KENR9047-05

December 2013

KENR9047-05 VOL 1 of 2
4 18 19 28 8 5 11 21 39 23 15 12 10 1 2 31 16
Component Location

27
Part Machine Schematic

(Dimensions: 56 inches x 35 inches)

Description
Number Location Location
Accumulator Gp - Blade Cushion (LH) 327-8568 1 F-11
Accumulator Gp - Blade Cushion (RH) 327-8568 2 F-10
STD 249-3860
Accumulator Gp - Brake 3 B-10
EU ATCH 249-3862
Block 1 245-8964 4 C-10

6 Block 2
Connector As (Front Valve Bank)
254-4486
250-1420
5
6
C-6
G-6
Connector As (Rear Valve Bank) 250-1420 7 D-8
Cylinder Gp - Articulation 247-0096 8 F-11
Cylinder Gp - Blade Lift (LH) 335-1974 9 F-10

36
Cylinder Gp - Blade Lift (RH) 335-1974 10 F-9

34
Cylinder Gp - Blade Tip 131-7191 11 J-7
Cylinder Gp - Centershift 262-1907 12 J-9
Cylinder Gp - Ripper
Cylinder Gp - Scarifier
326-2227
165-2510
13
14
F-13
J-14 12M, 120M, 140M, and 160M
Cylinder Gp - Sideshift 249-4116 15 J-8

13 38 Cylinder Gp - Steering
2WD
AWD
255-8715
262-5766
16 I-5 Series 2 Motor Grader
Cylinder Gp - Wheel Lean
Filter Element - Breather (Hydraulic Tank)
Filter Gp - Oil (Hydraulic Tank Return)
249-5299
9R-9925
249-2307
17
18
19
I-12
C-12
C-10
Hydraulic System
Filter Gp - Oil (Hydraulic) 327-5548 20 D-4
12M: 120M: 140M: 160M:
26 Lock Gp - Centershift
Manifold Gp - Control (Brake)
Manifold Gp - Control (Steering)
246-4477
321-6148
254-3415
21
22
23
G-7
B-8
C-2
F9B1-UP M921-UP M9D1-UP M9E1-UP
Manifold Gp - Pilot Shutoff 321-6149 24 C-4 F9M1-UP M9C1-UP R9G1-UP M9K1-UP
Motor Gp - Circle Drive 105-3196 25 I-10
Motor Gp - Hydraulic Fan 359-7527 26 A-7 R9P1-UP M9H1-UP M9J1-UP R9L1-UP
Pump Gp - Hydraulic Fan, Implement/Steering 359-7529 27 B-5
R9S1-UP R9N1-UP R9M1-UP R9T1-UP
HYDRAULIC FAN BYPASS VALVE

42 Page,
Pump Gp - Secondary Steering 361-2567 28 B-3
Swivel Gp 260-6502 29 I-8 R9W1-UP
Tank Gp - Hydraulic 316-6404 30 B-12
Valve - Shuttle 6R-7605 31 E-5

22 3 32 33 7 35 37 9 29 25 17 Valve Gp - Brake Control

Valve Gp - Check
Valve Gp - Bypass (Hydraulic Fan)
355-7411
6E-4701
126-0747
32
33
34
B-10
F-7
C-7
Valve Gp - Implement Control (Bank 3) (Rear) 249-7298 35 E-8
Valve Gp - Implement Control (Bank 5) (Front) 248-6168 36 I-6
Valve Gp - Implement Control (Bank 6) (Wing) 291-9517 37 E-8
Valve Gp - Implement Control (Bank 8) (Plow) 249-7297 38 I-6
Valve Gp - Steering Control 355-4097 39 H-4
Always check component part numbers with Parts Manual for your specific machine.

27 18 19 4 5 39 23 21 33 7 35 37 10 9 1 2 31
Volume 1 of 2: Machine Systems

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

6
26 36 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

13 38 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
MAIN

PUMP
AUX

(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

Tap Location VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Pressure and Sampling COMPENSATED)

Tap Schematic VALVE ENVELOPES VALVES VALVE PORTS

Description
Number Location
BB Implement/Steering Pump Load Sense C-5
CC Pilot Supply Pressure D-5
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
SOS 1 Hydraulic Oil Sampling 1 D-4
SOS 2 Hydraulic Oil Sampling 2 C-5 CONTROL VALVES CHECK VALVES
AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

14 22 28 3 8 32 11 15 12 29 25 16 17 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

SCARIFIER CYLINDER
NOT SHOWN
MACHINE COMPONENT LOCATIONS PRESSURE TEMPERATURE FLOW

COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

30 EXTERNAL RETURN

ACCUMULATORS
INTERNAL RETURN

CROSSING & JOINING LINES

SIMPLIFIED COMPLETE

HYDRAULIC & PNEUMATIC CYLINDERS

INTERNAL
SUPPLY PRESSURE

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

24

BB
SOS ELECTRICAL SYMBOLS TABLE
2 HYDRAULIC SYMBOLS (ELECTRICAL)

CC
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

FW PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
D
WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD
S0S
1 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

