Loading / Glass Cutting / Logistics

best in glass processing

 best in glass processing
For increased performance and profitability: LiSEC
Facts and figures:
Founding year: 1961
1 strong brand
1.200 employees
231 million Euros turnover (2015)
Reliable processes, good quality, solid profit: LiSEC solutions
provide flat glass processors around the world with security
and drive in a challenging environment.
For the last 50 years, we have been working hard to enable
you to sustainably boost the efficiency, the system availability
and the quality output of your flat glass production process.
Thanks to forward-looking thinking, continuously striving to
find the best solution and a great deal of personal commitment
from our employees, we have grown from a one-man company
to a technology leader.
02
7 - 8 % of turnover for R&D 
60 R&D specialists 
500 software installations worldwide 
3.500 gas filling presses worldwide 
Our advanced solutions generate a great cost-to-benefit ratio
throughout the entire lifecycle of your machines and systems.
Customers around the world can benefit from this: be they
experienced manufacturers or newcomers to the industry;
from family businesses to industrial glass processors. Three
main factors are essential for long-term success:
20 sites
90 % export rate
35 % equity ratio
more than 250 patents
1. Complete System Provider
Only LiSEC can offer you all solutions required for flat glass
processing from a single source. Our well-established team of
specialists for engineering, automation, machine construction
and service develops tailor-made solutions to ensure your
competitive edge.
2. Operational know-how
As the only solution provider in the flat glass processing business
with more than 50 years of operational know-how, we know from
first-hand experience how to handle glass. We can communicate
eye to eye because we are familiar with the challenges you face.
3. Service
In order to help our customers quickly on site, we have
developed the worldwide largest service network in the flat
glass industry. High service availability, start-up support and
consulting are the added value of our services.
The benefits:
 Over 50 years of partnership, pioneering spirit and stabi-
lity
 Investment security due to the size of our company
 Leading technology with a high resale value
 Great cost-to-benefit ratio throughout the entire system
lifecycle
03
 LiSEC INDUSTRY 4.1 „Increasing production efficiency through
Strategy transparency with LiSEC‘s Industry 4.1. The
collection and interpretation of performance
data alone allows me to increase machine
Your benefit availability and achieve a higher output.“
 integration with your customer
Internorm, Austria
 cost reduction

 transparent processes in real time

 production without surprises

through:
 consistent quality

is our mission: best in glass processing … many proven strategies for improvement

… many intelligent innovations

… best practice solutions

Integration with your customers … a successful cooperation with us, your single-source supplier
Strategic partnerships with e.g. Klaes, a
leading software company for window, facade Cost reduction
„„ Graphical capacity planning supports
and conservatory construction, as well as
other partners for transport organisation, additional resource optimisation
your invoicing
product configuration „„ Innovative, quick and easy order entry
„„ Continuous optimisation reduces
material and process costs
security your shipping
Transparent workflows accessible in real time
allowing you to e.g. check the status of your
production anywhere and anytime, even from No surprises transparency your production
your smart phone „„ Intelligentmachines / lines as
„smart factory“ are self-monitoring
and warn about upcoming main- smart production your process control
tenance requirements and wear
Consistent quality parts needing to be replaced
„„ No manual glass handling
„„ Online services and offices
„„ Production information traceability requirements & risks your capacity planning
worldwide offer local support
incl. relevant production parameters

your interfaces your production planning

your partners your order management

„We could increase our capacity by nearly 15% and your online services
have 10-12% less waste now. On the IG lines, the your suppliers

improved organisation allows us to produce in 8 hours

the same output that used to take us 12 hours.“ your customers
Crystal Units Ltd, England

04 05
 Overview: Loading / Glass Cutting / Logistics
LiSEC. best in glass processing

Stand-Alone Machines Tempering

Storage Systems Flat Glass Cutting Breaking Systems „„ AEROFLAT p. 52
„„ base CUT p. 26 „„ Float Glass Breaking Systems p. 44
„„ COMPARISON STORAGE SYSTEMS p. 10
Automatic Float Glass Cutting Machine Fully Automatic Breaking of
„„ FiT.Cut p. 28 Trim Cuts and X- and Y-Cuts Software
Loading Compact System for Cutting Straight „„ PROD/OPT p. 62
Lines and Shapes Production Planning Software for the
„„ base LOAd | MD p. 12
Movable Double-Sided Magazine System Flat Glass Industry
„„ GFB p. 30
Glass Loading Machine Fully automatic cutting table for float „„ MSB p. 46 „„ autofab p. 64
Mobile sorting buffer for automatic Solution for Automtatic Sorting Systems
„„ ATH p. 14 and patterned glasses
Movable or Stationary Single- / single glass loading
„„ ESL-RS p. 32 „„ label p. 66
Double-Sided Glass Loading Machine Combined Edge Deletion and Cutting „„ MLD-A p. 48 Label Management Solution
Manual loading and unloading station
„„ Side Loader (SLR) p. 16 Machine for Low-E Coated Glass Sheets „„ MON p. 67
Fully automatic, mobile Glass Loading for mobile sorting buffers Cutting Plan Display
Station including linear brackets „„ SHL / ASM p. 50
„„ Rack Shuttle System (RSS) p. 18 Laminated Glass Cutting Glass Transport Shuttle

Glass Package High-Bay Racking „„ base lamicut p. 34

with Shuttle Transport Laminated Glass Cutting Machine

„„ PKL/SBL p. 20 „„ VB, AL-A p. 36

Mobile overhead crane with rotating Compact Cutting Table for
suction frame for automatic pick-up of laminated glass
large-sized glass sheets „„ GFB/VB p. 38
Combined cutting table for
„„ FlyOver (PKL/SBH) p. 22
Revolutionary Loading System with laminated glass and float sheets
Intelligent Glass Positioning „„ VB-N p. 40
Automatic Cutting Table for
„„ RPS p. 24
Compartmental storage for glass laminated glass
remnants from optimized glass cutting „„ VZ-N p. 42
High-speed cutting center in compact
design for your success

06 07
 STAND-ALONE MACHINES
 COMPARISON STORAGE SYSTEMS
„„ Availablespace: ~770m²
„„ Example floor plans

Type CRANE CRANE SIDE LOADER RACK SHUTTLE RACK SHUTTLE

WAREHOUSE + WAREHOUSE + (SLR) + LBR SYSTEM (RSS) + SYSTEM (RSS) +
LBK LBR ATH-M SIDE LOADER
(SLR)

Number of storage positions 58 129 42 87 100

Storage capacity max. 852 t 1580 t 575 t 1044 t 1200 t

Fast access to the entire storage/warehouse    ~ ~

Fast repeated access to 2 - 3 types of glass ~ ~ ~  

Residual sheet buffer     

Shelving of residual sheet into the warehouse  -   - Side Loader (SLR) + LBR
Ground-based side loader which takes out individual
Max. number of cutting lines * 2-3 2-3 2 - 3, Scalable 2 - 3, Scalable 2-3 panes/sheets from the LBR.
with extra shuttle with extra shuttle

Uninterrupted reloading ** **   

Automatic inloader takeoff     

* depending on the mix float/laminating and/or cycle time requirements

** possible to a limited extent.; defined loading and safety area according to the customer’s requirement

Rack Shuttle System (RSS) + ATH-M

Ground-based package shelf warehouse/storage
system which places entire racks including glass
Crane warehouse + LBK package in front of the used ATH-Ms.
Crane warehouse with standard bearing pedestals.
Construction possible as gantry-, semi-gantry- or
bridge/overhead crane.

