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In Brief . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Driving and Operating . . . . . . . . 9-1 Service and Maintenance . . . 11-1
Initial Drive Information . . . . . . . . 1-1 Starting and Operating . . . . . . . . . 9-1 General Information . . . . . . . . . . 11-1
Performance and Diesel Particulate Filter . . . . . . . 9-11 Maintenance Schedule . . . . . . . 11-3
Maintenance . . . . . . . . . . . . . . . . . 1-2 Diesel Exhaust Fluid . . . . . . . . . 9-13 Special Application
Brakes . . . . . . . . . . . . . . . . . . . . . . . 9-19 Services . . . . . . . . . . . . . . . . . . . . 11-7
Instruments and Controls . . . . 5-1 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20 Additional Maintenance
Warning Lights, Gauges, and Towing . . . . . . . . . . . . . . . . . . . . . . . 9-35 and Care . . . . . . . . . . . . . . . . . . . . 11-7
Indicators . . . . . . . . . . . . . . . . . . . . 5-2 Conversions and Add-Ons . . . 9-39 Recommended Fluids . . . . . . . 11-10
Information Displays . . . . . . . . . . . 5-9 Maintenance Records . . . . . . . 11-14
Vehicle Messages . . . . . . . . . . . . 5-10 Vehicle Care . . . . . . . . . . . . . . . . . 10-1
Vehicle Personalization . . . . . . . 5-15 General Information . . . . . . . . . . 10-1 Technical Data . . . . . . . . . . . . . . . 12-1
Vehicle Checks . . . . . . . . . . . . . . . 10-3 Vehicle Data . . . . . . . . . . . . . . . . . . 12-2
Electrical System . . . . . . . . . . . . 10-27 Index . . . . . . . . . . . . . . . . . . . . . i-1
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (2,1)
6014833) - 2014 - CRC - 8/15/13
ii Introduction
The names, logos, emblems, Please refer to the purchase Canadian Vehicle Owners
slogans, vehicle model names, and documentation relating to your
vehicle body designs appearing in specific vehicle to confirm each of Propriétaires Canadiens
this manual including, but not limited the features found on your vehicle. A French language manual can be
to, GM, the GM logo, CHEVROLET, For vehicles first sold in Canada, obtained from your dealer, at
GMC, the CHEVROLET and GMC substitute the name “General www.helminc.com, or from:
Truck Emblems, SILVERADO, Motors of Canada Limited” for
SIERRA, DENALI, EXPRESS, GMC and Chevrolet Motor Division On peut obtenir un exemplaire de
SAVANA, and Duramax are wherever it appears in this manual. ce guide en français auprès du
trademarks and/or service marks of concessionnaire ou à l'adresse
This manual contains information savant:
General Motors LLC, its that pertains to the operation of your
subsidiaries, affiliates, or licensors. diesel engine. It also contains your Helm, Incorporated
This manual describes features that Diesel Maintenance Schedule. The Attention: Customer Service
may or may not be on your specific sections in this manual correspond 47911 Halyard Drive
vehicle either because they are to the sections in your owner Plymouth, MI 48170
options that you did not purchase or manual. This manual, along with
due to changes subsequent to the your owner manual, will assist you
printing of this owner manual. in the proper use and maintenance
of your vehicle.
Keep this manual in the vehicle for
quick reference.
Litho in U.S.A.
©
Part No. 22796527 B Second Printing 2013 General Motors LLC. All Rights Reserved.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (3,1)
6014833) - 2014 - CRC - 8/15/13
Introduction iii
iv Introduction
2 NOTES
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (1,1)
6014833) - 2014 - CRC - 8/15/13
In Brief 1-1
1-2 In Brief
Heater Performance Mode Performance and The oil life system can also be reset
When cold weather conditions are as follows:
detected, the transmission raises
Maintenance 1. Turn the ignition to ON/RUN with
part throttle upshift points after the the engine off.
1 (First) to 2 (Second) upshift to Engine Oil Life System
2. Fully press and release the
increase engine speed. This feature The engine oil life system calculates accelerator pedal three times
shortens engine and cab warm up engine oil life based on vehicle use within five seconds.
times. and displays the CHANGE ENGINE
OIL SOON message when it is time 3. Display the OIL LIFE
When the transmission is in this REMAINING on the DIC. If the
mode, upshifts may be delayed. to change the engine oil and filter.
The oil life system should be reset display shows 100%, the system
This is normal and does not indicate is reset. See Driver Information
an operational problem. to 100% only following an oil
change. Center (DIC) on page 5-9.
Four Wheel Drive See Engine Oil Life System on
Resetting the Oil Life System page 10-9.
When operating in 4 ↓
1. Display the OIL LIFE
(Four-Wheel-Drive Low), there is a
REMAINING on the DIC. See
very deep gear reduction. The
Driver Information Center (DIC)
resulting shifts will feel exaggerated.
on page 5-9.
2. Press and hold the Set/Reset
button on the DIC while the Oil
Life display is active. The oil life
will change to 100%.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (3,1)
6014833) - 2014 - CRC - 8/15/13
In Brief 1-3
Diesel Particulate Filter IS CLEARED message is no longer Information Center will display the
displayed. Cleaning occurs most message CLEANING EXHAUST
The Duramax engine is equipped effectively above 48 km/h (30 mph). FILTER KEEP DRIVING UNTIL
with a Diesel Particulate Filter (DPF) If the vehicle is returned to idle MESSAGE IS CLEARED.
that, by design, will filter or trap during the cleaning process, the
particulates. The DPF is located If the vehicle continues to be driven
driver may notice a slightly different in a manner that prevents effective
under the vehicle in the exhaust sound or a slightly elevated engine
system. DPF cleaning, the DPF will become
idle speed. This is normal. No action plugged with particulates. If this
Depending on a number of factors is required on the part of the driver occurs, the engine computer will
monitored by the engine computer, during a regular DPF cleaning. See turn on the service engine soon light
the DPF will need to be cleaned of Diesel Particulate Filter on in the instrument cluster and the
accumulated solids. When a page 9-11. DIC will display the message
cleaning is needed, the engine ENGINE POWER IS REDUCED.
Special DPF Driver Messages
computer will initiate a cleaning See Diesel Particulate Filter on
action by warming the exhaust gas If the vehicle is used for numerous page 9-11 and Engine Power
temperature. This feature has been short trips or extended slow-speed Messages on page 5-11.
designed to operate automatically, operation, the engine computer may
with limited operator involvement or not be able to adequately heat up Fuel
awareness. the exhaust system to clean the
DPF effectively. The engine Use Ultra Low Sulfur Diesel
Cleaning the DPF (Exhaust computer has been designed to Fuel (ULSD)
Filter) continuously monitor the condition Use Ultra Low Sulfur Diesel Fuel
While the DPF cleaning is of the DPF. When the engine (ULSD) only. The emission control
automatically controlled by the computer detects that the DPF is hardware used on the vehicle may
engine computer, the vehicle will nearly full of particulates and that be damaged by using fuel with high
need to operate continuously until the vehicle is not being operated in sulfur levels. Use only fuel that is
the CLEANING EXHAUST FILTER a manner that would allow effective dispensed from pumps bearing the
KEEP DRIVING UNTIL MESSAGE automatic DPF cleaning, the Driver ULSD label.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (4,1)
6014833) - 2014 - CRC - 8/15/13
1-4 In Brief
Do Not Use Low Sulfur Diesel Diesel Exhaust Fluid As the DEF tank becomes low
Fuel (LSD) on fluid, warnings begin with
Diesel Exhaust Fluid (DEF) is used approximately 1600 km (1,000 mi) of
Do not use fuel that is dispensed with diesel engines to reduce the
from pumps bearing the LSD label. remaining range. These warnings
amount of regulated emissions will increase in intensity as the tank
Do Not Use Non-Highway Fuel produced. The DEF system must be becomes empty. Once the tank is
maintained for the vehicle to run empty, the vehicle speed will be
Fuel labeled as off road or properly.
non-highway is typically very high in limited. If there is an issue with the
sulfur content and will damage the Locating Diesel Exhaust Fluid quality of the fluid or the exhaust
emission control system. fluid system, warnings will be
DEF can be purchased at a displayed in the Driver Information
Non-highway fuel is not intended for Chevrolet or GMC dealer. It can
use in on-highway vehicles and Center (DIC). See Diesel Exhaust
also be purchased at authorized Fluid on page 9-13.
does not have the fuel properties vehicle and truck dealerships.
needed by the DPF-equipped Additionally, some diesel truck
Duramax Diesel. fueling stations or retailers may
In addition: have DEF for purchase. For
.
vehicles with an active OnStar®
Use the correct engine oil.
subscription, OnStar can help to
. Do not add gasoline to locate a DEF retailer. See
diesel fuel. “Customer Assistance Offices” in
. Do not modify the induction or the owner manual for phone
exhaust systems. numbers to assist you in contacting
a GM dealer. See Recommended
See Fuel for Diesel Engines on Fluids and Lubricants on
page 9-20 and Engine Oil on page 11-10.
page 10-6.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (1,1)
6014833) - 2014 - CRC - 8/15/13
Malfunction This light may also come on when those of the same Tire
the Diesel Exhaust Fluid (DEF) Performance Criteria (TPC) can
Indicator Lamp management system is not working. affect the vehicle's emission
A computer system called OBD II See Diesel Exhaust Fluid on controls and can cause this light
(On-Board Diagnostics-Second page 9-13. to come on. Modifications to
Generation) monitors the operation Malfunctions often are indicated by these systems could lead to
of the vehicle to ensure emissions the system before any problem is costly repairs not covered by the
are at acceptable levels, helping to apparent. Being aware of the light vehicle warranty. This could also
maintain a clean environment. The can prevent more serious damage result in a failure to pass a
malfunction indicator lamp comes to the vehicle. This system also required Emission Inspection/
on when the vehicle is placed in assists the service technician in Maintenance test. See
ON/RUN as a check to show it is correctly diagnosing any Accessories and Modifications on
working. If it does not, have the malfunction. page 10-1.
vehicle serviced by your dealer. When the light is on, an emission
See “Ignition Positions” in the Notice: If the vehicle is
continually driven with this light control system malfunction has
owner manual. been detected on the vehicle.
on, the emission controls might
not work as well, the vehicle fuel Diagnosis and service might
economy might not be as good, be required.
and the engine might not run as An emission system malfunction
smoothly. This could lead to might be corrected by using good
costly repairs that might not be quality fuel. Poor fuel quality causes
covered by the vehicle warranty. the engine not to run as efficiently
Notice: Modifications made to the as designed and may cause: stalling
If the malfunction indicator lamp after start-up, stalling when the
comes on while the engine is engine, transmission, exhaust,
intake, or fuel system of the vehicle is changed into gear,
running, this indicates that there is misfiring, hesitation on acceleration,
an OBD II problem and diagnosis vehicle or the replacement of the
original tires with other than or stumbling on acceleration.
and service might be required.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (8,1)
6014833) - 2014 - CRC - 8/15/13
FUEL FILTER LIFE REMAINING FUEL FILTER LIFE RESET Vehicle Messages
This display shows an estimate of You must reset the FUEL FILTER The Driver Information Center (DIC)
the fuel filter's remaining useful life. LIFE REMAINING display after each will display warning messages if a
If you see 90% FUEL FILTER LIFE fuel filter change. It will not reset problem is detected. Pressing the
REMAINING on the display, it itself. Also, be careful not to reset select button or the set/reset button
means 90% of the current fuel filter the FUEL FILTER LIFE REMAINING for vehicles with DIC buttons, or the
life remains. The fuel filter life display at any time other than when trip odometer reset stem for
system will alert you to change the the fuel filter has just been changed vehicles without DIC buttons, will
fuel filter on a schedule consistent because it cannot be reset acknowledge some current warning
with your driving conditions. accurately until the next fuel filter or service messages. Other
When the remaining fuel filter life is change. The fuel filter life will messages are more urgent and
low, the CHANGE FUEL FILTER change to 100% when the system cannot be cleared from the display
message will appear on the display. has been reset. To reset the system, until the issue is corrected.
