Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
http://www.saxonmachinery.com/new/paper-machines-example/multi-wire-example.html
saxonmachinery.com Menu
Technical Specifications
3,700mm trim Fourdriner Multi Layer (3) Paper Machine for Kraft Test Liner
12 Gross Production at Pope Reel : 277 M.T./ day Test Liner Kraft at 100% efficiency. Dryness of 95% at Pope Reeler.
Frequency : As req’d
20 Compressed Air
:Shrinkage: 3.5%
2 WIRE SECTIONS
7 Calander
8 Scanner
10 Rewinder (Complete)
INDEX
S.R. Box fabricated from 2mm thick S.S.- 304 with latest design in cylindrical shape with conical bottom having 3 nos. of
nozzles, one is for inlet flow stock and 2nd one is fan pump inlet and 3rd one is for over flow of stock. Its special cylindrical
shape and conical bottom does not allow any air entrapment and results uniform regulated flow of stock to Fan Pump
avoiding grammage fluctuation in machine direction .
The centri cleaner consists of top cylindrical part made from 5mm thick S.S.- 304plate with tangential inlet and one vertical
outlet. The outlet and inlet nozzle are provided with secondary M.S. loose flanges for easy assembly. A middle cone that is
also made from 5mmthick S.S. -304 plate is connected to the top part. Below this a S.S.-fabricated cone is provided to resist
the wear which is occurring mainly in this partition. With header & C.I. valve – 4” long plate and M.S. channel stand.
Bassket : SS – 316 L
Material of Construction:
Head Box is made in SS 304 fabrication except the bottom stand . which is made in MS fabrication and provided with SS 304
sheet metal guard . The parts which are coming in contact with the pulp are made in SS 316 and 304 materials . Head box is
provided with an inclined / vertical top slice attachment, which swivels on a hinge made in SS 304. The top slice
arrangement is provided with total lifting and lowering arrangement ( Up to 75mm maximum ) and also with micro local
adjustments . The head box is provided with cast Nylon Diffuser Bank of suitable size as required . The Head Box is also
provided with head measuring Flexi glass tube system / Provision for installation of level transmitter for auto head control .
PULSATION CHAMBER is fabricated out of SS 304 material with dish end on the top and conical inlet at the bottom. The
pulsation chamber is provided with Cast Nylon step diffuser ring between the cone and cylindrical portion . It is also
provided with a cyclone air separator and outlet branch to suit the taper manifold .
TAPER DISTRIBUTION MANIFOLD is fabricated in SS 304 materials with suitable SS Stiffeners around it outside .The
manifold is provided with two hinges with pneumatic cylinders to facilitate the manifold to during cleaning the manifold
and the Head Box .
Scope of Supply :
Complete assembly unit with top slice lifting & lowering arrangement , Cast Nylon step Diffuser Bank and head measuring
flexi – glass tube system . Pulsation chamber. Head Box Bottom Supporting legs .Our supply excludes electrical items .
Breast Roll : 1 No
Pipe Thickness : 20 mm
Coating Thickness : 20 mm
Bearing No : 22230 k
Make : FAG
Material of construction:
The breast roll shell is made out of Seamless steel Pipe having shell thickness 20 mm and gudgeons of cast iron. The end
journals are of EN-8 steel and are press fitted with the shell. The breast roll is completely assembled and precision
machined The breast roll is equipped with FAG roller bearings of no. 22230 ck and inserted into water tight bearing
housing of cast iron with Laybrinth. The breast Roll lowering and lifting device Manually as per design
The wire return roll shell is made out of prime quality seamless pipe having shell thickness 18 mm and gudgeons of cast
iron. The end journals of EN-8 and cast iron gudgeons are press fitted with the shell. The wire return roll is completely
assembled, dynamically balanced and precisionally machined/Ground for operating speed of 400 meters/min.
The wire return roll is equipped with FAG roller bearings having no.- 22318 K housing is provided with C.I. laybrinth.
Nos. of Strips : 3
S.S.-304 plate and 16 mm thick flat. The forming board box will have provision for the vertical and horizontal direction
movement for optimum dewatering position. All the Ceramic elements fitted on the fiber T' bar fixing arrangement.
Forming board is fix of on the wire table with help of S.S Studs.
The construction of mono foil is in 2.0mm S.S.-304Plate reinforced on M.S. ‘I’ Beam and top fitting pata will be S.S 304 75 X
16mm thick . The side fitting assembly will be S.S half round block with C.I mounting bracket .The heavy duty mono foil
having the Ceramic T & Top fitting .Complete single mono foil machining , Drilling & Tapping as per our design .
The hydrofoil box will be fabricated out of 5 & 10 mm thick S.S.-304 plate and 16 mm thick flat. The Hydrofoil box will have
provision for the vertical and horizontal direction movement for optimum dewatering position. The tops elements shall be
Ceramic Top with T bar fixing arrangement .
Ultra Low Vacuum Box it will be fabricated from S.S. 304 5mm plate . Ultra Low Vacuum Box is fitted with Ceramic top of
40mmx40mm and these poly Ceramic are fitted on fiber ‘T’. S.S. studs 25mm will be provided to fix the ultra Low Vacuum
Box on the wire table.
Low Vacuum Box it will be fabricated from S.S. 304 5mm plate . Low Vacuum Box is fitted with Ceramic top of 40mmx40mm
and these ceramic are fitted on fiber ‘T’. S.S. studs 25mm will be provided to fix the Low Vacuum Box on the wire table.