Rack Shuttle System (RSS) + Side Loader (SLR)

Crane warehouse + LBR Ground-based package shelf warehouse/storage
Crane warehouse with compact shelf warehouse. system which provides entire racks including glass
Construction possible as gantry-, semi-gantry- or package for the side loader used downstream.
bridge/overhead crane.

10 11
 base LOAD | MD
Movable Double-Sided
Glass Loading Machine

This double-sided glass loading machine unloads glass sheets from storage racks positioned on either side
of the machine, and automatically tilts them horizontally for the next step towards the cutting process. Both
the tilt mechanism and the frame with its vacuum suction cups are hydraulically operated. This machine is
capable of handling two or more storage racks.

Highlights
„„ Fully automatic loading of cutting lines
„„ Double-sided loading
„„ Capable of handling large and
split stock sizes

Optional
„„ up to 4 stations

L B

Technical data
LOAD|MD 37/26
L (mm) B (mm) H (mm) Power Operating air Air
Glass thickness 2,3 - 19 mm
consumption pressure consumption
(kW) (bar) (l/min) Maximum size 3.700 x 2.600 mm

LOAD|MD 37/26 4.600 3.300 2.900 4,25 6 50 Transport height 920 mm ( +/- 20mm)

12 13
 ATH Highlights Options
Movable or Stationary Single- / Double- „„ Fully automatic loading of cutting lines „„ Fast version with dual
Sided Glass Loading Machine „„ Loading from one side hydraulic system
„„ Handling of large and split stock sizes „„ Double-Sided
Glass sheets are automatically unloaded from storage racks positioned to one side of the „„ Movable design
machine, and tilted to the horizontal position for the cutting process. Both the tilt mechanism
and the frame with vacuum suction cups are operated with an oil hydraulic system. The loading
machine is also available in a mobile version with electronically controlled drive system, which
is capable of unloading glass sheets from up to five different sections.

B2
L
B1

L (mm) B1 (mm) B2 (mm) H (mm) Power Operating air Air

consumption pressure consumption
(kW) (bar) (l/min)

ATH-37/26 3700 3300 3000 2900 5,05 6 50

ATH-37/33 3700 3300 2900 3700 5,05 6 100

Technical data ATH-60/30 6000 3300 2900 3700 5,05 6 100
ATH-37/26 (D) ATH-37/33 (D) ATH-60/30 (D) ATH-60/37 6000 3300 2900 3700 5,05 6 100

Glass thickness 2,3 - 19 mm ATH-37/26D 4600 3300 2900 4,25 6 50 600

Minimal size 1.600 x 1.600 mm 1.600 x 1.600 mm 2.800 x 1.600 mm ATH-37/33D 4600 3300 3400 5,75 6 100 600

Maximal size 3.700 x 2.600 mm 3.700 x 3.300 mm 6.000 x 3.300 mm ATH-60/33D 6800 4100 3400 6,5 6 100 600

Travel path (glass rack sections) 1-8 1-8 1-6 ATH-75/33D 8000 4100 3400 6,5 6 100 600

14 15
 SIDE LOADER (SLR) Highlights Options
Fully automatic, mobile Glass Loading „„ Saving of space due to the compact construction „„ Double-sided design
Station including linear brackets „„ Can be configured customer-specifi- „„ Connection to a
cally for a flexible production residual sheet buffer
System for the taking out/off of large format glass sheets from automatically movable shelf rack „„ Variably extendable „„ Glass thickness 2-25 mm
storage systems (LBR). The subsequent tilting of the sheets for the transport to the cutting table
is also performed fully automatically. A ground-based warehouse/storage system with side
loader dispenses with the commonly used crane girder and may therefore be used in any type of
hall.

B2

B1

L1

Technical data
SLR-37/26 SLR-60/33
L (mm) B1 (mm) B2 (mm)
Glass thickness 3 - 12 mm
SLR-37/26 17410 3800 3600
Minimal size 3.700 x 2.600 mm 6.100 x 3.210 mm

Maximal size 3.700 x 2.600 mm 6.100 x 3.210 mm SLR-61/33 17410 6220 5800

16 17
 RACK SHUTTLE SYSTEM (RSS) Highlights
Glass Package High-Bay Racking with Shuttle Transport „„ Uninterrupted reloading of the glass storage
„„ Saving of space due to the compact construction
„„ Can be configured customer-specifically
System for the taking out of large-format glass packages from automatically movable glass for a flexible production
package high-bay racking systems. The transport shuttle automatically transports the requested
glass package from the warehouse to the cutting plant. A separate offtake station (ATH) feeds
respectively loads the cutting (to size). A specifically arranged reloading station ensures an
uninterrupted reloading of the glass storage. Thus, maximum output is achieved with minimum
idle times. This plant is designed for glass-processing companies with only few types of glass
but a high throughput.

L1 L2

Technical data
RSS-37/26 RSS-61/33
L1 (mm) L2 (mm)
Glass thickness 3 - 19 mm
RSS-37/26 5200 4500
Minimal size 3.700 x 2.600 mm 6.100 x 3.210 mm

Maximal size 3.700 x 2.600 mm 6.100 x 3.210 mm RSS-61/33 7000 6000

18 19
 PKL/SBL Highlights Options
Mobile overhead crane with rotating suction frame „„ Supports up to 60 loading positions „„ 180 degrees rotatable
for automatic pick-up of large-sized glass sheets „„ Double-sided tilting and rotating design of suction frame
suction frames are available „„ Glass thickness up to 25 mm
Gantry system with electronically controlled floor drive units; runs on flat guide rails or directly „„ Optimized travel routines for the „„ Glass loading from
on concrete floors. The automatic drive synchronization is controlled by optical sensors and shortest possible cycle times inside-loader
ensures exact positioning of the loading system relative to the receiving station. The robust
„„ Available in half and full gantry versions
bridge drive system ensures exact positioning of the double suction frame and is available in
rotating or tilting versions.
Process-controlled operation from pickup of large-sized sheets through to transfer to the turning
table. A special high-speed version is also available with multiple drives and precision guides
for the floor and gantry movement along with optimized handling and travel procedures.

Technical data
SBL-37/26KR SBL-37/33KR SBL-60/30KR

Glass thickness 2,3 - 19 mm

Minimal size 1.600 x 1.800 mm 2.800 x 2.400 mm 2.800 x 2.400 mm

Maximal size 3.700 x 2.600 mm 3.700 x 3.300 mm 6.000 x 3.300 mm

20 21
 FlyOver (PKL/SBH) Highlights Options
Revolutionary Loading System with Intelligent Glass Positioning „„ Moves diagonally and is therefore „„ Version for split stock sizes
the fastest system available „„ Combined with RPI option,
„„ Renders remnant plate storage systems obsolete cutting system at the feed
The newly developed FlyOver overhead loading system is smarter and faster than loading „„ As many positions for remnant plates side of the cutting table,
systems were ever before. It is provided with a redesigned suction cup frame and can move available as there are storage racks for maximum gain in
diagonally above the storage racks when empty. Once a coated sheet has been unloaded, the time. Any remnant sheets
„„ Intelligent optimisation system to avoid
suction cup bridge can immediately move towards the next storage rack and the loader can be produced during cutting are
remnant plates to the greatest possible extent
tilted down instantly. This process allows minimum cycle times, as the suction cup bridge does fed out again immediately,
not have to move out from in between the racks after each cycle. tilted up with the SBH and
returned to the glass store
Intelligent Optimisation Systems
LiSEC optimisation systems avoid remnant plates whenever possible. If they cannot be avoided,
though, the intelligent system puts the remnant plates first for coming orders. Any collisions in
the process are therefore eliminated.
If necessary, for example when storing glass that has just been delivered, remnant plates can be
repositioned automatically.