Change the fuel filter as soon as press and hold the set/reset button,
or the trip odometer reset stem if The following are some additional
possible. messages that the Duramax Diesel
there are no DIC buttons, for
two seconds while FUEL FILTER vehicle can display.
LIFE REMAINING is displayed on
the DIC.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (11,1)
6014833) - 2014 - CRC - 8/15/13
Starting the Vehicle of the available settings and press of the available settings and press
the set/reset button while it is the set/reset button while it is
Messages displayed on the DIC to select it. displayed on the DIC to select it.
ELEVATED IDLE OFF ELEVATED IDLE ON FAST IDLE ON
If your vehicle does not have DIC If your vehicle does not have DIC If your vehicle has this feature, this
buttons, this message will appear buttons, this message will appear message displays when the fast idle
when the elevated idle/exhaust when the elevated idle/exhaust feature is on. See “Fast Idle Control”
restrictor feature has been turned restrictor feature has been turned under Starting the Diesel Engine on
off. This feature can be turned on or on. This feature can be turned on or page 9-1.
off by pressing the pedals. For more off by pressing the pedals. For more
information on the elevated idle/
exhaust restrictor feature, see
information on the elevated idle/ Transmission Messages
exhaust restrictor feature, see
“Elevated Idle” under Starting the “Elevated Idle” under Starting the SHIFT INHIBITED SELECT N
Diesel Engine on page 9-1. Diesel Engine on page 9-1. TO RESET (Pickup Models)
If your vehicle has DIC buttons, this If your vehicle has DIC buttons, this If the transmission is unable to shift
message will not be displayed. The message will not be displayed. The into a selected gear, this message
elevated idle can be turned on or off elevated idle can be turned on or off will appear on the DIC. The
using the customization menus. using the customization menus. electronic shift position indicator on
Press the customization button until Press the customization button until the instrument panel cluster may
ELEVATED IDLE appears on the ELEVATED IDLE appears on the blink when this occurs. To make the
DIC display. Press the set/reset DIC display. Press the set/reset vehicle shift to the requested gear,
button once to access the settings button once to access the settings you may have to shift back to
for this feature. Then press the for this feature. Then press the P (Park) or N (Neutral) and re-select
customization button to scroll customization button to scroll the desired gear.
through the following settings: OFF, through the following settings: OFF,
ON, or NO CHANGE. Choose one ON, or NO CHANGE. Choose one
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (14,1)
6014833) - 2014 - CRC - 8/15/13
Vehicle Speed Messages The vehicle speed will be limited to SPEED LIMITED TO 88 KM/H
88 km/h (55 mph) when the (55 MPH)
For more information on these countdown is over.
messages, see Diesel Exhaust Fluid This message will be displayed
on page 9-13. XXX KM (MI) UNTIL 7 KM/H along with other messages. These
(4 MPH) MAX SPEED messages include EXHAUST FLUID
XXX KM (MI) UNTIL 105 KM/H EMPTY REFILL NOW, EXHAUST
(65 MPH) MAX SPEED This message will be displayed FLUID QUALITY POOR, SERVICE
along with other messages. These EMISSION SYSTEM, or SERVICE
This message will be displayed messages include EXHAUST FLUID
along with other messages. These EXHAUST FLUID SYSTEM. When
EMPTY REFILL NOW, EXHAUST this message is displayed, the
messages include EXHAUST FLUID FLUID QUALITY POOR,
EMPTY REFILL NOW, EXHAUST vehicle speed is being limited to
or SERVICE EXHAUST FLUID 88 km/h (55 mph).
FLUID QUALITY POOR, SERVICE SYSTEM. The vehicle speed will be
EMISSION SYSTEM, or SERVICE limited to 7 km/h (4 mph) when the SPEED LIMITED TO 7 KM/
EXHAUST FLUID SYSTEM. The countdown is over. H (4 MPH)
vehicle speed will be limited to
105 km/h (65 mph) when the SPEED LIMITED TO 105 KM/H This message will be displayed
countdown is over. (65 MPH) along with other messages. These
messages include EXHAUST FLUID
XXX KM (MI) UNTIL 88 KM/H This message will be displayed EMPTY REFILL NOW, EXHAUST
(55 MPH) MAX SPEED along with other messages. These FLUID QUALITY POOR,
messages include EXHAUST FLUID or SERVICE EXHAUST FLUID
This message will be displayed EMPTY REFILL NOW, EXHAUST
along with other messages. These SYSTEM. When this message is
FLUID QUALITY POOR, SERVICE displayed, the vehicle speed is
messages include EXHAUST FLUID EMISSION SYSTEM, or SERVICE
EMPTY REFILL NOW, EXHAUST being limited to 7 km/h (4 mph).
EXHAUST FLUID SYSTEM. When
FLUID QUALITY POOR, SERVICE this message is displayed, the
EMISSION SYSTEM, or SERVICE vehicle speed is being limited to
EXHAUST FLUID SYSTEM. 105 km/h (65 mph).
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (15,1)
6014833) - 2014 - CRC - 8/15/13
2 NOTES
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (1,1)
6014833) - 2014 - CRC - 8/15/13
2. As soon as the wait-to-start light When the engine is cold, let it run If the Diesel Engine Will Not
goes off, immediately turn the for a few minutes before you move Start
ignition key to START. When the the vehicle. This lets oil pressure
engine starts, let go of the key. build up. The engine will sound If you have run out of fuel, see
louder when it is cold. Running Out of Fuel on page 9-30.
The engine has a fast warm-up
glow plug system. The If the vehicle is not out of fuel, and
Cold Weather Starting (Diesel the engine will not start, turn the
wait-to-start light will illuminate Engine)
for a much shorter time than ignition key to ON/RUN.
most diesel engines, due to the The following tips will help with cold Immediately after the wait-to-start
rapid heating of the glow plug weather starting. light goes off, turn the ignition key to
system. START.
Use the recommended engine oil
Notice: If the wait‐to‐start light when the outside temperature drops If the light does not go off, wait a
stays on after starting the vehicle, below freezing. See Engine Oil on few seconds, then try starting the
the vehicle may not run properly. page 10-6. When the outside engine again. See your dealer as
Have the vehicle serviced temperature drops below –18°C soon as you can for a starting
right away. (0° F), use of the engine coolant system check.
heater is recommended. If the light comes on and then goes
3. If the engine does not start after
15 seconds of cranking, turn the If you experience longer cranking off and you know the batteries are
ignition switch to LOCK/OFF. times, notice an unusual amount of charged, but the engine still will not
Wait one minute for the starter to exhaust smoke, or are at higher start, the vehicle needs service.
cool, then try the same steps elevations (over 2 135 m or 7,000 ft), If the light does not come on when
again. you may use the engine coolant the engine is cold, the vehicle
heater. See Engine Heater on needs service.
If you are trying to start the engine page 9-9.
after you have run out of fuel, follow If the batteries do not have enough
the steps in Running Out of Fuel on See Fuel for Diesel Engines on charge to start the engine, see
page 9-30. page 9-20 for information on what “Battery” in the owner manual.
fuel to use in cold weather.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (3,1)
6014833) - 2014 - CRC - 8/15/13
Be sure you have the right oil for the Engine Idle Variations This feature can be turned on or off
engine, and that you have changed using the DIC buttons. If the vehicle
Under certain conditions the engine
the oil at the proper times. If you is not equipped with DIC buttons, do
idle speed can vary or be elevated.
use the wrong oil, the engine may the following to turn this feature on
Change in idle speed is normal and
be harder to start. or off:
does not indicate a problem. Normal
Be sure you are using the proper conditions that can raise idle speed 1. Turn the ignition to ON/RUN,
fuel for existing weather conditions. are low voltage, DPF regeneration, with the vehicle off.
See Fuel for Diesel Engines on air conditioning compressor loads, 2. Press the accelerator pedal to
page 9-20. and engine warmup. These speeds the floor and hold while quickly
If the engine starts, runs a short can range from approximately 600 pressing the brake pedal three
time, then stops, the vehicle needs to 1000 rpm. times in less than eight seconds.
service. Elevated Idle 3. Release the accelerator pedal
The engine has a cold temperature and start the engine.
{ Warning high idle feature which elevates the When the engine is started, it will
Do not use gasoline or starting engine idle speed from base idle to slowly ramp up to the high idle
aids, such as ether, in the air 1050 rpm for pickup models or speed after a delay of a few
intake. They could damage the 1200 rpm for van models when seconds up to approximately
outside temperatures are below 0°C two minutes. For this method to
engine, which may not be
(32°F), and the engine coolant work properly there must be no
covered by the warranty. There
temperature is below 65°C (150°F). throttle or brake pedal faults.
could also be a fire, which could This feature enhances heater
cause serious personal injury. performance by raising the engine
coolant temperature faster.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (4,1)
6014833) - 2014 - CRC - 8/15/13
The engine idle speed will return to Fast Idle Control Fast Idle control will be disabled
normal once the following conditions when one or more of the following
The vehicle may have this system
are met: conditions occur:
which can be used to increase the
. Engine coolant temperature engine idle speed. . The cruise control is in the Off
reaches 65°C (150°F). position.
Fast Idle control will be enabled
. Air intake temperature reaches when the following conditions . The cruise control Set switch is
0°C (32°F). are met: pressed and released. See
The high idle speed will be “Cruise Control” in the owner
. The parking brake is set.
temporarily interrupted and the manual.
. The transmission is in P (Park)
engine speed will return to normal if . The cruise control Cancel switch
or N (Neutral).
any of the following conditions is pressed.
occur: . The vehicle speed is about . The brake pedal is pressed.
0 km/h (0 mph).