Suction box will be fabricated from S.S.304, 5mm plate . As per our standard design .
S.S studs 25mm will be provided to fix the High Vacuum Box on the wire table
Auto Guide: 1 No
Stretcher fabricated in sand which plate & mounting plate will be S.S 304 with rubber bellows arrangement assembly .
Doctor holder body made out of M.S. Angle Box frame with S.S.-304 cladding with self weight loading. Doctor Holder frame
vickery type K-35. Doctor Blade is made of synthetic (HDPE).
Doctor holder body made out of M.S. Angle Box frame with S.S.-304 cladding with self weight loading. Doctor Holder frame
vickery type K-35. Doctor Blade is made of synthetic (HDPE). The doctor holder is provided with S.S.-304 Tray.
Made out of fabricated stainless Steel S.S.-304 for collection and discharge of white water from all dewatering elements
with necessary supports etc. The wire tray shall be single walled thickness of wire tray plate shall be 2 mm & Supported
with SS Squire pipe 40 X 40 X 2mm .
All Longitudinal and cross frames as well as cantilever beams are fabricated out of 16mm thick MS Plates and box type duly
cladded with S.S. 304 Plate.
The main beams are provided with L& T System at the top for mounting the wire elements. The stands are made of M.S.
with S.S. cladding.
There are removable spacers for mounting the wires. Cantilevering will be done by use of manually operated Screw with
Nut which are mounted on operators side. With Shaking unit complete .
The Shower is oscillating shower. The oscillating is done by geared motor and variable speed drive to be provided by the
customer.
The oscillating shower shall be complete with holding brackets and movable roller bracket etc.
Lubricating Shower : Qty 01 No
Type : Stationary.
The stationary low pressure shower is fixed with brackets on both the sides and it has provision to adjust it in the angular
direction.
The Fixed & trim squirts shower is made of S.S.-304 and is manual operating type, complete with S.S. fabricated supporting
pipe frame, S.S. pipe and Moveable S.S block and complete in all respect.
Nozzle Spacing : 75 mm
The Sheet Knock of shower shall be complete with fixing brackets on both sides and it has provision to adjust it in the
angular direction.
The Sole plates are made out of cast iron construction and are rectangular in construction and precision ally machined on
all the surfaces. The sole plate size shall be 350 mm wide x 75 mm thick. X 1500 mm lg.
Manufactured out of S.S. Tube Machined Suitably and covered with Polypick Top. Necessary holder device is provided
including connection for Vacuum. The pipe size shall be 6" N.B.
S.R. Box fabricated from 2mm thick S.S.- 304 with latest design in cylindrical shape with conical bottom having 3 nos. of
nozzles, one is for inlet flow stock and 2nd one is fan pump inlet and 3rd one is for over flow of stock. Its special cylindrical
shape and conical bottom does not allow any air entrapment and results uniform regulated flow of stock to Fan Pump
avoiding grammage fluctuation in machine direction .
2. Centri Cleaner: ( 8+ 2 +1 )
(1000 L.P.M.)
The centri cleaner consists of top cylindrical part made from 5mm thick S.S.- 304plate with tangential inlet and one vertical
outlet. The outlet and inlet nozzle are provided with secondary M.S. loose flanges for easy assembly. A middle cone that is
also made from 5mm thick S.S. -304 plate is connected to the top part. Below this a S.S.-fabricated cone isprovided to resist
the wearwhich is occurring mainly in this partition. With header &
Description
Throughput : 70 TPD
Bassket : SS – 316 L
Material of Construction:
Head Box is made in SS 304 fabrication except the bottom stand . which is made in MS fabrication and provided with SS 304
sheet metal guard . The parts which are coming in contact with the pulp are made in SS 316 and 304 materials . Head box is
provided with an inclined / vertical top slice attachment, which swivels on a hinge made in SS 304. The top slice
arrangement is provided with total lifting and lowering arrangement ( Up to 75mm maximum ) and also with micro local
adjustments . The head box is provided with cast Nylon Diffuser Bank of suitable size as required . The Head Box is also
provided with head measuring Flexi glass tube system / Provision for installation of level transmitter for auto head control .
PULSATION CHAMBER is fabricated out of SS 304 material with dish end on the top and conicalinlet at the bottom. The
pulsation chamber is provided with Cast Nylon step diffuser ring between the cone and cylindrical portion . It is also
provided with a cyclone air separator and outlet branch to suit the taper manifold .
TAPER DISTRIBUTION MANI – FOLD is fabricated in SS 304 materials with suitable SS Stiffeners around it outside .The
manifold is provided with two hinges with pneumatic Cylinders to facilitate the manifold to during cleaning the manifold
and the Head Box .
Scope of Supply :
Complete assembly unit with top slice lifting & lowering arrangement , Cast Nylon step DiffuserBank and head measuring
flexi – glass tube system . Pulsation chamber. Head Box Bottom Supporting legs .
Breast roll fabricated from seamless pipe and having sale thickness of 20mm. The roll is having the shaft size of 170mm
and bearing size of the roll will be 145mm. Roll is the dynamically balanced it will be the coated with Ebonite Coating.
(C) Helping Drive Roll (Qty 1 No. Size Ø 540x 4050mm face Length)
Helping Drive Roll fabricated from seamless pipe and having sale thickness of 20mm.
The roll is having the shaft size of 170mm and bearing size of the roll will be 145mm.