This advanced system is based on long-term experience with manual systems and the proven
ATF loading system by Lisec. It is the best optimisation system currently available for your glass
storage and overhead loading system.

Technical data
Glass thickness 2 - 19 mm
optional 2 - 24 mm

Minimal size 1.500 x 3.300 mm

Maximal size 6.000 x 3.300 mm

22 23
 RPS Highlights
Compartmental storage for glass remnants from optimized „„ Compact, space-saving design
glass cutting „„ Glass thicknesses from 3–12
mm and up to 19 mm
Our compartment modules for vertical storage of glass remnants from optimized cutting proce- „„ Can be adapted to the relevant
dures are to be positioned as close as possible to the cutting table’s loading station. Rest glass production requirements
from the cutting table is transported back to the tiltable loading and unloading table as deter-
mined by the production control software before being slid into their vertical storage positions.

The linear transportation of the glass sheets to the individual compartment slots is carried out
by a traveling and self-positioning roller carrier. As the storage module is laid out for extra-large
sizes, this system also functions as a buffer storage for uncut sheets in the event of temporary
interruptions to the loading of glass storage racks.

L B

Technical data
RPS-45/33 RPS-60/33

Glass thickness 2.3 - 19 mm (30 compartments) L (mm) B (mm) H (mm) Power Operating air Air
optional 2.3 - 15 mm (35 compartments) consumption pressure consumption
Minimal size 1,200 x 500 mm 1,500 x 1,500 mm (kW) (bar) (l/min)

Maximal size 4,500 x 3,300 mm 6,000 x 3,300 mm RPS-45/33 4,844 3,708 3,980 2.8 6 600

Compartments 30 RPS-60/33 6,164 3,708 3,980 2.8 6 50

24 25
 base CUT
Automatic Float Glass
Cutting Machine
The compact base CUT glass cutting machine is ideally suited for cutting straight lines and shapes out of flat
glass. Its construction ensures maximum precision and minimal cutting tolerances, as well as the machine’s
highest level of durability. Loading is performed manually by means of free-fall in the basic machine model.
After loading, the glass can be manually positioned against the reference marks. After which, the operator
initiates cutting and the machine automatically detects the glass sheet‘s position in x and y direction to
ensure precise glass cutting. Each stock sheet is manually positioned.

Highlights
„„ Compact and modern design
„„ Plug & Cut easy to transport/easy to install
„„ Template scanning
„„ Includes manual data input,
DXF read and Quickopt
„„ Tiltable for easy glass loading
„„ Automatic edge deletion

Options
„„ Transportation belts
„„ Air cushion loading table
„„ Automatic loader
„„ Breakout table

Technical data
CUT 37/26

L B Glass thickness 2.3 - 19 mm

Maximum size 3,700 x 2,600 mm

Cutting speed x/y axis 140 m/min

Acceleration x/y axis 4 m/s2

L (mm) B (mm) H (mm) Power Operating air Air
Free-fall 2.3 - 12 mm
consumption pressure consumption
(kW) (bar) (l/min) Transport height 920 mm ( +/- 20mm)

CUT 37/26 4,590 3,170 1,370 6.7 6 40 Geometries rectangles & shapes

26 27
 FiT.CuT Highlights Options
Compact System for Cutting Straight Lines and Shapes „„ ‚All-rounder‘ for straight cuts and shapes „„ Edge deletion on Low-E glass
„„ Minimum cutting tolerances „„ Free-fall positioning
and maximum precision „„ Touch screen
The ‚all-rounder‘ FiT.Cut is ideally suited for cutting straight lines and shapes on flat glass. With „„ Torsion- and vibration-free drive and guide „„ Quick-Opt
its torsion- and vibration-free drive and guide unit, the machine meets all modern requirements unit for an increased life time of the machine
while offering maximum precision and minimum cutting tolerances. „„ Integrated breaker bars
„„ Unloading aids
Positioning of glass sheets on the FiT.Cut is very simple: First the glass is manually positioned (support fingers)
against the side stop. Then its exact position is determined by measuring the front glass edge. „„ Auto-scanning system
Finally, the side stops lower into the table top and the cutting process starts. „„ Tilt function

The system‘s core is the rack and pinion driven cutting bridge, which carries a multi-axis
central cutter. The bridge is synchronously driven by one servo motor on each side, which
ensures minimum cutting tolerances and longevity of the machine. Furthermore, the FiT.Cut is
provided with a travel path optimization function, which optimizes the movements of the axes
and increases the cycle time. Available software

LIS.hand GPS.mon

L B

L (mm) B (mm) H (mm) Power Operating air Air

consumption pressure consumption
Technical data (kW) (bar) (l/min)

Fit.Cut-37/26 (K) Fit.Cut-37/33 (K) Fit.Cut-60/33 (K) Fit.Cut-37/26 4,560 3,305 1,480 9.64 6 30

Glass thickness 2.3-19 mm Fit.Cut-37/33 4,560 4,005 1,480 9.64 6 30

Minimal size 600 x 600 mm manual feed Fit.Cut-60/33 6,860 4,005 1,480 12.64 6 30

Maximal size 3,700 x 2,600 mm 3,700 x 3,300 mm 6,000 x 3,300 mm Fit.Cut-37/26K 5,910 3,305 1,480 11.84 6 30

Cutting speed X/Y axis 80 m/min Fit.Cut-37/33K 5,910 4,005 1,480 11.84 6 30

Cutting pressure control manual Fit.Cut-60/33K 8,210 4,005 1,480 16.64 6 30

28 29
 GFB Highlights Options
Fully automatic cutting table for float and patterned glasses „„ Optimum quality of the cut and „„ Edge deletion of low-E „„ Version with enhanced
minimum tolerances glasses (grinding wheel suction for edge deletion
„„ Automatic edge deletion of Low-E glass width 20 mm to 26 mm) (Guardian Climaguard HT)
The fully automatic cutting table GFB was specifically developed for the processing of float and „„ High reliability & long service „„ Auto-scanning (scanning
patterned glass. This machine provides lowest cutting tolerances and simultaneously a long life life of the cutting table of free-form shapes)
and high reliability. „„ 2 oil supply units
„„ Extensibility to a combined float /
laminated glass cutting line „„ Fully automatic tool
With the GFB you are perfectly prepared for state-of-the-art cutting requirements. The cutting
„„ Energy-efficient plant due to the changer for cutting
table is equipped with an infinitely adjustable air cushion part and a skid- and wear-resistant
use of class IE3 drive units wheel (five positions)
conveyor belt. The infeed transport and the aligning of raw glass is performed manually or auto-
matically by the belt transport. When laminated glass is processed, the lamination is removed „„ Edge deletion of low-E glasses of up to 26 mm „„ Dynamic stripping brush
by means of a grinding wheel in the first process step. The cutting process will then start auto- at the bottom or at the
matically. top and at the bottom

The automatic cutting oil feed is performed centrally via the hollow shaft of the cutting wheel
holder. The program controls the maximum speeds as well as the accelerations depending on Available software
the shape of the cut in order to ensure an optimum cutting quality. The quality of the cut is
significantly improved by using an automatic cutting pressure control. An optimization of the
travel distance ensures most efficient cycle times. The data transfer for straight cuts and shape GPS.opt GPS.prod LIS.label
cuts is done centrally via the network or an USB interface.

The GFB may exactly be tailored to your requirements by means of additional, optionally
available functions.