. The brake pedal is applied. . The transmission is shifted out
. The cruise control is in the On
. The accelerator pedal is of P (Park) or N (Neutral).
position. See “Cruise Control” in
pressed. . The parking brake is released.
the owner manual.
. The transmission is shifted out . The vehicle speed is not
. The cruise control Set switch is
of P (Park) or N (Neutral). 0 km/h (0 mph).
pressed and released for Preset
. Vehicle speed is detected. Fast Idle Speed (1200 rpm). When Fast Idle is active, a FAST
Once these inputs are removed, the IDLE ON message will be displayed
engine idle speed will slowly ramp in the Driver Information Center
back up to high idle after the normal (DIC). See Starting the Vehicle
delay, if the conditions for engine Messages on page 5-13.
coolant temperature and air intake
temperature are still met.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (5,1)
6014833) - 2014 - CRC - 8/15/13
3. Hook the J-clips to the bottom of 4. Hook the J-clips to the top edge
the grille. of the grille by the engine
compartment.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (8,1)
6014833) - 2014 - CRC - 8/15/13
3. Insert the pockets between the 4. Hook the J-clips to the top edge
grille and the bumper. of the grille by the engine
compartment.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (9,1)
6014833) - 2014 - CRC - 8/15/13
Engine Heater
The engine coolant heater can
provide easier starting and better
fuel economy during engine
warm-up in cold weather conditions
at or below −18°C (0°F). The engine
coolant heater should be plugged in
at least four hours before starting.
To Use the Engine Heater
1. Turn off the engine.
2. Open the hood and unwrap the
electrical cord. The cord is
located in the engine
compartment, on the passenger
side of the vehicle, near the right
side auxiliary battery.
3. Plug it into a normal, grounded
2. Hook the five J-clips to the 3. Hook the top center J-clip by the 110-volt AC outlet.
bottom edge of the grille. hood latch.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (10,1)
6014833) - 2014 - CRC - 8/15/13
The FOH will turn on if all of the Diesel Particulate Module (ECM). The self-cleaning
following conditions exist: occurs approximately once per tank
. Outside air temperature is below
Filter of fuel.
or equal to 4°C (39°F). The vehicle has a Diesel Particulate Notice: Permanent damage can
. Fuel level is greater or equal to Filter (DPF) as part of the exhaust occur to the DPF or related
12.5% of the total fuel tank system to reduce vehicle emissions. components if the required Ultra
volume. The DPF requires a unique exhaust Low Sulfur Diesel (15 ppm sulfur
tailpipe with an exhaust cooler. The maximum) or low ash CJ‐4 engine
. The engine is running. exhaust cooler mixes air with the oil is not used. This damage
. Coolant temperature is less than exhaust to lower the temperature would not be covered by the
75°C (167°F). before it leaves the tailpipe. vehicle warranty.
The DPF, the tailpipe, or other Under certain driving conditions,
Parking over Things exhaust system components must such as stop-and-go traffic, the filter
That Burn not be altered. Inspect regularly and cannot clean itself. The CLEANING
clean any mud or dirt from the EXHAUST FILTER KEEP DRIVING
exhaust cooler, especially where the UNTIL MESSAGE IS CLEARED
{ Warning exhaust cooler connects to the message comes on when the DPF
tailpipe and the openings where is dirty and needs to perform a self
Things that can burn could touch
fresh air enters the cooler. See cleaning.
hot exhaust parts under the
“Exhaust System Inspection” under For the filter to clean itself, the
vehicle and ignite. Do not park
Maintenance Schedule on vehicle must be driven above
over papers, leaves, dry grass, page 11-3.
or other things that can burn. 50 km/h (30 mph) until the
The DPF will clean itself as part of CLEANING EXHAUST FILTER
normal operation. Several factors KEEP DRIVING UNTIL MESSAGE
including fuel consumed, hours of IS CLEARED message goes off.
engine operation and miles driven This will take about 30 minutes.
are monitored by the Engine Control
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (12,1)
6014833) - 2014 - CRC - 8/15/13
action. Continued idling with the and Engine Oil on page 10-6 for
{ Warning warning light/message on could more information on those
cause irreversible damage to the requirements.
During DPF self cleaning or DPF requiring repair and possible
during extended idling in P (Park), Extended idling in P (Park) can
replacement that might not be cause exhaust parts and gases to
the exhaust system and exhaust covered by the vehicle warranty.
gases are very hot. Things that become very hot. Keep the exhaust
burn could touch hot exhaust You will also notice a change in the area clear of material that could
parts under the vehicle and ignite. exhaust sound and engine idle ignite or burn. See Parking over
speed. This is normal. See Vehicle Things That Burn on page 9-11.
You or others could be burned.
Messages on page 5-10. For vehicles with Power Take-Off
Do not park, or idle for an
extended period of time, near or If you continue to drive with the DPF (PTO), monitor the instrument panel
over papers, leaves, dry grass, warning message on and the cluster for lights related to the DPF.
or other things that can burn. exhaust filter is not cleaned as See Accessories and Modifications
Keep the exhaust area clear of required, the malfunction indicator on page 10-1 for important
material that could ignite or burn. lamp and the ENGINE POWER IS information if you are considering
See Parking over Things That REDUCED message will come on adding accessories or modifying
and dealer service is necessary. the vehicle.
Burn on page 9-11 for more
See Malfunction Indicator Lamp on
information.
page 5-7 and Engine Power
Messages on page 5-11.
Notice: Extended idle should be Vehicles with DPF have specific fuel
avoided because the DPF system and engine oil requirements. See
is not capable of self cleaning at What Fuel to Use in The U.S. on
idle. During extended idle page 9-20 or What Fuel to Use in
operation, monitor the instrument Canada and Mexico on page 9-23
panel telltale lights and Driver
Information Center for messages
and take appropriate indicated
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (13,1)
6014833) - 2014 - CRC - 8/15/13
Diesel Exhaust Fluid Locating Diesel Exhaust Fluid When adding DEF to an empty or
DEF can be purchased at a very low tank, always add at least
7.6 L (2 gal) of fluid to release the
{ Warning Chevrolet or GMC dealer. It can
also be purchased at authorized vehicle from speed limitation.
Diesel Exhaust Fluid (DEF) is vehicle and truck dealerships. Do not overfill the DEF tank. When
corrosive. Do not allow it to come Additionally, some diesel truck fluid reaches the top of the fill pipe,
in contact with your skin, eyes, fueling stations or retailers may stop filling. Do not top off the DEF
or the finished surfaces of the have DEF for purchase. For tank. When the EXHAUST FLUID
vehicle. If exposed, it may cause vehicles with an active OnStar RANGE XXXX KM (MI) message in
skin and eye irritation. Wear skin subscription, OnStar can help to the Driver Information Center (DIC)
locate a DEF retailer. See displays at approximately 1600 km
and eye protection when
“Customer Assistance Offices” in (1,000 mi) of fluid range remaining,
handling. Inhalation may cause
the owner manual for phone about 11 L (3 gal) of DEF have
irritation to the upper respiratory numbers to assist in contacting a been used.
tract. Store in a cool, well‐ GM dealer. See Recommended
ventilated area. For more safety If you spill DEF on the vehicle while
Fluids and Lubricants on filling the tank, rinse the area with
information, see the label of the page 11-10.
Diesel Exhaust Fluid container. water and wipe the surface with a
Filling the DEF Tank damp cloth.
DEF is used with diesel engines to Notice: Use only exhaust fluid
reduce the amount of regulated that is GM approved, or fluid
emissions produced. The fluid level containing the API certified or
in the DEF tank must be maintained ISO 22241 label. The use of other
for the vehicle to run correctly. The fluids could damage the system,
capacity of the DEF tank is requiring costly repairs that will
20.1 L (5.3 gal). not be covered by the vehicle
warranty.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (14,1)
6014833) - 2014 - CRC - 8/15/13
If DEF is added under freezing (400 MI) UNTIL 105 KM/H (65 MPH) TRANSITIONING TO 89 KM/H
conditions, additional time may be MAX SPEED displays. The (55 MPH) MAX SPEED displays.
required to remove speed limitations displayed mileage will decrease as A flashing warning light and a chime
and may require less fluid to fill the driving continues. A warning light also come on. Vehicle speed will be
DEF tank. also comes on. reduced to a maximum speed limit
The following actions describe When the mileage countdown is of 89 km/h (55 mph).
strategies required by the U.S. zero, the DIC message EXHAUST After the transition to 89 km/h
Environmental Protection Agency FLUID EMPTY REFILL NOW - (55 mph) is complete, the DIC
(EPA) and the California Air TRANSITIONING TO 105 KM/H message EXHAUST FLUID EMPTY
Resource Board (CARB). The DEF (65 MPH) MAX SPEED displays. REFILL NOW - SPEED LIMITED
messages relate to these strategies. A warning light and a chime also TO 89 KM/H (55 MPH) – 120 KM
The DIC message EXHAUST come on. Vehicle speed will be (75 MI) UNTIL 7 KM/H (4 MPH) MAX
FLUID RANGE: XXXX KM (MI) reduced to a maximum speed limit SPEED displays. The displayed
displays at approximately 1600 km of 105 km/h (65 mph). mileage will decrease as driving
(1,000 mi) of fluid range remaining. After the transition to 105 km/h continues. A flashing warning light
This message appears again at (65 mph) is complete, the DIC and a chime also come on.
approximately 500 km (300 mi) of message EXHAUST FLUID EMPTY When the mileage countdown is
remaining range before the exhaust REFILL NOW - SPEED LIMITED zero, the DIC message EXHAUST
fluid tank becomes empty. TO 105 KM/H (65 MPH) – 120 KM FLUID EMPTY REFILL NOW -
Below 500 km (300 mi) of range (75 MI) UNTIL 89 KM/H (55 MPH) TRANSITIONING TO 7 KM/H
remaining, these messages will MAX SPEED displays. The (4 MPH) MAX SPEED displays.
appear every time the vehicle is displayed mileage will decrease as A flashing warning light and a chime
started. driving continues. A warning light also come on. Vehicle speed will be
and a chime also come on. reduced to a maximum speed limit
If these warnings are ignored and of 7 km/h (4 mph).
the DEF tank becomes empty, the When the mileage countdown is
DIC message EXHAUST FLUID zero, the DIC message EXHAUST
EMPTY REFILL NOW - 644 KM FLUID EMPTY REFILL NOW -
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (16,1)
6014833) - 2014 - CRC - 8/15/13
After the transition to 7 km/h (4 mph) MANUAL NOW – 160 KM (99 MI) MAX SPEED displays. The
is complete, the DIC message UNTIL 105 KM/H (65 MPH) MAX displayed mileage will decrease as
EXHAUST FLUID EMPTY REFILL SPEED displays. The displayed driving continues. A warning light
NOW - SPEED LIMITED TO 7 KM/H mileage will decrease as driving and a chime also come on.
