 37, 41, 49,
SEAL KIT (39345).....15, 73, 75, 105
RIVET,STL,STL,P,.125 X .25.....139 53, 57, 59, 63, 65–66, 69, 71
SEAL KIT (89534).....75
ROCKER ASSY.,MAGNETIC 75565.....89 SCREW,HHC,3/8-16 X 1.25 GRD 5.....17, 23,
SEAL KIT CYL.....17
ROCKER,RETAINER, 75565.....89 29, 37, 39, 41, 45, 49, 51, 57, 59, 63, 65–66,
SEAL KIT CYL.S100/120 (50078).....59
ROD END,.250 X 2.75 LG.....65–66, 127 69, 71, 73, 75, 79, 81
SEAL KIT CYL.S100/120 (50100).....65–66
ROD END,.375 X 3.69...17, 49, 57, 65–66, 73, SCREW,HHC,3/8-16 X 1.50.....29, 45, 49, 51,
SEAL KIT, 37185 PUMP.....41
75 57, 59, 73, 75, 83, 85
SEAL KIT, SOLENOID VALVE.....91
ROD END,.75 X 5.00.....59 SCREW,HHC,3/8-16 X 1.75,GRD.8.....33, 75
SEAL KIT, VALVE.....91, 93, 95, 97–98, 103
ROD END,0.5 X 3.75***.....59 SCREW,HHC,3/8-16 X 2.....59, 65–66, 75, 77
Part No. 226126 S-100,S-105 155

