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References …………………………………….…………………………………………………………….. 25
There are several types of pond systems. These are anaerobic ponds and facultative
ponds. Anaerobic ponds, which are lacking oxygen except at a thin layer at the surface, rely
totally on anaerobic digestion to achieve organic removal. In anaerobic ponds, the influent is
introduced to anaerobic digestion. The process involves two stages, mainly (1) putrefaction -
the bacterial degradation of organic matter into organic acids and new bacterial cells; and (2)
methanogenesis - the process in which methanogenic bacteria break down the products of
putrefaction into methane, carbon dioxide, water, ammonia and new bacterial cells.
Facultative ponds take their name from the facultative bacteria that populate them.
Facultative bacteria are capable of adaptive response to aerobic and/or anaerobic conditions.
Facultative ponds degrade organic matter through different processes depending on the
depth layer considered. Facultative ponds have three biologically-active layers. In the bottom,
where sludge accumulates, organic matter is degraded anaerobically. In the top layer, the
organic matter is degraded aerobically due to the presence of dissolved oxygen produced by
photosynthesis occurrence in algae. Finally, in the middle layer, the facultative layer, dissolved
oxygen is present some of the time, fed from the upper layer.
Increased mixing and aeration from the mechanical units means that the ponds can
be deeper and tolerate much higher organic loads than a maturation or a facultative pond
(see waste stabilization ponds). The increased aeration allows for increased degradation and
increased pathogen removal. As well, because oxygen is introduced by the mechanical units
and not by light-driven photosynthesis, the ponds can function in more northern climates.
Mechanical aeration enhances the treatment efficiency and reduces the required hydraulic
retention time (HRT) for aerobic degradation of organics (ROSE 1999). It also increases
pathogen removal because of the favorable effect of oxygen on solar water disinfection
CHE 521 – Industrial Waste Management and Control
AERATED LAGOONS and TRICKLING FILTERS
BALUYOT, CONGE, DACAIMAT, RAYMUNDO 2
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
(CURTIS et al. 1992). The smaller area requirement means that it is appropriate for both rural,
and peri-urban environments (TILLEY et al. 2008). However, the use of aerators also increases
the complexity of the systems and technical material and energy is needed (ARTHUR 1983).
Design Description
An aerated lagoon is a large, mixed aerobic reactor similar to facultative ponds in waste
stabilization pond systems; with the difference that natural oxygenation is enhanced.
Mechanical aerators provide oxygen and keep the aerobic organisms suspended and mixed
with water to achieve a high rate of organic degradation. As natural oxygenation is enhanced,
ponds can be deeper (thus smaller in surface) and are suited also for colder climates
compared. There are two types of aerated ponds: common aerated lagoons (enhanced
facultative ponds) and completely mixed aerated ponds are in essence activated sludge
systems without sludge. The effluent of aerated ponds may be reused or used for recharge,
but settled sludge requires a further treatment or correct disposal.
normally achieved in activated sludge systems and therefore aerated basins do not achieve
the same performance level as activated sludge units.
With low speed surface aerators SOTE (Standard Oxygen Transfer Efficiency) is higher
thanks to better mixing capacity. This mixing capacity of an impeller depends highly on the
impeller diameter. Low speed surface aerator present such high diameter. Therefore SOTE for
low speed surface aerators is about 2 to 2.5 kg O2/kWh. This is why low speed surface
aerators are mostly used in sewage or industrial treatment as WWTP are bigger and sparing
energy (and money) becomes very interesting.
Biological oxidation processes are sensitive to temperature and, between 0 °C and 40
°C, the rate of biological reactions increase with temperature. Most surface aerated vessels
operate at between 4 °C and 32 °C.