(4 MPH) displays. A flashing continues. A warning light also When the mileage countdown is
warning light and a chime also comes on. Adding fresh DEF to the zero, the DIC message EXHAUST
come on. system may resolve the problem, FLUID QUALITY POOR - SEE
Add at least 7.6 L (2 gal) of fluid to depending on several factors. If the OWNERS MANUAL NOW -
release the vehicle from speed DIC message persists, see your TRANSITIONING TO 89 KM/H
limitation from a very low or empty dealer or additional DIC messages (55 MPH) MAX SPEED displays.
tank. The capacity of the DEF tank may display. A flashing warning light and a chime
is 20.1 L (5.3 gal). When the mileage countdown is also come on. Vehicle speed will be
See Diesel Exhaust Fluid Messages zero, a DIC message EXHAUST reduced to a maximum speed limit
on page 5-11, Diesel Exhaust Fluid FLUID QUALITY POOR - SEE of 89 km/h (55 mph).
(DEF) Warning Light on page 5-9, OWNERS MANUAL NOW - After the transition to 89 km/h
and Recommended Fluids and TRANSITIONING TO 105 KM/H (55 mph) is complete, a DIC
Lubricants on page 11-10. (65 MPH) MAX SPEED displays. message EXHAUST FLUID
A warning light and a chime also QUALITY POOR - SEE OWNERS
Exhaust Fluid Quality Poor come on. Vehicle speed will be MANUAL NOW - SPEED LIMITED
Use only exhaust fluid that is reduced to a maximum speed limit TO 89 KM/H (55 MPH) – 120 KM
GM approved, or fluid containing the of 105 km/h (65 mph). (75 MI) UNTIL 7 KM/H (4 MPH) MAX
API certified or ISO 22241 label. After the transition to 105 km/h SPEED displays. The displayed
All DEF has an expiration date. (65 mph) is complete, the DIC mileage will decrease as driving
If the system detects poor quality, message EXHAUST FLUID continues. A flashing warning light
or contaminated or diluted DEF, the QUALITY POOR - SEE OWNERS and a chime also come on.
DIC message EXHAUST FLUID MANUAL NOW - SPEED LIMITED
QUALITY POOR - SEE OWNERS TO 105 KM/H (65 MPH) – 120 KM
(75 MI) UNTIL 89 KM/H (55 MPH)
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (17,1)
6014833) - 2014 - CRC - 8/15/13
When the mileage countdown is also comes on. In some cases this When the mileage countdown is
zero, a DIC message EXHAUST message will clear itself, indicating zero, the DIC message SERVICE
FLUID QUALITY POOR - SEE that the DEF system was able to EXHAUST FLUID SYSTEM - SEE
OWNERS MANUAL NOW - correct the condition. If the DIC OWNERS MANUAL NOW -
TRANSITIONING TO 7 KM/H message persists, see your dealer TRANSITIONING TO 89 KM/H
(4 MPH) MAX SPEED displays. or additional DIC messages may (55 MPH) MAX SPEED displays.
A flashing warning light and a chime display. A flashing warning light and a chime
also come on. Vehicle speed will be When the mileage countdown is also come on. Vehicle speed will be
reduced to a maximum speed limit zero, the DIC message SERVICE reduced down to a maximum speed
of 7 km/h (4 mph). EXHAUST FLUID SYSTEM - SEE limit of 89 km/h (55 mph).
After the transition to 7 km/h (4 mph) OWNERS MANUAL NOW - After the transition to 89 km/h
is complete, a DIC message TRANSITIONING TO 105 KM/H (55 mph) is complete, the DIC
EXHAUST FLUID QUALITY POOR (65 MPH) MAX SPEED displays. message SERVICE EXHAUST
- SEE OWNERS MANUAL NOW - A warning light and a chime also FLUID SYSTEM - SEE OWNERS
SPEED LIMITED TO 7 KM/H come on. Vehicle speed will be MANUAL NOW - SPEED LIMITED
(4 MPH) displays. A flashing reduced to a maximum speed limit TO 89 KM/H (55 MPH) – 120 KM
warning light and a chime also of 105 km/h (65 mph). (75 MI) UNTIL 7 KM/H (4 MPH) MAX
come on. After the transition to 105 km/h SPEED displays. The displayed
(65 mph) is complete, a DIC mileage will decrease as driving
Service Exhaust Fluid System continues. A flashing warning light
message SERVICE EXHAUST
If a problem occurs with the DEF FLUID SYSTEM - SEE OWNERS and a chime also come on.
system, the DIC message SERVICE MANUAL NOW - SPEED LIMITED When the mileage countdown is
EXHAUST FLUID SYSTEM - SEE TO 105 KM/H (65 MPH) – 120 KM zero, the DIC message SERVICE
OWNERS MANUAL NOW – 160 KM (75 MI) UNTIL 89 KM/H (55 MPH) EXHAUST FLUID SYSTEM - SEE
(99 MI) UNTIL 105 KM/H (65 MPH) MAX SPEED displays. The OWNERS MANUAL NOW -
MAX SPEED displays. The displayed mileage will decrease as TRANSITIONING TO 7 KM/H
displayed mileage will decrease as driving continues. A warning light (4 MPH) MAX SPEED displays.
driving continues. A warning light and a chime also come on.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (18,1)
6014833) - 2014 - CRC - 8/15/13
A flashing warning light and a chime When the mileage countdown is A chime also comes on. Vehicle
also come on. Vehicle speed will be zero, the DIC message SERVICE speed will be reduced to a
reduced to a maximum speed limit EMISSION SYSTEM - SEE maximum speed limit of 89 km/h
of 7 km/h (4 mph). OWNERS MANUAL NOW - (55 mph).
After the transition to 7 km/h (4 mph) TRANSITIONING TO 105 KM/H After the transition to 89 km/h
is complete, the DIC message (65 MPH) MAX SPEED displays. (55 mph) is complete, the DIC
SERVICE EXHAUST FLUID A chime also comes on. Vehicle message SERVICE EMISSION
SYSTEM - SEE OWNERS speed will be reduced to a SYSTEM - SEE OWNERS
MANUAL NOW - SPEED LIMITED maximum speed limit of 105 km/h MANUAL NOW - SPEED LIMITED
TO 7 KM/H (4 MPH) displays. (65 mph). TO 89 KM/H (55 MPH) displays.
A flashing warning light and a chime After the transition to 105 km/h A chime also comes on.
also come on. (65 mph) is complete, the DIC
message SERVICE EMISSION
Service Emission System SYSTEM - SEE OWNERS
If a problem occurs with the vehicle MANUAL NOW - SPEED LIMITED
emission system, the DIC message TO 105 KM/H (65 MPH) – 120 KM
SERVICE EMISSION SYSTEM - (75 MI) UNTIL 89 KM/H (55 MPH)
SEE OWNERS MANUAL NOW – MAX SPEED displays. The
282 KM (175 MI) UNTIL 105 KM/H displayed mileage will decrease as
(65 MPH) MAX SPEED displays. driving continues. A chime also
The displayed mileage will decrease comes on.
as driving continues. In some cases When the mileage countdown is
this message will clear itself, zero, the DIC message SERVICE
indicating that the emission system EMISSION SYSTEM - SEE
was able to correct the condition. OWNERS MANUAL NOW -
If the DIC message persists, see TRANSITIONING TO 89 KM/H
your dealer or additional DIC (55 MPH) MAX SPEED displays.
messages may display.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (19,1)
6014833) - 2014 - CRC - 8/15/13
Refueling safely. Driving the vehicle will At temperatures below 0°C (32°F), it
damage the fuel system. Have the is recommended to avoid using
Diesel fuel can foam when filling the
vehicle towed to a qualified biodiesel blends above (5% blend)
tank. This can cause the automatic
technician to have the gasoline which may cause fuel filter plugging,
pump nozzle to shut off, even if the
removed from the tank, preferably system gelling and freezing that
tank is not full. If this happens, wait
until the fuel gauge reads near may affect vehicle starting.
for the foaming to stop, and then fill
E (Empty). Refuel with Ultra Low It is recommended to use Ultra low
the tank more slowly. See Filling the
Sulfur Diesel fuel. sulfur No. 1 diesel fuel or a blend of
Tank on page 9-32.
No. 1 and No. 2 diesel fuel to
Cold Weather Operation
{ Warning Notice: Using any fuel not
enhance vehicle operation in cold
weather at temperatures below (0°C
Heat coming from the engine can approved for this vehicle can (32F). Use of No. 1 diesel fuel may
cause the fuel to expand and cause engine damage and would lower the fuel economy.
force the fuel out of the tank. not be covered by the vehicle
If something ignites the fuel, a fire warranty. See “What Fuel to Use" Water in Fuel
could start. To help avoid this, fill for the proper fuel.
the tank slowly and only until the In cold weather, the fuel filter may { Warning
nozzle shuts off. Do not top it off. become clogged by wax naturally
Clean up any spilled fuel. present in the fuel. To unclog it, Diesel fuel containing water is still
move the vehicle to a warm garage combustible. You or others could
area and allow the filter to warm up be burned. If the fuel needs to be
Accidental Refueling with drained, keep sparks, flames, and
Gasoline to between 0°C (32°F) and 10°C
(50°F). The fuel filter may need to smoking materials away from the
Notice: If the vehicle is be replaced. See Fuel Filter mixture.
accidentally refueled with Replacement on page 9-30.
gasoline, do not continue driving
the vehicle except to get to a
location where it can be stopped
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (26,1)
6014833) - 2014 - CRC - 8/15/13
attempts. Allow the engine to 5. Repeat the above steps until the
idle for a few minutes after it engine starts.
starts. Check the filter for leaks. 6. If the engine starts, but does not
To Prime Van Models run smoothly, increase the
engine speed slightly.
There is an electric priming pump
that will bring fuel to the engine and 7. If the engine starts and runs but
eliminate air in the fuel lines. stalls again, turn the ignition off
To prime the engine: for 60 seconds.
1. Correct any condition that 8. When the engine starts, let it idle
caused the loss of prime. for a few minutes and check the
filter for any leaks.
2. Turn the ignition to ON/RUN for
6. Locate the fuel filter priming
30 seconds. Do not start the To Prime the Fuel Operated Heater
pump on top of the fuel filter
engine. The fuel pump will (FOH) Fuel Lines (Van Models)
housing. Push down and let it
start priming. See your dealer or qualified
return up several times.
3. Turn the ignition off, then back to technician if the FOH fuel lines need
7. Continue priming the pump until
start, and crank the engine for to be primed.
a small amount of fuel comes
15 seconds.
from the vent valve. This
indicates the filter is full of fuel 4. If the engine does not start,
and the system should be repeat Steps 2 and 3 until the
primed. engine starts.