April 2012
SEAL KIT, VALVE, #10.....91 SOLENOID,FUEL SHUT OFF SWITCH*.....55 TIRE,SLD RUBBER,RT,385/65D22.5.....19
SEAL KIT,52372,SOLENOID VALVE.....97–98 SOLENOID,MOTOR START,60511,APU.....41 TOEBOARD, TRI ENTRY 6', EURO.....133
SEAL KIT,52907,SIZE 4, 2 WAY.....95, 97–98, SOLENOID,THROTTLE,ASSY.TROMB......47, TOEBOARD,8'TRI ENTRY.....133
103 51 TOEBOARD,ENTRY EUROPEAN
SEAL KIT,62328,SIZE 12,2 PORT.....97–98 SOLENOID-STARTR DEUTZF4L1011F*.....55 PNTD**.....79, 81, 133
SEAL KIT,62329,SIZE 12, 3 WAY.....98 SPACER,WEAR PAD.....63, 69 TOOL HOLDER,PLASTIC.....83, 85
SEAL KIT,8K ROTATOR***.....73, 75 SPACER-DUAL COIL,#10, SCISSORS......93, TOOL TRAY ACCESSORY***.....133
SEAL KIT,AXLE EXTEND CYL,61381.....15 97–98 Traction Manifold.....23
SEAL KIT,BRAKE,TURNTABLE ROT.....35 SPACER-DUAL COIL,#8***.....93 TRAY,HOSE,84".....61
SEAL KIT,CYL,S100/120 (50207).....73 SPRING CLIP,1/4-20,MAGNI 565....17, 23, 25, TRIM MOLDING.....29, 49, 57
SEAL KIT,CYL,S65 (63213).....75 27, 31, 39, 41, 47, 61, 77, 83, 85 TRIMLOCK, 1/16.....49
SEAL KIT,DRIVE HUB,TURNTBL.ROT.....35 SPRING CLIP,3/8-16.....29, 37, 41, 71 TRIMLOCK,1/4.....25, 27
SEAL KIT,HYD SWIVEL.....33 SPRING,1.00 DIA X .105.....71 TUBE ASSY,FUEL TANK,20.75"LG.....39
SEAL KIT,MOTOR,LC/KC***.....19 SPRING,COMP,1" OD,232 LB/IN.....127 TUBE, EXHAUST CUMMINS B3.3T.....47
SEAL KIT,PLAT.LEVEL CYL(61387).....75 SPRING,COMP,1-1/4"OD 352 LB/IN.....127 TUBE,AIR INTAKE 1,CUM.B3.3T.....47
SEAL KIT,REXROTH DO3 VALVE***.....97–98 SPRING,JOYSTK CENTR,62390/91.....89 TUBE,AIR INTAKE,DEUTZ.....53
SEAL KIT,RWD 1700TB.....21 SPRING,SWITCH CENTERING,75565.....89 TUBE,AIR INTAKE,UPPER.....47
SEAL KIT,SAUER-DANFOSS M46***.....107 STANDOFF,1/4X1/4 M-F 6-32 S/S.....139 TUBE,CAC 1 CUM.B3.3T.....47
SEAL KIT,SOLENOID VALVE.....91 STARTER, 12V.....55 TUBE,EXHAUST CUMMINS T3.....47
SEAL KIT,SOLENOID VALVES,HYDAC.....101 STARTER, 12V, CUMMINS B3.3T.....47 TUBE,INTAKE,CUMMINS T3.....47
SEAL KIT,SUN "CWCA" CB VALVES*........59, Steer and Axle Extend/Retract Manifold.....23 TUBE,INTAKE,PRECLEANER B3.3T.....145
65–66 STEP PLATFORM ENTRY PAINTED.....83, 85 TUBE,RD,ALUM 1.25 X .083.....137
SEAL KIT,SUN "CWEA" CB VALVES.....65–66 STRAIN RELIEF, PG13,5.....15, 71 TUBE,RD,ALUMINUM,1.00X.50X.820.....123
SEAL KIT,TURNTABL.ROT.MOTOR.....35 STRAINER ASSY,#16 O-RING.....41, 114 TUBE,SLIDING MIDRAIL,PAINTED.....83, 85
SEAL KIT,VALVE 62356, HYDAC.....101 STRAINER ASSY,#24 O-RING.....41, 113–114 TUBE,UHMW, 1 X .25.....61
SEAL KIT,VALVE 62357, HYDAC.....101 STRAP ASSY,FUEL TANK 52".....39 TURNTABLE COVER MOUNT ASSY.....29
SEAL KIT,VALVE 62359, HYDAC.....101 STRAP, CONDUIT HOLDER 60".....135 TURNTABLE COVER MOUNT ASSY SYM...29
SEAL KIT-P.N.44169,44172,44171.......93, 97– STROBE,FIREBOLT,12-80VDC,AMB**.....123 TURNTABLE COVER W/SYM DECAL LT.....25
98 STRUT SUPPORT.....29 Turntable Rotation Drive Hub.....33
SEAL, CONNECTOR (DT JOYSTICKS).....89 STRUT SUPPORT,TANK SIDE.....29
SEAL, SHAFT, 60511 APU.....41 SUPPORT, RAILING.....133 U
SEAL,FILTER ASSY (60334)***.....37 SUPPORT,COVER (61112,61117).....25, 27
U-BOLT,1/2-13 X 8.5.....53
SEAL,INJECTOR,DEUTZ F4L2011.....55 SUPPORT,ENGINE COVER GREY.....27
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....83, 85