Design Considerations
1. The pond should be built to a depth of 2 to 5 m. Use 3.5 m. (Metcalf and Eddy)
2. Temperature coefficient is ϴ = 1.036 (Wang and Pereira, 1986)
3. The temperature factor is f = 0.5 (Wang and Pereira, 1986)
4. The floating high speed surface aerators are rated to deliver the amount of air
equivalent to 1 to 1.2 kg O2/kWh. Use 1.1 kg O2/kWh. (Wang and Pereira, 1986)
5. The cell is to be configured with a length-to-width ratio of 3:1 or 4:1. Use 3.5:1. (Wang
and Pereira, 1986)
6. High speed aerators operates about 22 kW. (FUCHS Enprotech, 2015)
7. Aerators have an efficiency of 60%. (Stenstrom and Rosso, 2010)
Design Requirements
1. Hydraulic Retention Time (HRT) 6. Oxygen Requirement
2. Aerated Lagoon Surface Area 7. Oxygen Transfer Rate
3. Lagoon Water Temperature 8. Minimum Aerator Power Requirement
4. BOD Removal 9. Mixing Power Requirement
5. Total Suspended Solids Removal 10. Lagoon Dimension
Design Calculations
So S
τ
kS
Where:
So = Influent BOD S = Effluent BOD k = rate constant
g g
200 3 30 3
m m
τ
2.5 d 1 30 mg3
τ 2.26667 days 3 days
Volume flowrate τ
Volume
Surface Area
Depth
m3
Volume 3800
3 days
days
Volume 11400 m3
Surface Area
11400 m 3
3.5 m
AfTa QTi
Lagoon Water Temperature
Af Q
Where:
A = Surface Area of the Lagoon Q = volumetric flowrate
f = Temperature Factor
4. BOD Removal
kT kθ T 20
Where:
KT = Corrected removal-rate constant ϴ = Temperature Coefficient
T = Lagoon Water Temperature
So
S
1 kτ
Where:
So = Influent BOD S = Effluent BOD k = rate constant
kT 2.9209 / d
g
200 3
m
S
1 2.9209d 3 days
1
S 20.48 g / m3
Y So S
X
1 kτ
K s 1 k d τ
S
τ Yk k d 1
g g
100 3 1 0.07
m g d 3 days
g
S 11.54 3
g m
3 d 0.65 gg
6.0
g
g d
0.07
g d
1
g g g
0.65 g 200 m3 11.54 m3
X
g
1 0.07
g d
3 d
X 101.2388 g / m3
g
TSS Total 200 101.2388
m3
g
TSS total 301.2388
m3
6. Oxygen Requirement
To estimate the amount of oxygen required, use Eq. 7.59 (Metcalf and Eddy,
Wastewater Engineering, p. 848).
Q So S
Ro 1.42 XQ
0.625
m3 g g
3800 200 3 11.54 3
d m m g m3
Ro 1.42 101.2388 3 3800
0.625 m d
g 1 kg
Ro 599552.2352
d 1000 g
kg O2 kg O2
Ro 599.5522 600
d d
To determine the oxygen transfer rate, use Equation 5-55 Metcalf and Eddy,
Wastewater Engineering, p. 429)
C s,20 20 T
SOTR Ro 1.024
α β DO C
Where:
SOTR = Standard Oxygen Transfer Rate T = Lagoon Water Temperature
CHE 521 – Industrial Waste Management and Control
AERATED LAGOONS and TRICKLING FILTERS
BALUYOT, CONGE, DACAIMAT, RAYMUNDO 9
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
Determine the amount of dissolved oxygen, use Appendix D (Metcalf and Eddy,
Wastewater Engineering, p. 1745) for oxygen saturated concentration at computed
lagoon water temperature. For correction factor, use Figure 5-68 (Metcalf and Eddy,
Wastewater Engineering, p. 447)
Therefore,
g
DO 1 8.34 3
m
g
DO 8.34
m3
Calculating SOTR,
g
9.08
kg O2 m 3
1.0242024.4
SOTR 599.5522
d
0.85 1 8.34 g g
1.5 3
3
m m
kg O2
SOTR 843.5639
d
SOTR
Minimum Aerator Power Required
kg
Aerator Power Rate
kWh
kg O2
843.5639
Minimum Aerator Power Required d
kg 24 h
1.1
kW h 1 d
31.95 kW
Minimum Aerator Power Required 53.25 kW 66 kW
0.60
To determine the power requirement, multiply the lagoon volume to the mixer power
rate per unit volume of lagoon
Width 30.50 m 31 m
unavailable. As a result, the release of gases can weaken the film and increase the sloughing
effects. Once the thick film is removed, a new film starts to grow on the medium surface,
signaling the beginning of a new growth cycle (Characklis and Marshall 1990).