8. Close the vent valve. Clean any If the engine does not start after
fuel off the fuel filter. Try to start repeating Steps 2 and 3 three
the engine. If the engine stalls, times, turn the ignition key off for
operate the priming pump 60 seconds.
several times in between starting
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (30,1)
6014833) - 2014 - CRC - 8/15/13
Running Out of Fuel run smoothly, increase the rpm 10 percent of the total tank. The
slightly by using the accelerator FOH fuel lines will not need to be
Pickup Models pedal. This will help force air primed if the vehicle runs out of fuel.
through the system.
{ Warning 4. Return to Step 2 if the engine Fuel Filter Replacement
stalls and will not restart. Pickup Models
Diesel fuel is combustible. It could
start a fire if it gets on hot engine Van Models
parts. You could be burned. Catch If the engine has stalled due to { Warning
any fuel from the air bleed valve, running out of fuel, try to restart it:
and wipe up any spilled fuel with Diesel fuel is flammable. It could
a cloth. 1. If parked on a level surface, add start a fire if something ignites it,
at least 3.8 L (1 gal) of fuel. Up and people could be burned. Do
to 18.9 L (5 gal) may be needed not let it get on hot engine parts,
If the engine has stalled due to if parked on a slope. and keep matches or other
running out of fuel, try to restart it: ignition sources away.
2. Follow the vehicle fuel system
1. If parked on a level surface, add priming procedure earlier in this
at least 7.6 L (2 gal) of fuel. Up section to re-prime the system The fuel filter is located in the
to 18.9 L (5 gal) may be needed and restart the engine. engine compartment on the
if parked on a slope. passenger side of the vehicle.
If the check engine light comes on
2. Follow the fuel priming due to running out of fuel, it may 1. Drain any water from the filter.
procedure earlier in this section take a few drive cycles to clear. See “Removing Water from Fuel”
to prime the fuel filter. in Water in Fuel on page 9-25.
The fuel operated heater (FOH)
3. Turn the ignition key to START stops automatically when the fuel Keep the engine off until the
for 10 to 15 seconds at a time tank volume is less than or equal to procedure is completed.
until the engine starts. If the
engine tries to run, but does not 2. Apply the parking brake.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (31,1)
6014833) - 2014 - CRC - 8/15/13
3. Access the fuel filter through the Remove and reuse the water
passenger side wheel house sensor float switch on the { Warning
opening. Remove only the bottom of the fuel filter.
necessary fasteners to allow the Diesel fuel is flammable. It could
6. Install the new filter element. start a fire if something ignites it,
rear of the wheel liner to be
lowered enough for fuel filter 7. Reinstall and tighten the filter and people could be burned. Do
access. container and reconnect the not let it get on hot engine parts,
water sensor wire to the filter. and keep matches or other
8. Reposition the wheel liner. ignition sources away.
Fuel Filter 6. Follow the vehicle fuel system 4. Clean the fuel pump screen and
1. Apply the parking brake. priming procedure earlier in this fuel pump screen bowl o-ring.
section to re-prime the system. 5. Inspect the screen and o-ring for
7. Start the engine and let it idle for damage. Replace as necessary.
five minutes. 6. Install the fuel pump screen and
Fuel Pump Screen o-ring.
1. Apply the parking brake. 7. Install the fuel pump
screen bowl.
8. Follow the vehicle fuel system
priming procedure earlier in this
section to re-prime the system.
9. Start the vehicle and let it idle for
five minutes.
2. Unplug the water sensor wire
connected to the fuel filter
Filling the Tank
(lowest wire) and unscrew the
filter cap. { Warning
3. Remove the filter element. Fuel vapors and fuel fires burn
If there is any dirt on the filter violently and can cause injury
sealing surface, clean it off. 2. Unscrew the fuel pump
or death.
screen bowl.
4. Install the new filter element. (Continued)
3. Remove the filter element.
5. Reinstall and tighten the filter If there is any dirt on the filter
cap and reconnect the water sealing surface, clean it off.
sensor wire to the filter.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (33,1)
6014833) - 2014 - CRC - 8/15/13
. Press and release the 9 on the The mobile PTO mode will also The stationary PTO mode will also
PTO in-cab switch. The engine disengage if the following conditions disengage if any of the following
speed will return to normal are detected by the vehicle conditions are detected by the
engine idle. The PTO indicator electronics: vehicle electronics:
light will go off indicating the . The PTO load becomes . Movement of the vehicle.
PTO load relay has been disengaged. (See service
disengaged and PTO set speed . The parking brake is released.
manual.)
has been cleared from memory. . The transmission is shifted from
. Vehicle speed exceeds 80 km/h P (Park) or N (Neutral) to
. From the remote PTO controls, (50 mph).
move the speed enable switch to D (Drive) or R (Reverse).
the off position. The engine will . Engine speed exceeds the . The PTO load becomes
return to normal idle. The PTO maximum allowed PTO disengaged. (See service
load relay is disengaged. PTO operating speed of 3100 rpm manual.)
memory speed is also cleared (factory setting 2100 rpm).
(Stationary PTO only). . The PTO control system will Preset PTO Mode
. From the remote PTO controls, attempt to limit accelerator pedal Preset PTO can only be used when
press the remote engine and PTO switch input as the the vehicle is not moving. The
shutdown switch. PTO is vehicle approaches the above engine speed is initially set to a
disengaged and the engine is operational limits. There are stand-by engine speed (850 rpm) by
shut down simultaneously some vehicle conditions, such pressing the PTO in-cab switch R ,
(Stationary remote PTO only). as downhill acceleration, that or by pressing and releasing the
may cause vehicle speed and/or remote arming switch. Then within
engine speed limits to be five seconds, assert the remote
exceeded. Under these PTO enable switch to on. This
conditions, PTO is disengaged. provides an initial start-up engine
speed to match the engagement of
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (43,1)
6014833) - 2014 - CRC - 8/15/13
the PTO load. The PTO standby Maximum PTO Operating Speed: between base engine idle speed
engine speed can be reprogrammed During PTO operation, the and a maximum of 3100 rpm
to a higher speed by your dealer. accelerator pedal can be pressed to (factory setting 2100 rpm).
Choose one of two factory presets adjust the engine speed. To protect In the mobile PTO mode, the
by pressing the PTO in-cab −/SET the PTO from over-speed, the PTO vehicle will operate at a vehicle
or +/RES switch positions or the system will disengage when the speed resulting from the current
PTO remote SET switch. engine speed exceeds 2100 rpm. PTO engine speed request and
Speed 1 and Speed 2 are The Stationary PTO Mode provides current transmission gear range
programmable by a service both in-cab and remote controls. selected.
technician from base engine idle The in-cab controls are enabled as Vehicle speed stability is greatly
rpm to max PTO operation speed the factory preset. The remote improved by shifting into the
(3100 rpm). controls are disabled. This factory transmission manual mode because
. Speed 1: Pressing the −/SET preset configuration can also be upshifts are limited. This reduces
position of the PTO switch reprogrammed to enable the remote the maximum vehicle speed while
results in a preset speed of controls, and disable the in-cab allowing high engine speed
1250 rpm. PTO controls (i.e., PTO switch, operation. Therefore, low vehicle
accelerator pedal). See your dealer speed operation at 16–40 km/h (10–
. Speed 2: Pressing the +/RES for more information.
position of the PTO switch 25 mph) and high PTO engine
results in a preset speed of Variable PTO Mode speed (1500–2000 rpm) can be
1700 rpm. achieved in the manual mode 1 and
In this mode, the vehicle can be 2 transmission ranges.
Pressing the 9 switch position on programmed for stationary or mobile
operation. PTO Switch Operation
the PTO in-cab switch or moving the
remote PTO enable switch to OFF The variable PTO mode controls The in-cab PTO switch has four
results in the return of the engine engine speed, and PTO load positions: R, 9 , −/SET, and +/RES.
speed back to normal idle. The PTO engagement is selected by either
load relay is also disengaged. the PTO in-cab or remote switches. R : This is the PTO switch ON
Engine speed selection is variable position.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (44,1)
6014833) - 2014 - CRC - 8/15/13
To engage PTO, press and release 9 : This is the PTO switch OFF second until the desired engine
the in-cab switch R or, press and position. speed is reached or until the initial
release the remote PTO arming PTO standby speed is reached.
switch; then within five seconds, Press and release the in-cab 9
switch position or assert the remote +/RES (RESUME/TAP-UP/ACCEL)
assert the remote enable switch to
ON. The vehicle will increase enable switch to OFF to disengage RESUME: When a PTO set speed
engine speed to a factory preset PTO. The engine speed will be has been achieved, press and
engine speed (850 rpm). This PTO reduced to the base idle speed and release the brake pedal. Engine
stand-by speed is not intended to be the PTO load relay will be speed will reduce to basic idle
an operational PTO speed, but disengaged. speed. The PTO indicator light will
allows the engagement of the PTO blink slowly indicating the previous
−/SET (SET/TAP-DOWN/COAST)
at lower initial start-up rpm to match PTO set speed has been retained in
with the engagement of the PTO SET: Press and hold the memory. Press and release the
load relay. accelerator to obtain the desired +/RES switch position to resume the
engine speed, then press and previous PTO set speed. The PTO
The initial stand-by speed can be release the −/SET position of the set speed cannot exceed 2100 rpm.
adjusted by holding the accelerator PTO switch. The current engine
to the desired engine speed, then TAP-UP: Press and release the
speed will be maintained. This
pressing and releasing the in-cab +/RES position to increase the
action can be repeated as desired
engine speed by increments of
PTO switch R. The current engine to a higher rpm value. The PTO set
100 rpm.
speed will become the new stand-by speed cannot exceed 2100 rpm.
speed. This adjustment can only be ACCEL: Press and hold the +/RES
TAP-DOWN: Press and release the
done once at the initial engagement position to increase the rpm by
−/SET switch position on the PTO
of PTO. The initial stand-by speed 200 rpm per second until the desired
switch to reduce the engine speed
adjustment must be between engine engine speed is reached or until the
by increments of 100 rpm.
base idle speed and 1800 rpm maximum allowable PTO set speed
(maximum PTO engage speed). COAST: Press and hold the −/SET is reached.