SELF-TAP SCREW, CABLE TRACK.....61, 69 SUPPORT,FUEL TANK COVER.....31
U-BOLT,GUILLOTINE,3".....47
SENDER,LOW FUEL INDICATOR.....39 SUPPORT,HYDRAULIC SWIVEL.....33
UBOLT,FLATTENED,1.5DIAX3/8 UNC.......79,
SENDING UNIT,OIL PRESS.,DEUTZ*.....55 SUPPORT,SENSOR,JOYSTICK.....89
81, 131, 135, 137
SENDING UNIT,OIL TEMP SWCH,DTZ.....55 SWING COVER BRACKET,DEUTZ.....29
UNION,BULKHEAD,ORFS,520601,-4.....109
SENSOR,TILT TURNTABLE(PLSTC).....41 SWING COVER,DEUTZ.....29
UNION,STR.THREAD 20.....113–114
SENSOR,TILT,PCON (PLASTIC)****.....73, 75 SWING DRIVE ASSEMBLY.....35
UNION,STR.THREAD 24.....41, 113–114
SEPARATOR,DUAL BATTERY,100A.....37 Swing Gate Option, Complete.....135
SEPARATOR-FUEL/WTR CUMIN B3.3T.....45 SWITCH SHIELD,ROCK JOYSTK75565.....89
SHAFT-OUTPUT (60810).....35 SWITCH TOGGLE ASSY SPDT 2P MNT....139 V
SHEAVE MOUNT,EXT. CABLE MACHIN.....65– SWITCH TOGGLE ASSY SPDT 3P MOM.....87 V-BELT GUARD, DEUTZ 2011.....55
66 SWITCH,LIMIT,PROX(OPERATIONAL).....15, V-BELT, DEUTZ TD2011LOAI.....55
SHEAVE,EXTENSION CABLE.....65–66 59 VALVE - COUNTERBALANCE**.....105
SHEAVE,RETRACT CABLE.....65–66 SWITCH,LIMIT,ROLLER NO/NC GOLD.....29, VALVE ASSY,BLEED***.....73, 105
SHIM, WEAR PAD,THIN,SB.....71 71 VALVE ASSY,D03,REX,3POS 4WAY.....97–98
SHIM,AXLE PIN.....15 SWITCH,MEMBRANE,GROUND VALVE BALL,24 FSAE-24 FSAE........41, 113–
SHIM,BOOM PIVOT.....59 CONTROL.....43 114
SHIM,CBL TRK SPRT WLDT,22 GA.....69 SWITCH,MEMBRANE,PLATFORM.....87 VALVE COIL 10V.....103
SHIM,GALVANIZED STEER YOKE.....17 SWITCH,THERMOSTAT 85F OPEN.....139 VALVE COIL,10V W/ZENER.....103
SHIM,INNER AXLE WEAR PAD.....17, 23 SWIVEL,ELECTRIC 10 CONTACT***.....33 VALVE, CHECK.....91
SHIM,PAD 2.0 X 6.60.....17 SWIVEL,HYD/ELEC 5 PORT/10 CONT.....33 VALVE, COMPENSATOR, 80 PSI.....103
SHIM,PAD,10 X 6.10.....17, 23 VALVE, FLOW DIVIDER COMBINER.....91
SHIM,PAD,4 X 3.60.....23 T VALVE,BALL,16 MSAE-16 FSAE.....41, 114
SHIM,PROX SWITCH.....59 VALVE,CB.CBBC-LHN@2200*.....15
T-BOX 2.75 X 4.5 X 2.5.....25, 79, 81
SHIM,SIDE WEAR PAD .059 THK......69 VALVE,CHECK,5 PSI.....91
TAIL PIPE,DEUTZ.....53
SHIM,SIDE WEAR PAD,20X2,14GA.....63 VALVE,CHECK,5 PSI**.....97–98
TANK,HYDRAULIC,55 GALLON.....41
SHIM,SIDE WEAR PAD,20X2,16GA.....63 VALVE,CHECK,DUAL PILOT,135 PSI.....95
TEE,BRANCH,520429-8.....109
SHIM,STEER SENSOR ACTIVATOR.....17 VALVE,CHECK,IWP-S/CWP PWR ASSI.....97–
TEE,BULKHEAD,52N9959-8.....109
SHIM,WEAR PAD ENGINE TRAY.....49, 57 98, 103
TEE,RUN,520428-6.....41
SHIM,WEAR PAD,5 X 1.5,14GA.....63, 69 VALVE,CHECK,PLAT.MANIFLD,HYDAC.....101
TEE,RUN,520428-8.....113–114
SHIM,WEAR PAD,5X 1.5 16GA.....63, 69 VALVE,CNTERBAL,CBBB-LHN@3000**.....73
TERM,AMP MTE,SOC,22-26 GA BULK.....89
SHIM,WEAR PAD,7 X 3,12GA.....63, 69 VALVE,COUNTERBAL.CBBB-LHN@2000..73,
THERMOSTAT -OIL COOLER (71259).....29
SHIM,WEAR PAD,7 X 3,16GA.....63, 69 75
THROTTLE LINK, STEEL.....47
SLEEVE,CONNECTOR,DT JOYSTICKS.....89 VALVE,COUNTERBAL.CBBB-LHN@3500..59,
THROTTLE LINKAGE, DSL.....51
SLIDING MIDRAIL KIT,PTD.....83, 85 75
TIRE & WHEEL ASSY.LEFT,FOAM.....19
SNAP RING,EXTERNAL,1.25 DIA.**.....73, 75 VALVE,COUNTERBAL.CBBD-LJN@5000....59
TIRE & WHEEL ASSY.RIGHT,FOAM.....19
SNAP RING,EXTERNAL,1.5 DIA***.....65–66
TIRE,SLD RUBBER,LF,385/65D22.5.....19
156 S-100,S-105 Part No. 226126