(D) Combination Roll (Qty 1 No. Size Ø 820x 4050mm face Length)
Combination roll fabricated from sandwich plate of 18 mm and having jacket system .
The roll is having bearing size of 145mm and O.D. of roll will be 820mm and face 4050mm.
The bearing housing is completed in all parts i.e. with deflector, covers and grease nipples.
The roll is completed machined. All the bearing size is grind finished.
(E) Wire Returns Rolls (Qty 3 No. Size Ø 340 x 4050mmface Length)
Wire returns roll will be seamless pipe having finish dia 340mm and shell thickness will be 18mm and rolls will be having
the 2 Nos of M.S Gujjan fitting with En8 shaft. Roll will be Ebonite coated having the complete bearing fittings in all parts ie
with deflector, covers and all roll will be dynamically balanced.
Forming board will be fabricated from S.S. 8mm plate and side plate will be 10mm plate all the inside supporting plate will
be 8mm.All the Ceramic elements fitted on the ceramic‘T’. Which does 50x16mm S.S. flat support and the forming board is
fix of on the wire table with help of S.S. studs.
Foil box is having the 6 nos of the ceramic foils which are fitted with the Fiber ‘T’. Box is fabricated from S.S. 5mm plate.
Which S.S. flat of size 40x16mm and internal supports will be by 5mm and side fittings plates will be 10mm and foil box up
is fixed up on the wire table with S.S. studs of 25mm.
Constructions of U.L.V. Box top portion will be almost same but the design of U. L. V. Box lower portion will be quite
different and also having the 9 nos. of Ceramic T and top.
The twin wire consist of 2 no. of Low Vacuum Box it will be fabricated from S.S. 304 5mm Plate having face 4050mm and
width of each box will be 365mm and it is special designed for twin wire. The width of Low Vacuum Box will be varying as
per position of Complete Low Vacuum Boxis fitted with Ceramic top of 40mmx40mm and these ceramic are fitted on
fiber ‘T’. S.S. studs 25mm will be provided to fix the Low Vacuum Box on the wire table.
SS fabricated transfer box and top will be in ceramic coated . Complate Farication 8mm & .10mm Plate & 8mm support, in
side 8mm support Plate. & Box Width 250mm.
H.P shower Of 65mm dia SS shower pipe with needle jet type nozzles of 0.8mm size and having self cleaning system.
Plateform and Railings will be fabricated from M.S. Plate and Pipes.
The complete tray will be fabricated from S.S. 304 plate 1.8mm and supported with S.S Squire Pipe 40X40X2mm.
(Q) Framing:
All framing will be fabricated from M.S 12 mm thick plate and will be cladded with S.S 304, 1.8 mm thick plate. All the
mounting plates and Pad plates will be in 20mm (S.S -304) and 16mm. (S.S 304) complete frame will be machining as per
requirement all the distance pieces will be in aluminum casting and Studs will be in S.S .
S.R. Box fabricated from 2mm thick S.S.- 304 with latest design in cylindrical shape with conical bottom having 3 nos. of
nozzles, one is for inlet flow stock and 2nd one is fan pump inlet and 3rd one is for over flow of stock. Its special cylindrical
shape and conical bottom does not allow any air entrapment and results uniform regulated flow of stock to Fan
Pump avoiding grammage fluctuation in machine direction .
The centri cleaner consists of top cylindrical part made from 5mm thick S.S.- 304plate with tangential inlet and one vertical
outlet. The outlet and inlet nozzle are provided with secondary M.S. loose flanges for easy assembly. A middle cone that is
also made from 5mm thick S.S. -304 plate is connected to the Middle part. Below this a S.S.-fabricated cone is provided to
resist the wearwhich is occurring mainly in this partition. With header & C.I. valve – 4” long plate and M.S. channel stand.
Description
Bassket : SS – 316 L
Material of Construction:
Head Box is made in SS 304 fabrication except the bottom stand . which is made in MS fabrication and provided with SS 304
sheet metal guard . The parts which are coming in contact with the pulp are made in SS 316 and 304 materials . Head box is
provided with an inclined / vertical top slice attachment, which swivels on a hinge made in SS 304. The top slice
arrangement is provided with total lifting and lowering arrangement ( Up to 75mm maximum ) and also with micro local
adjustments . The head box is provided with cast Nylon Diffuser Bank of suitable size as required . The Head Box is also
provided with head measuring Flexi glass tube system / Provision for installation of level transmitter for auto head control .
PULSATION CHAMBER is fabricated out of SS 304 material with dish end on the top and conical inlet at the bottom. The
pulsation chamber is provided with Cast Nylon step diffuser ring between the cone and cylindrical portion . It is also
provided with a cyclone air separator and outlet branch to suit the taper manifold .
TAPER DISTRIBUTION MANIFOLD is fabricated in SS 304 materials with suitable SS Stiffeners around it outside .The
manifold is provided with two hinges with pneumatic cylinders to facilitate the manifold to during cleaning the manifold
and the Head Box .
Scope of Supply :
Complete assembly unit with top slice lifting & lowering arrangement , Cast Nylon step Diffuser Bank and head measuring
flexi – glass tube system . Pulsation chamber. Head Box Bottom Supporting legs .Our supply excludes electrical items .
Breast roll fabricated from seamless pipe and having sale thickness of 18mm. The roll is having the shaft size of 170mm
and bearing size of the roll will be 145mm. Roll is the dynamically balanced it will be the coated with Ebonite Coating.