switch position on the PTO switch to
reduce the rpm by 200 rpm per
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (45,1)
6014833) - 2014 - CRC - 8/15/13
Programmable
Factory Setting Minimum Value Maximum Value
Parameters
PTO In-cab Control ENABLED DISABLED ENABLED
PTO Remote Control DISABLED DISABLED ENABLED
Type of Set Switch MOMENTARY MOMENTARY LATCHING
Operation
Press ON Then Go To Set DISABLED DISABLED ENABLED
1 Speed
Remote Engine Start DISABLED DISABLED ENABLED
Remote Engine Shutdown DISABLED DISABLED ENABLED
Load Feedback DISABLED DISABLED ENABLED
Engage Relay DISABLED DISABLED ENABLED
Keep Relay Engaged DISABLED DISABLED ENABLED
During Braking
Action After Brake Is RETURN TO BASE RETURN TO BASE RETURN TO
Released IDLE RPM IDLE RPM STANDBY RPM
Auto Engine Shutdown ENABLED DISABLED ENABLED
Timer
Engine Shutdown Due To DISABLED DISABLED ENABLED
Failure
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (48,1)
6014833) - 2014 - CRC - 8/15/13
Programmable
Factory Setting Minimum Value Maximum Value
Parameters
Engine Shutdown Warning DISABLED DISABLED ENABLED
Set Low Fuel Level For 15% 0 25%
Engine Shutdown
Engine Run Time While 7 Hours 4 minutes 7 hours
PTO is Active – Timer
Min. PTO Engage Speed 500 RPM 500 RPM 1800 RPM
Max. PTO Engine Speed 1800 RPM 950 RPM 3100 RPM
PTO Standby RPM 850 RPM 500 RPM Normal engine 3100 RPM
idle will override if higher
than Standby Speed
PTO Set Speed 1 1250 RPM 500 RPM PTO Set Speed 1 3100 RPM
cannot be set below PTO
Standby speed
PTO Set Speed 2 1700 RPM 500 RPM PTO Set Speed 2 3100 RPM
cannot be set below PTO
Standby speed
Maximum Operating Speed 2100 RPM 500 RPM 3100 RPM
Tap Step 100 RPM 4 RPM 500 RPM
Ramp Rate 200 RPM 4 RPM 1000 RPM
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (49,1)
6014833) - 2014 - CRC - 8/15/13
Programmable
Factory Setting Minimum Value Maximum Value
Parameters
Maximum Vehicle Speed 129 km/h (80 mph) 30 km/h (18 mph) 129 km/h (80 mph)
Minimum Remote 0.25 V 0.0 V 2.5 V
Accelerator Voltage
Maximum Remote 4.75 V 2.5 V 5.0 V
Accelerator Voltage
Wheel Speed Sensitivity HIGH LOW, MEDIUM, HIGH
Remote Set Switch SET SPEED 1 STANDBY SPEED, SET SPEED 1, or SET SPEED 2
Transition to Low
Voltage (<1.66 V)
Remote Set Switch PTO STANDBY STANDBY SPEED, SET SPEED 1, or SET SPEED 2
Transition to Open State
(>1.66 V, <3.33 V)
Remote Set Switch SET SPEED 2 STANDBY SPEED, SET SPEED 1, or SET SPEED 2
Transition to High
Voltage (>3.33 V)
If the PTO factory preset order to satisfy the requirements of See www.gmupfitter.com for more
parameters do not match the the installed PTO system and body information on the installation of
settings described above, then they equipment. wiring and programming for PTO
may have already been altered in aftermarket equipment.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (50,1)
6014833) - 2014 - CRC - 8/15/13
2 NOTES
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (1,1)
6014833) - 2014 - CRC - 8/15/13
Vehicle Checks
Engine Compartment Overview
what kind of oil to use. For engine Selecting the Right Engine Oil
{ Warning oil crankcase capacity, see
Look for three things:
Capacities and Specifications on
The engine oil dipstick handle page 12-2. . CJ-4
may be hot; it could burn you.
Use a towel or glove to touch the Notice: Do not add too much oil. Oils designated as API CJ-4 are
dipstick handle. Oil levels above or below the required for the vehicle. The
acceptable operating range CJ-4 designation can appear
shown on the dipstick are harmful either alone or in combination
2. Pull out the dipstick and clean it to the engine. If you find that you with other American Petroleum
with a paper towel or a cloth, have an oil level above the Institute (API) designations, such
then push it back in all the way. operating range, i.e., the engine as API CJ-4/SL. These letters
Remove it again, keeping the has so much oil that the oil level show API levels of quality.
tip down. gets above the cross-hatched
area that shows the proper
When to Add Engine Oil
operating range, the engine could
be damaged. You should drain
out the excess oil or limit driving
of the vehicle and seek a service
professional to remove the
excess amount of oil.
See Engine Compartment Overview
on page 10-3 for the location of the
If the oil is below the cross-hatched engine oil fill cap.
area at the tip of the dipstick, add
1 L (1 qt) of the recommended oil Be sure to add enough oil to put the
and then recheck the level. See level somewhere in the proper
“Selecting the Right Engine Oil” in operating range. Push the dipstick
this section for an explanation of all the way back in when through.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (8,1)
6014833) - 2014 - CRC - 8/15/13
Engine oil system flushes are not Engine Oil Life System change is not necessary for up to a
recommended and could cause year. The engine oil and filter must
engine damage not covered by the When to Change Engine Oil be changed at least once a year
vehicle warranty. This vehicle has a computer system and, at this time, the system must
that indicates when to change the be reset. Your dealer has trained
What to Do with Used Oil service people who will perform this
engine oil and filter. This is based
Used engine oil contains certain on a combination of factors which work and reset the system. It is also
elements that can be unhealthy for include engine revolutions, engine important to check the oil regularly
your skin and could even cause temperature, and miles driven. over the course of an oil drain
cancer. Do not let used oil stay on Based on driving conditions, the interval and keep it at the proper
your skin for very long. Clean your mileage at which an engine oil level.
skin and nails with soap and water, change is indicated can vary If the system is ever reset
or a good hand cleaner. Wash or considerably. For the oil life system accidentally, the oil must be
properly dispose of clothing or rags to work properly, the system must changed at 5 000 km (3,000 mi)
containing used engine oil. See the be reset every time the oil is since the last oil change.
manufacturer's warnings about the changed. Remember to reset the oil life
use and disposal of oil products. system whenever the oil is changed.
When the system has calculated
Used oil can be a threat to the that oil life has been diminished, it
environment. If you change your
How to Reset the Engine Oil
indicates that an oil change is Life System
own oil, be sure to drain all the oil necessary. A CHANGE ENGINE
from the filter before disposal. Never OIL SOON message comes on. Reset the system whenever the
dispose of oil by putting it in the Change the oil as soon as possible engine oil is changed so that the
trash or pouring it on the ground, within the next 1 000 km (600 mi). system can calculate the next
into sewers, or into streams or It is possible that, if driving under engine oil change.
bodies of water. Recycle it by taking the best conditions, the oil life
it to a place that collects used oil. system might indicate that an oil
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (10,1)
6014833) - 2014 - CRC - 8/15/13
To reset the Engine Oil Life System If the CHANGE ENGINE OIL SOON Notice: Too much or too
on most pickup models: message comes back on when the little fluid can damage the
1. Display the OIL LIFE vehicle is started, the engine oil life transmission. Too much can
REMAINING on the DIC. See system has not reset. Repeat the mean that some of the fluid could
Driver Information Center (DIC) procedure. come out and fall on hot engine
on page 5-9. parts or exhaust system parts,
Automatic Transmission starting a fire. Too little fluid
2. Press and hold the Set/Reset could cause the transmission to
button on the DIC while the Oil Fluid overheat. Be sure to get an
Life display is active. The oil life When to Check and Change accurate reading if checking the
will change to 100%. (Pickup Models) transmission fluid.
The oil life system can also be reset Wait at least 30 minutes before
Change the fluid and filter at the
as follows: checking the transmission fluid level
intervals listed. See Maintenance
1. Turn the ignition to ON/RUN with Schedule on page 11-3. if the vehicle has been driven:
the engine off. . When outside temperatures are
And be sure to use the transmission
2. Fully press and release the fluid listed in Recommended Fluids above 32°C (90°F).
accelerator pedal three times and Lubricants on page 11-10. . At high speed for quite a while.
within five seconds.
How to Check . In heavy traffic — especially in
3. Display the OIL LIFE hot weather.
REMAINING on the DIC. If the Because this operation can be a
display shows 100%, the system little difficult, the decision may be . While pulling a trailer.
is reset. See Driver Information made to have this done at the Checking the Fluid Level
Center (DIC) on page 5-9. dealer.
Prepare the vehicle as follows:
If the decision is made to perform
this operation, be sure to follow all . Park the vehicle on a level
the instructions here, or a false place. Keep the engine running.
reading on the dipstick could result.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (11,1)
6014833) - 2014 - CRC - 8/15/13
4. Safe operating level is within the How to Add Fluid Always use the automatic
HOT RUN band on the dipstick. transmission fluid listed in
In cold operation, Allison
The width of the HOT RUN band Recommended Fluids and
recommends using Synthetic
represents approximately 1.0 L Lubricants on page 11-10.
Transmission Fluid approved to
(1.06 qt) of fluid at normal . After adding fluid, recheck the
Allison Transmission specification
operating temperature. fluid level as described under
TES-295 in areas where the
5. If the fluid level is not within the minimum ambient temperatures are “How to Check.”
HOT RUN band, add or drain below −40°C (−40°F). . When the correct fluid level is
fluid as necessary to bring the obtained, push the dipstick back
Refer to the Maintenance Schedule
fluid level to within the HOT in all the way.
to determine what kind of
RUN band.
transmission fluid to use. See
6. If the fluid level is in the Recommended Fluids and
When to Check and Change
acceptable range, push the Lubricants on page 11-10. (Van Models)
dipstick back in all the way. Change the fluid and filter at the
Add fluid only after checking the
Consistency of Readings transmission fluid while it is hot. intervals listed. See Maintenance
A cold check is used only as a Schedule on page 11-3.
Always check the fluid level at least
reference. If the fluid level is low, Use the transmission fluid listed in
twice using the procedures
add only enough of the proper fluid Recommended Fluids and
described previously. Consistency is
to bring the level up to the HOT area Lubricants on page 11-10.
important to maintaining proper fluid
for a hot check. It does not take
level. If inconsistent readings How to Check
much fluid, generally less than
persist, check the transmission
0.5 L (1 pint). Do not overfill. Because this operation can be a
breather to be sure it is clean and
unclogged. If readings are still Notice: Use of the incorrect little difficult, the decision may be
inconsistent, contact the dealer. automatic transmission fluid may made to have this done at the
damage the vehicle, and the dealership service department.
damages may not be covered by
the vehicle warranty.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (13,1)
6014833) - 2014 - CRC - 8/15/13
If the decision is made to perform To get the right reading, the fluid Checking the Fluid Level
this operation, be sure to follow all should be at normal operating Prepare the vehicle as follows:
the instructions here, or a false temperature, which is 82°C to 93°C
reading on the dipstick could result. (180°F to 200°F). Get the vehicle . Park the vehicle on a level
warmed up by driving about 24 km place. Keep the engine running.
Notice: Too much or too little
fluid can damage the (15 mi) when outside temperatures . With the parking brake applied,
transmission. Too much can are above 10°C (50°F). If it is colder place the shift lever in P (Park).
mean that some of the fluid could than 10°C (50°F), drive the vehicle
. With foot on the brake pedal,
come out and fall on hot engine until the engine temperature gauge
moves and then remains steady for move the shift lever through
parts or exhaust system parts, each gear range, pausing for
starting a fire. Too little fluid 10 minutes.
about three seconds in each
could cause the transmission to A cold check can be made after the range. Then, position the shift
overheat. Be sure to get an vehicle has been sitting for eight lever in P (Park).
accurate reading if checking the hours or more with the engine off,
transmission fluid. but this is used only as a reference.
