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Catalogue Heating, Air-Conditioning, Cooling

Glandless Pumps

Glandless Circulators
and Accessories,
Package Heat Exchanger Assembly

Catalogue A1 - 50 Hz - 2007
A1
1

5
3 8
11
9 13

6 7
6 2 10
4 12

Wilo-Comfort-
Vario CO 1/MVIE Series
B4 Catalogue

1 2 3 4 5 6 7 8 9 10 11 12 13

Wilo-Jet WJ Wilo-Sub Wilo- Wilo-Sub TWU 3 Wilo-RainSystem Wilo-Comfort- Wilo-EasyStar Wilo-Safe Wilo-Star- Wilo- Wilo-Stratos Wilo-Drain TM/ Wilo-DrainLift S
TW5/TW5-SE SilentMaster AF Comfort Vario CO 1/MVIE Z 15 TT DrainLift Con TMW 32 Twister

B1 B1 B1 B1 B1 B4 A1 A1 A1 C3 A1 C1 C3

2 6
7 8
4 9
8 11 10
3
5

Wilo-
CronoBloc-BL Series
A3 Catalogue

1 2 3 4 5 6 7 8 9 10 11

Wilo- Wilo-RainSystem Wilo-Comfort-Vario Wilo-Stratos-D Wilo- Wilo-TOP-Z Wilo-Stratos-Z Wilo- Wilo- Wilo- Wilo-VeroNorm-
EMU KS AF 150 COR 3/MHIE VR CronoLine-IL-E CronoBloc-BL DrainLift M DrainLift WS NP/NPG

C1 B1 B4 A1 A2 A1 A1 A3 C3 C3 A3
Program overview and fields of application

Glandless pumps

Pump type Main field of application

Page

Heating, Air-conditioning, Cooling 36


High-Efficiency Pumps Wilo-Stratos ECO S/M S/M 40
Single-head pumps
Wilo-Stratos M/C C M/C 40
Twin-head pumps Wilo-Stratos-D C C C 40
Energy-saving Pumps Wilo-Star-E (EasyStar) S/M 76
Single-head pumps
Wilo-TOP-E M/C 76
Twin-head pumps Wilo-TOP-ED C 76
Automatic Pumps Wilo-Smart
S/M S/M S 108
Single-head pumps
Standard Pumps Wilo-Star-RS (ClassicStar) S/M S/M 116
Single-head pumps
Wilo-AXL (max. 2440/1 min) M/C 116
Wilo-TOP-RL (max. 2660/1 min) M/C C 116
Wilo-SE (max. 2880/1 min) M/C C 118
Wilo-TOP-S (max. 2880/1 min) M/C C 118
Wilo-TOP-D (max. 1400/1 min.) M/C C 118
Wilo-RP (max. 1400/1 min) S/M 120
Wilo-P (max. 1400/1 min) M/C 120
Twin-head pumps Wilo-Star-RSD (ClassicStar) S/M S/M 122
Wilo-TOP-SD (max. 2850/1 min) C C 122
Wilo-SE-TW (max. 2880/1 min) C 122
Wilo-DOP (max. 1400/1 min) C 124
Potable water circulation 245
High-Efficiency Pumps Wilo-Stratos ECO-Z M 246
Single-head pumps
Wilo-Stratos-Z M/C M/C C M/C 246
Twin-head pumps Wilo-Stratos-ZD C C C 246
Standard Pumps Wilo-Star-Z 15 (CircoStar) S 272
Single-head pumps
Wilo-Star-Z 20/25 (CircoStar) M M 272
Wilo-TOP-Z (max. 2850/1 min) M/C M/C 272
- Special single-head pumps Wilo-VeroLine-IP-Z M/C M/C M/C M/C 272
Solar thermal 303
High-Efficiency Pumps Wilo-Stratos ECO-ST
S/M 304
Single-head pumps
Standard Pumps Wilo-Star-ST (SolarStar)
S/M 314
Single-head pumps

Legend: Fields of application:


Applicable
S Single- and two-family houses Heating Air-conditioning/cooling sector
M Multi-family houses
C Commercial
Potable water circulation Solar
New in the program or series expansion or modification

Floor heating
Energy efficiency class A.
Also for one- and two-family homes.
Up to 80 % power savings.*
Highly efficient.

*compared to uncontrolled heating pumps.

High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO.

The Wilo-Stratos-ECO is the world's first high-efficiency pump. And it is the reference
for the energy label. Allowing power savings of up to 80 %*, it set the standard for the
energy efficiency class A as early as in 2001. The Wilo-Stratos ECO offers this
state-of-the-art technology now also for one- and two-family homes.
Ingenious? We call it Pumpen Intelligenz.

www.wilo.com
Contents

General Notes and Abbreviations 4

Planning Guide 6

Heating, Air-conditioning, Cooling

Heating, Air-conditioning,
Contents 36
Wilo-Stratos ECO, Stratos, Stratos-D
Wilo-Star-E, TOP-E, TOP-ED
Wilo-Smart
Wilo-Star-RS, AXL, TOP-RL

Cooling
Wilo-SE, TOP-S, TOP-D
Wilo-RP, P
Wilo-Star-RSD, SD, SE-TW, DOP

Potable water circulation

Contents 245

Potable water circulation


Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Solar thermal

Contents 303
Wilo-Stratos ECO-ST
Wilo-Star-ST

Solar thermal
Service/Accessories
Systems

Service/Accessories, Systems
Contents Service/Accessories 325
Wilo-TOP Motor Technology, circuit diagrams
Switching plug, servicing apparatus
Threaded pipe unions, adapter fittings
Wilo thermal insulation shells, ClimaForm, Motor-Modules (MOT)
Contents Systems 343
Wilo-Safe-WS, DrainLift Con

Switchgears and Control Devices


Switchgears and Control Devices

Pump Management Systems Wilo-Control


Pump Management Systems

Contents Switchgears and Control Devices 351


Wilo-S1.../S2.../S4, SK, SR, SD, AS, VR-HVAC, CRn, CR
Contents Pump Management Systems Wilo-Control 421
Wilo-IF-Moduls, IR-Monitor, Protect-Modul-C
Wilo-Control AnaCon/DigiCon/DigiCon-A

Wilo Catalogue A1 - Circulating pumps in glandless design 3


General Notes and Abbreviations

Abbreviations and what they mean


Abbreviation Meaning Abbreviation Meaning

1~ 1-phase alternating current MOT Motor module (drive motor + impeller + terminal
box/electronics module) for replacement in the
1/min Revolutions per minute (rpm) TOP .. Series
3~ 3-phase alternating current PLR Pump master computer, Wilo-specific data interface
Autopilot Automatic adjustment of pump performance during PT 100 Platinum temperature sensor with a resistance value
setback phases, e.g. boiler setback mode overnight of 100 : at 0 C
blsf Blocking current-proof, no motor protection
.
Q (= V ) Flow volume
required
SBM Run signal or collective run signal
DM 3-phase AC motor
SSM Fault signal or collective fault signal
'p-c Control mode for constant differential pressure
Control input Analogue input for external activation
'p-T Control mode for differential-pressure control as a 0 - 10 V of functions
function of fluid temperature
Wilo- Building automation management with pumps and
'p-v Control mode for variable differential pressure Control accessories
'T Control mode for differential temperature TrinkwV 2001 German potable water ordinance of 2001
(valid from 01.01.2003)
EM 1-phase AC motor
VDI 2035 VDI guideline for the prevention of damage in hot-
EnEV German energy saving act (Energie-Einsparverordnung)
water heating installations
ECM Electronically commutated motor with new wet rotor
WRAS Water Regulations Advisory Scheme
technology encapsulation, newly developed glandless drive con-
cept for high-efficiency pumps WSK thermal winding contacts (in motor for monitoring
winding temperature, full motor protection through
Ext. Aus Control input Overriding Off
additional tripping unit)
Ext. Min Control input Overriding Min, e.g. for setback mode
Operating mode of twin-head pumps:
without autopilot
Individual operation of the respective operating
FI Residual-current device pump

GA Building automation + Operating mode of twin-head pumps:


Parallel operation of both pumps
GRD Mechanical seal
No. of poles for the pumps: 2-pole
GTW Special cast iron: white malleable cast iron
d Degree of German water hardness, unit for assessing No. of poles for the pumps: 4-pole
water hardness
H Delivery head No. of poles for the pumps: 6-pole
IF Interface
Inox Stainless steel
Int. MS Internal motor protection: Pumps with internal pro-
tection against unacceptably high winding tempera-
tures
IR Infrared interface
KDS Capacitor
KLF PTC thermistor sensor
KTL coating Cataphoretic painting: Paintwork with high adhesive
strength for long-lasting corrosion protection
KTW Authorisation for products with plastics, for utilisa-
tion in potable water applications
LON Local operating network (open, non-
manufacturer-dependent, standardised data bus
system in LONWORKS networks)

4 Subject to change without prior notice 09/2006 WILO AG


General Notes and Abbreviations

Wear and tear WILO General Terms of Delivery and Service


Pumps or parts of pumps are subject to wear in accordance with The latest version of our General Terms of Delivery and Service can be
state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear found on the Internet at

Heating, Air-conditioning,
may vary depending on operating parameters (temperature, pressure,
water conditions) and the installation/usage situation and may result www.wilo.com
in the malfunction or failure at different times of the aforementioned
products/components, including their electrical/electronic circuitry.
Wearing parts are all components subject to rotary or dynamic strain,

Cooling
including electronic components under tension, in particular:
- seals/gaskets (including rotating mechanical seals), seal ring
- bearings and shafts
- stuffing boxes
- capacitors
- relays/contactors/switches
- electronic circuits, semiconductor components, etc.

Potable water circulation


- impellers
- wearing rings/wearing plates

We do not accept liability for faults or defects arising from natural


wear and tear.

Note
According to the German energy saving act EnEV, starting from
1.2.2002, boilers with outputs in excess of 25 kW must be equipped
with either switchgear-equipped heating pumps for automatic per-
formance control or electronically controlled pumps.
In accordance with TrinkwV 2001 and DIN 50930-6 only circulating
pumps with corrosion-resistant pump housings in stainless steel or
red bronze (CC 491K) are to be used in potable water circulation
systems.

Solar thermal
Pump replacement
Please refer to the current Wilo heating pumps replacement guide for
more detailed information on replacing heating pumps.

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 5


Planning Guide
Glandless Pumps (General)

Pump selection: General Notes Maximum potable water temperature


Circulating pumps should always be selected such that the specified In view of the hardness-forming particles contained in water, potable
duty point is located on or as near as possible to the point of max. water circulation systems should not be operated at temperatures in
efficiency (optimum capacity) of the max. speed H/Q pump curve. excess of 65 C.
This limit is required to avoid the formation of lime deposits.

Circulation pipe
A gravity brake should always be installed in order to exclude the
ma possibility of incorrect circulation and for the prevention of gravity
x. (
1
) circulation when the pump is switched off.
min (2
. (3 ) Control systems for automatic time-sensitive On/Off switching:
) Wilo-SK switchgear 601 for Wilo-TOP-Z Series pumps

Optimal flow rate


Fig.: Pump curve

If the specified duty point is between two possible pump curves, it is


always good practice to choose the smaller pump.

max. 1
Pump A
Duty point
max. 2 ll

Fig.: Wilo-SK switchgear 601


Pump B
- Wall-mounted installation, protection class IP 31
- Direct connection for AC pumps (EM) without thermal winding con-
tacts (WSK)
Not for three-phase pumps or for AC pumps with WSK except in con-
Flow rate
junction with Wilo-SK 602 or contactor
Fig.: Pump selection - Time switch for On/Off daily programme with 15-minute switch
interval
The resulting flow volume reduction has no appreciable effect on the Special-design time switch with daily/weekly program and battery
actual heating performance in heating systems. This applies to backup (120 hrs.), with digital display
pumps for chilled water applications.
Variable speed control
Pump selection: Potable water circulation systems Experience shows that variable speed control is only required in cir-
Pump selection culating pumps in potable water circulation systems for basic adjust-
- In order to ensure correct configuration of the potable water circula- ment of performance. Automatic speed control is not required. A
tor, the pipeline system must be designed in accordance with both time-sensitive On/Off control should however be provided for each
DIN 1988 and the DVGW Worksheets W 551 to W 553. installation.
- The necessary flow volume should be based on the figures recom-
mended in the standard and the DVGW guideline. Motor protection
- If the hydraulic duty point lies between two pump curves, then the Blocking current-proof pumps and pumps with internal protection
next-largest circulator pr speed stage is to be selected in accordance against unacceptably high winding temperatures do not require
with DVGW Worksheet W 553. motor protection. All other pumps contain integrated full motor pro-
- The thermal losses in the ascending and circulation pipelines for tection including trip electronics or are equipped with full motor
potable water are to be reduced to a minimum through the installa- protection (thermal winding contacts [WSK]) for utilisation in con-
tion of appropriate insulation. junction with the Wilo-SK 602/SK 622 tripping units.

Because most potable water circulation systems permit periodic


stops of the circulating pump (generally at night), a time switch for
automatic On/Off control should always be part of standard equip-
ment.
The German EnEV requires periodic pump shutdown.
Legionellae blocking circuits in the heat generator and/or in the heat-
ing control unit are to be observed and taken into account during
programming.

6 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Glandless Pumps (General)

Pump-performance splitting Rates of flow in pipes and pump


General notes on twin-head pumps The rate of flow of the fluid through the pipe system is determined by
- Two pump heads mounted in a common housing, hydraulically sepa- the cross-section sizes in the pipeline network.

Heating, Air-conditioning,
rated by a switchover valve The values listed below should not be exceeded:
- Specific design features in accordance with single-head pump series
- Replacement of an equal-performance single-head pump with iden- Nominal connection diameter DN Rate of flow v
tical installation dimensions [ mm] [m/s]
- Wide range of applications thanks to standard series 3-/4-speed
In building installations

Cooling
control
Up to Rp 11/4 or DN 32 up to 1.2
Pump-performance splitting DN 40 and DN 50 up to 1.5
Splitting the assigned max. design performance to a twin-head DN 65 and DN 80 up to 1.8
pump in parallel operation makes possible - particularly in the heat- DN 100 and greater up to 2.0
ing field - significantly improved adaptability to partial-load condi- In long-distance heating pipes 2.5 to a max. of 3.5
tions and optimum economic efficiency.The average partial-load

Potable water circulation


pump performance required for a particular season, i.e. during 85% of Rates of flow inside the pump [m/s] are shown on all individual Wilo
the heating season, can be achieved through the operation of only pump curves in relation to flow performance.
one pump; the second pump is available for parallel operation on the
occasions that full-load requirements need to be met. Viscous fluids
All the pump curves contained in this catalogue apply to the pumping
Advantages of splitting the performance output between two of water (kinematic viscosity = 1 mm2/s). The hydraulic characteris-
pumps: tics of both pump and pipe system will change when handling fluids
- Reduced operating costs of between 50 % and 70 % with different densities and/or viscosities (e.g. water/glycol mix-
- Increased reliability thanks to the constant availability of a standby tures)!
unit ready for operation Documents for calculating the correction factors for pump selec-
The individual pump duty charts for twin-head pumps featured in the tion can be obtained from Wilo on request.
relevant chapters specify the hydraulic performance values for both Correction factors applicable to the individual pipe system
individual and parallel operation. (increased pressure loss, lower specific heat capacity) cannot be fur-
nished by the pump manufacturer.They must be calculated by the
Operating modes for twin-head pumps planner in co-operation with the chemical additive suppliers and the
Twin-head pumps are suitable for operation in either of two dis- makers of pipes, valves and fittings.

Solar thermal
tinctly different modes:
- Main/Standby operation Minimum inlet pressure for the prevention of cavitation
- Parallel operation To avoid cavitation (vapour bubble formation within the pump), it is
necessary to maintain at the pump suction port a sufficiently high
Main/Standby operation Parallel operation positive pressure (suction head) in relation to the vapour pressure of
(STANDBY) (ADDITION) the fluid being handled.
The minimum suction heads are shown in respective tables for all

Service/Accessories, Systems
glandless pumps. These guide values apply to heating systems
with feed temperatures of up to 130C that are installed at alti-
tudes up to 300 m above seal level.
For higher altitudes: 0.1 m/100 m head increase.
These minimum heads must be respectively increased when handling
fluids of higher temperatures or lower densities, with there is greater
flow resistance on the pump suction side and in regions of lower
atmospheric pressures.
Devices Pump Management

No. I or No. II pump operating Both pumps operating


Switchgears and Control

The model-specific pump perform- The model-specific pump perform-


ance is provided by whichever one of ance will be provided by both pumps
the two pumps is acting as the main operating in parallel. One pump can be
pump; the second pump remains on switched off during partial-load
standby, ready for time- or fault- states.
actuated switchovers.
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 7


Planning Guide
Glandless Pumps (General)

Notes on installation and operation Flange-end pumps


Permissible ambient temperature: 0 C to +40 C The pump flanges are designed in accordance with DIN 2531 or
DIN 2533 and/or in accordance with DIN EN 1092-2. Detailed infor-
Installation mation on the respective Data Sheets.
Glandless pumps must be installed in dry, well-ventilated, frost-free
spaces. They are not suitable for outdoor installation. Combination flange pumps
Flange-ended pumps with combination flanges can be mounted with
Condensation mating flanges PN 6 and PN 16 in accordance with DIN or DIN EN up to
All standard series pumps for cold-water operation that are intended and including DN 65. Installation linking combination flanges to one
for standard usage down to -10 C/-20 C are fully condensation- another is not permissible. Bolts of tensile strength class 4.6 or higher
proof. must be used for the flanged connections. The washers supplied must
The grey cast iron pump housing that comes with the following be mounted between the bolt head and the combination flange.
series: Recommended bolt lengths:
- Stratos/Stratos-D
- TOP-E/-ED Thread Starting torque Minimum bolt length
- TOP-S/-SD DN 32/DN 40 DN 50/DN 65
- TOP-D Flanged connection PN 6
- TOP-RL
M12 40 Nm 55mm 60mm
- P/RP (not RP 25/60-2)
- DOP Flanged connection PN 10
- AXL/SE/SE-TW M16 95 Nm 60mm 65mm
is provided with a special coating for surface finishing
(KTL: cataphoretic painting). Motor
The benefits provided by this coating are: Glandless pump motors with protection class:
- optimum corrosion protection against condensation formation on - Wilo-Stratos Series IP 44
the pump housings in cold-water installations - Wilo-EasyStar Series IP 42
- very high scratch and impact resistance - Wilo-ClassicStar Series IP 44
To avoid condensation forming on Wilo-Top-E/-ED pumps, it is - Wilo-TOP product range IP 44
essential to ensure that the fluid temperature is equal to or greater - Other pump product rangeIP 42
than the ambient temperature at all times. - Insulation class F
- Emitted interference: EN 61000-6-3
Intermittent operation - Immunity to interference: EN 61000-6-2
The series
- Stratos/Stratos-D Electrical connection
- Star-RS/RSD - All Wilo pumps are designed to run on European standard voltage
- TOP-S/-SD 230/400 V (10 %) in accordance with DIN IEC 60038.
- TOP-D - As of 1.1.1995, all Wilo pumps are labelled with the CE mark in
- TOP-Z accordance with EU machinery directives.
- TOP-RL - When pumps are utilised in installations with pumping media tem-
- AXL/SE/SE-TW peratures above 90C, a corresponding heat-resistant connection
can also be utilised for intermittent operation. line must be used.

Operating pressure Electronic performance control


The max. system pressure (operating pressure) and the flange ver- Heating pumps are, due to their high annual operating hours, among
sions for the pumps are listed in the relevant tables. All flanges on the largest power-consuming appliances in buildings.
glandless pumps (except Stratos, Stratos-Z, Stratos-D and Automatic pump performance control helps drastically reduce power
Stratos-ZD) have pressure-measurement connections R 1e8. consumption in heating pumps. Reductions of up to 50% can be
achieved. With high-efficiency pumps, it is possible to achieve power
Connections savings of up to 80% over standard pumps.
Screw-end pumps Automatic pump performance control will hydraulically optimise
Screw-end pumps are equipped with connecting threads in accord- operations in all load conditions, particularly the partial-load periods
ance with DIN EN ISO 228 Part 1. Seals are included in the scope of so typical for heating systems.
delivery. Threaded pipe unions with threads in accordance with A further significant effect connected with the prevention of a rise in
DIN 2999 must be ordered separately. pump pressure is the avoidance of flow noise in thermostatic valves.
DIN 2999 DIN EN ISO 228/1
(pipe thread sealed in thread) (sealing pipe thread with flat
gasket at the front)
Female thread of pipe Rp 11/2 Female thread of pipe G 11/2
Male thread of pipe R 11/2 Male thread of pipe G 11/2

8 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Glandless Pumps (General)

German energy-saving ordinance EnEV The following limit values at the pump connection terminals must not
Within the framework of statutory measures for CO2 reduction in be undershot if TOP-S/-SD, TOP-D and TOP-Z Series glandless
connection with the power consumption of heating circulating pumps are operated in conjunction with a frequency converter:

Heating, Air-conditioning,
pumps, the German legislature has established in the EnEV that cir- Umin = 150 V
culating pumps fitted after 01 Feb. 2002 with nominal thermal out- fmin = 30 Hz
put ratings starting at 25 kW must be configured in such a way that
electrical power consumption is automatically adjusted in at least Minimum flow volume
three stages to the delivery demands required by operation. Larger pumps require a minimum flow volume to ensure trouble-free

Cooling
Although EnEV prescribes the application of automatic pump per- operation. Operation against closed gate valves, flow volume Q = 0,
formance controls starting with a nominal thermal output of 25 kW, can lead to overheating inside the dry well and damage to the shaft
by far the greater savings potential for power and CO2 can be found seal.
in single- and two-family houses, i.e. in systems that fall below the - Constraints on pump operation when Q = 0:
25 kW minimum. Permitted operating temperature 10 K less than Tmax
Pump performance control does not replace the need for correct - to P2 = 1 kW unproblematic
dimensioning of the circulating pump! The pump performance - starting with P2 > 1 kW continuous operation, a minimum flow

Potable water circulation


installed must also be checked when the pump is replaced. Controlled volume of
pumps that are slightly overdimensioned do not pose any risk if they Q = 10 % QNom is required
are correctly set to the nominal load requirement. Further information in special cases on request.

Standards/guidelines Motor protection


- CE mark (all Wilo pumps) Service life and operational reliability of a circulating pump depend to
- Certification in accordance with: a great extent on the choice of the correct motor protection device.
- ISO 9001, Motor protection switches are unsuitable for utilisation in conjunc-
- ISO 14001, tion with multi-speed pumps due to their different nominal current
- VDA 6.1 ratings at different speed settings which require correspondingly dif-
ferent fuse protection.
Pump curves All circulating pumps are either
The pump curves apply to water at + 20C and with a kinematic vis- - blocking current-proof
cosity of 1 mm2/s. - provided with internal protection against unacceptably high winding
The pump curves take into account the standard European voltages temperatures
of 230/400 V. - provided with full motor protection in the form of thermal winding

Solar thermal
contacts (WSK) and a separate Wilo tripping unit (e.g. Wilo-SK 602/
Pump control SK 622)
When operating Wilo pumps with control units or module accesso- - equipped with full motor protection and a fully integrated trip
ries, it is essential to adhere to the electrical operating conditions as mechanism (Wilo-Stratos Series, Wilo-TOP Series, except TOP-D,
set out in VDE 0160. see pump data).
When operating glandless and glanded pumps in conjunction with No further motor protection by the customer is required except
frequency-converter models not supplied by Wilo, it is necessary to where this is stipulated for blocking current-proof motors and
motors with internal protection against unacceptably high winding

Service/Accessories, Systems
use output filters to reduce motor noise and prevent harmful voltage
peaks and to adhere to the following limit values: temperatures by the energy supply company.
- Glandless pumps with P2 d 1.3 kW and glanded pumps with
P2 d 1.1 kW
Rate of voltage rise du/dt < 500 V/s
Voltage peaks < 650 V
For noise reduction on glandless pump motors, it is recommended
that sine filters (LC filters) be used rather than du/dt filters
(RC filters).
- Glanded pumps with P2 > 1.1 kW
Rate of voltage rise du/dt < 500 V/s
Voltage peaks < 850 V
Devices Pump Management

Installations with large cable lengths (l > 10 m) between converter


Switchgears and Control

and motor may cause increases of the du/dt and levels (resonance).
The same may happen for operation with more than 4 motor units at
one voltage source.
The output filters must be selected as recommended by the con-
verter manufacturer or filter supplier, respectively.
Systems

The pumps must be operated at a max. of 95 % of their rated motor


speed if the frequency converter causes motor losses.

Wilo Catalogue A1 - Circulating pumps in glandless design 9


Planning Guide
Glandless Pumps (General)

Sound pressure level Quality and safety marks


The construction of the glandless pumps is the reason for their low-
noise operation. Its air-borne noise values with measuring-surface
sound pressure level Lp (A) [dB] depend on the motor power output
and are determined under normal operating conditions.
[dB] 60

For pump types:


50
Star-E 25/ ..., -E 30/ ...,
Stratos ECO
40
Star-RS 25/ ..., -RS 30/ ...,
RSD 30/ ..., Star-Z 20/1, -Z 25/6, Star-ZE 25/ ...,
30
Rp 25/60-2

20
Certificate of conformity/acceptance test certificate
Available upon request at additional charge for all glandless circulat-
ing pumps of the series
10
- Stratos, Stratos-D, Stratos-Z
- TOP-E/-ED
0
10 20 50 100 200 500 1000 2000 3000 5000 - TOP-S/-SD
W
Rate motor output P2
- TOP-D
Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos series
Lp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series
- TOP-Z
Fig.: Sound pressure level of glandless pumps, determined in accordance with
- TOP-RL
DIN EN ISO 3745 - P/RP (not RP 25/60-2)
- DOP
Heat insulation with heating applications - SE/SE-TW
All Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and Stratos ECO - Certificate of conformity 2.1
single-head pumps are standard-equipped with thermal insulation Contents: Certification that the product supplied conforms to the
shells for the prevention of thermal losses at the pump housing. order, without details of test results.
Material: EPP, polypropylene foam - Certificate of conformity 2.2
Thermal conductivity: 0.04 W/m K in accordance with DIN 52612 Contents: Certification that the product supplied conforms to the
Flammability: Class B2 in accordance with DIN 4102; FMVSS 302 order, with details of series test results.
When insulating the pump on-site, care must be taken to cover the - Acceptance test certificate 3.1B
pump up to the top edge of the pump housing only (the motor must Contents: Certification that the product supplied conforms to the
be left uncovered). order, with details of test results actually measured on the product.
The required test procedure and scope must be specified with the
Thermal insulation for air-conditioning/cooling applications order.
If pumps from the following series:
- Stratos, Stratos-D, Stratos-Z
- TOP-S/-SD
- TOP-D
- TOP-Z
- TOP-RL
- SE/SE-TW
are utilised in air-conditioning/cooling applications, no vapour-proof
insulation is permitted to cover the drain labyrinth between the pump
housing and the motor. This is to ensure that any condensate having
possibly accumulated in the motor can drain off freely through the
condensate drain openings in the motor housing.
The Wilo-ClimaForm vapour-proof insulation that is obtainable as an
accessory for the Stratos, TOP-S, TOP-RL and SE series for insulating
pump housings in cold water applications guarantees this automati-
cally, thanks to its specific construction.

Wilo-ClimaForm:
- Water vapour diffusion resistance t 7000
- Normal flammability, in accordance with DIN 4102-B2, Part 1
- Quality-monitored in accordance with DIN 18200

10 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Glandless Pumps (General)

Non-standard versions
Pumps for other voltages or 60 Hz frequency possible on request (at
additional charge).

Heating, Air-conditioning,
Other materials and design versions (RG, PN 16) for pumps are listed
in the pump tables.
Winding
The glandless circulating pump Rotor
With this design, all of the rotating components inside the canned

Cooling
motor run in the fluid being pumped. Shaft sealing by means of a Bearings
Impeller
stuffing box or mechanical seal as required with conventional pumps
Spacer can
is not required. The pumped fluid lubricates the shaft bearings and
Hydraulic seal
cools the electric-motor components.
The electrical section of the pump motor (stator with winding) is
separated from the encapsulated rotor compartment by means of an
Pumping medium
encapsulated motor cartridge (TOP-Wilo Series) or by a can sealed

Potable water circulation


with O-rings.

Installation positions for glandless pumps1)

Installation positions not Permitted without limitation Permitted without limitation


permitted All energy-saving pumps, All standard and potable water circulators,
stepless control 1-, 3- or 4-speed stages

1) For installation positions for Wilo-Stratos/-Stratos-Z/-Stratos-D/-Stratos-ZD, refer to Planning Guide High-Efficiency Pumps

Solar thermal
Additional terminal box positions for single and twin-head pumps

Pump types

Service/Accessories, Systems
Energy-saving pumps
Star-E 20 (25, 30)
TOP-E 25 (30)/1-7
TOP-E 30/1-10
TOP-E 40/1-4

TOP-E 50/1-6
TOP-ED 32/1-7
TOP-ED 40/1-7
TOP-ED 50/1-6
Standard and potable water circulators
Star-RS, Star-Z
RP 25/60-2

Devices Pump Management

Stratos ECO-Z
Switchgears and Control

Star-RSD

Install pumps under voltage-free conditions. Valid for all operating conditions.
TOP-ED twin-head pumps can not be utilised for additional installation units because of the tilted alignment of the terminal boxes.
If in doubt, please contact Wilo.
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 11


Planning Guide
Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

New Switchgear connection Accessories: Modules


pump possible as per circuit diagram Wilo-IF-Module
type AC
Wilo-TOP-S Wilo-TOP-SD Wilo-TOP-D Wilo- Wilo-TOP-ED Wilo- Wilo-TOP-ED
Wilo-TOP-Z Wilo-SE-TW TOP-E Stratos-D TOP-E Stratos-D
Wilo-TOP-RL or Stratos Stratos-ZD Stratos Stratos-ZD or
Wilo-SE 2 x Wilo-TOP-S Stratos-Z or Stratos-Z 2 x TOP-E
2 x Wilo-TOP-Z 2 x TOP-E 2 x Stratos
2 x Wilo-TOP-RL 2 x Stratos 2 x Stratos-Z
2 x Wilo-SE 2 x Stratos-Z
1~ 3~ 1~ 3~ 1~ 3~ 1~ 1~ 1~ 1~
Existing Wilo IS WSK IS SSM IS WSK IS SSM IS WSK IS WSK
switchgear SSM SSM
SK 601 A B C 1) D 1) A B G 1) D 1) U W Y 1) Z E E Yes Yes
SK 602/622 F G H I F G H I V X Y1 Z1 J J Yes Yes
SK 632 K L K L K L Yes Yes
S2R 0,2-1
Switchgear not suitable with pumps of the Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S2R 2,5
S2R 3D M N o P Q or R Yes Yes
S4R 2,5
Switchgear not suitable with Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S4R 2.5D
AS 08/1.5(P) S T
2 Pcs.
S T
AS 08/1.5(P)
AS 08/1.5(P)
N+S P+T
plus S2R 3D
AR/DR/CR T T
IS: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts, SSM: Collective fault signal
= Connection not possible,
1) Only in conjunction with contactor or Wilo-SK 602/622; SK602/622 also can be used as On/Off switch or contactor

Circuit diagram A Circuit diagram B Circuit diagram C


Mains 1~230 V/N/50 Hz Mains 1 ~230 V/N/50 Hz Mains 3 ~400 V/N/50 Hz

L N PE N PE N PE
SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2

PE L1 N PE L1 L2 L3 N

SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L N

L N WSK L1 L2 L3

1) Wilo-TOP-S/-Z/-SD/-RL 1) 3) Wilo-TOP-S/-Z/-SD 1) 3) Wilo-TOP-S/-Z/-SD


Wilo-SE/SE-TW
1) Automatic restart after power failure
2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not
supplied by Wilo.
For circuit diagrams for Wilo circulating pumps, refer to the Service/Accessories chapter or to the pump data.

12 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

Circuit diagram D Circuit diagram E Circuit diagram F


Mains 3 ~400 V/N/50 Hz Mains 1~230 V/N/50 Hz Mains 1~230 V/N/50 Hz

Heating, Air-conditioning,
N PE L N PE PE L N

SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2
SK 602
SK 622 PE L1 L2 L3 N N 1 2
PE L1 L2 L3 N WSK
PE U V W N 15 10 10 11
SK 602
SK 622

Cooling
PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
L N SSM L N

L1 L2 L3 SSM

1) 2) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD/-RL

Potable water circulation


Wilo-Stratos/-Z/-D/-ZD Wilo-SE/SE-TW

Circuit diagram G Circuit diagram H Circuit diagram I


Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz

PE L N PE L1 L2 L3 N PE L1 L2 L3 N

SK 602 SK 602 SK 602


SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11 PE U V W N 15 10 10 11

L N WSK L1 L2 L3 L1 L2 L3 SSM

1) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD 1) 2) 3) Wilo-TOP-S/-Z/-SD

Solar thermal
Circuit diagram J Circuit diagram K Circuit diagram L
Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz
or 1~230 V/N/50 Hz

Service/Accessories, Systems
PE L1 L2 L3 N PE L1 L2 L3 PE L1 L2 L3

SK 602 SK 632 SK 632


SK 622 PE L1 L2 L3 N N 1 2 PE L1 L2 L3 PE L1 L2 L3
WSK WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11 PE U V W N 15 10 10 11

L N SSM L1 L2 L3 L1 L2 L3 SSM

1) 2) 3) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD


Wilo-Stratos/-Z/-D/-ZD

1) Automatic restart after power failure


2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
Devices Pump Management

3) SK 622 additionally with terminals for collective operation and fault signals
Switchgears and Control

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not
supplied by Wilo.
For circuit diagrams for Wilo circulating pumps, refer to the Service/Accessories chapter or to the pump data.
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 13


Planning Guide
Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

Circuit diagram M Circuit diagram N Circuit diagram O


Mains 1~230 V/N/50 Hz Mains 1~230 V/N/50 Hz Mains 3~400 V/N/50 Hz

PE L N PE L N PE L1 L2 L3 N

S2R 3D S2R 3D S2R 3D


PE L1 L2 L3 N PE L1 L2 L3 N PE L1 L2 L3 N
WSK WSK WSK
PE U V W N 15 10 11 PE U V W N 15 10 11 PE U V W N 15 10 11

1 1 1
L N L N WSK L1 L2 L3
2 2 2

1) Wilo-TOP-S/-Z/-SD/-RL 1) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD


Wilo-SE/SE-TW

Circuit diagram P Circuit diagram Q Circuit diagram R


Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 1~230 V/N/50 Hz

PE L1 L2 L3 N PE L1 L2 L3 N PE L1 N

S2R 3D S2R 3D S2R 3D


PE L1 L2 L3 N PE L1 L2 L3 N PE L1 L2 L3 N
WSK WSK WSK
PE U V W N 15 10 11 PE U V W N 15 10 11 PE U V W N 15 10 11

1 1 1
L1 L2 L3 SSM L1 N SSM L1 N SSM
2 2 2

1) 2) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-E/-ED 1) 2) Wilo-TOP-E/-ED


Wilo-Stratos/-Z/-D/-ZD Wilo-Stratos/-Z/-D/-ZD

Circuit diagram S Circuit diagram T Circuit diagram U


Mains 1~230 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 1~230 V/N/50 Hz

PE L N PE L1 L2 L3 N L1 N PE

AS 08 AS 08/1,5 SK 601 L1 N PE PE N 2
PE L1 L2 L3 N AR/DR/CR PE L1 L2 L3 N
WSK WSK
PE U V W N 15 10 PE U V W N 15 10

TOP-D U1 V1 W1

L N WSK/SSM W2 U2 V2
L1 L3 L3 SSM

1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD 1)

1) Automatic restart after power failure


2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not
supplied by Wilo.
For circuit diagrams for Wilo circulating pumps, refer to the Service/Accessories chapter or to the pump data.

14 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Connection Notes Wilo-TOP and Wilo-Stratos

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

Circuit diagram V Circuit diagram W Circuit diagram X


Mains 1~230 V/N/50 Hz Mains 1~230 V/N/50 Hz Mains 1~230 V/N/50 Hz

Heating, Air-conditioning,
PE L1 N N PE PE L1 N

SK 602 SK 601 L1 N PE PE N 2 SK 602


SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK
PE U V W N 15 10 10 11 PE L1 N PE U V W N 15 10 10 11
SK 602

Cooling
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10

W2 U2 V2 W2 U2 V2 WSK
TOP-D U1 V1 W1
15 10

W2 U2 V2 WSK

Potable water circulation


1) 1) 3) 1) 3)

Circuit diagram Y Circuit diagram Y1 Circuit diagram Z


Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz

N PE PE L1 L2 L3 N N PE
SK 601 L1 N PE PE N 2 SK 602 SK 601 L1 N PE PE N 2
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE L1 L2 L3 N PE U V W N 15 10 10 11 PE L1 L2 L3 N

SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
TOP-D U1 V1 W1

Solar thermal
W2 U2 V2
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10

WSK
W2 U2 V2 W2 U2 V2

1) 3) 1) 1) 3)

Circuit diagram Z1

Service/Accessories, Systems
Mains 3~400 V/N/50 Hz

PE L1 L2 L3 N

SK 602
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11

TOP-D U1 V1 W1
15 10

WSK
W2 U2 V2

1) 3)
Devices Pump Management

1) Automatic restart after power failure


Switchgears and Control

2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective operation and fault signals

Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not
Systems

supplied by Wilo.
For circuit diagrams for Wilo circulating pumps, refer to the Service/Accessories chapter or to the pump data.

Wilo Catalogue A1 - Circulating pumps in glandless design 15


Planning Guide
Identification Code

Nameplate designation for Wilo-Stratos Series

Insulation class Standard version


Protection class IP Series abbreviations for Wilo-Stratos
PN = nominal pressure d. Pump products
Tmax = max. fluid temperature
SW = Software Version Type: Design
Wilo-...
Voltage 1~230 V Class F High-efficiency pumps
Frequency 50 Hz IP 44
PN 6/10
stepless speed control:
Tmax.110C Stratos Individual pump
310 1,37 SW 3.06 Stratos-D Twin-head pump
Stratos-Z Individual pump for potable
18 0,17 water circulation systems
Made by WILO
Maximum power consumption WILO AG Twin-head pump for pota-
Maximum current I Nortkirchenstr.100
Stratos-ZD ble water circulation
44263 Dortmund Germany
systems

Series/Pump type Typ Stratos 40/1-8 S/N70000100008

Art.-No.2030570/0601
Art. No./Date of Manufacture
06 01
Month
Year

Sequential numbering

Nameplate designation for Wilo-TOP-Programme series

Voltage Standard version


Frequency Series abbreviations for Wilo-TOP products
Three-phase current 3~400V
or 3~230V with
switching plug 230V
Type: Design
SW = Software Version Wilo-...
Energy-saving pumps,
stepless speed control:
1~230 V TOP-E Single-head pump
Insulation class
Protection class IP
50 Hz TOP-ED Twin-head pump
390 1,70
PN = nominal pressure Standard pumps
SW 4.00 70 0,35
of the pump Maximum current I
2 or 3 speed stages:
max. fluids Maximum power TOP-S/-RL, Single-head pump
temperature Tmax Class F IP 43 PN 6/10 Tmax 110C
consumption SE
Made by WILO
WILO AG Nortkirchenstr.100 44263 Dortmund Germany
TOP-SD, Twin-head pump
SE-TW
Series/Pump type Typ TOP-E50/1-6
Art.-No.-2039649/0601
Standard pumps
S/N20000100004 Sequential 1 speed stage:
Art. No./Date of Manufacture numbering TOP-D Single-head pump
06 01
Circulating pumps for
Month potable water circulation
Year systems
3 speed stages:
TOP-Z Single-head pump

16 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Identification Code

Nameplate designation Wilo-Star, Wilo-Stratos ECO

Heating, Air-conditioning,
Standard version
Series abbreviations for Wilo-Star and
Wilo-Stratos ECO products.
Type: Design
Wilo-...
Voltage
Frequency Energy-saving pumps

Cooling
Power consumption 1 ~ 230 V Stepless speed control:
Maximum current I 50 Hz Star-E Single-head pump
Pressure stage PN 27-68 W
Standard pumps
Maximum fluid temperature Tmax Imax 0,28 A
3 speed stages:
Protection class PN 10 WILO AG
Nortkirchenstr.100
Star-RS Single-head pump
TF 110
44263 Dortmund Star-RSD Twin-head pump
IP 44 Germany
Star-RSL Venting pump
Series/Pump type Star-RS 25/4 Potable water circulators:

Potable water circulation


Art.-No. 4032954/0503
Art. No./Date of Manufacture
05 03 Star-Z Single-head pumps,
Month 1 or 3 speed stages
Year
Stratos ECO Individual pump in high-effi-
ciency design
Stratos Individual pump in high-effi-
ECO-Z ciency design for potable
water circulation systems

Non-standard versions
Several pumps can be supplied in the following non-standard versions at additional charge, if desired
(the type of the special version is marked on the name plate):
- PN 10 Maximum permitted pump operating pressure
- RG Red bronze version

Solar thermal
Example:
Star-RS 25/4 RG = Star-RS 25/4 with red-bronze housing

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 17


Planning Guide
Identification Code

Type key
High-efficiency pumps Standard pumps, max. 2800 1/min
Example: Wilo-Stratos 30/1-12 Example: Wilo-Star-RS 25/6
Wilo-TOP-S 50/4
Screw-end or flange-end pump stepless elec- Screw-end pump 3 speed stages,
Stratos
tronic control Star-RS manually reversi-
Flange twin-head pump stepless elec- ble
Stratos-D
tronic control Screw-end twin-head pump 3 speed stages,
Screw-end or flange-end pump for stepless elec- Star-RSD manually reversi-
Stratos-Z ble
potable water circulation systems tronic control
Stratos- Flange twin-head pump for potable stepless elec- Screw-end pump for potable water 1/3Speed stages,
ZD water circulation systems tronic control Star-Z circulation systems manually reversi-
ble
Screw-end pump in Economy ver- stepless elec-
Stratos Screw-end pump for solar thermal 3 speed stages,
sion, specially for tronic control
ECO Star ST manually reversi-
1-6-family houses
ble
Screw-end pump in Economy ver-
Stratos Screw-end pump for air-condition- 3 speed stages,
sion for potable water circulation
ECO-Z Star-AC ing/cooling manually reversi-
systems
ble
30/ Nominal connection diameter
Screw-end or flange-end pump 2 or 3 speed
1-12 Nominal delivery head range (m) TOP-S stages, manually
Version with Building Management reversible
BMS
System Screw-end or flange-end pump 3 speed stages,
TOP-RL
Version with special hydraulics for manually reversi-
SE
ST utilisation in solar thermal installa- ble
tions Screw-end or flange-end pump for 3 speed stages,
L Venting pump TOP-Z potable water circulation systems manually reversi-
ble
Energy-saving pumps Flange twin-head pump 2 or 3 speed
Example: Wilo-Star-E 25/1-5 SSM, TOP-SD stages, manually
Wilo-TOP-E 50/1-6 reversible
Screw-end pump stepless elec- Flange twin-head pump 3 speed stages,
Star-E SE-TW manually reversi-
tronic control
ble
Screw-end pump with RG housing stepless elec-
Star-EP 25/ Nominal connection diameter
for floor heating tronic control
Screw-end pump with connection stepless elec- Nominal delivery head (m) at
Star-EL 6
for automatic ventilation tronic control Q = 0 m3/h
Screw-end pump for potable water stepless elec- EM Version with single-phase AC motor
Star-ZE
circulation systems tronic control DM Version with three-phase AC motor
Screw-end or flange-end pump stepless elec- L Venting pump
TOP-E
tronic control
Flange twin-head pump stepless Standard pumps, max. 1400/1 min
TOP-ED electronic Example: Wilo-RP 25/80 r,
control Wilo-TOP-D 40
50/ Nominal connection diameter Screw-end pump 3/
4Speed stages,
1-6 Nominal delivery head range (m) RP manually reversi-
SSM Version with collective fault signal ble
Flange-end pump 4 speed stages,
P manually reversi-
ble
TOP-D Screw-end or flange-end pump 1 speed stage
Flange twin-head pump 4 speed stages,
DOP manually reversi-
ble
25 Nominal connection diameter
/80 Nominal impeller diameter
r 4-stage manual switching

18 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Energy efficiency classification

180%
Energy efficiency classification 160%

Relative power consumption


140%

Heating, Air-conditioning,
Within the framework of the Kyoto Convention, European govern-
120%
ments in particular are pursuing the goal of drastically reducing CO2
100%
emissions. Energy-specific designations, particularly for high-con-
80%
sumption household devices such as washing machines and refriger-
60%
ators, is prescribed as an important control element for providing the
40%
end consumer with an aid for making decisions in favour of energy-

Cooling
20%
saving appliances.
0%
Because of the fact that heating circulating pumps are numbered A B C D E F G
among the biggest energy consumers in household use because of Energy class
their long running times, leading European heating pump manufac- Fig.: Comparison of the energy consumptions of pumps with the same
hydraulic output
turers have voluntarily declared their intention of henceforth attach-
ing energy consumption labels to their heating pumps. This makes it
possible for users and end consumers to recognise, on the basis of an

Potable water circulation


already familiar classification system, to recognise whether a heating
circulating pump being utilised is especially energy-efficient.
The energy efficiency classification of heating pumps is carried out
through the application of a measurement technology procedure
that provides the Energy Efficiency Index (EEI). The smaller the EEI,
the less electrical energy the pump consumes and the better the
energy classification.

Energy Class Energy Efficiency Index


A EEI < 0.4
B 0.4 d EEI < 0.6
C 0.6 d EEI < 0.8
Fig.: Energy label for heating circulating pumps,
D 0.8 d EEI < 1.0 Example: Energy Class A

Solar thermal
E 1.0 d EEI < 1.2
F 1.2 d EEI < 1.4
G 1.4 d EEI
Tab.: Breakdown of the Energy Efficiency Index into 7 different Energy Classes

The following tables identify the associated Energy Class for all of the

Service/Accessories, Systems
heating pumps to be labelled, which can be seen to be incorporated
into the energy label on the packaging. In accordance with the letter-
ing system familiar from household appliances, A is the best possible
and G is the worst possible of the Energy Classes.
When comparing hydraulically similar pumps with different Energy
Classes, it should be recognised that adjacent Energy Classes differ
by approximately 22 percentage points in energy expenditure. A
pump of Energy Class A requires accordingly on average only around
33% of the electrical energy used by a Class D pump.
Even though the energy requirements of a Class A pump are them-
selves very high, high-efficiency Energy Class A pumps are neverthe-
less available for the entire performance spectrum ranging from
Devices Pump Management

single-family houses to large buildings.


Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 19


Planning Guide
EEI Classifications

EEI Classification Single-head pumps/ twin-head pumps (area of application: single- and two-family houses)

EEI EEI EEI EEI


Wilo-Stratos EEI Wilo-Star-E... Wilo-Smart... Wilo-Star-RS... Wilo-
Class Class Class Class
Nominal diameter ECO... Class (EasyStar) (ClassicStar) Star-RSD...
(ClassicStar)

15/1-3 15/4 B
DN 15 (Rp )
15/1-5 15/6 C
25/1-3 A 25/1-3 B 25/4 B 25/2 C
DN 25 (Rp 1) 25/1-5 A 25/1-5 B 25/6 B 25/4 B
25/6 C
30/1-3 A 30/1-3 B 30/4 B 30/2 C 30/4 D
DN 30 (Rp 1 )
30/1-5 A 30/1-5 B 30/6 B 30/4 B 30/6 D

EEI Classification Single-head pumps (area of application: multifamily houses, commercial applications)

Wilo-Stratos... EEI Wilo-TOP-E... EEI Wilo-TOP-S... EEI Wilo-RP/P... EEI


Nominal diameter
Class Class Class Class
25/1-6 A 25/1-7 C 25/5 EM/DM D/D RP 25/80 r EM/DM G/G
DN 25 (Rp 1) 25/1-8 A 25/7 EM/DM D/D RP 25/100 r EM/DM F/E
25/10 EM/DM D/D
30/1-6 A 30/1-7 C 30/4 EM/DM D/D RP 30/80 r EM/DM G/F
30/1-8 A 30/1-10 C 30/5 EM/DM D/D RP 30/100 r EM/DM F/F
DN 30 (Rp 1 )
30/1-12 A 30/7 EM/DM D/D
30/10 EM/DM D/D
DN 32 32/1-12 A
40/1-4 A 40/1-4 C 40/4 EM/DM D/D P 40/100 r EM/DM F/D
40/1-8 A 40/1-10 B 40/7 EM/DM D/C P 40/160 r E
DN 40
40/1-12 A 40/10 EM/DM D/C
40/15 EM/DM D/D
50/1-8 A 50/1-6 C 50/4EM/DM D/D P 50/125 r D
50/1-9 A 50/1-7 B 50/7EM/DM E/D P 50/160 r E
DN 50
50/1-12 A 50/1-10 B 50/10 EM/DM D/C P 50/250 r E
50/15 C
65/1-9 A 65/1-10 B 65/7 EM/DM F/D P 65/125 r D
65/1-12 A 65/10 EM/DM F/D P 65/160 r D
DN 65
65/13 C P 65/250 r E
65/15 C
80/1-12 A 80/1-10 B 80/7 EM/DM F/D P 80/125 r D
DN 80 80/10 D P 80/160 r C
P 80/250 r E
100/1-12 A 100/1-10 B 100/10 D P 100/160 r E
DN 100
P 100/200 r E

20 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
EEI Classifications

EEI Classification Single-head pumps (range of applications: multifamily houses, commercial applications) (Continued)

Wilo-TOP-D... EEI Class Wilo-TOP-RL... EEI Class Wilo-AXL... EEI Class Wilo-SE... EEI Class
Nominal diameter

Heating, Air-conditioning,
DN 25 (Rp 1) 25/7.5 E 80-25-130 D 125-N D
30 EM/DM G/F 30/4 D 110-N D
DN 30 (Rp 1 ) 30/6.5 E
30/7.5 E

Cooling

DN 32

40 EM/DM E/E 40/4 D 150-N D
DN 40
200-N D
50 EM/DM E/E
DN 50

Potable water circulation


DN 65 65 EM/DM E/E
DN 80 80 EM/DM E/E
DN 100 100 EM/DM E/E
DN 125 125 D

EEI Classification Twin-head pumps (area of application: multifamily houses, commercial applications)

EEI EEI EEI EEI


Wilo- Wilo-TOP-ED... Wilo-TOP-SD... Wilo-DOP... Wilo- EEI Class
Nominal diameter Class Class Class Class
Stratos-D.... SE-TW...

DN 25 (Rp 1)
DN 30 (Rp 1 ) 30/5 EM/DM D/D 125-N-TW D
32/1-8 A 32/1-7 C 32/7 EM/DM E/D

Solar thermal
DN 32
32/1-12 A
40/1-8 A 40/1-7 C 40/3 EM/DM E/D 40/100 r EM/DM F/E 150-N-TW E
40/1-12 A 40/1-10 B 40/7 EM/DM D/D 40/160 r F 200-N-TW E
DN 40
40/10 EM/DM E/C
40/15 EM/DM E/D
50/1-8 A 50/1-6 C 50/7 EM/DM F/C DOP 50/100 r D

Service/Accessories, Systems
DN 50 50/1-12 A 50/1-7 B 50/10 EM/DM E/D 50/160 r E
50/1-10 C 50/15 D
65/1-12 A 65/1-10 B 65/10 EM/DM F/D 65/125 r D
DN 65 65/13 D 65/160 r D
65/15 D
80/1-12 A 80/1-10 B 80/7 EM F 80/125 r D
DN 80
80/10 D 80/160 r E
DN 100 100/160 r D
DN 125
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 21


Planning Guide
High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Planning guide: Air-conditioning/cooling application


Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Wilo-Stratos pumps are not subject to the usual restrictions on con-
Wilo-Stratos is the first high-efficiency pump of glandless design ventional speed-controlled pumps regarding the dependency of fluid
world-wide to feature the following advantages: temperature on ambient temperature.
- up to 80 % energy savings compared to standard pumps Condensation takes place on cold surfaces if the fluid temperature is
- for all heating, air-conditioning and cooling systems in the tempera- lower than the ambient air temperature. Wilo-Stratos pumps can
ture range of -10 C to +110 C nonetheless be used in such cases. They are constructed in such a
- automatic adjustment of pump performance to the continually way that damage to electrical parts caused by condensation water is
changing hydraulic system load conditions prevented.
- preventing flow noise
- reliability and comfort during installation and operation

Fields Of application
The Wilo-Stratos series features high-efficiency pumps used in cir-
culation systems for the heating, ventilating, air conditioning of
commercial residential and functional buildings:
- Large residential buildings
- Apartment blocks
- Residential complexes
- Hospitals
- Schools
- Administrative office buildings
- Real-estate developments

Temperature range
Fluid temperature range of -10 C to +110 C without restrictions at
ambient temperatures of 0 C to a max. of + 40 C. 1

1 drain labyrinth for condensation water


Heating application
In nearly all circulation systems, correctly sized controlled glandless Thermal insulation for air-conditioning/cooling
pumps ensure adequate heat supply at all times at significantly If vapour-proof insulation is installed on-site, care must be taken
reduced energy costs, while at the same time preventing noise gen- that the drain labyrinth between pump housing and motor is left free
eration. to ensure that any condensate having possibly accumulated in the
Since the introduction of the German energy-saving ordinance motor can drain off freely through the condensate drain openings in
(EnEV) of 01.01.2002, heating circulating pumps with nominal the motor housing.
thermal outputs of 25 kW or more are required to include control The Wilo-ClimaForm vapour-proof insulation that is obtainable as an
units. accessory for the Wilo-Stratos series for insulating pump housings in
On account of its corrosion-resistant red bronze pump housing, cold water applications guarantees this automatically, thanks to its
Wilo-Stratos-Z are particularly suitable for systems subject to the specific construction.
possible ingress of oxygen, such as e.g. floor heating systems made
of plastic piping. Corrosion-proof pump design
Corrosion-proof designs are required for e.g. radiant cooling or heat-
Thermal insulation for heating ing ceiling panels. For these applications, the pump housing is coated.
In order to prevent thermal losses through the pump housing, Wilo- Alternatively, the Wilo-Stratos-Z can be used as the ultimate design
Stratos/-Stratos-Z series single-head pumps are standard-equipped with a corrosion-resistant red bronze pump housing.
with thermal insulation shells. The PP material used, foamed polypro-
pylene, has the following properties:
- Environmental compatibility: easily recyclable
- Heat resistance: up to 120 C
- Transmission coefficient: 0.04 W/mK according to DIN 52612
- Flammability: Class B2 4102in accordance with DIN (normal flamma-
bility)
In Germany, normally flammable materials can, in accordance with
fire protection regulations, be used in boiler rooms as long as a mini-
mum distance of 20 cm from the burner is maintained.

22 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Planning Comparison of motor components


Guide
Utilisation of potable water circulation
High- (Wilo-Stratos-Z/Stratos-ZD)

Heating, Air-conditioning,
Efficiency Pumps used in potable water circulation systems are subject to
Pumps specific requirements which are satisfied by the Wilo-Stratos-Z/
Wilo-TOP-E with AC motor
Wilo- Stratos-ZD series:
Stratos/ - The fluids involved are potable water and water for food businesses
Stratos- in accordance with the TrinkwV 2001 (German Potable Water Ordi-

Cooling
Z/Stra- nance). The design of the pumps take into account calcification in
tos-D/ such a way as to permit total carbonate hardness of 20d at a max. Wilo-Stratos with EC motor
Stratos- fluid temperature of +80 C.
ZD - All plastic parts that come into contact with the conveyed media
conform to the KTW recommendations.
- The differential-pressure control modes 'p-c and 'p-v allow auto-
matic adjustment of pump performance in variable volumetric-flow
potable water circulation systems with thermostatically controlled

Potable water circulation


line shutoff valves. Advantage: The magnetic field required in the rotor does not first
- The manual control mode allows optimum manual adjustment of have to be generated with losses.
pump performance to the constant volumetric-flow circulation sys- Advantage: Particularly in the partial-load range (up to 98% of the
tem. This can be performed for example with the Wilo-IR-Monitor. operating time), the difference in efficiency in compari-
The criterion for this is the temperature of the potable water in the son with an asynchronous motor will be even greater
circulation pipe which upon entry into the potable water accumulator than it already is anyway in the full-load range.
is permitted to be a max. of 5 K below the accumulator temperature Advantage: This motor can be operated at higher speeds than with
an asynchronous motor. This leads to a reduction in size
High-Efficiency Pumps and weight of the pump with comparable hydraulics.
The pump overall efficiency is determined by the hydraulic and motor
efficiencies. Both components have been doubled in the Wilo- Wet rotor encapsulation
Stratos in comparison with the glandless pump previously used in The rotor of the glandless pump motor runs in the pumping medium.
building engineering and thus significantly improved. This fluid serves to lubricate the bearings and cool the motor.
The applied ECM technology drastically reduces the annual power The current-carrying stator is separated from the pumping medium
consumption, achieving significant cost savings in comparison to by a can, this being known as the wet rotor encapsulation.

Solar thermal
conventional pumps. This wet rotor encapsulation directly influences efficiency
- through the size of the necessary gap between stator and rotor,
Annual power consumption of a heating pump (DN 30) with setback operation* - through the magnetic resistance of the selected can material.
- In this respect the efficiency improvement on the Wilo-Stratos
Comparison of different pump types results from:
- reduction of the air gap and
High-efficiency pump Stratos 30/1-12 396
- utilisation of an innovative can material with smaller losses to the
magnetic flux between stator and rotor.

Service/Accessories, Systems
Energy-saving pump TOP-E 30/1-10 1216

Standard pump TOP-S 30/10 1832


Hydraulic optimisation
Optimised hydraulic conditions are provided by a 3D spiral housing,
0 1000 2000
Power consumption [kWh/a] an 3D impeller and a smooth surface in the pump housing (cata-
phoretic painting).
* Load profile with 5500 operating hours per year: 2% (110 hrs.) at 100% QN(peak load)
25% (1375 hrs.) at 65% Q N(partial load) The suction throat seal between impeller and pump housing reduces
40% (2200 hrs.) at 30% Q N(low load) radial gap losses. Axial losses are reduced by the lip seal at the front
33% (1815 hrs.) setback operation
of the impeller.

ECM technology
The new ECM technology is the basis for the outstanding efficiency
of the Wilo-Stratos. It consists of:
Devices Pump Management

EC motor
Switchgears and Control

EC stands for electronically commutated motor. Its basis is a syn-


chronous motor with a permanent magnet rotor. The rotating stator
flux is generated by electronic commutation, meaning that the stator
windings are specifically activated for the reciprocal action of the
Systems

electrical and magnetic poles.

Wilo Catalogue A1 - Circulating pumps in glandless design 23


Planning Guide
High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Advantage: The automatic venting of the rotor space is


accelerated, thus reducing the times of dry-
running and of air venting noise.
Suction throat seal
Smooth inside Advantage: Damage to the radial bearing or to the can
surface is reduced through this filtering-out process.
3-D impeller
Motor protection
The standard series integrated protection device reliably protects the
pump, in all settings, against overtemperature, excess current draw
and rotor locking.
Lip seal Advantage: No external motor protection switch is required.
The instructions for electrical power connections pub-
3-D spiral
lished by the local power supply companies are to be
taken into account.
If a motor protection switch is present in the electrical
installation in cases of replacements and can not be
Automatic performance control bypassed, for example, then it is to be set to the max.
The volumetric flow conveyed through a circulating pump is depend- current allowed by the specifications listed on the
ent on the thermal output/cooling output requirement of the system nameplate.
being supplied.
This requirement varies in accordance with Manual operation
- climatic changes
- user behaviour Control button
- external heat influence The Wilo-Stratos is operated by means of tried-and-tested Red But-
- influence of hydraulic control devices, etc. ton technology (1single-button operation). The important basic
The circulating pump designed for max. load status is adapted by functions can be set easily and safely, directly at the pump.
means of a continuous setpoint/actual-value comparison to the rele-
vant system operating state. This automatic control functions serves All-way (non-position-dependent) display
to adapt the pump performance and thus also the power consump- Important information during pump operation can at all times be
tion continuously to the actual requirement/demand. obtained from the front-readable pump display screen with its posi-
The sum total of all the measures described here enable the Wilo- tion-independent display.
Stratos high-efficiency pumps to achieve energy savings of up to Extension of the manual operating facilities for wireless communica-
80% in comparison with conventional standard pumps. tion can be obtained from the Wilo-IR-Monitor Operating and Service
Unit.
Automatic air venting
Air venting from the rotor space is effected automatically by the filter
and flow channel system. As the pumping medium flows into the
rotor space, a filter plug in the shaft and a filter disc in the bearing
plate reduce infiltration by miniscule abrasive particles.
The seal between impeller and bearing plate prevents dirt from accu-
mulating in the A-bearing gap on the motor side.