(C) Helping Drive Roll (Qty 1 No. Size Ø 540x 4050mm face Length)
Helping Drive Roll fabricated from seamless pipe and having sale thickness of 18mm. The roll is having the shaft size of
170mm and bearing size of the roll will be 145mm. Roll is the dynamically balanced it will be the Fab Mat coated.
(D) Combination Roll (Qty 1 No. Size Ø 820x 4050mm face Length)
Combination roll fabricated from sandwich plate of 18 mm and having jacket system .The roll is having bearing size of
145mm and O.D. of roll will be 820mm and face 4050mm. The bearing housing is completed in all parts i.e. with deflector,
covers and grease nipples. The roll is completed machined. All the bearing size is grind finished.
Wire returns roll will be seamless pipe having finish dia 340mm and shell thickness will be18mm and rolls will be having
the 2 Nos of CI Gujjan fitting with En8 shaft. Roll will be Ebonite coated having the complete bearing fittings in all parts ie
with deflector,covers and all roll will be dynamically balanced.
(F) Big Wire Returns Rolls (Qty 1 No. Size Ø 540x4050mmface Length)
Wire returns roll will be seamless pipe having finish dia 540mm and shell thickness will be 18mm and rolls will be having
the 2 Nos of CI Gujjan fitting with En8 shaft. Roll will be Ebonite coated having the complete bearing fittings in all parts ie
with deflector,covers and all roll will be dynamically balanced.
Forming board will be fabricated from S.S. 8mm plate and side plate will be 10mm plate all The inside supporting plate will
be 8mm.All the ceramic elements fitted on the poly pick ‘T’. Which does 50x16mm S.S. flat support and the forming board is
fix of on the wire table with help of S.S. studs.
Foil box is having the 6 nos of the ceramic foils which are fitted with the Fiber ‘T’. Box is fabricated from S.S. 5mm plate.
Which S.S. flat of size 40x16mm and internal supports will be by 5mm and side fittings plates will be 10mm and foil box up
is fixed up on the wire table with S.S. studs of 25mm.
Constructions of U.L.V. Box top portion will be almost same but the design of U. L. V. Box lower portion will be quite
different and also having the 9 nos. of poly picks T and top.
SS fabricated transfer box and top will be in ceramic coated . Complate Farication 8mm & .10mm Plate & 8mm support, in
side 8mm support Plate. & Box Width 250mm.
H.P shower Of 65mm dia SS shower pipe with needle jet type nozzles of 0.8mm size and having self cleaning system.
Plateform and Railings will be fabricated from M.S. Plate and Pipes.
The complete tray will be fabricated from S.S. 304 plate 1.8mm and supported with S.S Squire Pipe 40X40X2mm.
(R) Framing:
All framing will be fabricated from M.S 12 mm thick plate and will be cladded with S.S 304, 1.8 mm thick plate. All the
mounting plates and Pad plates will be in 20mm (S.S -304) and 16mm. (S.S 304) complete frame will be machining as per
requirement all the distance pieces will be in aluminum casting and Studs will be in S.S .
3(A) PRESS SECTION:
Shell Material : MS
Covering : BDL
Lining Thickness : 25 mm
Bearing No : 23248K
Make : FAG
The 1st press Top & Bottom roll is made out of MS seamless pipe having shell thickness 50-60 mm. The MS Shell is
machined from inside as well
The Top & Bottom press roll is equipped with FAG roller bearings having No. 23248 k inserted into water tight bearing .
The Top roll will be dynamically balanced at the 500 MPM . The roll will be BDL coated .
Material of Construction:
The Press Felt roll shell is made out of prime quality seamless pipe having shell thickness 16 mm and gudgeons of cast
iron. The end journals of EN-8 and cast iron gudgeons are press fitted with the shell. The press felt roll is completely
assembled, dynamically balanced and precision ally machined/Ground for operating speed of 400 meters/min. The felt roll
is equipped with FAG bearings having no. 22316 k inserted into water tight bearing housing of cast iron with C.I. labyrinth.
Auto Guide: Qty 2 Nos
The paper transfer roll is manufactured out of M.S. pipe having shell thickness 12 mm fitted with end journals of EN-8,
Machined accurately, dynamically balanced and assembled with roller bearings including C.I. bearing housings. The outer
surface of the paper transfer roll is covered with chrome plating having thickness 100 microns.
Slot width : 12 mm
Manufactured out of S.S 304 tube, machined suitably and equipped with single slot equipped with Polypick –T & Tops
. Necessary holder device is provided including connection for vacuum.
Manufactured out of S.S 304 tube, machined suitably and equipped with single slot equipped with Polypick T & Tops and
Plastic 'T' bars.
Necessary holder device is provided including connection for vacuum. The Pipe Size shall be 6" N.B.
Stretcher made in S.S.304 ,4” dia pipe with bronz gear & worm shaft with C.I Gear box body .
Stretcher spindle made in S.S 304 , 40 dia shaft with Gun metal nut .
Motorized adjustment will be provided at the operator side CI hand wheel for drive .
The Shower is oscillating shower. The oscillating is done by geared motor and variable speed drive to be provided by the
customer.
The oscillating shower shall be complete with holding brackets and movable roller bracket etc.
Type : Stationary.
The stationary low pressure shower is fixed with brackets on both the sides and it has provision to adjust it in the angular
direction.
Made out of fabricated stainless Steel S.S.-304 for collection and discharge of white water from Press Bottom Rolls with
necessary supports etc.