April 2012
VALVE,COUNTERBAL.CWCA-LIN@600....65– WASHER,FLAT,MS,#10,Y.........25, 27, 33, 59, WELDMENT,PLAT. STOWED SUPPORT.....83

66 83, 85, 127 WELDMENT,PLATF.MANFLD.SUPPORT....79,
VALVE,COUNTERBAL.CWCG-LGN@5000..59 WASHER,FLAT,SAE 1/4",ZINC.....87 81
VALVE,COUNTERBAL.CWEK-LIN @600...65– WASHER,FLAT,SAE,3/8",Y.....83 WELDMENT,PLATFORM SUPPORT,CE.....127
66 WASHER,FLAT,USS,1",Y.....49 WELDMENT,PRECLEANER,DEUTZ.....145
VALVE,COUNTERBALANCE.....15, 75 WASHER,FLAT,USS,1/2",Y.....23, 29, 31, 141 WELDMENT,RADIATOR MOUNT,CUM.....45
VALVE,DIFFERENTIAL SENSE,N.0......101 WASHER,FLAT,USS,1/4"Y.......17, 19, 23, 25, WELDMENT,REAR ENGINE MOUNT.....53
VALVE,DIFFERENTIAL SENSE,N.C......101 27, 29, 31, 37, 39, 41, 45, 47, 51, 61, 63, 71, WELDMENT,WEAR PAD MOUNTING.....69
VALVE,DIFFERENTIAL SENSE110PSI.....93, 73, 75, 77, 79, 81, 83, 85, 125, 133, 135, 137, WHEEL DRIVE W/BRAKE,76:1.....21
98 141, 143, 145 WIPER,RUBBER BOOM #3 TOP.....71
VALVE,FLOW CONTROL, 0.1GPM*.....93, 98, WASHER,FLAT,USS,3/8",Y......17, 23, 25, 29, WIRE ASSEMBLY,16/4SJO,9.5"PLUG.......15,
103 37, 39, 41, 45, 47, 51, 59, 61, 63, 65–66, 69, 71
VALVE,FLOW CONTROL,3GPM, 71, 79, 81, 83, 85, 123, 127 WIRE ASSEMBLY,16/4SJO,9.5"RECP.....71
HYDAC.....101 WASHER,FLAT,USS,5/16",Y.....23, 29, 31, 33, WIRE CABLE,12GA/3 CON.TPE JKT*.......25,
VALVE,FLOW DIVIDER/COMBINER.....91 37, 41, 45, 47, 49, 51, 53, 57, 59, 61, 71, 77, 79, 81
VALVE,FLOW REGULATOR, 2.0 GPM*.....93, 123, 131, 133, 135, 137 WIRE LOOM,3/8 POLY SLIT.....83, 85
95 WASHER,FLAT,USS,5/8",Y.....49, 57 WLDMNT,CABLE TRACK GUIDE LONG*...61,
VALVE,PROPORTIONAL SOLENOID.....97–98 WASHER,FLAT,USS,7/16",Y.....33 69
VALVE,RELIEF,1800 PSI,AXLE EXT.....95 WASHER,LOCK,#10 PLTD.......15, 17, 65–66, WLDMNT,CABLE TRACK GUIDE,SHORT....69
VALVE,RELIEF,250 PSI.....91 83, 85 WLDMNT,RET.CABLE SHEAV.GARD.LH....65–
VALVE,RELIEF,2600 PSI,SIZE 10.....97–98 WASHER,LOCK,.25.....17, 19, 23, 25, 27, 31, 66
VALVE,RELIEF,3000PSI,GS68PUMP1......97– 37, 39, 41, 61, 63, 65–66, 71, 73, 75, 83, 85, W L D M N T , R E T . C A B L E
98 87, 133, 143 SHEAV.GARD.RH.....65–66
VALVE,SHUTTLE.....91 WASHER,LOCK,.313.....41 WLDT, AIR CLEANER/SOLENOID MNT.....47
VALVE,SHUTTLE, HYDAC.....101 WASHER,LOCK,.375....17, 19, 23, 29, 31, 37, WLDT, MUFFLER BRKT, CUMMINS T3.....47
VALVE,SOLENOID 2 POS.3 WAY.....91 41, 45, 47, 49, 57, 59, 61, 63, 65–66, 69, 71, WORKLIGHT, 12V, DEUTSCH RECEPT.....133
VALVE,SOLENOID 3 POS.4 WAY***.....93 73, 75, 77
VALVE,SOLENOID, 2POS 3WAY.....98 WASHER,LOCK,.625 PLTD.....49, 57 Y
VALVE,SOLENOID,2 POS 2 WAY.....103 WASHER,LOCK,.75 PLTD.....59