CIRCUIT NUMBER

20 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

24 IDENTIFICATION COLOR

PREVIOUS STANDARD
325-PK

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

IMPLEMENT/STEERING CIRCUIT
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(15) CYLINDER GP (11) CYLINDER GP

SIDESHIFT BLADE TIP
249-4116 131-7191
(14) CYLINDER GP
KENR9047-05 VOL 1 of 2

CYLINDER GP CYLINDER GP
PLOW ANGLE SCARIFIER PLOW LIFT (12) CYLINDER GP
J 165-2510 J
CENTERSHIFT
(17) CYLINDER GP 262-1907
(Dimensions: 56 inches x 35 inches)

WHEEL LEAN (25) MOTOR GP

249-5299 CIRCLE DRIVE
105-3196

(36) VALVE GP (38) VALVE GP (16) CYLINDER GP

(29) SWIVEL GP
IMPLEMENT CONTROL IMPLEMENT CONTROL STEERING
260-6502
(BANK 5)(FRONT) (BANK 8)(PLOW) 255-8715 (2WD)
248-6168 249-7297 262-5766 (AWD)

I I
42 Page,

CL CR

(39) VALVE GP
H )( H
STEERING CONTROL
355-4097

TE

LE

L
PLOW ANGLE SCARIFIER PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP
R
RE

(6) CONNECTOR AS
G
(21) LOCK GP (FRONT VALVE BANK) G

CENTERSHIFT 250-1420
(8) CYLINDER GP (1) ACCUMULATOR GP (9) CYLINDER GP (2) ACCUMULATOR GP (10) CYLINDER GP
ARTICULATION BLADE CUSHION (LH) BLADE LIFT (LH) BLADE CUSHION (RH) BLADE LIFT (RH) 246-4477
CYLINDER GP CYLINDER GP (13) CYLINDER GP
WING TILT WING LIFT RIPPER 247-0096 327-8568 335-1974 327-8568 335-1974 PE

326-2227

(35) VALVE GP (37) VALVE GP (33) VALVE GP PS

F F
IMPLEMENT CONTROL IMPLEMENT CONTROL CHECK
(BANK 3)(REAR) (BANK 6)(WING) 6E-4701
249-7298 291-9517

TS

EF LS T

(31) VALVE
SHUTTLE
E E
P 6R-7605

(20) FILTER GP
OIL (HYDRAULIC)
)( 327-5548

D D
WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT BLADE LIFT (7) CONNECTOR AS
(REAR VALVE BANK)
250-1420
SOS 1

CC

(19) FILTER GP (4) BLOCK 1

(5) BLOCK 2
OIL (HYDRAULIC TANK RETURN) 245-8964
254-4486
249-2307 SOS 2

C (18) FILTER ELEMENT C

BREATHER (HYDRAULIC TANK)
A VOL 2 LOC C-1
BB (23) MANIFOLD GP
(22) MANIFOLD GP
9R-9925 CONTROL (BRAKE) CONTROL (STEERING)
(32) VALVE GP 321-6148 254-3415 LINE PATTERNS
BRAKE CONTROL
Pressure Line
355-7411 (24) MANIFOLD GP
T
VOL 2 LOC B-1 D Pilot / Load Sensing Pressure
PILOT SHUTOFF Drain / Return Lines
321-6149 Component Group

(30) TANK GP CALLOUTS

HYDRAULIC (34) VALVE GP YY Taps (Pressure, Sampling, Sensor - by letter)

BYPASS (28) PUMP GP
316-6404 SECONDARY STEERING Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
(HYDRAULIC FAN) Component Locations Table)
138-1234 Part Number

126-0747 361-2567
B A2 B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT SHUTOFF CIRCUIT
IMPLEMENT AND STEERING PUMP OUTPUT
BLADE TIP CYLINDER CONTROL CIRCUIT
PLOW CYLINDER CONTROL CIRCUIT
A1 SECONDARY STEERING PUMP OUTPUT
STEERING CYLINDER CONTROL CIRCUIT
CENTERSHIFT LOCK CONTROL CIRCUIT
SUPPLY LINE
VOL 2 LOC B-1 B SERVICE BRAKE CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
HYDRAULIC FAN IMPLEMENT/STEERING SIDESHIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
IMPLEMENT AND STEERING LOAD SENSE CIRCUITS
VOL 2 LOC B-1 C DRAIN / RETURN LINE
BLADE LIFT CYLINDER CONTROL CIRCUIT

(27) PUMP GP HYDRAULIC FAN PUMP OUTPUT

CENTERSHIFT CYLINDER CONTROL CIRCUIT

(3) ACCUMULATOR GP
LS HYDRAULIC FAN, WHEEL LEAN CYLINDER CONTROL CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT

BRAKE (26) MOTOR GP IMPLEMENT/STEERING SCARIFIER CYLINDER CONTROL CIRCUIT

SNOW WING CYLINDER CONTROL CIRCUIT

A 249-3860 (STD) HYDRAULIC FAN 359-7529 A

THIS SCHEMATIC IS FOR THE 12M, 120M, 140M, AND 160M SERIES 2 MOTOR GRADER
249-3862 (EU ATCH) 359-7527 HYDRAULIC SYSTEM
VOLUME 1 of 2: MACHINE SYSTEMS
MEDIA NUMBER: KENR9047-05
SCHEMATIC PART NUMBER: 325-3830, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 KENR9047-05
December 2013
FLUID POWER SYMBOLS
PS1 BASIC COMPONENT SYMBOLS

