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Table of contents
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Understanding Passivation . . . . . . . . . . . . . . . . . . . 04
Electrochemical Cleaning
Cleaning (AC Mode)/Polishing (DC Mode) . . . . . . . . 05
SURFOX 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
SURFOX 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
SURFOX MINI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
SURFOX Liquids/Neutralization. . . . . . . . . . . . . . . . 09
SURFOX Accessories. . . . . . . . . . . . . . . . . . . . . . . . 10
SURFOX Accessories & Cleaning Pad Application . . 11
Passivation & Stainless Steel ID Testers . . . . . . . . . 12
Marking & Etching Kits. . . . . . . . . . . . . . . . . . . . . . 13
Marking & Etching Stencils. . . . . . . . . . . . . . . . . . . 14
About Us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Overview
ASTM A967
CERTIFIED
Chemical Passivation
for Stainless Steel
SURFOX is safer, faster, and a more cost effective alternative to very hazardous
pickling pastes and other weld cleaning processes.
EASY TO USE
The integrated reservoir and dispensing pump
automatically delivers the cleaning electrolyte to the
tip of the SURFOX machine to ensure no interruption
in the cleaning process.
The electrochemical cleaning process uses the power of Electrochemical polishing is a process which removes
electrical current and the electrolyte cleaning solution to parent material from the work piece and brightens
remove heat tint without altering or damaging the surface the weld. This process will alter the surface and is
of the parent material. It will leave a clean surface, free of mostly used to clean welds on mirror finished material.
residue and promote the formation of a uniform and stable Electrochemical polishing is done on DC (Direct Current)
chromium oxide passive layer that will protect the surface mode available on the SURFOX MINI and SURFOX 204.
of stainless steel from oxidation. The electrochemical
cleaning should always be done on AC (Alternating
Current) mode available on all SURFOX models.
AC Mode DC Mode
Microscopic view of the stainless steel surface (x100) Microscopic view of the stainless steel surface (x100)
SURFOX 204 is an industrial, self-contained weld cleaning system with SURFOX 204 Specifications
an integrated electrolyte solution tank, a low level indicator and an
Order no. 54-D 214
automatic dispensing pump. A variable speed pump (manual or automatic) Electrical
continuously delivers the desired amount of electrolyte to the work piece. Input: 120V, 50/60 Hz, 4.0 A
Output: 12-30 V AC/DC, 15 A
This system is equipped with a self-regulating inverter board which Dimensions
Length: 18.5” (47 cm)
automatically monitors and adjusts the current to ensure maximum Width: 9 ¾” (25 cm)
cleaning effectiveness without loss of productivity. Height: 15” (38 cm)
Tank capacity: 64.2 oz (1.9 liter)
The unit comes with: Length of hose: 13’ (4 meter)
Weight: 38 lbs. (17.3 Kg)
• Variable current output control, allowing the customer to pre-set the
desired current level.
Features
• Wand with on/off pump cycling controls. •E lectrochemical cleaning with AC
• Electrical outlet for optional marking hand piece mode: settings low, medium, high
(6-12 A)
(hand piece not included). •E lectrochemical polishing in DC mode
• Switchable output: AC mode for cleaning and marking, DC mode for • Marking and etching options
• Vapor elimination system
polishing and etching.
• Built in vapor elimination system (for confined work areas). Standard Equipment
• 3 standard cleaning pads (54-B 026)
Also available: Carbon fiber brush with mini-wand kit (54-B 133) for small • 1 tungsten insert 90° (48-R 133)
narrow areas. • 1 clamp ring (54-B 002)
• 1 protective carry case
The SURFOX 104 is an industrial, self-contained weld cleaning system with SURFOX 104 Specifications
an integrated electrolyte solution tank and an automatic dispensing pump. Order no. 54-D 114
A variable speed pump (manual or automatic) continuously delivers the Electrical
Input: 120V, 50/60 Hz, 4.0 A
desired amount of electrolyte to the work piece.