Design Description
A trickling filter is consists of a bed of highly permeable media on whose surface a
mixed population of microorganisms is developed as a slime layer. Passage of wastewater
through the filter causes the development of a gelatinous coating of bacteria, protozoa and
other organisms on the media, thus, removing them from the wastewater. Trickling filters have
been justified by their low initial cost, lo operating and maintenance cost, relative simplicity of
operation. Recent design of trickling filters is now more comparable to that of activated sludge
equipment. With trickling filters, these were providing good performance with minimal
operator care and few, if any, energy requirements.
Design Selection
The trickling filter was selected to reduce the BOD and COD requirement of wastewater
discharged from the manufacturing process. Low settleable solids content of black liquor does
not need primary treatment ahead of trickling filters and therefore makes available the full
capacity of the trickling filter for use in the conversion of non-settleable, colloidal and
dissolved solids to living microscopic organisms and stable organic matter temporarily
attached to the filter medium and to inorganic matter temporarily attached to the filter
medium and to inorganic matter carried off with the effluent.
Principle of Operation
Inside the trickling filter, 13,604 kg (3,390 gallons) of untreated wastewater is made
contact with a bed of highly permeable media by a rotary distributor rotating at 17 rpm. The
rotary distributor sprays the wastewater on the permeable media on whose surface a mixed
population of microorganisms is developed as a slime layer. The microorganism used in this
CHE 521 – Industrial Waste Management and Control
AERATED LAGOONS and TRICKLING FILTERS
BALUYOT, CONGE, DACAIMAT, RAYMUNDO 16
PAMANTASAN NG LUNGSOD NG MAYNILA
University of the City of Manila
College of Engineering and Technology
process is the bacteria pseudomonas, which is a commonly used bacteria in the trickling filter
process. Passage of wastewater through the filter causes the development of a gelatinous
coating of bacteria, protozoa and other organisms on the media thus, removing them from the
wastewater. This will then generate a wastewater with a BOD and COD value of 50 and 100,
respectively. Mass removed of BOD and COD are 7.92 kg and 15.85 kg respectively. 3,388
gallons of effluent is then pumped to the discoloration basin to reduce its color.
Design Considerations
1. The materials of construction for the trickling filter is concrete
2. θ = 1.035. (Wastewater Engineering, Metcalf and Eddy)
3. The trickling filter used is rock media (granite) filter since it is the usual medium used
and more economical than plastic medium.