Bearing plate

Impeller Fig.: All symbols can be read in horizontal or vertical set-up installation

Lip seal

A-bearing

24 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Control modes Operating modes

Control mode 'p-c Auto operating mode (setback function)

Heating, Air-conditioning,
In the 'p-c control mode, the electronics circuitry maintains the dif-
130 65
ferential pressure generated by the pump constant at the setpoint
120 Power consumption 60
value Hs over the permitted flow-rate range.

Feed temperature [C]


100 50

Cooling
H

Power consumption [%]


80 40

H max 60 30

Hs 40 20

20 Feed temperature 10

Potable water circulation


H min 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00
0
18:00

Time

Q
Fig.: Measurement of an electronic pump with automatic setback mode
Fig.: Control mode 'p-c
The patented setback feature, by means of fuzzy control, further
Control mode 'p-v
optimises the power input requirements of the pump during periods
In the 'p-v control mode, the electronic circuitry varies the differen-
of low-load demand on heating systems. During periods where there
tial pressure to be maintained by the pump on a linear basis between
is no pump performance (e.g. reduction of feed temperature by
Hs and 1e2 Hs. The setpoint differential-pressure value H varies with
weather-/time-prompted heating controller) the pump performance
the flow volume Q.
is set back to a reduced constant speed.
Advantage: This operating mode offers further savings of up to
H 25 % compared with previous stepless heating circu-
lating pumps.

H max
Manual control mode

Solar thermal
This operating mode deactivates the control function in the elec-
Hs
tronics module. The pump speed can be manually set to a constant
1
/2 Hs value (setting range, see pump motor data).
H min

Q
Fig.: Control mode 'p-v

Service/Accessories, Systems
Control mode 'p-T
In the 'p-T control mode (programmable only with the IR-Monitor)
the electronics circuitry varies the setpoint differential pressure value
to be maintained by the pump as a function of the measured fluid
temperature. This temperature-prompted differential-pressure con-
trol mode can be used in constant-volume (e.g. one-pipe systems)
and variable-flow systems with varying feed temperature. Con-
versely, the 'p-T control mode supports condensing-boiler technol-
ogy, provided the pump is installed in the return pipe of the system.

Hs Hs
Devices Pump Management

H s max
Switchgears and Control

Hs var.

H s min

Q
Systems

T min T max T med Q min Q max


Fig.: Control mode 'p-T

Wilo Catalogue A1 - Circulating pumps in glandless design 25


Planning Guide
High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

DDC operating mode Collective fault signal SSM


In this mode the actual/setpoint level assessment required for control A standard-equipped potential-free normally closed contact in
is referred to a remote controller. The Wilo-Stratos receives an ana- accordance with VDI 3814 is provided for collective fault signalling.
logue signal (0 - 10V) from the external controller as the manipulated Contact rating: 250 VAC, 1A
variable. The current speed is shown on the pump display, manual Contacts are closed under the following conditions:
operation of the pump is deactivated. - the pump has zero current,
- no apparent fault is present,
Required accessory: IF-Modul Stratos (also see chapter Pump - total breakdown of the control module
Management Systems). Contacts open under the following conditions:
- the pump is activated and one of the following faults exists:
n[1/mn] Motor overtemperature
Control module overtemperature
n max
excess current draw
Locking of shaft
Short circuit and fault to ground
Faulty contact between motor/module
Mains undervoltage
n min
Mains overvoltage

Off
1 2 3 10U[V] Accessories
Remote setpoint adjustment IF-Modul Stratos LON
The setpoint value for internal differential-pressure control ('p-c, (also see chapter Wilo-Control Pump Management Systems).
'p-v) is preset for the Wilo-Stratos by way of an analogue signal 0 - Retrofittable module with serial LON interface for connection to LON
10 V. networks and double pump interface for communication with
Required accessory: IF-Modul Stratos (also see chapter Pump Man- another IF-Modul PLR.
agement Systems).
IF-Modul Stratos PLR
H[m]
(also see chapter Wilo-Control Pump Management Systems).
H max Retrofittable module with serial PLR interface for connection to BA
building automation via Wilo interface converter or on-site coupling
modules and double pump interface for communication with another
IF-Modul PLR.

H min IF-Modul Stratos Ext. Aus


(also see chapter Wilo-Control Pump Management Systems).
Off
Aus Retrofittable module with control input Overriding Off, control
1 2 3 10U[V]
input 0 - 10 V and double pump interface for communication with
another IF-Modul PLR.
BA linkup
The Wilo-Stratos pump features standard and optional interfaces for IF-Modul Stratos Ext. Min.
linkups to external monitoring units (e.g. BA building automation or (also see chapter Wilo-Control Pump Management Systems).
DDC stations). Retrofittable module with control input Overriding Min. (setback
mode without autopilot), control input 0 - 10 V and double pump
interface for communication with another IF-Modul PLR.

IF-Modul Stratos SBM


(also see chapter Wilo-Control Pump Management Systems).
Retrofittable module with collective run signal SBM, control input
0 - 10 V and double pump interface for communication with another
IF-Modul SBM.

26 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Twin-head pump management Infrared monitoring


The new high-efficiency pumps are suitable to operate under auto- Wilo-Stratos pumps are equipped with a powerful IR interface for
matic twin-head pump management without the use of external wireless remote operation control and fault diagnosis.

Heating, Air-conditioning,
switchgears: Required accessory: 2 pc. IF-Modul Stratos (for possible
module combinations, see catalogue section Wilo-Control Pump
Management Systems).
The following operating modes are possible thanks to intelligent
twin-head pump management with one Wilo-Stratos-D twin-head

Cooling
pump or two Wilo-Stratos single-head pumps.

- Standby operation
The model-specific pump performance is provided by one pump, the
other pump remains available on standby for time changeover
(24hours of pure operating time) or fault-actuated switchover.
All the basic functions of the Stratos pumps can be manually adjusted

Potable water circulation


- Efficiency-optimised peak-load operation
easily and directly at the pump (1-button operation).
For the peak duty operating mode the specified hydraulic duty is cov-
Numerous additional functions and information are available with the
ered by the two units of the twin-head pump operating in parallel.
Wilo-IR-Monitor Operating and Service Unit. The main operating
During low load operation (the base-duty pump only operating) the
trailing pump is ready for standby operation. It is automatically addi- function of the IR-Monitor corresponds to those at the pump itself. It
tionally started on efficiency-optimised operation if load conditions is however supplemented by some important additional functions
which essentially exceed those available at the pump.
require a higher pump performance. From this point onwards both
The Wilo-IR-Monitor operating and service unit for:
pumps will be synchronously run up to their max. speed (rated motor
- inaccessibly installed pumps
speed).
- comprehensive information
A time-sensitive pump alteration feature (24 hours of pure operating
time) allocates the basic-load function to the different pumps in - special settings/control modes for special requirements
alteration. This operating mode (load-sensitive On/Off control) - protection against unauthorised access
- Rotation test unit for all kinds of pumps and IEC standards motors
achieves further energy savings compared to the conventional peak-
load operation.
1400
Application in compact manifolds
In narrow and low-clearance situations the control module can be put

Solar thermal
1200 in a vertical position by turning the motor. Dimension b4 serves as
Activation of peak- the minimum clearance (x) for application of thermal insulation shells
1000 load operation (see chapter Dimensions, Weights).

800
P 1[W]

Synchronised operation
(2 pumps)
600

Q*

Service/Accessories, Systems
400
Q* = Efficiency-optimised
cut-in and out
200

0
05 10 15 20 25 30 35 40

Q [m 3/h]

Fig.: Simplified illustration, installation dimensions of additional fittings must


be allowed for.
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 27


Planning Guide
High-Efficiency Pumps

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Installation and electrical connection


Installation of Wilo-Stratos pumps is uncomplicated as the flanges
are freely accessible, due to the positioning of control module and
the frontal access to the terminal box. The pump and module instal-
lation positions provide for highly variable installations.
All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/
Stratos-ZD series can be connected to the following voltages and
frequencies:
1~230 V 10%, 50/60 Hz
3~230 V 10%, 50/60 Hz

Permitted installation positions

Single-Head Pumps
g p p

Twin-head pumps

Operation on residual-current devices (RCD)


Operation of the Wilo-Stratos on residual-current devices in accord-
ance with DIN EN 1-61008 is permitted without any impairment of
RCD function (DIN VDE 0160). Suitable RCD circuit-breakers are
identified by or .

28 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
High-Efficiency Pumps

Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST

Wilo-Stratos ECO, Stratos ECO-BMS, Stratos ECO-Z, - All plastic parts that come into contact with the pumped liquid are in
Stratos ECO-Z-BMS, Stratos ECO-ST conformance with KTW recommendations.
The Wilo-Stratos ECO series with the variants Stratos ECO-BMS, - The differential-pressure control mode 'p-v allows automatic

Heating, Air-conditioning,
ECO-Z, ECO-Z-BMS and ECO-ST supplement the previously adjustment of pump performance in variable volumetric-flow pota-
described Wilo-Stratos series with the following advantages: ble water circulation systems with thermostatically controlled line
- energy savings of up to 80% compared with standard pumps shutoff valves.
- Stratos ECO, ECO-BMS, ECO-Z and ECO-Z-BMS version for all heat-
ing systems in the temperature range +15 C to +110 C Automatic air venting

Cooling
- Stratos ECO-ST version for solar thermal systems in the temperature Air venting from the rotor space is effected automatically by the filter
range +15C to +110C and flow channel system. As the pumping medium flows into the
- automatic adjustment of pump performance to continually changing rotor space, a filter plug in the shaft and a filter disc in the bearing
hydraulic system load conditions plate prevent the ingress of the smallest abrasive particles.
- preventing flow noise The seal between impeller and bearing plate prevents dirt from accu-
- reliability and comfort during installation and operation mulating in the A-bearing gap on the motor side.
Advantage: The automatic venting of the rotor space is accelerated,

Potable water circulation


Fields Of application thus reducing the times of dry-running and of air vent-
The Wilo-Stratos ECO, ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST ing noise.
series can be utilised as high-efficiency pumps in circulation systems Advantage: Damage to the radial bearing or to the can is avoided
for heating and in solar heating systems in 1-6-family houses. through this filtering-out process.

Temperature range Motor protection


Fluid temperature range of +15 C to +110 C at ambient tempera- The standard series integrated protection device reliably protects the
tures of 0 C to a max. of + 40 C. pump, in all settings, against overtemperature, excess current draw
and rotor locking.
Heating application Advantage: No external motor protection switch is required.
On account of its corrosion-resistant red bronze pump housing, the The instructions for electrical power connections pub-
Wilo-Stratos ECO in its RG version are particularly suitable for sys- lished by the local power supply companies are to be
tems subject to the possible ingress of oxygen, e.g. floor heaters with taken into account.
heating surfaces composed of plastic piping. If a motor protection switch is present in the electrical
installation in cases of replacements and can not be
Heat insulation with heating applications bypassed, for example, then it is to be set to the max.

Solar thermal
In order to prevent thermal losses through the pump housing, Wilo- current allowed by the specifications listed on the
Stratos ECO series single-head pumps (except Stratos ECO-ST) are nameplate.
standard-equipped with thermal insulation shells.The EPP material
used (foamed polypropylene), has the following properties: Manual operation
- Environmental compatibility: easily recyclable
- Heat resistance: up to 120 C Control button
- Transmission coefficient: 0.04 W/mK in accordance with DIN 52612 All versions of the Wilo-Stratos ECO series are operated using the

Service/Accessories, Systems
- Flammability: Class B2 in accordance with DIN 4102 (normal flamma- proven red-button technology (1-button operation). The important
bility) basic functions can thus be safely and comfortably set and adjusted.
In Germany, normally flammable materials can, in accordance with
fire protection regulations, be used in boiler rooms as long as a mini- Control mode 'p-v
mum distance of 20 cm from the burner is maintained. In the p-v control mode, the differential pressure setpoint is raised
linearly above the permissible volume flow range by between Hs
Utilisation of potable water circulation and Hs. The differential pressure generated by the pump is regulated
(Wilo-Stratos ECO-Z, ECO-Z-BMS) to the respective differential pressure setpoint.
Pumps used in potable water circulation systems are subject to spe-
cific requirements which are satisfied by the Wilo-Stratos ECO-Z and
H
ECO-Z-BMS Series:
- The fluids involved are potable water and water for food businesses
in accordance with the TrinkwV 2001 (German Potable Water Ordi- H max
Devices Pump Management

nance). The design of the pumps take into account calcification in


Switchgears and Control

Hs
such a way as to permit an overall carbonate hardness of 20d at a
1
max. fluid temperature of +65 C. /2 Hs

H min

Q
Systems

Fig.: Control mode 'p-v

Wilo Catalogue A1 - Circulating pumps in glandless design 29


Planning Guide
High-Efficiency Pumps

Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST

Auto operating mode (setback function) Control input 0 - 10 V


In this mode the actual/setpoint level assessment required for control
130 65
is referred to a remote controller. An analogue signal (0 - 10 V) is fed
120 Power consumption 60
to the Wilo-Stratos ECO-BMS/ECO-Z-BMS and ECO-ST from the
external controller as manipulated variable. As an alternative, a fixed
Feed temperature [C]

100 50
speed can be set locally at the red button.

Power consumption [%]


80 40

60 30

40 20

20 Feed temperature 10

0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00

Time

Fig.: Measurement of an electronic pump with automatic setback mode

The patented setback feature, by means of fuzzy control, further


optimises the power input requirements of the pump during periods
of low-load demand for heating systems. During periods where there
is no pump performance (e.g. reduction of feed temperature by
weather-/time-prompted heating controller) the pump performance
is set back to a reduced constant speed.
Advantage: This operating mode offers further savings of up to 25 % Control input External OFF
compared with previous stepless heating circulating Input for potential-free NC contact.
pumps. The pump operates under auto control when the contact is closed.
An open contact stops the pump.
Building automation (BA) connection
(with Stratos ECO-BMS, ECO-Z-BMS and ECO-ST)
The Wilo-Stratos ECO-BMS, ECO-Z-BMS and ECO-ST versions are
standard-equipped with a collective fault signal, the External OFF
function and the control input 0 - 10 V for connection with external
monitoring units (e.g. Building Automation BA or DDC installations).

Collective fault signal SSM


A potential-free normally closed contact in accordance with
VDI 3814 is provided as standard for collective fault signalling.
Contact rating: 250 VAC, 1A
Contacts are closed under the following conditions:
- the pump has zero current,
- no apparent fault is present,
- total breakdown of the control module
Contacts open under the following conditions:
- the pump is activated and one of the following faults exists:
- motor overheating
- overtemperature control module
- excess current draw
- blocking of the shaft
- short circuit and fault to ground
- faulty contact between motor/module
- mains undervoltage
- mains overvoltage

30 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED

Wilo-Star-E (EasyStar) Series Autopilot automatic setback mode


Wilo-Star-E Series energy-saving pumps cover the entire perform- With the standard series integrated Autopilot Wilo is the first pump
ance range for single dwellings to six-family apartment houses. manufacturer world-wide to offer a fully automatic self-teaching

Heating, Air-conditioning,
Wilo-Star-E Series energy-saving pumps cover the entire small per- setback mode for small electronically controlled pumps with screwed
formance range of standard non-auto-controlled pumps. connections.
The Wilo-Star-E.../1-3 offers the option of setting the setpoint The patented setback process by fuzzy control enables further opti-
delivery head values between 0.5 m and 3 m. misation on the power input demand of the pump under low-load
With the Wilo-Star-E.../1-5, stepless settings are possible between conditions of the heating system. When the heating water reaches a

Cooling
1 and 5 m differential pressure (delivery head). specific lower temperature (e.g. reduction of feed temperature by
The Wilo-Star-E.../1-3 is very well suited for covering the heat-con- weather-/time-prompted heating controller), the pump is run down
sumption requirements in single- and two-family houses (90% of all to a reduced constant speed.
application cases). This operating mode features further savings of up to 25% in com-
The Wilo-Star-E.../1-5 is suitable for all other more complex heating parison with previous steplessly adjustable pumps.
systems and for low-temperature and condensing-boiler systems.
Wilo-Star energy-saving pumps can be used in all conventional pipe Standards

Potable water circulation


systems (one- and two-pipe systems). Wilo energy-saving pumps are distinguished by tried-and-tested
standards such as Red Button technology for practical delivery
Wilo-Star-E auto control technology head presetting.

Fault-signal option
Thermal insulation
H
Control Modes

Fuzzy electronics

Red Button
setback with

as standard

technology
deblocking
electronics
Automatic

Automatic

Automatic
Wilo-Star-E

fail-safe

function
p-c
Hs

Hs

3/ 4 Hs p-v
E 15 (25/30)/1-3
Auto- Safety
1/ 2 Hs E 15 (25/30)/1-5 pilot control

= available, = not available

Solar thermal
Q

Control mode 'p-constant ('p-c):


In the 'p-c control mode, the electronics circuitry maintains the dif-
ferential pressure generated by the pump constant at the setpoint
value Hs over the permitted volume flow range.

Service/Accessories, Systems
Control mode 'p-variable ('p-v):
In the 'p-v control mode, the electronic circuitry varies the differen-
tial pressure to be maintained by the pump on a linear basis between
Hs and 1/2 Hs. The setpoint differential-pressure value H varies with
the flow volume Q.

Control Delivery Pipe connection


mode head
Wilo-Star-E Steplessly Thread Flange
'p-v
'p-c

adjustable
with a turn
DN 15
E 15 (25/30)/1-3 0.5 - 3.0 m
Devices Pump Management

(25/30)
Switchgears and Control

DN 15
E 15 (25/30)/1-5 1.0 - 5.0 m
(25/30)

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 31


Planning Guide
Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED

Wilo-TOP-E/-ED Series Control operation


The worlds first electronically controlled circulating pump with Stepless differential pressure control according to the pre-set set-
standard integrated display screen and manual control panel (single point value. Combined operating and display panel directly on the
button operation). It comes as standard with the unique, patented terminal box for:
Autopilot automatic setback control facility based on the latest - selection of different control modes
cutting-edge Fuzzy technology. - setpoint adjustment in m (the lower setpoint value is 1 m)
Without the need for external switchgears, automatic stepless differ- - indication of the actual operating condition on a graphical display
ential-pressure control offers: - logging of fault and alarm signals.
- Energy savings of up to 50 % and thus reduced operating costs and
reduced CO2 emissions Control mode 'p-c
- Elimination of noises from thermostatic valves. In the 'p-c control mode, the electronics circuitry maintains the dif-
The Wilo-TOP-E Series covers the entire performance range from ferential pressure generated by the pump constant at the setpoint
Rp 1 to DN 100 and is suitable for a fluid temperature of up to value Hs over the permitted flow-rate range.
Tmax = 110 C.
H
Manual operation
The manual operating panel serves to parameterise the basic func-
H max
tions of Wilo-TOP-E/-ED pumps:
- On/Off control
Hs
- Control mode ('p-c, 'p-v, manual control mode)
- Differential pressure setpoint
- Automatic setback to minimum speed
H min
- Twin-head pump function (main/standby or parallel operation)
All operating states as well as a wide range of fault and alarm signals Q
(fault signals result in immediate shutdown) are indicated directly in Fig.: Control mode 'p-c
the standard series pump display.
Control mode 'p-v
In the 'p-v control mode, the electronic circuitry varies the differen-
tial pressure to be maintained by the pump on a linear basis between
auto Hs and 1e2s. The setpoint differential-pressure value H varies with the
flow volume Q.
H m
on
H

Fig.: Manual operation level (pump display and operating button)


H max

Hs
Pump under auto control Current set point level
Pump at min. speed Parallel operation

Automatic setback operation auto + / Standby operation Hs


Keyboard lock
RPM Unit, motor speed H min
GLT communication H m x100
Unit, delivery head
Control mode Dp-c 10V on off Q
Control mode Dp-v Pump Off Fig.: Control mode 'p-v
Control mode (n-const.) Pump On
Control mode Dp-T Analog input 0-10 V

Fig.: Symbols featured in pump display

Control technology
The single and three-phase motors of the Wilo-TOP-S Series serve as
the basis for the Wilo-TOP-E Series, the latter utilising the optimised
hydraulics and motor design of the Wilo-TOP-S Series.

32 Subject to change without prior notice 09/2006 WILO AG


Planning Guide
Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED

Control mode 'p-T Manual control mode


In the 'p-T control mode (programmable only with the IR-Monitor)
the electronics circuitry varies the setpoint differential pressure value

Heating, Air-conditioning,
to be maintained by the pump as a function of the measured fluid
temperature. This control mode can be applied in conjunction with
constant-volume (e.g. one-pipe) systems and variable-flow systems RPM
x100
with modulating feed temperature control. Conversely, the 'p-T
control mode supports condensing-boiler technology, provided the on

Cooling
pump is installed in the return pipe of the system.

Hs Hs The manual control mode deactivates the control in the electronics


module. The pump speed can be manually set to a constant value
Hs max
between 800 and 2,800 1/min.
Hs var .

BA linkup

Potable water circulation


Hs min

Wilo-TOP-E/-ED pumps have standard series and optional interfaces


T min T max TMed Q min Q max Q for connection to external monitoring units (e.g. DDC/BA).
Fig.: Control mode 'p-T
Collective fault signal SSM
Autopilot automatic setback mode All Wilo-TOP-E/-ED Series pumps are equipped with a potential-free
contact (NC contact in accordance with VDI 3814) for collective fault
130 65
signalling. Contact rating
120 Power consumption 60
- min. permissible: 12 V DC, 10 mA,
- max. permissible: 250 V AC, 1 A.
Feed temperature [C]

100 50
Any fault, due to any one of the following causes, will be signalled by
Power consumption [%]

80 40
the collective fault signal:
- motor overtemperature
60 30
- module overtemperature
- excess current draw
40 20
- blocking

Solar thermal
- short circuit and fault to ground
20 Feed temperature 10 A power failure or a total electronics breakdown will not be assessed
0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00
0
18:00
as such, the pump will restart automatically following restoration of
Time power.
Fig.: Measurement of an electronic pump with automatic setback mode
Control input Overriding Off
The patented setback feature, by means of fuzzy control, further
To enable deactivation by external control units, Wilo-TOP-E/-ED
optimises the power input requirements of the pump during periods
pumps are equipped with an Ext. Aus control input, starting with

Service/Accessories, Systems
of low-load demand for heating systems. During periods where there a rated motor output of P2 = 350 W. The control input received here
is no pump performance (e.g. reduction of feed temperature by overrides all other control commands (contacts open: pump off).
weather-/time-prompted heating controller) the pump performance Wilo-TOP-E/-ED pumps with lower rated outputs can be switched
is set back to a reduced constant speed. off directly via the mains power cable.
This operating mode offers further savings of up to 25 % compared
with previous stepless heating circulating pumps.
Analogue input 0 - 10 V

RPM
x100
Devices Pump Management

10V on
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 33


Planning Guide
Energy-Saving Pumps

Wilo-Star-E, Wilo-TOP-E, TOP-ED

In the manual control mode, the speed of Wilo-TOP-E/-ED pumps Efficiency-optimised peak-load operation
starting with a rated motor output of P2 = 350 W can be adjusted as a
function of an external control voltage (0 - 10 V). The electronics 1400

module control is deactivated in such case.


1200

Activation of peak-
1000 load operation
n[1/mn]

800

P 1[W]
n max
Synchronised operation
(2 pumps)
600

Q*
400
Q* = Efficiency-optimised
cut-in and out
200
n min

0
Off
0 5 10 15 20 25 30 35 40
1 2 3 10U[V] Q [m 3/h]
Fig.: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7;
'p-c; Hs = 2 m)
IF-Modul serial interface
The Wilo-IF-Modul can optionally be retrofitted to the terminal
For peak duty operating mode, the specified hydraulic duty is covered
boxes of Wilo-TOP-E/-ED pumps. The Wilo-IF-Modul makes availa- by the two units of the twin-head pump operating in parallel.
ble extensive operating data on the Wilo-TOP-E/-ED pumps. These
During low load operation (the base-duty pump only operating) the
data can then be communicated by means of the Wilo-specific serial
trailing pump is ready for standby operation. It is automatically addi-
digital PLR interface of the IF-Modul PLR via a two-wire connection
tionally started on efficiency-optimised operation if load conditions
and interface converters or company-specific coupling modules to
require a higher pump performance. Efficiency-optimised cut-in
modern building-automation systems (BA).
takes place when the sum total of the power consumptions P1 of
The IF-Modul LON can be used to transmit these data also via a two- both pumps is lower than the power consumption P1 of one pump.
wire connection through a non-manufacturer-specific, open LON-
From this point onwards both pumps will be synchronously run up to
WORKS network to modern BA systems.
their max. speed (rated motor speed).
Time-sensitive pump duty cycling (24 h operating period) alternately
Twin-head pump management allocates the basic-load function to the pumps. This operating mode
The new electronically controlled pumps feature an integrated twin- (load-sensitive On/Off control) achieves further power savings com-
head pump management without using external switchgears. pared to the conventional peak-duty operation.
Required accessory: 2 pcs. IF-Modul.
The following operating modes can be achieved by intelligent twin-
Infrared monitoring
head pump management with one Wilo-TOP-ED pump or two Wilo-
TOP-E/-ED pumps are equipped with a powerful IR interface for
TOP-E pumps:
wireless remote control and remote diagnosis. All basic functions of
TOP-E/-ED pumps can be simply set and adjusted directly at the
Main/standby operation
pump by means of the manual operating panel (single-button opera-
The model-specific pump performance is provided by either one of tion).
the two pumps, the second pump remaining on standby ready for With the Wilo-IR-Monitor operating and service unit a number of
time- (24 h) or fault-actuated switchover.
additional functions and information comes to hand. The main oper-
ating function of the IR-Monitor corresponds to operation at the
Parallel operation
pump itself. It is however supplemented by some important addi-
The model-specific pump performance is covered by the two units of
tional functions which essentially exceed those available at the
the twin-head pump operating in parallel. The power adjustment is pump.
achieved by synchronous operation of both pumps.
Operation on residual-current devices (RCD)
Operation of the Wilo-TOP-E/-ED Series on residual-current devices
in accordance with DIN EN 61008-1 is permitted without any impair-
ment of RCD function (DIN VDE 0160). Suitable RCD circuit-breakers
are identified by or .

34 Subject to change without prior notice 09/2006 WILO AG


Energy-Saving Pumps
Planning Guide

Wilo Catalogue A1 - Circulating pumps in glandless design


35
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
Contents

Heating, Air-conditioning, Cooling

High-Efficiency Pumps Wilo-Stratos ECO, Stratos, Stratos-D 40


Series overview 40

Wilo-Stratos ECO 44
Equipment/Function 42
Technical Data 44
Pump Curves 46
Terminal Diagrams, Motor Data 47
Dimensions, Weights 48

Wilo-Stratos 50
Equipment/Function 42
Technical Data 50
Pump Curves 54
Terminal Diagrams, Motor Data 61
Dimensions, Weights 62

Wilo-Stratos-D 64
Equipment/Function 64
Technical Data 66
Pump Curves 68
Terminal Diagrams, Motor Data 73
Dimensions, Weights 74

Energy-saving Pumps Wilo-Star-E, TOP-E, TOP-ED 76


Series overview 76

Wilo-Star-E 80
Equipment/Function 78
Technical Data 80
Pump Curves 82
Terminal Diagrams, Motor Data 83
Dimensions, Weights 84

Wilo-TOP-E 86
Equipment/Function 78
Technical Data 86
Pump Curves 88
Terminal Diagrams, Motor Data 93
Dimensions, Weights 94

Wilo-TOP-ED 96
Equipment/Function 96
Technical Data 98
Pump Curves 100
Terminal Diagrams, Motor Data 104
Dimensions, Weights 105

36 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Contents

Heating, Air-conditioning, Cooling

Automatic Pumps Wilo-Smart 108

Heating, Air-conditioning,
Series overview 108

Wilo-Smart 110
Equipment/Function 110

Cooling
Technical Data 112
Pump Curves 114
Terminal Diagrams, Motor Data, Dimensions, Weights 115

Standard Pumps Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL 116


Series overview 116

Potable water circulation


Wilo-SE, Wilo-TOP-S, Wilo-TOP-D 118
Series overview 118

Wilo-RP, Wilo-P 120


Series overview 120

Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW 122


Series overview 122

Wilo-DOP 124
Series overview 124

Wilo-Star-RS 132
Equipment/Function 126

Solar thermal
Technical Data 132
Pump Curves 134
Terminal Diagrams, Motor Data 135
Dimensions, Weights 136

Wilo-AXL 138

Service/Accessories, Systems
Equipment/Function 126
Technical Data 138
Pump Curves, Terminal Diagrams, Motor Data 140
Dimensions, Weights 141

Wilo-TOP-RL 142
Equipment/Function 126
Technical Data 142
Pump Curves 144
Terminal diagram, motor data 145
Dimensions, Weights 146
Devices Pump Management
Switchgears and Control

Wilo-SE 148
Equipment/Function 126
Technical Data 148
Pump Curves 150
Systems

Terminal diagram, motor data 151


Dimensions, Weights 152

Wilo Catalogue A1 - Circulating pumps in glandless design 37


Heating, Air-conditioning, Cooling
Contents

Heating, Air-conditioning, Cooling

Standard pumps (Continued) Wilo-TOP-S 154


Equipment/Function 129
Technical Data 154
Pump Curves 158
Terminal Diagrams 167
Motor data 168
Dimensions, Weights 171

Wilo-TOP-D 174
Equipment/Function 129
Technical Data 174
Pump Curves 176
Terminal Diagrams 178
Motor data 179
Dimensions, Weights 180

Wilo-RP 182
Equipment/Function 129
Technical Data 182
Pump Curves 184
Terminal Diagrams 185
Motor data 186
Dimensions, Weights 187

Wilo-P 188
Equipment/Function 129
Technical Data 188
Pump Curves 190
Terminal Diagrams 194
Motor data 194
Dimensions, Weights 196

Wilo-Star-RSD 202
Equipment/Function 198
Technical Data 202
Pump Curves 204
Terminal Diagrams, Motor Data, Dimensions, Weights 205

Wilo-TOP-SD 206
Equipment/Function 198
Technical Data 206
Pump Curves 210
Terminal Diagrams, Motor Data 222
Dimensions, Weights 225

38 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Contents

Heating, Air-conditioning, Cooling

Wilo-SE-TW 228

Heating, Air-conditioning,
Equipment/Function 198
Technical Data 228
Pump Curves 230
Terminal Diagrams, Motor Data 232

Cooling
Dimensions, Weights 233

Wilo-DOP 234
Equipment/Function 198
Technical Data 234
Pump Curves 236

Potable water circulation


Terminal Diagrams 241
Motor data 242
Dimensions, Weights 243

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 39


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO, Stratos, Stratos-D

Series: Wilo-Stratos ECO

H [m]
Wilo-Stratos ECO
> Single-head pumps:
BMS
5 Electronically controlled circulating pumps
25(3
0)1- with screwed connection
4 5
> Application:
3 25(30)1
-3 High efficiency pump especially for single-
2 and two-family houses, as well as for two to
six-family houses. For hot water heating
1
systems of all kinds.
0 > Special features:
0 0,5 1 1,5 2 2,5 Q[m/h]
Obtainable with pump housing in red bronze
in Version RG
Can be connected to building automation
sion:
ie s e xpan 25/1-5 devices in Version BMS (with Building
Ser os ECO S
Strat rsion BM Management System)
in VeVersion L Obtainable as a ventilation pump in
and Version L

Series: Wilo-Stratos

> Single-head pumps:


Electronically controlled circulating pumps
with screwed or flanged connection
> Applications:
Hot-water heating systems of all kinds, air
conditioning, closed cooling circuits, indus-
trial circulating systems

Series: Wilo-Stratos-D

> Twin-head pumps:


Electronically controlled circulating pumps
with flanged connection
> Application:
Hot-water heating systems of all kinds, air
conditioning, closed cooling circuits, indus-
trial circulating systems

40 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO, Stratos, Stratos-D

Series: Wilo-Stratos ECO

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Energy savings up to 80 % over standard pumps Planning Guide: . . . . . . . . . . . . . . . . . . 6/29
Optimal handling through front operation, variable installation positions Equipment/Function . . . . . . . . . . . . . . 42
Standard-equipped heat insulation for heating and potable water applications Technical Data: . . . . . . . . . . . . . . . . . . 44
automatic setback mode (Autopilot) Pump Curves: . . . . . . . . . . . . . . . . . . . . 46
Minimum electrical power consumption: only 5.8 W Terminal Diagrams, Motor Data:. . . . 47

Cooling
Very high starting torque for secure starting Dimensions, Weights: . . . . . . . . . . . . . 48
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351
Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Potable water circulation


Series: Wilo-Stratos

> Product advantages: > Additional information: Page:


Energy savings up to 80 % over standard pumps Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Optimal handling through frontal operation and frontal access to the terminal room, variable Equipment/Function: . . . . . . . . . . . . . 42
installation positions, all-way (non-position-dependent) display, combination flange Technical Data: . . . . . . . . . . . . . . . . . . 50
Standard series thermal insulation for heating applications Pump Curves: . . . . . . . . . . . . . . . . . . . . 54
Utilisation in cooling/air-conditioning systems possible without ambient temperature Terminal Diagrams, Motor Data:. . . . 61

Solar thermal
restrictions Dimensions, Weights: . . . . . . . . . . . . . 62
Manifold interfaces through retrofittable IF-Modul Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351
Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-Stratos-D Service/Accessories, Systems

> Product advantages: > Additional information: Page:


Energy savings up to 80% over standard pumps Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Optimal handling through frontal operation and frontal access to the terminal room, variable Equipment/Function: . . . . . . . . . . . . . 64
installation positions, all-way (non-position-dependent) display, combination flange Technical Data: . . . . . . . . . . . . . . . . . . 66
Utilisation in cooling/air-conditioning systems possible without ambient temperature Pump Curves: . . . . . . . . . . . . . . . . . . . . 68
restrictions Terminal Diagrams, Motor Data:. . . . 73
System expansion through retrofittable communication modules LON, PLR, DP, etc. Dimensions, Weights: . . . . . . . . . . . . . 74
Devices Pump Management

Integrable twin-head pump management via retrofitted IF-Modul Service/Accessories: . . . . . . . . . . . . . . 325


Main/standby operation with fault-dependent switchover Switchgears and Control Devices: . . 351
Switchgears and Control

Efficiency-optimised peak-load operation Pump Management Systems


Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 41


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO, Wilo-Stratos


Wilo-Stratos ECO Wilo-Stratos

Operating modes
Speed-stage switching
Manual control mode (n=constant)
(only Stratos ECO...-BMS)
'p-c for constant differential pressure
(only Stratos ECO...-BMS)
'p-v for variable differential pressure
'p-T for temperature-prompted differential
pressure

Manual functions
Setting the operating mode
(only Stratos ECO...-BMS)
Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
(only Stratos ECO...-BMS)
Setting the speed (manual setting mode)
(only Stratos ECO...-BMS)
Setting the speed stages

Automatic functions
Stepless power adjustment depending on the
operating mode

Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics
External control functions
Control input Overriding Off
(only Stratos ECO...-BMS) Possible with Stratos IF-Modul (accessory)
Control input Overriding Min
Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote speed adjustment) (only Stratos ECO...-BMS) Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote setpoint adjustment) (only Stratos ECO...-BMS) Possible with Stratos IF-Modul (accessory)

Signal and display functions


Single/collective fault signal

(potential-free NC contact)
Collective fault signal (potential-free NC contact)
(only Stratos ECO...-BMS)
Individual run signal (potential-free NO contact)
Possible with Stratos IF-Modul (accessory)

= available, = not available

42 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO, Wilo-Stratos


Wilo-Stratos ECO Wilo-Stratos

Signal and display functions (Continued)


Thermal winding contact

Heating, Air-conditioning,

(WSK, potential-free NC contact)
Fault light
(only Stratos ECO...-BMS)
Direction-of-rotation telltale lamp

Cooling
LC display for showing pump data and fault codes
Data exchange
Infrared interface for wireless data exchange with
IR-Monitor (see function table for IR-Monitor)

PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific

Potable water circulation


Possible with Stratos IF-Modul (accessory)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network Possible with Stratos IF-Modul (accessory)

Twin-head pump management (twin-head pump or 2 single-head pumps)


Main/standby operation (automatic fault-actuated
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul
(accessories) possible
Addition operation (efficiency-optimised peak-load
cut-in and out) Various combinations with Stratos IF-Modul
(accessories) possible

Equipment/Scope of delivery
Wrench attachment point on pump body
(threaded pipe union pumps

Solar thermal
with P2 < 100 W)
Double switchover valve in pump housing
Cable entry possible on both sides
Wilo quick connection with spring clips
Integrated air extraction fitting for automatic rapid
ventilator Rp 3/8 (only Stratos ECO-L)

Service/Accessories, Systems
Slot for optional extensions with Wilo-IF-Moduls
Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for connections with nominal connection diameters
DN 32 mm - DN 65 mm)
Incl. 1.8 m power cable with grounding plug
Integrated non-return valve
Devices Pump Management
Switchgears and Control

Integrated ball shutoff valve


Including time switch
Particle filter
Systems

= available, = not available

Wilo Catalogue A1 - Circulating pumps in glandless design 43


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO


Wilo-Stratos ECO ...
25/1-3 25/1-5 25/1-5-130 25/1-5 RG 30/1-3 30/1-5
25/1-5 BMS
-L 25/1-5

Approved fluids (other fluids/media on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 3 5 5 5 3 5


Flow volume max. [m3/h] 2,5 2,5 2,5 2,5 2,5 2,5

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25 C [C] + 15 to + 110
at max. ambient temperature +40 C [C] + 15 to + 95
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
at max. ambient temperature +40 C in
short-term operation 2 h [C]
Maximum permissible total hardness in potable

water- circulation systems [d]
Standard version with nominal pressure, p max [bar] 10 10 10 10 10 10
Special version with nominal pressure, pmax [bar]

Pipe connections

Screwed connection Rp 1 1 1 1 11/4 11/4


Nominal connection diameter flange DN
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50 50 50

= available, = not available

44 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO


Wilo-Stratos ECO ...
25/1-3 25/1-5 25/1-5-130 25/1-5 RG 30/1-3 30/1-5
25/1-5 BMS
-L 25/1-5

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3


Emitted interference EN 61000-6-3

Cooling
Immunity to interference EN 61000-6-2
Power electronics Pulse-pack control
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F

Materials

Potable water circulation


Pump housing Red bronze
(CC 491K)
as per
Grey cast iron (EN-GJL-200) DIN EN 1982, Grey cast iron (EN-GJL-200)
in accordance
with
TrinkwV 2001
Impeller Plastic (PP - 40% GF)
Shaft Stainless steel
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5 0.5 0.5 0.5

Solar thermal
95 C 3.0 3.0 3.0 3.0 3.0 3.0
110 C 10.0 10.0 10.0 10.0 10.0 10.0

= available, = not available

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 45


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos ECO

Pump Wilo-Stratos ECO/251-3 - 30/1-3 Wilo-Stratos ECO/251-5 -/301-5, ECO-L 25/1-5


Curves 'p-v (variable) 'p-v (variable)

0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
3 6
Wilo-Stratos ECO 25/1-3 Wilo-Stratos ECO 25/1-5
p-v
Wilo-Stratos ECO 30/1-3 Wilo-Stratos ECO 30/1-5
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
2,5 5
p-v

2 4
H [m]

H [m]
m

1,5 3
ax
.

1 2

max
min.

.
0,5 1
min.

0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
35 70
30 60
max.
25 50
5m max. 4m 3m
2m 1,
P1 [W]

P1 [W]

20 m 40 m
2
15 2,5 1m 30
m
5
10 min. 20 1m
5 10 min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]

Wilo-Stratos ECO/251-5 BMS


'p-c (constant) 'p-v (variable)

0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
6 6
Wilo-Stratos ECO 25/1-5 BMS Wilo-Stratos ECO 25/1-5 BMS
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
5 p-c 5
p-v

4 4
H [m]

H [m]
m

3 3
ax
.

2 2
max
.

1 1
min. min.

0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
70 70
60 60
50 50
max. 4m 3m max. 4m 3m
P1 [W]

P1 [W]

40 m 40 m
2 2
30 30
m m
5 5
20 1m 20 1m
10 min. 10 min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]

46 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos ECO

Terminal diagram A Terminal diagram B

Heating, Air-conditioning,
Standard

Cooling
L N PE SSM Ext. off In
0~10V
1~ 230 V, 50 Hz

Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz

Motor data

Potable water circulation


Wilo-Stratos ECO ... Speed Power Current max. Motor protection Cable Terminal diagram
consumption screwed connection
- p1 I - PG -
[1/min] [W] [A] [-] [-] -
not necessary
25/1-3 1400 - 2700 5.8 - 32 0.3 (blocking current- 1 x 11 A
proof)
not necessary
25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
25/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
25/1-5 RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A

Solar thermal
proof)
not necessary 1x7
25/1-5 BMS 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x9 B
proof) 1 x 11
not necessary
-L 25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)

Service/Accessories, Systems
not necessary
30/1-3 1400 - 2700 5.8 - 32 0.3 (blocking current- 1 x 11 A
proof)
not necessary
30/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 47


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos ECO

Dimension drawing A Dimension drawing B

b1 G
b3 b5 G

b5

l3
l3

b4

b1

b2

I0
I0

b3
I4 I5
I4 I5 b4
a2 I1
a

b2 a2 I1
a

Dimension drawing C Dimension drawing D

b1 b1
b3 b5 G b3 b5 G
43 47,75

l3

b4
l3
71

b4

I0

48 57
I0

I5 I4 I5
I4

b2 a2 I1
b2 a2 I1 a
a

Dimensions, Weights

Wilo-Stratos ECO ... Pipe Thread Dimensions Weight Dimension


connection about drawing
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 - -
[-] [-] [mm] [kg] [-]
25/1-3 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5-130 1 11/2 130 96 65 78 50 60 32.5 133 93.5 61 73 69 2.5 B
25/1-5 RG 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5 BMS 1 11/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.9 D
-L 25/1-5 1 11/2 180 100 90 78 50 62 28.0 129 93.5 61 73 69 3.2 C
30/1-3 11/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A
30/1-5 11/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A

48 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
High-efficiency pumps (single-head pumps)
Heating, Air-conditioning, Cooling

49
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos


Wilo-Stratos...
25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12

Approved fluids (other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with
more than 20% glycol content require rechecking
of the pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 6 7 6 7 11 9 5 8 12


Flow volume max. [m3/h] 7 8 7 8 10 13 11 13 21

Permitted field of application

Temperature range for utilisation in heating, ven-


tilation & air conditioning systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] - 10 to + 110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
at max. ambient temperature +40 C in
short-term operation 2 h [C]
Maximum permissible total hardness in potable

water- circulation systems [d]
Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 16

Pipe connections

Screwed connection Rp 1 1 11/4 11/4 11/4


Nominal connection diameter flange DN 32 40 40 40
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN6/10 for mating flanges
PN 6 and PN 16, standard version

Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60

= available, = not available

50 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos


Wilo-Stratos...
25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3


Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Fibreglass-reinforced PPS
Shaft Stainless steel (X46Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 3 3 3 3 3 3 3 3 5
95 C 10 10 10 10 10 10 10 10 12
110 C 16 16 16 16 16 16 16 16 18

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 51


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos


Wilo-Stratos...
50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12

Approved fluids (other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 8 9 11 10 11 13 13


Flow volume max. [m3/h] 13 24 29 29 41 61 61

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] - 10 to + 110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
at max. ambient temperature +40 C in short-
term operation 2 h [C]
Maximum permissible total hardness in potable

water- circulation systems [d]
Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6 6
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 10, 16

Pipe connections

Screwed connection Rp
Nominal connection diameter flange DN 50 50 50 65 65 80 100
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN 6/10 for mating flanges PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft



only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60

= available, = not available

52 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos


Wilo-Stratos...
50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3


Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Fibreglass-reinforced PPS Fibreglass-reinforced PP
Shaft Stainless steel (X46Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 3 5 5 5 7 7 7
95 C 10 12 12 12 15 15 15
110 C 16 18 18 18 23 23 23

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 53


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos

Wilo-Stratos 251/-6, 30/1-6


'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp 1 0 0,5 1 1,5 2 Rp 1
7 7
Wilo-Stratos 25/1-6 Wilo-Stratos 25/1-6
Wilo-Stratos 30/1-6 Wilo-Stratos 30/1-6
6 1 ~ 230 V - Rp1 / Rp1 6 1 ~ 230 V - Rp1 / Rp1

p-
p-

v
c
5 5

4 4

H [m]
H [m]

3 m 3 ma
ax x.
.

2 2
min.
1 1
min
.

0 0
0 1 2 3 4 5 6 7 [m/h] 0 1 2 3 4 5 6 7 [m/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
100 100
max. max.
80 80
x. 5m 4m 3m m m
ma 6m 4
6m

60 60
5 3m
P1 [W]
P1 [W]

2m 2m
40 40
1m
min. min.
20 20

0 0
0 1 2 3 4 5 6 7 [m/h] 0 1 2 3 4 5 6 7 [m/h]

Wilo-Stratos 25/1-8, 30/1-8


'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 2,5 Rp 1 0 0,5 1 1,5 2 2,5 Rp 1
8 8
Wilo-Stratos 25/1-8 Wilo-Stratos 25/1-8
Wilo-Stratos 30/1-8 7 Wilo-Stratos 30/1-8
7
1 ~ 230 V - Rp 1 / Rp 1 1 ~ 230 V - Rp 1 / Rp 1
p-
p-

v
c

6 6

5 5
H [m]
H [m]

4 4 m
m ax
ax .
.
3 3

2 2
min.
1 1 min
.

0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]

0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 140 max.
max.
120 120
7m
. 6m 100
m

100 x
ma
7

5m 6m m
P1 [W]
P1 [W]

80 80
4m 5
60 3m 60 4m
3m
40 2m 40 2m
1m min.
20 20
min.
0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]

54 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos

Wilo-Stratos 30/1-12
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
Wilo-Stratos 30/1-12 Wilo-Stratos 30/1-12
1 ~ 230 V - Rp 1 1 ~ 230 V - Rp 1
12 12

Cooling
10 10
p- p-
c v
8 8
H [m]

H [m]
m m
ax ax
. .
6 6

4 4

Potable water circulation


min.
2 2 min
.

0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]

P1 [W]

m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]

Wilo-Stratos 32/1-12

Solar thermal
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
10 10
Wilo-Stratos 32/1-12 Wilo-Stratos 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32

8 8

Service/Accessories, Systems
p- p-
c v
6 6
H [m]

H [m]

ma ma
x. x.

4 4

2 min. 2 min.

0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
350 350
max. max.
300 300
Devices Pump Management

.
max
250 9m 8m 6m 4m 250
Switchgears and Control

8m 7m 6m 5m 4m
P1 [W]

P1 [W]

200 200
150 150
100 2m 100
min.
50 min. 50
1m
0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 55


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos

Wilo-Stratos 40/1-4
'p-c (constant) 'p-v (variable)
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 0.5 1.0 1.5 2.0 [m/s]
6 6
Wilo-Stratos 40/1-4 Wilo-Stratos 40/1-4
1~230 V - DN 40 1~230 V - DN 40
5 5
p p
-c - v

4 4

ma ma
H [m]

H [m]
3 x. 3 x.

2 2

1 1

min. min.
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
0 0.5 1.0 1.5 2.0 2.5 [l/s] 0 0.5 1.0 1.5 2.0 2.5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
140 140
.
120 max 120 m m m
100 5m 4m 3m 2m 100 m 4.
5
4m 3.5 3m 2.5 2m
5
P1 [W]

P1 [W]

80 1m 80
60 60
40 40
20 min. 20 min.
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]

Wilo-Stratos 40/1-8
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
Wilo-Stratos 40/1-8 Wilo-Stratos 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8

7 7
p- p-
c v
6 6

5 m 5 m
H [m]

H [m]

ax ax
. .
4 4

3 3

2 2
min min
. .
1 1

0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]

P1 [W]

200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]

56 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos

Wilo-Stratos 40/1-12
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
Wilo-Stratos 40/1-12 Wilo-Stratos 40/1-12
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12

Cooling
10 10
p- p-
c v
8 8
ma ma
H [m]

H [m]
x. x.

6 6

4 4

Potable water circulation


min. min.
2 2

0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
500 500 max.
max.
x. m
400 ma 12 400
m
m m
10
11 10 m m
12
8m
P1 [W]

P1 [W]

300 300 9 8m
6m 7m m
6 m
200 4m 200 5 m
4
2m
100 100
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]

Wilo-Stratos 50/1-8

Solar thermal
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
9 9
Wilo-Stratos 50/1-8 Wilo-Stratos 50/1-8
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
8 8

7 7
p- p-
c v

Service/Accessories, Systems
6 6

5 m 5 m
H [m]

H [m]

ax ax
. .
4 4

3 3

2 2
min min
. .
1 1

0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300
Devices Pump Management

.
max
250 250
7m 5m 4m 3m
Switchgears and Control

6m 5m 4m 3m 7m 6m
P1 [W]

P1 [W]

200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 57


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos

Wilo-Stratos 50/1-9
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
Wilo-Stratos 50/1-9 Wilo-Stratos 50/1-9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10

8 8
p- p-
c v
H [m]

H [m]
6 ma 6 ma
x. x.

4 4

2 min. 2 min.

0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m

300 7m 300
9

6m 8m m
P1 [W]

P1 [W]

250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]

Wilo-Stratos 50/1-12
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
Wilo-Stratos 50/1-12 Wilo-Stratos 50/1-12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
12 12

10 10
p- p-
c v
8 8
H [m]

H [m]

ma ma
x. x.
6 6

4 4

2 min 2 min
. .

0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 20 40 60 80 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
700 700
max. max.
600 x. 600
ma m
500 11 0 m 500
m
1 9m
11 0 m m
P1 [W]

P1 [W]

400 8m m 400
7 m 1 9 m
300 6 m 300 8 m
5 m 7 6m
4 5mm
200 3mm 200 4
2
100 100
1m min. min.
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]

58 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos

Wilo-Stratos 65/1-9
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
12 12
Wilo-Stratos 65/1-9 Wilo-Stratos 65/1-9
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10

Cooling
p- p-
c v
8 8

m m
ax ax
H [m]

H [m]
. .
6 6

4 4

Potable water circulation


2 min 2 min
. .

0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 20 40 60 80 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
700 700
max. max.
600 600
x.
500 ma 9m 500 m
8m 10
P1 [W]

P1 [W]

400 7m 400 9mm


6m 8 m
300 5m 300 7 m
6 m
4m 5 m
200 3m 200 4
2m
100 100
1m min. min.
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]

Wilo-Stratos 65/1-12

Solar thermal
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
12 12
Wilo-Stratos 65/1-12 Wilo-Stratos 65/1-12
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10

p- p-

Service/Accessories, Systems
c v
8 8
H [m]

H [m]

6 6

m m
ax ax
. .
4 4

2 min 2 min
. .

0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]
0 1 2 3 4 5 6 7 8 9 10 11 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
900 900
max. max.
800 . 800
max m
Devices Pump Management

700 10 9 m 700
m
600 8m 600 10
Switchgears and Control

9m m
P1 [W]

P1 [W]

500 7m 500
6m 8 m
400 5m 400 7 m
4m 6 m
300 300 5 m
3m 4
200 2m 200
min.
100 1m min. 100
0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 59


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos

Wilo-Stratos 80/1-12
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
14 14
Wilo-Stratos 80/1-12 Wilo-Stratos 80/1-12
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
12 12

10 10
p-

p-
c

v
8 8
H [m]

H [m]
6 6
ma

ma
x

x
.

.
4 4

min
2 mi 2 .
n.

0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. 1600 max.
x.
1400 ma 1400 m
1200 12 m
m 1200 12 1 m m
1 0 m
P1 [W]

P1 [W]

1000 10 1000 1 9 m
8m 8 7m
800
6m
800 6m5 mm
600 600 4
4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]

Wilo-Stratos 100/1-12
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
14 14
Wilo-Stratos 100/1-12 Wilo-Stratos 100/1-12
1 ~ 230 V - DN 100 1 ~ 230 V - DN 100
12 12

10 10
p-

p-
c

8 8
H [m]

H [m]

6 6
ma

ma
x.

x.

4 4

min
2 mi 2 .
n.

0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. max.
1600
x.
1400 ma 1400 m
1200 12 m
m 1200 12 m
11 0 m m
P1 [W]

10
P1 [W]

1000 1000 1 9 m
8m 8 m
7 m
800 800 6 5m
6m
600 4m 600 4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]

60 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos

Terminal diagram

Heating, Air-conditioning,
DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface
L N PE SSM L1 L3 PE SSM SSM Collective fault signal
(NC contact in accordance with VDI 3814, load capacity 1 A,
1~ 230 V, 50 Hz L2 L3
250 V ~)

Cooling
L1 L2 For function, see chapter Wilo-Control Pump Management
3~ 230 V, 50 Hz
Systems, Planning Guide
Option: IF-Module Stratos *)

PLR-modul LON-modul

DP DP

Potable water circulation


PLR LON

*) For additional Stratos IF-Modul, see chapter Wilo-Control Pump


Management Systems

Motor data

Wilo-Stratos... Rated Speed Power Current at Current at Current at Motor Cable


power consumption 1~230V 3~230V 3~400V protection screwed connection
p2 n p1 I - PG
[W] [1/min] [W] [A] - -
25/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 integrated 1 x 7/ 1 x 9/ 1 x 13.5
25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/ 1 x 9/ 1 x 13.5

Solar thermal
30/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-4 100 1600 - 3700 14 - 130 0.16 - 1.20 0.16 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 integrated 1 x 7/1 x 9/1 x 13.5

Service/Accessories, Systems
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 integrated 1 x 7/1 x 9/1 x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 integrated 1 x 7/1 x 9/1 x 13.5
65/1-9 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 integrated 1 x 7/1 x 9/1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 integrated 1 x 7/1 x 9/1 x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 integrated 1 x 7/1 x 9/1 x 13.5
100/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 integrated 1 x 7/1 x 9/1 x 13.5
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 61


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos

Dimension drawing A Dimension drawing B

Rp
G

l1
Pg 7

l2
l0
Pg 9
l1

Pg 7

l2
Pg 9 Pg 13,5
l0

Pg 13,5

b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide
Note: When arranging pumps vertically, the dimension b5 Note: When arranging pumps vertically, the dimension b5
protrudes over the edge of the pump connection! protrudes over the edge of the pump connection!

Dimension drawing C Dimension drawing D

D D
k L2 k
k L1 d
d DN
DN

n x d1
n x dL
n x d2

62 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos

Dimensions, Weights

Wilo-Stratos... Nominal Pipe Thread Dimensions Weight Dimension

Heating, Air-conditioning,
diameter connection about drawing
DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -
- - - [mm] [kg] -
25/1-6 1 11/2 180 90 48 181 43 58 75 90 125 4.1 A
25/1-8 1 11/2 180 90 48 181 43 58 75 90 125 4.1 A

Cooling
30/1-6 11/ 4 2 180 90 48 181 43 58 75 90 125 4.2 A
30/1-8 11/4 2 180 90 48 181 43 58 75 90 125 4.2 A
30/1-12 11/4 2 180 90 55 200 50 56 78 106 127 5.5 A
32/1-12 32 220 110 55 203 48 65 78 106 127 9.0 B
40/1-4 40 220 110 48 176 58 72 75 90 125 8.3 B
40/1-8 40 220 110 55 202 53 63 78 106 127 9.2 B

Potable water circulation


40/1-12 40 250 125 65 252 62 84 92 119 142 14.0 B
50/1-8 50 240 120 55 207 50 65 78 106 127 10.6 B
50/1-9 50 280 140 65 256 61 83 92 119 142 15.5 B
50/1-12 50 280 140 65 256 61 83 92 119 142 15.5 B
65/1-9 65 280 140 65 256 61 83 92 119 142 17.5 B
65/1-12 65 340 170 78 325 87 112 120 155 170 29.0 B
80/1-12 80 360 180 78 328 90 120 125 155 170 31.0 B
100/1-12 100 360 180 78 338 80 120 125 155 170 34.0 B

Flange dimensions

Wilo-Stratos... Flange Nominal Pump flange dimensions Dimension


diame- drawing
ter

Solar thermal
- DN D d KL1/KL2 k nx n x dL -
dL1/dL2
- - [mm] [pcs. x mm] -

32/1-12 Combination flange PN6/10 32 140 76 90/100 4 x 14/19 C


(flange PN 16 in accordance with EN 1092-2)

40/1-4 Combination flange PN6/10 40 150 84 100/110 4 x 14/19 C


(flange PN 16 in accordance with EN 1092-2)

Service/Accessories, Systems
40/1-8 Combination flange PN6/10 40 150 84 100/110 4 x 14/19 C
(flange PN 16 in accordance with EN 1092-2)

40/1-12 Combination flange PN6/10 40 150 84 100/110 4 x 14/19 C


(flange PN 16 in accordance with EN 1092-2)

50/1-8 Combination flange PN6/10 50 165 99 110/125 4 x 14/19 C


(flange PN 16 in accordance with EN 1092-2)

50/1-9 Combination flange PN6/10 50 165 99 110/125 4 x 14/19 C


(flange PN 16 in accordance with EN 1092-2)

50/1-12 Combination flange PN6/10 50 165 99 110/125 4 x 14/19 C


(flange PN 16 in accordance with EN 1092-2)

65/1-9 Combination flange PN6/10 65 185 118 130/145 4 x 14/19 C


(flange PN 16 in accordance with EN 1092-2)

65/1-12 Combination flange PN6/10 65 185 118 130/145 4 x 14/19 C


Devices Pump Management

(flange PN 16 in accordance with EN 1092-2)


Switchgears and Control

80/1-12 Flange PN 6 (dimensioned to PN 16, 80 200 132 150 4 x 19 D


according in accordance with EN 1092-2)

80/1-12 Flange PN16 80 200 132 160 8 x 19 D


(in accordance with EN 1092-2)

100/1-12 Flange PN 6 (dimensioned to PN 16, 100 220 156 170 4 x 19 D


Systems

according in accordance with EN 1092-2)

100/1-12 Flange PN16 100 220 156 180 8 x 19 D


(in accordance with EN 1092-2)

Wilo Catalogue A1 - Circulating pumps in glandless design 63


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-D
Wilo-Stratos-D

Operating modes

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure
Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages

Automatic functions

Stepless power adjustment as a function of


operating mode

Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics
External control functions

Control input Overriding Off


Possible with Stratos IF-Modul (accessory)
Control input Overriding Min
Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote speed adjustment) Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote setpoint adjustment) Possible with Stratos IF-Modul (accessory)

Signal and display functions

Individual/collective fault signal


(potential-free NC contact) (programmable with IR-Monitor)
Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)
Possible with Stratos IF-Modul (accessory)
Thermal winding contact

(WSK, potential-free NC contact)
Fault light
= available, = not available

64 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-D
Wilo-Stratos-D

Signal and display functions (Continued)

Heating, Air-conditioning,
Direction-of-rotation telltale lamp
LC display for showing pump data and fault codes
Data exchange

Infrared interface for wireless data exchange with

Cooling
IR-Monitor (see function table for
IR-Monitor)
PLR serial digital interface for connection to BA via
Wilo interface converter or company-specific

Possible with Stratos IF-Modul (accessory)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network Possible with Stratos IF-Modul (accessory)

Potable water circulation


Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul (accessory) possible
Addition operation (efficiency-optimised peak-load
cut-in and out) Various combinations with Stratos IF-Modul (accessory) possible

Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing
Cable entry possible on both sides
Wilo quick connection with spring clips
Integrated air extraction fitting for automatic rapid

Solar thermal

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-
IF-Moduls

Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions

Service/Accessories, Systems
Including thermal insulation
Including washers for flange bolts
(for connections with nominal connection diameters
DN 32 mm - DN 65 mm)
Incl. 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Including time switch

= available, = not available


Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 65


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-D


s

Wilo-Stratos-D ...
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12

Approved fluids (other fluids/media on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 7 9 8 12 8 9 11 11 13


Flow volume max. [m3/h] 13 19 21 32 21 38 43 72 107

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] - 10 to + 110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
at max. ambient temperature +40 C in short-
term operation 2 h [C]
Maximum permissible total hardness in potable

water circulation systems [d]
Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 10, 16

Pipe connections

Screwed connection Rp
Nominal connection diameter flange DN 32 32 40 40 50 50 50 65 80
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN 6/10 for mating flanges PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft



only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60

= available, = not available

66 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-D


Wilo-Stratos-D ...
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12

Motor/electronics

Heating, Air-conditioning,
Electromagnetic compatibility EN 61800-3
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Fibreglass-
Fibreglass-reinforced PPS
reinforced PP
Shaft Stainless steel (X46Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 3 3 3 5 3 5 5 7 7
95 C 10 10 10 12 10 12 12 15 15
110 C 16 16 16 18 16 18 18 23 23

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 67


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D

Wilo-Stratos-D 32/1-8
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]

8 8
Wilo-Stratos-D 32/1-8 Wilo-Stratos-D 32/1-8
1 ~ 230 V - DN 32 p- 1 ~ 230 V - DN 32
7 7 v
p- + +
c
6 6

5 5
H [m]

H [m]
4 4
m m
ax ax
. .
3 3

2 2
min.