Output: 12-30 V AC, 12 A
Dimensions
This system is equipped with a self-regulating inverter board, which Length: 18.5” (47 cm)
automatically monitors and adjusts the current to ensure maximum cleaning Width: 9 ¾” (25 cm)
effectiveness without loss of productivity. Height: 15” (38 cm)
Tank capacity: 64.2 oz (1.9 liter)
Length of hose: 13’ (4 meter)
The unit comes with:
Weight: 36.4 lbs. (16.5 Kg)
• Wand with on/off pump cycling controls
• Electrical outlet for optional marking hand piece Features
(hand piece not included) •E lectrochemical cleaning in AC mode
• Marking option
Also available: Carbon fiber brush with mini-wand kit (54-B 133) for
small narrow areas. Standard Equipment
•3 standard cleaning pads (54-B 026)
• 1 tungsten insert 90° (48-R 133)
• 1 clamp ring (54-B 002)
• 1 protective carry case
Standard Equipment
•3 standard cleaning pads (54-B 026)
• 1 tungsten insert 90° (54-B 036)
• 1 clamp ring (54-B 002)
• 1 protective carry case
• 1 wand stand
• 1 shoulder carry strap
• Both SURFOX-G and SURFOX-T electrolyte cleaning solutions are NSF registered
for food plant applications
• The SURFOX system is ASTM A967 (ASTM A380) certified for passivation
SURFOX MINI
TM
Tungsten insert 90° Narrow tungsten insert 90° Large graphite insert for
Order no: 54-B 036 Order no: 54-B 038 Micro-Wand
Use with cleaning pads 54-B 026 or Use with cleaning pads 54-B 028 or Order no: 54-B 048
54-B 040 and clamp ring 54-B 002, or 54-B 041 and clamp ring 54-B 020, 35 mm W - Ideal for surface
boot 54-B 005 or cleaning boot 54-B 007 renewing or restoring, and to clean
back of MIG welds
Tungsten insert 60° Narrow tungsten insert 60°
Order no: 54-B 037 Order no: 54-B 039 Large pads for large
Use with cleaning pad 54-B 027 and Use with cleaning pad 54-B 028 and graphite insert
clamp ring 54-B 002 or boot 54-B 006 clamp ring 54-B 020 or
cleaning boot 54-B 008 Order no: 54-B 051
Pack of 10 with O-ring
Tungsten insert kit for MINI
SURFOX Electrolyte Straw
Cartridge refiller for
Order no: 54-B 042 Order no: 48-R 294
10 pieces per package MINI SURFOX
Includes: 54-B 036, 54-B 037,
54-B 038 & 54-B 039 Order no: 54-B 092
SURFOX 104
TM
Drip guard
Order no: 54-B 003
1 per package
Cleaning boots kit Cleaning boot for inside corners 90° Narrow cleaning boot 60°
Order no: 54-B 059 Order no: 54-B 055 Order no: 54-B 057
Includes: 10 of each boot Use with inserts 48-R 133 and 54-B 021 Use with inserts 54-B 018 and 54-B 025
54-B 055, 54-B 056, 10 per package 10 per package
54-B 057 and 54-B 058
Narrow cleaning boot 90° Cleaning boot for inside corners 60°
Order no: 54-B 056 Order no: 54-B 058
Use with inserts 54-B 017 and 54-B 022 Use with inserts 54-B 016 and 54-B 024
10 par package 10 per package
Standard cleaning pad Cleaning boot 90° Cleaning boot narrow 90°
Order no: 54-B 040 Order no: 54-B 005 Order no: 54-B 007
1.8” L x .9” W x .15” T To be used with inserts To be used with inserts
46 mm L x 24 mm W x 4 mm T 48-R 133 and 54-B 036 54-B 017 and 54-B 038
To be used with inserts 48-R 133 5 per package 5 per package
and 54-B 036. 10 per package
plus 1 clamp ring Cleaning boot narrow 60°
Cleaning boot 60°
Order no: 54-B 006 Order no: 54-B 008
Narrow cleaning pad To be used with inserts To be used with inserts
Order no: 54-B 041 54-B 016 and 54-B 037 54-B 018 and 54-B 039
1.8” L x .45” W x .15” T 5 per package 5 per package
46 mm L x 12 mm W x 4 mm T
Use with inserts 54-B 017
and 54-B 038. 10 per package
plus 1 clamp ring
SURFOX SURFOX
Passivation tester Stainless Steel
Order no: 54-T 010 Grade ID Tester
Standard equipment
Order no: 54-T 001
• Testing device/hand piece Standard equipment
• Data entry software with USB port • Testing device/hand piece
• Hand piece • Molybdenum reagent, 3.4 oz./100 ml
• Blotting paper
• Test coupons
Product description
It’s important to properly passivate your
workpiece to prevent pitting and corro-
sion. On site repair and refurbishment is
costly in time and money when it could
be avoided completely.