. Let the engine run at idle for
Let the engine run at idle for three minutes or more.
Wait at least 30 minutes before
checking the transmission fluid level five minutes if outside temperatures Then, without shutting off the
if the vehicle has been driven: are 10°C (50°F) or more. If it is engine, follow these steps:
colder than 10°C (50°F), the engine
. When outside temperatures are may have to idle longer. Should the
above 32° C (90°F). fluid level be low during this cold
. At high speed for quite a while. check, the fluid must be checked
when hot before adding fluid.
. In heavy traffic — especially in Checking the fluid hot will give you
hot weather. a more accurate reading of the
. While pulling a trailer. fluid level.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (14,1)
6014833) - 2014 - CRC - 8/15/13
The transmission dipstick is located 3. If the fluid level is in the Transmission shifting might be
near the center of the engine acceptable range, push the firmer with a cold transmission. This
compartment and will be labeled dipstick in all the way, then flip difference in shift quality is normal.
with the graphic shown. the handle down to lock the
See Engine Compartment Overview dipstick in place.
on page 10-3 for location. What Transmission Fluid
1. Flip the handle up and then pull to Use
out the dipstick and wipe it with
Cold Operation
a clean rag or paper towel.
When temperatures are very cold,
2. Push it back in all the way, wait
the transmission will prevent certain
three seconds, and then pull it
operations to protect against
back out again.
damage. The information below
shows shift range availability based
on transmission oil temperatures:
. All shift ranges available at A. For areas where ambient
−25°C (−13°F) or above. temperatures stay above −40°C
. 2 (Second) and 3 (Third) shift (−40°F), regular transmission
ranges only at −35°C (−31°F) to fluid can be used. See
−25°C (−13°F). Recommended Fluids and
Check both sides of the dipstick, Lubricants on page 11-10.
and read the lower level. The . 2 (Second) shift range only at
fluid level must be in the COLD −35°C (−31°F) or lower. B. For areas where ambient
area for a cold check or in the temperatures fall below −40°C
Torque converter clutch operation (−40°F), synthetic transmission
HOT or cross-hatched area for a
will also be prevented when air or fluid approved to Allison
hot check. Be sure to keep the
transmission oil temperatures are Transmission Specification
dipstick pointed down to get an
below certain levels. should be used.
accurate reading.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (15,1)
6014833) - 2014 - CRC - 8/15/13
See Recommended Fluids and Notice: Use of the incorrect Engine Air Cleaner/Filter
Lubricants on page 11-10. The automatic transmission fluid may
synthetic transmission fluid can damage the vehicle, and the Pickup Models
be used for all temperature damages may not be covered by
ranges. the vehicle warranty. Always use
the automatic transmission fluid
How to Add Fluid listed in Recommended Fluids
Refer to the Maintenance Schedule and Lubricants on page 11-10.
to determine what kind of . After adding fluid, recheck the
transmission fluid to use. See fluid level as described under
Recommended Fluids and “How to Check” earlier in this
Lubricants on page 11-10. section.
Using a funnel, add fluid down the . When the correct fluid level is
transmission dipstick tube only after obtained, push the dipstick back
checking the transmission fluid in all the way. Then flip the
while it is hot. A cold check is used handle down to lock the
only as a reference. If the fluid level dipstick in place. The air cleaner/filter assembly may
is low, add only enough of the have an air cleaner/filter restriction
proper fluid to bring the level up to indicator that shows when the
the HOT area for a hot check. engine air cleaner/filter is dirty and
It does not take much fluid, needs to be serviced.
generally less than 0.5 L (1 pint).
The air cleaner/filter restriction
Do not overfill.
indicator is located on the air
cleaner box.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (16,1)
6014833) - 2014 - CRC - 8/15/13
When to Inspect To inspect and replace the filter and 3. Remove the two air cleaner
Inspect the air cleaner/filter every reset the restriction indicator: housing cover screws (D).
25 000 km (15,000 mi) and replace 4. Raise the air cleaner housing
the filter if necessary. cover and remove the air
cleaner/filter from the air cleaner
How to Inspect housing. Care should be taken
When the restriction indicator turns to dislodge as little dirt as
black, or is in the red/orange possible.
“change” zone, replace the filter and 5. Clean the filter sealing surface
reset the restriction indicator. The and the housing.
air cleaner/filter assembly is located
on the front corner of the engine 6. Install the new engine air
compartment on the passenger side cleaner/filter.
of the vehicle. 7. Lower the air cleaner housing
cover and secure with the two
A. Clamp screws.
B. Cover Electrical Connector 8. Install the air duct and tighten
C. Restriction Indicator the screw on the clamp to
secure it to the air cleaner
D. Cover Screws
housing.
1. Disconnect the harness
9. Install the harness electrical
connector from the air cleaner
connector.
cover electrical connector (B).
2. Loosen the screw on the
clamp (A) holding the air outlet
duct in place. Do not remove the
clamp. Move the air duct aside.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (17,1)
6014833) - 2014 - CRC - 8/15/13
3. Slowly fill the coolant surge tank. On pickup models, slowly Notice: If the pressure cap is not
Do not let the coolant level go continue to add coolant so it tightly installed, coolant loss and
above the seam in the tank until goes into the non-pressurized possible engine damage may
after the engine comes to side (fender side) of the coolant occur. Be sure the cap is properly
operating temperature in Step 4. surge tank until it reaches and tightly secured.
4. With the coolant surge tank one-third of the capacity.
pressure cap off, start the Fill the coolant surge tank to the Engine Overheating
engine and let it run until the following levels: There is an engine coolant
engine coolant temperature . At or above the MIN mark temperature gauge on the
gauge indicates approximately on the pickup. instrument panel cluster. See the
90°C (195°F). owner manual.
. To the COLD FILL mark on
By this time, the coolant level the van. If Steam Is Coming from the
inside the coolant surge tank
may be lower. If the level is 5. Replace the pressure cap. Be Engine Compartment
lower, slowly add more of the sure the pressure cap is
proper mixture to the coolant hand-tight and fully seated. { Warning
surge tank until it reaches the 6. Verify coolant level after the
proper level. Steam from an overheated engine
engine is shut off and the can burn you badly, even if you
coolant is cold. If necessary,
just open the hood. Stay away
repeat coolant fill procedure
from the engine if you see or hear
Steps 1–6.
steam coming from it. Just turn it
If the coolant level is still low after off and get everyone away from
having followed these steps twice, the vehicle until it cools down.
have the coolant system checked by
a certified technician at the dealer (Continued)
for a possible leak.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (24,1)
6014833) - 2014 - CRC - 8/15/13
If the warning continues, pull over, Starter Switch Check 3. Try to start the engine in each
stop, and park the vehicle gear. The vehicle should start
right away. only in P (Park) or N (Neutral).
If there is still no sign of steam and
{ Warning If the vehicle starts in any other
the vehicle is equipped with an When you are doing this position, contact your dealer for
engine driven cooling fan, push service.
inspection, the vehicle could
down the accelerator until the move suddenly. If the vehicle
engine speed is about twice as fast moves, you or others could be Automatic Transmission
as normal idle speed for at least injured. Shift Lock Control
five minutes while the vehicle is Function Check
parked. If the warning is still there,
turn off the engine and get everyone 1. Before starting this check, be
out of the vehicle until it cools down. sure there is enough room { Warning
around the vehicle.
The decision may be made not to lift When you are doing this
the hood, but to get service help 2. Firmly apply both the parking
inspection, the vehicle could
right away. brake and the regular brake.
move suddenly. If the vehicle
See “Parking Brake” in the
owner manual. moves, you or others could be
injured.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it 1. Before starting this check, be
starts. sure there is enough room
around the vehicle. It should be
parked on a level surface.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (26,1)
6014833) - 2014 - CRC - 8/15/13
2. Firmly apply the parking brake. Ignition Transmission Park Brake and P (Park)
See “Parking Brake” in the
owner manual.
Lock Check Mechanism Check
Be ready to apply the regular If equipped with a key type ignition,
brake immediately if the vehicle while parked and with the parking { Warning
begins to move. brake set, try to turn the ignition to
LOCK/OFF in each shift lever When you are doing this check,
3. With the engine off, turn the position. the vehicle could begin to move.
ignition to ON/RUN, but do not .
You or others could be injured
start the engine. Without The ignition should turn to and property could be damaged.
applying the regular brake, try to LOCK/OFF only when the shift Make sure there is room in front
move the shift lever out of lever is in P (Park).
of the vehicle in case it begins to
P (Park) with normal effort. If the . The ignition key should come roll. Be ready to apply the regular
shift lever moves out of P (Park), out only in LOCK/OFF. brake at once should the vehicle
contact your dealer for service. begin to move.
Contact your dealer if service is
required.
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (27,1)
6014833) - 2014 - CRC - 8/15/13
Pickup Models
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (28,1)
6014833) - 2014 - CRC - 8/15/13
1 2 0 0 0 k m/7 ,5 0 0 mi
2 4 0 0 0 k m/1 5 ,0 0 0 mi
3 6 0 0 0 k m/2 2 ,5 0 0 mi
4 8 0 0 0 k m/3 0 ,0 0 0 mi
6 0 0 0 0 k m/3 7 ,5 0 0 mi
7 2 0 0 0 k m/4 5 ,0 0 0 mi
8 4 0 0 0 k m/5 2 ,5 0 0 mi
9 6 0 0 0 k m/6 0 ,0 0 0 mi
1 0 8 0 0 0 k m/6 7 ,5 0 0 mi
1 2 0 0 0 0 k m/7 5 ,0 0 0 mi
1 3 2 0 0 0 k m/8 2 ,5 0 0 mi
1 4 4 0 0 0 k m/9 0 ,0 0 0 mi
1 5 6 0 0 0 k m/9 7 ,5 0 0 mi
1 6 8 0 0 0 k m/1 0 5 ,0 0 0 mi
1 8 0 0 0 0 k m/11 2 ,5 0 0 mi
1 9 2 0 0 0 k m/1 2 0 ,0 0 0 mi
2 0 4 0 0 0 k m/1 2 7 ,5 0 0 mi
2 1 6 0 0 0 k m/1 3 5 ,0 0 0 mi
2 2 8 0 0 0 k m/1 4 2 ,5 0 0 mi
2 4 0 0 0 0 k m/1 5 0 ,0 0 0 mi
Maintenance Schedule
Additional Required
Services - Normal
Rotate tires and perform Required Services.
Check engine oil level and oil life percentage. @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Change engine oil and filter, if needed.
Replace engine air cleaner filter. (1) @ @ @
Change automatic transmission fluid and filter.
Filter is external on pickups and internal on vans.
@
Change automatic transmission external filter -
pickup only.