1 1 mi
n.

0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m 3 /h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]

0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
300 300
max. 250 max.
250
x.
ma 4m
200 6m 5m 200 7m
7m 6m
P1 [W]

P1 [W]

3m 5m
150 150
4m m
2m 100
3
100
50 1m 50
min. P1 Wilo-Stratos 32/1-8 min. P1 Wilo-Stratos 32/1-8
0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m 3 /h]

Wilo-Stratos-D 32/1-12
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
Wilo-Stratos-D 32/1-12 Wilo-Stratos-D 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +

p-
c
8 8
p-
ma v
x.
H [m]

H [m]

6 6
ma
x.

4 4

2 min. 2 min.

0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
Q Q
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]

P1 [W]

400 400
3m
300 300
200 200
2m
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]

68 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D

Wilo-Stratos-D 40/1-8
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
Wilo-Stratos-D 40/1-8 Wilo-Stratos-D 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8

Cooling
7 7
p- p-
c v
6 6
H [m]

H [m]
5 m 5 m
ax ax
. .
4 4

3 3

2 2

Potable water circulation


min mi
. n.
1 1

0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]

P1 [W]

400 400
300 300
2m
200 200
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]

Wilo-Stratos-D 40/1-12

Solar thermal
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
14 14
Wilo-Stratos-D 40/1-12 Wilo-Stratos-D 40/1-12
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 + 12 +
p- p-
10 c 10 v

Service/Accessories, Systems
8 8
m m
H [m]

H [m]

ax ax
. .
6 6

4 4

min.
2 2 mi
n.

0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900 max.
.
800 max m 800
12
Devices Pump Management
m

700 700
12
m

10 m m
11

600 600
Switchgears and Control

10 9 m
P1 [W]

P1 [W]

500 8m 500
8 mm
400 6m 400 7 m
6 m
300 4m 300 5 m
4
200 2m 200
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 40/1-12 min. 40/1-12
0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 69


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D

Wilo-Stratos-D 50/1-8
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
Wilo-Stratos-D 50/1-8 Wilo-Stratos-D 50/1-8
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
9 + 9 +
8 8

7 7
p- p-
c v
6 6
H [m]

H [m]
5 m 5 m
ax ax
. .
4 4

3 3

2 2
min mi
. n.
1 1

0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 70 60 80 90 [lgpm] 0 10 20 30 40 50 70 60 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]

P1 [W]

400 400
300 300
2m
200 200
100 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
min. 50/1-8 min. 50/1-8
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]

Wilo-Stratos-D 50/1-9
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
12 12
Wilo-Stratos-D 50/1-9 Wilo-Stratos-D 50/1-9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 + 10 +

8 8
p- p-
c v
H [m]

H [m]

6 6
ma ma
x. x.
4 4

2 min 2
. min
.

0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900
max. max.
800 800
700 700
8m
600 600
8m
P1 [W]

P1 [W]

500 6m 500 7m
400 400 6m
4m 5m
300 300
4m
200 2m 200 3m
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
50/1-9 min. 50/1-9
0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]

70 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D

Wilo-Stratos-D 50/1-12
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
12 12
Wilo-Stratos-D 50/1-12 Wilo-Stratos-D 50/1-12
11 1 ~ 230 V - DN 50 11 1 ~ 230 V - DN 50
10 + 10 +

Cooling
9 9
8 p- 8 p-
c v
7 7
H [m]

H [m]
6 ma 6 ma
x. x.
5 5
4 4
3 3

Potable water circulation


2 mi 2 mi
n. n.
1 1
0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
1200 1200 max.
. m
1000 max 11 m 1000
10

m
9m
11
800 800 m
8m 10 m
P1 [W]

P1 [W]

600 7m 600 9 m
6m 8
5m 7 mm
400 4m 400 6 m
3m 5 m
4
200 2m P1 Wilo-Stratos 200 P1 Wilo-Stratos
min. 1m 50/1-12 min. 50/1-12
0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]

Wilo-Stratos-D 65/1-12

Solar thermal
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
12 12
Wilo-Stratos-D 65/1-12 Wilo-Stratos-D 65/1-12
11 1 ~ 230 V - DN 65 11 1 ~ 230 V - DN 65
10 + 10 +
9 9

Service/Accessories, Systems
8 8
p- p-
7 c 7 v
H [m]
H [m]

6 6

5 m 5 m
ax ax
. .
4 4

3 3

2 mi 2 mi
n. n.
1 1

0 0
0 10 20 30 40 50 60 70 [m/h] 0 10 20 30 40 50 60 70 [m/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1800 1800
max. max.
1600 . 1600
Devices Pump Management

1400 max m 1400 m


10 m 10
1200 9 1200 9m m
Switchgears and Control

8m
P1 [W]
P1 [W]

8 m
1000 7m 1000 7 m
800 6m 800 6 m
5 m
5m 4
600 4m 600
3m 400
400 2m
1m P1 Wilo-Stratos 200 P1 Wilo-Stratos
200 min. min. 65/1-12
65/1-12
0 0
0 10 20 30 40 50 60 70 [m/h] 0 10 20 30 40 50 60 70 [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 71


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Characteristic pump curves Wilo-Stratos-D

Wilo-Stratos-D 80/1-12
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
16 16
Wilo-Stratos-D 80/1-12 Wilo-Stratos-D 80/1-12
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
14 14
+ +
12 12

10 10
p- p-
c v
H [m]

H [m]
8 8

m m
6 ax 6 ax
. .

4 4

2 mi 2 mi
n. n.

0 0
0 20 40 60 80 100 [m/h] 0 20 40 60 80 100 [m/h]
0 10 20 30 [l/s] 0 10 20 30 [l/s]
0 100 200 300 [lgpm] 0 100 200 300 [lgpm]
Q Q
3500 3500
max. max.
3000 3000
x. m m
ma 12
2500 m 2500 12 1 m
10 1 0m m
1 9 m
P1 [W]

P1 [W]

2000 8m 2000 8 m
7 6m
1500 6m 1500 5 mm
4
1000 4m 1000
500 2m P1 Wilo-Stratos 500 P1 Wilo-Stratos
min. 1m 80/1-12 min. 80/1-12
0 0
0 20 40 60 80 100 [m/h] 0 20 40 60 80 100 [m/h]

72 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Terminal diagrams, motor data Wilo-Stratos-D

Terminal diagram

Heating, Air-conditioning,
DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface
L N PE SSM L1 L3 PE SSM SSM Collective fault signal
(Normally closed contact as per VDI 3814, load capacity 1 A,
1~ 230 V, 50 Hz L2 L3
250 V ~)

Cooling
L1 L2 For function, see chapter Pump Management Systems Wilo-
3~ 230 V, 50 Hz
Control, Planning Guide
Option: IF-Module Stratos *)

PLR-modul LON-modul

DP DP

Potable water circulation


PLR LON

*) For additional Stratos IF-Module, see chapter Pump Management Systems


Wilo-Control

Motor data

Wilo-Stratos D... Rated Speed Power Current at Current at Current at Motor Cable
power consumption 1~230V 3~230V 3~400V protection screwed connection
p2 n p1 I - PG
[W] [1/min] [W] [A] - -
32/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.17 - 1.37 integrated 1 x/71x/91x 13.5
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x/71x/91x 13.5

Solar thermal
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x/71x/91x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 integrated 1 x/71x/91x 13.5
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x/71x/91x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 integrated 1 x/71x/91x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 integrated 1 x/71x/91x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 integrated 1 x/71x/91x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 integrated 1 x/71x/91x 13.5

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 73


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Dimensions, weights Wilo-Stratos-D

Dimension drawing A

b4 b5 b2 a2 a1
l1
l4
l0

b1
l3

Pg 7

Pg 13,5 Pg 9

Permitted installation positions, see Planning Guide


Note: When arranging pumps vertically, the dimension b5 pro-
trudes over the edge of the pump connection!

Dimension drawing B Dimension drawing C

D D
k L2 k
k L1 d
d DN
DN

n x d1
n x dL
n x d2

Dimensions, Weights

Wilo-Stratos D... Nominal Dimensions Weight Dimension


diameter about drawing
DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -
- [mm] [kg] -
32/1-8 32 220 110 90 75 181 43 106 114 106 106 12.0 A
32/1-12 32 220 110 127 106 203 57 117 130 110 130 16.5 A
40/1-8 40 220 110 127 106 199 64 125 138 115 135 16.6 A
40/1-12 40 250 125 142 119 252 62 151 144 145 145 25.0 A
50/1-8 50 240 120 127 106 203 61 123 135 113 132 18.0 A
50/1-9 50 280 140 142 119 256 62 159 148 145 145 27.0 A
50/1-12 50 280 140 142 119 256 62 159 148 145 145 27.0 A
65/1-12 65 340 170 170 155 325 88 200 210 188 188 52.8 A
80/1-12 80 360 180 170 150 328 100 220 235 203 203 61.0 A

74 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
High-efficiency pumps (twin-head pumps)

Dimensions, weights Wilo-Stratos-D

Flange dimensions

Wilo-Stratos-D ... Flange Nominal Pump flange dimensions Dimension

Heating, Air-conditioning,
diameter drawing
- DN D d KL1/KL2 k nx n x dL -
dL1/dL2
- - [mm] [pcs. x mm] -
Combination flange PN6/10

Cooling
32/1-8 (flange PN 16 in accordance with 32 140 76 90/100 4 x 14/19 B
EN 1092-2)
Combination flange PN6/10
32/1-12 (flange PN 16 in accordance with 32 140 76 90/100 4 x 14/19 B
EN 1092-2)
Combination flange PN6/10
40/1-8 (flange PN 16 in accordance with 40 150 84 100/110 4 x 14/19 B
EN 1092-2)

Potable water circulation


Combination flange PN6/10
40/1-12 (flange PN 16 in accordance with 40 150 84 100/110 4 x 14/19 B
EN 1092-2)
Combination flange PN6/10
50/1-8 (flange PN 16 in accordance with 50 165 99 110/125 4 x 14/19 B
EN 1092-2)
Combination flange PN6/10
50/1-9 (flange PN 16 in accordance with 50 165 99 110/125 4 x 14/19 B
EN 1092-2)
Combination flange PN6/10
50/1-12 (flange PN 16 in accordance with 50 165 99 110/125 4 x 14/19 B
EN 1092-2)
Combination flange PN6/10
65/1-12 (flange PN 16 in accordance with 65 185 118 130/145 4 x 14/19 B
EN 1092-2)

Solar thermal
Flange PN 6 (dimensioned to PN 16,
80/1-12 according in accordance with 80 200 132 150 4 x 19 C
EN 1092-2)
Flange PN16
80/1-12 80 200 132 160 8 x 19 C
(in accordance with EN 1092-2)

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 75


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Star-E, TOP-E, TOP-ED

Series: Wilo-Star-E (EasyStar)

H[m]
Wilo-EasyStar > Single-head pumps:
fied
Modi s! 4
St
ar Electronically controlled circulating pumps
se ri e -E
15 with screwed connection
(2
3 St 5, > Application:
ar- 30
E1 )/1
5(
25
-5 Hot-water heating systems of all kinds
2 ,3
0)
/1
-3
1

0
0 0,5 1 1,5 2 2,5 3 Q[m/h]

Series: Wilo-TOP-E

> Single-head pumps:


H[m]

Wilo-TOP-E
10
Electronically controlled circulating pumps
with screwed or flanged connection
30/1

8 > Application:
-10

50
40

/1

Hot-water heating systems of all kinds and


2 5 (3 0

-1
/1-

6
0
10

industrial circulation systems


65
)/ 1 -7

/1

80/1-10
-1
50

4
0
/1-

50/1-7 100/1-10
6

2
40/1-4
1
0
0 10 20 30 40 50 Q[m3/h]

Series: Wilo-TOP-ED

> Twin-head pumps:


H[m]

Wilo-TOP-ED
10 + Electronically controlled circulating pumps
8
with flanged connection
40/1-10 50
/1
-1
80/1-10 > Application:
6 0
Hot-water heating systems of all kinds and
3 2 /1

4
40/1-7 65/1-10
industrial circulation systems
50/1-6 50/1-7
-7

2
1
0
0 10 20 30 40 50 60 70 80 Q[m3/h]

76 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Star-E, TOP-E, TOP-ED

Series: Wilo-Star-E (EasyStar)

Heating, Air-conditioning,
> Product advantages: > Additional information: Page
Energy-saving pumps specially for single- and two-family houses and for two- to Planning Guide: . . . . . . . . . . . . . . . . . . 6/31
six-family houses Equipment/Function: . . . . . . . . . . . . . 78
Simple pipe connection thanks to the safe and practical wrench attachment point on the Technical Data:. . . . . . . . . . . . . . . . . . . 80
pump body. Pump Curves: . . . . . . . . . . . . . . . . . . . . 82
Secure electrical connection through ergonomically optimised terminal box. Terminal Diagrams, Motor Data:. . . . 83

Cooling
Threaded cable connection can be removed and used on both sides. Dimensions, Weights: . . . . . . . . . . . . . 84
Quick connection with spring clips Service/Accessories: . . . . . . . . . . . . . . 325
Easy operation. Ex-works setting suitable for 90% of all heating systems requirements. The
Red Button allows individual settings to be made for specific systems.
Activated Autopilot offers automatic adjustment of pump performance in boiler setback
mode.
Operational reliability through deblocking function and Safety Control.

Potable water circulation


Series: Wilo-TOP-E

> Product advantages: > Additional information: Page


Stepless performance control and various control functions for energy-saving operation. Planning Guide: . . . . . . . . . . . . . . . . . . 6/31
Autopilot for automatic setback mode through self-teaching Fuzzy Logic. Equipment/Function: . . . . . . . . . . . . . 78
Easy operation through standard series integrated pump display and manual operation level Technical Data:. . . . . . . . . . . . . . . . . . . 86
(one-button-operation). Pump Curves: . . . . . . . . . . . . . . . . . . . . 88
IF-Modul with interfaces to building-automation systems can be optionally retrofitted. Terminal Diagrams, Motor Data:. . . . 93
Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor. Dimensions, Weights: . . . . . . . . . . . . . 94
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices. . . 351
Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Solar thermal
Series: Wilo-TOP-ED

> Product advantages: > Additional information: Page


Stepless performance control and various control functions for energy-saving operation. Planning Guide: . . . . . . . . . . . . . . . . . . 6/31

Service/Accessories, Systems
Autopilot for automatic setback mode through self-teaching Fuzzy Logic. Equipment/Function: . . . . . . . . . . . . . 96
Easy operation through standard series integrated pump display and manual operation level Technical Data:. . . . . . . . . . . . . . . . . . . 98
(one-button-operation). Pump Curves: . . . . . . . . . . . . . . . . . . . . 100
IF-Modul with interfaces to building-automation systems can be optionally retrofitted. Terminal Diagrams, Motor Data:. . . . 104
Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor. Dimensions, Weights: . . . . . . . . . . . . . 105
Optimum economic efficiency with TOP-ED thanks to efficiency-optimised duty/assist mode. Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices. . . 351
Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 77


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Equipment/Function Wilo-Star-E, Wilo-TOP-E


Wilo-Star-E Wilo-TOP-E
(EasyStar)

Operating modes

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure
Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages

Automatic functions

Stepless power adjustment depending on the


operating mode

Autopilot automatic setback mode
Deblocking function
Soft start
(not with TOP-E 25(30)/1-7,
TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)
Safety control
Full motor protection with integrated trip electronics
External control functions

Control input Overriding Off


(not with TOP-E 25(30)/1-7,
TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)
Control input Overriding Min
Control input Analogue in 0- 10 V
(remote speed adjustment) (not with TOP-E 25(30)/1-7,
TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)
Control input Analogue in 0- 10 V

(remote setpoint adjustment)

Signal and display functions

Single/collective fault signal (potential-free



NC contact)
Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)

= available, = not available

78 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Equipment/Function Wilo-Star-E, Wilo-TOP-E


Wilo-Star-E Wilo-TOP-E
(EasyStar)

Signal and display functions (Continued)

Heating, Air-conditioning,
Thermal winding contact

(WSK, potential-free NC contact)
Fault light
Direction-of-rotation telltale lamp

Cooling
LC display for showing pump data and fault codes
Data exchange

Infrared interface for wireless data exchange with


IR-Monitor (see function table for IR-Monitor)

PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific

Potable water circulation


Possible with IF-Modul (accessories)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network Possible with IF-Modul (accessories)

Twin-head pump management (twin-head pump or 2 single-head pumps)


(Twin-head pump management with 2
single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration) Different combinations with IF-Modul
(accessories) possible
Addition operation (efficiency-optimised peak-load
cut-in and out) Different combinations with IF-Modul
(accessories) possible

Equipment/Scope of delivery

Solar thermal
Wrench attachment point on pump body
Double switchover valve in pump housing
Cable entry possible on both sides
Quick connection with spring clips
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8

Service/Accessories, Systems
Plug-in slot for optional expansion with Wilo-IF-
Moduls

Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for DN 32 - DN 65 nominal connection diameters)

Including 1.8 m power cable with grounding plug
Devices Pump Management

Integrated non-return valve


Switchgears and Control

Integrated ball shutoff valve


Including time switch

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 79


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Technical Data Wilo-Star-E


Wilo-Star-E...
(EasyStar)
15/1-3 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 3 3 3 5 5 5


Flow volume max. [m3/h] 2.5 2.5 2.5 3.5 3.5 3.5

Permitted field of application

Temperature range for utilisation in heating, ventilation


& air conditioning systems
at max. ambient temperature of +25 C [C] +20 to +110 +20 to +110
at max. ambient temperature +40 C [C] +20 to +95 +20 to +95
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1/ 1 11/4 1/ 1 11/4


2 2

Nominal connection diameter flange DN


Flange for mating flange PN 6, standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flanges PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50 50 50

= available, = not available

80 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Technical Data Wilo-Star-E


Wilo-Star-E...
(EasyStar)
15/1-3 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61000-6-3


Emitted interference EN 61000-6-3

Cooling
Immunity to interference EN 61000-6-2
Power electronics Pulse-pack control
Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F

Materials

Potable water circulation


Pump housing Grey cast iron (EN-GJL-200)
Impeller Plastic (PP -%40 GF)
Shaft Stainless steel (X40 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5 0.5 0.5 0.5


95 C 3 3 3 3 3 3
110 C 10 10 10 10 10 10

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 81


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Pump curves Wilo-Star-E

Wilo-Star-E 15/1-3, E 25/1-3, E 30/1-3 Wilo-Star-E 15/1-5, E 25/1-5, E 30/1-5


'p-v (variable) 'p-v (variable)
v v
0 1 2 3 4 5 Rp 0 1 2 3 4 5 Rp
0 0,5 1 1,5 Rp 1 [m/s] 0 0,5 1 1,5 Rp 1 [m/s]
0 0,25 0,5 0,75 0,75 Rp 1 0 0,25 0,5 0,75 0,75 Rp 1
3,5 6
Wilo-Star-E Wilo-Star-E
3 15/1-3, 25/1-3, 30/1-3 5
15/1-5, 25/1-5, 30/1-5
1 ~ 230 V - Rp , Rp 1, Rp 1 1 ~ 230 V - Rp , Rp 1, Rp 1
2,5
4

2
p- p-
H[m]

H[m]
v 3 v
1,5 m m
ax ax
. .
2
1

1
0,5
min. min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 3 3,5[m/h]
0 0,2 0,4 0,6 0,8 1,0 [l/s] 0 0,2 0,4 0,6 0,8 1,0 [l/s]
Q Q
50 100
max.
40 80 max.
3m 2m
30 60
P1 [W]

P1 [W]

3m
2m
20 min. 40
min.
10 20

0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 3 3,5[m/h]

82 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-Star-E

Terminal diagram

Heating, Air-conditioning,
Cooling
L N PE

Blocking current-proof motor


Single-phase AC motor 1~230 V, 50 Hz, with capacitor installed

Potable water circulation


Motor data

Wilo-Star-E... Speed Power Current at Motor protection Capacitor Threaded


consumption 1~230 V 3~230 V 3~400 V cable
connection
n P1 I Capacity PG
[1/min] [W] [A] [mF/VDB]
not necessary
15/1-3-130 1060 - 2350 18 - 42 0.13 - 0.19 (blocking current- 1,7/400 11
proof)
not necessary
15/1-5-130 1205 - 2680 27 - 72 0.15 - 0.31 (blocking current- 2,0/400 11
proof)
not necessary
25/1-3 1060 - 2350 18 - 42 0.13 - 0.19 (blocking current- 1,7/400 11
proof)

Solar thermal
not necessary
25/1-3-130 1060 - 2350 18 - 42 0.13 - 0,19 (blocking current- 1,7/400 11
proof)
not necessary
30/1-3 1060 - 2350 18 - 42 0.13 - 0.19 (blocking current- 1,7/400 11
proof)
not necessary
25/1-5 1205 - 2680 27 - 72 0.15 - 0.31 (blocking current- 2,0/400 11

Service/Accessories, Systems
proof)
not necessary
25/1-5-130 1205 - 2680 27 - 72 0.15 - 0.31 (blocking current- 2,0/400 11
proof)
not necessary
30/1-5 1205 - 2680 27 - 72 0.15 - 0.31 (blocking current- 2,0/400 11
proof)
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 83


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Dimensions, Weights Wilo-Star-E

Dimension drawing

b1 l4

b2 G
l2

b3
l0

l3

Rp/DN b0 a1 l1

Dimensions, Weights

Wilo-Star-E... Pipe connection/ Thread Pump dimensions Weight about


nominal diameter
Rp G a1 I0 l1 l2 l3 l4 b0 b1 b2 b3
[mm] [kg]
15/1-3-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 2.2
15/1-5-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 2.5
25/1-3 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2.4
25/1-3-130 Rp 1 G/112 33 130 96 65 78 160 93 106 56 74 2.2
25/1-5 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2.7
25/1-5-130 Rp 1 G 11/2 33 130 96 65 78 160 93 106 56 74 2.5
30/1-3 Rp 11/4 G2 33 180 96 90 78 160 93 106 56 74 2.6
30/1-5 Rp 11/4 G2 33 180 96 90 78 160 93 106 56 74 2.8

84 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Energy-saving pumps (single-head pumps)
Heating, Air-conditioning, Cooling

85
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Technical Data Wilo-TOP-E


Wilo-TOP-E...

100/1-10
30/1-10

40/1-10

50/1-10

65/1-10

80/1-10
25/1-7

30/1-7

40/1-4

50/1-6

50/1-7
Approved fluids
(other fluids on request)
Heating water (In accordance with VDI 2035)
Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance
Maximum delivery head [m] 7 7 11 4 10 7 7 10 9 10 10
Flow volume max. [m3/h] 6.5 6.5 9 11 18 15 24 27 32 62 62

Permitted field of application


Temperature range for utilisation in heating, ventila-
tion & air conditioning systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] +20 to +110
Temperature range for utilisation in potable water
circulation systems [C]
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 6/10 6/10 6/10 6/10 6/10 6/10 6 6
Special version for operating pressure pmax [bar] 10 10
16 16 16 16 16 16
16 16

Pipe connections
Screwed connection Rp 1 11/4 11/4
Nominal connection diameter DN 40 40 50 50 50 65 80 100
Flange for mating flange PN 6, standard version
Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flanges PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft



only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50

= available, = not available

86 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Technical Data Wilo-TOP-E


Wilo-TOP-E...

100/1-10
30/1-10

40/1-10

50/1-10

65/1-10

80/1-10
25/1-7

30/1-7

40/1-4

50/1-6

50/1-7

Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility EN 61800-3
Emitted interference EN 61000-6-3

Cooling
Immunity to interference EN 61000-6-2
Power electronics High-
Fre-
High-frequency freq.
quency Frequency converter
PWM procedure PWM
conv.
process
Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43

Potable water circulation


Insulation class F F F F F F F F F F F

Materials
Pump housing Grey cast iron
Grey cast iron (EN-GJL-250)
(EN-GJL-200)

TOP-E 30/1-7:
TOP-E 50/1-7, TOP-E 65/1-10, TOP E-80/1-10:
Also as special version in
Also as special version in red bronze (CC 491K)
red bronze

(CC 491K)
Impeller Plastic (PPS -%40 GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Solar thermal
Minimum suction head at suction branch [m]
for the prevention of cavitation at water delivery temperature
50 C 0.5 0.5 0.5 0.5 0.5 0.5 3 3 3 3 3
95 C 5 5 5 5 5 5 10 10 10 10 10
110 C 11 11 11 11 11 11 16 16 16 16 16

= available, = not available

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 87


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E

Pump Wilo-TOP-E 25/1-7, 30/1-7


curves 'p-c (constant) 'p-v (variable)
Wilo- v v
TOP-E 0 1 2 3 Rp 1
[m/s]
0 1 2 3 Rp 1
[m/s]
0 0,5 1 1,5 2 Rp 11/4 0 0,5 1 1,5 2 Rp 11/4
7 7
Pump Wilo-TOP-E 25/1-7 Wilo-TOP-E 25/1-7
p
Curves 6
-c Wilo-TOP-E 30/1-7 6
Wilo-TOP-E 30/1-7
1 ~ 230 V - Rp 1/Rp 11/4 1 ~ 230 V - Rp 1/Rp 11/4

p-
5 5 v

m
ax
4 . 4 m
ax
H[m]

H[m]
3 3

2 2

1 1
min min.
.

0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 200
max.
175 max. 175
5m 4m 3m
150 150
6m 2m 5m 4m 3m
125 125
1m 6m 2m
P1[W]

100 100
P1[W]

75 min. 75 min.
50 50
25 25
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]

Wilo-TOP-E 30/1-10
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
12 12

11
Wilo-TOP-E 30/1-10 11
Wilo-TOP-E 30/1-10
1 ~ 230 V - Rp 11/4 1 ~ 230 V - Rp 11/4
10 10
p p
-c -v
9 9

8 8

7 7
H[m]

m ma
ax x.
H[m]

6 . 6

5 5

4 4

3 3

2 2
min
.
1 1
min
.
0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
400 400

max. max.
6m 4m 6m
300 300
8m 2m 8m 4m
P1[W]

m
10 m
P1[ W]

200 200 10
min.
min.
1m
100 100

0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]

88 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E

Wilo-TOP-E 40/1-4
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
5 5
Wilo-TOP-E 40/1-4 Wilo-TOP-E 40/1-4
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
4 p 4 p
-c -c

Cooling
3 ma 3 ma
H[m]

H[m]
x. x.

2 2

1 1

Potable water circulation


min. min.

0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 [m3/h]
0 1 2 3 [l/s] 0 1 2 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
225 225
200 200
max. max.
175 175
P1[W]

P1[W]

150 150
3m 2m 3m 2m
125 125
1m 1m
100 100
75 min. 75 min.
50 50
25 25
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 [m3/h]

Wilo-TOP-E 40/1-10
'p-c (constant) 'p-v (variable)

Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
p-
c Wilo-TOP-E 40/1-10 Wilo-TOP-E 40/1-10
9 1 ~ 230 V - DN 40 9 1 ~ 230 V - DN 40
8 8
p
-v
7 7
ma

Service/Accessories, Systems
6 x. 6 m
ax
.
H[m]

5 5
H[m]

4 4

3 3

2 2
min min
. .
1 1

0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
Devices Pump Management
P1[W]

400 400
P1[W]

7m 8m 7m 4m
Switchgears and Control

5m 5m
300 300
3m 6m
200 200

100 min. 100


1m min.
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 89


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E

Wilo-TOP-E 50/1-6
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
8 8
Wilo-TOP-E 50/1-6 Wilo-TOP-E 50/1-6
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
-c
6 6 p
-v

5 5
m
ax
.
m
4 4 ax
H[m]

H[m]
3 3

2 2

1 1 min.
min
.
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
450 450
400 400
max.
350 350
max. 4m 3m 5m
300 300
5m 2m 6m 4m 3m
250 250
P1[W]

6m 1m 2m
P1[W]

200 200
150 min. 150 min.
100 100
50 50
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]

Wilo-TOP-E 50/1-7
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
Wilo-TOP-E 50/1-7 Wilo-TOP-E 50/1-7
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p-
c

6 6
p
-v
m
5 ax 5
.
m
H[m]

ax
.
H[m]

4 4

3 3

2 2

1 1
min min
. .

0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
6m 6m
P1[W]

400 400
P1[ W]

5m
4m 5m
300 300
3m 4m 3m
200 200
2m
1m
100 100
min. min.
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]

90 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E

Wilo-TOP-E 50/1-10
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
p
-c Wilo-TOP-E 50/1-10 Wilo-TOP-E 50/1-10
9 1 ~ 230 V - DN 50 9 1 ~ 230 V - DN 50
8 8

Cooling
7 7 p-
m v
ax
.
6 6
m

H[m]
ax
H[m]

.
5 5

4 4

3 3

min. min.
2 2

Potable water circulation


1 1

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
1000 1000
max.
max.
800 800
P1[W]

600 600
P1[ W ]

9m 7m 8m m
7
400 400
5m 6m 5m
3m 4m
200 min. 200
1m min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]

Wilo-TOP-E 65/1-10
'p-c (constant) 'p-v (variable)

Solar thermal
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
9 9
Wilo-TOP-E 65/1-10 Wilo-TOP-E 65/1-10
8 p 1 ~ 230 V - DN 65 8 1 ~ 230 V - DN 65
-c

7 7
p
-v
6 6
ma ma
x.

Service/Accessories, Systems
x.
5 5
H[m]

H[m]

4 4

3 3

2 2

min.
1 min 1
.

0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 2 4 6 8 [l/s] 0 2 4 6 8 [l/s]
0 25 50 75 100 [lgpm] 0 25 50 75 100 [lgpm]
Q Q
1000 1000
max.
max.
800 800
5m
Devices Pump Management

7m
P1[W ]

600 600
P1[W ]

7m
Switchgears and Control

3m 6m
400 400
5m
4m
200 min. 200

1m min.
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 91


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Pump curves Wilo-TOP-E

Wilo-TOP-E 80/1-10
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
Wilo-TOP-E 80/1-10 Wilo-TOP-E 80/1-10
9 1 ~ 230 V - DN 80 9 1 ~ 230 V - DN 80
p
8 -c 8

p
7 7 -v

6 6
m
H[m]

ax m
5 . 5 ax
.

H[m]
4 4

3 3

min. min.
2 2

1 1

0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
max. max.
1600 1600
1400 1400
9m
P1[W]

1200 1200
7m 7m
P1[ W ]

1000 1000
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]

Wilo-TOP-E 100/1-10
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
10 10
Wilo-TOP-E 100/1-10 Wilo-TOP-E 100/1-10
9 1 ~ 230 V - DN 100 9 1 ~ 230 V - DN 100
p
8 -c 8

p
7 7 -v

6 6
m
H[m]

ax m
H[m]

5 . 5 ax
.

4 4

3 3

2 min. 2 min.

1 1

0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 max. 1800 max.
1600 1600
1400 1400
9m 7m
P1[ W]

1200 1200
P1[W ]

1000 1000 7m
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]

92 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-E

Terminal diagram A Terminal diagram B

Heating, Air-conditioning,
Standard Standard

L N PE SSM L1 L3 PE SSM In +24V Ext. off L N PE SSM L1 L3 PE SSM


0 10V
1~ 230 V, 50 Hz L2 L3 1~ 230 V, 50 Hz L2 L3

Cooling
L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz

Option: IF module PLR Option: IF module LON Option: IF module PLR Option: IF module LON

DP LON DP LON

Potable water circulation


PLR DP PLR DP

DP: Twin-head pump management (2 pumps) DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface LON: Serial digital LONWORKS interface
SSM Collective fault signal SSM Collective fault signal
NC contact in accordance with VDI 3814, load capacity 1 A, (NC contact in accordance with VDI 3814, load capacity 1 A,
250 V ~) 250 V ~)
For function, see Chapter Wilo-Control Pump Manage- For function, see Chapter Wilo-Control Pump Manage-
ment Systems, Planning Guide ment Systems, Planning Guide
A/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input Overriding Off for ext. potential-free
contact (NC contact):
Contact closed: Pump enabled,
contact open: Pump Off

Solar thermal
Motor data

Wilo-TOP-E... Rated Speed Power con- Current at Motor Threaded cable Ter-
power sumption 1~230V 3~230V 3~400V protection connection minal
diagram
P2 n P1 I PG

Service/Accessories, Systems
[W] [1/min] [W] [A]
25/1-7 90 1000 2800 30 200 0.2 0.9 0.2 0.9 integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
30/1-7 90 1000 2800 30 200 0.2 0.9 0.2 0.9 integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
30/1-10 180 900 2800 45 400 0.25 1.8 0.25 1.8 integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-4 90 1250 2700 60 200 0.3 0.9 0.3 0.9 integrated 1 x 7 / 1 x 11/1 x 13.5 A
40/1-10 350 850 2850 25 625 0.18 2.75 0.18 2.75 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-6 180 1000 2800 70 390 0.35 1.7 0.35 1.7 integrated 1 x 7 / 1 x 11/1 x 13.5 A
50/1-7 350 850 2850 25 645 0.18 2.81 0.18 2.81 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-10 450 850 2850 30 930 0.28 4.1 0.28 4.1 integrated 1 x 7 / 1 x 11/1 x 13.5 B
65/1-10 570 850 2850 35 980 0,27 4,31 0,27 4,31 integrated 1 x 7 / 1 x 11/1 x 13.5 B
80/1-10 1100 850 2850 60 1650 0.33 7.2 0.33 7.2 integrated 1 x 7 / 1 x 11/1 x 13.5 B
Devices Pump Management

100/1-10 1100 850 2850 60 1650 0.33 7.2 0.33 7.2 integrated 1 x 7 / 1 x 11/1 x 13.5 B
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 93


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-E

Dimension drawing A Dimension drawing B

Pg Rp Pg Rp

b3

b3
l0

l0
G a1 G a1
b1 a2 l1 b1 a2 l1
b2 b2 b2 b2

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Dimension drawing C Dimension drawing D

Pg Pg

b3
b3

l0
l0

b1 R 1/8 a1 b1 R 1/8 a1
b2 b2 a2 l1 b2 b2 a2 l1

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Dimension drawing E Dimension drawing F Dimension drawing G

Pg D D
k L2 k
k L1 d
d DN
DN
b3
l0

n x d1
n x dL
n x d2
b1 R 1/8 a1
b2 b2 a2 l1

94 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-E

Dimensions, Weights

Wilo-TOP-E... Pipe connection/ Thread Pump dimensions Weight Dimen-

Heating, Air-conditioning,
nominal diameter about sional
drawing
Rp/DN G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
25/1-7 Rp 1 G 11/2 180 34 56 225 66 80 125 5.5 A

Cooling
30/1-7 Rp 11/4 G2 180 34 64 232 66 88 125 5.5 A
30/1-10 Rp 11/4 G2 180 40 68 257 73 93 133 7.5 B
40/1-4 40 220 54 76 237 83 103 125 10.0 C
40/1-10 40 250 57 88 306 90 115 160 16.0 E
50/1-6 50 240 39 82 275 78 112 133 13.0 D
50/1-7 50 280 63 82 314 91 116 160 18.0 E

Potable water circulation


50/1-10 50 280 69 91 337 101 120 190 19.0 E
65/1-10 65 340 79 100 368 118 134 200 26.0 E
80/1-10 80 360 95 130 371 137 152 200 30.5/32.5 E
100/1-10 100 360 95 130 371 137 152 200 33/35 E

Flange dimensions

Wilo-TOP-E... Flange Nominal Pump flange dimensions Dimensional


diameter drawing
DN D d kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Combination flange PN 6/10
40/1-4
(flange PN 16, in accordance 40 150 84 100/110 4 x 14/19 F
40/1-10

Solar thermal
with DIN 2533)
50/1-6 Combination flange PN 6/10
50/1-7 (flange PN 16, in accordance 50 165 99 110/125 4 x 14/19 F
50/1-10 with DIN 2533)
Combination flange PN 6/10
65/1-10 (flange PN 16, in accordance 65 185 118 130/145 4 x 14/19 F
with DIN 2533)
Flange PN 6

Service/Accessories, Systems
80 190 128 150 4 x 19 G
(as per DIN 2531)
80/1-10 Flange PN 16
(in accordance with DIN 2533,
80 200 138 160 8 x 19 G
drilled in accordance with
EN 1092-2)
Flange PN 6
100 210 148 170 4 x 19 G
(as per DIN 2531)
100/1-10 Flange PN 16
(in accordance with DIN 2533,
100 220 158 180 8 x 19 G
drilled in accordance with
EN 1092-2)
n = No. of bolt holes
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 95


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Equipment/Function Wilo-TOP-ED
Wilo-TOP-ED

Operating mode

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure
Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages

Automatic functions

Stepless power adjustment depending on the


operating mode

Autopilot automatic setback mode
Deblocking function
Soft start
(not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
Safety control
Full motor protection with integrated trip electronics
External control functions

Control input Overriding Off


(not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
Control input Overriding Min
Control input Analogue in 0- 10 V
(remote speed adjustment) (not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
Control input Analogue in 0- 10 V

(remote setpoint adjustment)

Signal and display functions

Single/collective fault signal (potential-free NC


contact) (programmable with IR-Monitor)
Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)
Thermal winding contact

(WSK, potential-free NC contact)

= available, = not available

96 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Equipment/Function Wilo-TOP-ED
Wilo-TOP-ED

Signal and display functions (Continued)

Heating, Air-conditioning,
Fault light
Direction-of-rotation telltale lamp
LC display for showing pump data and fault codes
Data exchange

Cooling
Infrared interface for wireless data exchange with
IR-Monitor (see function table for IR-Monitor)

PLR serial digital interface for connection to BA via
Wilo interface converter or company-specific

Possible with IF-Modul (accessories)
coupling modules
Serial digital LON interface for connection to a

Potable water circulation


LONWORKS network Possible with IF-Modul (accessories)

Twin-head pump management (twin-head pump or 2 single-head pumps)


(Twin-head pump management with 2 single-head pumps only
possible if the equivalent twin-head pump is listed in the Wilo catalogue)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration) Different combinations with IF-Modul (accessories) possible
(see Chapter Wilo-Control Pump Management Systems)
Addition operation (efficiency-optimised peak-load
cut-in and out) Different combinations with IF-Modul (accessories) possible
(see Chapter Wilo-Control Pump Management Systems)

Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing

Solar thermal
Cable entry possible on both sides
Quick connection with spring clips
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-
IF-Moduls

Service/Accessories, Systems
Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for DN 32 - DN 65 nominal connection diameters)

Including 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Devices Pump Management

Including time switch


Switchgears and Control

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 97


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Technical Data Wilo-TOP-ED


Wilo-TOP-ED...
32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 7 7 10 7 7 10 9 10


Flow volume max. [m3/h] 10 23 27 24 39 43 59 93

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] +20 to +110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]

Maximum permitted total hardness in potable water



circulation systems [d]
Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6
Special version for operating pressure pmax [bar] 10
16 16 16 16 16 16
16

Pipe connections

Screwed connection Rp
Nominal connection diameter DN 32 40 40 50 50 50 65 80
Flange for mating flange PN 6, standard version
Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flanges PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft


only), standard version

Support-bracket mounting (with horizontal shaft
only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50 50 50 50 50

= available, = not available

98 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Technical Data Wilo-TOP-ED


Wilo-TOP-ED...
32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3


Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics High-freq.
High-frequency PWM Frequency
PWM Frequency converter
procedure converter
process
Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43
Insulation class F F F F F F F F

Materials

Potable water circulation


Pump housing Grey cast iron (EN-GJL-250)
Impeller Plastic (PPS - 40% GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0,5 0,5 0,5 0,5 3 3 3 3


95 C 5 5 5 5 10 10 10 10
110 C 11 11 11 11 16 16 16 16

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 99


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED

Wilo-TOP-ED 32/1-7
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
Wilo-TOP-ED 32/1-7 Wilo-TOP-ED 32/1-7
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
6 p
-c + 6 +
p
5 5 -v

ma
m x.
4 ax 4
.
H[m]

H[m]
3 3

2 2

1 min 1 min
.
.

0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 7 8 9 10 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
400 400
max.
350 max. 350
300 300
6m 3m 2m 5m 4m
250 5m 4m
250 6m
P1[ W ]

1m 3m 2m
200 200
150 150
100 100
min. P1- Wilo-TOP-E 30/1-7 P1- Wilo-TOP-E 30/1-7
50 50 min.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 7 8 9 10 [m3/h]

Wilo-TOP-ED 40/1-7
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
Wilo-TOP-ED 40/1-7 Wilo-TOP-ED 40/1-7
7 1 ~ 230 V - DN 40 7 1 ~ 230 V - DN 40
p
+ +
-c
6 6
p
-v
m
H[m]

5 ax 5
.
H[m]

4 4
m
ax
.

3 3

2 2

mi
1 1 n.
min
.

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
P1[W]

700 700
5m 4m 4m 3m
600 600
6m 3m 6m 5m
P1[W]

500 500
2m 2m
400 400
1m
300 300
200 200
P1- Wilo-TOP-E 50/1-6 P1- Wilo-TOP-E 50/1-6
100 min. 100 min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]

100 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED

Wilo-TOP-ED 40/1-10
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
11 11
Wilo-TOP-ED 40/1-10 Wilo-TOP-ED 40/1-10
10 10 1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
+ +
9 p 9
-c

Cooling
8 8 p
-v
7 ma 7
x. m
ax

H[m]
6 6 .
H[m]

5 5

4 4

3 3

2 min 2 min

Potable water circulation


.
.
1 1

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
1200 1200
max.
1000 1000
max.
7m 8m
800 8m 800
P1[W]
P1[ W ]

6m 5m 7m
600 600
6m 5m
4m 3m
400 400
4m
2m
200 P 1- Wilo-TOP-E 40/1-10 200 P1- Wilo-TOP-E 40/1-10
1m min.
min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]

Wilo-TOP-ED 50/1-6
'p-c (constant) 'p-v (variable)

Solar thermal
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
Wilo-TOP-ED 50/1-6 Wilo-TOP-ED 50/1-6
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
+ +
-c
6 6
p
-v
m
5 ax 5

Service/Accessories, Systems
.
H[m]
H[m]

4 4
m
ax
.

3 3

2 2

1 1
mi mi
n. n.

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
700 700
5m 4m 4m 3m
Devices Pump Management
P1[W]
P1[W]

600 2m 600
6m 5m
500 3m 500 6m
Switchgears and Control

1m 2m
400 400
300 300
200 200
P1- Wilo-TOP-E 50/1-6 P1- Wilo-TOP-E 50/1-6
100 min. 100
min.

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 101


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED

Wilo-TOP-ED 50/1-7
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s]
8 8
Wilo-TOP-ED 50/1-7 Wilo-TOP-ED 50/1-7
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p- + +
c
6 6
ma p
x. -v
5 5
ma
x.

H[m]
H[m]

4 4

3 3

2 2

mi
1 1 n.
mi
n.

0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1400 1400

1200 1200 max.


max.
1000 1000
6m 5m 6m
800 800
P1[W]
P1[W]

4m 5m 4m
3m
600 600
2m 3m
400 400
1m P 1- Wilo-TOP-E 50/1-7 P1- Wilo-TOP-E 50/1-7
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]

Wilo-TOP-ED 50/1-10
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
10 10
Wilo-TOP-ED 50/1-10 Wilo-TOP-ED 50/1-10
9
1 ~ 230 V - DN 50 9
1 ~ 230 V - DN 50
p-
c + +
8 8
p
-v
7 7

6 m 6 m
ax ax
H[m]

. .
H[m]

5 5

4 4

3 3

2 2
min
.
1 1
mi
n.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
2000 2000
1800 1800
max.
1600 1600
max.
1400 1400
7m
P1[W]

1200 8m 1200
6m 8m 7m
P1[W]

1000 1000
5m 6m
800 800
4m 5m 4m
600 600
3m 2m
400 400
1m P1- Wilo-TOP-E 50/1-10 P1- Wilo-TOP-E 50/1-10
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]

102 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Pump curves Wilo-TOP-ED

Wilo-TOP-ED 65/1-10
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
9 9
Wilo-TOP-ED 65/1-10 Wilo-TOP-ED 65/1-10
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
8
p
-c
+ 8 +
7 7
p

Cooling
-v
6 6
ma
x. ma
x.
5 5

H[m]
H[m]

4 4

3 3

2 2
min

Potable water circulation


.
1 1
mi
n.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 180 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
2000 2000
max.
1600 max. 1600
7m 6m 5m 7m
P1[W]
P1[W]

1200 1200
4m 6m
3m 5m
800 800
4m
2m
400 400
1m P1- Wilo-TOP-E 65/1-10 P1- Wilo-TOP-E 65/1-10
min. min.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]

Wilo-TOP-ED 80/1-10
'p-c (constant) 'p-v (variable)

Solar thermal
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
10 10
Wilo-TOP-ED 80/1-10 Wilo-TOP-ED 80/1-10
9
1 ~ 230 V - DN 80 9 1 ~ 230 V - DN 80
p
-c
+ +
8 8
p
-v
7 7
m m
ax

Service/Accessories, Systems
6 . 6 ax
.
H[m]

H[m]

5 5

4 4

3 3

min
2 . 2 min
.

1 1

0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]
0 4 8 12 16 20 24 [l/s] 0 4 8 12 16 20 24 [l/s]
0 40 80 120 160 200 240 280 320 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
4000 4000
max. max.
3000 3000
8m
Devices Pump Management

7m 8m
P1[W]

P1[W]

6m 7m
Switchgears and Control

2000 2000
5m 6m 5m
4m
4m
1000 3m 1000
2m
P1- Wilo-TOP-E 80/1-10 P1- Wilo-TOP-E 80/1-10
1m
min. min.
0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 103


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-ED

Terminal diagram A Terminal diagram B

Standard Standard

L N PE SSM L1 L3 PE SSM In +24V Ext. off L N PE SSM L1 L3 PE SSM


0 10V
1~ 230 V, 50 Hz L2 L3 1~ 230 V, 50 Hz L2 L3

L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz

Option: IF module PLR Option: IF module LON Option: IF module PLR Option: IF module LON

DP LON DP LON

PLR DP PLR DP

DP: Twin-head pump management (2 pumps) DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface LON: Serial digital LONWORKS interface
SSM Collective fault signal SSM Collective fault signal
(NC contact in accordance with VDI 3814, load capacity 1 A, (NC contact in accordance with VDI 3814, load capacity 1 A,
250 V ~) 250 V ~)
For function, see Chapter Wilo-Control Pump Manage- For function, see Chapter Wilo-Control Pump Manage-
ment Systems, Planning Guide ment Systems, Planning Guide
A/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input Overriding Off for ext. potential-free
contact (NC contact):
Contact closed: Pump enabled,
contact open: Pump Off

Motor data

Wilo-TOP-ED... Nominal Speed Power Current at Motor Threaded cable Ter-


power consumption 1~230 V 3~230 V 3~400 V protec- connection minal
tion diagram
P2 n P1 I PG
[W] [1/min] [W] [A]
32/1-7 90 1000 - 2800 30 - 200 0.2 - 0.9 0.2 - 0.9 integrated 1 x 7 / 1 x 11/1 x 13.5 A
40/1-7 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 integrated 1 x 7 / 1 x 11/1 x 13.5 A
40/1-10 350 850 - 2850 25 - 625 0.18 - 2.75 0.18 - 2.75 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-6 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 integrated 1 x 7 / 1 x 11/1 x 13.5 A
50/1-7 350 850 - 2850 25 - 645 0.18 - 2.81 0.18 - 2.81 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-10 450 850 - 2850 30 - 930 0.28 - 4.1 0.28 - 4.1 integrated 1 x 7 / 1 x 11/1 x 13.5 B
65/1-10 570 850 - 2850 35 - 980 0.27 - 4.31 0.27 - 4.31 integrated 1 x 7 / 1 x 11/1 x 13.5 B
80/1-10 1100 850 - 2850 60 - 1650 0.33 - 7.2 0.33 - 7.2 integrated 1 x 7 / 1 x 11/1 x 13.5 B

104 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-ED

Dimension drawing A

Heating, Air-conditioning,
q1 q2

R 1/8

k1 k2

b1
m

Cooling
a
l0

R 1/8 Pg
l1

Potable water circulation


Permitted installation positions, see Planning Guide

Dimension drawing B

q1 q2

R 1/8

k1 k2
M10
b1
m

c
a
l0

Solar thermal
R 1/8 Pg
l1

Permitted installation positions, see Planning Guide

Service/Accessories, Systems
Dimension drawing C

q1 q2 k1 k2

M10
b1

c
a
l0

Pg
Devices Pump Management

R 1/8
l1

Switchgears and Control

l2
Systems

Permitted installation positions, see Planning Guide

Wilo Catalogue A1 - Circulating pumps in glandless design 105


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-ED

Dimension drawing D Dimension drawing E

D D
k L2 k
k L1 d
d DN
DN

n x d1
n x dL
n x d2

Dimension drawing F

l
18

18
50

30 30 30
p
50

18

Dimensions, Weights

Wilo-TOP-ED... Pipe Pump dimensions Weight Dimension


connection/ about drawing
Nominal
diameter
DN I0 m l1 c a k1 k2 l p b1 q1 q2 PN 6/10
[mm] [kg]
32/1-7 32 220 115 232 - 39 126 119 - - 124 135 158 15.0 A
40/1-7 40 250 135 267 73 44 150 143 172 108 132 149 176 22.0 B/F
40/1-10 40 250 135 306 75 64 178 172 225 132 165 185 198 32.0 C/F
50/1-6 50 280 160 275 82,5 36 150 143 172 113 132 149 176 24.0 B/F
50/1-7 50 280 160 314 82,5 62 179 169 225 132 165 185 198 33.0 C/F
50/1-10 50 280 155 337 82,5 69 198 192 228 157 195 197 210 38.0 C/F
65/1-10 65 340 185 368 92,5 80 223 209 225 162 205 208 220 51.0 C/F
80/1-10 80 360 205 371 100 94 249 231 240 180 205 240 256 59.5/61.0 C/F
Note for support-bracket mounting:
For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.

106 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Energy-saving pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-ED

Flange dimensions

Wilo-TOP-ED... Flange Nominal Pump flange dimensions Dimensional

Heating, Air-conditioning,
diameter drawing
DN D d kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Combination flange PN 6/10
32/1-7 (flange PN 16, in accordance with 32 140 78 90/100 4 x 14/19 D

Cooling
DIN 2533)
Combination flange PN 6/10
40/1-7
(flange PN 16, in accordance with 40 150 88 110 4 x 14/19 D
40/1-10
DIN 2533)
50/1-6 Combination flange PN 6/10
50/1-7 (flange PN 16, in accordance with 50 165 102 125 4 x 14/19 D
50/1-10 DIN 2533)

Potable water circulation


Combination flange PN 6/10
65/1-10 (flange PN 16, in accordance with 65 185 122 145 4 x 14/19 D
DIN 2533)
Flange PN 6
80 190 128 150 4 x 19 E
(as per DIN 2531)
80/1-10 Flange PN 16
(in accordance with DIN 2533,
80 200 138 160 8 x 19 E
drilled in accordance with
EN 1092-2)
n = No. of bolt holes

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 107


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Series overview Wilo-Smart

Series: Wilo-Smart

H[m]
ces Wilo-Smart > Single-head pumps:
Repla-Star-A 5 Automatic circulating pumps with screw
l o
Wi oStar) connection
(Aut 4 Sm
art > Application:
25
3 Sm /3
0/
Hot-water heating systems of all kinds
art 6
25
2 /30
/4

0
0 0,5 1 1,5 2 2,5 3 Q[m/h]

108 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Series overview Wilo-Smart

Series: Wilo-Smart

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Simple pipe connection thanks to the safe and practical wrench attachment point on the pump Planning Guide: . . . . . . . . . . . . . . . . . . 6
body. Equipment/Function: . . . . . . . . . . . . . 110
Secure electrical connection through ergonomically optimised terminal box. Technical Data: . . . . . . . . . . . . . . . . . . 112
Quick connection with spring clips Pump Curves: . . . . . . . . . . . . . . . . . . . . 114
Easy operation. Ex-works setting suitable for 80% of all heating systems requirements. Simple Terminal Diagrams, Motor Data:. . . . 115

Cooling
selection of the 3 pre-programmed control channels is accomplished with the red button. Dimensions, Weights: . . . . . . . . . . . . . 115
The Wilo-Smart automatic control mode prevents flow noise in the heating system and Service/Accessories: . . . . . . . . . . . . . . 325
reduces power consumption.
Operational reliability thanks to automatic deblocking function. A special bronze filter pre-
vents particles from entering the motor space.

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 109


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Equipment/function Wilo-Smart
Wilo-Smart

Operating modes

Speed-stage switching
Manual control mode (n=constant)
Differential pressure control
dp-c for constant differential pressure
dp-v for variable differential pressure
dp-T for temperature-controlled differential pressure

Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot

(automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages
Setting the control channels 3

Automatic functions

Stepless power adjustment depending on the



operating mode
Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics

External control functions

Control input Overriding Off


Control input Overriding Min
Control input Analogue In 0 - 10 V

(remote speed adjustment)
Control input Analogue In 0 - 10 V

(remote setpoint adjustment)

Signal and display functions

Single/collective fault signal (potential-free



NC contact)
Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)
Thermal winding contact

(WSK, potential-free NC contact)

= available, = not available

110 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Equipment/function Wilo-Smart
Wilo-Smart

Signal and display functions (Continued)

Heating, Air-conditioning,
Fault light
Direction-of-rotation telltale lamp
LC display for showing pump data and fault codes

Data exchange

Cooling
Infrared interface for wireless data exchange with

IR-Monitor (see IR-Monitor function table)
PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific
coupling modules
Serial digital LON interface for connection to a

Potable water circulation


LONWORKS network

Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated



duty changeover/time-sensitive pump alteration)
Addition operation (efficiency-optimised peak-load

cut-in and out)

Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing
Cable entry possible on both sides
Wilo quick connection with spring clips

Solar thermal
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-

IF-Moduls
Blocking current-proof motor
Particle filter

Service/Accessories, Systems
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts

(for DN 32 - DN 65 nominal connection diameters)
Including 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Including time switch
Devices Pump Management

= available, = not available


Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 111


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Technical Data Wilo-Smart


Wilo-Smart...
25/4 30/4 25/6 30/6

Approved fluids
(other fluids/media on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol require checking of the pumping
data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 4 4 6 6


Flow volume max. [m3/h] 3 3 3.5 3.5

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature of +25 C [C]
at max. ambient temperature +40 C [C] +2 C to +95 C +2 C to +95C +2 C to +95 C +2 C to +95 C
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1 11/4 1 11/4


Nominal connection diameter flange DN
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN 6/10 for mating flanges PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains supply connection 1~ [V], standard version 230 230 230 230
Mains supply connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50

= available, = not available

112 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Technical Data Wilo-Smart


Wilo-Smart...
25/4 30/4 25/6 30/6

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3 EN 61800-3


Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2

Cooling
Power electronics
Protection class IP 42 IP 42 IP 42 IP 42
Insulation class F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200)

Potable water circulation


Impeller Plastic (PP 40% GF)
Shaft Stainless steel (X40 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50C 0,5 0,5 0,5 0,5


95C 3 3 3 3

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 113


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Pump curves Wilo-Smart

Wilo-Smart 25/4, 30/4 Wilo-Smart 25/6, 30/6

v v
0 0,5 1 1,5 Rp1 0 0,5 1 1,5 Rp1
[m/s] [m/s]
0 0,5 1 Rp1 0 0,5 1 Rp1
5 6
Wilo-Smart 25/4 Wilo-Smart 25/6
Wilo-Smart 30/4 Wilo-Smart 30/6
1~230V - Rp1, Rp1 5 1~230V - Rp1, Rp1
4

4
3
H [m]

H [m]
3

2
2

1
1

0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1 1,5 2 2,5 3 3,5 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]

0 2,5 5 7,5 10 12,5 [lgpm] 0 2,5 5 7,5 10 12,5 [lgpm]


Q Q
50 80

40 60
P1[W]
P1[W]

30 40

20 20
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]

114 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)

Wilo-Smart Terminal Diagram, Motor Data, Dimensions, Weights

Terminal diagram Dimension drawing

Heating, Air-conditioning,
b1
b3 G

Cooling
l3
b2 x b2

l0
L N PE

b4
l4

Potable water circulation


a l1

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz Motor horizontal


with integrated capacitor Terminal-box position possible for 3, 6, 9 and 12 oclock

Motor data

Wilo-Smart... Speed Power Current Motor protection Capacitor Threaded cable


consumption connection
n P1 I Capacity PG
[1/min] [W] [A] [PF/VDB]
not necessary
25/4 1250 - 2690 22 - 49 0.10 - 0.22 (blocking current- 1.7/400 11
proof)
not necessary
25/6 1595 - 2640 28 - 72 0.13 - 0.31 (blocking current- 2.0/400 11

Solar thermal
proof)
not necessary
30/4 1250 - 2690 22 - 49 0.10 - 0.22 (blocking current- 1.7/400 11
proof)
not necessary
30/6 1595 - 2640 28 - 72 0.13 - 0.31 (blocking current- 2.0/400 11
proof)

Service/Accessories, Systems
Dimensions, Weights

Wilo-Smart... Pipe connection/ Thread Pump dimensions Weight


nominal diameter I about
Rp/DN G I0 l1 l3 l4 a b1 b2 b3 b4
[mm] [kg]
25/4 Rp 1 G 1 180 97 90 79 34 117 93.5 71 85 2.4
25/4-130 Rp 1 G 1 130 97 65 79 34 117 93.5 71 85 2.3
25/6 Rp 1 G 1 180 97 90 79 34 117 93.5 71 88 2.6
25/6-130 Rp 1 G 1 130 97 65 79 34 117 93.5 71 85 2.5
Devices Pump Management

30/4 Rp 11/4 G2 180 97 90 79 34 117 93.5 71 85 2.6


Switchgears and Control

30/6 Rp 11/4 G2 180 97 90 79 34 117 93.5 71 85 2.9


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 115


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL

Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)

H[m]
Wilo-ClassicStar > Single-head pumps:
6 Circulating pumps with screwed connection
Sta > Application:
5 r-R
S1
5/6
, 25
/6,
Hot-water heating systems of all kinds,
4 30/
Star
-RS
6 industrial circulating systems, cold-water
3 15/
4, 2
5/4
systems and air-conditioning systems
Star- , 30
2 RS 2
5/2,
/4 > Special features:
30/2
1 Obtainable with pump housing in red bronze
in Version RG
fied
Modi s!
0
0 0,5 1 1,5 2 3 Q[m/h] Obtainable in version -130 with short
serie overall length (130 mm)
Obtainable as a ventilation pump in
Version -RSL

Series: Wilo-AXL (max. 2440 1/min)


H [m]

Wilo-AXL > Single-head pumps:


Circulating pumps with screwed connection
6
> Application:
5
2 Hot-water heating systems of all kinds,
4
industrial circulating systems, air-condi-
3
tioning systems and closed cooling circuits
1
2

0
0 1 2 3 4 5 6 Q [m3/h]

Series: Wilo-TOP-RL (max. 2660 1/min)

> Single-head pumps:


H [m]

Wilo-TOP-RL
Circulating pumps with screwed connection
6
> Application:
5 30
/6, Hot-water heating systems of all kinds,
5
25

4 industrial circulating systems, air-condi-


/7
,5

3 30/4 tioning systems and closed cooling circuits.