Complete press frame will be fabricated from MS16, 20 mm thick plate .Lever will be fabricated from MS 16mm thick plate
with G.M.Bush fitting & S.S Pin . Complete framing fabrication machining & Drilling Tapping as per our design . All Framing
cladded with S.S 304 , 1.5 mm thk plate & Mounting plate will be S.S 304 .
The Sole plates are made out of cast iron construction and are rectangular in construction and precisionally machined on
all the Surfaces and having 4 no.of jack tapping.
Walk Ways and Plate forms: Complete
Platforms, Walk ways & Ladders are included in our scope of supply & same shall be fabricated out of M.S. Angle iron,
channel & Flat. The railing shall be fabricated out of 'A' class pipe and shall be epoxy painted.
Hydraulic Cylinder Loading & Control System with Common Control Panel: Complete
Hydraulic cylinders of suitable capacity with flow and pressure control system for individual cylinders will be provided on
a common operation desk for easy &safe operation of press part and it's felt run.
Covering : BDL
Lining Thickness : 20 mm
Bearing No : 23264 K
The 1st press Top & Bottom roll is made out of Steel cast pipe havings hell thickness 100 -110 mm. The Steel cast Shell is
machined from inside as well. The Top & Bottom press roll is equipped with FAG roller bearings having No. 23264 k
inserted into water tight bearing . The Top roll will be dynamically Balanced at the 500 MPM . The roll will be BDL coated .
The Press Felt roll shell is made out of prime quality seamless pipe having shell thickness 16 mm and gudgeons of cast
iron. The end journals of EN-8 and cast iron gudgeons are press fitted with the shell. The press felt roll is completely
assembled, dynamically balanced and precisionally machined/Ground for operating speed of 500 meters/min.
The felt roll is equipped with FAG bearings having no. 22316 K inserted into water tight bearing housing of cast iron with
C.I. laybrinth.
The paper transfer roll is manufactured out of M.S. pipe having shell thickness 12 mm fitted with end journals of EN-8,
Machined accurately, dynamically balanced and assembled with roller bearings including C.I. bearing housings. The outer
surface of the paper transfer roll is covered with chrome plating having thickness 100 microns.
Slot width : 12 mm
Manufactured out of S.S 304 tube, machined suitably and equipped with single slot equipped with Polypick –T & Tops
Stretcher made in S.S.304 ,4” dia pipe with bronz gear & worm shaft with C.I Gear box body .
Stretcher spindle made in S.S 304 , 40 dia shaft with Gun metal nut .
Motorized adjustment will be provided at the operator side CI hand wheel for drive .
The Shower is oscillating shower. The oscillating is done by geared motor and variable speed drive to be provided by the
customer.
The oscillating shower shall be complete with holding brackets and movable roller bracket etc.
Type : Stationary.
The stationary low pressure shower is fixed with brackets on both the sides and it has provision to adjust it in the angular
direction.
Made out of fabricated stainless Steel S.S.-304 for collection and discharge of white water from Press Bottom Rolls with
necessary supports etc.
Compete press frame will be fabricated from MS 16,25 & 40 mm Thick plate & Clading 1.8 mm ,S.S 304 .Lever will be
fabricated from MS 20mm thick plate with G.M.Bush Fiting & S.S Pin . Complete framing fabrication machining & Drilling
Tapping as per our desgn
The Sole plates are made out of cast iron construction and are rectangular in construction and precisionally machined on
all the Surfaces and having 4 no.of jack tapping.
Walk Ways and Plate forms: Complete
Plate forms, Walk ways & Ladders are included in our scope of supply & same shall be fabricated out of M.S. Angle iron,
channel & Flat. The railing shall be fabricated out of 'A' class pipe and shall be epoxy painted.
Hydraulic Cylinder Loading & Control System with Common Control Panel: Complete
Hydraulic cylinders of suitable capacity with flow and pressure control system for individual cylinders will be provided on
a common operation desk for easy &safe operation of press part and it's felt run.
Covering : BDL
Lining Thickness: 25 mm
Make: FAG
The 3rd press Top & Bottom roll is made out of steel cast pipe havingshell thickness 110 -120 mm. The Steel cast Shell is
machined from inside as well The Top & Bottom press roll is equipped with FAG roller bearings having No. 23272 k
inserted into water tight bearing . The Top roll will be dynamically Balanced at the 500 MPM . The roll will be BDL coated .
The Press Felt roll shell is made out of prime quality seamless pipe having shell thickness 15.1 mm and gudgeons of cast
iron. The end Journals of EN-8 and cast iron gudgeons are press fitted with the shell. The press felt roll is completely
assembled, dynamically balanced and precisionally machined/Ground for operating speed of 400 meters/min. The felt roll is
equipped with FAG bearings having no. 22316 K inserted into water tight bearing housing of cast iron with C.I. laybrinth.
The paper transfer roll is manufactured out of M.S. pipe having shell thickness 12 mm fitted with end journals of EN-8,
Machined accurately, dynamically balanced and assembled with roller bearings including C.I. bearing housings. The outer
surface of the paper transfer roll is covered with chrome plating having thickness 100 microns.
Slot width : 12 mm
Manufactured out of S.S 304 tube, machined suitably and equippedwith single slot equipped with Polypick –T & Tops .
Stretcher made in S.S.304 ,4” dia pipe with bronz gear & worm shaft with C.I Gear box body .