@ @
Drain and fill engine cooling system. (2) @
Visually inspect accessory drive belts. (3) @
Replace brake fluid. (4) @
1 2 0 0 0 k m/7 ,5 0 0 mi
2 4 0 0 0 k m/1 5 ,0 0 0 mi
3 6 0 0 0 k m/2 2 ,5 0 0 mi
4 8 0 0 0 k m/3 0 ,0 0 0 mi
6 0 0 0 0 k m/3 7 ,5 0 0 mi
7 2 0 0 0 k m/4 5 ,0 0 0 mi
8 4 0 0 0 k m/5 2 ,5 0 0 mi
9 6 0 0 0 k m/6 0 ,0 0 0 mi
1 0 8 0 0 0 k m/6 7 ,5 0 0 mi
1 2 0 0 0 0 k m/7 5 ,0 0 0 mi
1 3 2 0 0 0 k m/8 2 ,5 0 0 mi
1 4 4 0 0 0 k m/9 0 ,0 0 0 mi
1 5 6 0 0 0 k m/9 7 ,5 0 0 mi
1 6 8 0 0 0 k m/1 0 5 ,0 0 0 mi
1 8 0 0 0 0 k m/11 2 ,5 0 0 mi
1 9 2 0 0 0 k m/1 2 0 ,0 0 0 mi
2 0 4 0 0 0 k m/1 2 7 ,5 0 0 mi
2 1 6 0 0 0 k m/1 3 5 ,0 0 0 mi
2 2 8 0 0 0 k m/1 4 2 ,5 0 0 mi
2 4 0 0 0 0 k m/1 5 0 ,0 0 0 mi
Maintenance Schedule
Additional Required
Services - Severe
Rotate tires and perform Required Services.
Check engine oil level and oil life percentage. @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Change engine oil and filter, if needed.
Replace engine air cleaner filter. (1) @ @ @
Change automatic transmission fluid and filter.
Filter is external on pickups and internal on vans.
@ @ @
Change automatic transmission external filter -
pickup only.
@ @
Drain and fill engine cooling system. (2) @
Visually inspect accessory drive belts. (3) @
Replace brake fluid. (4) @
Recommended Fluids
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.
Usage Fluid/Lubricant
Engine Oil Engine oils with the letters CJ-4 are required for your vehicle. The CJ-4
designation can appear either alone or in combination with other American
Petroleum Institute (API) designations, such as API CJ-4/SL. These letters
show API levels of quality. To determine the preferred viscosity for your
vehicle's diesel engine, see Engine Oil on page 10-6.
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL ® coolant.
See Engine Coolant on page 10-19.
Hydraulic Brake System DOT 3 Hydraulic Brake Fluid (GM Part No. 19299818, in
Canada 19299819).
Windshield Washer Automotive windshield washer fluid that meets regional freeze protection
requirements.
Diesel Exhaust Aftertreatment Diesel Exhaust Fluid (GM Part No. 19286291, in Canada 88862660) or
System diesel exhaust fluid that meets ISO 22241-1 or displays the API Diesel
Exhaust Fluid Certification Mark.
Van Models: Parking Brake Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
Cable Guides lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Power Steering System GM Power Steering Fluid (GM Part No. 89021185, in Canada 89021186).
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (11,1)
6014833) - 2014 - CRC - 8/15/13
Usage Fluid/Lubricant
®
Automatic Transmission DEXRON -VI Automatic Transmission Fluid.
Allison Transmission Only: For areas where ambient temperatures are
below -40°C (-40°F) use Synthetic Transmission Fluid approved to Allison
Transmission specification TES-295 (GM Part No. 12378515, in
Canada 88900701).
Key Lock Cylinders Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Canada 10953474).
Pickup Models: Floor Shift Linkage Lubriplate Lubricant Aerosol (GM Part No. 89021668, in Canada 89021674)
or lubricant meeting requirements of NLGI #2 Category LB or GC-LB.
Chassis Lubrication Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Van Models: Front Wheel Bearings Wheel bearing lubricant meeting requirements of NLGI #2, Category GC or
GC-LB (GM Part No. 1051344, in Canada 993037).
Front and Rear Axle SAE 75W-90 Synthetic Axle Lubricant (GM Part No. 89021677, in
Canada 89021678).
Van Models: One-Piece Propshaft Spline Lubricant, Special Lubricant (GM Part No. 19257121, in
Slip Yoke Spline, Two-Piece Canada 19257122).
Propshaft Slip-in-Tube Spline
Pickup Models: Front Axle Spline Lubricant, Special Lubricant (GM Part No. 19257121, in
Propshaft Spline Canada 19257122).
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (12,1)
6014833) - 2014 - CRC - 8/15/13
Usage Fluid/Lubricant
Pickup Models: Rear Driveline Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
Center Spline lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Hood Hinges Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Canada 10953474).
Pickup Models: Body Door Hinge Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Pins, Tailgate Hinge and Linkage, Canada 10953474).
and Fuel Door Hinge
Pickup Models: Tailgate Handle Pivot Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Points, Hinges, Latch Bolt, Canada 10953474).
and Linkage
Weatherstrip Conditioning Weatherstrip Lubricant (GM Part No. 3634770, in Canada 10953518) or
Dielectric Silicone Grease (GM Part No. 12345579, in Canada 10953481).
Weatherstrip Squeaks Synthetic Grease with Teflon, Superlube (GM Part No. 12371287, in
Canada 10953437).
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (13,1)
6014833) - 2014 - CRC - 8/15/13
Maintenance Records
After the scheduled services are performed, record the date, odometer reading, who performed the service, and the
type of services performed in the boxes provided. Retain all maintenance receipts.
Odometer
Date Serviced By Services Performed
Reading
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (15,1)
6014833) - 2014 - CRC - 8/15/13
Odometer
Date Serviced By Services Performed
Reading
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (16,1)
6014833) - 2014 - CRC - 8/15/13
Odometer
Date Serviced By Services Performed
Reading
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (17,1)
6014833) - 2014 - CRC - 8/15/13
Odometer
Date Serviced By Services Performed
Reading
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (18,1)
6014833) - 2014 - CRC - 8/15/13
Odometer
Date Serviced By Services Performed
Reading
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (1,1)
6014833) - 2014 - CRC - 8/15/13
Technical Data
Vehicle Data
Capacities and
Specifications . . . . . . . . . . . . . . 12-2
Engine Drive Belt Routing . . . 12-4
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (2,1)
6014833) - 2014 - CRC - 8/15/13
Vehicle Data
Capacities and Specifications
The following approximate capacities are given in metric and English conversions. See Recommended Fluids and
Lubricants on page 11-10.
Capacities
Application Metric English
Cooling System (Pickup Models) 27.0 L 28.5 qt
Cooling System (Van Models)
Front Heat or AC Only 20.0 L 21.2 qt
Front Heat or AC Plus Fuel Operated Heater (FOH) 20.9 L 22.1 qt
Front and Rear Heat or AC Only 21.5 L 22.7 qt
Front and Rear Heat or AC Plus Fuel Operated 22.4 L 23.7 qt
Heater (FOH)
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (3,1)
6014833) - 2014 - CRC - 8/15/13
Capacities
Application Metric English
Diesel Exhaust Fluid (DEF) Tank*
Pickup Models 20.1 L 5.3 gal
Van Models 20.1 L 5.3 gal
Engine Oil with Filter 9.5 L 10.0 qt
Transmission Fluid (Pan Removal and Filter Replacement) 7.0 L 7.4 qt
*Do not overfill the DEF tank. See Diesel Exhaust Fluid on page 9-13.
All quantities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specifications
Engine VIN Code Type
6.6L V8 Turbo Diesel (LGH Engine) L V8
6.6L V8 Turbo Diesel (LML Engine) 8 V8
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (4,1)
6014833) - 2014 - CRC - 8/15/13
INDEX i-1
i-2 INDEX
INDEX i-3
O R Specifications and
Capacities . . . . . . . . . . . . . . . . . . . . 12-2
Oil Recommended Fluids and
Starter Switch Check . . . . . . . . . 10-25
Engine . . . . . . . . . . . . . . . . . . . . . . . .10-6 Lubricants . . . . . . . . . . . . . . . . . . . 11-10
Starting the Vehicle
Engine Oil Life System . . . . . . .10-9 Records
Messages . . . . . . . . . . . . . . . . . . . . 5-13
Engine Oil Pressure Gauge . . . . 5-5 Maintenance . . . . . . . . . . . . . . . . .11-14
Starting Your Diesel Engine . . . . . 9-1
Messages . . . . . . . . . . . . . . . . . . . . 5-11 Replacement Parts
Supplement
Overheating, Engine . . . . . . . . . . 10-23 Maintenance . . . . . . . . . . . . . . . . .11-13
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Routing, Engine Drive Belt . . . . . 12-4
P Running out of Fuel . . . . . . . . . . . . 9-30
T
Parking
Brake and P (Park) S Towing
Trailer . . . . . . . . . . . . . . . . . . . . . . . .9-35
Mechanism Check . . . . . . . . 10-26 Service
Trailer
Over Things That Burn . . . . . . . 9-11 Accessories and
Towing . . . . . . . . . . . . . . . . . . . . . . . .9-35
Personalization Modifications . . . . . . . . . . . . . . . .10-1
Transmission
Vehicle . . . . . . . . . . . . . . . . . . . . . . .5-15 Engine Soon Light . . . . . . . . . . . . . 5-7
Fluid, Automatic . . . . . . . . . . . . 10-10
Power Take-Off (PTO) . . . . . . . . . 9-39 Maintenance Records . . . . . . .11-14
Messages . . . . . . . . . . . . . . . . . . . .5-13
Maintenance, General
Information . . . . . . . . . . . . . . . . . . 11-1
Vehicle Messages . . . . . . . . . . . .5-12 U
Shift Lock Control Function Using This Supplement . . . . . . . . . . . iii
Check, Automatic
Transmission . . . . . . . . . . . . . . . . 10-25
Chevrolet/GMC Duramax Diesel Supplement (GMNA-Localizing-U.S./Canada- Black plate (4,1)
6014833) - 2014 - CRC - 8/15/13
i-4 INDEX
V
Vehicle
Canadian Owners . . . . . . . . . . . . . . . ii
Messages . . . . . . . . . . . . . . . . . . . .5-10
Personalization . . . . . . . . . . . . . . .5-15
Speed Messages . . . . . . . . . . . . .5-14
W
Wait to Start Light . . . . . . . . . . . . . . 5-9
Warning Light
Diesel Exhaust Fluid (DEF) . . . . 5-9
Water in Fuel . . . . . . . . . . . . . . . . . . 9-25
What Fuel to Use in Canada
and Mexico . . . . . . . . . . . . . . . . . . . 9-23
What Fuel to Use in
the U.S. . . . . . . . . . . . . . . . . . . . . . . 9-20
Winter Cover . . . . . . . . . . . . . . . . . . . 9-5