2
30
/7
,5

1
0
0 1 2 3 4 5 6 7 8 9 Q[m3/h]

116 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL

Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Glandless pumps with 3 speed stages Planning Guide: . . . . . . . . . . . . . . . . . . 6
Suitable for any installation position with horizontal shaft; Equipment/Function: . . . . . . . . . . . . . 126
Terminal box in 12-3-6-9-o'clock position Technical Data: . . . . . . . . . . . . . . . . . . 132
Easy, secure installation with the practical wrench attachment point on the pump body Pump Curves: . . . . . . . . . . . . . . . . . . . . 134
Simplified electrical installation through the terminal box with removable threaded cable con- Terminal Diagrams, Motor Data: . . . 135

Cooling
nection that can be used on both sides; Quick connection with spring clips Dimensions, Weights:. . . . . . . . . . . . . 136
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351

Potable water circulation


Series: Wilo-AXL (max. 2440 1/min)

> Product advantages: > Additional information: Page:


Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Planning Guide: . . . . . . . . . . . . . . . . . . 6
sation formation Equipment/Function: . . . . . . . . . . . . . 126
Pump with short installation length 130 mm. Technical Data: . . . . . . . . . . . . . . . . . . 138
Pump Curves: . . . . . . . . . . . . . . . . . . . . 140
Terminal Diagrams, Motor Data: . . . 140
Dimensions, Weights:. . . . . . . . . . . . . 141
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351

Solar thermal
Series: Wilo-TOP-RL (max. 2660 1/min)

> Product advantages: > Additional information: Page:

Service/Accessories, Systems
Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C Planning Guide: . . . . . . . . . . . . . . . . . . 6
Manual power adjustment with 3 speed stages. Equipment/Function: . . . . . . . . . . . . . 126
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Technical Data: . . . . . . . . . . . . . . . . . . 142
sation formation Pump Curves: . . . . . . . . . . . . . . . . . . . . 144
Protection class IP 44 Terminal Diagrams, Motor Data: . . . 145
Dimensions, Weights:. . . . . . . . . . . . . 146
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351
Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 117


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Series overview Wilo-SE, Wilo-TOP-S, Wilo-TOP-D

Series: Wilo-SE (max. 2880 1/min)

> Single-head pumps:

H [m]
Wilo-SE
Circulating pumps with screwed or flanged
6 connection
SE
5 20
0 > Application:
4 Hot-water heating systems of all kinds,
3 industrial circulating systems, air-condi-
2 SE
110 tioning systems and closed cooling circuits
, SE

SE
150

12
1

0 5
0 2 4 6 8 10 12 Q [m3/h]

Series: Wilo-TOP-S (max. 2850 1/min)


H[m]

Wilo-TOP-S > Single-head pumps:


14 Circulating pumps with screwed or flanged
12 40/15 connection
10
65
/15 > Application:
50/15
8 Hot-water heating systems of all kinds,
30

50 industrial circulating systems, air-condi-


40

/10
/10/7,30/7

6
/1
25

65/1
tioning systems and closed cooling circuits
0

3
4
25/5

40 80/10
50

65

/7 50
/7

100/10
, 30/5

2 80
/10
30/4

/4
40

/7
65
/4

/7

0
s 0 10 20 30 40 50 Q[m/h]
Serie nsion:
x pa 10
e S 25/
TOP- S 40/15
TOP-

Series: Wilo-TOP-D (max. 1400 1/min)


H[m]

Wilo-TOP-D > Single-head pumps:


2,5 Circulating pumps with screwed or flanged
2 D1
25 connection
1,5 > Application:
1
D1 Hot-water heating systems of all kinds,
00
industrial circulating systems, air-condi-
0,5 tioning systems and closed cooling circuits
D8
D6 0

0
D5
D40

5
D30

0
1 2 4 6 8 10 15 20 25 30 3540 50Q[m/h]
s
Serie nsion:
expa D 100
TOP- D 125
TOP-

118 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Product advantages Wilo-SE, Wilo-TOP-S, Wilo-TOP-D

Series: Wilo-SE (max. 2880 1/min)

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C Planning Guide: . . . . . . . . . . . . . . . . . . 6
Manual power adjustment with 3 speed stages. Equipment/Function: . . . . . . . . . . . . . 126
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Technical Data: . . . . . . . . . . . . . . . . . . 148
sation formation Pump curves: . . . . . . . . . . . . . . . . . . . . 150
Easy installation with combination flange PN 6/PN 10 (with DN 40) Terminal Diagrams, Motor Data: . . . 151

Cooling
With kit including seal for length compensation between the connection pieces from 244 mm Dimensions, Weights:. . . . . . . . . . . . . 152
to 250 mm. Standard-equipped for all pump types with flange connection Service/Accessories: . . . . . . . . . . . . . . 325
Protection class IP 44 Switchgears and Control Devices: . . 351
Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Potable water circulation


Series: Wilo-TOP-S (max. 2850 1/min)

> Product advantages: > Additional information: Page:


Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C Planning Guide: . . . . . . . . . . . . . . . . . . 6
Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with Equipment/Function: . . . . . . . . . . . . . 129
3 speed stages Technical Data: . . . . . . . . . . . . . . . . . . 154
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Pump curves: . . . . . . . . . . . . . . . . . . . . 158
sation formation Terminal Diagrams: . . . . . . . . . . . . . . . 167
With thermal insulation as standard Motor Data:. . . . . . . . . . . . . . . . . . . . . . 168
Easy installation with combination flange PN6/PN10 (for DN 40 - DN 65) Dimensions, Weights:. . . . . . . . . . . . . 171
Cable feed to terminal box possible on both sides (starting with P1 t 250 W) with integrated Service/Accessories: . . . . . . . . . . . . . . 325
strain-relief device Switchgears and Control Devices: . . 351
Protection class 44 Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Solar thermal
Series: Wilo-TOP-D (max. 1400 1/min)

> Product advantages: > Additional information: Page:

Service/Accessories, Systems
Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C Planning Guide: . . . . . . . . . . . . . . . . . . 6
Universal application for different mains System operation, 3~400 V as standard connection, Equipment/Function: . . . . . . . . . . . . . 129
3~230 V with change of terminal assignment and 1~230 V with use of a capacitor (accessory) Technical Data: . . . . . . . . . . . . . . . . . . 174
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Pump curves: . . . . . . . . . . . . . . . . . . . . 176
sation formation Terminal Diagrams: . . . . . . . . . . . . . . . 178
With thermal insulation as standard Motor data . . . . . . . . . . . . . . . . . . . . . . 179
Easy installation with combination flange PN6/PN10 (for DN40 - DN65) Dimensions, Weights:. . . . . . . . . . . . . 180
Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with inte- Service/Accessories: . . . . . . . . . . . . . . 325
grated strain-relief device Switchgears and Control Devices: . . 351
Protection class 44 Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 119


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Series overview Wilo-RP, Wilo-P

Series: Wilo-RP (max. 1400 1/min)

> Single-head pumps:

H [m ]
Wilo-RP
Circulating pumps with screwed connection
RP 2
3 5 /1 0 0 r,
RP 3
0 /1
> Application:
00r
Hot-water heating systems of all kinds,
2
RP 2
5 /8
industrial circulation systems
0 r, R
P 30
/8 0 r
RP 2
1 5 /6 0-2

0
0 1 2 3 4 5 Q [m 3/h]

Series: Wilo-P (max. 1400 1/min)


H [m]

Wilo-P
> Single-head pumps:
P 50 P6
Circulating pumps with flanged connection
12 5/2 P
/250
r 50 80/25 > Application:
10 r 0r
9
8
7
P1
00/
Hot-water heating systems of all kinds,
P 65 200
6 P5 /160 P 80/1 r industrial circulation systems
5 0/1 r 60 r P 10
60 0/16
4 P 40/160 r r
P8 0r
3 0/1
P5 P 2
2 P 40 0/1
25 12 65/ 5 r
/100 r 5r
1 r

0
0 2 4 6 8 10 15 20 25 30 35 40 45 50 60 70 Q [m 3/h]

120 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Series overview Wilo-RP, Wilo-P

Series: Wilo-RP

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Manual power adjustment with 4 speed stages. Planning Guide: . . . . . . . . . . . . . . . . . . 6
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Equipment/Function: . . . . . . . . . . . . . 129
sation formation Technical Data: . . . . . . . . . . . . . . . . . . 182
Pump curves: . . . . . . . . . . . . . . . . . . . . 184
Terminal Diagrams: . . . . . . . . . . . . . . . 185

Cooling
Motor Data: . . . . . . . . . . . . . . . . . . . . . . 186
Dimensions, Weights: . . . . . . . . . . . . . 187
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351

Potable water circulation


Series: Wilo-P

> Product advantages: > Additional information: Page:


Manual power adjustment with 4 speed stages. Planning Guide: . . . . . . . . . . . . . . . . . . 6
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Equipment/Function: . . . . . . . . . . . . . 129
sation formation Technical Data: . . . . . . . . . . . . . . . . . . 188
Pump curves: . . . . . . . . . . . . . . . . . . . . 190
Terminal Diagrams, Motor Data:. . . . 194
Dimensions, Weights: . . . . . . . . . . . . . 196
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 121


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW

Series: Wilo-Star-RSD (ClassicStar)

H[m]
Wilo-ClassicStar > Twin-head pumps:
+ Multi-speed circulating pumps with
4 Sta screwed connection
r-R
SD
30
Sta
/6 > Application:
3 r-R
SD
30/ Hot-water heating systems of all kinds,
2 4
industrial circulating systems, cold-water
1
systems and air-conditioning systems

0
0 1 2 3 4 5 6 Q[m3/h]

Series: Wilo-TOP-SD (max. 2850 1/min)


H[m]

Wilo-TOP-SD > Twin-head pumps:


+ Circulating pumps with screwed or flanged
12 connection
40/15 65
10 /15 > Application:
50/15
8 40/10 50 Hot-water heating systems of all kinds,
/1
65

6 0 industrial circulating systems, air-condi-


/1
32/

tioning systems and closed cooling circuits


7

4
40/7
80/10
65
50
30/5

/1

2
/7
40/

0
3

0
0 10 20 30 40 50 60 70 80 90 Q[m/h]
s
Serie nsion: 5
expa-SD 40/1
TOP

Series: Wilo-SE-TW (max. 2880 1/min)


H [m]

Wilo-SE-TW > Twin-head pumps:


Circulating pumps with screwed or flanged
6
SE connection
20
0-
5 N-
TW
> Application:
4 Hot-water heating systems of all kinds,
3 industrial circulating systems, air-condi-
SE
12

2 SE 1 tioning systems and closed cooling circuits


5-

50-
N-T
N-

W
TW

0
0 2 4 6 8 10 12 14 16 Q [m3/h]

122 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW

Series: Wilo-Star-RSD (ClassicStar)

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Glandless pumps with 3 speed stages Planning Guide: . . . . . . . . . . . . . . . . . . 6
Twin-head pump for single or parallel operation Equipment/Function: . . . . . . . . . . . . . 198
Increased reliability in individual operation thanks to the constant availability of a standby unit Technical Data: . . . . . . . . . . . . . . . . . . 202
ready for operation Pump curves: . . . . . . . . . . . . . . . . . . . . 204
Terminal Diagrams, Motor Data: . . . 205

Cooling
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351

Potable water circulation


Series: Wilo-TOP-SD (max. 2850 1/min)

> Product advantages: > Additional information: Page:


Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C Planning Guide: . . . . . . . . . . . . . . . . . . 6
Twin-head pump for main/standby operation or parallel operation Equipment/Function: . . . . . . . . . . . . . 198
Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with Technical Data: . . . . . . . . . . . . . . . . . . 206
3 speed stages Pump curves: . . . . . . . . . . . . . . . . . . . . 210
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Terminal Diagrams, Motor Data: . . . 222
sation formation Dimensions, Weights:. . . . . . . . . . . . . 225
Easy installation with combination flange PN 6/PN 10 (for DN 32 - DN 65) Service/Accessories: . . . . . . . . . . . . . . 325
Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated Switchgears and Control Devices . . 351
strain-relief device Pump Management Systems
Protection class IP 44 Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Solar thermal
Series: Wilo-SE-TW (max. 2880 1/min)

> Product advantages: > Additional information: Page:

Service/Accessories, Systems
Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C Planning Guide: . . . . . . . . . . . . . . . . . . 6
Twin-head pump for main/standby operation or parallel operation Equipment/Function: . . . . . . . . . . . . . 198
Manual power adjustment with 3 speed stages Technical Data: . . . . . . . . . . . . . . . . . . 228
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Pump curves: . . . . . . . . . . . . . . . . . . . . 230
sation formation Terminal Diagrams, Motor Data: . . . 232
Easy installation with combination flange PN 6/PN 10 (for DN 40) Dimensions, Weights:. . . . . . . . . . . . . 233
Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated Service/Accessories: . . . . . . . . . . . . . . 325
strain-relief device Switchgears and Control Devices: . . 351
With kit including seal for length compensation between the connection pieces from 244 mm Pump Management Systems
to 250 mm. Standard-equipped for all pump types with flange connection Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Protection class IP 44
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 123


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Series overview Wilo-DOP

Series: Wilo-DOP (max. 1400 1/min)

H[m]
Wilo-DOP > Twin-head pumps:
8
DOP
+ Circulating pumps with flanged connection
7 DOP 80/1
DOP 5
65/1
60 r 60 r > Application:
6 0/160
r

DO
Hot-water heating systems of all kinds,

P
5 DOP 4

10
0/160 DO
r

0/
4 P8 industrial circulation systems

16
DO 0/1

0
P6 25

r
DOP 50/1
3 00 r 5/ r
12
DOP 40/100 r 5r
2

00 2 4 6 8 10 15 20 30 40 5060 Q [m 3/h]

124 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Series overview Wilo-DOP

Series: Wilo-DOP (max. 1400 1/min)

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Manual power adjustment with 4 speed stages. Planning Guide: . . . . . . . . . . . . . . . . . . 6
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Equipment/Function: . . . . . . . . . . . . . 198
sation formation Technical Data: . . . . . . . . . . . . . . . . . . 234
Pump curves: . . . . . . . . . . . . . . . . . . . . 236
Terminal Diagrams: . . . . . . . . . . . . . . . 241

Cooling
Motor Data:. . . . . . . . . . . . . . . . . . . . . . 242
Dimensions, Weights:. . . . . . . . . . . . . 243
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 125


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE


Wilo-Star-RS Wilo-AXL Wilo-TOP-RL Wilo-SE
(ClassicStar)
(max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max.
2880 1/min)

Operating mode

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure

Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages 3 2 3 3

Automatic functions

Stepless power adjustment depending on the



operating mode
Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics
(optional for all types
with Wilo-Protect-
Modul C)

External control functions

Control input Overriding Off


(optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)
Control input Overriding Min
Control input Analogue in 0- 10 V

(remote speed adjustment)
Control input Analogue in 0- 10 V

(remote setpoint adjustment)

Signal and display functions

Individual/collective fault signal (potential-free


NC contact) (optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)

= available, = not available

126 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE


Wilo-Star-RS Wilo-AXL Wilo-TOP-RL Wilo-SE
(ClassicStar)
(max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max.
2880 1/min)

Heating, Air-conditioning,
Signal and display functions (Continued)

Collective fault signal (potential-free NC contact)


(optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-

Cooling
Modul C) Modul C)
Individual run signal (potential-free NO contact)
(optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)
Thermal winding contact

(WSK, potential-free NC contact)

Potable water circulation


Fault light
(optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)
Direction-of-rotation telltale lamp
LC display for showing pump data and fault codes

Data exchange

Infrared interface for wireless data exchange with



IR-Monitor (see function table for IR-Monitor)
PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific
coupling modules
Serial digital LON interface for connection to a

Solar thermal

LONWORKS network

Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration) (optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)

Service/Accessories, Systems
Addition operation (efficiency-optimised peak-load

cut-in and out)

Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing
Cable entry possible on both sides
Quick connection with spring clips
Integrated air extraction fitting for automatic rapid
ventilator Rp 3/8 (only in version RSL)
Devices Pump Management

Plug-in slot for optional expansion with Wilo-



Switchgears and Control

IF-Moduls
Blocking current-proof motor

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 127


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE


Wilo-Star-RS Wilo-AXL Wilo-TOP-RL Wilo-SE
(ClassicStar)
(max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max.
2880 1/min)

Equipment/scope of delivery (Continued)

Including seals for threaded connection (loose)


Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for connection nomi-
nal diameter DN 40)
Including 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Including time switch

= available, = not available

128 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P


Wilo-TOP-S Wilo-TOP-D Wilo-RP Wilo-P
(max. 2850 1/min) (max. 1400 1/min)

Heating, Air-conditioning,
Operating mode

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure

Cooling
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure

Manual functions

Setting the operating mode


Setting the differential-pressure setpoint

Potable water circulation


Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages 3 1 4 4
(2 for 1~pumps with (3 for RP 25/60-2)
P2 t 350 W)

Automatic functions

Stepless power adjustment depending on the oper-



ating mode
Autopilot automatic setback mode
Deblocking function

Solar thermal
Soft start
Safety control
Full motor protection with integrated trip electronics
(Standard equipment
only for 3~pumps with
P2 t 180 W and
1~pumps with

Service/Accessories, Systems
P2 t 350 W,
optional for all types
with Wilo-Protect-
Modul C)

External control functions

Control input Overriding Off


(optional for all types

with Wilo-Protect-
Modul C)
Control input Overriding Min
Control input Analogue in 0 ... 10 V

(remote speed adjustment)
Devices Pump Management
Switchgears and Control

Control input Analogue in 0 ... 10 V



(remote setpoint adjustment)

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 129


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P


Wilo-TOP-S Wilo-TOP-D Wilo-RP Wilo-P
(max. 2850 1/min) (max. 1400 1/min)

Signal and display functions

Single/collective fault signal (potential-free


NC contact) (optional for all types

with Wilo-Protect-
Modul C)
Collective fault signal (potential-free NC contact)
(Standard equipment
only for 3~pumps with
P2 t180 W and
1~pumps with
P2 t350 W,
optional for all
types with Wilo-
Protect-Modul C)
Individual run signal (potential-free NO contact)
(optional for all

types with Wilo-
Protect-Modul C)
Thermal winding contact (WSK, potential-free
NC contact) (only for 1~pumps (for TOP-D 65 (only for RP 25/100
with P2 180 W) to TOP-D 125) and RP 30/100)

Fault light
(Standard equipment
only for 3~pumps with
P2 t180 W and
1~pumps with
P2 t350 W,
optional for all
types with Wilo-
Protect-Modul C)
Direction-of-rotation telltale lamp
(only for 3~pumps)
LC display for showing pump data and fault codes

Data exchange

Infrared interface for wireless data exchange with



IR-Monitor (see function table for IR-Monitor)
PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific
coupling modules
Serial digital LON interface for connection to a

LONWORKS network

Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration) (optional for all types

with Wilo-Protect-
Modul C)
Addition operation (efficiency-optimised peak-load

cut-in and out)

= available, = not available

130 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P


Wilo-TOP-S Wilo-TOP-D Wilo-RP Wilo-P
(max. 2850 1/min) (max. 1400 1/min)

Heating, Air-conditioning,
Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing
Cable entry possible on both sides

Cooling
(only for 1~pumps (for TOP-D 65
and 3~pumps with to TOP-D 125)
P2 t 180 W)
Quick connection with spring clips
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-

Potable water circulation



IF-Moduls
Blocking current-proof motor
(only for TOP-D (not with RP 25/100
30, 40, 50) and RP 30/100)
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for DN 32 - DN 65 nominal connection diameters)

Including 1.8 m power cable with grounding plug


Integrated non-return valve
Integrated ball shutoff valve

Solar thermal
Including time switch

= available, = not available

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 131


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-Star-RS


Wilo-Star-RS...
(ClassicStar)
15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol require checking of the pumping
data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 4.0 6.0 2.5 4.0 6.0 2.5 4.0 6.0
Flow volume max. [m3/h] 3.5 4.0 2.5 3.5 4.0 2.5 3.5 4.0

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25C [C]
at max. ambient temperature +40C [C] -10 up to +110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1/ 1/ 1 1 1 11/4 11/4 11/4


2 2

Nominal connection diameter DN


Flange for mating flange PN 6,

standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50 50 50 50 50

= available, = not available

132 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-Star-RS


Wilo-Star-RS...
(ClassicStar)
15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3

Cooling
Immunity to interference EN 61000-6-2
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F

Materials

Potable water circulation


Pump housing Grey cast iron (EN-GJL-200)
Impeller Plastic (PP -40% GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5


95 C 3 3 3 3 3 3 3 3
110 C 10 10 10 10 10 10 10 10
130 C

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 133


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves, Wilo-Star-RS

Wilo-Star-RS 15/4, 25/4, RS 30/4 Wilo-Star-RS 15/6, 25/6, RS 30/6

v v
0 0,5 1,0 1,5 2,0 2,5 Rp 0 0,5 1,0 1,5 2,0 2,5 Rp
0 0,5 1,0 1,5 Rp1 [m/s] 0 0,5 1,0 1,5 Rp1 [m/s]
0 0,5 1,0 Rp1 0 0,5 1,0 Rp1
5 6
Wilo-Star-RS Wilo-Star-RS
15/4, 25/4, 30/4 15/6, 25/6, 30/6
1~230 V - Rp / Rp 1 / Rp 1 5 1~230 V - Rp / Rp1 / Rp1
4

ma
4 x.

H[m]
3

ma
H [m]

x. 3

2
2 m
in
.
mi
n.
1
1

0 0
0 1,0 2,0 3,0 [m3/h] 0 1,0 2,0 3,0 [m3/h]
0 0,25 0,5 0,75 1,0 0 0,25 0,5 0,75 1,0 [l/s]
[l/s]
0 5 10 [lgpm] 0 5 10 [lgpm]
Q Q
100
50 max.
max.
80
40
P1[W]

P1[W]

60

min.
30 min. 40

20 20
0 1,0 2,0 3,0 [m3/h] 0 1,0 2,0 3,0 [m3/h]

Wilo-Star-RS 25/2, 30/2

v
0 0,25 0,5 0,75 1,0 1,25 Rp 1
[m/s]
0 0,25 0,5 0,75 Rp1
3
Wilo-Star-RS 25/2
Wilo-Star-RS 30/2
1~230 V - Rp1/Rp1

2
H[m]

ma
x.

mi
n.

0
0 0,5 1,0 1,5 2,0 2,5 [m3/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 2 4 6 8 [lgpm]
Q
50
max.
40

30
P1[W]

20 min.

10

0
0 0,5 1 1,5 2 2,5 [m3/h]

134 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-Star-RS

Terminal diagram

Heating, Air-conditioning,
Cooling
L N PE
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz
with integrated capacitor

Potable water circulation


Motor data

Wilo-Star-RS... Rated power Speed Power Current Motor protection Capacitor Threaded cable
consumption connection
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] [PF/VDB]
17 max 2200 39 - 48 0.21 not necessary
15/4-130 11 1950 30 - 38 0.17 (blocking current- 1.7/400 11
6 min 1550 22 - 28 0.13 proof)
39 max 2550 6785 0.37 not necessary
15/6-130 22 2350 43 - 65 0.29 (blocking current- 2.6/400 11
11 min 1900 30 - 46 0.20 proof)
7 max 1800 39 - 45 0.20 not necessary
25/2 4 1500 27 - 30 0.13 (blocking current- 1.6/400 11
2 min 1450 17 - 18 0.08 proof)
17 max 2200 39 - 48 0.21 not necessary

Solar thermal
25/4 11 1950 30 - 38 0.17 (blocking current- 1.7/400 11
6 min 1550 22 - 28 0.13 proof)
39 max 2550 6785 0.37 not necessary
25/6 22 2350 43 - 65 0.29 (blocking current- 2.6/400 11
11 min 1900 30 - 46 0.20 proof)
7 max 1800 39 - 45 0.20 not necessary
30/2 4 1500 27 - 30 0.13 (blocking current- 1.6/400 11
2 min 1450 17 - 18 0.08 proof)

Service/Accessories, Systems
17 max 2200 39 - 48 0.21 not necessary
30/4 11 1950 30 - 38 0.17 (blocking current- 1.7/400 11
6 min 1550 22 - 28 0.13 proof)
39 max 2550 6785 0.37 not necessary
30/6 22 2350 43 - 65 0.29 (blocking current- 2.6/400 11
11 min 1900 30 - 46 0.20 proof)
Always refer to name plate data!
Devices Pump Management
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Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 135


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-Star-RS

Dimension drawing A Dimension drawing B

b2 G b1
b3 G

PG 11
l3

l3

b4
l0

l0
l4 l4
PG 11

a l1 a l1
b1 b2

Motor horizontal Motor horizontal


Terminal-box position possible for 3, 6, 9 and 12 o'clock Terminal-box position possible for 3, 6, 9 and 12 o'clock
At delivery terminal box position is at 3 o'clock.

Dimensions, Weights

Wilo-Star-RS... Pipe Thread Pump dimensions Weight Dimension


connection/ about drawing
nominal
diameter
Rp G I0 l1 l3 l4 a b1 b2 b3 b4
[mm] [kg]
15/4-130 Rp 1/2 G1 130 97 65 79 33 119 92.5 2.2 A
15/6-130 Rp 1/2 G1 130 97 65 79 33 122 92.5 2.4 A
25/2 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 73 2.2 B
25/4 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 73 2.2 B
25/4-130 Rp 1 G 11/2 130 97 65 79 33 100 92.5 54 73 2.2 B
25/6 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 76 2.4 B
25/6-130 Rp 1 G 11/2 130 97 65 79 33 100 92.5 54 76 2.4 B
30/2 Rp 11/4 G2 180 97 90 79 33 100 92.5 54 73 2.2 B
30/4 Rp 11/4 G2 180 97 90 79 33 100 92.5 54 73 2.2 B
30/6 Rp 114 G2 180 97 90 79 33 100 92.5 54 76 2.4 B

136 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Standard pumps (single-head pumps)
Heating, Air-conditioning, Cooling

137
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-AXL


Wilo-AXL
80/25

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol require checking of the pumping
data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 8


Flow volume max. [m3/h] 5,5

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25C [C]
at max. ambient temperature +40C [C] -20 up to +120
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1
Nominal connection diameter DN
Flange for mating flange PN 6,

standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version


Mains connection 3~ [V], standard version 400
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50

= available, = not available

138 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-AXL


Wilo-AXL
80/25

Motor/electronics

Heating, Air-conditioning,
Electromagnetic compatibility
Emitted interference
Immunity to interference

Cooling
Power electronics
Protection class IP 42
Insulation class F

Materials

Pump housing Grey cast iron (EN-GJL-200)

Potable water circulation


Impeller Plastic (PPE, trade name Noryl)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0,5
95 C 3
110 C 10
130 C

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
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Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 139


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump Curve, Terminal Diagrams, Motor Data Wilo-AXL

Wilo-AXL 80/25-130
H [m]

Wilo-AXL
6

5
2
4

3
1
2

0
0 1 2 3 4 5 6 Q [m3/h]

Terminal diagram A - stage 2 (max.) Terminal diagram B - stage 1 (min.)

Mains connection 3~400 V, 50 Hz Mains connection 3~400 V, 50 Hz


Blocking current-proof, no motor protection Blocking current-proof, no motor protection

Motor data

Wilo-AXL... Rated power Speed Maximum power Current Terminal plan


consumption
P2 n P1 I -
[W] [1/min] [W] [A] -
Stage 2 (max.): 2440 Stage 2 (max.): 190 Stage 2 (max.): 0.38 A
80/25-130 80
Stage 1 (min.): 1710 stage 1 (min.): 100 Stage 1 (min.): 0.18 B
Always refer to name plate data!
Current I: On-site thermal overload settings.

140 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-AXL

Dimension drawing

Heating, Air-conditioning,
L P

h
B

Cooling
P1

Permitted installation positions, see Planning Guide

Potable water circulation


Dimensions, Weights

Wilo-AXL... Pipe connection/ Thread Pump dimensions Weight about


nominal diameter
Rp/DN G B L P P1 h
- [mm] [kg]
80/25-130 Rp 1 G 11/2 130 100 177 138 84 4.2

Solar thermal
Service/Accessories, Systems
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Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 141


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-RL


Wilo-TOP-RL...
25/7,5 30/4 30/6,5 30/7,5

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol require checking of the pumping
data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 7.5 4.0 7.0 7.5


Flow volume max. [m3/h] 6.5 9.0 10.0 6.5

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25C [C]
at max. ambient temperature +40C [C] -20 up to +130
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1 11/4 11/4 11/4


Nominal connection diameter DN
Flange for mating flange PN 6,

standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230


Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50

= available, = not available

142 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-RL


Wilo-TOP-RL...
25/7,5 30/4 30/6,5 30/7,5

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44
Insulation class F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200)

Potable water circulation


Impeller Plastic (PPE, trade name Noryl)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5 0.5


95 C 5.0 5.0 5.0 5.0
110 C 11.0 11.0 11.0 11.0
130 C 24.0 24.0 24.0 24.0

= available, = not available

Solar thermal
Service/Accessories, Systems
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Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 143


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-RL

Wilo-TOP-RL 25/7.5 Wilo-TOP-RL 30/4

v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 4,0
Wilo-TOP-RL 25/7,5 Wilo-TOP-RL 30/4
7 1~230 V - Rp 1 3,5 1~230 V - Rp 11/4

6 3,0

5 2,5
H[m]

H[m]
4 2,0
m
ax
.(
1
3 1,5
)
m

(2
ax
.(

)
1

2 1,0
min
. (3
)

)
1 min (2 0,5
. (3 )
)
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
250 250
max.
200 200
max.

150 150
P1[W]
P1[W]

min.
100 100
min.

50 50

0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]

Wilo-TOP-RL 30/6.5 Wilo-TOP-RL 30/7.5

v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 [m/s]
8 8

Wilo-TOP-RL 30/6,5 Wilo-TOP-RL 30/7,5


7 1~230 V - Rp 11/4 7 1~230 V - Rp 11/4

6 6

5 5
H[m]
H[m]

4 4

3 3
ma
m

x. (
ax

1
.(
1

2 2
)
)

(2
1 ) 1 min (2
min. . (3
(3 )
) )
0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
300 250
max.
250 200
max.
200
150
P1[W]
P1[W]

150 min.
100
100 min.

50
50

0 0
0 1 2 3 4 5 6 7 8 9
3
10 [m /h] 0 1 2 3 4 5 6 [m3/h]

144 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal Diagram, Motor Data Wilo-TOP-RL

Terminal diagram

Heating, Air-conditioning,
L N

Cooling
PE L N

Mains connection 1~230 V, 50 Hz

Potable water circulation


Internal protection against unacceptably high winding temperatures
Tripping: Internal interruption of motor voltage
Reset: Automatic after motor has cooled down

Motor data

Wilo-TOP-RL... rated power Speed Power Current Capacitor Threaded cable


consumption connection
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] [PF/VDB]
1 max. 2420 145 - 205 1.00
25/7,5 80 2 1950 100 - 165 0.80 5/400 1 x 13.5
3 min. 1350 70 - 115 0.60
1 max. 2660 145 - 180 0.85
30/4 70 2 2340 95 - 150 0.75 5/400 1 x 13.5
3 min. 1710 70 - 110 0.55

Solar thermal
1 max. 2160 150 - 245 1.20
30/6,5 100 2 1480 120 - 200 1.00 5/400 1 x 13.5
3 min. 1100 95 - 130 0.65
1 max. 2420 145 - 205 1.00
30/7,5 80 2 1950 100 - 165 0.80 5/400 1x 13.5
3 min. 1350 70 - 115 0.60
Always refer to name plate data!
Current I: On-site thermal overload settings.

Service/Accessories, Systems
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Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 145


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-RL

Dimension drawing

b4 b5 G
l2

l1

Pg
l0

b1 b2 a3 a1

Permitted installation positions, see Planning Guide

Dimensions, Weights

Wilo-TOP-RL... Pipe connection/ Thread Pump dimensions Weight


nominal diameter about
Rp G I0 l1 l2 a1 a2 b1 b2 b4 b5
[mm] [kg]
25/7,5 Rp 1 G 11/2 180 90 92 150 40 50 52 60 44 3.9
30/4 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.1
30/6,5 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.7
30/7,5 Rp 11/4 G2 180 90 92 150 40 50 52 60 44 4.0

146 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Standard pumps (single-head pumps)
Heating, Air-conditioning, Cooling

147
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-SE


Wilo-SE...
110-N 125-N 150-N 200-N

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol require checking of the pumping
data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 4 5 4 7


Flow volume max. [m3/h] 9 5 10 11

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25C [C]
at max. ambient temperature +40C [C] -20 to +130 (in short-term operation 2 h: +140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 6/10 6/10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1/14 1


Nominal connection diameter DN 40 40
Flange for mating flange PN 6,

standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230


Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50

= available, = not available

148 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-SE


Wilo-SE...
110-N 125-N 150-N 200-N

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44
Insulation class F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Plastic (PPE, trade name: Noryl)
Shaft Stainless steel (X40 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5 0.5


95 C 5 5 5 5
110 C 11 11 11 11
130 C 24 24 24 24

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
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Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 149


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-SE

Wilo-SE 110-N Wilo-SE 125-N

v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 [m/s]
5 6
Wilo-SE 110-N Wilo-SE 125-N
1~230V - Rp1 1~230V - Rp1
5
4

4
3
H[m]

H[m]
ma 3
x.

m
(1

ax
.(
1
2
)
(2
2

)
)
mi
n.

(2
1 (3
) 1 m
in.

)
(3
)
0 0
0 1 2 3 4 5 6 7 8 9 [m/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 150
max. max.
175
125
150
100
125 min.
P1[W]
P1[W]

100 min.
75
75
50
50
25 25

0 0
0 1 2 3 4 5 6 7 8 9 [m/h] 0 1 2 3 4 5 6 [m 3/h]

Wilo-SE 150-N Wilo-SE 200-N

v v
0 1 2 [m/s] 0 1 2 [m/s]
5 8
Wilo-SE 150-N Wilo-SE 200-N
1~230V - DN40 1~230V - DN40
7
4
6

3 5
H [m]

H [m]

2
3
ma
x. 1
m

2
ax
.1

1 2
min
.1 1 2
min.
1
0 0
0 1 2 3 4 5 6 7 8 9 10 [m/h] 0 1 2 3 4 5 6 7 8 9 10 [m/h]
0 1 2 3 [l/s] 0 1 2 3 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
200 250
max. max.
150 200
P1 [W]

P1 [W]

min.
100 150 min.

50 100

0 50
0 1 2 3 4 5 6 7 8 9 10 [m/h] 0 1 2 3 4 5 6 7 8 9 10 [m/h]

150 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-SE

Terminal diagram/motor protection

Heating, Air-conditioning,
L N

Cooling
PE L N

Mains connection 1~230 V, 50 Hz

Internal protection against unacceptably high winding temperatures


Tripping: Internal interruption of motor voltage
Reset: Automatic after motor has cooled down

Potable water circulation


Motor data

Wilo-SE... Rated power Speed Power Current Capacitor Threaded cable


consumption connection
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] [PF/VDB]
1 max. 2660 145 - 180 0.85
110-N 70 2 2340 95 - 150 0.75 5/400 1 x 13.5
3 min. 1740 70 - 110 0.55
1 max. 2320 100 - 140 0.65
125-N 50 2 1640 75 - 110 0.55 3,7/400 1 x 13.5
3 min. 1200 55 - 75 0.35
1 max. 2660 130 - 180 0.85
150-N 70 2 2330 90 - 145 0.75 5/400 1 x 13.5

Solar thermal
3 min. 1700 60 - 105 0.55
1 max. 2080 145 - 245 1.20
200-N 100 2 1410 125 - 200 1.00 5/400 1 x 13.5
3 min. 920 100 - 135 0.70
Always refer to name plate data!
Current I: On-site thermal overload settings.

Service/Accessories, Systems
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Wilo Catalogue A1 - Circulating pumps in glandless design 151


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-SE

Dimension drawing A Dimension drawing B

b4 b5 G b4 b5
l2

l1

l1
Pg

l2

l0
l0

b1 b2 a3 a1
b1 b2 a2 a1

Dimension drawing C

d1
d2
57 + 1

DN
G
D2
D1
C

Dimensions, Weights

Wilo-SE... Pipe connection/ Thread Pump dimensions Weight Dimension


nominal diameter about drawing
Rp/DN G I0 l1 l2 a1 a2 b1 b2 b4 b5
[mm] [kg]
110-N Rp 1 1/4 G2 180 90 92 150 40 50 52 60 44 4.1 A
125-N Rp 1 G/112 180 90 92 150 50 53 65 60 44 3.7 A
150-N DN 40 244 122 92 156 60 54 66 60 44 6.9 B
200-N DN 40 244 122 92 156 60 54 66 60 44 7.9 B

Flange dimensions

Wilo-SE... Flange Nominal Pump flange dimensions Dimension


diameter drawing
DN D d kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Flange PN 16
150-N 40 150 84 100/110 4 x 14/19 C
(as per EN 1092-2)
Flange PN 16
200-N 40 150 84 100/110 4 x 14/19 C
(as per EN 1092-2)
n = No. of bolt holes

152 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Standard pumps (single-head pumps)
Heating, Air-conditioning, Cooling

153
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S


Wilo-TOP-S...
25/5 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 5 7 12 4 5 7 12 4,5 7 10 15


Flow volume max. [m3/h] 5 7.5 10.5 9 5 7.5 10.5 14 16.5 21 21

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature of +25 C [C]
at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: 140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 6/10 6/10 6/10 6/10
Special version for operating pressure pmax [bar] 16 16 16 16 16

Pipe connections

Screwed connection Rp 1 1 1 1/14 1/14 1/14 1/14


Nominal connection diameter DN 40 40 40 40
Flange for mating flange PN 6,

standard version
Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching
230 230 230 230 230 230 230 230 230 230 230
plug
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50

= available, = not available

154 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S


Wilo-TOP-S...
25/5 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Plastic
(PPE, Plastic Plastic (PPE,
Plastic
trade (PP - trade name:
(PP - 50% GF)
name: 50% GF) Noryl)
Noryl)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
95 C 5 5 5 5 5 5 5 5 5 5 5
110 C 11 11 11 11 11 11 11 11 11 11 11

Solar thermal
130 C 24 24 24 24 24 24 24 24 24 24 24

= available, = not available

Service/Accessories, Systems
Devices Pump Management
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Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 155


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S


Wilo-TOP-S...
50/4 50/7 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 5 7 10 15 7 9 13 15 6 10 10


Flow volume max. [m3/h] 23 28 32 36 32 42 49 54 47 69 69

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature of +25 C [C]
at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: 140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6 6 6
Special version for operating pressure pmax [bar] 10 10 10
16 16 16 16 16 16 16 16
16 16 16

Pipe connections

Screwed connection Rp
Nominal connection diameter DN 50 50 50 50 65 65 65 65 80 80 100
Flange for mating flange PN 6,
standard version

Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft



only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230 230 230
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50

= available, = not available

156 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-S


Wilo-TOP-S...
50/4 50/7 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Plastic (PP - 50% GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 3 3 3 3 3 3 3 3 3 3 3
95 C 10 10 10 10 10 10 10 10 10 10 10
110 C 16 16 16 16 16 16 16 16 16 16 16
130 C 29 29 29 29 29 29 29 29 29 29 29

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 157


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 25/5, TOP-S 30/5


AC (EM) Three-phase (DM)
v v
0 1 2 3 Rp1 0 1 2 3 Rp1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp11/4 0 0,5 1 1,5 2 Rp11/4
6 6
Wilo-TOP-S 25/5 Wilo-TOP-S 25/5
Wilo-TOP-S 30/5 Wilo-TOP-S 30/5
5 5
1~230 V - Rp1/Rp11/4 3~400 V - Rp1/Rp11/4

4 4

H [m ]
H [m ]

ax
3 3 .(
1
m
ax
.(

)
1

(2
2 2
)

m
in )
. (3
)
(2

1 m 1
in.
)

(3
)

0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
150 150
max. max.
125 125

100 100
P1 [W]
P1 [W]

75 75
min. min.
50 50

25 25

0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]

Wilo-TOP-S 25/7, TOP-S 30/7


AC (EM) Three-phase (DM)
v v
2 3 Rp1 0 1 2 3 Rp1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp11/4 0 0,5 1 1,5 2 Rp11/4
8 8
Wilo-TOP-S 25/7 Wilo-TOP-S 25/7
7 Wilo-TOP-S 30/7 7 Wilo-TOP-S 30/7
1~230 V - Rp1/Rp11/4 3~400 V - Rp1/Rp11/4
6 6

5 5
m m
ax ax
H [m ]

H [m ]

. (1 . (1
4 4

) )
3 (2 3
(2
) mi
n. )
m (3
2 in. 2
(3 )
)
1 1

0 0
0 1 2 3 4 5 6 7 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 125
P1 [ W ]

P1 [ W ]

min.
100 100
min.
75 75
50 50
25 25
0 0
0 1 2 3 4 5 6 7 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]

158 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 25/10, TOP-S 30/10


AC (EM) Three-phase (DM)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
12 12
Wilo-TOP-S 25/10 Wilo-TOP-S 25/10
11 11
Wilo-TOP-S 30/10 Wilo-TOP-S 30/10
10 1 ~ 230 V - Rp 1 10 3 ~ 400 V - Rp 1
9 9

Cooling
8 8

7 7
m
ax
H[m]

H[m]
6 .1 6 ax
.1
5 2 5

4 4 2
mi

mi
n.
n.

3 3 3
3

Potable water circulation


2 2

1 1

0 0
0 1 2 3 4 5 6 7 8 9 10 [m 3/h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
400 400
min.
.
350 max
300
min.
300
P1[W]

P1[W]

min.
200
250

100
200

150 0
0 1 2 3 4 5 6 7 8 9 10 [m 3/h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]

Wilo-TOP-S 30/4
AC (EM) Three-phase (DM)

Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5

Wilo-TOP-S 30/4 Wilo-TOP-S 30/4


1~230 V - Rp 11/4 3~400 V - Rp 11/4
4 4

Service/Accessories, Systems
3 3
H [m ]

H [m ]

ma ma
x. x.
(1 (1
2 2
) )
(2
) (2
mi mi )
n. n. (
1 (3 1 3
) )

0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
200 Q Q
200
max.
175 175 max.
150 150
Devices Pump Management

125 125
P 1 [ W]

P 1 [ W]

100 min. 100


Switchgears and Control

75 75
min.
50 50
25 25
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 159


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 40/4
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
5 5

4,5 Wilo-TOP-S 40/4 4,5 Wilo-TOP-S 40/4


1 ~ 230 V - DN 40 3 ~ 400 V - DN 40
4 4

3,5 3,5

H[m]
H[m]

3 3

m m
2,5 ax 2,5 ax
.( . (1
1
)
2 ) 2

1,5 1,5 (2
(2
mi )
) n.
m (3
1 in 1 )
.(
3
)
0,5 0,5

0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 min. 125
100 100 min.
P1[W]
P1[W]

75 75
50 50
25 25
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]

Wilo-TOP-S 40/7
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 8

Wilo-TOP-S 40/7 Wilo-TOP-S 40/7


7 7
1 ~ 230 V - DN 40 3 ~ 400 V - DN 40

6 6

5 5
m m
ax
H [m]

ax
H [m]

4 .( 4 .(
1 1
(2 ) )
3 ) 3 (2
m
in )
.( mi
3 n.
2 2 (3
) )

1 1

0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
500 500
450 450
400 400
350 max. max.
P1 [ W ]

350
P1 [ W ]

300 min.
300
250 250
200 200
150 150 min.

100 100
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]

160 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 40/10
AC (EM) Three-phase (DM)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 [m/s]
12

Wilo-TOP-S 40/10
11 Wilo-TOP-S 40/10
10
10 3 ~ 400 V - DN 40
1 ~ 230 V - DN 40
9

Cooling
8 m
ax 8
.

7
mi m
ax

H[m]
6 n. .(
H [m]

6 1

5 )
(2
4 4 mi
n. )
(3
3 )

Potable water circulation


2 2

0 0
[m3/h] 0 2 4 6 8 10 12 14 16 18 [m3/h]
0 4 8 12 16
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm]
Q
Q
700 600
max. max.
600 min. 500
500
400 min.
400
P1[W]

300
P1 [W]

300
200
200
100 100

0 0
0 4 8 12 16 [m3/h] [m3/h]
0 2 4 6 8 10 12 14 16 18

Wilo-TOP-S 40/15
AC (EM) Three-phase (DM)

Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5[m/s] 0 1 2 3 4 [m/s]
16 16
Wilo-TOP-S 40/15 Wilo-TOP-S 40/15
1~230V - DN 40 3~400 V DN 40
14 14

ma
12 12 x.
1

ma 10
10 x. 2

Service/Accessories, Systems
H [m]

mi
H [m]

8 8 n.
3
mi
n.
6 6

4 4

2 2

0 0
0 2 4 6 8 10 12 14 16 18 Q [m/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h]
0 1 2 3 4 5 Q [l/s]
0 1 2 3 4 5 Q [l/s]
0 20 40 60 Q [Igpm]
0 20 40 60 Q [Igpm]
1000 1000
max. max.
900
800 min. 750
700 min.
P1 [W]

Devices Pump Management


P1 [W]

600 500
Switchgears and Control

500
400 250
300
200 0
0 2 4 6 8 10 12 14 16 18 Q [m/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 161


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 50/4
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5

4,5 Wilo-TOP-S 50/4 4,5 Wilo-TOP-S 50/4


1 ~ 230 V - DN 50 3 ~ 400 V - DN 50
4 4

3,5 3,5
m
3 m 3 ax
ax .(
.( 1
1
H [m ]

H [m ]
2,5 (2 2,5
) )
)
2 2 (2
mi
n. mi )
(3 n.
1,5 ) 1,5 (3
)
1 1

0,5 0,5

0 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 400

max.
350 300
max.
P1 [ W ]

P1 [ W ]

300 200
min. min.

250 100

200 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]

Wilo-TOP-S 50/7
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m/s]
8
8
Wilo-TOP-S 50/7
Wilo-TOP-S 50/7 7
3 ~ 400 V - DN 50
7 1 ~ 230 V - DN 40
6
6
H[m]

m
5 ax
.(
1
5
m
ax )
. 4
H [m]

4 (2
m

)
in

m
.

3 in
.(
3 3
)
2
2

1
1

0
0 5 10 15 20 25 [m3/h]
0 [m3/h]
0 5 10 15 20 25 0 1 2 3 4 5 6 7 [l/s]
0 1 2 3 4 5 6 7 [l/s]
0 25 50 75 [lgpm]
Q Q
800
700
max.
600
min. 600
500 max.
P1[W]

400 400
P1 [W]

min.
300
200 200

100
0
0 0 5 10 15 20 25 [m3/h]
0 5 10 15 20 25 [m3/h]

162 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 50/10
AC (EM) Three-phase (DM)

Heating, Air-conditioning,
v v
0 1 2 3 4 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 [m/s]
10
9
Wilo-TOP-S 50/10
Wilo-TOP-S 50/10 3 ~ 400 V - DN 50
8
1 ~ 230 V - DN 50 8

Cooling
7
m
ax

m
6
6
.

ax
. (1
H[m]
5
H [m]

)
m
in.

(2
4 4
m )
in
.(
3 3
)

2 2

Potable water circulation


1

0
0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 6 7 8 [l/s] 0 1 2 3 4 5 6 7 8 [l/s]

Q 0 25 50 75 100 [lgpm]
900 Q
900
800 max. .
min. max
700
600 600
500
P1[W]

min.
P1 [W]

400
300
300
200
100
0
0 5 10 15 20 25 30 [m3/h] 0
0 5 10 15 20 25 30 [m3/h]

Wilo-TOP-S 50/15
Three-phase (DM)

Solar thermal
16
Wilo-TOP-S 50/15
3~400 V - DN 50
14

12
ma
x.
1
10

Service/Accessories, Systems
H [m]

2
8
mi
n.
3
6

0
0 5 10 15 20 25 30 Q [m/h]
0 1 2 3 4 5 6 7 8 9 Q [l/s]
0 20 40 60 80 100 120 Q [Igpm]
1750
max.
1500
1250
1000 min.
P1 [W]

Devices Pump Management

750
500
Switchgears and Control

250
0
0 5 10 15 20 25 30 Q [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 163


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 65/7
AC (EM) Three-phase (DM)
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1 1,5 2 [m/s]
8
8

Wilo-TOP-S 65/7 Wilo-TOP-S 65/7


7
7
1 ~ 230 V - DN 65 3 ~ 400 V - DN 65

6
6

5
5
ma

H[m]
x. m
ax
H [m]

4 .(
4 1
mi
n.
)
3 (2
3
mi )
n. (
3
2 )
2

1 1

0
0 0 5 10 15 20 25 30 [m3/h]
0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 6 7 8 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
0 20 40 60 80 100 [lgpm]
Q Q
700 700
max. 600
600 max.
500 min. 500

400 400
P1[W]
P1 [W]

300 300
min.
200 200

100 100

0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]

Wilo-TOP-S 65/10
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10
9
Wilo-TOP-S 65/10
8
Wilo-TOP-S 65/10 9
3 ~ 400 V - DN 65
1 ~ 230 - DN 65 8
7
7
6 ma
x.
6
m
5 ax
H[m]

.(
H[m]

5 1
mi
n.
4 )
4 (2
mi )
3 n.
3 (3
)
2 2

1 1

0
0 0 5 10 15 20 25 30 35 40 [m3/h]
0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s]
0 1 2 3 4 5 6 7 8 9 10 [l/s]
0 20 40 60 80 100 120 140 [lgpm]
Q Q
1000 1000
900 900 max.
max.
800 800
min.
700 700
min.
P1[W]
P1[W]

600 600
500 500
400 400
300 300
200 200
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]

164 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 65/13 Wilo-TOP-S 65/15


Three-phase (DM) Three-phase (DM)

Heating, Air-conditioning,
v v
0 1 2 3 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
14 16

Wilo-TOP-S 65/13 Wilo-TOP-S 65/15


12 3 ~ 400 V - DN 65 14
3 ~ 400 V - DN 65

12

Cooling
10

10
8 m

H[m]
ax m
.( ax
1 .(
H[m]

8 1
(2 )
6 )

(2
) m
mi in
n. 6 .(
(3 3

)
) )
4
4

Potable water circulation


2 2

0 0
0 5 10 15 20 25 30 35 40 45[m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
1800 1800
.
max
1600 1600
max.
1400 1400
min.
P1[W]
P1[W]

1200 1200

1000 min. 1000

800 800

600 600
[m3/h]
0 5 10 15 20 25 30 35 40 45 [m3/h] 0 10 20 30 40 50

Wilo-TOP-S 80/7
AC (EM) Three-phase (DM)

Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]

7 7

Wilo-TOP-S 80/7 Wilo-TOP-S 80/7


6 1 ~ 230 - DN 80 6 3 ~ 400 V - DN 80

5 5
ma
x.

Service/Accessories, Systems
4 4
m
H[m]

ax
H[m]

.(
1

3 3 )
mi
n. (2
mi
n. )
(3
2
2 )

1
1

0
0 0 10 20 30 40 [m3/h]
0 10 20 30 40 50 [m3/h]
0 3 6 9 12 [l/s]
0 3 6 9 12 [l/s]
0 50 100 150 [lgpm]
Q Q
1100 800
max.
1000 700
x.
ma
Devices Pump Management

min.
900
600
P1[W]

P1[W]

Switchgears and Control

800
500
700 min.
400
600
300
500 0 10 20 30 40 [m3/h]
0 10 20 30 40 50 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 165


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-S

Wilo-TOP-S 80/10 Wilo-TOP-S 100/10


Three-phase (DM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 [m/s]
12 12

11 Wilo-TOP-S 80/10 11 Wilo-TOP-S 100/10


3 ~ 400 V - DN 80 10 3 ~ 400 V - DN 100
10

9 9

8 8

ma 7 ma
7 x. ( x. (
1 1
H[m]

H[m]
6 ) 6
(2
(2 5 )
5
)
mi min
4 n. ( 4 . (3
3
) )
3 3

2 2

1 1

0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 3 6 9 12 15 [l/s] 0 3 6 9 12 15 [l/s]

0 50 100 150 [lgpm] 0 50 100 150 [lgpm]


Q Q
1800 1800
.
max
. 1600 max
1600

1400 1400
P1[W]
P1[W]

1200 1200
min. min.

1000 1000

800 800
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]

166 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal Diagrams Wilo-TOP-S

Terminal diagram A/motor protection A Terminal diagram B/motor protection B

Heating, Air-conditioning,
L N L1 L2 L3

Cooling
PE L N PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures
Tripping: Internal interruption of motor voltage Tripping: Internal interruption of motor phase
Reset: Automatic after motor has cooled down Reset: Interrupt mains system voltage, allow motor to cool
down, switch mains system voltage on again

Potable water circulation


Terminal diagram C/motor protection C Terminal diagram D/motor protection D

WSK L N SSM L1 L2 L3

WSK PE L N SSM PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
WSK = Thermal winding contact Full motor protection with integrated trip electronics in terminal box
Full motor protection in all speed stages with optional Wilo-SK 602/ for all speed stages
SK 622/Protect-Module C tripping unit or other switchgears/control Tripping: All-pole shutdown of motor by integrated tripping
devices with WSK connection option electronics

Solar thermal
Tripping: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact in accordance with
(circuit diagram with SK 602/622, see Service/Accessories) VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~
For function, see chapter Pump Management Systems Wilo-Control,
Planning Guide

Terminal diagram E/motor protection E

Service/Accessories, Systems
SSM C1 C2 N L

SSM C1 PE C2 N L
Mains connection 1~230 V, 50 Hz
Full motor protection with integrated trip electronics in terminal box
for all speed stages
Tripping: All-pole shutdown of motor by integrated automatic
tripping
Devices Pump Management

Reset: Manual reset at terminal box necessary


Switchgears and Control

Load capacity of the potential-free NC contact in accordance with


VDI 3814 only for collective fault signal (SSM) 1 A, 250 V~
For function, see chapter Pump Management Systems Wilo-Control,
Planning Guide
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 167


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Motor Data Wilo-TOP-S

Motor data

Wilo-TOP-S... Rated Stage/speed Power Current at Capacitor Motor Threaded Termi-


power consumption 1~230 V 3~400 V 3~230 V protec- cable con- nal dia-
tion nection gram
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
25/5 1 max. 2320 100 - 140 0.65
30/5 50 2 1640 75 - 110 0.55 3,7/400 A 1x 13.5 A
(single-phase AC motor) 3 min. 1200 55 - 75 0.35
25/5 1 max. 2650 85 - 150 0.40 0.65
30/5 50 2 2190 55 - 100 0.20 0.35 B 1x 13.5 B
(three-phase AC motor) 3 min. 1890 40 - 75 0.15 0.25
25/7 1 max. 2600 140 - 195 0.95
30/7 90 2 2300 110 - 175 0.87 5/400 A 1x 13.5 A
(single-phase AC motor) 3 min. 1800 85 - 120 0.62
25/7 1 max. 2600 120 - 200 0.45 0.78
30/7 90 2 2100 85 - 130 0.25 0.43 B 1x 13.5 B
(three-phase AC motor) 3 min. 1750 65 - 90 0.17 0.30
1 max. 2600 225 - 410 2.05
25/10
180 2 2500 185 - 345 1.95 8/400 C 2 x 13.5 C
(single-phase AC motor)
3 min. 2300 170- 340 1.75
1 max. 2600 195 - 400 0.79 1.37
25/10
180 2 2200 145 - 280 0.49 0.84 D 2 x 13.5 D
(three-phase AC motor)
3 min. 1800 120- 200 0.35 0.61
1 max. 2660 145 - 180 0.85
30/4
70 2 2340 95 - 150 0.75 5/400 A 1x 13.5 A
(single-phase AC motor)
3 min. 1710 70 - 110 0.55
1 max. 2610 95 - 160 0.40 0.65
30/4
70 2 2120 60 - 105 0.20 0.35 B 1x 13.5 B
(three-phase AC motor)
3 min. 1810 40 - 75 0.15 0.25
1 max. 2600 225 - 410 2.05
30/10
180 2 2500 185 - 395 1.95 8/400 C 2 x 13.5 C
(single-phase AC motor)
3 min. 2300 170 - 340 1.75
1 max. 2600 195 - 400 0.79 1.37
30/10
180 2 2200 145 - 280 0.49 0.84 D 2 x 13.5 D
(three-phase AC motor)
3 min. 1800 120 - 200 0.35 0.61
1 max. 2500 155 - 195 0.95
40/4
90 2 2100 130 - 175 0.87 5/400 A 1x 13.5 A
(single-phase AC motor)
3 min. 1600 100 - 120 0.62
1 max. 2550 145 - 195 0.45 0.78
40/4
90 2 2050 100 -130 0.25 0.43 B 1x 13.5 B
(three-phase AC motor)
3 min. 1700 70 - 90 0.17 0.30
1 max. 2650 250 - 390 1.93
40/7
180 2 2450 220 - 380 1.88 8/400 C 2 x 13.5 C
(single-phase AC motor)
3 min. 2200 200 - 330 1.70
1 max. 2600 220 - 370 0.76 1.31
40/7
180 2 2100 165 - 260 0.47 0.81 D 2 x 13.5 D
(three-phase AC motor)
3 min. 1800 130 - 185 0.33 0.57
40/10 1 max. 2850 440 - 650 3.20
350 16/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 340 - 620 3.00
1 max. 2800 300 - 585 1.17 2.02
40/10
350 2 2500 230 - 465 0.82 1.43 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2200 200 - 365 0.65 1.12
Always refer to name plate data!
Current I: On-site thermal overload settings.
Note:
Mains connection 3~230 V only with optional switching plug (accessory)

168 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Motor Data Wilo-TOP-S

Motor data

Wilo-TOP-S... Rated Stage/speed Power Current at Capacitor Motor Threaded Termi-

Heating, Air-conditioning,
power consumption 1~230 V 3~400 V 3~230 V protec- cable con- nal dia-
tion nection gram
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
40/15 1 max. 2800 615 - 945 4.57
570 25/400 E 2 x 13.5 E

Cooling
(single-phase AC motor) 2 min. 2500 415 - 800 4.20
1 max. 2800 500 - 905 1.84 3.19
40/15
570 2 2500 380- 720 1.30 2.25 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2200 330- 585 1.05 1.82
1 max. 2650 280 - 330 1.62
50/4
180 2 2450 255 - 320 1.61 8/400 C 2 x 13.5 C
(single-phase AC motor)
3 min. 1950 235 - 290 1.51

Potable water circulation


1 max. 2600 245 - 330 0.71 1.25
50/4
180 2 2100 190 - 240 0.44 0.78 D 2 x 13.5 D
(three-phase AC motor)
3 min. 1700 145 - 180 0.32 0.56
50/7 1 max. 2850 420 - 650 3.20
350 16/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2300 315 - 600 3.00
1 max. 2800 360 - 625 1.23 2.13
50/7
350 2 2450 290 - 495 0.87 1.51 D 2x 13.5 D
(three-phase AC motor)
3 min. 2150 245 - 380 0.68 1.17
50/10 1 max. 2700 540 - 860 4.00
450 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 390 - 800 3.80
1 max. 2700 450 - 880 1.73 3.00
50/10
450 2 2300 330 - 680 1.20 2.09 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2000 280 - 500 0.89 1.54
1 max. 2800 1115 - 1540 3.03 5.25
50/15
1100 2 2550 845 - 1210 2.14 3.71 D 2x 13.5 D
(three-phase AC motor)
3min. 2300 705 - 950 1.72 2.99

Solar thermal
65/7 1 max. 2850 540 - 650 3.20
350 16/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 460 - 620 3.00
1 max. 2800 380 - 550 1.11 1.92
65/7
350 2 2500 310 - 445 0.79 1.37 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2200 270 - 360 0.63 1.09
65/10 1 max. 2800 830 - 940 4.40
570 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 690 - 840 4.20
1 max. 2800 620 - 960 1.94 3.36

Service/Accessories, Systems
65/10
570 2 2500 480 - 760 1.37 2.37 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2150 400 - 600 1.08 1.88
1 max. 2800 1000 - 1450 2.93 5.07
65/13
1100 2 2550 810 - 1180 2.10 3.64 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2250 700 - 960 1.74 3.00
1 max. 2850 1170 - 1685 3.41 5.91
65/15
1300 2 2650 925 - 1425 2.53 4.38 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2400 815 - 1210 2.18 3.78
80/7 1 max. 2650 960 - 1030 4.80
570 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2200 860 - 920 4.60
1 max. 2750 530 - 720 1.51 2.65
80/7
450 2 2400 410 - 560 1.00 1.74 D 2 x 13.5 D
(three-phase AC motor)
3min. 2100 345 - 440 0.78 1.35
Devices Pump Management
Switchgears and Control

Always refer to name plate data!