Stretcher spindle made in S.S 304 , 40 dia shaft with Gun metal nut .
Motorized adjustment will be provided at the operator side CI hand wheel for drive
The Shower is oscillating shower. The oscillating is done by geared motor and variable speed drive to be provided by the
customer.
The oscillating shower shall be complete with holding brackets and movable roller bracket etc.
Type : Stationary.
The stationary low pressure shower is fixed with brackets on both the sides and it has provision to adjust it in the angular
direction.
Made out of fabricated stainless Steel S.S.-304 for collection and discharge of white water from Press Bottom Rolls with
necessary supports etc.
Compete press frame will be fabricated from MS 20, 30 mm Thick plate .Lever will be fabricated from MS 30mm thick plate
with G.M.Bush Fitting & S.S Pin . Complete framing fabrication machining & Drilling Tapping as per our design . All Framing
cladded with S.S 304 , 1.8 mm thk .
The Sole plates are made out of cast iron construction and are rectangular in construction and precisionally machined on
all the Surfaces and having 4 no.of jack tapping.
Hydraulic Cylinder Loading & Control System with Common Control Panel: Complete
operation desk for easy &safe operation of press part and it's felt run.
Shell thickness : 20 mm
The Smoothing press Top & Bottom roll is made out of M.S pipe having shell thickness 20 mm. The Steel cast Shell is
machined from inside as well The Top & Bottom press roll is equipped with FAG roller bearings inserted into water tight
bearing . The Top & Bottom roll will be dynamically Balanced at the 500 MPM . The Top & bottom roll will be Chrom /
Ebonite coated .
Compete press frame will be fabricated from MS 16, 20 & 32 mm Thik plate .Lever will be fabricated from MS 30mm thick
plate with G.M.Bush Fiting & S.S Pin . Complete framing fabrication machining & Drilling Tapping as per our design . All
Framing cladded with S.S 304 , 1.8 mm thick
The Sole plates are made out of cast iron construction and are rectangular in construction and precision machined on all
the surfaces and having 4 no.of jack tapping.
Hydraulic Cylinder Loading & Control System with Common Control Panel: Complete
Hydraulic cylinders of suitable capacity with flow and pressure control system for individual cylinders will be provided on
a common operation desk for easy &safe operation of press part and it's felt run. The Penumatic Power Pack is also
included in our scipe of supply ,
4. Pre-Dryer Section:
The drying cylinder shell is manufacture out of Graded cast iron GG30 having shell Thickness 25-28 mm after machining
and
grinding on out side as well as in side. with Bolted end covers duly assembled, dynamically balanced to run at 600 meter/
min. Hydraulically Pressure tested and journals equipped with roller bearings and bearing housing suitable for Dryer and
COL System with Hood , Carrier Rope Arrangement
Felt Rolls:
Diameter : 290 mm
Face : 3,950 mm
Pipe Thickness : 16 mm
The felt rolls made of seamless steel pipe having shell thickness 16 mm The cast iron dummy and EN-8 Journals are press
fitted and assembled with the pipe by press fitting. The roll is machined accurately and dynamically balanced to run at 500
meter/ min.and assembled with roller bearings including C.I. bearing housings. The outer surface of the felt roll is covered
with wear-resistance Ebonite coating.The felt roll C.I bearing housing housings shall be provided with Complete .
Drive Rolls:
Diameter : 340 mm
Face : 3,950 mm
Pipe Thickness : 18 mm
The drive rolls are made of seamless steel pipe having shell thickness 16 mm The cast iron dummy and EN-8 Journals are
press fitted and assembled with the pipe by press fitting. The roll is machined accurately and dynamically balanced to run
at 500 meter/ min.and assembled with roller bearings including C.I. bearing housings. The outer surface of the drive roll is
covered with wear-resistance Ebonite coating.
The felt roll C.I bearing housing housings shall be provided Complete .
The fixed doctor body are made of mild steel angle heavy dutytype, complete with eccentric cam. Holding bracket etc. to be
fixed with the frame. The doctor holder is K-35 type and doctor blade is of phosphor Bronze. The doctor holder lifting /
lowering is done byOur design .
Auto Guide :
Motorized adjustment will be provided at the operator side CI hand wheel for drive .
The frames are pre-assembled at factory and match marked for easy erection at the site. The frame are Grinding and two
coats of painting will be done prior to dispatch. All the frame are provided with required size high tensile assembly Nuts &
Bolts. The dryer frames shall be complete with Tie Rod etc.
Sole Plate:
The Sole plates are made out of cast iron construction and arerectangular in construction and precisionally machined on all
the surfaces. The sole plates are complete with grouting Bolts and jack bolts etc. of high tensile. The sole plate size shall be
360 mm wide size x 75mm thick. X 1500 mm lg. The sole plates are 'T' slot type. The sole plate 'T' bolts are included in our
scope of supply.
The paper transfer roll is manufactured out of semaless steel pipe having shell thickness 12 mm fitted with end journals of
EN-8, Machined accurately, dynamically balanced and assembled with roller bearings including C.I. bearing houisngs. The
outer surface of the paper transfer roll is covered with chrome plating having thickness 100 microns. The paper transfer
roll shall be provided with flat pully for separate mechanical drive.
Plate forms, Walk ways are included in our scope of supply & same shall be fabricated out of M.S. Channel, M.S. Angle
iron, M.S. Flat and railings shall be of pipes. The walkways, ladders & railings shall be epoxy painted.