Technical data
GFB-26/20 GFB-37/26 GFB-37/33 GFB-60/30 GFB-60/36 GFB-70/33

Glass thickness 2,3 - 19 mm

Maximal size 2.600 x 2.000 3.700 x 2.600 3.700 x 3.300 6.000 x 3.300 6.000 x 3.600 7.000 x 3.300
mm mm mm mm mm mm

Cutting speed 120 m/min

Tolerance +/- 0,15 mm

Cutting pressure regulation electronic

30 31
 ESL-RS Highlights Options
Combined Edge Deletion and Cutting Machine „„ Simultaneous cutting and „„ Shapes according to the „„ Intergrated device for
for Low-E Coated Glass Sheets grinding of straight lines LiSEC shape catalogue cutting off residual
„„ Extremely short cycle times „„ Automatic return system glass (RP-I)
Fully automatic cutting table for float glass and special glass types using the cutting wheel tech- „„ Optimal cutting quality with „„ 3rd oil supply unit
nology. The table is also equipped with a grinding unit, which removes soft coatings from glass minimum tolerances „„ Fully automatic tool changer
sheets. Straight edges can be simultaneously cut and ground, which guarantees low cycle times
„„ Vibration-free bridge movement for cutting wheels
while offering maximum quality. Standard shapes and also digitalized special shapes can be cut
with ease. „„ 360° grinding in one cycle „„ Dynamic cleaning brush
The CNC program automatically adjusts the maximum axis speed and acceleration to the type of „„ Fixed cleaning brush on the bottom on the top and bottom
cut. A cutting path optimization minimizes the movement of the axis and ensures the shortest „„ 2 oil supply units „„ Dynamic cleaning brush
possible cutting and grinding times. In addition, the modular machine concept of LiSEC allows only on the bottom
almost unlimited possibilities for future extensions: integration into a sorting system, integ-
ration of a laminated glass cutting table, or connection to an automatic glass loading system.
Discover new possibilities – we will be pleased to advise you!

Available software

LIS.hand GPS.mon

L B

Technical data
ESL-37/26RS ESL-37/33RS ESL-60/30RS ESL-75/33RS
L (mm) B (mm) H (mm) Power Operating air Air
Glass thickness 2,3 - 19 mm consumption pressure consumption
(kW) (bar) (l/min)
Maximal size 3.700 x 2.600 mm 3.700 x 3.300 mm 6.000 x 3.300 mm 7.500 x 3.300 mm
ESL-37/26RS 6060 3900 1480 27 6 1100
Cutting speed 120 m/min
ESL-37/33RS 6060 4600 1480 27 6 1100
Grinding width for coated glass sheets fixed: 10 mm
ESL-60/30RS 8360 4600 1480 30 6 1100
Cutting pressure regulation manual
optional: electronic ESL-75/33RS 9860 4600 1480 33 6 1100

32 33
 base LAMICUT
Laminated Glass Cutting Machine

The base LAMICUT - our compact laminated glass cutting machine is available in four configurations (SOLO,
FreeFall, TILT, CombiCut). The main component of each configuration consists of a laminated glass cutting
bridge and a positioning section with retractable glass positioning stops and tilting arms. Following manual
positioning of the stock sheet, the air cushions are automatically deactivated and the fully automatic cutting
process begins. Afterwards, the air cushions are activated again and the finished glass sheet may be removed
manually or using the tilting arms. Part of the standard package of this compact laminated glass cutting
machine is a laser-positioning device for shape cutting.

Highlights
„„ Float glass cutting with included low-E
edge deletion module - patented
„„ Free-fall loading
„„ Tiltable air cushion table
„„ Manual shape cutting
„„ Tilting arms extractable
„„ Small pack size, easy installation
„„ 10 movable glass positioning
stops, retractable reference
stops for easy handling
„„ Includes various software packages

L L

B B

1 2

L L

B B

Technical data
3 4 LAMICUT

Glass thickness 2 x 3 - 2 x 8 mm

Minimum size VSG 150 x 200 mm

L (mm) B (mm)
Maximum size VSG 3,700 x 2,600 mm
1 LAMICUT|SOLO 5.833 6.360
Glass transport height 920 mm (+/- 20mm)
2 LAMICUT|FF 10.205 6.360
Max load 43 kg/m²
3 LAMICUT|TILT 10.443 6.360
Layer thickness 0.38 - 2.28 mm
4 LAMICUT|CC 11.925 6.360 (1 to 6 layers)

34 35
 VB, AL-A Highlights Options VB Options AL-N
Compact Cutting Table for Laminated Glass „„ Laser-supported positioning for straight cuts „„ Glass breaking device „„ Tilting brackets
„„ Protection of coatings float glass up to 12 mm
„„ Up to 11 PVB layers „„ Glass breaking device
Space-saving machine in compact design with automatically adjusting stop bar for cutting float glass up to 19 mm
„„ Machine configurations for split
laminated glass sheets. Stretching and separation of the PVB foil are carried out by suction „„ Automatische
stock or jumbo sizes
cups operating from below. This technology guarantees that coatings are well protected against Schneiddruckregelung
damage during cutting. For the cutting process, the laminated glass sheet is manually positi-
oned against the self-adjusting stop bar.

Available software

LIS.hand GPS.mon

B1 B2

L2

L1

Technical data
VB-33 VB-45 VB-60

Glass thickness min. 2 x 3 mm

Glass thickness max. 2 x 8 mm

optional 2 x 10 mm / 2 x 12 mm

Minimal size 150 x 200 mm

Cutting length max. 3.400 mm 4.600 mm 6.200 mm

Foil thickness (1 to 6 layers) 0,38 - 2,28 mm

optional 4,18 mm (11 layers 2 x 10 mm / 2 x 12 mm)

AL-A25 AL-A46

Glass thickness 6 - 24 mm
L1 (mm) L2 (mm) B1 (mm) B2 (mm)
Min. adjusting measure 10 mm
VB-33 / VB-37,
7592 4989 1033 2350
Max. adjusting measure 3.300 mm 4.600 mm AL-A25

VB-45, AL-A46 7941 5833 1025 4522

36 37
 GFB/VB Highlights Options GFB „„ Dynamic cleaning brush
only on the bottom
Combined cutting table for laminated glass „„ Compact, space saving design „„ Edge deletion on Low-E „„ Automatic PVB-foil cutter
and float sheets „„ Clamping and cutting of laminated glass sheets glass, either up to 20
takes place without contact from above mm or up to 26 mm
Compact CNC-controlled machine for cutting laminated glass sheets as well as making straight „„ Auto-scanning system
Options VB
„„ Glass is reliably protected from
and irregular cuts in float and cast glass. The compact design and positioning of the two damage during cutting (scanning of any
machine sections ensures the machine taking up a minimum of space. Vacuum clamps working kind of shape) „„ Foil cutting device
underneath the glass ensure that clamping and cutting of laminated sheet takes place without „„ Second oil supply unit „„ Glass breaking device
interference from above. This technology guarantees that coatings are fully protected during float glass up to 12 mm
„„ Fully automatic tool changer
cutting. „„ Glass breaking device
for cutting wheels
„„ Dynamic cleaning brush on float glass up to 19 mm
An additional grinding unit, which is mounted on the cutting head, is used to achieve perfect
edge trimming of laminated VSG glass before the sheet is cut to size. The VSG is automatically the top and bottom
positioned for cutting as is float glass sheet for optional automatic traverse cutting in the VB
section. Laser-supported positioning for all irregular Z or straight cutting jobs is a standard
feature.
Available software

LIS.hand GPS.mon

Technical data
GFB-26/20 GFB-37/26 GFB-37/33 GFB-60/30 GFB-60/36 GFB-60/37 GFB-70/33 H