Current I: On-site thermal overload settings.
Note:
Mains connection 3~230 V only with optional switching plug (accessory)
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 169


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Motor Data Wilo-TOP-S

Motor data

Wilo-TOP-S... Rated Stage/speed Power Current at Capacitor Motor Threaded Termi-


power consumption 1~230 V 3~400 V 3~230 V protec- cable con- nal dia-
tion nection gram
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
1 max. 2800 1270 - 1685 3.27 5.66
80/10
1100 2 2500 1040 - 1390 2.47 4.28 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2150 895 - 1100 2.00 3.46
1 max. 2800 1270 - 1685 3.27 5.66
100/10
1100 2 2500 1040 - 1390 2.47 4.28 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2150 895 - 1100 2.00 3.46
Always refer to name plate data!
Current I: On-site thermal overload settings.
Note:
Mains connection 3~230 V only with optional switching plug (accessory)

170 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-S

Dimension drawing A Dimension drawing B

Heating, Air-conditioning,
Rp Rp

Pg Pg Pg

b3

b3
l0

l0

Cooling
G a1 G a1
b1 a2 l1 b1 a2 l1
b2 b2 b2 b2

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Potable water circulation


Dimension drawing C Dimension drawing D

R 1/8 R 1/8

Pg Pg Pg
b3

b3
l0

l0

b1 R 1/8 a1 b1 R 1/8 a1

Solar thermal
b2 b2 a2 l1 b2 b2 a2 l1

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Dimension drawing E Dimension drawing F Dimension drawing G

R 1/8 D

Service/Accessories, Systems
D
k L2
k
Pg k L1
d
d
DN DN
b3
l0

n x d1
n x d2 n x dL

b1 a1
R 1/8
b2 b2 a2 l1

Permitted installation positions, see Planning Guide


Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 171


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-S

Dimensions, Weights

Wilo-TOP-S... Pipe connection/ Thread Pump dimensions Weight Dimension


Nominal diameter about drawing
[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
25/5 Rp 1 G 11/2 180 40 70 150 50 87.5 92 4.5 A
25/7 Rp 1 G 11/2 180 34 56 165 66 80 92 5.0 A
25/10 Rp 1 G 11/2 180 52 72.5 171.5 68.5 92 102 6.3 A
30/4 Rp 11/ 4 G2 180 50 70 156 53 87.5 92 5.0 A
30/5 Rp 11/4 G2 180 40 70 150 50 87.5 92 4.5 A
30/7 Rp 11/4 G2 180 34 64 172 66 88 92 5.0 A
30/10 Rp 11/4 G2 180 52 72.5 171.5 68.5 92 102 6.3 B
40/4 40 220 54 76 178 83 103 92 9.5 C
40/7 40 250 46 72 193 78 97 102 11 D
40/10 40 250 58.5 88 217 90 121 110 14.5 D/E
40/15 40 250 55 83 258 99 135 119 20.6 D/E
50/4 50 240 53 80 200 93 112 104 13 D
50/7 50 280 63 82 225 91 119 110 16.5 D/E
50/10 50 280 67 91 223 101 123 110 17 D/E
50/15 50 340 81 112.5 242 105 137 119 25.5 D/E
65/7 65 280 72 97 234 111 124 110 18.5 D/E
65/10 65 340 79 100 256 118 136 119 23.5 D/E
65/13 65 340 79 100 256 118 136 119 25.5 D
65/15 65 340 79 100 283 118 136 119 29 D
80/7 (1~) 80 360 95 130 258 135 159 119 28 E
80/7 (3~) 80 360 96 130 227 111 149 110 25.5 D
80/10 80 360 95 130 258 135 159 119 28/30 D
100/10 100 360 95 130 258 135 159 119 28.5/30.5 D

172 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-S

Flange dimensions

Wilo-TOP-S... Flange Nominal Pump flange dimensions Dimension

Heating, Air-conditioning,
diameter drawing

DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]

Cooling
40/4 Combination flange PN 6/10
40/7 (flange PN 16, in accordance with 40 150 88 100/110 4 x 14/19 F
40/10 DIN 2533)
Combination flange PN 6/10
40/15 (flange PN 16, in accordance with 40 150 84 100/110 4 x 14/19 F
EN 1092-2
50/4 Combination flange PN 6/10

Potable water circulation


50/7 (flange PN 16, in accordance with 50 165 102 110/125 4 x 14/19 F
50/10 DIN 2533)
Combination flange PN 6/10
50/15 (flange PN 16, in accordance with 50 165 99 110/125 4 x 14/19 F
EN 1092-2)
65/7 Combination flange PN 6/10
65/10 (flange PN 16, in accordance with
65 185 122 130/145 4 x 14/19 F
65/13 DIN 2533)
65/15
Flange PN 6
(designed to PN 16, 80 200 132 150 4 x 19 G
80/7 (3~) as per EN 1092-2)
Flange PN 16
80 200 132 160 8 x 19 G
(as per EN 1092-2)
Flange PN 6
(as per DIN 2531,
80 190 128 150 4 x 19 G

Solar thermal
drilled in accordance with
80/7 (1~) EN 1092-2)
80/10 Flange PN 16
(as per DIN 2533
80 200 138 160 8 x 19 G
drilled in accordance with
EN 1092-2)
Flange PN 6
(as per DIN 2531,
100 210 148 170 4 x 19 G
drilled in accordance with

Service/Accessories, Systems
EN 1092-2)
100/10
Flange PN 16
(as per DIN 2533
100 220 158 180 8 x 19 G
drilled in accordance with
EN 1092-2)
n = No. of bolt holes
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 173


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-D


Wilo-TOP-D...
30 40 50 65 80 100 125

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 0.9 0.95 0.75 0.9 1.8 2.3 3.0
Flow volume max. [m3/h] 4 7 11,5 14 35 51 76

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature of +25 C [C]
at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: 140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
max. permitted total hardness in potable water cir-

culation systems [d]
Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6 6 6
Special version for operating pressure pmax [bar] 10 10 10
16
16 16 16

Pipe connections

Screwed connection Rp 1/14


Nominal connection diameter DN 40 50 65 80 100 125
Flange for mating flange PN 6,
standard version

Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft



only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230



(possible with external capacitor, see Terminal diagram)
Mains connection 3~ [V], standard version 400
(230 possible through rearranging the bridges, see Terminal diagram)
Mains connection 3~ [V], special version on request

= available, = not available

174 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-D


Wilo-TOP-D...
30 40 50 65 80 100 125

Heating, Air-conditioning,
Electrical connection (Continued)

Mains supply connection 3~ [V],



with optional switching plug
Mains frequency [Hz] 50 50 50 50 50 50 50

Cooling
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Power electronics

Potable water circulation


Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F

Materials

Pump housing Grey cast


iron
Grey cast iron (EN-GJL-250)
(EN-GJL-
200)
Impeller Plastic (PP - 50% GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

Solar thermal
50 C 0,5 0,5 0,5 0,5 0,5 0,5 0,5
95 C 2 2 2 2 3 3 3
110 C 8 8 8 8 9 9 9
130 C 21 21 21 21 22 22 22

= available, = not available

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 175


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-D

Wilo-TOP-D 30 Wilo-TOP-D 40

v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9 1,0
Wilo-TOP-D 30 Wilo-TOP-D 40
0,8 Rp 1 1/4 0,9 DN 40
0,8
0,7

0,7
0,6

H[m]
0,6
0,5
H[m]

0,5
0,4
0,4
0,3
0,3

0,2
0,2

0,1
0,1

0 0
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
75 75

70 72
P1[W]

69
P1[W]

65
66
60
3~ 63 3~
1~ 1~
55 60
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]

Wilo-TOP-D 50 Wilo-TOP-D 65

v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9
Wilo-TOP-D 50 Wilo-TOP-D 65
0,8 DN 50 0,9 DN 65

0,7 0,8

0,7
0,6
H[m]

0,6
0,5
H[m]

0,5
0,4
0,4
0,3
0,3

0,2
0,2

0,1
0,1

0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 [lgpm] 0 20 40 [lgpm]
Q Q
90 110

85

100
80
P1[W]
P1[W]

75
90
70 3~ 3~
1~ 1~
65 80
0 2 4 6 8 10 [m3/h]
0 2 4 6 8 10 12 14 [m3/h]

176 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-D

Wilo-TOP-D 80 Wilo-TOP-D 100

Heating, Air-conditioning,
v v
0 0,5 1 1,5 [m/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 [m/s]
2,0
2.5
Wilo-TOP-D 80 Wilo-TOP-D 100
DN 100
1,8 DN 80
1,6 2

Cooling
1,4

1,5
1,2

H [m]
H [m]

1,0

1
0,8

0,6
0,5
0,4

Potable water circulation


0,2
0
0 0 10 20 30 40 50 Q [m/h]
0 5 10 15 20 25 30 35 [m3/h] 0 2 4 6 8 10 12 14 Q [l/s]
0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 140 160 180 Q [Igpm]
0 20 40 60 80 100 120 [lgpm]
Q 400
220

200
P1 [W]

300
P1 [ W ]

180
valid for 3 ~
valid for 3 ~ and for 1 ~
and for 1 ~ 200
160 0 10 20 30 40 50 Q [m/h]
0 5 10 15 20 25 30 35 [m3/h]

Wilo-TOP-D 125

Solar thermal
v
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 [m/s]
3,0
Wilo-TOP-D 125
DN 125
2,5

2,0

Service/Accessories, Systems
H [m]

1,5

1,0

0,5

0
0 10 20 30 40 50 60 Q [m/h]
0 2 4 6 8 10 12 14 16 18 Q [l/s]
0 50 100 150 200 Q [Igpm]
600

400
Devices Pump Management
P1 [W]

Switchgears and Control

200
valid for 3 ~
and for 1 ~
0
0 10 20 30 40 50 60 Q [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 177


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal Diagrams Wilo-TOP-D

Terminal diagram A/motor protection A Terminal diagram B/motor protection B

PE L1 L2 L3 PE L1 L2 L3

U1 V1 W1 U1 V1 W1

W2 U2 V2 W2 U2 V2
Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz
Blocking current-proof, no motor protection Blocking current-proof, no motor protection

Terminal diagram C/motor protection C Terminal diagram D/motor protection D

PE L1 N PE L1 L2 L3

U1 V1 W1 U1 V1 W1 10
WSK
15

W2 U2 V2 W2 U2 V2

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz with WSK


Steinmetz switching: Motor terminals in ' circuit; attached capacitor
(accessory)
Blocking current-proof, no motor protection WSK = Thermal winding contact
Full motor protection with optional tripping unit Wilo-SK 602/
Wilo-SK 622 or other switchgears/control devices with WSK connec-
tion option
Tripping: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/622, see Service/Accessories)

Terminal diagram E/motor protection E Terminal diagram F/motor protection F

PE L1 L2 L3 PE L1 N

U1 V1 W1 10 U1 V1 W1 10
WSK WSK
15 15

W2 U2 V2 W2 U2 V2

Mains connection 3~230 V, 50 Hz with WSK Mains connection 1~230 V, 50 Hz with WSK
Steinmetz connections: Motor terminals in ' circuit; attached capaci-
tor (accessory)
WSK = Thermal winding contact WSK = Thermal winding contact
Full motor protection with optional tripping unit Wilo-SK 602/ Full motor protection with optional tripping unit Wilo-SK 602/
Wilo-SK 622 or other switchgears/control devices with WSK connec- Wilo-SK 622 or other switchgears/control devices with WSK connec-
tion option tion option
Tripping: External tripping at switchgear/control device Tripping: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/622, see Service/Accessories) (circuit diagram with SK 602/622, see Service/Accessories)

178 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Motor Data Wilo-TOP-D

Motor data

Wilo-TOP-D... rated Stage/ Power con- Current at Capacitor Motor Threaded Terminal

Heating, Air-conditioning,
power speed sumption 1~230 V 3~400 V 3~230 V protection cable diagram
connection
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
not necessary
30 1x9

Cooling
20 1350 72 - 75 0.40 5/240 (blocking cur- C
(AC connection) 1x 13.5
rent-proof)
30 not necessary
1x9
(three-phase AC 20 1350 58 - 65 0.20 0.35 (blocking cur- A, B
1 x 13.5
motor (DM), 4-pole) rent-proof)
not necessary
40 1x9
20 1300 72 - 74 0.37 5/240 (blocking cur- C
(AC connection) 1 x 13.5
rent-proof)

Potable water circulation


40 not necessary
1x9
(three-phase AC 20 1300 63 - 70 0.20 0.35 (blocking cur- A, B
1 x 13.5
motor (DM), 4-pole) rent-proof)
not necessary
50 1x9
20 1150 77 - 81 0.40 5/240 (blocking cur- C
(AC connection) 1 x 13.5
rent-proof)
50 not necessary
1x9
(three-phase AC 20 1150 73 - 86 0.20 0.35 (blocking cur- A, B
1 x 13.5
motor (DM), 4-pole) rent-proof)
65 1x9
60 1350 83 - 98 0.57 6/240 F F
(AC connection) 2 x 13.5
65
1x9
(three-phase AC 60 1350 83 - 103 0.35 0.60 D, E D, E
2 x 13.5
motor (DM), 4-pole)
80 1x9
120 1400 185 - 210 1.20 14/280 F F

Solar thermal
(AC connection) 2 x 13.5
80
1x9
(three-phase AC 120 1400 185 - 210 0.64 1.11 D, E D, E
2 x 13.5
motor (DM), 4-pole)
100 1x9
220 1300 340 - 385 1.95 20/400 F F
(AC connection) 2 x 13.5
100
1x9
(three-phase AC 220 1300 340 - 385 0.90 1.56 D, E D, E
2 x 13.5

Service/Accessories, Systems
motor (DM), 4-pole)
125
1x9
(three-phase AC 320 1260 440-550 1.22 2.11 D, E D, E
2 x 13.5
motor (DM), 4-pole)
Always refer to name plate data!
Current I: On-site thermal overload settings.

Note on AC connection:
Three-phase AC motor in Steinmetz circuit
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 179


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-D

Dimension drawing A Dimension drawing B

Rp R 1/8

Pg
Pg

b3
b3
l0

l0
G a1
b1 R 1/8 a1
b1 a2 l1
b2 b2 a2 l1
b2 b2

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Dimension drawing C Dimension drawing D Dimension drawing E

R 1/8 D D
k L2 k
Pg Pg k L1 d
d DN
DN
b3
l0

n x d1
n x dL
n x d2

b1 R 1/8 a1
b2 b2 a2 l1

Permitted installation positions, see Planning Guide

180 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-D

Dimensions, Weights

Wilo-TOP-D... Pipe connection/ Thread Pump dimensions Weight Dimension

Heating, Air-conditioning,
Nominal diameter about drawing
[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
30 Rp 11/4 G2 180 34 64 172 66 88 92 5.0 A
40 DN 40 220 53 76 178 83 103 92 9.5 B

Cooling
50 DN 50 240 51 80 185 93 112 92 11.0 B
65 DN 65 280 52 80 200 93 112 104 16.0 C
80 DN 80 330 86 105 246 135 167 110 25.5 C
100 DN 100 380 89 120 279 159 180 119 30.5 C
125 DN 125 450 96 127 286 183 205 119 33.0 C

Potable water circulation


Flange dimensions

Wilo-TOP-D... Flange Nominal Pump flange dimensions Dimension


diameter drawing
DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Combination flange PN 6/10
40 (flange PN 16, in accordance with 40 150 88 100/110 4 x 14/19 D
DIN 2533)
Combination flange PN 6/10
50 (flange PN 16, in accordance with 50 165 99 110/125 4 x 14/19 D
EN 1092-2)
Combination flange PN 6/10
65 (flange PN 16, in accordance with 65 185 118 130/145 4 x 14/19 D
EN 1092-2)

Solar thermal
Flange PN 6
80 200 132 150 4 x 19 E
(designed to PN 16 as per EN 1092-2)
80
Flange PN 16
80 200 132 160 8 x 19 E
(as per EN 1092-2)
Flange PN 6
100 220 156 170 4 x 19 E
(designed to PN 16 as per EN 1092-2)
100
Flange PN 16

Service/Accessories, Systems
100 220 156 180 8 x 19 E
(as per EN 1092-2)
Flange 6
125 250 184 200 8 x 19 E
(designed to PN 16 as per EN 1092-2)
125
Flange PN 16
125 250 184 210 8 x 19 E
(as per EN 1092-2)
n = No. of bolt holes
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 181


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-RP


Wilo-RP...
25/60-2 25/80 r 30/80 r 25/100 r 30/100 r

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 2 2 2 4 4


Flow volume max. [m3/h] 3 3.7 3.7 6 6

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature of +25 C [C] - 10 to
at max. ambient temperature +40 C [C] + 110 +20 to +130 (short-term operation 2 h: 140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10
Special version for operating pressure pmax [bar] 16 16 16 16

Pipe connections

Screwed connection Rp 1 1 1/14 1 1/14


Nominal connection diameter DN
Flange for mating flange PN 6,

standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230
Mains connection 3~ [V], standard version 400 400 400 400
Mains connection 3~ [V], special version on request 230 230 230 230
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50 50

= available, = not available

182 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical Data Wilo-RP


Wilo-RP...
25/60-2 25/80 r 30/80 r 25/100 r 30/100 r

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-200)

Potable water circulation


Impeller Plastic (PP - 50% GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5 0.5 0.5


95 C 1.5 2 2 2 2
110 C 8 8 8 8 8
130 C 21 21 21 21

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 183


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-RP

Wilo-RP 25/60-2 (nmax = 1900 1/min) Wilo-RP 25/80 r, 30/80 r

v v
0 0,5 1,0 1,5 Rp 1 [m/s] 0 0,5 1,0 1,5 Rp 1
[m/s]
0 0,5 1,0 Rp 1
2,0 2,0
Wilo-RP 25/60-2 Wilo-RP 25/80 r
1~230 V - Rp 1 Wilo-RP 30/80 r
Rp1/Rp1
1,6 1,6
ma
x.(
1
)
1,2 m 1,2
ax (2
.

H[m]
H[m]

(3
0,8 0,8 m )
in
.(4
)

0,4 mi 0,4
n.

0 0
0 1 2 3 [m3/h] 0 1 2 3 [m3/h]
0 0,5 1,0 [l/s] 0 0,5 1,0 [l/s]
0 5 10 [lgpm] 0 5 10 [lgpm]
Q Q
60 150
max.
max.

40 100
P1[W]

P1[W]

min.
20 50
min.
3 ~ 400 V
1 ~ 230 V
0 0
0 1 2 3 [m3/h] [m3/h]
0 1 2 3

Wilo-RP 25/100 r, 30/100 r

v
0 0,5 1,0 1,5 2,0 2,5 3,0 Rp 1
[m/s]
0 0,5 1,0 1,5 2,0 Rp 1

Wilo-RP 25/100 r
Wilo-RP 30/100 r
3
Rp1/Rp1

ma
x.(
1
)
(2
2
)
H[m]

(3
m )
in
.(4
)

0
0 1 2 3 4 5 6 [m3/h]
0 0,5 1,0 1,5 [l/s]
0 5 10 15 20 [lgpm]
Q
max.
150 max.
min.

100
P1[W]

min.
50
3 ~ 400 V
1 ~ 230 V
0
0 1 2 3 4 5 6 [m3/h]

184 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal Diagrams Wilo-RP

Terminal diagram A/motor protection A Terminal diagram B/motor protection B

Heating, Air-conditioning,
L1 L2 L3 PE

L N

L1 L2 L3

Cooling
L N PE

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz


With mounted capacitor
Blocking current-proof, no motor protection Blocking current-proof, no motor protection

Potable water circulation


Terminal diagram C/motor protection C Terminal diagram D/motor protection D

PE L1 N L1 L2 L3 PE

L1 L2 L3 15 10 11
L N WSK WSK
C1
C2

Mains connection 1~230 V, 50 Hz (with capacitor) Mains connection 3~400 V, 50 Hz


WSK = Thermal winding contact WSK = Thermal winding contact
Full motor protection in all speed stages with optional Wilo-SK 602/ Full motor protection in all speed stages with optional Wilo-SK 602/
Wilo-SK 622 tripping unit or other Wilo AS systems switchgears/ Wilo-SK 622, C-SK tripping unit or other Wilo AS systems switch-
control devices with WSK connection option gears/control devices with WSK connection option
Note: Wilo-C-SK suitable only for fluid temperatures up to a

Solar thermal
max. of 110 C
Tripping: External tripping at switchgear/control device Tripping: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary

(circuit diagram with SK 602/SK 622, see Service/Accessories) (circuit diagram with SK 602/SK 622, see Service/Accessories)

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 185


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Motor Data Wilo-RP

Motor data

Wilo-RP... Rated Stage/speed Power con- Current at Capacitor Motor Threaded Terminal
power sumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram
(special motor) tion nection

P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
25/60-2 7 max. 1900 46 - 49 0.21
(Single-phase AC 4 1550 30 - 32 0.15 1.6/400 A 1 x 11 A
motor EM, 2-pole) 2 min. 1000 17 - 19 0.09
25/80 r 19 1 max. 1350 118 - 129 0.56
30/80 r 16 2 1250 79 - 92 0.43
4.0/400 A 1 x 11 A
(Single-phase AC 9 3 1100 51 - 66 0.33
motor EM, 4-pole) 4 4 min. 900 33 - 44 0.24
25/80 r 20 1 max. 1300 90 - 112 0.35 0.61
30/80 r 17 2 1250 69 - 86 0.23 0.40
B 1 x 11 B
(three-phase AC 14 3 1150 48 - 64 0.17 0.29
motor DM, 4-pole) 9 4 min. 1050 32 - 46 0.13 0.23
25/100 r 54 1 max. 1300 130 - 170 1.10
30/100 r 51 2 1200 115 - 155 1.05
4.0/400 C 1 x 11 C
(Single-phase AC 41 3 1150 100 - 145 0.95
motor EM, 4-pole) 30 4 min. 1100 85 - 130 0.85
25/100 r 57 1 max. 1300 95 - 150 0.53 0.92
30/100 r 47 2 1200 75 - 120 0.38 0.66
D 1 x 11 D
(three-phase AC 38 3 1150 60 - 100 0.28 0.48
motor DM, 4-pole) 30 4 min. 1100 45 - 80 0.22 0.38
Always refer to name plate data!
Current I: On-site thermal overload settings.

186 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-RP

Dimension drawing A Dimension drawing B

Heating, Air-conditioning,
b1 DN
b3 G
G

PG 11
l3

b4

Cooling
l0 l2
l0

l4 Pg 11

b1 b3

Potable water circulation


a l1
b2 a l1

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Dimensions, Weights

Wilo-RP... Pipe connec- Thread Pump dimensions Weight Dimension


tion/nominal about drawing
diameter
[Rp] G I0 l1 l2 l3 l4 a b1 b2 b3 b4 PN 10
[mm] [kg]
25/60-2 Rp 1 G 11/ 2 180 93 90 79 35 100 92,5 54 73 2.4 A
25/80 r Rp 1 G 11/2 180 169 234 35 58 max. 98 4.5 B
30/80 r Rp 11/4 G2 180 169 244 35 58 max. 98 4.5 B

Solar thermal
max.
25/100 r Rp 1 G 11/2 180 181 234 35 75 6.5 B
106
max.
30/100 r Rp 11/4 G2 180 181 244 35 75 6.5 B
106

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 187


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical data Wilo-P


Wilo-P...

100/160 r

100/200 r
40/100 r

40/160 r

50/125 r

50/160 r

50/250 r

65/125 r

65/160 r

65/250 r

80/125 r

80/160 r

80/250 r
Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 3 6 3.75 7 14 5 8 16 5.75 8 15 8 11


Flow volume max. [m3/h] 12 13.5 21 22 22 35 35 37 44 50 50 75 78

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature of +25 C [C]
at max. ambient temperature +40 C [C] +20 to +130 (in short-term operation 2 h: 140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 6 6 6 6 10 6 6 10 6 6 10 6 10
Special version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10 10
16 16 16 16
16 16 16 16 16 16 16 16 16

Pipe connections

Screwed connection Rp
Nominal connection diameter DN 40 40 50 50 50 65 65 65 80 80 80 100 100
Flange for mating flange PN 6,
standard version

Mating flange for PN 16


flange, special version

Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230


Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], special version on request 230 230 230 230 230 230 230 230 230 230 230 230 230

= available, = not available

188 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Technical data Wilo-P


Wilo-P...

100/160 r

100/200 r
40/100 r

40/160 r

50/125 r

50/160 r

50/250 r

65/125 r

65/160 r

65/250 r

80/125 r

80/160 r

80/250 r

Heating, Air-conditioning,
Electrical connection (Continued)

Mains connection 3~ [V], with optional switching



plug

Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3

Potable water circulation


Immunity to interference EN 61000-6-2
Power electronics
Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F F F F F F F F

Materials
(EN-GJL-200)

(EN-GJL-250)

(EN-GJL-200)
Grey cast iron

Grey cast iron

Grey cast iron

Pump housing
Grey cast iron
Grey cast iron (EN-GJL-250)
(EN-GJL-250)
(EN-GJL-200)

(EN-GJL-200)
Grey cast iron

Grey cast iron

Impeller
Plastic Plastic (PP - Plastic (PP - Grey cast iron
(PP - 50% GF) 50% GF) 50% GF) (EN-GJL-200)

Solar thermal
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

Service/Accessories, Systems
50 C 0.5 0.5 0.5 0.5 3 0.5 0.5 3 0.5 0.5 3 0.5 3
95 C 2 5 3 5 10 3 5 10 3 5 10 5 10
110 C 8 11 9 11 16 9 11 16 9 11 16 11 16
130 C 21 24 22 24 29 22 24 29 22 24 29 24 29

= available, = not available


Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 189


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-P

Wilo-P 40/100 r Wilo-P 40/160 r

v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
3
6
Wilo-P 40/100 r Wilo-P 40/160 r
DN 40 DN 40
5

ma
x.(
1
2 4 ma

H[m]
) x.(
(2 1

) )
H[m]

(2
(3 3
)
m )
in (3
.(4
) )
1 2 m
in
.(4
)

0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s] 0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s]

0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 40 [lgpm]
Q Q
200 400 max.
max.

150 min. 300


P1[W ]

P1[W ]

100 200
min. min.

50
3 ~ 400 V 100
1 ~ 230 V
0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]

Wilo-P 50/125 r Wilo-P 50/160 r

v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]

4 8
Wilo-P 50/125 r Wilo-P 50/160 r
DN 50 DN 50

m
3 ax 6
.(1
.m
) ax
(2 .(1

) )
H[m]

(2
H[m]

(3
)
m

2 ) 4
in

(3
. (4

mi )
)

n.(
4
)

1 2

0 0
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]

0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
300 700
max. max.

200 500
P1[W]

min.
P1[W]

min.
100 300

0 100
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]

190 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-P

Wilo-P 50/250 r Wilo-P 65/125 r

Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
14 6
Wilo-P 50/250 r Wilo-P 65/125 r
DN 50 DN 65
12 max
.( 1 5
)
(2
10 )

Cooling
ma
(3 4 x.(
1
)
8 )

H[m]
mi
n.( (2
4
H[m]

) 3 )
6 (3
mi )
n.(
2 4
4 )

2 1

Potable water circulation


0 0
0 4 8 12 16 [m3/h] 0 10 20 30 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1700 600 max.
max.

1300 400
min.
P1 [W ]

P1[W]

min.
900 200

500 0
0 4 8 12 16 [m3/h] 0 10 20 30 [m3/h]

Wilo-P 65/160 r Wilo-P 65/250 r

Solar thermal
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]

10 18
Wilo-P 65/160 r Wilo-P 65/250 r
DN 65 16 DN 65
8
14

ma
12 x.(
1
ma )
6 x.(
1

Service/Accessories, Systems
H[m]

H[m]

) 10 (2
(2 )
) 8
4 (3
(3
)
m )
in 6 mi
.(4 n.(
) 4
)
4
2

0 0
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1000 max. 3000

max.
800 2500
Devices Pump Management
P1 [W ]

600 2000
Switchgears and Control

min.
P1[W]

400 1500
min.

200 1000
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 191


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-P

Wilo-P 80/125 r Wilo-P 80/160 r

v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]

6 9
Wilo-P 80/125 r Wilo-P 80/160 r
DN 80 8 DN 80
5
7
ma
x. (
ma 1
4 x.( 6 )
1
(2

H[m]
)
)
(2 5
3 (3
)
H[m]

(3 mi )
4 n.(
mi ) 4
n.(
4 )
) 3
2

2
1
1

0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 12 [l/s]

0 20 40 60 80 100 120 140 [lgpm] 0 20 40 60 80 100 120 140 [lgpm]


Q Q
800 max. 1500
max.
700
1200
600
P1[W]
P1[W]

500 900
min. min.
400
600
300

200 300
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]

Wilo-P 80/250 r Wilo-P 100/160 r

v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]

16 8
Wilo-P 80/250 r Wilo-P 100/160 r
14 DN 80 DN100

ma ma
12 x.(1 6 x.(
1
)
)
(2
10 (2
H[m]

)
(3 )
H[m]

8 mi ) 4 (3
n.(
4 )
) mi
n.(
6 4
)

4 2

0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 5 10 15 20 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
3600 1800
max. max.

3000 1500
P1[W]

2400 1200
P1[W]

min.
min.
1800 900

1200 600
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60
3
70 [m /h]

192 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Pump curves Wilo-P

Wilo-P 100/200 r

Heating, Air-conditioning,
v
0 0,5 1,0 1,5 2,0 [m/s]

12
Wilo-P 100/200 r
DN100
10
ma
x.(
1

Cooling
)
8
(2
)
(3
H[m]

6 m )
in
.(4
)

Potable water circulation


0
0 10 20 30 40 50 60 70 [m3/h]
0 5 10 15 20 [l/s]
0 50 100 150 200 250 [lgpm]
Q
4000
max.

3000
P1[W]

2000 min.

1000
0 10 20 30 40 50 60 70 [m3/h]

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 193


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-P

Terminal diagram A/motor protection A Terminal diagram B/motor protection B

PE L1 N L1 L2 L3 PE

L1 L2 L3 15 10 11
L N WSK WSK
C1
C2

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz


With mounted capacitor

WSK = Thermal winding contact WSK = Thermal winding contact


Full motor protection in all speed stages with optional Wilo-SK 602/ Full motor protection in all speed stages with optional Wilo-SK 602/
Wilo-SK 622 tripping unit or other Wilo AS and CR systems switch- Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems
gears/control devices with WSK connection option switchgears/control devices with WSK connection option
Note: (Wilo-C-SK only suitable for fluid temperatures up to a
max. of 110 C); not suitable for P 65/250 r, P 80/250 r,
P 100/250 r.
Tripping: External tripping at switchgears/control devices Tripping: External tripping at switchgears/control devices
Reset: Manual reset at switchgears/control devices necessary Reset: Manual reset at switchgears/control devices necessary

(circuit diagram with SK 602/SK 622, see Service/Accessories) (circuit diagram with SK 602/SK 622, see Service/Accessories)

Motor data

Wilo-P... Rated Stage/speed Power Current at Capacitor Motor pro- Threaded Terminal
power consumption 1~230 V 3~400 V 3~230 V tection cable diagram
(special connec-
motor) tion

P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
74 1 max. 1300 155 - 200 1.10
40/100 r
57 2 1200 140 - 190 1.05
(single-phase AC 4/400 A 1 x 11 A
41 3 1150 120 - 175 0.95
motor EM, 4-pole)
30 4 min. 1100 105 - 155 0.85
80 1 max. 1300 105 - 170 0.53 0.92
40/100 r
58 2 1200 85 - 140 0.38 0.66
(three-phase AC B 1 x 11 B
44 3 1150 65 - 110 0.28 0.48
motor DM, 4-pole)
31 4 min. 1100 50 - 85 0.22 0.38
164 1 max. 1300 200 - 365 0.90 1.56
40/160 r
112 2 1150 180 - 320 0.75 1.30
(three-phase AC B 1 x 13.5 B
70 3 1050 155 - 260 0.60 1.04
motor DM, 4-pole)
48 4 min. 850 125 - 185 0.45 0.78
135 1 max. 1350 140 - 290 0.90 1.56
50/125 r
102 2 1300 115 - 260 0.75 1.30
(three-phase AC B 1 x 13.5 B
70 3 1200 95 - 220 0.60 1.04
motor DM, 4-pole)
48 4 min. 1100 80 - 165 0.45 0.78
335 1 max. 1400 310 - 635 1.60 2.77
50/160 r
265 2 1300 285 - 585 1.30 2.25
(three-phase AC B 1 x 13.5 B
190 3 1200 255 - 490 1.10 1.90
motor DM, 4-pole)
130 4 min. 1100 220 - 395 0.80 1.40
1080 1 max. 1400 860 - 1650 4.00 6.90
50/250 r
920 2 1350 780 - 1500 3.60 6.20
(three-phase AC B 1 x 13.5 B
720 3 1300 725 - 1330 3.10 5.40
motor DM, 4-pole)
520 4 min. 1200 660 - 1100 2.70 4.70
Always refer to name plate data!
Current I: On-site thermal overload settings.

194 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-P

Motor data

Wilo-P... Rated Stage/speed Power Current at Capacitor Motor pro- Threaded Terminal

Heating, Air-conditioning,
power consumption 1~230 V 3~400 V 3~230 V tection cable diagram
(special connec-
motor) tion

P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]

Cooling
265 1 max. 1400 280 - 580 1.60 2.80
65/125 r
235 2 1300 255 - 530 1.30 2.25
(three-phase AC B 1 x 13.5 B
185 3 1200 220 - 450 1.10 1.90
motor DM, 4-pole)
130 4 min. 1100 190 - 370 0.80 1.40
560 1 max. 1300 470 - 970 2.20 3.80
65/160 r
420 2 1200 430 - 880 1.90 3.30
(three-phase AC B 1 x 13.5 B
280 3 1050 385 - 715 1.50 2.60
motor DM, 4-pole)
200 4 min. 950 340 - 560 1.20 2.10

Potable water circulation


1500 1 max. 1400 1700 - 2500 6.10 10.60
65/250 r B
1400 2 1300 1500 - 2200 5.30 9.20
(three-phase AC (C-SK not 1 x 13.5 B
1200 3 1200 1300 - 1800 4.60 8.00
motor DM, 4-pole) permitted)
1100 4 min. 1100 1100 - 1350 3.70 6.40
430 1 max. 1350 405 - 745 2.20 3.80
80/125 r
350 2 1300 360 - 685 1.90 3.30
(three-phase AC B 1 x 13.5 B
270 3 1150 320 - 585 1.50 2.60
motor DM, 4-pole)
200 4 min. 1050 290 - 490 1.20 2.10
810 1 max. 1400 645 - 1330 3.20 5.50
80/160 r
690 2 1350 590 - 1260 2.80 4.80
(three-phase AC B 1 x 13.5 B
530 3 1250 540 - 1140 2.50 4.30
motor DM, 4-pole)
370 4 min. 1100 495 - 930 2.20 3.80
2500 1 max. 1400 2000 - 3500 8.60 14.90
80/250 r B
2300 2 1300 1850 - 3100 8.00 13.90
(three-phase AC (C-SK not 1 x 13.5 B
2050 3 1200 1700 - 2700 7.30 12.60
motor DM, 4-pole) permitted)
1800 4 min. 1100 1600 - 2300 6.70 11.60

Solar thermal
1080 1 max. 1400 900 - 1650 4.00 6.90
100/160 r
920 2 1350 800 - 1500 3.60 6.20
(three-phase AC B 1 x 13.5 B
720 3 1300 750 - 1330 3.10 5.40
motor DM, 4-pole)
520 4 min. 1200 650 - 1100 2.70 4.70
2500 1 max. 1400 1800 - 3400 8.60 14.90
100/200 r B
2300 2 1300 1700 - 3200 8.00 13.90
(three-phase AC (C-SK not 1 x 13.5 B
2050 3 1200 1600 - 2700 7.30 12.60
motor DM, 4-pole) permitted)
1800 4 min. 1100 1400 - 2300 6.70 11.60

Service/Accessories, Systems
Always refer to name plate data!
Current I: On-site thermal overload settings.

Devices Pump Management


Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 195


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-P

Dimension drawing, Wilo-P Dimension drawing, flange

R1/8 D
k
d
DN

l0

Pg
n x dL

R1/ 8
b1 b3 a l1

Permitted installation positions, see Planning Guide

Dimensions, Weights

Wilo-P... Pipe connection/ Pump dimensions Weight about


Nominal diameter
[DN] I0 l1 a b1 b3 PN 6 PN 10
[mm] [kg]
40/100 r 40 250 176 53 65 106 11.0 12.0
40/160 r 40 320 226 70 106 110 18.0 20.0
50/125 r 50 280 210 62 88 110 14.0 16.0
50/160 r 50 340 258 69 115 127 25.0 27.0
50/250 r 50 440 286 105 165 140 64.5
65/125 r 65 340 265 77 128 127 27.0 29.0
65/160 r 65 340 265 77 128 127 28.0 30.0
65/250 r 65 475 353 109 175 148 80.5
80/125 r 80 360 269 88 134 127 31 33.0
80/160 r 80 360 288 88 134 140 37 39.0
80/250 r 80 500 394 127 185 166 93.0
100/160 r 100 395 288 103 143 140 42.5 45.0
100/200 r 100 550 426 140 194 166 95.5

196 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-P

Flange dimensions

Wilo-P... Flange Nominal diame- Pump flange dimensions

Heating, Air-conditioning,
ter
DN D d k n x dL
[mm] [pcs. x mm]
Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14
40/100 r Flange PN 16 (as per DIN 2533,

Cooling
40/160 r drilled in accordance with 40 150 88 110 4 x 19
EN 1092-2)
Flange PN 6 (as per DIN 2531) 50 140 90 110 4 x 14
50/125 r
50/160 r Flange PN 16 (as per DIN 2533,
50/250 r drilled in accordance with 50 165 102 125 4 x 19
EN 1092-2)
Flange PN 6 (as per DIN 2531) 65 160 110 130 4 x 14

Potable water circulation


65/125 r
65/160 r Flange PN 16 (as per DIN 2533,
65/250 r drilled in accordance with 65 185 122 145 4 x 19
EN 1092-2)
Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19
80/125 r
80/160 r Flange PN 16 (as per DIN 2533
80/250 r drilled in accordance with 80 200 138 160 8 x 19
EN 1092-2)
Flange PN 6 (as per DIN 2531) 100 210 148 170 4 x 19
100/160 r Flange PN 16 (as per DIN 2533,
100/200 r drilled in accordance with 100 220 158 180 8 x 19
EN 1092-2)
n = No. of bolt holes

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 197


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP


Wilo-Star-RSD Wilo-TOP-SD Wilo-SE-TW Wilo-DOP
(ClassicStar)
(max. 2850 1/min) (max. 2850 1/min) (max. 2880 1/min) (max. 1400 1/min)

Operating modes

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure

Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages 3 3 3 4
(2 for 1~pumps
with P2 t 350 W)

Automatic functions

Stepless power adjustment depending on the



operating mode
Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics
(standard equipment (optional for all types
only with 3~pumps with Wilo-Protect-
with P2 t 180 W Modul C)
and 1~pumps
with P2 t 350 W,
optional for all types
with Wilo-Protect-
Modul C)

External control functions

Control input Overriding Off


Control input Overriding Min
Control input Analogue in 0- 10 V

(remote speed adjustment)
Control input Analogue in 0- 10 V

(remote setpoint adjustment)

= available, = not available

198 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP


Wilo-Star-RSD Wilo-TOP-SD Wilo-SE-TW Wilo-DOP
(ClassicStar)
(max. 2850 1/min) (max. 2850 1/min) (max. 2880 1/min) (max. 1400 1/min)

Heating, Air-conditioning,
Signal and display functions

Single/collective fault signal (potential-free NC


contact) (optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)

Cooling
Collective fault signal (potential-free NC contact)
(standard equipment (optional for all types
only with 3~pumps with Wilo-Protect-
with P2 t 180 W Modul C)
and 1~pumps
with P2 t 350 W,
optional for all types
with Wilo-Protect-

Potable water circulation


Modul C)
Individual run signal (potential-free NO contact)
(optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)
Thermal winding contact
(WSK, potential-free NC contact) (only for 1~pumps
with P2 = 180W)
Fault light
(standard equipment (optional for all types
only with 3~pumps with Wilo-Protect-
with P2 t 180 W Modul C)
and 1~pumps
with P2 t 350 W,
optional for all types
with Wilo-Protect-

Solar thermal
Modul C)
Direction-of-rotation telltale lamp
(only for 3~pumps)
LCD to display pump data and error codes

Data exchange

Service/Accessories, Systems
Infrared interface for wireless data exchange with

IR-Monitor (see function table for IR-Monitor)
PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific
coupling modules
Serial digital LON interface for connection to a

LONWORKS network

Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration) (optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)
Devices Pump Management
Switchgears and Control

Addition operation (efficiency-optimised peak-load



cut-in and out)

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 199


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP


Wilo-Star-RSD Wilo-TOP-SD Wilo-SE-TW Wilo-DOP
(ClassicStar)
(max. 2850 1/min) (max. 2850 1/min) (max. 2880 1/min) (max. 1400 1/min)

Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing
Cable entry possible on both sides
(only for 1~ and 3~
pumps with
P2 t 180W)

Quick connection with spring clips


Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-

IF-Moduls
Blocking current-proof motor
Including seals for threaded connection (loose)
(only for (only for
TOP-SD30/5) SE 125-N-TW)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for DN 32 - DN 65 nominal connection diameters)

Incl. 1.8 m power cable with grounding plug


Integrated non-return valve
Integrated ball shutoff valve
Including time switch

= available, = not available

200 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Standard pumps (twin-head pumps)
Heating, Air-conditioning, Cooling

201
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-Star-RSD


Wilo-Star-RSD...
30/4 30/6

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 4 5


Flow volume max. [m3/h] 6 7

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] -10 to +110 -10 to +110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1 1/4 1 1/4


Nominal connection diameter DN
Flange for mating flange PN 6, standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flanges PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230


Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching plug
Mains frequency [Hz] 50 50

= available, = not available

202 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-Star-RSD


Wilo-Star-RSD...
30/4 30/6

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44
Insulation class F F

Materials

Pump housing Grey cast iron Grey cast iron

Potable water circulation


(EN-GJL 200) (EN-GJL 200)
Impeller Plastic (PP) Plastic (PP)
Shaft Stainless steel Stainless steel
(X40 Cr13) (X40 Cr13)
Bearing Metal-impregnated carbon Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0,5 0,5
95 C 3 3
110 C 10 10

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 203


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-Star-RSD

Wilo-Star-RSD 30/4
Individual operation Parallel operation
vc vc
0 0,5 1,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
0 0
4 4
Wilo-Star-RSD 30/4 Wilo-Star-RSD 30/ 4
1 ~ 230 V Rp1 1/ 4 1 ~ 230 V Rp 11/ 4
+
3 3

ma
ma x.
x.

2 2
H [m] c

H [m] c
1 mi 1
n
mi
n

0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,25 0,5 0,75 [l/s] 0 0,5 1,0 1,5 [l/s]
0 2,5 5 7,5 10 [lgpm ] 0 5 10 15 20 [lgpm ]
Qc Qc
160

80 140 max.
max.
120
60
P1 [W] c

P1 [W] c

100

80
40
min. min.
60

20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]

Wilo-Star-RSD 30/6
Individual operation Parallel operation
vc vc
0 0,25 0,5 0,75 1,0 1,25 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
0 0
6 6

Wilo-Star-RSD 30/6 Wilo-Star-RSD 30/6


1 ~ 230 V Rp1 1 / 4
1 ~ 230 V Rp1 1 / 4
5 5 +

4 4
ma ma
x. x.
H [m] c
H [m] c

3 3

2 2

mi
n. mi
n.
1 1

0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,25 0,5 0,75 1 [l/s] 0 0,5 1,0 1,5 2,0 [l/s]

0 2,5 5 7,5 10 [lgpm ] 0 5 10 15 20 [lgpm ]


Qc Q c
120 240

max. max.
100 200
P1 [W] c
P1 [W] c

80 160

60 120
min. min.

40 80
3
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m /h] 0 1 2 3 4 5 6 7 [m 3/h]

204 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data, Dimensions, Weights Wilo-Star-RSD

Terminal diagram Dimension drawing

Heating, Air-conditioning,
l0 a l1
l2 m a1
PG 11

b3
b4

b2

Cooling
PG 11

G
L N PE

b1
b
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz

Potable water circulation


with integrated capacitor

Motor data

Wilo-Star-RSD... Rated Speed Power con- Current at Motor Capacitor Threaded


power sumption 1~230 V 3~230 V 3~400 V protection cable
connection
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] >PF/VDB]
22 max 2000 60 - 67 0.29 not necessary
30/4 13 1650 43 - 48 0.21 (blocking cur- 2.0/400 11
7 min 1200 29 - 31 0.14 rent-proof)
35 max 2200 80 - 99 0.41 not necessary
30/6 21 1900 60 - 74 0.32 (blocking cur- 2.6/400 11
12 min 1200 43 - 50 0.22 rent-proof)

Always refer to name plate data!

Solar thermal
Dimensions, Weights

Wilo-Star-RSD... Pipe connection/ Thread Pump dimensions Weight


Nominal about
diameter
[Rp/DN] G I0 l1 l2 m a a1 b b1 b2 b3 b4
[mm] [kg]

Service/Accessories, Systems
30/4 Rp 11/4 2 180 94 73 70 47 78 46 55 55 54 92.5 5.3
30/6 Rp 11/4 2 180 94 76 70 47 78 46 55 55 54 92.5 5.5
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 205


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD


Wilo-TOP-SD...
30/5 32/7 40/3 40/7 40/10 40/15 50/7

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 5,5 7 3,5 7 10 15 7


Flow volume max. [m3/h] 10 13 16 28 34 33 45

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: +140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6/10 6/10 6/10
Special version for operating pressure pmax [bar] 16 16 16 16

Pipe connections

Screwed connection Rp 1 1/4


Nominal connection diameter DN 32 40 40 40 50 50
Flange for mating flange PN 6, standard version
Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft
only), standard version

Support-bracket mounting (with horizontal shaft


only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230
Mains frequency [Hz] 50 50 50 50 50 50 50

= available, = not available

206 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD


Wilo-TOP-SD...
30/5 32/7 40/3 40/7 40/10 40/15 50/7

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F

Materials
Grey cast iron
(EN-GJL 200)

Pump housing

Potable water circulation


Grey cast iron (EN-GJL 250)
50(PPS -% GF)

Impeller
Trade name:

Trade name:
Plastic (PPE)

Plastic (PPE)

Plastic (PPS - % GF)50


Plastic
Noryl

Noryl

Shaft Stainless steel (X46 Cr13)


Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

Solar thermal
50 C 0,5 0,5 0,5 0,5 0,5 3 3
95 C 5 5 5 5 5 10 10
110 C 11 11 11 11 11 16 16
130 C 24 24 24 24 24 29 29

= available, = not available

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 207


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD


Wilo-TOP-SD...
50/10 50/15 65/10 65/13 65/15 80/7 80/10

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 10 15 9 13 15 6.5 10


Flow volume max. [m3/h] 50 65 74 83 100 80 118

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: +140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6 6
Special version for operating pressure pmax [bar] 10 10
16 16 16 16 16
16 16

Pipe connections

Screwed connection Rp
Nominal connection diameter DN 50 50 65 65 65 80 80
Flange for mating flange PN 6, standard version
Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flanges PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft


only), standard version

Support-bracket mounting (with horizontal shaft
only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230


Mains connection 3~ [V], standard version 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230
Mains frequency [Hz] 50 50 50 50 50 50 50

= available, = not available

208 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-TOP-SD


Wilo-TOP-SD...
50/10 50/15 65/10 65/13 65/15 80/7 80/10

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL 250)

Potable water circulation


Impeller Plastic (PPS - 50% GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 3 3 3 3 3 3 3
95 C 10 10 10 10 10 10 10
110 C 16 16 16 16 16 16 16
130 C 29 29 29 29 29 29 29

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 209


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 30/5
AC - individual operation AC - parallel operation
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-TOP-SD 30/5 Wilo-TOP-SD 30/5
1 ~ 230 V - Rp 1 1 ~ 230 V - Rp 1
5 5 +

4 4

mi
n.
(3
H[m]

3 3

)
H[m]
mi
n. (

m
ax
2 2
3

.(
1
m
)

ax

(2
. (1

)
1 (2 1

)
)

0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
200
P1[W]

120
P1[W]

160 min.
80 min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]

Three-phase - individual operation Three-phase - parallel operation


v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-TOP-SD 30/5 Wilo-TOP-SD 30/5
3 ~ 400 V - Rp 1 3 ~ 400 V - Rp 1
5 5
+

m
4 4 ax
. (1

)
H[m]

H[m]

3 3

(2
2 2 m
in. )
(3
ma

)
x.
(1

1 m 1
in
.(
(2

3
)

)
)

0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280
160 max. max.
240
200
P1[W]

120
P1[W]

160
80 min. min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]

210 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 32/7
AC - individual operation AC - parallel operation

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
Wilo-TOP-SD 32/7 Wilo-TOP-SD 32/ 7
7 1 ~ 230 V - DN 32 7
1 ~ 230 V - DN 32
+
6 6

Cooling
5 5
H [m]

H [m]
4 m 4
ax
. (1
m
ax
. (1
3 ) 3
)
(2

2 2

(2
)
m
in

Potable water circulation


.

)
m
(3

1 1 in
. (3
)

)
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
max.
175 350
max.
150 300
125 250
P1 [ W ]

P1 [ W ]

min. min.
100 200
75 150
50 100
25 50
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]

Three-phase - individual operation Three-phase - parallel operation

Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
Wilo-TOP-SD 32/7 Wilo-TOP-SD 32/7
7 3 ~ 400 V - DN 32 7
3 ~ 400 V - DN 32
+
6 6
ma
x. (
5 5 1

Service/Accessories, Systems
)
H [m]

m
H [m]

4 ax 4
. (1
(2
3 ) 3
mi )
n.
(2 (3
m ) )
2 in 2
. (3
)
1 1

0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
175 350
max. max.
150 300
Devices Pump Management

125 250
P1 [ W ]
P1 [ W ]

Switchgears and Control

100 min. 200 min.


75 150
50 100
25 50
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 211


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 40/3
AC - individual operation AC - parallel operation
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
Wilo-TOP-SD 40/3 Wilo-TOP-SD 40/3
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
+
3,2 3,2 m
in
. (3
m
) ax
. (1
2,4 2,4
)
(2
H [m]

H [m]
)
1,6 1,6
ma
x.
(2

(1

mi
n.
)

0,8 (3 0,8
)

0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [ l/s] 0 1 2 3 4 5 [ l/s]
0 10 20 30 [lgpm ] 0 25 50 [lgpm ]
Q Q
240 360
max.
320
200
max. 280
160 240
P 1 [W]
P 1 [W]

200 min.
120 min.
160
80 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]

Three-phase - individual operation Three-phase - parallel operation


v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
Wilo-TOP-SD 40/3 Wilo-TOP-SD 40/3
3 ~ 400 V - DN 40 3 ~ 400 V - DN 40
+
3,2 3,2

m
ax
.(
2,4 1
2,4
)
H [m ]

H [m ]

(2
m
ax

1,6 1,6 )
. (1

m
(2 in.
)

m (3
in )
0,8 .( 0,8 )
3
)

0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 [lgpm] 0 25 50 [lgpm]
Q Q
240 360
320 max.
200
280
max.
160 240
P1 [W]

P1 [W]

200
120
160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]

212 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 40/7
AC - individual operation AC - parallel operation

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
8 8
Wilo-TOP-SD 40/7 Wilo-TOP-SD 40/7
7 1 ~ 230 V - DN 40 7
1 ~ 230 V - DN 40
+
6 6 ma

Cooling
x. (
1
)
5 5
(2
)
H [m]

H [m]
m

4 4
ax
. (1

mi
3 3
)

n.
(2

(3
)
)

2 2
m
in
. (3

Potable water circulation


)

1 1

0 0
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 800

350 700
.
max max.
300 min. 600
.
min
P1 [ W ]

P1 [ W ]

250 500

200 400

150 300

100 200
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]

Three-phase - individual operation Three-phase - parallel operation

Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
8 8
Wilo-TOP-SD 40/7 Wilo-TOP-SD 40/7
3 ~ 400 V - DN 40 7
3 ~ 400 V - DN 40
7
+
6 6 ma
x. (
1
5 5 )

Service/Accessories, Systems
m
H [m]

H [m]

4 ax 4
. (1
(2
) )
3 3 mi
n.
(3
(2 )
m
2 in ) 2
. (3
)
1 1

0 0
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 [lgpm] 0 25 50 75 [lgpm]
Q Q
500 900
450 800
400 700
max.
Devices Pump Management

350 600
max.
P1 [ W ]

P1 [ W ]

Switchgears and Control

300 500
250 400
200 300 min.

150 min.
200
100 100
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 213


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 40/10
AC - individual operation AC - parallel operation
v v
0 0,5 1,0 1,5 2,0 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]

11 11
Wilo-TOP-SD 40/10 Wilo-TOP-SD 40/10
10 10
1 ~ 230 V - DN 40 ma
x.
1 ~ 230 V - DN 40
9 9 +
8 m 8
ax m
. in
7 7 .

6 6
H [m]

H [m]
m
in
5 . 5

4 4

3 3

2 2

1 1

0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 8 [l/s]
Q Q
700 1400
600 max. 1200 max.
min. min.
500 1000
P1 [W]

P1 [W]

400 800
300 600
200 400
100 200
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 5 10 15 20 25 30 [m3/h]

Three-phase - individual operation Three-phase - parallel operation


v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]
11 11
Wilo-TOP-SD 40/10 Wilo-TOP-SD 40/10
10 10 3 ~ 400 V - DN 40
3 ~ 400 V - DN 40
9 9
+
8 8

7 7
m
m ax
6 ax 6 . (1
H [m]

H [m]

. (1
5 5 )
) (2
(2 mi
4 4 n. )
m
in ) (3
. (3
3 3 )
)
2 2

1 1

0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 20 40 60 80 100 [lgpm]
Q Q
600 1200
max. max.
500 1000

400 800
P1 [ W ]

P1 [ W ]

min. min.
300 600

200 400

100 200

0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 5 10 15 20 25 30 [m3/h]

214 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 40/15
AC - individual operation AC - parallel operation

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 [m/s]
17,5 20,0
Wilo-TOP-SD-40/15 Wilo-TOP-SD 40/15
1~230 V - DN 40 1~230 V - DN 40
15 17,5
+
15,0

Cooling
12,5

ma 12,5
10 x.
H [m]

ma

H [m]
10,0 x.
7,5
mi
n. 7,5 mi
n.
5
5,0

2,5

Potable water circulation


2,5

0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 Q [m/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 20 40 60 80 100 Q [Igpm]
1000 2000
max. max.
750 min. min.
1500
P1 [W]

P1 [W]

500 1000

250 500

0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 Q [m/h]

Three-phase - individual operation Three-phase - parallel operation

Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 1 2 3 4 5 6 7 [m/s]
17,5 20
Wilo-TOP-SD-40/15 Wilo-TOP-SD 40/15
3~400 V - DN 40 3~400 V - DN 40
17,5
15,0 +
15
12,5

m 12,5 ma
ax x. 1
10,0 .1

Service/Accessories, Systems
H [m]
H [m]

10
7,5 2 2
mi 7,5 min
n. .3
3
5,0
5

2,5 2,5

0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 30 Q [m/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 10 20 30 40 50 60 70 80 90 100 Q [lgpm]
1000 2000 max.
max.

750 1500
min. min.
P1[W]
P1 [W]

Devices Pump Management

500 1000
Switchgears and Control

250 500

0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 30 Q [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 215


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 50/7
AC - individual operation AC - parallel operation
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 5 [m/s]

7 7
Wilo-TOP-SD 50/7 Wilo-TOP-SD 50/7
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
6 6 +

5 m 5
ax mi m
. n. ax
.
4 m 4
in
.
H [m]

H [m]
3 3

2 2

1 1

0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
Q Q
700 1400

600 1200 max.


max.
max.
500 min.
min.
min.
min.
min. 1000 min.
P1 [W]
P1 [W]

400 800
300 600
200 400
100 200
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]

Three-phase - individual operation Three-phase - parallel operation


v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
Wilo-TOP-SD 50/7 Wilo-TOP-SD 50/7
7 3 ~ 400 V - DN 50 3 ~ 400 V - DN 50
7
+
6 6

5 5
m
ax
m

. (1
ax
H [m]

H [m]
. (1

4 4
)
)

(2

3 3 m
(2

m in
)

in . (3
)

. (3
2 2 )
)

1 1

0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 [lgpm]
Q Q
700 1400

600 1200
max.
max.
500 1000
P1 [ W ]

P1 [ W ]

400 800
min.
min.
300 600

200 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]

216 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 50/10
AC - individual operation AC - parallel operation

Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 [m/s]

9 9
Wilo-TOP-SD 50/10 Wilo-TOP-SD 50/10
8 1 ~ 230 V - DN 50 8 1 ~ 230 V - DN 40
+
7 7

Cooling
m
m

ax
ax

6 6

.
.

5 5

H [m]
H [m]

m
in.