5. SIZE PRESS:
Manufactured out of M.S. Pipe having 38-40mm thickness with press fitted C.I. hubs and EN-8 journals, machined accurately
& assembled with antifriction roller bearings including bearing housing and covers. One roll outer surface will be rubber/
Micro rock covered with suitable hardness. and the other roll outer diameter shall be coated with 100 ± 1° share Ahardness
with better sheet releasing property.
Chrome Roll:
Manufactured out of M.S Pipe having 15-16mm thickness with press fitted C.I. hubs and EN-8 journals, machined accurately
& assembled with antifriction roller bearings including bearing housing and covers. The outer surface with be having
chrome plating 100 microns.
Manufactured out of mild steel tube shrink fitted with end journals, machined accurately and assembled with antifriction
roller bearings including cast iron bearing housing. The roll outer surface will be chrome plated having chrome thick. 100
microns.
Frame:
The frame for size press shall be made out of mild steel fabricated box type construction with pivot for fixing the loading
cylinder etc. duly painted and side fixing arrangement for S.S. tray. All framing will be cladded with S.S 304 ,1.8 mm thk
plate.
A suitable side end shield made out of S.S.-304 and over flow funnels of S.S. 304
Made out of stainless steel pipe with spray nozzle to be fixed above the roll valve. The scrapper and funnels are fixed at
either side of the roll for exess collection.
The cross plate from walkway shall be fabricated out of M.S. angleiron and ladders shall be mild steel duly galvinised.
Sole Plate:
The sole plates are made out of cast iron construction and are rectangular in construction and precisionally machined on
all the surfaces. The sole plates are complete with grouting Bolts and jack bolts etc. of high tensile. The sole plate size shall
be 360 mm wide size x 75 mm thick x 1500 mm lg. The sole plates are T slot type. The sole plate High Tensile bolts are
included in our scope of supply.
SIZE KITCHEN
Cooker fabricated from S.S 304 , 5mm thickness plate with dish bottom and fitted with the one no of agitator . Agitator made
from S.S. vanes and EN8 shaft dia will be 60mm and one no of bearing housing , having 2 nos. of bearing and V- Belt 2
groove pulley. 10 HP X 960 RPM motor is required to drive the agitator . Cooker capacity will be 3,000 ltr. The vessel will be
jacketed for indirect steam heating arrangement.
STORAGE TANK 5 m3 :
Storage tank fabricated from S.S 304 , 3mm thickness plate with 3 mm thick dish bottom . Storage tank shall be fitted with
the one no of agitator . Agitator made from S.S vanes and EN-8 shaft dia will be 60mm and one no of bearing housing
having 2 nos. of bearing and one V- Belt 2 groove pulley. 10 HP X 960 RPM motor is required to drive the agitator. Storage
tank capacity will be 5000ltr. The vessel will be provided with 1” dia. steam coil for heating the starch solution.
SERVICE TANK 5 m3 :
Service tank fabricated from S.S 304 , 3mm thickness plate with 3 mm thick dish bottom . Storage tank shall be fitted with
the one no of agitator . Agitator made from S.S vanes and EN-8 shaft dia will be 60mm and one no of bearing housing
having 2 nos. of bearing and one V- Belt 2 groove pulley. 10 HP X 960 RPM motor is required to drive the agitator. Storage
tank capacity will be 5000ltr. The vessel will be provided with 1” dia. steam coil for heating the starch solution.
S.S. fabricated tank with 3mm thick plate’s shell and 5mm thick dish bottom.
The drying cylinder shell is manufacture out of Graded cast iron GG 30 having shell Thickness 25-28 mm after machining
and grinding on out side as well as in side. with Bolted end covers duly assembled, dynamically balanced to run at 600
meter/ min. Hydraulically Pressure tested and journals equipped with roller bearings and bearinghousing suitable for
dryer & COL System With Hood , Carrier Rope System With.Penumatic System .
Dryers (Chrome Coated) , 2 Nos Coating will be 0.1 mm to 0.3 mm
Felt Rolls:
Diameter : 290 mm
Face : 3950 mm
Pipe Thickness : 15 mm
Pipe Schedule : 80
Make : FAG
The felt rolls made of seamless steel pipe having shell thickness 15.1 mm The cast iron dummy and EN-8 Journals are press
fitted and assembled with the pipe by press fitting. The roll is machined accurately and dynamically balanced to run at 500
meter/ min .and assembled with roller bearings including C.I. bearing housings. The outer surface of the felt roll is covered
with wear-resistance Ebonite coating.
The felt roll C.I bearing housing shall be provided complete assembly .
Drive Rolls:
Diameter : 340 mm
Face : 3950 mm
Pipe Thickness : 18 mm
The drive rolls made of seamless steel pipe having shell thickness 18 mm The cast iron dummy and EN-8 Journals are press
fitted and assembled with the pipe by press fitting. The roll is machined accurately and dynamically balanced to run at 500
meter/ min .and assembled with roller bearings including C.I. bearing housings. The outer surface of the drive roll is
covered with wear-resistance Ebonite coating.
The fixed doctor body are made of mild steel angle heavy duty type, complete with eccentric cam. Holding bracket etc. to be
fixed with the frame. The doctor holder is K-35 type and doctor blade is of phosphor Bronze. The doctor holder lifting /
lowering is done by our design .
Auto Guide :
Stretcher made in S.S.304 ,4” dia pipe with bronz gear & worm shaft with C.I Gear box body . Stretcher spindle made in S.S
304 , 40 dia shaft with Gun metal nut .