YOKE ASSEMBLY,SUPERBOOM,NRRW.....17
VALVE,SOLENOID,2POS3WAY,SUPRB.....97– WASHER,LOCK,0.5".....15, 17, 23, 33, 41, 59,
98 66, 141
VALVE,SOLENOID,3POS 4WAY***......93, 97– WASHER,LOCK,M6.....51 Z
98 WASHER,SHIM .0151 THK......127 ZERK,GREASE,1/8 NPT.....17, 23, 33, 41
VALVE,SOLENOID,3POS4WAY,HYDAC.....101 WASHER,SHIM,1.01 X 1.63 X.062......31, 65– ZERK,GREASE,5/16-24,STRAIT.....127
VALVE,SOLENOID,PROPORT. N.C......97–98 66
VALVE-CHECK SIZE 12(SUPRBOOM)......97– WASHER,SHIM,1.27 X 2.13 X .062.....73, 75
98 WASHER,THRUST 5 X 1.81 BRONZE.....17
VALVE-CHECK, #4 SAE, 5 PSI*.....95, 97–98 WEAR PAD, BOOM REST.....66
VALVE-CHECK, SIZE 4(59599)*.....103 WEAR PAD,20X 1.5X.875 W/INST.....63
VALVE-FLOW REGULATOR 2 GPM.....91 WEAR PAD,3 X 1.5 X.625 W/NUTS.....77
VALVE-FLOW REGULATOR 3.0 GPM.......97– WEAR PAD,3.5 X 2 X .625 W/INS.....69
98 WEAR PAD,4X2X.5 W/INSERT***.....31, 61
VALVE-FLOW REGULATOR, 1.4 GPM......93, WEAR PAD,5 X 1.5 X .875 W/INSE.....63, 69
95 WEAR PAD,7 X 3 X.625 W/INSERT.....63, 69
VALVE-RELIEF,1800 PSI.....98 WEAR PAD,7 X 3 X.75 W/INSERT.....63, 69
VITON SEAL KIT, VALVE.....103 WEAR PAD,7 X 3 X.75 W/NUTS.....63, 69
VLV,SOL,DO3,REXROTH,3POS 4 WAY.....97– WEAR PAD,BOOM #2 TOP.....71
98 WEAR PAD,ENGINE SUPPORT.....49, 57
WEAR PAD,EXT.CABLE.....65–66
W WEAR PAD,EXT.CABLE SHEAVE.....65–66
WEAR PAD,INNER AXLE.....17, 23
WARN,INSTALL COVER.....11, 13
WEAR PAD,INNER AXLE SIDE.....17, 23
WASHER,.375X1.25X.100.....45
WEAR PAD,LIMIT SWITCH MNT.LONG.....71
WASHER,FENDER,.25 X 1.25 X.062.....25, 27
WEAR PAD,LIMIT SWITCH MNT.SHOR.....71
WASHER,FLAT, 313, HARDENED.....79, 81
WEAR PAD,SHEAVE MOUNT.....65–66
WASHER,FLAT,.5 HARDENED......19, 47, 53,
WEAR PAD,UPPER CABLE TRACK.....69
65–66
WEARPAD,ACTIVATING ROD.....15
WASHER,FLAT,.625 HARDENED........33, 45,
WELDMENT, PIPE CRADLE.....135
53, 65–66
WELDMENT,AIR BOX,DEUTZ PAINTED.....57
WASHER,FLAT,.625 X 2.25 X.15.....45, 53
WELDMENT,AXLE SWITCH.....15
WASHER,FLAT,.75 HARDENED.....65–66, 69
WELDMENT,BATTERY TRAY.....37
WASHER,FLAT,.81 X 2.00 X .38.....33
WELDMENT,CABLE RETAINER.....65–66
WASHER,FLAT,1.000,HARDENED.....79, 81
WELDMENT,CABLE TRACK SUPPORT.....69
WASHER,FLAT,1.56 X 2.5 X .061.........15, 45,
WELDMENT,CABLE TRAY.....31
53, 65–66
WELDMENT,EXHAUST TUBE.....27
WASHER,FLAT,3/8X1.5X.06.....127
WELDMENT,EXTENSION BOOM #2.....69
WASHER,FLAT,M10,ZINC PLTD.....45, 47, 145
WELDMENT,GUIDE BRACKET.....19
WASHER,FLAT,M12.....33, 45
WELDMENT,INTAKE EXT.DEUTZ.....29
WASHER,FLAT,M14.....51, 53
WELDMENT,PIPE CRADLE MOUNT.....135
Part No. 226126 S-100,S-105 157