4 4
m
in
.
3 3

2 2

Potable water circulation


1 1

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]
0 1 2 3 4 5 6 7 0 2 4 6 8 10 12 [l/s]
[l/s]

Q Q
900 1800
800 1600 max.
max. min.
700 min. 1400
1200
P1 [W]

600
500 1000
400 800
P1 [W]

300 600
200 400
100 200
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]

Three-phase - individual operation Three-phase - parallel operation

Solar thermal
v v
0 1 2 3 [m/s] 0 1 2 3 4 5 6 7 [m/s]
10 10
Wilo-TOP-SD 50/10 Wilo-TOP-SD 50/10
3 ~ 400 V - DN 50 3 ~ 400 V - DN 50
+
8 8

Service/Accessories, Systems
6 m
ax 6
m

. (1
ax
. (1
H [m]

H [m]

)
)

4 (2 4
(2

m )
in
m

. (3
in

)
. (3

)
)

2 2

0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 175 [lgpm]
Q Q
900 1800
max.
.
1600 max
1400
Devices Pump Management

600
P1 [ W ]

1200
P1 [ W ]

Switchgears and Control

min.
1000
300 min.
800

600
0 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 217


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 50/15
Three-phase - individual operation Three-phase - parallel operation
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 7 8 [m/s]
16 16
Wilo-TOP-SD 50/15 Wilo-TOP-SD 50/15
14 3 ~ 400 V - DN 50 14
3 ~ 400 V - DN 50
+
12 12

10 10
m
ax
. (1
H [m]

H [m]
m

8 8
ax
. (1

)
(2
6 6 m
in )
)

. (3
(2

m
in
. (3
)

)
4 4
)

2 2

0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 [lgpm] 0 50 100 150 200 [lgpm]
Q 3600 Q
1800

1600 3200
max.
max.
1400 2800
P1 [ W ]

P1 [ W ]

1200 2400
min. min.
1000 2000

800 1600

600 1200
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 [m3/h]

218 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 65/10
AC - individual operation AC - parallel operation

Heating, Air-conditioning,
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 [m/s]

9 9
Wilo-TOP-SD 65/10 Wilo-TOP-SD 65/10
8 1 ~ 230 V - DN 65 8 1 ~ 230 V - DN 65
+
7 7

Cooling
6 6
ma
x.
5 ma 5
x.
H [m]

H [m]
4 4 mi
n.
mi
n.
3 3

2 2

Potable water circulation


1 1

00 5 10 15 20 25 30 [m3/h] 0
0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 8 [l/s] 0 2 4 6 8 10 12 14 [l/s]
Q Q
1000 2000
900 1800
max. max.
800 1600 min.
P1 [W]

min.
700 1400
P1 [W]

600 1200

500 1000

400 800
0 5 10 15 20 25 30 [m3/h] 0 10 20 30 40 50 [m3/h]

Three-phase - individual operation Three-phase - parallel operation

Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 5 [m/s]
10 10
Wilo-TOP-SD 65/10 Wilo-TOP-SD 65/10
9 3 ~ 400 V - DN 65 9 3 ~ 400 V - DN 65
+
8 8

7 7

Service/Accessories, Systems
6 6
ma m
x. ( ax
H [m]

H [m]

5 1 5 . (1

) )
4 (2 4 (2
mi m
n. ) in )
(3 . (3
3 3
)
)
2 2

1 1

0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 1 2 3 4 5 6 7 8 9 10 [l/s] 0 2 4 6 8 10 12 14 16 18 19 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1000 2000
900
max. 1800
max.
800
1600
Devices Pump Management

700
P1 [ W ]

1400
P1 [ W ]

600
Switchgears and Control

min. 1200
500
min.
400 1000

300 800
200 600
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 219


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 65/13
Three-phase - individual operation Three-phase - parallel operation
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
14 14
Wilo-TOP-SD 65/13 Wilo-TOP-SD 65/13
3 ~ 400 V - DN 65 3 ~ 400 V - DN 65
12 12 +

10 10

m m
ax ax
8 . (1 8 . (1
H [m]

H [m]
)
(2 )
(2
6 6
mi ) mi
n. n. )
(3 (3
) )
4 4

2 2

0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1600 3200

max. max.
1400 2800

1200 2400
P1 [ W ]

P1 [ W ]

1000 2000
min. min.
800 1600

600 1200
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]

Wilo-TOP-SD 65/15
Three-phase - individual operation Three-phase - parallel operation
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]

16 16
Wilo-TOP-SD 65/15 Wilo-TOP-SD 65/15
14 3 ~ 400 V - DN 65 14 3 ~ 400 V - DN 65
+
12 12

10 10
m
ax
. (1
H [m]

H [m]

8 8
)
m

m
(2

ax

in
. (1

. (3
)

6 6
) m
in
(2

. (3
)

4 4 )

2 2

0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 16 18 20 22 24 [l/s]
0 40 80 120 160 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
2000 4000

1800 3600
max. max.
1600 3200
P1 [ W ]

1400 2800
P1 [ W ]

min. min.
1200 2400

1000 2000

800 1600
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]

220 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 80/7
AC - individual operation AC - parallel operation

Heating, Air-conditioning,
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 1 2 3 [m/s]

7 7

Wilo-TOP-SD 80/7 Wilo-TOP-SD 80/7


1 ~ 230 V - DN 80
6 1 ~ 230 V - DN 80 6
+

Cooling
5 5

4 4
ma
H [m]

ma

H [m]
x. x.
3 3

mi
2 n. 2
min

Potable water circulation


.
1 1

0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 3 6 9 12 [l/s] 0 3 6 9 12 15 18 21 [l/s]
Q Q
1100 2200
1000 2000
max. max.
900 1800
P1 [W]

min. min.
800
P1 [W]

1600
700 1400
600 1200

500 1000
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]

Wilo-TOP-SD 80/10
Three-phase - individual operation Three-phase - parallel operation

Solar thermal
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 5 [m/s]

12 12

11 Wilo-TOP-SD 80/10 11
Wilo-TOP-SD 80/10
3 ~ 400 V - DN 80 3 ~ 400 V - DN 80
10 10 +
9 9

8 8

Service/Accessories, Systems
7 7
m
ax
H [m]

H [m]

6 . (1 6
m
ax
. (1
5 ) 5
(2
mi )
4 n. ) 4 (2
(3 mi
n. ( )
3 ) 3 3
)
2 2

1 1

0 0
3
0 20 40 60 80 [m /h] 0 20 40 60 80 100 [m3/h]
0 4 8 12 16 20 [l/s] 0 4 8 12 16 20 24 28 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 300 350 [lgpm]
Q Q
1800 3600
.
max
1600 3200
max.
Devices Pump Management
P1 [ W ]

P1 [ W ]

1400 2800
Switchgears and Control

1200 2400
min. min.
1000 2000

800 1600
0 20 40 60 80 [m3/h] 0 20 40 60 80 100 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 221


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-SD

Terminal diagram A/motor protection A Terminal diagram B/motor protection B

L N L1 L2 L3

PE L N PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures

Tripping: Internal interruption of motor voltage Tripping: Internal interruption of a motor phase
Reset: Automatic after motor has cooled down Reset: Interrupt mains system voltage, allow motor to cool
down, switch mains system voltage on again

Terminal diagram C/motor protection C Terminal diagram D/motor protection D

WSK L N SSM L1 L2 L3

WSK PE L N SSM PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
WSK = Thermal winding contact Full motor protection with integrated trip electronics in terminal box
Full motor protection in all speed stages with optional Wilo-SK 602/ for all speed stages
Wilo-SK 622 tripping unit or other switchgears/control devices with
WSK connection option Tripping: All-pole shutdown of motor by integrated tripping
electronics
Tripping: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact in accordance with
(circuit diagram with SK 602/622, see Service/Accessories) VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~
For function, see chapter Pump Management Systems Wilo-Control,
Planning Guide

Terminal diagram E/motor protection E

SSM C1 C2 N L

SSM C1 PE C2 N L
Mains connection 1~230 V, 50 Hz
Full motor protection with integrated trip electronics in terminal box for all speed stages.
Tripping: All-pole shutdown of motor by integrated automatic tripping
Reset: Manual reset at terminal box necessary

Load capacity of the potential-free NC contact in accordance with VDI 3814 only for
collective fault signal (SSM) 1 A, 250 V~
For function, see Wilo-Control Pump Management Systems, Planning Guide

222 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-SD

Motor data

Wilo-TOP-SD... Rated Stage/speed Power Current at Capacitor Motor Threaded Terminal

Heating, Air-conditioning,
power consumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram
tion nection
P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]
1 max. 2320 100 - 140 0.65
30/5

Cooling
50 2 1640 75 - 110 0.55 3.7/400 A 1x 13.5 A
(single-phase AC motor)
3 min. 1200 55 - 75 0.35
1 max. 2650 85 - 150 0.40 0.65
30/5
50 2 2190 55 - 100 0.20 0.35 B 1 x 13.5 B
(three-phase AC motor)
3 min. 1890 40 - 75 0.15 0.25
1 max. 2600 140 - 195 0.95
32/7
90 2 2300 110 - 175 0.87 5/400 A 1 x 13.5 A
(single-phase AC motor)
3 min. 1800 85 - 120 0.62

Potable water circulation


1 max. 2600 120 - 200 0.45 0.78
32/7
90 2 2100 85 - 130 0.25 0.43 B 1 x 13.5 B
(three-phase AC motor)
3 min. 1750 65 - 90 0.17 0.30
1 max. 2660 145 - 180 0.85
40/3
70 2 2340 95 - 150 0.75 5/400 A 1 x 13.5 A
(single-phase AC motor)
3 min. 1710 70 - 110 0.55
1 max. 2610 95 - 160 0.40 0.65
40/3
70 2 2120 60 - 105 0.20 0.35 B 1 x 13.5 B
(three-phase AC motor)
3 min. 1810 40 -75 0.15 0.25
1 max. 2650 250 - 390 1.93
40/7
180 2 2450 220 - 380 1.88 8/400 C 2 x 13.5 C
(single-phase AC motor)
3 min. 2200 200 - 330 1.70
1 max. 2600 220 - 370 0.76 1.31
40/7
180 2 2100 165 - 260 0.47 0.81 D 2 x 13.5 D
(three-phase AC motor)
3 min. 1800 130 - 185 0.33 0.57
40/10

Solar thermal
1 max. 2850 440 - 650 3.20
350 16/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 340 - 620 3.00
1 max. 2800 300 - 585 1.17 2.02
40/10
350 2 2500 230 - 465 0.82 1.43 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2200 200 - 365 0.65 1.12
40/15 1 max. 2800 615- 945 4.57
570 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 415- 800 4.20
1 max. 2800 500 - 905 1.84 3.19
40/15

Service/Accessories, Systems
570 2 2500 380 - 720 1.30 2.25 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2200 330- 585 1.05 1.82
50/7 1 max. 2850 420 - 650 3.20
350 16/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2300 315 - 600 3.00
1 max. 2800 360 - 625 1.23 2.13
50/7
350 2 2450 290 - 495 0.87 1.51 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2150 245 - 380 0.68 1.17
50/10 1 max. 2700 540 - 860 4.00
450 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 390 - 800 3.80
1 max. 2700 450 - 880 1.73 3.00
50/10
450 2 2300 330 - 680 1.20 2.09 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2000 280 - 500 0.89 1.54
1 max. 2800 1070 - 1600 3.10 5.35
Devices Pump Management

50/15
1100 2 2650 840 - 1290 2.25 3.90 D 2 x 13.5 D
(three-phase AC motor)
Switchgears and Control

3 min. 2300 720 - 1030 1.85 3.20


Always refer to name plate data!
Current I: On-site thermal overload settings.

Note:
Systems

3~230 V only with optional switching plug (accessory)

Wilo Catalogue A1 - Circulating pumps in glandless design 223


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-TOP-SD

Motor data

Wilo-TOP-SD... Rated Stage/speed Power Current at Capacitor Motor Threaded Terminal


power consumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram
tion nection
P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]
65/10 1 max. 2800 830 - 940 4.40
570 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 690 - 840 4.20
1 max. 2800 620 - 960 1.94 3.36
65/10
570 2 2500 480 - 760 1.37 2.37 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2150 400 - 600 1.08 1.88
1 max. 2800 1000 - 1450 2.93 5.07
65/13
1100 2 2550 810 - 1180 2.10 3.64 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2250 700 - 960 1.74 3.00
1 max. 2850 1170 - 1685 3.41 5.91
65/15
1300 2 2650 925 - 1425 2.53 4.38 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2400 815 - 1210 2.18 3.78
80/7 1 2650 960 - 1030 4.80
570 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 2200 860 - 920 4.60
1 max. 2800 1270 - 1685 3.27 5.66
80/10
1100 2 500 1040 - 1390 2.47 4.28 D 2 x 13.5 D
(three-phase AC motor)
3 min. 2150 895 - 1100 2.00 3.46
Always refer to name plate data!
Current I: On-site thermal overload settings.

Note:
3~230 V only with optional switching plug (accessory)

224 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-SD

Dimension drawing A Dimension drawing B

Heating, Air-conditioning,
q1 Rp q1 q2 k1 k2
R 1/8

b1

a
m
b1

l0
Pg

Cooling
l0

l1
Pg Pg

R 1/8

G a1 l1
k1 k2

Potable water circulation


Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Dimension drawing C Dimension drawing D

q1 q2 k1 k2 D
R 1/8 k L2
k L1
M10 d
DN
m

b1

c
a
l0
p

l1

n x d1
r

R 1/8 n x d2

Solar thermal
Pg Pg Pg Pg

Permitted installation positions, see Planning Guide

Service/Accessories, Systems
Dimension drawing E Dimension drawing F - bracket diagram

D l
k
d
DN
18

18
50

30 30 30
p

n x dL
Devices Pump Management
50

Switchgears and Control


18

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 225


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Dimensions, Weights Wilo-TOP-SD

Dimensions, Weights

Wilo-TOP-SD... Pipe con- Thread Pump dimensions Weight Dimen-


nection/ about sion
Nominal drawing
diameter
[Rp/DN] G I0 m l1 c a k1 k2 l p r b1 q1 q2 PN 6/10
[mm] [kg]
30/5 Rp 11/ 4 G2 180 105 150 34 112 112 92 8.5 A
32/7 32 220 115 172 34 126 119 99 134 126 14.0 B
40/3 40 250 135 158 75.0 50 126 133 92 15.0 B
40/7 40 250 135 193 75.0 43 150 140 172 108 18 104 160 160 20.5 C/F
40/10 40 250 135 217 75.0 64 178 178 225 132 18 111 173 173 29.5 C/F
40/15 40 250 125 258 65.0 75 200 195 225 132 18 119 172 172 40.0 C/F
50/7 50 280 160 224 82.5 62 179 169 225 132 18 111 173 173 30.5 C/F
50/10 50 280 155 223 82.5 69 198 192 228 157 18 111 183 183 33.5 C/F
50/15 50 340 180 235 82.5 113 306 296 360 180 20 119 258 258 63.0 C/F
65/10 65 340 185 253 92.5 80 223 209 225 162 18 121 194 194 46.5 C/F
65/13 65 340 185 253 92.5 80 223 209 225 162 18 121 194 194 50.0 C/F
65/15 65 340 185 283 92.5 80 223 209 225 162 18 121 194 194 55.5 C/F
80/7 (1~) 80 360 205 255 100 95 249 231 240 180 18 121 206 206 54.5/56.0 C/F
80/10 80 360 205 255 100 94 249 231 240 180 18 121 206 206 56.0 C/F
Note:
M10-bore for support-bracket mounting obtainable upon request for types
TOP-SD 40/3, TOP-SD 40/7, TOP-SD 40/10, TOP-SD 50/7, TOP-SD 50/10

Flange dimensions

Wilo-TOP-SD... Flange Nominal Pump flange dimensions Dimension


diameter drawing
DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Combination flange PN 6/10
32/7 32 140 78 90/100 4 x 14/19 D
(flange PN 16 as per DIN 2533)
40/3 Combination flange PN 6/10
40/7 (flange PN 16 as per DIN 2533) 40 150 88 100/110 4 x 14/19 D
40/10
Combination flange PN 6/10
40/15 (flange PN 16, in accordance with 40 150 84 100/110 4 x 14/19 D
EN 1092-2)
50/7 Combination flange PN 6/10
50 165 102 110/125 4 x 14/19 D
50/10 (flange PN 16 as per DIN 2533)
Combination flange PN 6/10
50/15 50 165 99 110/125 4 x 14/19 D
(flange PN 16 as per EN 1092-2)
65/10 Combination flange PN 6/10
65/13 (flange PN 16 as per DIN 2533) 65 185 122 130/145 4 x 14/19 D
65/15
Flange PN 6
80 190 128 150 4 x 19 E
(as per DIN 2531)
80/7 (1~) Flange PN 16
80/10 (in accordance with DIN 2533,
80 200 138 160 8 x 19 E
drilled in accordance with
EN 1092-2)
n = No. of bolt holes

226 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Standard pumps (twin-head pumps)
Heating, Air-conditioning, Cooling

227
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-SE-TW


Wilo-SE-TW...
125-N-TW 150-N-TW 200-N-TW

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 5.5 4 7


Flow volume max. [m3/h] 9 16 18

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: +140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 6/10 6/10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 11/4


Nominal connection diameter DN 40 40
Flange for mating flange PN 6,

standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft
only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230


Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching plug
Mains frequency [Hz] 50 50 50

= available, = not available

228 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-SE-TW


Wilo-SE-TW...
125-N-TW 150-N-TW 200-N-TW

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44
Insulation class F F F

Materials

Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250) Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Plastic (PPE, trade name: Noryl)
Shaft Stainless steel (X46Cr13)
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5


95 C 5 5 5
110 C 11 11 11
130 C 24 24 24

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 229


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-SE-TW

Wilo-SE 125-N-TW
Individual operation Parallel operation
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-SE 125-N-TW Wilo-SE 125-N-TW
1~230V - Rp 1 1~230V - Rp 1
5 5 +

4 4

mi
n.
(3
H[m]

3 3

)
H[m]
mi
n. (

m
ax
2 2
3

.(
1
m
)

ax

(2

)
. (1

1 1

)
(2
)

0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
200
P1[W]

120
P1[W]

160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]

Wilo-SE 150-N-TW
Individual operation Parallel operation
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
Wilo-SE 150-N-TW Wilo-SE 150-N-TW
1~230V - DN 40 1~230V - DN 40
+
3,2 3,2 m
in
. (3
m
) ax
. (1
2,4 2,4
)
H [m]

(2
H [m]

)
1,6 1,6
ma
x.
(2

(1

mi
n.
)

0,8 (3 0,8
)

0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [ l/s] 0 1 2 3 4 5 [ l/s]
0 10 20 30 [lgpm ] 0 25 50 [lgpm ]
Q Q
240 360
max.
320
200
max. 280
160 240
P 1 [W]
P 1 [W]

200 min.
120 min.
160
80 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]

230 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-SE-TW

Wilo-SE 200-N-TW
Individual operation Parallel operation

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
7 7
Wilo-SE 200-N-TW Wilo-SE 200-N-TW
1~230V - DN40 1~230 V - DN40
6 6 +

Cooling
5 5

4 4
ma

H [m]
H [m]

x.
1
3 3
ma
x.
1
2 2
2

Potable water circulation


2
1 min. 1
1 min
.1
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 12 14 16 [m/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 1 2 3 4 5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 10 20 30 40 50 60 [Igpm]
Q
Q
500 500 max.
400 400
P1 [W]

P1 [W]

300 300 min.


max.
200 200
min.
100 100
0
0 2 4 6 8 10 [m/h] 0
0 2 4 6 8 10 12 14 16 [m/h]

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 231


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Terminal Diagrams, Motor Data Wilo-SE-TW

Terminal diagram A/motor protection A

L N

PE L N
Mains connection 1~230 V, 50 Hz
Internal protection against unacceptably high winding temperatures
Tripping: Internal interruption of motor voltage
Reset: Automatic after motor has cooled down

Motor data

Wilo-SE-TW... Rated power Stage/speed Power Current Capacitor Threaded cable


consumption connection
P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]
1 max. 2320 100 - 140 0.65
125-N-TW 50 2 1640 75 - 110 0.55 3.7/400 1 x 13.5
3 min. 1200 55 - 75 0.35
1 max. 2320 145 - 180 0.85
150-N-TW 70 2 2340 95 - 150 0.75 5/400 1 x 13.5
3 min. 1710 70 - 110 0.55
1 max. 2880 170 - 245 1.20
200-N-TW 100 2 1410 145 - 200 1.00 5/400 1 x 13.5
3 min. 920 115 - 130 0.65
Always refer to name plate data!
Current I: On-site thermal overload settings.

232 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Dimensions, Weights Wilo-SE-TW

Dimension drawing A Dimension drawing B

Heating, Air-conditioning,
b4 b5 G b4 b5

l1
l2

l1
l2
l0

Cooling
l0
b1 b2
a1 a2

b1 b2 a2 a1

Potable water circulation


Dimension drawing C

nx

DN
G
C

Solar thermal
D

Dimensions, Weights

Wilo-SE-TW... Pipe connec- Thread Pump dimensions Weight Dimension


tion/Nominal about drawing
diameter

Service/Accessories, Systems
[Rp/DN] G I0 l1 I2 a1 a2 b1 b2 b4 b5 -
[mm] [kg]
125-N-TW Rp 11/4 G2 180 105 92 150 40 112 112 120 104 7.8 A
150-N-TW 40 - 244 132 92 156 75 126 133 123 107 14.6 B
200-N-TW 40 - 244 132 92 156 75 126 133 123 107 15.6 B

Flange dimensions

Flange Nominal diameter Pump flange dimensions Dimension


drawing
Wilo-SE-TW...
DN C D g nx
Devices Pump Management

[mm] [pcs. x mm]


Switchgears and Control

Flange PN 10
150-N-TW 40 110 150 84 4 x 19 C
(as per EN 1092)
Flange PN 10
200-N-TW 40 110 150 84 4 x 19 C
(as per EN 1092)
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 233


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-DOP


Wilo-DOP...

100/160 r
40/100 r

40/160 r

50/100 r

50/160 r

65/125 r

65/160 r

80/125 r

80/160 r
Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 3 5.5 3.75 7 5 8 6 8 8


Flow volume max. [m3/h] 19 24 36 36 56 70 70 90 125

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] +20 to +130 (in short-term operation 2 h: +140)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 6 6 6 6 6 6 6 6 6
Special version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10 10
16 16 16 16 16 16 16 16 16

Pipe connections

Screwed connection Rp
Nominal connection diameter DN 40 40 50 50 65 65 80 80 100
Flange for mating flange PN 6,
standard version

Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft
only), standard version

Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains supply connection 1~ [V], standard version 230


Mains supply connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], special version 230 230 230 230 230 230 230 230 230

= available, = not available

234 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Technical Data Wilo-DOP


Wilo-DOP...

100/160 r
40/100 r

40/160 r

50/100 r

50/160 r

65/125 r

65/160 r

80/125 r

80/160 r

Heating, Air-conditioning,
Electrical connection (Continued)

Mains connection 3~ [V], with optional switching plug

Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Potable water circulation


Power electronics
Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F F F F

Materials

Pump housing Grey cast iron (EN-GJL-250)


Impeller Grey cast
iron
Plastic (PP - 50% GF)
EN-GJL-
200
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon

Solar thermal
Minimum suction head at suction branch [m]
for the prevention of cavitation at water delivery temperature

50C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
95C 2 5 3 5 3 5 3 5 5
110C 8 11 9 11 9 11 9 11 11
130C 21 24 22 24 22 24 22 24 24

Service/Accessories, Systems
= available, = not available

Devices Pump Management


Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 235


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-DOP

Wilo-DOP 40/100 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 [m/s]

3,0 3,0
Wilo-DOP 40/100 r Wilo-DOP 40/100 r
DN 40 DN 40
2,5 2,5 +

2,0 2,0

m
ax
. m
ax
H[m]

H[m]
1,5 1,5 .(1
(2 )
)
(3 ) (2

mi ) mi (3 )
1,0 n.( 1,0 n.
4 (4 )
) )

0,5 0,5

0 0
0 2 4 6 8 10 [m3/h] 0 4 8 12 16 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s] 0 1,0 2,0 3,0 4,0 5,0 [l/s]

0 5 10 15 20 25 30 35 [lgpm] 0 10 20 30 40 50 60 [lgpm]
Q Q
200 400
max. max.
160 320
P1[W ]

120 240
P1[ W ]

80 160
min. min.

40 3 ~ 400 V 80 3 ~ 400 V
1 ~ 230 V 1 ~ 230 V
0 0
0 2 4 6 8 10 [m3/h] 0 4 8 12 16 [m3/h]

Wilo-DOP 40/160 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]

6 6
Wilo-DOP 40/160 r Wilo-DOP 40/160 r
DN 40 DN 40
5 5 +

4 4
H[m]

3 ma 3
m
H[m]

x.( ax
1 .(1
(2
)
) )
2 (3 2 (3
) ) (2
mi mi
n. n.
(4 (4 )
) )
1 1

0 0
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]
0 1,0 2,0 3,0 [l/s] 0 2,0 4,0 6,0 [l/s]
0 10 20 30 40 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
400 800
max.
max.
350 700

300 600
P1[ W ]
P1[ W ]

250 500

200 400
min.
min.
150 300

100 200
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]

236 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-DOP

Wilo-DOP 50/100 r
Individual operation Parallel operation

Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]

4 4
Wilo-DOP 50/100 r Wilo-DOP 50/100 r
DN 50 DN 50
+
3 3

Cooling
H[m]
H[m]

m
ax

m
.(1

ax
2 2

.(1
(2 )

(2

)
)

)
(3
(3

)
)

m
1 1

in
m

.(4
in
.(4

Potable water circulation


)
)

0 0
0 5 10 15 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
0 10 20 30 40 50 60 [lgpm ] 0 20 40 60 80 100 120 [lgpm]
Q Q
300 600 max.
max.
250 500
200
400
P1[ W ]

P1[W ]

150 min. min.


300
100
200
50

0 100
0 5 10 15 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]

Wilo-DOP 50/160 r
Individual operation Parallel operation

Solar thermal
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]

8 8
Wilo-DOP 50/160 r Wilo-DOP 50/160 r
DN 50 DN 50
+
6 6
H[m]

Service/Accessories, Systems
m
ax m
.(1 ax
H[m]

4 4 .(
1
(2 ) (2 )
(3 ) )
mi (3
n.( ) mi
4 n.( )
) 4
2 2 )

0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 4 8 12 16 20 24 28 32 36 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
700
max. max.
1200
600
Devices Pump Management

1000
500
P1[W]

P1[ W]

Switchgears and Control

800
400
min.
min.
300 600

200 400
0 2 4 6 8 10 12 14 16 [m3/h] 0 4 8 12 16 20 24 28 32 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 237


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-DOP

Wilo-DOP 65/125 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]

5 5
Wilo-DOP 65/125 r Wilo-DOP 65/125 r
DN 65 DN 65
4 4
+

3 m 3
ax m

H[m]
.(1 in
.(1
H[m]

(2 ) (2
)
2 ) 2 )
(3 (3
mi mi
n.( ) n. )
4 (4
) )
1 1

0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 [lgpm] 0 40 80 120 160 [lgpm]
Q Q
600 1200
max. max.
1050
500
900
P1[W ]

400
750
min.
P1[W]

300 min.
600
200
450

100 300
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]

Wilo-DOP 65/160 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1,0 2,0 3,0 4,0 5,0 [m/s]

Wilo-DOP 65/160 r Wilo-DOP 65/160 r


8 DN 65 8 DN 65
+

6 6

ma
H[m]

H[m]

x.( ma
1 x.(
) 1
4 4 )
(2 (2
) )
(3 (3
mi ) mi )
n.( n.(
2 4 2 4
) )

0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 40 80 120 160 200 240 [lgpm]
Q Q
1000 2000
max.
max.

800
1500
P1[ W]

P1[ W ]

600

min. 1000 min.


400

200 500
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]

238 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-DOP

Wilo-DOP 80/125 r
Individual operation Parallel operation

Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]

6 6
Wilo-DOP 80/125 r Wilo-DOP 80/125 r
DN 80 DN 80
5 5 +

Cooling
4 4

H[m]
m
H[m]

m ax
ax .(1
3 .(1 3
(2 ) (2 )
(3 (3 )
)
mi ) m )
2 n.( 2 in
4 .(4
) )

1 1

Potable water circulation


0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 40 80 120 160 200 240 [lgpm]
Q Q
800 1500
max. max.

1250
600
P1[W ]
P1[ W]

1000
min. min.
400
750

200 500
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]

Wilo-DOP 80/160 r
Individual operation Parallel operation

Solar thermal
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]

9 9
Wilo-DOP 80/160 r Wilo-DOP 80/160 r
DN 80 DN 80
+

6 6

Service/Accessories, Systems
m m
ax ax
.(1 .(1
H[m]

(2
H[m]

) (2
)
)
(3 )
(3
m )
m ) in
3 in 3 .(4
.(4
) )

0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2,5 5 7,5 10 12,5 [l/s] 0 5 10 15 20 25 [l/s]
0 25 50 75 100 125 150 [lgpm] 0 50 100 150 200 250 300 [lgpm]
Q Q
1400 2800
max. max.

1200 2400
Devices Pump Management

1000 2000
P1[ W ]

Switchgears and Control

min
.
P1[W]

min.
800 1600

600 1200

400 800
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 239


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Pump curves Wilo-DOP

Wilo-DOP 100/160 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]

8 8
Wilo-DOP 100/160 r Wilo-DOP 100/160 r
DN 100 DN 100
+
6 6

ma
x.( ma
1 x.(
1
H[m]

H[m]
4 (2 ) 4 (2 )
) )
(3
(3
m ) m
in in )
.(4 .(
4
2 ) 2 )

0 0
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]
0 5 10 15 [l/s] 0 5 10 15 20 25 30 35 [l/s]
0 50 100 150 200 [lgpm] 0 100 200 300 400 [lgpm]
Q Q
1800 3600
max.
max.
1600 3200

1400 2800
P1[W ]

P1[W ]

1200 2400
min. min.
1000 2000

800 1600

600 1200
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]

240 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Terminal Diagrams Wilo-DOP

Terminal diagram A/motor protection A Terminal diagram B/motor protection B

Heating, Air-conditioning,
PE L1 N L1 L2 L3 PE

L1 L2 L3 15 10 11
L N WSK WSK
C1

Cooling
C2

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz


With mounted capacitor
WSK = Thermal winding contact WSK = Thermal winding contact

Full motor protection in all speed stages with optional Wilo-SK 602/ Full motor protection in all speed stages with optional Wilo-SK 602/
Wilo-SK 622 tripping unit or other Wilo AS and CR systems switch- Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems

Potable water circulation


gears/control devices with WSK connection option switchgears/control devices with WSK connection option
Note: Wilo-C-SK suitable only for 3~400 V and fluid
temperature to max. 110 C.
Tripping: External tripping at switchgears/control devices Tripping: External tripping at switchgears/control devices
Reset: Manual reset at switchgears/control devices necessary Reset: Manual reset at switchgears/control devices necessary

(circuit diagram with SK 602/SK 622, see Service/Accessories) (circuit diagram with SK 602/SK 622, see Service/Accessories)

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 241


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Motor Data Wilo-DOP

Motor data

Wilo-DOP... Rated Stage/ Power Current at Capacitor Motor Threaded Terminal


power speed consumption 1~230 V 3~400 V 3~230 V protec- cable diagram
(special tion connection
motor)
P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]

40/100 r 74 1300 155 - 200 1.10


(single-phase AC 57 1200 140 - 190 1.05
4/400 A 11 A
41 1150 120 - 175 0.95
motor) 30 1100 105 - 155 0.85

40/100 r 80 1300 105 - 170 0.53 0.92


(three-phase AC 58 1200 85 - 140 0.38 0.66
B 11 B
44 1150 65 - 110 0.28 0.48
motor) 31 1000 50 - 85 0.22 0.38

40/160 r 164 1300 200 - 365 0.90 1.56


(three-phase AC 112 1150 180 - 320 0.75 1.30
B 13.5 B
70 1050 155 - 260 0.60 1.04
motor) 48 850 125 - 185 0.45 0.78

50/100 r 135 1350 140 - 290 0.90 1.56


(three-phase AC 102 1300 115 - 260 0.75 1.30
B 13.5 B
70 1200 95 - 220 0.60 1.04
motor) 48 1100 80 - 165 0.45 0.78

50/160 r 335 1400 310 - 635 1.60 2.77


(three-phase AC 265 1300 285 - 585 1.30 2.25
B 13.5 B
190 1200 255 - 490 1.10 1.90
motor) 130 1100 220 - 395 0.80 1.40

65/125 r 265 1400 280 - 580 1.60 2.80


(three-phase AC 235 1300 255 - 530 1.30 2.25
B 13.5 B
185 1200 220 - 450 1.10 1.90
motor) 130 1100 190 - 370 0.80 1.40

65/160 r 560 1300 470 - 970 2.20 3.80


(three-phase AC 420 1200 430 - 880 1.90 3.30
B 13.5 B
280 1050 385 - 715 1.50 2.60
motor) 200 950 340 - 560 1.20 2.10

80/125 r 430 1350 405 - 745 2.2 3.8


(three-phase AC 350 1300 360 - 685 1.9 3.3
B 13.5 B
270 1150 320 - 585 1.5 2.6
motor) 200 1050 290 - 490 1.2 2.1

80/160 r 810 1400 645 - 1330 3.2 5.5


(three-phase AC 690 1350 590 - 1260 2.8 4.8
B 13.5 B
530 1250 540 - 1140 2.5 4.3
motor) 370 1100 495 - 930 2.2 3.8

100/160 r 1080 1400 900 - 1650 4.0 6.9


(three-phase AC 920 1350 800 - 1500 3.6 6.2
B 13.5 B
720 1300 750 - 1330 3.1 5.4
motor) 520 1200 650 - 1100 2.7 4.7
Always refer to name plate data!
Current I: On-site thermal overload settings.

242 Subject to change without prior notice 09/2006 WILO AG


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Dimensions, weights Wilo-DOP

Dimension drawing A Dimension drawing B

Heating, Air-conditioning,
Pg P
Pg c

M 10
k1

k1
R 1/8

Cooling
R 1/8

R 1/8
L

R 1/8
k2

k2

a l1
m
l0
r a l1

Potable water circulation


m
l0

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide

Dimension drawing C Dimension drawing D

D l
k
d
18

18
DN
50

30 30 30 p

Solar thermal
50

n x dL
18

Dimensions, Weights

Wilo-DOP... Pipe connection/ Pump dimensions Weight about Dimension

Service/Accessories, Systems
Nominal diameter drawing
DN I0 m l1 c a k1 k2 l p r PN 6/10
[mm] [kg]
40/100 r 40 250 135 176 68 152 146 19.5/20.5 A
40/160 r 40 320 170 226 80 68 210 217 220 152 16 41.5/42.5 B/D
50/100 r 50 280 150 210 70 168 157 25.5/27.5 A
50/160 r 50 340 185 258 85 69 226 217 228 157 18 54.5/55.5 B/D
65/125 r 65 340 185 265 105 83 239 222 225 162 18 57.5/58.5 B/D
65/160 r 65 340 185 265 105 83 239 222 225 162 18 56.5/60.5 B/D
80/125 r 80 360 192 269 115 94 252 232 240 180 18 61.5/63.5 B/D
80/160 r 80 360 192 288 115 94 252 232 240 180 18 71.5/72.5 B/D
Devices Pump Management

100/160 r 100 395 219 288 115 113 274 250 270 197 18 90.5/92.0 B/D
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 243


Heating, Air-conditioning, Cooling
Standard pumps (twin-head pumps)

Dimensions, weights Wilo-DOP

Flange dimensions

Wilo-DOP... Flange Pipe connection/ Pump flange dimensions Dimension


Nominal diameter drawing
DN D d k n x dL
[mm] [pcs. x mm]
Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14 C
40/100 r Flange PN 16
40/160 r (as per DIN 2533,
40 150 88 110 4 x 19 C
drilled in accordance with
EN 1092-2)
Flange PN 6 (as per DIN 2531) 50 140 90 110 4 x 14 C
50/100 r Flange PN 16
50/160 r (as per DIN 2533
50 165 102 125 4 x 19 C
drilled in accordance with
EN 1092-2)
Flange PN 6 (as per DIN 2531) 65 160 110 130 4 x 14 C
65/125 r Flange PN 16
65/160 r (as per DIN 2533
65 185 122 145 4 x 19 C
drilled in accordance with
EN 1092-2)
Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19 C
80/125 r Flange PN 16
80/160 r (as per DIN 2533
80 200 138 160 8 x 19 C
drilled in accordance with
EN 1092-2)
Flange PN 6 (as per DIN 2531) 100 210 148 170 4 x 19 C
Flange PN 16
100/160 r (as per DIN 2533,
100 220 158 180 8 x 19 C
drilled in accordance with
EN 1092-2)
n = No. of bolt holes

244 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Contents

Potable water circulation

Heating, Air-conditioning,
High-Efficiency Pumps Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD 246
Series overview 246

Wilo-Stratos ECO-Z 250

Cooling
Equipment/Function 248
Technical Data 250
Pump Curves 252
Terminal Diagrams, Motor Data 253
Dimensions, Weights 254

Wilo-Stratos-Z 256

Potable water circulation


Equipment/Function 248
Technical Data 256
Pump Curves 258
Terminal Diagrams, Motor Data 261
Dimensions, Weights 262

Wilo-Stratos-ZD 264
Equipment/Function 264
Technical Data 266
Pump Curves 268
Terminal Diagrams, Motor Data 269
Dimensions, Weights 270

Solar thermal
Standard Pumps Wilo-Star-Z, TOP-Z, VeroLine-IP-Z 272
Series overview 272

Wilo-Star-Z (CircoStar) 278


Equipment/Function 274
Technical Data 278

Service/Accessories, Systems
Pump Curves 282
Terminal diagram, motor data 284
Dimensions, Weights 285

Wilo-TOP-Z 288
Equipment/Function 274
Technical Data 288
Pump Curves 290
Terminal diagram, motor data 294
Dimensions, Weights 296
Devices Pump Management

Wilo-VeroLine-IP-Z 298
Switchgears and Control

Equipment/Function 274
Technical Data 298
Pump Curves 300
Terminal diagram, motor data 301
Systems

Dimensions, Weights 302

Wilo Catalogue A1 - Circulating pumps in glandless design 245


Potable water circulation
High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

Series: Wilo-Stratos ECO-Z

H [m]
Wilo-Stratos ECO-Z
> Single-head pumps:
BMS
5 Electronically controlled circulating pumps
25/
1-5 with screwed connection
4
> Applications:
3 All versions of potable water circulation
2 systems
> Special features:
1
Can be connected to building automation
0
0 0,5 1 1,5 2 2,5 Q[m/h] devices in Version BMS (with Building
n: -5
ansio 1 Management System)
eri e s exp O-Z 25/
S o s EC
Strat S design
in BM

Series: Wilo-Stratos-Z

> Single-head pumps:


Electronically controlled circulating pumps
with screwed or flanged connection
> Application:
Potable water circulation systems of all
kinds, hot-water heating systems of all
kinds, air conditioning, closed cooling cir-
cuits, industrial circulating systems

Series: Wilo-Stratos-ZD

> Twin-head pumps:


Electronically controlled circulating pumps
with flanged connection
> Application:
Potable water circulation systems of all
kinds, hot-water heating systems of all
kinds, air conditioning, closed cooling cir-
cuits, industrial circulating systems

246 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps/twin-head pumps)

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

Series: Wilo-Stratos ECO-Z

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible Planning Guide: . . . . . . . . . . . . . . . . . . 6/29
Thermal insulation as standard Equipment/Function: . . . . . . . . . . . . . 248
Automatic adjustment of the pump performance in potable water circulation systems where Technical Data: . . . . . . . . . . . . . . . . . . 250
the flow-rate is variable Pump curves: . . . . . . . . . . . . . . . . . . . . 252
Optimal handling through front operation, variable installation positions Terminal Diagrams, Motor Data:. . . . 253

Cooling
automatic setback mode (Autopilot) Dimensions, Weights: . . . . . . . . . . . . . 254
Minimum electrical power consumption: only 5.8 W Service/Accessories: . . . . . . . . . . . . . . 325
Very high starting torque for secure starting Switchgears and Control Devices: . . 351

Potable water circulation


Series: Wilo-Stratos-Z

> Product advantages: > Additional information: Page:


Graphical pumps display with rotatable view Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Combination flange PN 6/PN 10 (for DN 40 to DN 50) Equipment/Function: . . . . . . . . . . . . . 248
System expansion through retrofittable communication modules LON, PLR, DP, etc. Technical Data: . . . . . . . . . . . . . . . . . . 256
Thermal insulation as standard Pump curves: . . . . . . . . . . . . . . . . . . . . 258
Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible Terminal Diagrams, Motor Data:. . . . 261
Automatic adjustment of the pump performance in variable flow-rate potable water circula- Dimensions, Weights: . . . . . . . . . . . . . 262
tion systems with thermostatically controlled line shutoff valves Service/Accessories: . . . . . . . . . . . . . . 325
Manual control mode allows the pump performance to be ideally adjusted to the system for Switchgears and Control Devices: . . 351
constant volumetric-flow potable water circulation systems Pump Management Systems

Solar thermal
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-Stratos-ZD

> Product advantages: > Additional information: Page:

Service/Accessories, Systems
Graphical pumps display with rotatable view Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Combination flange PN 6/PN 10 (for DN 32 to DN 40) Equipment/Function: . . . . . . . . . . . . . 248
System expansion through retrofittable communication modules LON, PLR, DP, etc. Technical Data: . . . . . . . . . . . . . . . . . . 266
Automatic adjustment of the pump performance in variable flow-rate potable water circula- Pump curves: . . . . . . . . . . . . . . . . . . . . 268
tion systems with thermostatically controlled line shutoff valves Terminal Diagrams, Motor Data:. . . . 269
Manual control mode allows the pump performance to be ideally adjusted to the system for Dimensions, Weights: . . . . . . . . . . . . . 270
constant volumetric-flow potable water circulation systems Service/Accessories: . . . . . . . . . . . . . . 325
Integrable twin-head pump management via retrofitted IF-Modul Switchgears and Control Devices: . . 351
Main/standby operation with fault-dependent switchover Pump Management Systems
Efficiency-optimised peak-load operation Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 247


Potable water circulation
High-efficiency pumps (single-head pumps)

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z


Wilo-Stratos ECO-Z Wilo-Stratos-Z

Operating modes

Speed-stage switching
Manual control mode (n=constant)
(only Stratos ECO-Z...-BMS)
'p-c for constant differential pressure
(only Stratos ECO-Z...-BMS)
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure
Manual functions

Setting the operating mode


(only Stratos ECO-Z...-BMS)
Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
(only Stratos ECO-Z...-BMS)
Setting the speed (manual setting mode)
(only Stratos ECO-Z...-BMS)
Setting the speed stages

Automatic functions

Stepless power adjustment depending on the


operating mode

Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics
External control functions

Control input Overriding Off


(only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modul (accessory)
Control input Overriding Min
Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote speed adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote setpoint adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modul (accessory)

Signal and display functions

Single/collective fault signal



(potential-free NC contact)
Collective fault signal (potential-free NC contact)
(only Stratos ECO-Z...-BMS)
Individual run signal (potential-free NO contact)
Possible with Stratos IF-Modul (accessory)

= available, = not available

248 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps)

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z


Wilo-Stratos ECO-Z Wilo-Stratos-Z

Signal and display functions (Continued)

Thermal winding contact

Heating, Air-conditioning,

(WSK, potential-free NC contact)
Fault light
(only Stratos ECO-Z...-BMS)
Direction-of-rotation telltale lamp

Cooling
LC display for showing pump data and fault codes
Data exchange

Infrared interface for wireless data exchange with


IR-Monitor (see function table for IR-Monitor)

PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific

Potable water circulation


Possible with Stratos IF-Modul (accessory)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network Possible with Stratos IF-Modul (accessory)

Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul
(accessory) possible
Addition operation (efficiency-optimised peak-load
cut-in and out) Various combinations with Stratos IF-Modul
(accessory) possible

Equipment/Scope of delivery

Wrench attachment point on pump body


(threaded pipe union pumps

Solar thermal
with P2 d 100 W)
Double switchover valve in pump housing
Cable entry possible on both sides
Wilo quick connection with spring clips
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8

Service/Accessories, Systems
Plug-in slot for optional expansion with Wilo-
IF-Moduls

Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for connections with nominal connection diameters
DN 32 mm - DN 65 mm)
Including 1.8 m power cable with grounding plug
Devices Pump Management

Integrated non-return valve


Switchgears and Control

Integrated ball shutoff valve


Including time switch

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 249


Potable water circulation
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO-Z


Wilo-Stratos ECO-Z...
25/1-5
25/1-5 BMS

Approved fluids (other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in
accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 5


Flow volume max. [m3/h] 2,5

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C]
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C] +15 to +65
at max. ambient temperature +40 C in short-
term operation 2 h [C]
Maximum permissible total hardness in potable
20
water- circulation systems [d]
Standard version with nominal pressure, p max [bar] 10
Special version with nominal pressure, pmax [bar]

Pipe connections

Screwed connection Rp 1
Nominal connection diameter flange DN 25
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains supply connection 1~ [V], standard version 230


Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching plug
Mains frequency [Hz] 50

= available, = not available

250 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos ECO-Z


Wilo-Stratos ECO-Z...
25/1-5
25/1-5 BMS

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3


Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics Pulse-pack control
Protection class IP 44
Insulation class F

Materials

Potable water circulation


Pump housing Red bronze (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001
Impeller Polypropylene
Shaft Stainless steel
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0,5
95 C 3,0

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 251


Potable water circulation
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z 25/1-5


'p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 [m/s]
6
Wilo-Stratos ECO-Z 25/1-5
1 ~ 230 V - Rp 1
5
p-v

4
H [m]

2
max
.

1
min.

0
0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm]
Q
70
60
50
max. 4m 3m
P1 [W]

40 m
2
30
m
5
20 1m
10 min.
0
0 0,5 1 1,5 2 2,5 [m/h]

Wilo-Stratos ECO-Z 25/1-5 BMS Wilo-Stratos ECO-Z 25/1-5 BMS


'p-c (constant) 'p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
6 6
Wilo-Stratos ECO-Z-BMS Wilo-Stratos ECO-Z-BMS
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
5 p-c 5
p-v

4 4
H [m]

H [m]
m

3 3
ax
.

2 2
max
.

1 1
min. min.

0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
70 70
60 60
50 50
max. 4m 3m max. 4m 3m
P1 [W]

P1 [W]

40 m 40 m
2 2
30 30
m m
5 5
20 1m 20 1m
10 min. 10 min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]

252 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos ECO-Z

Terminal diagram

Heating, Air-conditioning,
Cooling
Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz

Motor data

Potable water circulation


Wilo-Stratos Speed Power consumption Current max. Motor protection Threaded cable
ECO-Z... connection
- p1 I - PG
[1/min] [W] [A] - -
not necessary (blocking
25/1-5 1400 - 3500 5.8 - 59 0,46 1 x 11
current-proof)
1x7
not necessary (blocking
25/1-5 BMS 1400 - 3500 5.8 - 59 0,46 1x9
current-proof)
1 x 11

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 253


Potable water circulation
High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos ECO-Z

Dimension drawing

b1
b3 b5 G
l3

b4
I0

I4 I5

b2 a2 I1
a

Dimensions, Weights

Wilo-Stratos Pipe Thread Dimensions Weight


ECO-Z... connection about
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5
- - [mm] [kg]
25/1-5 1 1 1/2 180 96 90 78 50 60 32.5 133 93.5 69 73 69 2.8
25/1-5 BMS 1 1 1/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.8

254 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Potable water circulation
High-efficiency pumps (single-head pumps)

255
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Potable water circulation
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos-Z


Wilo-Stratos-Z
25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9

Approved fluids (other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in
accordance with TrinkwV 2001 (excluding pumps in grey cast iron)

Performance

Maximum delivery head [m] 7 7 11 8 12 9


Flow volume max. [m3/h] 8 8 10 13 21 24

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] - 10 to + 110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C] 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80
at max. ambient temperature +40 C in short-
term operation 2 h [C]
Maximum permissible total hardness in potable
20 20 20 20 20 20
water- circulation systems [d]
Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16

Pipe connections

Screwed connection Rp 1 11/4 11/4


Nominal connection diameter flange DN 40 40 50
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching plug
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60

= available, = not available

256 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps)

Technical data Wilo-Stratos-Z


Wilo-Stratos-Z
25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9

Motor/electronics

Heating, Air-conditioning,
Electromagnetic compatibility EN 61800-3
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F

Materials

Pump housing Red bronze (CC 491K) in


Red bronze (CC 491K) as per Red bronze (CC 491K) as per

Potable water circulation


accordance with DIN EN 1982,
DIN EN 1982, in accordance DIN EN 1982, in accordance
in accordance with
with TrinkwV 2001 with TrinkwV 2001
TrinkwV 2001
Grey cast iron (EN-GJL-250)
Impeller Fibreglass-reinforced PPS
Shaft Stainless steel (X39CrMo17-1)
Bearing Epoxy-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 3 3 3 3 5 5
95 C 10 10 10 10 12 12
110 C 16 16 16 16 18 18

Solar thermal
= available, = not available

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 257


Potable water circulation
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos-Z

Wilo-Stratos-Z 25/1-8, 30/1-8


'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 2,5 Rp 1 0 0,5 1 1,5 2 2,5 Rp 1
8 8
Wilo-Stratos-Z 25/1-8 Wilo-Stratos-Z 25/1-8
7 Wilo-Stratos-Z 30/1-8 7 Wilo-Stratos-Z 30/1-8
1 ~ 230 V - Rp 1 / Rp 1 1 ~ 230 V - Rp 1 / Rp 1
p-

p-
c

v
6 6

5 5

H [m]
H [m]

4 4 m
m ax
ax .
.
3 3

2 2
min.
1 1 min
.

0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]

0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 140 max.
max.
120 120
7m
6m 100
m

100 x .
ma
7

5m 6m m
P1 [W]

80
P1 [W]

80 5
4m
60 4m
60 3m
3m
40 2m 40 2m
1m min.
20 20
min.
0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]

Wilo-Stratos-Z 30/1-12
'p-c (constant) 'p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
Wilo-Stratos-Z 30/1-12 Wilo-Stratos-Z 30/1-12
1 ~ 230 V - Rp 1 1 ~ 230 V - Rp 1
12 12

10 10
p- p-
c v
8 8
H [m]

H [m]

m m
ax ax
. .
6 6

4 4

min.
2 2 min
.

0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]

P1 [W]

m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]

258 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos-Z

Wilo-Stratos-Z 40/1-8
'p-c (constant) 'p-v (variable)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
Wilo-Stratos-Z 40/1-8 Wilo-Stratos-Z 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8

7 7

Cooling
p- p-
c v
6 6

5 m 5 m
H [m]

H [m]
ax ax
. .
4 4

3 3

2 2

Potable water circulation


min min
. .
1 1

0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]

P1 [W]

200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]

Wilo-Stratos-Z 40/1-12

Solar thermal
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
Wilo-Stratos-Z 40/1-12 Wilo-Stratos-Z 40/1-12
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12

10 10

Service/Accessories, Systems
p-
c p-
v
8 8
ma
H [m]

H [m]

x. ma
x.
6 6

4 4

min. min.
2 2

0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
500 500 max.
max.
x.
Devices Pump Management

m
400 ma 12 1 m m 400
m

1 0 m
1 9m
11 10 m m
12

Switchgears and Control

8m m
P1 [W]

P1 [W]

300 300 9 8m
7 6m
7m m
5mm 6 m
200 4 m 200 5 m
3 4
2m
100 100
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 259


Potable water circulation
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos-Z

Wilo-Stratos-Z 50/1-9
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
Wilo-Stratos-Z 50/1-9 Wilo-Stratos-Z 50/1-9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10

8 8
p- p-
c v
H [m]

H [m]
6 ma 6 ma
x. x.

4 4

2 min. 2 min.

0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m

300 7m 300
9

6m 8m m
P1 [W]

P1 [W]

250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]

260 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps)

Terminal diagrams, motor data Wilo-Stratos-Z

Terminal diagram

Heating, Air-conditioning,
DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface
L N PE SSM L1 L3 PE SSM SSM: Collective fault signal
(Normally closed contact as per VDI 3814, load capacity 1 A,
1~ 230 V, 50 Hz L2 L3
250 V ~)

Cooling
L1 L2 For function, see chapter Pump Management Systems Wilo-
3~ 230 V, 50 Hz
Control, Planning Guide
Option: IF-Module Stratos *)

PLR-modul LON-modul

DP DP

Potable water circulation


PLR LON

*) For additional Stratos IF-Modul, see chapter Wilo-Control Pump


Management Systems

Motor data

Wilo-Stratos-Z... rated Speed Power Current for Current for Current for Motor Threaded cable
power consumption 1~230 V 3~230 V 3~400 V protection connection
p2 n p1 I - PG
[W] [1/min] [W] [A] [-] [-]
25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5

Solar thermal
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 integrated 1 x 7/1 x 9/1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 integrated 1 x 7/1 x 9/1 x 13.5

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 261


Potable water circulation
High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos-Z

Dimension drawing A Dimension drawing B

Rp
G

l1
Pg 7

l2
l0
Pg 9
l1

Pg 7

l2
Pg 9 Pg 13,5
l0

Pg 13,5

b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3

Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide
Note: When arranging pumps vertically, the dimension b5 protrudes Note: When arranging pumps vertically, the dimension b5 protrudes
over the edge of the pump connection! over the edge of the pump connection!

Dimension drawing C

D
k L2
k L1
d
DN

n x d1
n x d2

Dimensions, Weights

Wilo-Stratos-Z... Nominal Pipe Thread Dimensions Weight Dimension


diameter connection about drawing
DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -
- - - [mm] [kg] -
25/1-8 1 11/2 180 90 48 181 43 58 75 90 125 4.3 A
30/1-8 11/4 2 180 90 48 181 43 58 75 90 125 4.4 A
30/1-12 11/4 2 180 90 55 200 50 56 78 106 127 5.5 A
40/1-8 40 220 110 55 202 53 63 78 106 127 9.5 B
40/1-12 40 250 125 65 252 62 84 92 119 142 9.5 B
50/1-9 50 280 140 65 256 61 83 92 119 142 9.5 B

262 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (single-head pumps)

Dimensions, weights Wilo-Stratos-Z

Flange dimensions

Wilo-Stratos-Z... Flange Nominal Pump flange dimensions Dimension

Heating, Air-conditioning,
diameter drawing
- DN D d KL1/KL2 n x dL1/dL2 -
[-] [-] [mm] [pcs. x mm] [-]
Combination flange PN6/10
40/1-8 (flange PN 16 in accordance with 40 150 84 100/110 4 x 14/19 C

Cooling
EN 1092-2)
Combination flange PN6/10
40/1-12 (flange PN 16 in accordance with 40 150 84 100/110 4 x 14/19 C
EN 1092-2)
Combination flange PN6/10
50/1-9 (flange PN 16 in accordance with 50 165 99 110/125 4 x 14/19 C
EN 1092-2)

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 263


Potable water circulation
High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-ZD
Wilo-Stratos-ZD

Operating mode

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure
Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages

Automatic functions

Stepless power adjustment depending on the


operating mode

Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics
External control functions

Control input Overriding Off


Possible with Stratos IF-Modul (accessory)
Control input Overriding Min
Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote speed adjustment) Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote setpoint adjustment) Possible with Stratos IF-Modul (accessory)

Signal and display functions

Single/collective fault signal (potential-free NC



contact)
Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)
Possible with Stratos IF-Modul (accessory)
Thermal winding contact

(WSK, potential-free NC contact)
Fault light
Direction-of-rotation telltale lamp

= available, = not available

264 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (twin-head pumps)

Equipment/Function Wilo-Stratos-ZD
Wilo-Stratos-ZD

Signal and display functions (Continued)

Heating, Air-conditioning,
LC display for showing pump data and fault codes

Data exchange

Infrared interface for wireless data exchange with


IR-Monitor (see IR-Monitor function table)

Cooling
PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific

Possible with Stratos IF-Modul (accessory)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network Possible with Stratos IF-Modul (accessory)

Twin-head pump management (twin-head pump or 2 single-head pumps)

Potable water circulation


Main/standby operation (automatic fault-actuated
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul (accessory) possible
Addition operation (efficiency-optimised peak-load
cut-in and out) Various combinations with Stratos IF-Modul (accessory) possible

Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing
Cable entry possible on both sides
Wilo quick connection with spring clips
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-

Solar thermal
IF-Moduls

Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation

Service/Accessories, Systems
Including washers for flange bolts
(for connections with nominal connection diameters
DN 32 mm - DN 65 mm)
Including 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Including time switch

= available, = not available


Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 265


Potable water circulation
High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-ZD


Wilo-Stratos-ZD...
32/1-12 40/1-8

Approved fluids (other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in
accordance with TrinkwV 2001 (observe nation regulations and directives)

Performance

Maximum delivery head [m] 9 8


Flow volume max. [m3/h] 19 21

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25C [C]
at max. ambient temperature +40C [C] - 10 to + 110 - 10 to + 110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40C [C] 0 to +80 0 to +80
at max. ambient temperature +40C in short-
term operation 2 h [C]
Maximum permissible total hardness in potable
20 20
water- circulation systems [d]
Standard version with nominal pressure, p max [bar] 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16

Pipe connections

Screwed connection Rp
Nominal connection diameter flange DN 32 40
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230


Mains connection 3~ [V], standard version 230 230
Mains supply connection 3~ [V], with optional

switching plug
Mains frequency [Hz] 50/60 50/60

= available, = not available

266 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (twin-head pumps)

Technical data Wilo-Stratos-ZD


Wilo-Stratos-ZD...
32/1-12 40/1-8

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3 EN 61800-3


Emitted interference EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2

Cooling
Power electronics Frequency converter Frequency converter
Protection class IP 44 IP 44
Insulation class F F

Materials

Pump housing Grey cast iron (EN-GJL-250) Grey cast iron (EN-GJL-250)

Potable water circulation


Impeller Fibreglass-reinforced PPS Fibreglass-reinforced PPS
Shaft Stainless steel (X39CrMo17-1) Stainless steel (X39CrMo17-1)
Bearing Epoxy-impregnated carbon Epoxy-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 3 3
95 C 10 10
110 C 16 16

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 267


Potable water circulation
High-efficiency pumps (twin-head pumps)

Pump curves Wilo-Stratos-ZD

Wilo-Stratos-ZD 32/1-12
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
Wilo-Stratos-ZD 32/1-12 Wilo-Stratos-ZD 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +

p-
c
8 8
p-
ma v
x.
H [m]

H [m]
6 6
ma
x.

4 4

2 min. 2 min.

0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]

P1 [W]

400 400
3m
300 300
200 200
2m
100 min. P1- Wilo-Stratos 100 P1- Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]

Wilo-Stratos-ZD 40/1-8
'p-c (constant) 'p-v (variable)
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
Wilo-Stratos-ZD 40/1-8 Wilo-Stratos-ZD 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8

7 7
p- p-
c v
6 6
H [m]

H [m]

5 m 5 m
ax ax
. .
4 4

3 3

2 2
min mi
. n.
1 1

0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]

P1 [W]

400 400
300 300
2m
200 200
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]

268 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
High-efficiency pumps (twin-head pumps)

Terminal diagrams, motor data Wilo-Stratos-ZD

Terminal diagram

Heating, Air-conditioning,
DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface
L N PE SSM L1 L3 PE SSM SSM: Collective fault signal
(Normally closed contact as per VDI 3814, load capacity 1 A,
1~ 230 V, 50 Hz L2 L3
250 V ~)

Cooling
L1 L2 For function see chapter Pump Management Systems
3~ 230 V, 50 Hz
Wilo-TOP-Control, Planning Guide
Option: IF-Module Stratos *)

PLR-modul LON-modul

DP DP

Potable water circulation


PLR LON

*) For additional Stratos IF-Modul, see chapter Wilo-Control Pump


Management Systems

Motor data

Wilo-Stratos-ZD... Rated Speed Power Current at Current at Current at Motor Threaded cable
power consumption 1~230V 3~230V 3~400V protection connection
p2 n p1 I - PG
[W] [1/min] [W] [A] - -
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 269


Potable water circulation
High-efficiency pumps (twin-head pumps)

Dimensions, weights Wilo-Stratos-ZD

Dimension drawing A Dimension drawing B

b4 b5 a2 a1 D
k L2
k L1
d
b2
l1

DN
l4
l0

b1
l3

Pg 7

Pg 9
n x d1
Pg 13,5
n x d2

Permitted installation positions, see Planning Guide


Note: When arranging pumps vertically, the dimension b5 protrudes
over the edge of the pump connection!