Glass thickness 2,3 - 19 mm

Maximal size 2.600 x 2.000 3.700 x 2.600 3.700 x 3.300 6.000 x 3.300 6.000 x 3.600 6.000 x 3.700 7.000 x 3.300
mm mm mm mm mm mm mm
L B
Cutting speed 120 m/min

Cutting pressure regulation manual

optional: electronic

VB-33 VB-45 VB-60

Glass thickness min. 2 x 3 mm

Glass thickness max. 2 x 8 mm

L (mm) B (mm) H (mm) Power Operating air Air
optional 2 x 10 mm / 2 x 12 mm
consumption pressure consumption
Minimal size 150 x 200 mm (kW) (bar) (l/min)
Cutting length max. 3.400 mm 4.600 mm 6.200 mm GFB-37/26, VB-33 6390 4750 2000 27,94 6 70
Foil thickness (1 to 6 layers) 0,38 - 2,28 mm
GFB-37/33, VB-33 6390 4750 2000 27,94 6 70
optional 4,18 mm (11 layers 2 x 10 mm / 2 x 12 mm)
GFB-60/30, VB-33 8760 4750 2000 30,94 6 70
Foil thickness (2 layers 0,76 mm
without cutting blade) GFB-70/33, VB-33 9760 4750 2000 30,94 6 70

38 39
 VB-N Highlights Options
Automatic Cutting Table for Laminated Glass „„ Fully automatic thermal and mecha- „„ Float glass breaking
nical separating process up to 19 mm
„„ Automatic separation of trim cuts with a width
Precision cutting machine for laminated glass, which can be combined with an upstream from 20 to 150 mm on the front and rear sides
positioning bridge designed to automatically feed glass sheets. Stretching and separation of the „„ PVB foil thickness: up to 12 layers
PVB foil are carried out by suction cups operating from below. This technology guarantees that
„„ Also suitable for cutting float and cast glass
coatings are well protected against damage during cutting. Thanks to its movable design, the
cutting bridge with clamping system can automatically separate trim cuts with a width from 20
to 150 mm (both on the front and rear sides of laminated glass sheets). The trim cuts are auto-
matically removed and disposed of in a container.
The combination of a high-precision cutting technology and an optimized electronic control
system, as well as the use of a mechanical foil separation system offer unrivaled precision and
edge quality of the glass and PVB layers, even of thick glass units and using special foils. Glass
positioning for straight cuts is supported by a laser.

Available software

LIS.hand GPS.mon

L B

Technical data
VB-33N VB-45N VB-60N

Glass thickness min. 2 x 3 mm

Glass thickness max. 2 x 12 mm

L (mm) B (mm) H (mm) Power Operating air Air
Minimal size 150 x 200 mm consumption pressure consumption
Cutting length max. 3.400 mm 4.600 mm 6.200 mm (kW) (bar) (l/min)

Trim cut min. (dependent on glass type) 20 - 150 mm VB-33N 5880 1700 1937 17,35 6 40

Foil thickness (1 to 12 layers) 0,38 - 4,56 mm VB-45N 7080 1700 1937 22,65 6 40

Break distance min. float glass 250 mm VB-60N 8580 1700 1937 26,55 6 40

40 41
 VZ-N Highlights Options
High-speed cutting center in compact design for your success „„ Minimum space requirement „„ Tandem or triple outlet
for maximum output = simultaneous cutting
„„ Highest equipment availability on the market of 2 or 3 Y-sub-plates
Precision cutting center for laminated safety glass in split and extra-large sizes, requiring only „„ Automatic cutting pressure adjustment „„ Automatic shard disposal for
8.5 x 8 sqm floor space. Cutting is done with the proven LiSEC thermal-mechanical separation shortest standstill periods
„„ All bridges included
process, using a cutting blade for PVB foil and an automatic suction beam on the underside of „„ Interlayer grinding for
the glass. „„ Especially suited for coated glass
Guardian Sunguard coatings
„„ Interlayer thickness up to 12-times PVB
„„ Automatic shape
During positioning the laser measuring system automatically recognizes the glass edges. The „„ Cutting tolerance +/- 0.4 mm
cut at Z outlet
fully automated servo transport positions the sub-plates using an infinitely adjustable air „„ Suited for Float cutting
cushion. It is possible to process sub-plates in tandem operation = two panes in one process. „„ Automatic interlayer
cutting device
Short transport distances and unified control of individual component processes achieve
extremely short cycle times. Laser-supported positioning of sheets for Z, edge and straight
cutting. Optionally also available for VSG shape processing.
Available software

LIS.hand GPS.mon

Technical data
Glass thickness min. (laminated glass) 2 x 3 mm + 0,38 mm

Glass thickness max. (laminated glass) 2 x 12 mm + 4,56 mm (12 layers)

Glass thickness (float glass) 3 - 19 mm

Minimal size 350 x 250 mm automatic transport

350 x 180 mm manual
L (mm) B (mm) Operating air pressure (bar)
Maximal size tandem 2 x 2100 x 3300 mm / 1 x 4600 x 3300 mm (VB-45N in Y direction)
2 x 2900 x 3300 mm / 1 x 6200 x 3300 mm (VB-60N in Y direction) VZ-60/33N 25496 16064 6

42 43
 Float Glass Breaking Systems Highlights
Fully Automatic Breaking of Trim Cuts and X- and Y-Cuts „„ Simultaneous turning of two small
subplates for fast cycles
„„ Flexible all-in-one solution for automatic
ARS - Breaking system for trim cuts and removal of remaining pieces breaking of y-cuts and trim cuts
ARS breaks and removes front and rear trim cuts of already cut glass sheets across the entire
„„ Space-saving machine concept
width of the subplates. The intelligent breaking device used ensures that trim cuts are neatly
broken apart. Glass pieces are automatically disposed of into a container situated underneath „„ Easy to maintain
the machine. Even thin glass sheets can be easily processed and transported. Extendable „„ Requires a smaller number of
support rollers avoid that any of the cuts are unintentionally broken apart. containers for broken glass pieces

TBX - Automatic and fixed breaking system

Once the front and rear trim cuts have been removed, the glass sheet is transported to the TBX
on a belt transport unit. The pneumatically operated TBX breaking bar then breaks all x-cuts
apart. Individual subpla-tes are the result. A pneumatic counter support applies the counter
pressure required to ensure neatly bro-ken glass panes.
Available software

LIS.hand GPS.mon

TDV - Horizontal subplate turning equipment (90°)

TDV-33 has been developed to avoid the use of a y-cut breaking system arranged at 90°.
The transport section of this space-saving machine is equipped with a roller drive and an integrated
lifting and turning plate, which lifts the glass sheet off, turns it 90° and then lowers it again. Following
this, the sub-plates are transported to the TBR subplate breaking system by means of the downstream
belt transport unit. TBR then breaks all the y-cuts.
Optionally, two narrow subplates can be simultaneously turned and transported to the downstream
breaking device through split drives. This optional equipment allows an enormous increase in perfor-
mance.

TBR - Automatic subplate breaking system with integrated removal of trim cuts and
remaining pieces
TBR can break apart both trim cuts and y-cuts. The subplates turned by the TDV are broken apart, and
front and, if necessary, rear trim cuts are removed. Glass pieces are automatically disposed of into a
container situated underneath the machine.