4. A pond following the filters is installed to stabilize the effluent before being discharged.
5. The peaking factor is 3.25 (Wastewater Engineering by Metcalf and Eddy, Figure 5-1,
p. 151)
6. The power requirement for low-pressure drop in trickling filter aeration system is 3-
5kW (Daigger et.al., 2011)
7. Treatability constant is averaged at 0.10 (gal/min) ( the treatability constant was
derived from pilot plant studies conducted using a 20 ft deep test filter during the
summer when the average temperature was 25ºC) (S.K. Ong, Water and Wastewater
Design Trickling Filters)
8. Typical residence time for trickling filters is 2 hours (The Trickling Filter/Solids Contact
Process: by Scholze, 1998)
9. A standard rate trickling filter is considered. The depth of standard rate trickling filter
is 1.8-2.4 m. Use 2.1 m. (Wastewater Engineering by Metcalf and Eddy, Table 9-1, p. 893)
Design Requirements
1. Correct treatability constant 4. Hydraulic loadings
2. Peak flow rate 5. Organic Loadings
3. Surface area 6. Rotational speed of rotary distributor
Design Calculations
𝐷1 0.50
𝑘2 = 𝑘1 ( )
𝐷2
Where:
k2 = treatability constant corresponding to a filter depth D2
2
𝐾20 = 1.0035 ( )0.50
2
𝑔𝑎𝑙
𝑃𝑒𝑎𝑘 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒 = 3,390 ∗ 3.25
𝑑𝑎𝑦
3. Surface Area
To determine the surface area required for a 10 ft deep filter, use equation 7.23-8
(Environmental Engineer’s Handbook 2nd ed. by David Liu, p. 692)
𝑺𝒆 −𝒏
= 𝒆−𝒌𝟐𝟎𝑫(𝑸𝒗)
𝑺𝒊
where:
Se = total BOD of settled effluent from the filter, mg/L
Si = total BOD of wastewater applied to the filter, mg/L
K20 = treatability constant corresponding to filter of depth D at 20 0C,
(gal/min)0.5 ft
D = depth of filter, ft
Qv = volumetric flow rate applied per unit area of filter, gal/min(ft2) (Q/A)
1
𝑆𝑒 𝑛
−𝑙𝑛 𝑆𝑖
𝐴 = 𝑄( )
𝐾20𝐷
1
240 0.5
−𝑙𝑛
𝐴 = 7.65 𝑔𝑎𝑙/ min∗ ( 50 )
1.0035(6.89)
𝐴 = 0.39 𝑓𝑡 2 ≈ 0.04𝑚2
4. Hydraulic Loadings
𝑡𝑜𝑡𝑎𝑙 𝑓𝑙𝑜𝑤
𝐻𝐿𝑅 =
𝑓𝑖𝑙𝑡𝑒𝑟 𝑎𝑟𝑒𝑎
41.71 𝑚3 /𝑑𝑎𝑦
𝐿𝑅 =
0.04 𝑚2
𝒎𝟑
𝑯𝑳𝑹 = 𝟏, 𝟎𝟒𝟐. 𝟕𝟓
𝒅𝒂𝒚 − 𝒎𝟐
5. Organic Loadings
𝑡𝑜𝑡𝑎𝑙 𝑓𝑙𝑜𝑤 ∗ 𝐵𝑂𝐷 𝑜𝑓 𝑖𝑛𝑓𝑙𝑢𝑒𝑛𝑡