Dimensions, Weights

Wilo-Stratos-ZD... Nominal Dimensions Weight Dimension


diameter about drawing
DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -
- [mm] [kg] -
32/1-12 32 220 110 127 106 203 57 117 130 110 130 5.5 A
40/1-8 40 220 110 127 106 199 64 125 138 115 135 5.5 A

Flange dimensions

Wilo-Stratos-ZD... Flange Nominal Pump flange dimensions Dimension


diameter drawing
- DN D d KL1/KL2 n x dL1/dL2 -
- - [mm] [pcs. x mm] -
Flange PN 6/10 (dimensioned
32/1-12 to PN 16, in accordance with 32 140 76 90/100 4 x 14/19 B
EN 1092-2)
Flange PN 6/10 (dimensioned
40/1-8 to PN 16, in accordance with 40 150 84 100/110 4 x 14/19 B
EN 1092-2)

270 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Potable water circulation
High-efficiency pumps (twin-head pumps)

271
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Potable water circulation
Standard pumps (single-head pumps)

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Potable Series: Wilo-Star-Z (CircoStar)


water cir-
culation > Single-head pumps:

H[m]
Standard
Wilo-CircoStar
Sta
Circulation pumps with screw fittings or
4 r-Z
pumps 25/
6D press fittings
3 M
(single- > Application:
head 2 Sta Potable water circulation systems and simi-
Star r-Z
pumps) -Z 2
5/2
25/
2D lar systems in industrial and building engi-
EM M
Series 1 neering (e.g. cooling-water circulation)
St
ar
overview -Z Star-
Z 20/1
15
Wilo- 0
0 0,5 1 2 3 Q[m3/h]
Star-Z,
TOP-Z,
VeroLine-
IP-Z

Series: Wilo-TOP-Z (max. 2850 1/min)


H[m]

Wilo-TOP-Z
> Single-head pumps:
10 Circulating pumps with screwed or flanged
connection
Z25/

8
> Application:
30/1

6 Potable water circulation systems and simi-


0

lar systems in industrial and building engi-


Z25/6 Z20/4

4
Z80/10
Z50/7 Z65/10 neering (e.g. cooling-water circulation)
Z40
Z30/7

2
/7

0
0 10 20 30 40 50 Q[m/h]

Series: Wilo-VeroLine-IP-Z

> Single-head pumps:


H[m]

Wilo-VeroLine-IP-Z
5 Single-stage, low-pressure centrifugal
4
pump in Inline construction with threaded
IP-Z 25/6 connection
3 IP-Z 25/2
> Application:
2 For the supply of potable water, cold and
1
hot water (In accordance with VDI 2035)
without abrasive substances, in heating,
0
0 1 2 3 4 5 Q[m3/h] cold water and cooling water systems

272 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Series: Wilo-Star-Z (CircoStar)

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
AC pumps with electrical quick connection Planning Guide: . . . . . . . . . . . . . . . . . . 6
Standard-equipped heat insulation for Star-Z 15... Equipment/Function: . . . . . . . . . . . . . 274
Compression connection (Viega system) for Technical Data: . . . . . . . . . . . . . . . . . . 278
Star-Z 15 APress and Star-Z 15 TTPress Pump Curves: . . . . . . . . . . . . . . . . . . . . 282
Star-Z 15 TT with an integrated timer and thermostat, LCD with symbolic language, red button Terminal Diagrams, Motor Data: . . . 284

Cooling
technology and automatic detection of the thermal disinfection of the warm potable water Dimensions, Weights:. . . . . . . . . . . . . 285
reservoir. Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351

Potable water circulation


Series: Wilo-TOP-Z (max. 2850 1/min)

> Product advantages: > Additional information: Page:


Manual power adjustment with 3 speed stages. Planning Guide: . . . . . . . . . . . . . . . . . . 6
With thermal insulation as standard Equipment/Function: . . . . . . . . . . . . . 274
Easy installation with combination flange PN 6/PN 10 (for DN 40 - DN 65) Technical Data: . . . . . . . . . . . . . . . . . . 288
Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated Pump Curves: . . . . . . . . . . . . . . . . . . . . 290

Solar thermal
strain-relief device Terminal Diagrams, Motor Data: . . . 294
Protection class IP 44 Dimensions, Weights:. . . . . . . . . . . . . 296
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351
Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Service/Accessories, Systems
Series: Wilo-VeroLine-IP-Z

> Product advantages: > Additional information: Page:


High resistance to corrosive media, due to the stainless steel housing and Noryl impeller Planning Guide: . . . . . . . . . . . . . . . . . . 6
Great versatility due to suitability for water with hardness values up to 28 d Equipment/Function: . . . . . . . . . . . . . 274
Technical Data: . . . . . . . . . . . . . . . . . . 298
Pump Curves: . . . . . . . . . . . . . . . . . . . . 300
Terminal Diagrams, Motor Data: . . . 301
Devices Pump Management

Dimensions, Weights:. . . . . . . . . . . . . 302


Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control

Switchgears and Control Devices: . . 351


Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 273


Potable water circulation
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z


Standard Wilo-Star-Z Wilo-TOP-Z VeroLine-IP-Z
pumps (CircoStar)
(single-
Operating modes
head
pumps) Speed-stage switching
Equipmen (only Star-Z 25/6)
t/
Manual control mode (n=constant)
Function
Wilo- 'p-c for constant differential pressure
Star-Z, 'p-v for variable differential pressure
Wilo-
TOP-Z, 'p-T for temperature-prompted differential pressure
VeroLine-
Manual functions
Setting the operating mode
Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages 1 3 1
(3 with Star-Z 25/6)

Automatic functions
Stepless power adjustment depending on the oper-

ating mode
Autopilot automatic setback mode
Timed switching function for programming 3 on or

off times (only Z 15 TT, Z 15 TTPress)
Temperature control to maintain a constant return

temperature in potable water circulation systems (only Z 15 TT, Z 15 TTPress)
Thermal disinfection routine
(detection and support of thermal disinfection of the


(only Z 15 TT, Z 15 TTPress)
warm potable water reservoir)
Deblocking function
Blocking protection

(only Z 15 TT, Z 15 TTPress)
Soft start
Safety control
Full motor protection with integrated trip electronics


(only for 3~pumps
with P2 t 180W)

External control functions


Control input Overriding Off
Control input Overriding Min
Control input Analogue in 0- 10 V

(remote speed adjustment)
Control input Analogue in 0- 10 V

(remote setpoint adjustment)

= available, = not available

274 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z


Wilo-Star-Z Wilo-TOP-Z VeroLine-IP-Z
(CircoStar)

Signal and display functions

Heating, Air-conditioning,
Single/collective fault signal
(potential-free NC contact) (optional for all types
with Wilo-Protect-Modul C)
Collective fault signal (potential-free NC contact)
(Standard equipment only for

Cooling
3~pumps with P2 t 180W,
optional for all types with
Wilo-Protect-Modul C)
Individual run signal (potential-free NO contact)
(optional for all types with
Wilo-Protect-Modul C)
Thermal winding contact

Potable water circulation


(WSK, potential-free NC contact) (only for 1~pumps with P2 =
180W)
Fault light
(Standard equipment only for
3~pumps with P2 t 180W,
optional for all types with
Wilo-Protect-Modul C)
Direction-of-rotation telltale lamp


(only for 3~pumps)
LC display for showing pump data and fault codes

(only Z 15 TT, Z 15 TTPress)

Data exchange
Infrared interface for wireless data exchange with

IR-Monitor
PLR serial digital interface for connection to BA

Solar thermal
via Wilo interface converter or company-specific
coupling modules
Serial digital LON interface for connection to a

LONWORKS network

Twin-head pump management (twin-head pump or 2 single-head pumps)


Main/standby operation (automatic fault-actuated

Service/Accessories, Systems
switchover/time-sensitive pump alteration) (optional for all types with
Wilo-Protect-Modul C)
Addition operation (efficiency-optimised peak-load

cut-in and out)

Equipment/Scope of delivery
Wrench attachment point on pump body
(only for Star-Z 25/6)
Double switchover valve in pump housing
Cable entry possible on both sides
(only for 1~ and 3~pumps
with P2 t 180W)
Devices Pump Management

Quick connection with spring clips


Switchgears and Control

Integrated air extraction fitting for automatic rapid



ventilator Rp 3/8

= available, = not available


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 275


Potable water circulation
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z


Wilo-Star-Z Wilo-TOP-Z VeroLine-IP-Z
(CircoStar)

Equipment/scope of delivery (Continued)


Plug-in slot for optional expansion with Wilo-

IF-Moduls
Blocking current-proof motor
Including seals for threaded connection (loose)
(only for Star-Z 25/6)
Including installation and operating instructions
Including thermal insulation
(only Series Z 15...)
Including washers for flange bolts
(for connections with nominal connection diameters
DN 40 - DN 65)
Including 1.8 m power cable with grounding plug
(only Z 15 C)
Integrated non-return valve
(not Series Z 15...)
Integrated ball shutoff valve
(not Series Z 15...)
Including time switch
(only Z 15 C, Z 15 TT,
Z 15 TTPress)

= available, = not available

276 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Standard pumps (single-head pumps)
Potable water circulation

277
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Potable water circulation
Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar)


Technical Wilo-Star-Z...
data Wilo-
15 15 A 15 C 15 APress 15 TT 15 TTPress
Star-Z
(CircoStar) Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol-mixture (max. 1:1; from 20 % the

pumping data have to be checked)
Potable water and water for food businesses in
accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 1.25 1.25 1.25 1.25 1.1 1.1
Flow volume max. [m3/h] 0.6 0.6 0.6 0.6 0.4 0.4

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C]
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C] + 65 (in short-term operation 2 h: +70)
Maximum permitted total hardness in potable water
18 18 18 18 18 18
circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1/ 1/ 1/ 1/
2 2 2 2

Nominal connection diameter DN 15 15


Flange with nominal pressure rating PN
Combination flange with nominal pressure rating PN
Connection with compression connection
15 15
(Viega system) [ mm]
Support-bracket mounting (with horizontal shaft

only)

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching plug
Mains frequency [Hz] 50 50 50 50 50 50

Motor/electronics

Electromagnetic compatibility EN 61800-3


Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

= available, = not available

278 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar)


Wilo-Star-Z...
15 15 A 15 C 15 APress 15 TT 15 TTPress

Heating, Air-conditioning,
Motor/electronics (Continued)

Power electronics
Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F

Cooling
Materials

Pump housing Brass (CuZn40Pb2)


Impeller Plastic (PPO)
Trade name: Noryl
Shaft Stainless steel (X35 CrMo17)

Potable water circulation


Bearing Epoxy-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

40 C 0,5 0,5 0,5 0,5 0,5 0,5


65 C 2 2 2 2 2 2

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 279


Potable water circulation
Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar)


Wilo-Star-Z...
20/1 25/2 EM 25/2 DM 25/6

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; from 20 %
the pumping data must be checked)

Potable water and water for food businesses in
accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 1,0 2,0 2,9 6,0


Flow volume max. [m3/h] 1,7 3,1 3,7 4,8

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C] 10 to +110 1)
at max. ambient temperature +40 C [C] 10 to + 95
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C] +65 (in short-term operation 2 h: +70)
Maximum permitted total hardness in potable water
18 18 18 18
circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp 1/ 1 1 1
2

Nominal connection diameter DN


Flange with nominal pressure rating PN
Combination flange with nominal pressure rating PN
Connection with compression connection

(Viega system) []
Support-bracket mounting (with horizontal shaft only)

Electrical connection

Mains supply connection 1~ [V], standard version 230 230 230


Mains supply connection 3~ [V], standard version 400
Mains supply connection 3~ [V],

with optional switching plug
Mains frequency [Hz] 50 50 50 50

Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Power electronics

= available, = not available


1) = when using the plug-in timer Wilo-S1R-h: +20 C to +110 C

280 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Technical data Wilo-Star-Z (CircoStar)


Wilo-Star-Z...
20/1 25/2 EM 25/2 DM 25/6

Motor/electronics (Continued)

Heating, Air-conditioning,
Protection class IP 44 IP 44 IP 44 IP 44
Insulation class F F F F

Materials

Cooling
Pump housing Red bronze (G-CuSn5)
Impeller Plastic (PPO)
Trade name: Noryl
Shaft Ceramic
Bearing Epoxy-impregnated carbon

Potable water circulation


Minimum suction head at suction branch [m]
for the prevention of cavitation at water delivery temperature

40 C 0,5 0,5 0,5 0,5


65 C 3 3 3 3
110 C 10 10 10 10

= available, = not available


1) = when using the plug-in timer Wilo-S1R-h: +20 C to +110 C

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 281


Potable water circulation
Standard pumps (single-head pumps)

Pump curves Wilo-Star-Z (CircoStar)

Wilo-Star-Z 15, Z 15 A, Z 15 APress, Z 15 C Wilo-Star-Z 20/1


Wilo-Star-Z 15 TT, Z 15 TTPress
AC (EM) AC (EM)
v v
0 0,2 0,4 0,6 [m/s] 0 0,5 1,0 [m/s]

1,5 1,2
Wilo-Star-Z 15, Wilo-Star-Z 20/1
Z 15 A, Z15 C, Z 15 TT 1 ~ 230 V Rp 1 2
1
1,25
1 ~ 230 V - Rp 2 1,0

1,0 0,8

Z1
5
H[m]

Z1
5T 0,6
0,75 Z1 T,
Z

H [m]
5A 15
,Z TT
15 Pre
AP ss
res
s, 0,4
0,5 Z1
5C

0,2
0,25

0
0 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]
0 0,1 0,2 0,3 0,4 [m/h]
0 0,1 0,2 0,3 0,4 [l/s]
0 0,05 0,1 [l/s]
0 1 2 3 4 5 [lgpm ]
0 0,5 1 1,5 [lgpm]
Q Q
35 50

30 40
P1[W]

25 30
P1[W]

20 20

15 10
0 0,1 0,2 0,3 0,4 [m/h] 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]

Wilo-Star-Z 25/2
AC (EM) Three-phase (DM)
v v
0 0,5 1,0 1,5 [m/s] 0 0,5 1,0 1,5 [m/s]

4,0 4,0
Wilo-Star -Z 25/2 Wilo-Star -Z 25/2
3,5 1 ~ 230 V Rp 1 3,5 3 ~ 400 V Rp 1

3,0 3,0

2,5 2,5
H [m ]

H [m ]

2,0 2,0

1,5 1,5

1,0 1,0

0,5 0,5

0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 2,5 5,0 7,5 10 12,5 [lgpm ] 0 2,5 5,0 7,5 10 12,5 [lgpm ]
Q Q
80 100

60 80
P 1 [W]

P 1 [W]

40 60

20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]

282 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Pump curves Wilo-Star-Z (CircoStar)

Wilo-Star-Z 25/6
AC (EM)

Heating, Air-conditioning,
v
0 0,5 1,0 1,5 2,0 2,5 [m/s]
6
Wilo-Star-Z 25/6
1 ~ 230 V - Rp 1
5

Cooling
4
ma
x.
H [m ]

mi

Potable water circulation


1 n

0
0 1 2 3 4 [m3/h]
0 0,25 0,5 0,75 1 1,25 [l/s]
0 2,5 5 7,5 10 12,5 15 [lgpm]
Q
110
max.
100

90
P1 [W]

80

70

60

50 min

40
0 1 2 3 4 [m3/h]

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 283


Potable water circulation
Standard pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-Star-Z (CircoStar)

Terminal Terminal diagram A Terminal diagram B


diagram,
Motor PE L1 L2 L3
Data
Wilo-
Star-Z L N
(CircoStar)

L N PE
Single-phase AC motor (EM), 2-pole 1~230 V, 50 Hz Three-phase AC motor (DM), 2-pole 3~400 V, 50 Hz

Motor data

Wilo-Star-Z... Rated Speed Power con- Current at Motor Capacitor Cable Terminal
power sumption 1~230 V 3~400 V 3~230 V protection screwed diagram
connection
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
15
15 A
not necessary
15 APress
2700 22 0.25 (blocking 1x9 A
15 C
current-proof)
15 TT
15 TTPress
not necessary
20/1 4 1700 36 - 38 0.18 (blocking 1/400 1 x 11 A
current-proof)
not necessary
25/2 EM 12 2300 38 - 49 0.22 (blocking 1/400 1 x 11 A
current-proof)
not necessary
25/2 DM 12 2650 55 - 72 0,16 (blocking 1 x 11 B
current-proof)
35 max 2700 72 - 99 0.41 not necessary
25/6 21 2500 52 - 74 0.32 (blocking 2,6/400 1 x 11 A
12 eco 2100 39 - 49 0.22 current-proof)
Always refer to name plate data!

284 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Dimensions, weights Wilo-Star-Z (CircoStar)

Dimen- Dimension drawing A Dimension drawing B


sions,

Heating, Air-conditioning,
weights 39,5 106,7 39,5 106,7

Wilo-
Star-Z

40

66,35
(CircoStar)

40
138

Cooling
74

74
77

Potable water circulation


77

Dimension drawing C Dimension drawing D

39,5 106,7 41 42 126,4

8,4
55

66,35

50
138
39,35

40

19
(166)

31
84

74
74

Solar thermal
27

77

77

Dimension drawing E

Service/Accessories, Systems
41 42 126,4
55

8,4
50
39,35
(166)
84

19
31

74
27

Devices Pump Management


Switchgears and Control

77
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 285


Potable water circulation
Standard pumps (single-head pumps)

Dimensions, weights Wilo-Star-Z (CircoStar)

Dimension drawing F Dimension drawing G

b1 b1
b3 l2
b3 G

PG 11 Pg 11

b4

l3

b4
l0

l0
l3

l4
l4

G a1 l1

b2 b2 a1 l1

Dimensions, Weights

Wilo-Star-Z... Pipe Thread Pump dimensions Weight Dimension


connection/ about drawing
nominal
diameter
[Rp/DN] G I0 l1 l2 l3 l4 a1 b1 b2 b3 b4
[mm] [kg]
15 Rp 1/2 1.42 A
15 A Rp 1/2 1.63 B
15 APress DN 15 1.67 C
See dimension drawings A to E
15 C Rp 1/2 1.83 B
15 TT Rp 1/2 1.76 D
15 TTPress DN 15 1.82 E
20/1 Rp 1/2 1 140 97 130 70 79 34 100 92.5 54 73 2.2 F
25/2 EM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.5 F
25/2 DM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.3 F
25/6 Rp 1 11/2 180 97 90 79 33 100 92.5 54 76 2.5 G

286 Subject to change without prior notice 09/2006 WILO AG


Wilo Catalogue A1 - Circulating pumps in glandless design
Standard pumps (single-head pumps)
Potable water circulation

287
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Potable water circulation
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-Z


Technical Wilo-TOP-Z...
Data 20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10
Wilo-
TOP-Z Approved fluids
(other fluids on request)
Heating water (In accordance with VDI 2035)
Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001 (with pump housing in red bronze CC 491K)

Performance
Maximum delivery head [m] 3.5 6.0 9.5 5.5 9.5 6.0 7.0 9.0 9.0
Flow volume max. [m3/h] 4.0 5.5 9.5 7.0 9.5 16.0 25.0 42.5 65.0

Permitted field of application


Temperature range for utilisation in heating, ventila-
tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] -20 up to +110
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C] 0 to +65 (in short- 0 to +80
term operation 2 h: (in short-term operation 2 h: +110)
+80)
Maximum permitted total hardness in potable water
18 18 20 20 20 20 20 20 20
circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10 6/10 6/10 6/10 6
Special version for operating pressure pmax [bar] 10
16 16 16 16 16
16

Pipe connections
Screwed connection Rp 3/
4 1 1 11/4 1 1/4
Nominal connection diameter DN 40 50 65 80
Flange for mating flange PN 6,
standard version

Mating flange for PN 16
flange, special version

Combination flange PN 6/10 for mating flange PN 6
and PN 16, standard version

Support-bracket mounting (with horizontal shaft



only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230
Mains connection 1~ [V], standard version 50 50 50 50 50 50 50 50 50

= available, = not available


Note on pump housing:
Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

288 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Technical Data Wilo-TOP-Z


Wilo-TOP-Z...
20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10

Motor/electronics

Heating, Air-conditioning,
Electromagnetic compatibility
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F

Materials
Pump housing Stainless steel Grey cast iron (EN-GJL-250)
Red bronze (CC 491K)
(1.4301) Red bronze (CC 491K)

Potable water circulation


Impeller Plastic (PPO)
Plastic
Trade name: Plastic (PPS - 40% GF)
(PPE)
Noryl
Shaft Ceramic Stainless steel (X39 CrMo17-1)
Bearing Epoxy-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature
40 C 5 5 5 5 5 5 8 8 8
80 C 8 8 8 8 8 8 10 10 10
110 C 20 20 20 20 20 20 30 30 30

= available, = not available


Note on pump housing:

Solar thermal
Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 289


Potable water circulation
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z

Pump Wilo-TOP-Z 20/4


curves AC (EM) Three-phase (DM)
Wilo- v v
TOP-Z 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
4 4

Wilo-TOP-Z 20/4 Wilo-TOP-Z 20/4


1~230 V - Rp 3/4 3~400 V - Rp 3/4

3 3
H [m ]

H [m ]
2 2

m
m

ax
ax

.(
.(

1
1
(2 m

(2
in

)
) .(
) 3

)
1 mi 1 )
n.
(3
)

0 0
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]
0 0,25 0,5 0,75 1 1,25 [l/s] 0 0,25 0,5 0,75 1 1,25 [l/s]
0 2,5 5 7,5 10 12,5 15 [lgpm] 0 2,5 5 7,5 10 12,5 15 [lgpm]
Q Q
110 110
100 max. 100 max.
90 90
80 80
P1 [W]

P1 [W]

70 70
min.
60 60
50 50 min.
40 40
30 30
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]

Wilo-TOP-Z 25/6
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7

Wilo-TOP-Z 25/6 Wilo-TOP-Z 25/6


6 1~230 V - Rp1 6 3~400 V - Rp1

5 5

4 4
H [m ]

H [m ]

m m
ax ax
.( .(
1 1
3 3
) )

2 (2 2 (2
) mi )
n.
(3
mi )
1 n. 1
(3
)

0 0
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]
0 0,25 0,5 0,75 1 1,25 1,5 [l/s] 0 0,25 0,5 0,75 1 1,25 1,5 [l/s]
0 2,5 5 7,5 10 12,5 15 17,5 [lgpm] 0 2,5 5 7,5 10 12,5 15 17,5 [lgpm]
Q Q
220 220
max. max.
200 200
180 180
160 160
P1 [W]

P1 [W]

140 140
min.
120 120
100 100 min.
80 80
60 60
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]

290 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z

Wilo-TOP-Z 25/10
AC (EM) Three-phase (DM)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
Wilo-TOP-Z 25/10 Wilo-TOP-Z 25/10
9 1~230V - Rp 1 9 3~400V - Rp 1
8 8

Cooling
7 7

6 6
m m
ax ax
H [m ]

H [m ]
.( .(
5 1 5 1

) )
(2

4 4
(2
)
m
in

m
.(

3 3 in. )
3

(3
)

Potable water circulation


2 2

1 1

0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P1 [W]

P 1 [W]

200 200 min.


150 150

100 100

50 50
0 0
3
0 1 2 3 4 5 6 7 8 9 [m /h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]

Wilo-TOP-Z 30/7
AC (EM) Three-phase (DM)

Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
6 6
Wilo-TOP-Z 30/7 Wilo-TOP-Z 30/7
1 ~ 230 V - Rp11/4 3 ~ 400 V - Rp11/4
5 5

4 4

Service/Accessories, Systems
m
m

ax
ax

H [m ]
H [m ]

.(
.(

3 3
1
1

)
)
(2

(2
m
)

2 2 in )
.(
m

3
in
.(

)
3
)

1 1

0 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 160
max.
140
175
max.
120
Devices Pump Management

150
100
P 1 [W]

P 1 [W]

min.
Switchgears and Control

125 80
min.
60
100
40
75
20
50 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 291


Potable water circulation
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z

Wilo-TOP-Z 30/10
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
Wilo-TOP-Z 30/10 Wilo-TOP-Z 30/10
9 1~230V - Rp 1 9 3~400V - Rp 1
8 8

7 7

6 6
m m
ax ax
H [m ]

H [m ]
.( .(
5 1 5 1

) )
(2

4 4
(2
)
m
in

m
.(

3 3 in. )
3

(3
)

2 2 )

1 1

0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P1 [W]

P 1 [W]

200 200 min.


150 150

100 100

50 50
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]

Wilo-TOP-Z 40/7
AC (EM) Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
Wilo-TOP-Z 40/7 Wilo-TOP-Z 40/7
6
1 ~ 230 V - DN 40 6
3 ~ 400 V - DN 40

5 5

4 4
H [m ]

H [m ]
m

m
ax

ax
.

.(
(1

3 (2 3
)
)

) (2
m mi
in n. )
2 .( 2
3 (3
) )

1 1

0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300

250 min. 250


P1 [W]

P1 [W]

200 200

150 150 min.

100 100

50 50

0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]

292 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Pump curves Wilo-TOP-Z

Wilo-TOP-Z 50/7 Wilo-TOP-Z 65/10


Three-phase (DM) Three-phase (DM)

Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
8 9
Wilo-TOP-Z 50/7 Wilo-TOP-Z 65/10
7 3 ~ 400 V - DN 50 8 3 ~ 400 V - DN 65

7
6

Cooling
6
5

m
ax
5

.(
H [m ]

H [m ]
m

1
ax

4
. (1

(2

)
4 in
.(
)

)
3
)
(2

m 3
in
.(
)

3
2 ) 2

Potable water circulation


1 1

0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 [lgpm] 0 20 40 60 80 100 120 140 [lgpm]
Q Q
800 1200
1100
max. max.
600 1000
900
P 1 [W]

P 1 [W]

400 800
min. min.
700
200 600
500
0 400
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]

Wilo-TOP-Z 80/10
Three-phase (DM)

Solar thermal
v
0 0,5 1 1,5 2 2,5 3 [m/s]
9
Wilo-TOP-Z 80/10
8 3 ~ 400 V - DN 80

6 ma
x.

Service/Accessories, Systems
(1
5 )
H [m ]

(2
4 mi )
n.
(3
)
3

0
0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm]
Q
1500

1400
max.
1300
Devices Pump Management
P 1 [W]

1200
Switchgears and Control

1100

1000

900 min.

800
0 10 20 30 40 50 60 [m3/h]
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 293


Potable water circulation
Standard pumps (single-head pumps)

Terminal Diagram, Motor Data Wilo-TOP-Z

Terminal Terminal diagram A/motor protection A Terminal diagram B/motor protection B


Diagram,
Motor
Data L N L1 L2 L3
Wilo-
TOP-Z

PE L N PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures

Tripping: Internal interruption of motor voltage Tripping: Internal interruption of a motor phase
Reset: Automatic after motor has cooled down Reset: Interrupt mains system voltage, allow motor to cool
down, switch mains system voltage on again

Terminal diagram C/motor protection C Terminal diagram D/motor protection D

WSK L N SSM L1 L2 L3

WSK PE L N SSM PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
WSK = Thermal winding contact Full motor protection with integrated trip electronics in terminal box
Full motor protection in all speed stages with optional Wilo-SK 602/ for all speed stages
Wilo-SK 622 tripping unit or other switchgears/control devices with
WSK connection option Tripping: All-pole shutdown of motor by integrated tripping
electronics
Tripping: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact in accordance with
(circuit diagram with SK 602/622, see Service/Accessories) VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~
For function, see chapter Pump Management Systems Wilo-Control,
Planning Guide

294 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Terminal Diagram, Motor Data Wilo-TOP-Z

Motor data

Wilo-TOP-Z... Rated Stage/speed Power Current at Capacitor Threaded Motor Terminal

Heating, Air-conditioning,
power consumption 1~230 V 3~400 V 3~230 V cable protec- diagram
connection tion
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
1 max. 2790 95 - 105 0.50
20/4

Cooling
60 2 2600 70 - 80 0.40 3,5/400 1 x 13.5 A A
(capacitor)
3 min. 2100 50 - 65 0.35
20/4 1 max. 2850 80 - 100 0.35 0.60
(three-phase AC 60 2 2650 45 - 65 0.15 0.30 1 x 13.5 B B
motor) 3 min. 2440 35 - 50 0.10 0.20
1 max. 2390 140 - 200 1.00
25/6
100 2 1810 115 - 175 0.90 5/400 1 x 13.5 A A
(capacitor)
3 min. 1260 85 - 120 0.65

Potable water circulation


25/6 1 max. 2450 125 - 210 0.45 0.80
(three-phase AC 100 2 1880 80 - 135 0.25 0.45 1 x 13.5 B B
motor) 3 min. 1590 60 - 95 0.20 0.35
1 max. 2800 210 - 325 1.62
25/10
180 2 2500 170 - 315 1.58 8/400 2 x 13.5 C C
(capacitor)
3 min. 2400 150 - 295 1.51
25/10 1 max. 2700 175 - 310 0.77 1.33
(three-phase AC 180 2 2400 125 - 230 0.43 0.74 2 x 13.5 D D
motor) 3 min. 2000 100 - 175 0.32 0.55
1 max. 2700 135 - 165 0.80
30/7
90 2 2500 100 - 145 0.72 5/400 1 x 13.5 A A
(capacitor)
3 min. 2100 70 - 110 0.56
30/7 1 max. 2700 105 - 155 0.42 0.72
(three-phase AC 90 2 2350 70 - 105 0.21 0.37 1 x 13.5 B B
motor) 3 min. 2050 50 - 80 0.15 0.26

Solar thermal
1max. 2800 210 - 335 1.62
30/10
180 2 2600 170 - 315 1.58 8/400 2 x 13.5 C C
(capacitor)
3 min. 2400 150 - 295 1.51
30/10 1 max. 2700 175 - 310 0.77 1.33
(three-phase AC 180 2 2400 125 - 230 0.43 0.74 2 x 13.5 D D
motor) 3 min. 2000 100 - 175 0.32 0.55
1 max. 2700 240 - 340 1.62
40/7
180 2 2600 200 - 330 1.60 8/400 2 x 13.5 C C
(capacitor)
3 min. 2400 175 - 310 1.54

Service/Accessories, Systems
40/7 1 max. 2700 195 - 320 0.70 1.22
(three-phase AC 180 2 2300 145 - 240 0.44 0.76 2 x 13.5 D D
motor) 3 min. 2000 120 - 180 0.32 0.55
50/7 1 max. 2700 375 - 680 1.38 2.38
(three-phase AC 350 2 2300 280 - 520 0.92 1.60 2 x 13.5 D D
motor) 3 min. 2000 240 - 390 0.69 1.19
65/10 1 max. 2700 760 - 1050 2.42 4.19
(three-phase AC 700 2 2850 580 - 840 1.55 2.68 2 x 13.5 D D
motor) 3 min. 2500 515 - 720 1.30 2.25
80/10 1 max. 2500 1290 - 1440 2.92 5.06
(three-phase AC 1100 2 2800 1055 - 1155 2.06 3.56 2 x 13.5 D D
motor) 3 min. 2200 865 - 940 1.68 2.91
Devices Pump Management

Always refer to name plate data!


Switchgears and Control

Current I: On-site thermal overload settings.

Note:
3~230 V only with optional switching plug (accessory)
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 295


Potable water circulation
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-Z

Dimen- Dimension drawing A Dimension drawing B


sions,
Weights Pg
Rp Rp

Wilo- Pg
TOP-Z

b3

b3
l0
l0

G G a1
b1 a1
b1 a2 l1
b2 b2 a2 l1
b2 b2

Permitted installation position, see Planning Guide Permitted installation position, see Planning Guide

Dimension drawing C Dimension drawing D

Rp R 1/8

Pg Pg Pg Pg

b3
b3

l0
l0

b1 R 1/8 a1
G a1
b2 b2 a2 l1
b1 a2 l1
b2 b2

Permitted installation positions, see Planning Guide Permitted installation position, see Planning Guide

Dimension drawing E Dimension drawing F

D D
k L2 k
k L1 d
d DN
DN

n x d1
n x dL
n x d2

296 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-TOP-Z

Dimensions, Weights

Wilo-TOP-Z... Pipe connection/ Thread Pump dimensions Weight Dimension

Heating, Air-conditioning,
Nominal diameter about drawing
[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
20/4 Rp 3/4 G 11/4 150 30 54 162 50 70 92 3.1 A
25/6 Rp 1 G 11/2 180 30 54 162 50 70 92 3.3 A

Cooling
25/10 Rp 1 G 11/ 2 180 52 72,5 171.5 68.5 92 102 6.7 C
30/7 Rp 11/4 G2 180 34 64 172 66 88 92 5.5 B
30/10 Rp 11/4 G2 180 52 72,5 171.5 68.5 92 102 6.7 C
40/7 DN 40 250 46 72 193 78 97 102 11 D
50/7 DN 50 280 63 82 225 91 119 110 16 D
65/10 DN 65 340 79 100 256 118 136 119 25.5 D

Potable water circulation


80/10 DN 80 360 95 130 255 135 159 119 28/30 D

Flange dimensions

Wilo-TOP-Z... Flange Nominal Pump flange dimensions Dimension


diameter drawing
DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Combination flange PN 6/10
40/7 40 150 88 100/110 4 x 14/19 E
(flange PN 16, in accordance with DIN 2533)
Combination flange PN 6/10
50/7 50 165 102 110/125 4 x 14/19 E
(flange PN 16, in accordance with DIN 2533)
Combination flange PN 6/10
65/10 65 185 122 130/145 4 x 14/19 E
(flange PN 16, in accordance with DIN 2533)

Solar thermal
Flange PN 6
80 200 138 150 4 x 19 F
(designed to PN 16 as per DIN 2531)
80/10 Flange PN 16
(as per DIN 2533, drilled in accordance with 80 200 138 160 8 x 19 F
EN 1092-2)
n = No. of bolt holes

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 297


Potable water circulation
Standard pumps (single-head pumps)

Technical Data Wilo-VeroLine-IP-Z


Technical Wilo-VeroLine-IP-Z
Data
Wilo- Approved fluids
VeroLine- (other fluids on request)
IP-Z Heating water (In accordance with VDI 2035)
Water-glycol mixture
(for 20-40 Vol.-% glycol and fluid temperature
d 40 C)
Cooling and cold water
Hot water

Heat transfer oil

Potable water and water for food businesses in


accordance with TrinkwV 2001

Permitted field of application

Nominal pressure, max. [bar] 10


Temperature range [C] -8 up to +110
Ambient temperature, max. [C] 40
Installation in closed buildings
Outdoor installation Special version at additional charge

Pipe connections

Screwed connection G 1 1/2


Flange connection

(groove and tongue-faced flange, DIN 2445)
Flange version PN10
Nominal connection diameter DN
Flange with pressure-measurement connections

Materials

Pump housing and lantern 1.4306


Impeller Noryl
Shaft 1.4571
Mechanical seal ceramic/graphite/EPDM
Other mechanical seals

Electrical connections
(other versions on request)

Mains connection 3~ [V/Hz] 400/50


Mains connection 1~ [V/Hz] 230/50
Speed, max. [1/min] 1450/2900

= available, = not available

298 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Technical Data Wilo-VeroLine-IP-Z


Wilo-VeroLine-IP-Z

Motor/electronics

Heating, Air-conditioning,
Integrated full motor protection
(see accessories for necessary tripping unit)

Protection class IP 44 (motor)


IP 54 (terminal box)

Cooling
Insulation class F
Motor protection required on-site
Speed control
Motor winding to 3 kW 3~230 V'/400VY, 50 Hz
Motor winding from 4 kW

Potable water circulation


Installation options

Pipe mounting (up to 15 kW motor power)


Bracket mounting

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 299


Potable water circulation
Standard pumps (single-head pumps)

Pump curves Wilo-VeroLine-IP-Z

Pump Wilo-VeroLine-IP-Z 25/2- 25/6 Wilo-VeroLine-IP-Z 25/2- 25/6


curves 1~230 V 3~230/400 V
Wilo- v v
VeroLine- 0 1 2 3 [m/h] 0 1 2 3 [m/s]
IP-Z 6 6
Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/2
Wilo-VeroLine-IP-Z 25/6 Wilo-VeroLine-IP-Z 25/6
5 5

IP-
IP- Z2
4 Z2 5/6
5/6 4
H[m]

3 3

2 H[m] 2
IP-Z
25/2 IP-Z
25/
2
1 1

0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 0,5 1 [l/s] 0 0,5 0,5 1 [l/s]
0 5 10 15 20 [lgpm] [lgpm]
0 5 10 15 20
Q Q

300 Subject to change without prior notice 09/2006 WILO AG


Potable water circulation
Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-VeroLine-IP-Z

Terminal Terminal diagram A


Diagrams, With built-in capacitor
C2

Heating, Air-conditioning,
Motor C
Data C1
Wilo- N L
VeroLine-
IP-Z
N L1 PE

Cooling
Single-phase AC motor 1~230 V, 50 Hz

Terminal diagram B
unbroken line =Y
W2 U2 V2
dashed line ='

Potable water circulation


3~400 V Y
3~230 V '
U1 V1 W1

L1 L2 L3 PE
Three-phase AC motor 3~230/400 V, 50 Hz

Motor data

Wilo-VeroLine-IP-Z... Rated power Nominal current (approximately) Capacity Rated motor Terminal
speed diagram
p2 IN 1~230 V IN 3~230 V IN 3~400 V C n
[W] [A] [F] [1/min]
25/2 (1~230 V) 0.10 1.05 4.0 1450 A

Solar thermal
25/2 (3~400 V) 0.09 0.50 0.29 1450 B
25/6 (1~230 V) 0.18 1.15 6.3 2850 A
25/6 (3~400 V) 0.12 0.66 0.38 2850 B
Note motor type label data!

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 301


Potable water circulation
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-VeroLine-IP-Z

Dimen- Dimension drawing


sions,
Weights
Wilo- a 1~230 V 3~230/400 V
VeroLine- a1 f e e e
IP-Z a2

c
G" x G2

b
l1
l0

G1

Dimensions, Weights

Wilo-VeroLine-IP-Z... Nominal Dimensions Weight


diameter about
DN l0 l1 a a1 a2 b c e f g
[mm] [kg]
25/2 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5
25/2 (3~400 V) 25 180 250 241 213 136 148 92 58 115 4.5
25/6 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5
25/6 (3~400 V) 25 180 250 241 213 136 148 92 58 115 4.5

302 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
Contents

Solar thermal

Heating, Air-conditioning,
High-Efficiency Pumps Wilo-Stratos ECO-ST 304
Series overview 304

Cooling
Wilo-Stratos ECO-ST
Equipment/Function 306
Technical Data 308
Pump Curves 310
Terminal diagram, motor data 311
Dimensions, Weights 312

Potable water circulation


Standard Pumps Wilo-Star-ST (SolarStar) 314
Series overview 314

Wilo-Star-ST (SolarStar)
Equipment/Function 316
Technical Data 318
Pump Curves 320
Terminal Diagrams, Motor Data 322
Dimensions, Weights 323

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 303


Solar thermal
High-efficiency pumps (single-head pumps)

Series overview Wilo-Stratos ECO-ST

Series: Wilo-Stratos ECO-ST

> Single-head pumps:

H [m]
Wilo-Stratos ECO-ST
5 Glandless circulating pumps with screwed
15(
25) connection
/1-
4 5
> Application:
3 High-flow volume and low-flow volume
2
solar thermal systems

1
!
mme
e pr ogra 0
in th
0 0,5 1 1,5 2 2,5 Q[m/h]
Ne w

304 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
High-efficiency pumps (single-head pumps)

Series overview Wilo-Stratos ECO-ST

Series: Wilo-Stratos ECO-ST

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Pump housing with wrench attachment point Planning Guide: . . . . . . . . . . . . . . . . . . 6/29
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Equipment/Function: . . . . . . . . . . . . . 306
sation formation Technical Data: . . . . . . . . . . . . . . . . . . 308
Minimum electrical power consumption: only 5.8 W Pump Curves: . . . . . . . . . . . . . . . . . . . . 310
BA linkup For linkage to external monitoring units Terminal Diagrams, Motor Data: . . . 311

Cooling
(e.g. building automation BA or DDC installations) Dimensions, Weights:. . . . . . . . . . . . . 312
Service/Accessories: . . . . . . . . . . . . . . 325

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 305


Solar thermal
High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO-ST


Wilo-Stratos ECO-ST

Operating modes

Speed-stage switching
Manual control mode (n=constant)
'-c for constant differential pressure
'-v for variable differential pressure
'-T for temperature-prompted differential pressure

Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages

Automatic functions

Stepless power adjustment depending on the


operating mode

Autopilot automatic setback mode
Deblocking function
Soft start

Safety control
Full motor protection with integrated trip electronics

External control functions

Control input Overriding Off


Control input Overriding Min
Control input Analogue in 0- 10 V
(remote speed adjustment)

Control input Analogue in 0- 10 V
(remote setpoint adjustment)

Signal and display functions

Single/collective fault signal (potential-free NC contact)


Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)
Thermal winding contact (WSK, potential-free

NC contact)
Fault light
Direction-of-rotation telltale lamp
LC display for showing pump data and fault codes

306 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
High-efficiency pumps (single-head pumps)

Equipment/Function Wilo-Stratos ECO-ST


Wilo-Stratos ECO-ST

Data exchange

Heating, Air-conditioning,
Infrared interface for wireless data exchange with

IR-Monitor (see IR-Monitor function table)
PLR serial digital interface for connection to BA via Wilo
interface converter or company-specific coupling
modules

Cooling
Serial digital LON interface for connection to a

LONWORKS network

Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated



switchover/time-sensitive pump alteration)
Addition operation (efficiency-optimised peak-load

Potable water circulation



cut-in and out)

Equipment/Scope of delivery

Wrench attachment point on pump body


Double switchover valve in pump housing
Cable entry possible on both sides
Wilo quick connection with spring clips
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-

IF-Moduls
Blocking current-proof motor

Solar thermal
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for connections with nominal connection diameters
DN 32 mm - DN 65 mm)

Service/Accessories, Systems
Including 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Including time switch
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 307


Solar thermal
High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos ECO-ST


Wilo-Stratos ECO-ST...
15/1-5-130 25/1-5 25/1-5-RG

Approved fluids (other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 5 5 5


Flow volume max. [m3/h] 2,5 2,5 2,5

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion & air conditioning systems
at max. ambient temperature +25 C [C] + 15 to + 110 + 15 to + 110 + 15 to + 110
at max. ambient temperature +40 C [C] + 15 to + 95 + 15 to + 95 + 15 to + 95
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
at max. ambient temperature +40 C in short-
term operation 2 h [C]
Maximum permissible total hardness in potable water-

circulation systems [d]
Standard version with nominal pressure, p max [bar] 10 10 10
Special version with nominal pressure, pmax [bar]

Pipe connections

thread connection 1 1
Nominal flange diameter 15 25 25
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft only),

standard version
Support-bracket mounting (with horizontal shaft only),

special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230


Mains connection 3~ [V], standard version
Mains supply connection 3~ [V] , with optional

switching plug
Mains frequency [Hz] 50 50 50

308 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
High-efficiency pumps (single-head pumps)

Technical Data Wilo-Stratos ECO-ST


Wilo-Stratos ECO-ST...
15/1-5-130 25/1-5 25/1-5-RG

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3


Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2

Cooling
Power electronics Pulse-pack control Pulse-pack control Pulse-pack control
Protection class IP 44 IP 44 IP 44
Insulation class F F F

Materials

Pump housing Red bronze (CC 491K) as per

Potable water circulation


Grey cast iron Grey cast iron
DIN EN 1982, in accordance
(EN-GJL-200) (EN-GJL-200)
with TrinkwV 2001
Impeller Plastic (PP - 40% GF)
Shaft Stainless steel
Bearing Metal-impregnated carbon

Minimum suction head at suction branch [m]


for the prevention of cavitation at water delivery temperature

50 C 0.5 0.5 0.5


95 C 3.0 3.0 3.0
110 C 10.0 10.0 10.0

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 309


Solar thermal
High-efficiency pumps (single-head pumps)

Pump curves Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)/1-5

0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
6 6
Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)/1-5
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
5 p-c 5
p-v

4 4

H [m]
H [m]

3 3
ax
.

2 2

max
.
1 1
min. min.

0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
70 70
60 60
50 50
max. 4m 3m max. 4m 3m
P1 [W]
P1 [W]

40 m 40 m
2 2
30 30
m m
5 5
20 1m 20 1m
10 min. 10 min.

0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]

310 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
High-efficiency pumps (single-head pumps)

Terminal diagram, Motor Data Wilo-Stratos ECO-ST

Terminal diagram

Heating, Air-conditioning,
L N PE SSM Ext. off In
0~10V

Cooling
1~ 230 V, 50 Hz

Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz

Motor data

Potable water circulation


Wilo-Stratos ECO-ST... Speed [1/min] Power consumption Current max. Motor protection Threaded cable
connection
p1 I - PG
[1/min] [W] [A] - -
not necessary
15/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5-RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 311


Solar thermal
High-efficiency pumps (single-head pumps)

Dimensions, Weights Wilo-Stratos ECO-ST

Dimension drawing

b1
b3 b5 G
l3

b4
I0

I4 I5

b2 a2 I1

Dimensions, Weights

Wilo-Stratos ECO-ST... Screwed Thread Dimensions Weight


connec- about
tion
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 -
- - [mm] [kg]
15/1-5-130 1 130 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0
25/1-5 1 1 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0
25/1-5-RG 1 1 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0

312 Subject to change without prior notice 09/2006 WILO AG


Solar thermal

Wilo Catalogue A1 - Circulating pumps in glandless design


High-efficiency pumps (single-head pumps)

313
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Solar thermal
Standard pumps (single-head pumps)

Series overview Wilo-Star-ST (SolarStar)

Series: Wilo-Star-ST (SolarStar)

> Single-head pumps:

H[m]
Wilo-Star ST
10 Circulating pumps with screwed connection
9 ST
20
> Application:
8 /11
7 ST 20/9 Solar thermal systems
6
5
4 ST 25
ST 25/6 /7
3
2 ST 25/4
1
0
0 0,5 1 1,5 2 2,5 Q[m3/h]

314 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
Standard pumps (single-head pumps)

Series overview Wilo-Star-ST (SolarStar)

Series: Wilo-Star-ST (SolarStar)

Heating, Air-conditioning,
> Product advantages: > Additional information: Page:
Special hydraulics for utilisation in solar thermal systems Planning Guide: . . . . . . . . . . . . . . . . . . 6
Up to 30% lower current consumption Equipment/Function: . . . . . . . . . . . . . 316
Pump housing with wrench attachment point Technical Data: . . . . . . . . . . . . . . . . . . 318
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Pump curves: . . . . . . . . . . . . . . . . . . . . 320
sation formation Terminal Diagrams, Motor Data: . . . 322

Cooling
Dimensions, Weights:. . . . . . . . . . . . . 323
Service/Accessories: . . . . . . . . . . . . . . 325

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 315


Solar thermal
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-ST (SolarStar)


Wilo-Star ST
(SolarStar)

Operating modes

Speed-stage switching
Manual control mode (n=constant)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential pressure

Manual functions

Setting the operating mode


Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages 3

Automatic functions

Stepless power adjustment depending on the



operating mode
Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics

External control functions

Control input Overriding Off


Control input Overriding Min
Control input Analogue in 0- 10 V

(remote speed adjustment)
Control input Analogue in 0 - 10 V

(remote setpoint adjustment)

Signal and display functions

Single fault signal (potential-free NC contact)


Collective fault signal (potential-free NC contact)
Single/collective run signal

(potential-free NO contact)
Thermal winding contact

(WSK, potential-free NC contact)
Fault light
Direction-of-rotation telltale lamp
LC display for showing pump data and fault codes

= available, = not available

316 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
Standard pumps (single-head pumps)

Equipment/Function Wilo-Star-ST (SolarStar)


Wilo-Star ST
(SolarStar)

Data exchange

Heating, Air-conditioning,
Infrared interface for wireless data exchange with

IR-Monitor
PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific
coupling modules

Cooling
Serial digital LON interface for connection to a

LONWORKS network

Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated



switchover/time-sensitive pump alteration)

Potable water circulation


Addition operation (efficiency-optimised peak-load

cut-in and out)

Equipment/Scope of delivery

Wrench attachment point on pump body


(only for nominal diameter DN 25)
Double switchover valve in pump housing
Cable entry possible on both sides
Quick connection with spring clips
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-

IF-Moduls

Solar thermal
Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts

(for DN 32 - DN 65 nominal connection diameters)

Service/Accessories, Systems
Including 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Including time switch

= available, = not available


Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 317


Solar thermal
Standard pumps (single-head pumps)

Technical Data Wilo-Star-ST (SolarStar)


Wilo-Star-ST...
(SolarStar)
20/4 20/6 20/7 20/9 20/11
25/4 25/6 25/7

Approved fluids
(other fluids on request)

Heating water (In accordance with VDI 2035)


Water/glycol mixtures (max. 1:1; mixtures with more
than 20 % glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001

Performance

Maximum delivery head [m] 5 6 7 10 12


Flow volume max. [m3/h] 3 3,5 4 2 2

Permitted field of application

Temperature range for utilisation in heating, ventila-


tion and A/C systems
at max. ambient temperature +25 C [C]
at max. ambient temperature +40 C [C] -10 to +110 (in short-term operation 2 h: +120)
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40C [C]
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10
Special version for operating pressure pmax [bar]

Pipe connections

Screwed connection Rp/G Rp 1/2 (S T20...) Rp 1/2 (S T20...) Rp 1/2 (S T20...) Rp 1/2 (S T20...)
Rp 1/2
Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...)
Filler connection [G, inside]
Nominal connection diameter flange DN
Flange for mating flange PN 6,

standard version
Mating flange for PN 16

flange, special version
Combination flange PN 6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version
Support-bracket mounting (with horizontal shaft

only), special version

Electrical connection

Mains connection 1~ [V], standard version 230 230 230 230 230
Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching plug
Mains frequency [Hz] 50 50 50 50 50

= available, = not available

318 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
Standard pumps (single-head pumps)

Technical Data Wilo-Star-ST (SolarStar)


Wilo-Star-ST...
(SolarStar)
20/4 20/6 20/7 20/9 20/11
25/4 25/6 25/7

Heating, Air-conditioning,
Motor/electronics

Electromagnetic compatibility
Emitted interference EN 61000-6-3

Cooling
Immunity to interference EN 61000-6-2
Power electronics
Radio interference suppression level N N N N N
Protection class IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F

Potable water circulation


Materials

Pump housing Grey cast iron (EN-GJL-200), cataphoretic painting


Impeller Polypropylene
Shaft Stainless steel (X40 Cr13)
Bearing Carbon

Minimum suction head [m]

at water delivery temperature of 50 C 0.5 0.5 0.5 0.5 0.5


at water delivery temperature of 95 C 3 3 3 3 3
at water delivery temperature of 110 C 10 10 10 10 10

= available, = not available

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 319


Solar thermal
Standard pumps (single-head pumps)

Pump curves Wilo-Star-ST (SolarStar)

Wilo-Star ST 20/4, ST 25/4 Wilo-Star ST 20/6, ST 25/6

v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 [m/s]
0,5 1,5
5
7
Wilo-Star ST 20/4 Wilo-Star ST 20/6
ST 25/4 ST 25/6
1~230 V - Rp 1/2, Rp 1 6 1~230 V - Rp 1/2, Rp 1
4

H[m]
ma
3 m x.
ax
4
H[m]

3
2

2 mi
n.
m
1 in

0 0
0 1,0 2,0 3,0 [m3/h] 0 1,0 2,0 3,0 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 5 10 [lgpm] 5 10 [lgpm]
0
Q Q
80 100

max max.
80
60
P1[W]

60
P1[W]

min.
40
min
40

20 20
0 1,0 2,0 3,0 [m3/h] [m3/h]
0 1,0 2,0 3,0

Wilo-Star ST 20/7, ST 25/7 Wilo-Star ST 20/9

v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1 1,5 [m/s]
7
Wilo-Star ST 20/7 12

ST 25/7 Wilo-Star ST 20/9


6
1~230 V - Rp 1/2, Rp 1 1 ~ 230 V - Rp 1/2
10

5 ma
x.
H[m]

8
H[m]

6 m
ax
3 .
mi
n.

2 4

m
1 2 in

0
0 1,0 2,0 3,0 [m3/h] 0
0 0,25 0,5 0,75 1,0 [l/s] 0 0,5 1 1,5 2 2,5 [m3/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 5 10 [lgpm ]
0 0,2 0,4 0,6 0,8 [lgpm]
Q
120 Q
140
max.
120
100
max.
100
P1[W]

80
P1[W]

80
min.
60 min
60
40
40
[m3/h] 20
0 1,0 2,0 3,0 0 0,5 1 1,5 2 2,5 [m3/h]

320 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
Standard pumps (single-head pumps)

Pump curves Wilo-Star-ST (SolarStar)

Wilo-Star ST 20/11

Heating, Air-conditioning,
v
0 0,5 1 1,5 [m/s]
12
Wilo-Star ST 20/11
1 ~ 230 V - Rp 1/2
10

Cooling
8

m
ax
H[m]

.
6

Potable water circulation


2 in

0
0 0,5 1 1,5 2 2,5 [m3/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 0,2 0,4 0,6 0,8 [lgpm]
Q
180

160
max.
140

120
P1[W]

100

80 min

60
0 0,5 1 1,5 2 2,5 [m3/h]

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 321


Solar thermal
Standard pumps (single-head pumps)

Terminal Diagrams, Motor Data Wilo-Star-ST (SolarStar)

Terminal diagram

L N PE

Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz,


with integrated capacitor

Motor data

Wilo-Star-ST... Rated power Stage/speed Power Current Capacitor Threaded cable Motor protection
consumption connection
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
22 max 2100 55 - 65 0.28 not necessary
25/4
13 1600 38 - 48 0.21 2.0/400 11 (blocking current-
20/4
7 min 1100 27 - 32 0.15 proof)
37 max 2500 68 - 82 0.36 not necessary
25/6
22 2100 46 - 63 0.28 2.6/400 11 (blocking current-
20/6
12 min 1500 34 - 44 0.20 proof)
60 max 2700 92 - 110 0.48 not necessary
25/7
22 2500 62 - 84 0.38 3.5/400 11 (blocking current-
20/7
7 min 2000 44 - 63 0.29 proof)
44 max 2100 88 - 110 0.50 not necessary
20/9 25 1600 62 - 78 0.35 3.0/400 11 (blocking current-
14 min 1100 45 - 50 0.25 proof)
61 max 2100 125 - 165 0.72 not necessary
20/11 34 2500 97 - 115 0.55 2.6/400 11 (blocking current-
18 min 1500 67 - 75 0.35 proof)

Always refer to name plate data!

322 Subject to change without prior notice 09/2006 WILO AG


Solar thermal
Standard pumps (single-head pumps)

Dimensions, Weights Wilo-Star-ST (SolarStar)

Dimension drawing A Dimension drawing B

Heating, Air-conditioning,
100 53,7 G

3
54

PG 11

90

78,8
b3

180

Cooling
(130)
180

90
90

l0 91 (79)
G 22,5
67,2 141,5 (129)

G 33 l1 130,4

Potable water circulation


(Rp)
92,5

Dimensions, Weights

Wilo-Star-ST... Pipe connection/ Thread Pump dimensions Weight about Dimension


Nominal drawing
diameter
[Rp/DN] G I0 l1 b3
[mm] [kg]
20/4 Rp 1/2 1 79 97 73 2.43 A
25/4 Rp 1 1 1/2 79 97 73 2.43 A
20/6 Rp 1/2 1 79 97 73 2.45 A
25/6 Rp 1 1 1/2 79 97 73 2.45 A

Solar thermal
20/7 Rp 1/2 1 91 109 76 2.9 A
25/7 Rp 1 1 1/2 91 109 76 2.9 A
20/9 Rp 1/2 1 3.6 B
See dimension drawing
20/11 Rp 1/2 1 4.0 B

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 323


Solar thermal
Standard pumps (single-head pumps)

324 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Contents

Service/Accessories

Heating, Air-conditioning,
Wilo-TOP Motor Technology 326
Circuit diagrams 328
Switching plug/servicing apparatus 331
Threaded Pipe Unions 332

Cooling
Adapter Fittings Wilo-(R), Wilo-(RF), Wilo-(F) 334
Pump Thermal Insulation 336
Cold water insulation for pumps Wilo-ClimaForm 337
Wilo-TOP Modular Concept (Motor-Modules) 340

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 325


Service/Accessories
Wilo-TOP Motor Technology

Motor technology

Motor technology
The foundation of the entire Wilo-TOP Series is the motor concept.
The so-called Cold Motor concept is based on optimised rotor and
Air venting Rotor shaft / pump shaft
stator configurations in conjunction with similarly optimised motor
mechanics and an electrical connecting technology with chamber
block contacts.
The conventional insulating materials of Classes F and H are fully
sufficient due to the minor electrical losses and resulting lower heat
generation.

Electrical connection
Wilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE,
Wilo-SE-TW, Wilo-RL Water

Both single-phase AC motors and three-phase motors have been


Note:
conceived as wide-range voltage motors suitable for utilisation
Wilo-TOP pumps do not have to be vented during start-up because
throughout Europe.
they have a special shaft bore for forced venting during operation
- Single-phase AC motor 1~230 V, 50 Hz, 10 %.
(see Figure).
Connection also permitted to AC power grids 1~220 Volt, 50 Hz.
- Three-phase AC motor 3~400 V, 50 Hz, 10 %.
Motor protection Wilo-TOP Series
Connection to three-phase power grids 3~380 Volt, 50 Hz also per-
The motor fuse protection of Wilo-TOP pumps can be ensured as
mitted.
follows:
Connection to the 3~230 V mains is possible with Wilo-TOP-S/-SD
and Wilo-TOP-Z when the switching plug 3~230 V is used as an
Blocking current-proof motors: no motor protection required
accessory. Connection to the 3~230 V mains is possible with TOP-D
The motors are designed in such a way that the windings are not
means of winding changeover in the terminal box.
damaged in the event of overload. This applies to the Wilo-TOP-D in
three-phase AC current/single-phase versions with rated motor
Wilo-TOP-E and Wilo-TOP-ED
power P2 = 20 W.
Wilo-TOP-E/-ED series pumps have three-phase AC motors, starting
with P2 = 350 W. Integration of the 1-phase micro-frequency con-
Pumps with internal protection against unacceptably high winding
verter requires connections to AC mains power.
temperatures
Electrical connection: 1~230 V, 50 Hz, 10 %.
The motors are designed in such a way that motor voltage is shut
It is possible in three-phase power grids with 3~230 V to connect
down internally in the event of overload and winding damage is
Wilo-TOP-E/-ED Series pumps between 2 phases.
thereby prevented. This applies for the pump types
Note:
Wilo-TOP-S/-SD
When operating Wilo pumps with control devices or module accesso-
Wilo-Z
ries, electrical operating conditions in accordance with VDE 0160 are
Wilo-RL
to be observed (for details, see planning guide).
Wilo-SE/SE-TW
in single-phase as well as in three-phase versions with rated motor
Rotation control
power 50 W d P2 d100 W. Automatic restart takes place with the
The electronic rotation control facility integrated in the Wilo-TOP
single-phase versions after the winding cools down, the three-phase
three-phase pumps indicates the correct direction of rotation when
versions are acknowledged by switching the mains voltage off and
the telltale lamp is lit and the wrong direction of rotation when the
then back on again.
lamp goes out.
Pumps with full motor protection (WSK) and Wilo SK 602/622
Rotor unit
tripping unit
The integration of all components that rotate and come into contact
Realisation of full motor protection by means of thermal winding
with water in the compact rotor unit ensures max. smooth operation,
contacts (WSK) placed within the stator windings. This applies for
long service life and ease of handling during service work.
TOP-S/-SD/-D/-Z AC pumps with rated motor power of P2 = 180 W,
TOP-D three-phase pumps with P2 t 60 W.

326 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Wilo-TOP Motor Technology

Motor technology

Pumps with integrated full motor protection including trip


electronics

Heating, Air-conditioning,
Thermal winding
contact (WSK)
opens in case
of thermal winding
Motor overtemperature

Cooling
Electronics Supply voltage

Trip mechanism
in the terminal box
Heating PTC
Bimetal washer

Potable water circulation


(leaf spring) will be
heated via PTC
in case of faultl
Bimetal switch

Patented motor protection with integrated trip mechanism in the


terminal box standard-equipped in all Wilo-TOP-S/-SD/-Z three-
phase pumps starting with P2 t180 Watt, in all Wilo-S/SD AC pumps
starting with P2 t350 Watt, and in all Wilo-TOP-E/-ED pumps.
Permanent full motor protection by way of exact motor temperature
monitoring:
- TOP-E/-ED: 3 PTC thermistor sensor in the winding
TOP-S/-SD/-Z: 2 Thermal winding contacts (WSK) in the winding
(for P2 t180W)
In the event of a fault, e.g. unacceptable motor heating due to
blocking, 2-phase operation, etc., Wilo-TOP-S/-SD/-Z pumps are
shut down by means of three-phase deactivation in the pump-motor

Solar thermal
terminal box and Wilo-TOP-E/-ED pumps are shut down by means
of deactivation of the frequency converter. They must be reset by
actuating the Cancel button on the terminal box.

Fault indication/signal
Standard series integrated signals at the terminal box with
- Fault light
- Collective fault signal (P2 t 180 Watt) with potential-free NC contact

Service/Accessories, Systems
in accordance with VDI 3814 for Wilo-TOP three-phase pumps (not
TOP-D) and Wilo-TOP-E/-ED pumps.

Devices Pump Management


Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 327


Service/Accessories
Circuit diagrams

Connection for Wilo-TOP multi-speed motors or ones marked with r

Motor with internal protection, P2 to 90 W (TOP Series) or blocking current-proof


(identification code r) No external motor protection necessary!
Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz

Pump 3 ~ 400 V, 50 Hz
PE L1 L2 L3
L N

Pump
L N PE
L1 L2 L3
1 ~ 230 V, 50 Hz

with integrated capacitor

Motor with integrated thermal winding contacts, P2 to 54 W


Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz
With tripping unit Wilo-SK 602/SK 622 With Wilo-C-SK plug-in tripping module With tripping unit Wilo-SK 602/SK 622

1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 400 V, 50 Hz


PE L1 N PE L1 L2 L3 PE L1 L2 L3 N

SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
SK 602 Pump SK 602
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L1 L2 L3 15 10 11
WSK

Pump Pump
L N WSK L1 L2 L3 15 10 11
C1
C2 WSK

No rotation check required! Rotation check required! Rotation check required!


To correct: To correct:
Change any two phase wires! Change any two phase wires!
Note!
If using different contactor equipment:
Terminals 15 and 10 WSK can be connected
in the control circuit (max. 230 V). When using
a motor protection switch provided by the
customer, its settings must be in accordance
with the pump name plate specifications.

328 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Circuit diagrams

Connection for Constant-Speed Three-Phase AC Motors 230 V'/400 V Y

Blocking current-proof motor, P2 to 20 W No motor protection required!


Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz

Heating, Air-conditioning,
Steinmetz circuit:
Motor terminals in ' circuit; Motor terminals in Y circuit Motor terminals in ' circuit;
attached capacitor

1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 230 V, 50 Hz

Cooling
PE L1 N PE L1 L2 L3 PE L1 L2 L3

Pump U1 V1 W1 Pump U1 V1 W1 Pump U1 V1 W1

W2 U2 V2 W2 U2 V2 W2 U2 V2

Potable water circulation


Motor with installed thermal winding contacts, P2 t 60 W
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz

1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 230 V, 50 Hz


PE L1 N PE L1 L2 L3 N PE L1 L2 L3

SK 602 SK 602 SK 602


SK 622 PE L1 L2 L3 N N 12 SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
SK 602 SK 602 SK 602
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11 PE U V W N 15 10 10 11

Solar thermal
U1 V1 W1 Pump U1 V1 W1 Pump U1 V1 W1
Pump
WSK WSK WSK

W2 U2 V2 W2 U2 V2 W2 U2 V2

Service/Accessories, Systems
Check direction of rotation. Rotation check required! Rotation check required!
To correct: To correct: To correct:
Change capacitor terminal connections W2 <> V2 Change any two phase wires! Change any two phase wires!
(illustrated in dashed lines) Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 329


Service/Accessories
Circuit diagrams

Connection for motors Wilo-TOP-E/-ED and Stratos/-Z/-D/-ZD

Connec- Wilo-TOP-E/-ED and Stratos/Stratos-Z/Stratos-D


tion for Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, Mains connection 1~230 V, 50 Hz
motors connection between 2 phases in the three-phase power grid 3~400 V,
Wilo- 50 Hz,
TOP-E/-
ED and
1 ~ 230 V, 50 Hz 3 ~ 230 V, 50 Hz 1 ~ 230 V, 50 Hz
Stratos/-
Z/-D/-ZD L1 L2 L1 N
PE L1 N or
L2
L2 L3
or PE L3

L N SSM PE L1 L3

SSM
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D
L N SSM
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D
Wilo-TOP-E/-ED
Note: Correct connection of the neutral
Wilo-Stratos/-Z/-D
conductor is to be observed!

Wilo-Stratos-ZD
Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, Mains connection 1~230 V, 50 Hz,
connection between 2 phases in the three-phase power grid 3~400 V,
50 Hz,

1 ~ 230 V, 50 Hz 3 ~ 230 V, 50 Hz 1 ~ 230 V, 50 Hz


L1 L2 L1 N
PE L1 N or
L2
L2 L3
or PE L3

L N SSM PE L1 L3

SSM
Wilo-Stratos-ZD

L N SSM Wilo-Stratos-ZD

Note: Correct connection of the neutral


Wilo-Stratos-ZD conductor is to be observed!

330 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Switching plugs/servicing apparatus

Switching Wilo switching plug 3~230 V three-phase current


plugs/

Heating, Air-conditioning,
servicing Retrofittable plug for Wilo-TOP-S/-SD/-Z
apparatus three-phase pumps for connecting the
3 230 V 3 400 V pump motor to the existing 3~230, 50 Hz
supply voltage.
Weight: approximately 30 g.