TDV-33
Technical data
Glass thickness 2,3 - 12 mm
ARS-26 ARS-33 ARS-36 Optional 2,3 - 19 mm

Glass thickness 2,3 - 12 mm Minimal size 350 x 350 mm

Max. processing width 2.600 mm 3.300 mm 3.600 mm Maximal size 3.300 x 3.300 mm

TBX-26 TBX-33 TBX-36 TBR-33 TBR-60

Glass thickness 2,3 - 12 mm Glass thickness 2,3 - 12 mm

Optional 2,3 - 19 mm Optional 2,3 - 19 mm

Max. processing length 350 mm Max. processing length 350 mm

Max. processing width 2.600 mm 3.300 mm 3.600 mm Max. processing width 3.300 mm 6.000 mm

44 45
 MSB Highlights Options
Mobile sorting buffer for automatic „„ Flexible and ergonomic transport „„ 44 slots (glass thickness:
single glass loading • Manual pushing 2,3 - 12 mm)
• Knee lever „„ Glass transport rollers
This mobile sorting buffer offers automatic, semi-automatic, and even manual glass loading and
• Pulling with an electric stacker truck
unloading options. Glass plates can be loaded and/or unloaded using a shuttle (fully or semi-au-
(including along narrow transport routes)
tomatic) or by hand.
• Lifting, transporting and manoeuvring in
In automatic operation, the glass plates are transported on roller carriers arranged underneath tight spaces using an electric stacker truck
the MSB and then put on the glass support bars integrated in the mobile sorting buffer as the • Transport using a forklift
roller carrier lowers. In this way, temporary storage even of very large plates is possible without „„ Highly sensitive system for coated sheets
operator intervention. • Due to the three-degree inclination, the risk
of damage to coatings is almost non-existent
There is also an option to replace the glass support bars with glass transport rollers, which as there is no contact with the glass plates
enables manual loading and unloading. The various ergonomic transport options of the mobile
sorting buffer make it a highly flexible component of internal logistics solutions.

Sorting systems
Manual MLD MSB-T ALD / TSC

Loading manual manual automatic automatic

Loading chaotic chaotic chaotic sequential

Loading double double single double

Manual loading MLD - Manual Loading Device

Technical data
Glass thickness 2,3 - 12 mm / 2,3 - 17 mm

Number of slots 44 (2,3 - 12 mm) / 34 (2,3 - 17 mm)

Minimum size 350 x 180 mm

Maximum size 3000 x 2200 mm

MSB - Mobile Sorting Buffer ALD / TSC - Automatic Loading Device
Maximum load 2000 kg

46 47
 MLD-A Highlights Options
Manual loading and unloading station for mobile sorting buffers „„ Chaotic loading with upstream machinery „„ Additional MSB harp
(RKT, RTV) or manual positioning rack position
„„ Integrated inclined change-over
The LiSEC MLD-A is a manual loading and unloading station for mobile sorting buffers (MSB-A) function from 3° to 6°
that may be integrated directly within a production line or used as a stand-alone machine. „„ Expandable to up to six MSB positions
„„ Easy, intuitive operation
The loading/unloading station comprises a moveable roller wall that is guided on a rail on one
side. If this roller wall is placed in front of a sorting buffer slot manually, glass sheets may be
removed from the buffer or inserted into the buffer manually. If the glass sheets are placed onto
the loading station from the sorting buffer then they can be transferred to an insulating glass
line or onto a stationary roller wall manually. They may then be used for other processing steps
from the stationary roller wall.

This system is particularly well-suited for quick and elective sorting of glass sheets.

B3

B2

B1

Technical data
Glass thickness 2,3 - 17 mm

Minimum size 350 x 180 mm L (mm) B1 (mm) B2 (mm) B3 (mm) Operating air Air
pressure consumption
Maximum size 3000 x 2200 mm
(bar) (l/min)
Transport height 520 mm
MLD-A30 (6 10942 2800 5600 4000 6 30
Maximum load 150 kg MSB-Positionen)

48 49
 SHL / ASM Highlights
Glass Transport Shuttle „„ Best suitable for coated glass
Due to the declanation the coated surface
will never be touched during movement
The glass transport shuttle type SHL will be used for loading and unloading of IG-lines, glass „„ Shortest cycle time
processing machinery or buffer systems like the Lisec ASM. The glass is transported on to the Thanks to a bigger declanation glass
shuttle vertical and automatically determining the number of lites loaded onto the shuttle. can be transported within the shuttle
while moving the shuttle
An innovative guiding system in conjunction with a rack and pinion drive ensures minimal „„ Increased Life Time
friction and rolling resistance. Due to the selected components a torsion-free movement with A central lubrication system avoids downtime
highest stability can be guaranteed enabling speeds up to 300 m/min. During movement of the and guarantees long lasting components
shuttle the back wall is moved to a bigger declination allowing the glass to be transported on the
shuttle even during movement. A reduction in cycle time can be obtained.

Technical data - SHL

Glass height 1,6 m / 2 m / 2,5 m / 2,7 m / 3 m / 3,3 m

Glass thickness 2,3 - 19 mm

Minimum size 350 x 180 mm

Technical data - ASM
Maximum size 4.500 x 3.300 mm
optional 5.000 x 3.300 mm Glass height 2 m / 2,5 m / 2,7 m / 3 m / 3,3 m

Transport speed 5 m/s (300 m/min) Glass thickness 2,3 - 25 mm

Maximum load 150 kg/lm Minimum size 350 x 180 mm

Power consumption (kW) 19,45 (SHL-45) Maximum size 6.000 x 3.300 mm

50 51
TEMPERING
 Handle with AIR!
As the specialists in the field of the processing and refining of flat
glass, we set the objective to always go one step further. 20 years ago
we revolutionized the tempering of flat glass and since then, we have
continuously developed this technology. World-wide, there are already High-quality products deserve the best treatment. This is why we only allow trustful
numerous furnaces by means of which flat glass is tempered in an indus- heads – and air – to get in touch with glass. With the patented AEROFLAT air-cushion
trial production environment with LiSEC technology. system, the surfaces of the glass sheets are not touched during the tempering process. The
result of the innovative technology: top quality flat glass – economic and future-proof.
Trust in the inventor.

LiSEC tempering process by means of Air Cushion Technology officially taken up in a standard

The LiSEC tempering process has officially been published in a standard as „Air Cushion Process“. As the first country in the EU,
Great Britain has published the BS EN 12150-1:2015 in September 2015. The publication of the German and English version via
the Austrian Institute for Standardization was performed in November 2015.

The EN 12150-1 is a harmonized standard to the Construction Products Regulation, i.e. that LiSEC customers are state-of-the-art
with the tempering according to the „Air Cushion Process“ and that their products comply with the Construction Products
Regulation. Andreas Winter, managing director of the company Glastech Produktions- und Verfahrenstechnik GmbH (Glastech
production and process engineering): „If a product does not comply with the Construction Products Regulation, it is subject to
extra examination and approval. If the product is modified only slightly this product is required to reexamine the product. If
you are within the standard, it is possible to perform any changes that are within the standard limits. From now on, safety glass
tempered by means of the LiSEC air cushion process is considered state-of-the-art.“

At the LiSEC Glass Forum, the AEROFLAT technology for tempering is used. For further information on AEROFLAT or
our Glass Forum please contact office@glastech.co.at