April 2012
Fitting Cross References
158 S-100,S-105 Part No. 226126

April 2012
Fitting Cross References (Continued)
Part No. 226126 S-100,S-105 159

April 2012
160 S-100,S-105 Part No. 226126

April 2012
Part No. 226126 S-100,S-105 161

April 2012
162 S-100,S-105 Part No. 226126

April 2012
Part No. 226126 S-100,S-105 163

April 2012
164 S-100,S-105 Part No. 226126

Parts Manual
Part No.
226126
Rev A3
from SN S10011D-101
S-100,S-105 from SN S10511D-101

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Serial Number Range

S-100 from SN S10011D-101

Part No. 226126

2 S-100,S-105 Part No. 226126

How to Read Your Serial Number

Part No. 226126 S-100,S-105 3

500 Boom Components

4 S-100,S-105 Part No. 226126

Table of Contents (continued)

810.1 Hostile Environment Package - View 1....................140

Part No. 226126 S-100,S-105 5

6 S-100,S-105 Part No. 226126

Parts Stocking List

Part No. 226126 S-100,S-105 7

How To Order Parts

8 S-100,S-105 Part No. 226126

Fax Order Form

Part No. 226126 S-100,S-105 9

101.1 Decals with Symbols, S-100

10 S-100,S-105 Part No. 226126

101.1 Decals with Symbols, S-100

-- T114431 S-100 CS DECALS 27 97815 DECAL,LABEL,LOWER MIDRAIL....1

Part No. 226126 S-100,S-105 11

102.1 Decals with Symbols, S-105

12 S-100,S-105 Part No. 226126

102.1 Decals with Symbols, S-105

-- T114432 S-105 CS DECALS 27 97815 DECAL,LABEL,LOWER MIDRAIL....1

Part No. 226126 S-100,S-105 13

201.1 Extendable Steer Axle Installation - View 1

14 S-100,S-105 Part No. 226126

201.1 Extendable Steer Axle Installation - View 1

Item Part No. Description Qty.

1 Ref. MACHINING,INNER AXLE..............2

Part No. 226126 S-100,S-105 15

202.1 Extendable Steer Axle Installation - View 2

16 S-100,S-105 Part No. 226126

202.1 Extendable Steer Axle Installation - View 2

1 18396 BEARING,1.5ID X 1.75OD X 1.0L....4 35 6097 WASHER,FLAT,USS,3/8",Y

Part No. 226126 S-100,S-105 17

203.1 Steer Axle Wheels and Drive Hubs

18 S-100,S-105 Part No. 226126

203.1 Steer Axle Wheels and Drive Hubs

Item Part No. Description Qty.

1 107863 KIT,SERVICE,STEER SENSOR......4

Part No. 226126 S-100,S-105 19

204.1 Drive Hub Assembly with Brake

20 S-100,S-105 Part No. 226126

204.1 Drive Hub Assembly with Brake

Item Part No. Description Qty.

-- 106756 WHEEL DRIVE W/BRAKE,76:1

Part No. 226126 S-100,S-105 21

205.1 Chassis Components

22 S-100,S-105 Part No. 226126

205.1 Chassis Components

1 6888 SCREW,HHC,1/4-20 X 1 33 49189-2338 HOSE ASSY,1/4,STR FEM,STR.....4

6 Ref. Traction Manifold 37 10597 SCREW,HHC,1/2-13 X 1.25 GR5

Part No. 226126 S-100,S-105 23

301.1 Turntable Covers - Tank Side

24 S-100,S-105 Part No. 226126

301.1 Turntable Covers - Tank Side

1 60964 LATCH,PANEL.................................1 25 10777 COVER,BLANK...............................1

8 60892 LATCH,PLATE,CONTROL BOX 31 6175 SCREW,HHC,3/8-16 X 1

Part No. 226126 S-100,S-105 25