MAIN AUX

43 B2 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

B1 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

PS2 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

A2 CONTROL VALVES CHECK VALVES

AB A B

A1 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

12M, 120M, 140M, and 160M MEASUREMENT ROTATING SHAFTS

Series 2 Motor Grader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

42
Hydraulic System COMBINATION CONTROLS

12M: 120M: 140M: 160M: SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

44 F9B1-UP M921-UP M9D1-UP M9E1-UP MANUAL CONTROL SYMBOLS

F9M1-UP M9C1-UP R9G1-UP M9K1-UP
R9P1-UP M9H1-UP M9J1-UP R9L1-UP
R9S1-UP R9N1-UP R9M1-UP R9T1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

R9W1-UP

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

Volume 2 of 2: All Wheel Drive BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

FRONT FRAME AWD COMPONENTS

ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)

KENR9047-05 VOL 2 of 2
G
NN M
LL 45
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

Component Location
Part Machine Schematic
Description
Number Location Location
Filter Gp - Front Charge Pump 302-7298 40 C-5
Filter Gp - Rear Charge Pump 302-7298 41 C-4
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Manifold Gp - Control 357-3345 42 E-5 (ADJUSTABLE) SWITCH
Motor Gp - AWD (LH Front) 354-0593 43 E-7
Motor Gp - AWD (RH Front) 354-0593 44 E-2
Pump Gp - AWD 332-1245 45 C-6
ELECTRICAL SYMBOLS (ELECTRICAL)
Valve Gp - Bypass 188-8726 46 C-2
Always check component part numbers with Parts Manual for your specific machine.

PRESSURE TEMPERATURE LEVEL FLOW

46 Tap Location
SWITCH SWITCH SWITCH SWITCH

Pressure and Sampling

WIRE NUMBER IDENTIFICATION CODES
Tap Schematic
Description
Number Location
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
A1 LH AWD Motor Forward Pressure E-5
CURRENT STANDARD CURRENT STANDARD
A2 RH AWD Motor Reverse Pressure E-5
40 B1 RH AWD Motor Forward Pressure E-6 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
B2 LH AWD Motor Reverse Pressure E-6 WIRE
LL Front Charge Pump Pressure C-5

30 Page,
CIRCUIT NUMBER
41 NN
PS1
Rear Charge Pump Pressure
RH Brake Pressure
C-4
E-5
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

PS2 LH Brake Pressure D-5 CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

REAR FRAME AWD COMPONENTS

 8 7 6 5 4 3 2 1

F F

(43) MOTOR GP
AWD (LH FRONT)
354-0593

)( (44) MOTOR GP
L PS1 (42) MANIFOLD GP AWD (RH FRONT)
A C2 MR CONTROL 354-0593
357-3345
E
L

E U1 B2 A2 A E
B2 A2 E
X
B2 A2
U T1 T U1
RX
B1 A1 X
B1 A1
MAX MIN B B1 A1 U
RX
L1
B MIN MAX

C1 ML P
PS2 L1
)(

D D

(41) FILTER GP (46) VALVE GP

REAR CHARGE PUMP BYPASS
302-7298 188-8726
KENR9047-05 VOL 2 of 2

(40) FILTER GP
FRONT CHARGE PUMP
302-7298
(Dimensions: 39 inches x 28 inches)

F F
X LL X NN
C P (S) L S (P) Mp P (S) U S (P) Mp A A C
A VOL 1 LOC C-9

(45) PUMP GP FRONT REAR

AWD AWD AWD
332-1245 FRONT REAR
PUMP PUMP
CHARGE CHARGE
PUMP PUMP
Ms U Ms U B B
30 Page,

Z Z
B
Y Y B

B VOL 1 LOC B-12

C VOL 1 LOC A-12

T T

D VOL 1 LOC C-7

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component

A (Machine Location from (52) VALVE GP - CONTROL Name A
Component LocationsTable)
138-1234 Part Number

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

SUPPLY LINE THIS SCHEMATIC IS FOR THE 12M, 120M, 140M AND 160M SERIES 2 MOTOR GRADER
DRAIN / RETURN LINE HYDRAULIC SYSTEM
FRONT WHEEL BRAKE CONTROL CIRCUIT
FRONT CHARGE PUMP OUTPUT
VOLUME 2 of 2: AWD
REAR CHARGE PUMP CIRCUIT MEDIA NUMBER: KENR9047-05
REAR AWD PUMP AND RIGHT AWD MOTOR CONTROL CIRCUIT SCHEMATIC PART NUMBER: 325-3830, CHANGE: 01, VERSION: -
FRONT AWD PUMP AND LEFT AWD MOTOR CONTROL CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1