54 55
 1 2
A high competitiveness is the result
of the interaction of quality and cost
effectiveness/profitability.
COST EFFECTIVENESS by LiSEC
No waiting time when the types of
glass are changed
Wear-free ceramic components
Significantly shorter heating time
No cooling of the heating zone re-
quired in case of glass breakage
Identical cycle time for coated and
uncoated glasses
Operators trained in only five days
50% less staff required compared to
conventional plants
One Visions need courage. You need people who push
technology, limits and dare to try new things. In 1996, we set new
standards in terms of the tempering of flat glass with the
four revolutionary AEROFLAT air-cushion system. Now we are
continuing the story.
advantages!
4 3
The future of tempering
begins with the best processes.
FUTURE-PROOFNESS by LiSEC
LiSEC stands for...
best in glass processing
strategic safety
thin glass for technologies of the
future
a dense service network
56
Trend-setting technology is the result
of forward-looking thinking.
TECHNOLOGY by LiSEC
LiSEC is the inventor of the patented
air-cushion technology
No touching of the glass surface throughout the
entire process
Tempering of double-sided coated and printed
glass sheets is possible
Tempering of structural glass is possible
Maximum convection in the circulatory system
Thermal tempering of glass is possible from
1 to 10 millimeters
Patented cooling air routing
No SO2 gas required –
environmentally friendly & sustainable
Perfect products are the result
of unquestionable quality.
QUALITY by LiSEC
No roller waves
No white stripes
No roller pickups
Coating-friendly process due to a shorter
standing time in the furnace
Improved anisotropy
High quality due to stable processes
More than 95 % plant availability
57

Flat glass for the automotive industry
Tempering compliant with the prevailing standards
of the automotive industry.
Functional glasses
One glass, many possible applications. In the industry and ar-
chitecture, special functional glasses are in demand as never
before. Regardless whether with a high thermal insulation
and sound insulation, self-cleaning or as a highly esthetic
glazing - tempered flat glass provides numerous variants of
application.
Photovoltaics
New generation frameless photovoltaics modules. The LiSEC
casing technology with glass-glass-modules is independent
from the used solar cells. Thanks to tempered thin glass
and the hermetic sealing, the modules convince with an
increased performance and a longer service life. They are
diffusion-resistant, more stable and more flexible and can
Perspective with potential.
produce faster.
Solarthermics
Cold bent thin glass for the use in parabolic mirrors: the
tempered thin glass may be bent on site and placed into the
Flexible, light-weight and robust – thin glass opens up so far unimaginable
construction. The unique technology provides for advantages in
possibilities in particular in the field of solar applications, in the production
terms of transport (due to a low weight and the reduction of the
of insulating glass or in the interior architecture.
transport volume) and therefore a massive saving of costs.
Multiple insulating glass
The use of tempered thin glass enables significantly lighter modules with signi-
ficantly better thermal insulation values. This leads to advantages in production
but also in the assembly. Thanks to the non-contact transport,
LiSEC AEROFLAT is ideally suited for coated glass sheets.
Architecture
Light, flexible and robust glasses without optical distortions are excellently
suited for the use in modern architecture. Tempered thin glass convinces due to
its visual attractiveness while the low weight reduces the requirements on the
profiles and fittings.
58
MEM4Win
Buildings are responsible for approx. 40 % of the energy
consumption in Europe. A decisive role in the impro-
vement of the energy efficiency play facades and windows.
In the future, windows will even produce energy and
will, in a smart way, take over other functions, which are
decisive for the well-being of the building users – for ex-
ample shadowing, directing of light, illumination or sound
reduction. In the project „MEM4WIN“, sponsored by the
EU, the „Window of the future“is developed in which all
functions are integrated. We coordinate this international
research project.
Objectives
By means of innovative quadruple insulating glass units,
the heat transition shall be reduced by half (to 0.3 W/
m2K) compared to the so far reached U-values.
The weight of the windows shall be reduced by 50 % by
means of the use of tempered thin glass and the windows
shall produce energy.
The sound insulation shall be increased by
approx. 20 % by means of the 4-sheet window
construction.
Profitability
The manufacturing costs shall be reduced by 20 %
compared with windows with similar functions.
Research tasks
Tempered ultra-thin glass membranes
Anti-reflective coating
Innovative edge compound for a 4-sheet (window) const-
ruction, which also allows a frameless openable casement
in all-glass facades.
Sealing for the integration of PV and OLED, which
provides for a long-term diffusion-tightness.
59
SOFTWARE
 PROD/OPT Highlights Funktionen
Production Planning Software for the Flat Glass Industry „„ Overview of the running production „„ Batch overview / Production „„ Flexible reporting
„„ Machine load and bottleneck warning planning (UF and batch) and analyses
„„ Packing optimisation „„ Optimisation (batch „„ Delivery commissio-
prod organises your production processes from the jumbo plate stock to the laminating process, group optimisation) ning / route planning
„„ Stock location management
the insulating glass production or any other kind of production process to the packaging of „„ Furnace optimisation „„ Order editor / fillup
your products. The prod basic package already covers all main production planning functions „„ Avoiding manual sorting
„„ TSO (true shape management
relevant for the flat glass industry: production planning, scheduling, glass cutting optimisation, „„ Flexible reporting
optimiser) / Dynopt „„ Asset management (info
sequencing and remake management. „„ Simultaneous optimisation of multiple variants
(dynamic optimisation) about machine status)
„„ Remake management and integration
„„ Rack optimisation „„ QMS management
„„ Label printing (grafical „„ Production status
generator) „„ Control of LiSEC and
„„ Capacity planning foreign machines
Extensions & Additional Products: the add-ons (for PROD)
Available for Interfaces:
Bottero, Hegla,
machines of following Intermac, Bavelloni,
tso dynopt oad prodschedule bar assetcheck product groups Glass Cutting Insulating Glass Flat Glass Processing Logistics Systems Tempering
Bystronic, uvm.

Overview of the Running Production

cadcam ident pack delivery prodmon scancam The sales department benefits from the capacity
planning due to real-time information about achievable
Extensions & Additional Products: die add-ons (for OPT) delivery dates. This is possible thanks to a compre-
hensive overview of the production process, even in
areas where numerous production stages and material
routes would make it complicated. Orders are planned
with precision regarding schedule and machine-spe-
tso cadcam scancam cific requirements.

Functions Comparison PROD/OPT

PROD OPT
Machine Load and Bottleneck Warning
prod reports the production progress to the plant
Multi User Compatible Multi User Single User management and the sales department in real time.
Planning Pool   The information tool provides an up-to-date status
of the machine utilisation and individual orders. An
Rack Optimisation  - invaluable advantage for a precisely planned utilisa-
Shape Optimisation TSO   tion of the production capacity or short-notice re-sche-
 
duling.
Remake Management

Dynamic Optimisation  -

Grafical Capacity Planning  -

Control of Processing Machines  -

VSG Production Support  - Packing Optimisation

Mobile Device Integration  -
prod makes it possible to produce glass sheets in
optimised packaging sequence and directly onto the
Control of Bender  
delivery racks. This makes time-consuming searching,
Control of Cutting Tables   commissioning and re-packing redundant. The results
are reduced order cycle times, reduced costs in the
Label Management for Printer  
shipping department and fewer glass damages during
Flexible Reporting   transport.
Sorted Storage System A-Rack, Harp Cars, Sorting Buffer Harp Cars

Ready Messages  

62 63
 AUTOFAB Highlights Functions
Solution for Automtatic Sorting Systems „„ Individual production sequncees per machine „„ Optimised sorting based „„ Direct embedding of furnace
„„ The operator is informed about the current status on the working steps and non LiSEC machines
„„ Traceability over the whole production sequence „„ Automated handling „„ Communication
autofab is the heart of the automatic sorting and/or buffering solution. This solution allows of shapes with scanner
„„ Optimum utilisation of machines, buffers etc.
online control of a completely automated glass production process. The system automatically „„ Control of external software „„ Connection to manual and
connects to all machines, controls, regulates and supervises the production processes, and „„ Support of different sorting systems
and interface of the industry automatic harp car system
reports the current status of e.g. the sorting systems, etc. With the system it is even possible to
„„ Single glass sheets „„ Control of laser applications
separate cutting from production sequence. This way, glass waste is minimised and is guaran-
and batches can be
teed an optimum production sequence on an insulating glass line, a furnace, etc.
unloaded combined
„„ Batch overview with
further details

Available for
machines of following
product groups Glass Cutting Logistics Systems

Individual Production Sequences per Machine

Whether insulating glass plants, tempering furnaces
or other plants downstream of the sorting buffer,
autofab ensures the desired production sequence.
Manual sorting is a thing of the past.