Use the SURFOX passivation tester and see how you can
easily record your passivation data for future access
and reference!
The importance of recording your data! More and more, for quality
purposes, it will become key to record and store all the information
related to your stainless steel production and transformation processes.
To help you achieve this objective, the passivation tester is equipped
with built-in memory to allow customers to keep secure records of their
passivation data. Over time, this will enable you to monitor the quality of
your work and make sure it always meets high standards.
SURFOX SURFOX
Standard marking kit PRO marking kit
Order no.: 54-B 080 Order no.: 54-B 081
Standard equipment: Standard equipment:
• Marking and etching wand with cable • Marking and etching wand with
and graphite tip 35 x 10 mm cable and graphite tip 35 x 10 mm
• 20 marking pads and 5 o-rings • 20 marking pads and 5 o-rings
• SURFOX-M 100 ml black marking • SURFOX-M 100 ml black marking
electrolyte solution electrolyte solution
• SURFOX-E 100 ml etching electrolyte • SURFOX-E 100 ml etching
solution electrolyte solution
• Stencil printer, software and a 65.6
ft./20-meter roll of stencil paper
SURFOX-M SURFOX-E
Marking solution Etching solution
100 ml squeeze bottle 100 ml squeeze bottle
Permanent stencils
25 mm X 15 mm No. 54-B 075
54 mm X 32 mm No. 54-B 076
Black cable Stencil paper roll Marking wand 85 mm X 27 mm No. 54-B 071
No. 54-B 063 100 mm x 20 m No. 54-B 082 85 mm X 54 mm No. 54-B 077
No. 54-B 086
128 mm X 85 mm No. 54-B 078
100 mm x 50 m
170 mm X 54 mm No. 54-B 072
No. 54-B 087
170 mm X 108 mm No. 54-B 073
257 mm X 170 mm No. 54-B 074
Result. Result.
PRINTER AND
*
SOFTWARE
(Disposable stencils)
The stencil printer is part of the
PRO marking kit and is a
user-friendly way of creating
and printing disposable stencils.
*Laptop not included
Productivity Reports
With an abrasives usage analysis, made possible through the bucket program,
a member of the Walter sales team provides the customer with a detailed
productivity report. This report will compare Walter product versus competitive
product in terms of yearly usage, removal, labour time and cost, product life,
product cost, etc. With all the facts in hand, we aim at providing our customers
with the information needed to make decisions that will positively impact their
business.
Safety Seminars
Because health and safety are top priority
As an addition to Walter’s added value services, we offer FREE Safety
Seminars to encourage a safer work environment. Whether it is the Abrasives
Safety Seminar or the Chemical Safety Seminar, we work with our customers
to customise the perfect training for their team(s). These safety seminars are
free of charge and help us set the standard for industry best practices
WALTER Surface Technologies
Montreal Edmonton
5977 Trans Canada Highway 18527 – 104 Avenue NW
Pointe-Claire, Quebec Edmonton, Alberta
H9R 1C1 T5S 2V8
Tel.: 514-630-2801 Tel.: 780-451-2053
Toll free: 1 800-363-7368 Toll free: 1 866-435-1271
Fax: 514-630-2825 Fax: 780-453-1589
Toronto Vancouver
151 Superior Blvd., Unit 12 1-1595 Cliveden Ave. West,
Mississauga, Ontario Delta, British Columbia
L5T 2L1 V3M 6M2
Tel.: 905-795-8555 Tel.: 604-540-4777
Toll free: 1 888-821-9444 Toll free: 1 877-366-9258
Fax: 905-795-8558 Fax: 604-540-4778
Fax toll free: 1 877-329-9258
Available at:
FSC HERE - black