𝑂𝐿𝑅 =
𝑓𝑖𝑙𝑡𝑒𝑟 𝑑𝑒𝑝𝑡ℎ
3
41.71 𝑚 𝑚𝑔 1 𝑘𝑔 1000𝐿
∗ 240 ∗ ∗
𝑑𝑎𝑦 𝐿 1𝑥106 𝑚𝑔 1𝑚3
𝑂𝐿𝑅 =
2.1 𝑚
𝑶𝑳𝑹 = 𝟒. 𝟖 𝒌𝒈 𝑩𝑶𝑫/𝒎𝟑
To solve for the rotational speed of rotary distributor, use Eq. 7.143 (Handbook of
Environmental Engineering Calculations by Lin, sec 1.605)
1.6(𝑄𝑡)
𝑛=
𝑎(𝐷𝑅)
Where:
n = rotational speed of distributor, rev/min
Qt = total applied hydraulic loading rate
a = number of arms in rotary distributor assembly
DR = dosing rate, in/pass of distributor arm
𝐷𝑅 = 52.84 𝑚/𝑝𝑎𝑠𝑠
Substituting values:
𝑚3
1.6(1,190 )
𝑑𝑎𝑦 − 𝑚2
𝑛= 𝑚
2(52.84 𝑝𝑎𝑠𝑠)
𝒏 = 𝟏𝟖 𝒓𝒑𝒎
𝑚𝑔 1𝑘𝑔 1000𝐿 𝑚3
𝑀𝐵𝑂𝐷 = (240 − 50)( )( )( )(41.71 )
𝐿 1𝑥106 𝑚𝑔 1𝑚3 𝑑𝑎𝑦
𝑴𝑩𝑶𝑫 = 𝟕. 𝟗𝟐 𝒌𝒈 𝑩𝑶𝑫/𝒅𝒂𝒚
𝑚𝑔 1𝑘𝑔 1000𝐿 𝑚3
𝑀𝐶𝑂𝐷 = (480 − 100)( )( )( )(41.71 )
𝐿 1𝑥106 𝑚𝑔 1𝑚3 𝑑𝑎𝑦
8. Volume of Effluent
𝑚𝑎𝑠𝑠 𝑜𝑓 𝑒𝑓𝑓𝑙𝑢𝑒𝑛𝑡
= (𝑖𝑛𝑓𝑙𝑢𝑒𝑛𝑡 𝑚𝑎𝑠𝑠 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒 − 𝑚𝑎𝑠𝑠 𝑜𝑓 𝐵𝑂𝐷 𝑟𝑒𝑚𝑜𝑣𝑒𝑑
− 𝑚𝑎𝑠𝑠 𝑜𝑓 𝐶𝑂𝐷 𝑟𝑒𝑚𝑜𝑣𝑒𝑑) 𝑘𝑔/𝑑𝑎𝑦
𝑘𝑔 𝑘𝑔 𝑘𝑔
𝑚𝑎𝑠𝑠 𝑜𝑓 𝑒𝑓𝑓𝑙𝑢𝑒𝑛𝑡 = 13,604 − 7.92 − 15.85 = 13,580.23 𝑘𝑔/𝑑𝑎𝑦
𝑑𝑎𝑦 𝑑𝑎𝑦 𝑑𝑎𝑦
𝑚𝑎𝑠𝑠 𝑜𝑓 𝑒𝑓𝑓𝑙𝑢𝑒𝑛𝑡
𝑣𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑒𝑓𝑓𝑙𝑢𝑒𝑛𝑡 =
𝑑𝑒𝑛𝑠𝑖𝑡𝑦
𝑘𝑔
13,580.23
𝑑𝑎𝑦
𝑣𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑒𝑓𝑓𝑙𝑢𝑒𝑛𝑡 =
𝑘𝑔
1060 3
𝑚
𝒎𝟑 𝒈𝒂𝒍
𝒗𝒐𝒍𝒖𝒎𝒆 𝒐𝒇 𝒆𝒇𝒇𝒍𝒖𝒆𝒏𝒕 = 𝟏𝟐. 𝟖𝟏 ≈ 𝟑, 𝟑𝟖𝟖. 𝟒𝟓
𝒅𝒂𝒚 𝒅𝒂𝒚
Design Specifications
Design Configuration
REFERENCES
Middlebrooks, E.J. (1982). Wastewater Stabilization Lagoon Design, Performance and
Upgrading. McMillan Publishing.
Tchobanoglous, G.; Burton, F.L.; Stensel, H.D. (2003). Wastewater Engineering (Treatment
Disposal
METCALF & EDDY Inc. (Editor) (2003): Wastewater Engineering, Treatment and Reuse.
(Fourth Edition). New York: McGraw-Hill Companies, Inc..
Aerated, Partial Mix Lagoon. Wastewater Technology Fact Sheet. United States Environmental
Protection Agency.
Principles of Design and Operations of Wastewater Treatment Pond Systems for Plant
Operators, Engineers, and Manager. United States Environmental Protection Agency.
Chagnon, Frédéric. (1999). Design and Dynamic Modeling of Waste Stabilization Ponds.
http://web.mit.edu/watsan/Docs/Student%20Theses/Brazil/Chagnon1999.pdf