Traceability Over the Whole Production Sequence

The fully automated glass production records every
glass sheet. Each production step can be retraced.

Optimum Space Utilisation

Sample view of a sorting buffer The function „Chaotic Sorting“ allows an optimum
use of the harp cars. With fully automatic control the
production becomes more efficient and economical.

64 65
 LABEL MON
Label Management Solution Cutting Plan Display
add-on to PROD
Increasing production speed on the machines and changing customer-specific requirements mon supports hand by displaying the cutting plans directly at the cutting machine. Widely
create a need for a fast and flexible solution. With label LiSEC offers not only a quick and easy visible monitors facilitate simultaneous work, unnecessary printouts are avoided. Storage
way to create and adapt labels but also an easy-to-use label management and control. position information like storage position number, resting edge and further information are
clearly displayed in a paperless way.

Highlights Functions Highlights Functions

„„ Easy label creation „„ Usage of barcode,
„„ Automatic selection of assigned label layouts images, data fields and
thanks to versatile filter possibilities texts on the label
(e.g. customer, product, …) „„ Standard labels for easy
„„ Central intelligent label generation for adaption available
printing and application on the line „„ Creation of your own labels
„„ Simple printout control
„„ Usage of filters at
printout control
„„ Display of shapes on the
label with real data
„„ Pdf-creation
„„ Generation of own
barcode numbers
„„ Paperless producible „„ Cutting plan display
„„ Cutting plan display for standard cutting tables „„ Display in several modes
„„ Laminated glass cutting tables „„ Shape display
„„ Furnace bed load „„ Communication with
breaking station
„„ Loading display
„„ Communication with
„„ Label printing
foreign software
„„ Remake message generation

Available for Available for

machines of following machines of following
product groups Glass Cutting Insulating Glass product groups Glass Cutting

Print management of label Sample screen with shape and display of resting edge

66 67
 I am Service.
Because we support our customers
with the largest service network worldwide.

Advantages:
 Minimal downtime thanks to rapid support
 Guaranteed availability of spare parts or equivalents - for at least ten years
 Worldwide supply with spare parts
 Operator training directly on site or at a local training centre
 Added value throughout the entire lifecycle of your systems

Machines and systems for flat glass processing are in use for many
years, sometimes even for decades. Ongoing maintenance and
optimisation are essential to keep performance, efficiency and
availability at a consistently high level and to ensure high-quality
glass products.

Wherever you are located, LiSEC offers spare parts and extensive
support thanks to the largest service network in the flat glass in-
dustry. Our specialists are here to help you and provide solutions on
site during installation and start-up of the equipment. Training of
your personnel on technology as well as operator and maintenance
training is provided either at the LiSEC facilities or on site. With on-
line support as well as phone service we are here for you whenever
help is needed.

68 69
 Regardless whether your LiSEC system is
10 weeks, 10 years or even older -
we offer you worldwide service and the
fastest spare parts supply.

Service portfolio
„„ Spare parts „„ Hotline „„ Training
„„ Online support „„ Installation „„ Maintenance
„„ Long life „„ Repairs

Facts & figures

The LiSEC service network:
 160 service engineers worldwide
 45 branch offices/representatives
 Service for around 390 different machine types
 Approx. 4,700 customer locations in over 100 countries worldwide
 The largest global service network in the glass industry
 One-of-a-kind in the industry: Competence through operators‘ know-how

Hotline

LiSEC attributes great importance to customer efficiency from the very

beginning. The company is now taking it to a new level of quality.
„„ Economy: within 5 working days (MON - FRI)*
„„ Express: within 1 working day (MON - FRI)*
We will quickly process your request:
„„ Saturday deliveries and special transport available on request*
Sunday 22:00 - Friday 21:00 hrs (CET)
Phone: +43-7477 405-5701 Phone: +43-7477 405-5703
Fax: +43-7477 405-89 Fax: +43-7477 405-89
Email: tbe.service@lisec.com Email: spares@lisec.com

Standby service for urgent cases outside of office hours: * Warehouse availability required. This does not include items that must be programmed, processed or tested. Valid within the European Union.
There may be delays with third countries due to customs procedures.

SAT 06:00 - 22:00 hrs (CET)

SUN 06:00 - 22:00 hrs (CET)
Phone: +43-7477 405-5701

70 71
 Long Life
Electrical components generally have a shorter life
cycle than mechanical ones. Systematic upgrades can
increase the lifetime of many plants. The result is a
longer machine life - Longlife.
The Longlife department provides modifications
beyond the usual spare part range, such as PC
upgrades, drive retrofitting and similar modifications.
Replacing outdated components and enhancing the
machine with new, modern technology brings existing
plants back up to date.
The advantage for the plant operator is the lower
cost of modernizing an existing plant compared to
the purchase of equivalent new equipment. The solid
basic components of the machine remain unchanged.

Phone: +43-7477 405-1220

Email: aftersales@lisec.com

Online Support
Services:
„„ Telephone support with direct data connection to
your LiSEC machines for immediate and specific
diagnosis and resolution of stoppages and errors
„„ Access software with multi-level security proce-
dures preinstalled on all connectable new machines
Phone: +43-7477 405-5701
Email: tbe.service@lisec.com
Advantages:
„„ Immediate help during stoppages
saves time and costs
„„ 24/5 and standby support on
weekends and holidays
„„ Increased system availability
„„ Full transparency of provided support work
„„ Better preparation for on-site repairs
„„ Remote access only with express
authorization and supervision by the customer

72 73
 LiSEC Glass Forum
Competence Center for research, production and
training in the field of flat glass processing
Facts and figures:
Opened October 2015
Latest LiSEC technologies
70 employees
Investment 5 million Euros
The new LiSEC Competence Center for research, production
and training in the field of flat glass processing was opened
in Hausmening at the end of 2015. It aligns completely with
the LiSEC claim „Best in Glass Processing“. The Competence
Center „Glass Forum“ makes LiSEC the only machine manu-
facturer on the market who profitably processes flat glass.
This operator know-how allows LiSEC to share and therefore
fully understand their customers‘ problems and challenges.
74
15 million Euros turnover 2 cutting lines for float, laminated Automatic production planning and
Approx. 100 customer visits per year and special glass machine addressing
Glass storage with 96 rack positions Automatic sorting/shuttle logistics Bidirectional office – machine
3 insulating glass lines Planned ahead maintenance schedule communication in real-time
The „Glass Forum“, a LiSEC investment of approximately five
million Euros, accommodates the latest LiSEC technologies
for each step of glass processing – from cutting and edge
processing to a sophisticated glass sheet logistics system to
the production of insulating glass units and laminated safety
glass including tempering. In the Glass Forum, flat glass is
processed under real life production conditions. The state-
of-the-art plants and software applications are also used for
research, testing and training.
75
 LISEC Austria GmbH
Peter Lisec Straße 1
A-3353 Seitenstetten
Austria

+43-7477 405-0 Tel

+43-7477 405-40 Fax
Technical/Construction changes reserved. Text and symbolic photos may
show optional equipment. This publication is protected by copyright. All sales@lisec.com Mail
04/17

rights reserved. The use or reproduction of any of its contents, even parts
of it or in altered form, is allowed only with explicit permission of LiSEC. www.lisec.com Web