Manual adjustment will be provided at the operator side CI hand wheel for drive .
M.S. Fab frame Box in construction, machined to the required tolerances. The frames are pre-assembled at factory and
match marked for easy erection at the site. The frame are Grinding and two coats of painting will be done prior to dispatch.
All the frame are provided with required size high tensile assembly Nuts & Bolts. The dryer frames shall be complete with
Tie Rod etc.
Sole Plate:
The Sole plates are made out of cast iron construction and are rectangular in construction and precisionally machined on
all the surfaces. The sole plates are complete with grouting Bolts and jack bolts etc. of high tensile. The sole plate size shall
be 360 mm wide size x 75mm thick. X 1500 mm lg. The sole plates are 'T' slot type. The sole plate 'T' bolts are included in our
scope of supply.
Paper Transfer Roll (Chrome Roll):
The paper transfer roll is manufactured out of semaless steel pipe having shell thickness 12 mm fitted with end journals of
EN-8, Machined accurately, dynamically balanced and assembled with roller bearings including C.I. bearing houisngs. The
outer surface of the paper transfer roll is covered with chrome plating having thickness 100 microns. The paper transfer
roll shall be provided with flat pully for separate mechanical drive.
Plate forms, Walk ways are included in our scope of supply & same shall be fabricated out of M.S. Channel, M.S. Angle iron,
M.S. Flat and railings shall be of pipes. The walkways, ladders & railings shall be epoxy painted.
The Single Nip two –roll calendar consists of mainly following parts :
9 POPE REEL:
Shell Thickness: 25 mm
The pope section is provided with the primary arm which is controlled by two nos. pneumatic cylinders of Bore 200 mm.
The secondary arm is loaded with pneumatic cylinders of Bore 125 mm. The primary arm is also provided with reel spool
locking arrangement of two nos. pneumatic cylinders of 75 mm bore.
Frame:
The frame of the Pope Reeler is fabricated out of M.S. Plate as heavy box section. The frame is machined accurately. The
frames are coated with anti-rust pre-coating and painted with epoxy paint.
Camber Pipe:
Drum Doctor:
The drum doctor shall be fixed type. The fixed doctor body is made out of mild steel angle heavy duty type. Complete with
ecentric cam, holding bracket etc to be fixed with the frame. The doctor holder is K-35 type and doctor blade is of fiber plate
. The doctor holder lifting / lowering is done by as per our design .
The pope section is provided with pneumatic cylinder and pneumatic operating system and control desk operation.
Sole Plate :
The required set of sole plates is made out of cast iron construction of
Shell Thickness: 18 mm
10. Rewinder :
1] M.S Heavy duty , MS Framing Completed with Machining and Fabricated from 25mm , 16mm ,
2] 2 Nos of unwinding one is having stands having the arrangement of break drum is having with Pneumatic Loading &
Water Cooling Arrangement
3] 2 Nos Drum rolls having dia of 510 dia complete with machining and dynamically balanced
4] 2 Nos of rolls having one is Bow Roll and other one is chrom coated roll having dia of 270 mm fitted with 2 Nos Bearings
5] 1 No rider roll having dia of 250mm with Complete bottom Circular knifes .Load & unloaded with help of Penumatic
Cylinder
9] Pneumatic cylinder for unloading cradle tray is provided to unloading of Rewinder roll
Drives :
Control Panel
F Master Port for control speed of both motors with Variable Drives
G Individual port of Control of Main Motor Frequency Drive
The Paper machine will be driven through sectional drive system . The mechanical drive equipments for the individual
sections consist of the following :
Total: 35 Drives
Home NEW
PROJECT PLANNING Greenfield Projects
Paper Machines MULTI WIRE SECTIONS
JUMBO PRESSES Stock prep lines
Hi-consistency Pulper POIRE 3M3
BOILERS Tissue Converting
USED Jumbo Rolls, Stock Lots and Waste Paper
Auction Auctions
For Sale by Public Tender Auction/Tender/Private Treaty terms & conditio…
Latest Listings Pulp Mill
SM2137 SM0891
Stock Preparation PAPER MACHINES
PM'S GENERAL SM2079
PM'S Tissue PM'S Printing, Writing & Office
PM'S Board SM2412
PM'S NEW The Saxon high-speed tissue machine
The Saxon high-speed “C" former tissue machi… The Saxon pulp drier
The saxon blade coater The Saxon rewinder
PM'S SECTIONS SM2175
SM2125 Converting
CARTON SM2414
SPARES INVENTORY TISSUE CONVERTING SPARES
CALENDER SM2127
SM2128 COATING & EXTRUDERS
SM2072 SM2071
SM2069 SM2030
CONTINUOUS FORMS CORRUGATOR
DIAPER ENVELOPE
EXERCISEBOOK & PAD MACHINES GUILLOTINE
LAMINATOR PAPER BAG
Printing REAM WRAPPER
REWINDERS SHEET CUTTER
SM2154 TISSUE CONVERTING
SM2150 SM2138
SM2097 WRAPPER
SUPER CALENDER SM2076
Other Project Managment
Site regulations Untitled
Terms NOT PAPER
SXI0023-CONCRETE BLOCK PLANT Wanted
A Team Agencies
Reference Dictionary
A B
D E
F G
H I
J K
L M
N O
P Q
R S
T U
V W
X Y
Z Budget
News Contact
Site