Cooling
> Function
Adapting the pump for connection to 3~230 V
is made easy by simply replacing the
standard-series 400 V speed/voltage plug
in the pump terminal box with the 230 V
switching plug provided (accessory).
This retrofit does not allow the pump to be

Potable water circulation


connected to 1~230 V.
No additional wiring work is required.
Manual variable speed control with the plug
is retained for 3 stages.

Wilo-DKG-II Rotational monitoring/service unit

Wilo service device with expanded function


for electronic, non-contact
- checking of the precise direction of rotation
(glanded and glandless pumps) and
- testing for possible pump standstill
(standard glandless pumps in single- or
three-phase versions).

Solar thermal
Measurement takes place during operation
as a basic principle. It is no longer necessary
to switch the pump motor on and off briefly.
Device includes 9V battery (commercially
available) and testing directions.

> Function
Three integrated, high-sensitivity sensors

Service/Accessories, Systems
measure the stray field of the pump motor
when the service device is loaded. Based on
the time sequence of the sensor signals, the
electronics determines
- the direction of rotation and
- the rotation of the pump rotor, and this the
conveyance of the fluid through the pump.
Red and yellow LEDs signalise rapidly and
clearly disrupted/undisrupted pump opera-
tion.
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 331


Service/Accessories
Threaded Pipe Unions

Threaded Pipe Unions

Screwed connections for circulating pumps


Malleable cast iron material (GTW, chromatized)
Figure A
Screwed connections for screw-end pump
pipe connections are not part of the scope
of delivery for the pump; they are supplied
G Rp available upon request at additional
charge as a complete set.
A set of screwed unions (one for each pump)
consists of:
Union inserts with female threads for connection with steel pipes (DIN 2440) 2 pcs. flat gaskets
with Whitworth pipe thread in accordance with DIN 2999 2 pcs. union nuts (GTW, chromatized)
2 pcs. union inserts

Material:
Malleable cast steel for heating circulating
pumps, brass for potable water pumps

Screwed connections for potable water circulators


Brass material (MS)
Figure B Installation dimensions
Rp
G

G i R

l0 l2

Special union inserts with Whitworth male threads (DIN 2999) and plain bore for
optional connection to thread or soldered connection of copper pipe (DIN EN 1057)

Note:
Screwed unions are not included in the
pump scope of delivery.

Figure C

Union inserts with female threads for connection with copper pipes (DIN EN 1057)
with Whitworth pipe thread in accordance with DIN 2999.

332 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Threaded Pipe Unions

Threaded Pipe Unions

Screwed connections - Pump Configuration, Dimensions and Weights

Dimensions Installation Pipe connection size Weight (set) Figure

Heating, Air-conditioning,
length
Variable Rp/R G i lo l2 DN, steel pipe DN, copper pipe
DIN 2440 DIN EN 1057
Unit [mm] [mm] [kg]
Screwed connection for circulating pumps:

Cooling
Grey cast iron material, union insert/union nut GTW chromatized
GTW 1 130 184
For pumps with pump housing thread Rp 1 G 11/2 25 0.46 A
G 11/2 180 234
GTW 1 1/4
For pumps with pump housing thread Rp 11/4 G2 180 244 32 0.69 A
G2

Potable water circulation


Screwed connection for potable water circulators:
Brass material, union nut GTW chromatized or brass (for MS 3/4)
MS 1/2
For potable water circulators with Rp 1/2 G1 15 140 216 15 15 0.26 B
housing or fittings male thread G 1
MS 3/4
For potable water circulators with Rp 3/4 G 11/4 150 195 R 3/4 0.34 C
housing thread G 11/4
MS 1
For potable water circulators with Rp 1 G 11/2 28 180 274 25 28 0.72 B
housing thread G 11/2
MS 1 1/4
For potable water circulators with Rp 11/4 G2 35 180 280 32 35 1.20 B
housing thread G 2

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 333


Service/Accessories
Adapter Fittings

Wilo-(R), Wilo-(RF), Wilo-(F)

Adapters for length compensation Wilo (R) Wilo (R)


New pump Pipe Material Description Weight Part No.
DN C1 C DN I1 I2 about [kg] C

DN 25 G 11/2 G 11/ 2 25 18 20 GG R 24 0.2 110 880 596 Pipe


DN
DN 25 G 11/2 G 11/2 25 28 30 GG R1 0.3 110 786 891 Union nut
DN 25 G 11/2 G 11/2 25 38 40 GG R2 0.5 110 626 790
DN 25 G 11/2 G2 32 3 5 Ms R5 0.1 110 678 298

l1

l2
DN 25 G 11/2 G2 32 13 15 GG R6 0.3 110 678 493
DN 25 G 11/2 G2 32 18 20 GG R7 0.4 110 787 094

l0
DN 25 G 11/2 G 21/4 40 3 5 Ms R 12 0.1 110 788 294
DN 32 G2 G2 32 18 20 GG R8 0.3 110 627 199 New pump
DN
DN 32 G2 G2 32 23 25 GG R9 0.4 110 627 291 G

DN 32 G2 G2 32 28 30 GG R 10 0.5 110 627 394


DN 32 G2 G2 32 38 40 GG R 14 0.6 110 627 497
DN 32 G2 G2 32 38 40 Rg R 22 0.8 110 680 092
DN 32 G2 G2 32 68 70 GG R 11 1.0 110 627 590
Note: The Part No. comprises: 1 Adapter and 2 seals

Flanged ring/adapters Wilo-(RF)


The Wilo-(RF) adapters are - with a few exceptions - intended for length compensation with the flanges PN 6
(RF 4, RF 5 and RF 6 also in PN 16). An on-site pipe alteration is required for length compensation with the
flanges PN 10/16.

Threaded flange (RF) Wilo (RF)


New pump Pipe Design Mate- Descrip- Weight Part No.
rial tion approxi- Version I C
Pipework
mately [kg]
DN G C I1 I2 PN6/PN16 PN 6 PN 16
DN 25 110 628 790 l1
l2
DN 25 G 11/2 II GG RF 7 0.4/-
(oval flange) Hole 80 l0

DN 25 G 11/2 DN 25 I 25.5 30 GG RF 10 1.0/- 110 851 499 New


pump
DN
DN 25 G 11/2 DN 40 I 15.5 20 GG RF 9 1.4/- 110 679 395 C1

DN 25 G 11/2 DN 50 I 25.5 30 GG RF 13 1.9/- 110 679 498


DN 32 G2 DN 32 II GG RF 1 1.0/- 110 627 990 Version II C

Pipework
DN 32 G2 DN 32 I 2.5 7 GG RF 2 1.4/- 110 680 298
DN 32 G2 DN 32 I 15.5 20 GG RF 3 1.4/- 110 680 596
DN 32 G2 DN 32 I 30.5 35 GG RF 4 2.5/2.7 110 680 699 110 680 791
DN 32 G2 DN 40 II GG RF 0 1.3/- 110 679 796 New
l0

pump
DN 40 110 680 997 DN
DN 32 G2 I 5.5 10 GG RF 8 0.9/-
(square flange) Hole 90 C1

DN 32 G2 DN 40 I 5.5 10 GG RF 12 1.6/- 110 851 797


DN 32 G2 DN 50 II GG RF 11 1.7/- 110 679 899
DN 32 G2 DN 50 I 15.5 20 GG RF 5 2.8/3.1 110 787 197 110 791 299
DN 32 G2 DN 50 I 30.5 35 GG RF 6 3.0/3.3 110 787 290 110 791 391
Note: The Part No. comprises: 1 Flanged ring, 2 seals and screws

334 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Adapter Fittings

Wilo-(R), Wilo-(RF), Wilo-(F)

Intermediate flange piece/adapters Wilo(F)


The adapters Wilo-(F) are - with exceptions - intended for length compensation with the flanges PN 6 or
PN 16. On-site pipe alteration is required if adapters are not available.

Heating, Air-conditioning,
The washers included in the scope of delivery must be used with pumps that have combination flanges.
Single-ended flanged nipples F1-MS made of bronze brass CW 612 N permitted for secondary hot water
circulation systems.

Intermediate flange piece for length compensation Wilo (F) Wilo (F)

Cooling
New pump Pipe Mate- Description Weight Part No.
rial approxi- CC
mately [kg]
Pipe-
Pipe-
DN C I1 I2 d PN6/PN16 PN 6 PN 16 work
workDN
DN

DN 40 DN 40 13 15 91 GG F0 0.8/1.1 110 842 497 110 842 590


DN 40 DN 40 28 30 91 GG F1 1.4/1.7 110 586 593 110 586 696

l1
l2
l1
l2

Potable water circulation


DN 40 DN 40 28 30 90 MS F1-MS 1.4/1.9 2 060 865 2 060 920
DN 40 DN 40 48 50 106 GG F 26 2.1/2.4 110 851 098 110 851 190

l0
l0
DN 50 DN 50 8 10 106 GG F2 0.7/0.9 110 787 690 110 791 494 New
New
pump
pump
DN 50 DN 50 18 20 106 GG F3 1.1/1.4 110 623 098 110 623 190
DN
DN
DN 50 DN 50 28 30 106 GG F4 1.7/2.0 110 681 292 110 681 395
DN 50 DN 50 33 35 126 GG F5 1.9/2.2 110 623 293 110 623 396
DN 65 DN 65 8 10 126 GG F9 0.8/1.1 110 787 896 110 791 690
DN 65 DN 65 18 20 126 GG F 10 1.5/1.8 110 624 092 110 624 195
DN 65 DN 65 28 30 141 GG F 11 2.2/2.5 110 624 298 110 624 390
DN 65 DN 65 38 40 141 GG F 28 2.8/3.1 110 681 498 110 681 590
DN 65 DN 65 43 45 141 GG F 29 3.1/3.4 110 681 693 110 681 796
DN 80 DN 80 8 10 91 GG F 16 0.9/ 110 788 099 -
DN 80 DN 80 18 20 126 GG F 17 2.1/ 110 625 097 -

Solar thermal
DN 80 DN 80 23 25 126 GG F 30 2.4/3.3 110 681 899 110 681 991
DN 80 DN 80 38 40 141 GG F 18 3.7/ 110 625 292 -
DN 100 DN 100 33 35 161 GG F 34 3.9/ 110 851 293 -
DN 100 DN 100 53 55 161 GG F 35 5.7/ 110 862 592 -
Note: The Part No. comprises: 1 Adapter, 2 seals and screws

Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 335


Service/Accessories
Pump Thermal Insulation

Wilo thermal insulation shells

Wilo thermal insulation shells

> User benefits > Fields Of application


Reduces thermal losses from the pump by Wilo screw-end pumps,
up to 85 % (depending on electrical power 180 mm:
output P1) Star-RS 25/2 to -RS 25/6,
Reduces the overall energy consumption of Star-RS 30/2 to -RS 30/6,
the heating system RP 25/60-2, Star-ST 25/..
Saves energy costs Wilo circulators,
Is resistant to moisture, salts, many acids, 140 mm:
most greases and solvents Star-Z 20/1
Ensures equal temperature stratification at Wilo circulators,
the pump 180 mm:
Protects the pump from outside moisture Star-Z 25/2
Maintains pumping quality Star-Z 25/6
Consists of up to 98 % air Wilo energy-saving pumps,
Groundwater-neutral, propellant-free, 180 mm:
formaldehyde-free Star-E 25/1-3
Causes no harm to the ozone layer Star-E 25/1-5
Up to 100 % recyclable Star-E 30/1-3
Fire Resistance Classification B2 Star-E 30/1-5

336 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Cold water insulation for pumps

Wilo-ClimaForm

Wilo-ClimaForm

Heating, Air-conditioning,
> Wilo-ClimaForm > Application advantages and field of appli-
Vapour-proof insulation of pump housings cation
in cold water applications (material: Arma- Industrially prefabricated low-temperature
cell system). insulation shell for rapid insulation of pump
Suitable for single-head pumps in the
housings and secure connection with
series:
Wilo-Stratos vapour-proof pipe insulation manufactured

Cooling
Wilo-TOP-S by Armacell GmbH that is to be found
Wilo-TOP-RL on-site.
Wilo-SE Permitted temperature range of the fluid:
For the prevention of condensation forma- -10 C to +105 C
tion on the surface of the pump housing and Simple outlines and surfaces simplify appli-
subsequent damage from dripping water cation of possible on-site surface coatings
and corrosion to pump housings and to the (e.g. colour paint for UV protection, sheet

Potable water circulation


system as a whole. metal application for impact protection)
> Scope of delivery: Smoother transition for ongoing pipe insu-
Low-temperature insulation shell including lation: Threaded pipe unions/mating flanges
Armaflex tape for form-fitting sealing are included in the insulation
between insulation and motor flange, A true-to-dimension fitting to the housing
installation, instructions and packaging. outlines reduces the hollow space between
The materials necessary for using the insulation and pump housing and prevents
Armacell system (e.g. special cleaners, AF air and humidity ingress
adhesive, UV protective coating) are to be
provided on-site. The flexible elastomer insulation material
can be cut and re-glued in situations where
installation access is difficult.

Dimension drawing

Solar thermal
l0

Service/Accessories, Systems
b1 a1

b a
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 337


Service/Accessories
Cold water insulation for pumps

Wilo-ClimaForm

Dimensions

Wilo-... Dimensions depending on pump type


l0 a a1 b b1
[mm]
Stratos 25/1-6 240 137 68 150 75
Stratos 25/1-8 240 137 68 150 75
Stratos 30/1-6 240 137 68 150 75
Stratos 30/1-8 240 137 68 150 75
Stratos 30/1-12 240 145 75 162 81
Stratos 32/1-12 350 192 97 225 112.5
Stratos 40/1-4 350 199 101 240 120
Stratos 40/1-8 350 205 103 240 120
Stratos 40/1-12 380 207 107 240 120
Stratos 50/1-8 380 219 112 260 130
Stratos 50/1-9 420 225 115 270 135
Stratos 50/1-12 420 225 115 270 135
Stratos 65/1-9 420 239 121 280 140
Stratos 65/1-12 490 249 132 290 145
Stratos 80/1-12 520 262 133 320 160
Stratos 100/1-12 520 280 145 350 175
TOP-RL 25/7.5 240 117 62 144 72
TOP-RL 30/4 240 133 76 170 85
TOP-RL 30/6.5 240 133 76 170 85
TOP-RL 30/7.5 240 117 62 144 72
SE 110-N 240 133 76 170 85
SE 125-N 240 117 62 144 72
TOP-S 30/4 240 133 76 170 85
TOP-S 25/5 240 117 62 144 72
TOP-S 30/5 240 117 62 144 72
TOP-S 25/7 240 110 62 176 88
TOP-S 25/10 240 121 68 188 94
TOP-S 30/7 240 117 68 176 88
TOP-S 30/10 240 121 68 188 94
TOP-S 40/4 350 207 108 240 120
TOP-S 40/7 380 211 111 240 120
TOP-S 40/10 380 213 109 240 120
TOP-S 40/15 380 210 106 260 130
TOP-S 50/4 380 225 117 260 130
TOP-S 50/7 420 226 115 270 135
TOP-S 50/10 420 226 119 270 135
TOP-S 50/15 490 250 202 266 133

338 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Cold water insulation for pumps

Wilo-ClimaForm

Dimensions

Wilo-... Dimensions depending on pump type

Heating, Air-conditioning,
l0 a a1 b b1
[mm]
TOP-S 65/7 420 240 125 270 135
TOP-S 65/10 490 247 131 290 145

Cooling
TOP-S 65/13 490 247 131 290 145
TOP-S 65/15 490 247 131 290 145
TOP-S 80/7 (3~) 500 252 130 320 160
TOP-S 80/7 (1~) 500 246 125 320 160
TOP-S 80/10 500 246 125 320 160
TOP-S 100/10 520 272 136 350 175

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 339


Service/Accessories
Wilo-TOP Modular Concept

Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps

Motor-Modul (MOT) for replacement of all TOP pumps


MOT-E for TOP energy-saving pumps MOT-S for TOP standard pumps
MOT-Z for TOP potable water circulators

> Special features


TOP-Motor-Modul used for pump replace-
ments
Simple, secure handling of connection
between pump housing and Motor-Modul
Savings of both time and cost with pump
replacements
Resource-friendly replacement procedure
Unit tested for both function safety,
suitable for all Wilo-TOP pumps of equal
power ratings
Simplified pump alteration.
The procedure normally used for replacing complete Wilo-TOP pumps will be significantly simplified thanks to the modular concept covering the
entire Wilo-TOP product range.
Only the Motor-Modul (MOT) is replaced, MOT = complete function unit with drive motor + impeller + terminal box or electronics module. The
pump housing remains in and becomes an integral part of the pipeline.
Wilo will permanently guarantee the connecting interface between the TOP-Motor-Modul and the pump housing, even beyond the service life
of the TOP pump.

Allocation of Motor-Modules (MOT) in event of replacement

Motor-Modul Electrical connection Wilo-TOP-V Used for TOP standard product range of same power rating
50 Hz Single-head pumps Twin-head pumps
For energy-saving pumps
MOT-E 25/1-7 EM 1~230 V TOP-EV 25/1-7 TOP-E 25/1-7
MOT-E 30/1-7 EM 1~230 V TOP-EV 30/1-7 TOP-E 30/1-7 TOP-ED 32/1-7
MOT-E 40/1-4 EM 1~230 V TOP-EV 40/1-4 TOP-E 40/1-4
MOT-E 50/1-6 EM 1~230 V TOP-EV 50/1-6 TOP-E 50/1-6 TOP-ED 50/1-6
MOT-E 65/1-10 EM 1~230 V TOP-EV 65/1-10 TOP-E 65/1-10 TOP-ED 65/1-10
For standard pumps
MOT-S 25/7 EM 1~230 V TOP-SV 25/7 EM TOP-S 25/7 EM
MOT-S 25/7 DM 3~400 V TOP-SV 25/7 DM TOP-S 25/7 DM
MOT-S 30/7 EM 1~230 V TOP-SV 30/7 EM TOP-S 30/7 EM TOP-SD 32/7 EM
MOT-S 30/7 DM 3~400 V TOP-SV 30/7 DM TOP-S 30/7 DM TOP-SD 32/7 DM
MOT-S 40/4 EM 1~230 V TOP-SV 40/4 EM TOP-S 40/4 EM
MOT-S 40/4 DM 3~400 V TOP-SV 40/4 DM TOP-S 40/4 DM
MOT-S 50/6 EM 1~230 V TOP-SV 50/6 EM
MOT-S 50/6 DM 3~400 V TOP-SV 50/6 DM
MOT-S 65/10 DM 3~400 V TOP-SV 65/10 DM TOP-S 65/10 DM TOP-SD 65/10 DM

340 Subject to change without prior notice 09/2006 WILO AG


Service/Accessories
Wilo-TOP Modular Concept

Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps

Allocation of Motor-Modules (MOT) in event of replacement

Motor-Modul Electrical connection Wilo-TOP-V Used for TOP standard product range of same power rating

Heating, Air-conditioning,
50 Hz Single-head pumps Twin-head pumps
For potable water circulators
MOT-Z 25/7 EM 1~230 V TOP-ZV 25/7 EM
MOT-Z 25/7 DM 3~400 V TOP-ZV 25/7 DM

Cooling
MOT-Z 30/7 EM 1~230 V TOP-ZV 30/7 EM TOP-Z 30/7 EM
MOT-Z 30/7 DM 3~400 V TOP-ZV 30/7 DM TOP-Z 30/7 DM
MOT-Z 40/4 EM 1~230 V TOP-ZV 40/4 EM
MOT-Z 40/4 DM 3~400 V TOP-ZV 40/4 DM
MOT-Z 50/6 EM 1~230 V TOP-ZV 50/6 EM
MOT-Z 50/6 DM 3~400 V TOP-ZV 50/6 DM

Potable water circulation


MOT-Z 65/10 DM 3~400 V TOP-ZV 65/10 DM TOP-Z 65/10 DM

Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 341


Service/Accessories
Wilo-TOP Modular Concept

Wilo-TOP
Modular
Concept

342 Subject to change without prior notice 09/2006 WILO AG


Systems
Contents

Systems

Heating, Air-conditioning,
System separation for floor heating Wilo-Safe-WS, Wilo-DrainLift Con 344
Series overview 344
Series description 345
Technical Data 347

Cooling
Lifting unit for condensates Wilo-DrainLift Con 348
Series description 348
Technical Data, Pump Curve, Dimension Drawing 349

Potable water circulation


Solar thermal
Service/Accessories, Systems
Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 343


Systems

Series overview Wilo-Safe-WS, Wilo-DrainLift Con

System separation for floor heating system Wilo-Safe-WS 5-24

> System separation:


Complete system for hydraulic separation
> Application:
In conjunction with floor-heating and simi-
lar systems

Condensate lifting unit Wilo-DrainLift Con

> Lifting unit for condensates


H[m]

Wilo-DrainLift Con
> Application:
5 Pumping of condensate in conjunction
4
with condensing boiler technology,
air-conditioning and cooling technology
3
(e.g. refrigerators, evaporators)
2

0
0 50 100 150 200 250 300 Q [l/h]

344 Subject to change without prior notice 09/2006 WILO AG


Systems
System separation for floor heating

Series description Wilo-Safe-WS

Wilo-Safe-WS 5-24

Heating, Air-conditioning,
> Wilo-Safe-WS 5-24 complete
consisting of:
- Wilo-Safe basic unit WSG 5-24,
- Wilo-Safe connector set WSA 5-24,
- Wilo-Safe mixing valves WSM 5-24
> Wilo-Safe-WS 5-24 E complete

Cooling
as with WS 5-24 complete, although with
- Energy-saving pump for floor area, Type Wilo-Star-ZE 25/1-5
- Adjustable pump control modes 'p-constant or 'p-variable

Potable water circulation


Wilo-Safe basic unit WSG 5-24

> Wilo-Safe basic unit WSG 5-24


consisting of:
- Star-Z 25/6 floor-area pump with red-bronze housing,
electric cable 1.8 m
- Special heat exchanger WT 5-24 Ms/Cu
- Secondary pipe assembly with 2.5-bar safety valve, fill/drain cock,

Solar thermal
2 piece multipurpose fittings with ball shut-off valve and integrated
thermometer 0 - 120 C including immersion well (for an additional
temperature sensor), connection option for an expansion tank
- Pressure gauge 4 bar
- 2 thermal insulation shells made of environmentally-friendly EPP
with pre-stamped cut-out provisions for right-hand installation,
including wall brackets and fixing materials

Service/Accessories, Systems

Performance parameters for WS 5-24 complete.

Primary circuit Secondary circuit


Thermal output Volumetric flow Feed Return Volumetric flow Feed Return
up to max. temperature temperature temperature temperature
[kW] [m3/h] [C] [C] [m3/h] [C] [C]
Devices Pump Management

Conventional boiler 26 1.1 80 60 2,2 45 35


Switchgears and Control

Low-temperature 22 0.95 70 50 1,9 40 30


boiler

Condensing boiler 15 1.3 55 45 1,3 40 30


Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 345


Systems
System separation for floor heating

Series description Wilo-Safe-WS

Wilo-Safe connector set WSA 5-24

> Wilo-Safe connector set WSA 5-24


consisting of:
- Primary circuit pump Star-RS 25/6, 1.8 m electric cable
- Primary pipe bend with ventilation valve
- Thermometer 0-120 C and screwed connections

Wilo-Safe heat exchanger WT 5-24

> Wilo-Safe heat exchanger WT 5-24


consisting of: Heat exchanger
- Cover made of brass CuZn 36 Pb 2 As, x 100 mm
- Finned helical coil made of SF-Cu copper, x 22 mm
- Primary circuit (boiler side) through helical coil with G 11/4" male
thread for feed and G 11/2" for return pipe and Rp 1" connection for
bypass of the 3-way mixing valve
- Secondary circuit (floor heating) through cover compartment of heat
exchanger with G 11/2" or G 11/4" male thread for feed and return pipe

Wilo-Safe mixing valves WSM 5-24

11/2" > Wilo-Safe mixing valves WSM 5-24


consisting of: mixing valves
- for direct pump connection via union nut G 11/2"
- for manual and automatic operation, setting angle 90
73,5
- kVS value 6.3
- with scales on both sides (0-10)
G 1"

> Technical Data WSM 5-24


86

Nominal pressure ratings/temperatures


Maximum operating pressure: 6 bar
48

Maximum differential pressure: 2 bar


Temperature range: min. -30 C, max. +110 C
Required torque: 3 Nm
> Materials
G 11/2"
Housing, shaft, cone: Brass:
47 Drive sleeve: Plastic
O-rings: EPDM elastomers
> Wilo-Safe servomotor (accessory)
For direct connection (possible without adapter plate) to the
Wilo-Safe WSM mixing valves
- For fully automatic control
- 230 V, 50 Hz; 6.5 VA, 5 Nm, setting angle 90, 2 min.
- Sticker (red/blue) provided for labelling the control button of the
Wilo-Safe motor
> Wilo-Safe adapter plate (accessory)
For attaching commercially available servomotors (from model year
'90) to the Wilo-Safe WSM mixing valve.
Do not forget the attachment set or the servomotor control lever
(to be provided on-site by others).

346 Subject to change without prior notice 09/2006 WILO AG


Systems
System separation for floor heating

Technical Data Wilo-Safe-WS


Wilo-Safe-WS 5-24

Approved fluids
(other fluids on request)

Heating, Air-conditioning,
Heating water (In accordance with VDI 2035)
Water/glycol mixtures max. 50 %/50 %

Performance

Cooling
Maximum delivery head [m]
Flow volume max. [m3/h]
Speed range [1/min]

Permitted field of application

Temperature range

Potable water circulation


at max. 40 C ambient temperature [C] 20 - 90
Nominal pressure, max. [bar] 6

Connections

Nominal connection diameter see Dimension Drawings

Electrical connection

Mains connection [V/Hz] 230/50

Motor/electronics

Emitted interference EN 61000-6-3


Immunity to interference EN 61000-6-2
Radio interference level

Solar thermal
Protection class
Insulation class

Materials
(special version available at additional charge)

Pump housing

Service/Accessories, Systems
Impeller
Shaft
Bearing

Dimensions/weights

Gross volume [l]


Weight [kg] 14,6

= available, = not available


Devices Pump Management
Switchgears and Control

Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 347


Systems
Lifting unit for condensates

Series description Wilo-DrainLift Con

Wilo-DrainLift Con
Automatic lifting unit for condensates with feed adapters (accessory)

Type key
Example: Wilo-DrainLift Con
Con Condensate

Application
The condensate lifting unit must be used if disposal is not possible via
natural gravity flow, or if the installation location is below the back-
flow level. It has been designed for installation in condensing boilers
that generate aggressive condensate according to the specifications
of Arbeitsblatt A 251 as distributed by the ATV (German Associa-
tion for Water, Wastewater and Waste). Because of the materials
used in the manufacture of the plant, condensate with a pH value
of up to 2.4 can be conveyed without any problems. For oil-fired or
gas-fired boilers with an output > 200 kW, the lifting unit must be
installed downline of a neutralisation system. The condensate lifting
unit can also be used in the air-conditioning and cooling systems
where condensate is produced, for example refrigerators and freez-
ers, evaporators, and refrigerated display cases.

The plant can be installed in free-standing form or vertically wall-


mounted with two fastening holes. The positioning of the motor unit
on the tank is reversible, allowing a variable inlet and outlet.

Construction
2 inlets in the lid (19 or 2 mm). Hose connection on discharge end,
DN 10 mm with built-in check valve.

Scope of delivery
Fully-assembled lifting unit with standard series alarm contact for
connection to condensing boiler or alarm switchgear. Including hose
connection with integrated non-return valve, 5 m hose for delivery
side, 1 m alarm cable and 2 m power cable with grounding plug and
wall-mounting materials, installation and operating instructions.

348 Subject to change without prior notice 09/2006 WILO AG


Systems
Lifting unit for condensates

Technical Data, Pump Curve, Dimension Drawing Wilo-DrainLift Con


Wilo-DrainLift Con

Approved fluids

Heating, Air-conditioning,
Charged condensate (pH t 2.4)

Electrical connection

Mains connection [V] 1~230


Connected load P1 [kW] 0,08

Cooling
Nominal current [A] 0,8
Mains frequency [Hz] 50
Cable length from plant to switchgear/plug [m] 2

Permitted field of application

Potable water circulation


Operating mode S3
Fluid temperature, max. [C] 80

Connections

Delivery connection [mm] 12


Inlet connection [mm] 19/24

Motor

Protection class IP 20

Dimensions/weights

Gross volume [l] 1,5


Weight [kg] 2

Solar thermal
= available or authorised, = not available or not authorised

Pump Curve Dimension drawing

[m]
12

Service/Accessories, Systems
Wilo-DrainLift Con
6

5
21

4
H

3
169,5

1
82,5

0
0 50 100 150 200 250 300 350 [l/h]
Devices Pump Management

Q
Switchgears and Control

195
Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 349


Systems
Lifting unit for condensates

350 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Contents

Switchgears and Control Devices

Heating, Air-conditioning,
Series overview 352
Planning Guide 354
Selection recommendation (single-head pumps) 356
Selection recommendation (twin-head pumps or 2 single-head pumps) 365

Cooling
Plug-in module Wilo-S1R-h 376
Series description 376

Switchgears Wilo-SK 601 377

Potable water circulation


Series description 377

Wilo-S2R.../S4R 378
Series description 378

Device allocation, equipment 380

Wilo-SR-System, Wilo-SD-System 382


Series description 382
Device allocation, equipment 384
Signal transmitter 386

Motor protection Wilo-SK 602, Wilo-SK 622, Wilo-C-SK 387

Solar thermal
Series description 387

AS control devices Wilo-AS 08 P/AS 1.5 P 389


Series description 389
Signal Transmitters and Accessories 391

Service/Accessories, Systems
VR, CRn, CR control devices Wilo-VR-, CRn-, CR 393
Performance features 393
Control modes 396

Wilo-VR-HVAC 404
Series description 404
Terminal Diagrams 407

Wilo-CRn, Wilo-CR 408


Series description 408
Switchgears and Control Devices

Technical Data 410


Pump Management Systems

Terminal Diagrams 413

Signal Transmitters and Accessories 416

Wilo Catalogue A1 - Circulating pumps in glandless design 351


Switchgears and Control Devices
Plug-in Modules, Switchgears, Motor Protection

Series overview

Plug-in modules
Series: Wilo-S1R-h

> Time switching for potable water circulators


Retrofittable plug-in module for time-sensitive ON/OFF control in potable water circulation
systems

Switchgears
Series: Wilo-SK 601

> Time switch unit


Switchgear for automatic time-sensitive On/Off control
for single-head pumps driven by single-phase or three-phase AC motors
max. switching capacity 10 A

Series: Wilo-SR-System and Wilo-SD-System

> Twin-head pump switching


Switchgear for twin-pump management of glandless and glanded pumps
for single-phase or three-phase AC motors
10 max. switching capacity A for each pump
time- or fault-sensitive pump duty switchover
time- or load-sensitive peak-load cut-in
including full motor protection apparatus

Motor protection
Series: Wilo-SK 602/SK 622, Wilo-C-SK

> Full motor protection tripping units


Full motor protection tripping units for pumps with thermal winding contacts (WSK)
Wall-mounted device for pumps with single-phase and three-phase AC motors
Additional potential-free run/process and fault signals (Wilo-SK 622 only)
Retrofittable plug-in module for 4-stage glandless pumps with three-phase AC motor
(Wilo-C-SK only)

352 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Control devices

Series overview

Control devices
Series: Wilo-AS-System

Heating, Air-conditioning,
> Control system for glandless pumps
Control device for stepless differential-pressure control
For all makes of glandless single and twin-head pumps
Connected load max. 6 A for each pump
Speed range between 100 % and 60 %

Cooling
Interface to BA building automation (optionally expandable)
including full motor protection apparatus

Potable water circulation


Series: Wilo-VR-HVAC-System

> Control device for glandless and glanded pumps


(electronically regulated stepless pumps and/or pumps with integrated frequency converter)
Variable-control system for stepless performance control of pumps of the series TOP-E/-ED,
Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-EBF
For control modes 'p-c and 'p-v in heating/air-conditioning technology and pressure
boosting
Pump performance splitting with up to 4 units
Nominal power up to P2 =22 kW
Speed range between 100 % and 40 %
including full motor protection apparatus

Solar thermal
Series: Wilo-CRn-System

> Control device for glandless and glanded pumps


(electronically regulated stepless pumps and/or pumps with integrated frequency converter)
Comfort-control device for stepless performance control of pumps of the series
TOP-E/-ED, Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E...BF
Suitable for all control modes used in heating, air-conditioning and pressure boosting

Service/Accessories, Systems
Pump performance splitting with up to 6 units
Nominal power to P2 = 30 kW (to P2 = 200 kW on request)
Speed range between 100 % and 40 %

Series: Wilo-CR-System

> Control device for glandless and glanded pumps


(Standard pumps with fixed speeds)
Comfort-control system for stepless performance control of commercially available circulating
pumps with a three-phase AC motor
Switchgears and Control Devices

Suitable for all control modes used in heating, air-conditioning and pressure boosting
Pump Management Systems

Pump performance splitting with up to 6 units


Nominal power to P2 = 30 kW (to P2 = 200 kW on request)
Speed range between 100 % and 40 %
including full motor protection apparatus

Wilo Catalogue A1 - Circulating pumps in glandless design 353


Switchgears and Control Devices
Planning Guide

Pump performance control

pump performance control


Load-conditioned excess pump performance
Circulating pumps for central heating and air-conditioning and the
hydraulic pipe system as well must by necessity be designed to be
capable to meet the max. design load at min. outside temperatures.

Load factor
These max. load conditions do however exist only on a very few days
during the course of the heating/cooling season. A typical load factor
curve for a central heating system is shown on the graph.
Centralised and decentralised control systems intervene continu-
ously in the installation hydraulics in order to make adjustments to
accommodate the actual load situation; in most cases, they cause a
reduction of the flow volume while at the same time increasing the
pump delivery head. Such operating states are non-economical for
pump operations, because lower delivery heads would in fact be suf-
ficient, particularly for low flow volumes; in addition, the noise levels Operating range Heating days
that would result must be avoided under all circumstances.
Fig.: Typical heating load factor graph for a central heating system:
about 5500 h

The Wilo solution: Load-sensitive power adjustment

Pump type/ Signal/ Control


Type of control/control mode
pump model controlled variable system
Stratos/Stratos-Z
Star-E/Star-ZE
Integrated stepless differential-pressure control 'p Standard equipment
TOP-E
IP-E/IL-E
Time-sensitive ON/OFF control TOP-Z t SK 601
Single-head pumps Star-Z t S1R-h/SK 601
RS/RP t SK 601
Variable speed control
P 'p, +T, 'T, t S2R 2.5/S4R 2.5
Single-head pumps
Twin-head pumps DOP 'p, +T, 'T, t S4R 2.5 D
Stratos/Stratos-Z/
'p, t IF-Modul Stratos
Stratos-D/Stratos-ZD
TOP-E/-ED 'p, t IF-Modul
Twin-pump control
IP-E/DP-E 'p, t
IL-E/DL-E 'p, t IF-Modul
Glandless and glanded 'p, +T, 'T, t S2R 3D/SD
RP/RS/RSD
Stepless performance control
P 'p, t AS system
Single and twin-head pumps
DOP
Individual- and multi-pump systems Glandless and glanded 'p, T, 'T, t, DDC CR system
Motor protection Glandless pumps SK 602/SK 622/C-SK
Building automation Wilo-Control
'p = differential pressure
T = feed/return temperature
'T = differential temperature
t = time

354 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Pump performance control

Need for control Pump performance control through speed variation


Three main criteria, in line with the steady development of mechani- Of the many procedures developed and tried in the past to automati-
cal equipment for building services and the growing sensibility cally control pump performance to actual load demands, among them

Heating, Air-conditioning,
towards energy consumption, have led to the increased considera- mechanical/hydraulic processes (bypass/throttling control), the
tion of controls for utilisation in conjunction with heating pumps. method of variable speed control has proved to be the most lasting.
Particularly the high efficiency and the easy handling have ensured its
1. Function optimisation dominance as the vital performance parameters volumetric flow,
Adjusting the pump capacity/heat flow to actual load demand, par- head and input power directly relate to changes of speed.

Cooling
ticularly to stabilise hydraulic conditions and to reduce circulating
losses. n1/n2 = Q1/Q2 (n1/n2 )2 = H1/H2 (n1/n2)3 = P1/P2

2. Economic efficiency Thus, for example, when motor speed is doubled, the flow volume is
Reducing power consumption and operating costs, particularly in increased by a factor of two and the delivery head by a factor of
partial- or low-load operation (i.e. in over 80 % of the overall 4 while the power input must be about 7 to 8 times greater.
operating time).

Potable water circulation


H (%)
3. Comfort and convenience
Avoiding system noise, in particular flow noise and noise in the ther-
mostatic valves that are due to excessive flow and thermostatic
radiator valves (TRVs).

Power savings in relation to reducing CO2 emissions are in conjunc-


tion with environmental-protection considerations playing an ever
more important role. It is widely known that generating power from
fossil fuels produces significant levels of CO2 emissions. In Germany
engineers use the calculation principle that one kWh of current Q [m3/h]
generated in a power station produces about 0.56 kg of CO2 in the P (%)
form of emissions.
The decisive factor for concentrating studies on pumps in particular is
their proportionally high share of power consumption within the
energy balance of buildings.

Solar thermal
The causes for this are the high levels of operating hours as well as
the familiar phenomenon of over-dimensioning heating pumps
at the planning stage, factors which considerably add to the energy
balance. Over-dimensioning by a factor of 2 to 5 times is the usual
standard.

Q [m3/h]
Single-family house Large buildings

Service/Accessories, Systems
Fig.: Pump curves of a pump during operation at different speeds
Pumps account for 10 15 % of the overall Pumps account for
power consumption, because... 5 - 8 % of the overall
power consumption
- Two to four pumps are available (heating/
potable water circulation/accumulator
charging, etc.) each pump with about
1500 h to 5000 h operating time per year
(depending on application), i.e. with three
pumps on average:
- 3 x 65 W x ca. 3500 h/a = ca. 700 kWh/a
- In comparison: Mean statistically verified
Switchgears and Control Devices

total power consumption of a detached


Pump Management Systems

family house:
- about 5000 to 8000 kWh/a

Wilo Catalogue A1 - Circulating pumps in glandless design 355


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
ON/OFF 2-stage switching
Wilo-SR-/SK-System Wilo-SR-System
Time-sensitive Three-phase (DM)
Time-sensitive Signal transmitter
Basic device Temperature Differential temp. Differential
(+T) ('T) pressure
('p)
EM DM DM
Wilo pump type WA WA/SE DDM 1)
TOP-S 25/5
SK 601
TOP-S 25/7
TOP-S 25/10 SK 601 + SK 602
TOP-S 30/4
TOP-S 30/5 SK 601
TOP-S 30/7
TOP-S 30/10 SK 601 + SK 602
TOP-S 40/4 SK 601
TOP-S 40/7 SK 601 + SK 602
TOP-S 40/10 SK 601 + SK 602
TOP-S 40/15 SK 601 + SK 602
SK 601 + SK 602
TOP-S 50/4 SK 601 + SK 602
TOP-S 50/7 SK 601 + SK 602
TOP-S 50/10 SK 601 + SK 602
TOP-S 50/15 SK 601 + SK 602
TOP-S 65/7 SK 601 + SK 602
TOP-S 65/10 SK 601 + SK 602
TOP-S 65/13
TOP-S 65/15
TOP-S 80/7 SK 601 + SK 602
TOP-S 80/10
TOP-S 100/10
AXL 80/25-130 SK 601 + SK 602

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (to be ordered extra)
and/or for full motor protection 1) Specify measuring range for transmitter DDM

Alternative: C-SK for full motor protection

356 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
ON/OFF 2-stage switching
Wilo-SR-/SK-System Wilo-SR-System

Heating, Air-conditioning,
Time-sensitive Three-phase (DM)
Time-sensitive Signal transmitter
Basic device Temperature Differential temp. Differential
(+T) ('T) pressure
('p)

Cooling
EM DM DM
Wilo pump type WA WA/SE DDM 1)
TOP-RL 25/7.5 SK 601
TOP-RL 30/4 SK 601

Potable water circulation


TOP-RL 30/6.5 SK 601
TOP-RL 30/7.5 SK 601
TOP-RL 40/4 SK 601
SE 110-N SK 601
SE 125-N SK 601

SE 150-N SK 601
SE 200-N SK 601
Star-RS 25/2 SK 601
Star-RS 25/4 SK 601
Star-RS 25/6 SK 601

Star-RS 30/2 SK 601

Solar thermal
Star-RS 30/4 SK 601
Star-RS 30/6 SK 601
RP 25/60 -2 SK 601
RP 25/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 25/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

Service/Accessories, Systems
RP 30/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 30/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
P 40/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (to be ordered extra)
and/or for full motor protection 1) Specify measuring range for transmitter DDM
Switchgears and Control Devices

Alternative: C-SK for full motor protection


Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 357


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
ON/OFF 2-stage switching
Wilo-SR-/SK-System Wilo-SR-System
Time-sensitive Three-phase (DM)
Time-sensitive Signal transmitter
Basic device Temperature Differential temp. Differential
(+T) ('T) pressure
('p)
EM DM DM
Wilo pump type WA WA/SE DDM 1)
P 40/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
P 50/125 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
P 50/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 10
P 50/250 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16
P 65/125 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

P 65/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 10
P 65/250 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16
P 80/125 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
P 80/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 10
P 80/250 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16
P 100/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16
P 100/200 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 16
TOP-D 30/40/50 SK 601 SK 601 + SK 602

TOP-D 65/80/100/125 SK 601 + SK 602 SK 601 + SK 602
Star-Z 15 SK 601

Star-Z 20/1 S1R-h
Star-Z 25/2 S1R-h
TOP-Z 20/4 SK 601
TOP-Z 25/6 SK 601
TOP-Z 25/10 SK 601 + SK 602

TOP-Z 30/7 SK 601 SK 601 + SK 602

TOP-Z 30/10 SK 601 + SK 602


TOP-Z 40/7 SK 601 + SK 602
TOP-Z 50/7, 65/10,

80/10

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (to be ordered extra)
and/or for full motor protection 1) Specify measuring range for transmitter DDM

Alternative: C-SK for full motor protection

358 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
4-stage switching Stepless control
Wilo-SR-System Wilo-AS-System

Heating, Air-conditioning,
Time-sensitive plus Differential pressure-sensitive ('p)
(+T/'T) ('p)
Basic device Load module Load module Signal Basic device Signal transmitter
signal transmitter transmitter

Cooling
DM EM DM
Wilo pump type WA/SE DDM WA/SE DDS 1)
TOP-S 25/5 6
TOP-S 25/7 6
TOP-S 25/10 10

Potable water circulation


TOP-S 30/4 6
TOP-S 30/5 AS 08 AS 08 6
TOP-S 30/7 6
TOP-S 30/10 10
TOP-S 40/4 6
TOP-S 40/7 6
TOP-S 40/10 AS 08 10
TOP-S 40/15 AS 08 16

TOP-S 50/4 AS 08 AS 08 6
TOP-S 50/7 AS 08 6
TOP-S 50/10 AS 08 10

Solar thermal
TOP-S 50/15 AS 1.5 16
TOP-S 65/7 10
TOP-S 65/10 AS 08 16
TOP-S 65/13 16
TOP-S 65/15 AS 1.5 16

Service/Accessories, Systems
TOP-S 80/7 AS 08 10
TOP-S 80/10 10
AS 1.5
TOP-S 100/10 10
AXL 80/25-130 AS 08 6
TOP-RL 25/7.5 6
TOP-RL 30/4 6
TOP-RL 30/6.5 AS 08 6
TOP-RL 30/7.5 6
Switchgears and Control Devices
Pump Management Systems

TOP-RL 40/4 6

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Signal transmitter DDS (to be ordered extra) Specify measuring range

Wilo Catalogue A1 - Circulating pumps in glandless design 359


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
4-stage switching Stepless control
Wilo-SR-System Wilo-AS-System
Time-sensitive plus Differential pressure-sensitive ('p)
(+T/'T) ('p)
Basic device Load module Load module Signal Basic device Signal transmitter
signal transmitter transmitter
DM EM DM
Wilo pump type WA/SE DDM WA/SE DDS 1)
SE 110-N 6
SE 125-N 6
AS 08
SE 150-N 6
SE 200-N 6
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6

Star-RS 30/2
Star-RS 30/4
Star-RS 30/6
RP 25/60 -2
RP 25/80 r S4R 2.5 T/'T MOD + sensor 'p MOD 6
RP 25/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6
RP 30/80 r S4R 2.5 T/'T MOD + sensor 'p MOD 6
RP 30/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6
P 40/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6
P 40/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 6
P 50/125 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 6
P 50/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 10 AS 08 10
P 50/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 16 AS 1.5 16
P 65/125 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 6
P 65/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 10 AS 08 10
P 65/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 16 AS 1.5 16
P 80/125 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 6
P 80/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 10 AS 08 10
P 80/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 16
P 100/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 10 AS 1.5 10
P 100/200 r S4R 2.5 T/'T MOD + sensor 'p MOD 16

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Signal transmitter DDS (to be ordered extra) Specify measuring range

360 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
4-stage switching Stepless control
Wilo-SR-System Wilo-AS-System

Heating, Air-conditioning,
Time-sensitive plus Differential pressure-sensitive ('p)
(+T/'T) ('p)
Basic device Load module Load module Signal Basic device Signal transmitter
signal transmitter transmitter

Cooling
DM EM DM
Wilo pump type WA/SE DDM WA/SE DDS 1)
TOP-D 30/40/50

TOP-D 65/80/100/125
Star-Z 15

Potable water circulation


Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10

TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
80/10

WA = wall-mounted installation

Solar thermal
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Signal transmitter DDS (to be ordered extra) Specify measuring range

Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 361


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
Stepless speed control
Wilo-CR-System
Manual control mode Differential pressure ('p) Temperature
operation
'p-c

Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T

DM DDG 3)
Wilo pump type WA or SE
TOP-S 25/5

TOP-S 25/7
TOP-S 25/10 CR 1.1-1 DDC board Basic equipment 10 Temperature board
TOP-S 30/4
TOP-S 30/5
TOP-S 30/7
TOP-S 30/10 CR 1.11 10
TOP-S 40/4
TOP-S 40/7 10
CR 1.11
TOP-S 40/10 10
TOP-S 40/15 CR 2.2-1 20
TOP-S 50/4 10
TOP-S 50/7 CR 1.11 10
TOP-S 50/10 DDC Basic 10 Temperature
TOP-S 50/15 CR 2.21 Board equipment 20 board 2)

TOP-S 65/7 CR 1.11 10


TOP-S 65/10 CR 1.11 10
TOP-S 65/13 CR 2.21 20
TOP-S 65/15 CR 2.21 20
TOP-S 80/7 CR 1.11 10
TOP-S 80/10 CR 2.21 10
TOP-S 100/10 CR 2.21 10
AXL 80/25-130

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Required volumetric-flow transmitter to be provided by customer


2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
3) Order DDG signal transmitter separately (specify measuring range)

362 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
Stepless speed control
Wilo-CR-System

Heating, Air-conditioning,
Manual control mode Differential pressure ('p) Temperature
operation
'p-c

Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T

DM DDG 3)

Cooling
Wilo pump type WA or SE
TOP-RL 25/7.5
TOP-RL 30/4
TOP-RL 30/6.5
TOP-RL 30/7.5

Potable water circulation


TOP-RL 40/4
SE 110-N
SE 125-N

SE 150-N
SE 200-N
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6

Star-RS 30/2
Star-RS 30/4

Solar thermal
Star-RS 30/6
RP 25/60 -2
RP 25/80 r
RP 25/100 r
RP 30/80 r

Service/Accessories, Systems
RP 30/100 r

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Required volumetric-flow transmitter to be provided by customer


2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
3) Order DDG signal transmitter separately (specify measuring range)
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 363


Switchgears and Control Devices
Planning Guide

Selection recommendation (single-head pumps)


Function
Stepless speed control
Wilo-CR-System
Manual control mode Differential pressure ('p) Temperature
operation
'p-c

Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T

DM DDG 3)
Wilo pump type WA or SE
P 40/100 r
P 40/160 r CR 1.11 10
P 50/125 r CR 1.11 10
P 50/160 r CR 1.11 10
P 50/250 r CR 2.21 20
P 65/125 r CR 1.11 10
P 65/160 r CR 1.11 DDC Basic 10 Temperature
P 65/250 r CR 3.01 board equipment 20 board 2)

P 80/125 r CR 1.11 10
P 80/160 r CR 2.21 10
P 80/250 r CR 4.01 20
P 100/160 r CR 2.21 10
P 100/200 r CR 4.01 20
TOP-D 30/40/50

TOP-D 65/80/100/125
Star-Z 15
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10

TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
TOP-Z 80/10

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Required volumetric-flow transmitter to be provided by customer


2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
3) Order DDG signal transmitter separately (specify measuring range)

364 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
2-pump switching or addition operation (Maximum/Min.)
Wilo-SR-System

Heating, Air-conditioning,
AC (EM) Three-phase (DM)
Time- Signal transmitter Time- Signal transmitter
sensitive sensitive
Basic Temperature Differential Differen- Basic Temperature Differential Differen-

Cooling
device (+T) temp. ('T) tial pres- device (+T) temp. ('T) tial pres-
Pump type sure ('p) sure ('p)

Twin-head 2 Single-head EM DM
pumps pumps WA/SE DDM WA/SE DDM 1)
2 x TOP-S 25/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6

Potable water circulation


2 x TOP-S 25/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
2 x TOP-S 25/10 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 10
2 x TOP-S 30/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 30/5 2 x TOP-S 30/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 32/7 2 x TOP-S 30/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
2 x TOP-S 30/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
2 x TOP-S 40/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 40/3 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 40/7 2 x TOP-S 40/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 40/10 2 x TOP-S 40/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
2 x TOP-S 50/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6

Solar thermal
TOP-SD 50/7 2 x TOP-S 50/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 50/10 2 x TOP-S 50/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
TOP-SD 40/15 2 x TOP-S 40/15 S2R 3D TF DTS/SK 610 16 S2R 3D TF DTS/SK 610 16
TOP-SD 50/15 2 x TOP-S 50/15 S2R 3D TF DTS/SK 610 16
2 x TOP-S 65/7 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10

Service/Accessories, Systems
TOP-SD 65/10 2 x TOP-S 65/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
TOP-SD 65/13 2 x TOP-S 65/13 S2R 3D TF DTS/SK 610 16

TOP-SD 65/15 2 x TOP-S 65/15 S2R 3D TF DTS/SK 610 16
2 x TOP-S 80/7 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
TOP-SD 80/10 2 x TOP-S 80/10 S2R 3D TF DTS/SK 610 10

2 x TOP-S 100/10 S2R 3D TF DTS/SK 610 10
2 x AXL 80/25-130 S2R 3D TF DTS/SK 610 6

WA = wall-mounted installation
Switchgears and Control Devices

SE = switch cabinet installation


Pump Management Systems

WA/SE = wall-mounted or switch cabinet installation


DM = three-phase AC motor
EM = single-phase AC motor

Basic device + signal transmitter/load module as required (order separately)

1) Specify measuring range for DDM transmitter

Wilo Catalogue A1 - Circulating pumps in glandless design 365


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
2-pump switching or addition operation (Maximum/Min.)
Wilo-SR-System
AC (EM) Three-phase (DM)
Time- Signal transmitter Time- Signal transmitter
sensitive sensitive
Basic Temperature Differential Differen- Basic Temperature Differential Differen-
device (+T) temp. ('T) tial pres- device (+T) temp. ('T) tial pres-
Pump type sure ('p) sure ('p)

Twin-head 2 Single-head EM DM
pumps pumps WA/SE DDM WA/SE DDM 1)
2 x TOP-RL 25/7.5 S2R 3D TF DTS/SK 610 10
2 x TOP-RL 30/4 S2R 3D TF DTS/SK 610 6
2 x TOP-RL 30/6.5 S2R 3D TF DTS/SK 610 10
2 x TOP-RL 30/7.5 S2R 3D TF DTS/SK 610 10
2 x TOP-RL 40/4 S2R 3D TF DTS/SK 610 6
2 x SE 110-N S2R 3D TF DTS/SK 610 6
SE 125-N-TW 2 x SE 125-N S2R 3D TF DTS/SK 610 6

SE 150-N-TW 2 x SE 150-N S2R 3D TF DTS/SK 610 6
SE 200-N-TW 2 x SE 200-N S2R 3D TF DTS/SK 610 10
2 x RP 25/60-2 S2R 3D
2 x RP 25/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
2 x RP 25/100 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
DOP 32/80 r 2 x RP 30/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
2 x RP 30/100 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
DOP 40/100 r 2 x P 40/100 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

Basic device + signal transmitter/load module as required (order separately)

1) Specify measuring range for DDM transmitter

366 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
2-pump switching or addition operation (Maximum/Min.)
Wilo-SR-System

Heating, Air-conditioning,
AC (EM) Three-phase (DM)
Time- Signal transmitter Time- Signal transmitter
sensitive sensitive
Basic Temperature Differential Differen- Basic Temperature Differential Differen-

Cooling
device (+T) temp. ('T) tial pres- device (+T) temp. ('T) tial pres-
Pump type sure ('p) sure ('p)

Twin-head 2 Single-head EM DM
pumps pumps WA/SE DDM WA/SE DDM 1)
DOP 40/160 r 2 x P 40/160 r S2R 3D TF DTS/SK 610 6

Potable water circulation


DOP 50/100 r 2 x P 50/125 r S2R 3D TF DTS/SK 610 6
DOP 50/160 r 2 x P 50/160 r S2R 3D TF DTS/SK 610 10
2 x P 50/250 r S2R 3D TF DTS/SK 610 6
DOP 65/125 r 2 x P 65/125 r S2R 3D TF DTS/SK 610 6
DOP 65/160 r 2 x P 65/160 r S2R 3D TF DTS/SK 610 10

2 x P 65/250 r S2R 3D TF DTS/SK 610 16
DOP 80/125 r 2 x P 80/125 r S2R 3D TF DTS/SK 610 6
DOP 80/160 r 2 x P 80/160 r S2R 3D TF DTS/SK 610 10
2 x P 80/250 r S2R 3D TF DTS/SK 610 16
DOP 100/160 r 2 x P 100/160 r S2R 3D TF DTS/SK 610 10
2 x P 100/200 r S2R 3D TF DTS/SK 610 16

Solar thermal
2 x Star RS 25/2 r S2R 3D
2 x Star RS 25/4 r S2R 3D
2 x Star RS 25/6 r S2R 3D

2 x Star RS 30/2 r S2R 3D
Star-RSD 30/4 2 x Star RS 30/4 r S2R 3D

Service/Accessories, Systems
Star-RSD 30/6 2 x Star RS 30/6 r S2R 3D

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

Basic device + signal transmitter/load module as required (order separately)

1) Specify measuring range for DDM transmitter


Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 367


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
4-stage switching Stepless control
Wilo-SR-System Wilo-AS-System
Base Time-sensitive plus differential pressure ('p)
unit
(+T/'T) ('p)
Load Signal Load Signal Basic device Signal
Pump type module transmitter module transmitter transmitter

Twin-head 2 Single-head DM EM DM
pumps pumps WA/SE DDM WA/SE DDS1)
2 x TOP-S 25/5 6
2 x TOP-S 25/7 6
2 x TOP-S 25/10 10
2 x TOP-S 30/4 6
TOP-SD 30/5 2 x TOP-S 30/5 6
2 x AS 08 + 2 x AS 08 +
TOP-SD 32/7 2 x TOP-S 30/7 6
SK 613 SK 613
2 x TOP-S 30/10 6
2 x TOP-S 40/4 6
TOP-SD 40/3 2 x TOP-S 40/7 6
TOP-SD 40/7 2 x TOP-S 40/7 6
TOP-SD 40/10 2 x TOP-S 40/10 10
2 x AS 1.5 +
TOP-SD 40/15 2 x TOP-S 40/15 16
SK 613
2 x AS 08 + 2 x AS 08 +
2 x TOP-S 50/4 6
SK 613 SK 613
2 x AS 08 +
TOP-SD 50/7 2 x TOP-S 50/7 6
SK 613
2 x AS 08 +
TOP-SD 50/10 2 x TOP-S 50/10 10
SK 613
2 x AS 1.5 +
TOP-SD 50/15 2 x TOP-S 50/15 10
SK 613
2 x TOP-S 65/7 10
2 x AS 08 +
TOP-SD 65/10 2 x TOP-S 65/10 10
SK 613
TOP-SD 65/13 2 x TOP-S 65/13 16
2 x AS 1.5 +
TOP-SD 65/15 2 x TOP-S 65/15 10
SK 613
2 x AS 08 +
2 x TOP-S 80/7 10
SK 613
TOP-SD 80/10 2 x TOP-S 80/10 2 x AS 1.5 + 10

2 x TOP-S 100/10 SK 613 10
2 x AS 08 +
2 x AXL 80/25-130 6
SK 613

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Signal transmitter DDS to be ordered extra (specify measuring range)

368 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
4-stage switching Stepless control
Wilo-SR-System Wilo-AS-System

Heating, Air-conditioning,
Base Time-sensitive plus differential pressure ('p)
unit
(+T/'T) ('p)
Load Signal Load Signal Basic device Signal
Pump type module transmitter module transmitter transmitter

Cooling
Twin-head 2 Single-head DM EM DM
pumps pumps WA/SE DDM WA/SE DDS1)
2 x TOP-RL 25/7.5 6
2 x TOP-RL 30/4 6
2 x TOP-RL 30/6.5 6

Potable water circulation


2 x TOP-RL 30/7.5 6
2 x AS 08 +
2 x TOP-RL 40/4 6
SK 613
2 x SE 110-N 6
SE 125-N-TW 2 x SE 125-N 6
SE 150-N-TW 2 x SE 150-N 6
SE 200-N-TW 2 x SE 200-N 6
2 x RP 25/60-2

2 x RP 25/80 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6
2 x AS 08 + 2 x AS 08 +
2 x RP 25/100 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 6
SK 613 SK 613
DOP 32/80 r 2 x RP 30/80 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6

Solar thermal
2 x RP 30/100 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 2 x AS 08 + 6
DOP 40/100 r 2 x P 40/100 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 SK 613 SK 613 6
DOP 40/160 r 2 x P 40/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 6

DOP 50/100 r 2 x P 50/125 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 SK 613 6
2 x AS 08 +
DOP 50/160 r 2 x P 50/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 10 6
SK 613

Service/Accessories, Systems
2 x AS 1.5 +
2 x P 50/250 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16 16
SK 613
DOP 65/125 r 2 x P 65/125 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 6

DOP 65/160 r 2 x P 65/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 10 SK 613 10
2 x AS 1.5 +
2 x P 65/250 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16 16
SK 613
DOP 80/125 r 2 x P 80/125 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 6

DOP 80/160 r 2 x P 80/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 10 SK 613 10
2 x P 80/250 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16
Switchgears and Control Devices
Pump Management Systems

2 x AS 1.5 +
DOP 100/160 r 2 x P 100/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 10 10
SK 613

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Signal transmitter DDS to be ordered extra (specify measuring range)

Wilo Catalogue A1 - Circulating pumps in glandless design 369


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
4-stage switching Stepless control
Wilo-SR-System Wilo-AS-System
Base Time-sensitive plus differential pressure ('p)
unit
(+T/'T) ('p)
Load Signal Load Signal Basic device Signal
Pump type module transmitter module transmitter transmitter

Twin-head 2 Single-head DM EM DM
pumps pumps WA/SE DDM WA/SE DDS1)
2 x P 100/200 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16
2 x Star RS 25/2 r
2 x Star RS 25/4 r
2 x Star RS 25/6 r

2 x Star RS 30/2 r
Star-RSD 30/4 2 x Star RS 30/4 r
Star-RSD 30/6 2 x Star RS 30/6 r

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Signal transmitter DDS to be ordered extra (specify measuring range)

370 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
Stepless speed control
Wilo-CR-System

Heating, Air-conditioning,
Manual control Differential pressure ('p) Temperature
mode
'p-c

Pump type Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T

Cooling
DM DDG 3)
Twin-head pumps 2 Single-head pumps
WA or SE
2 x TOP-S 25/5
2 x TOP-S 25/7
2 x TOP-S 25/10 Basic Temperature

Potable water circulation


CR 1.1 2 DDC board 10
equipment board 2)
2 x TOP-S 30/4
TOP-SD 30/5 2 x TOP-S 30/5
TOP-SD 32/7 2 x TOP-S 30/7
2 x TOP-S 30/10 Basic Temperature
CR 1.1 2 DDC board 10
equipment board 2)
2 x TOP-S 40/4
TOP-SD 40/3 2 x TOP-S 40/7 CR 1.1 2 10
TOP-SD 40/7 2 x TOP-S 40/7 CR 1.1 2 10
TOP-SD 40/10 2 x TOP-S 40/10 CR 1.1 2 10
TOP-SD 40/15 2 x TOP-S 40/15 CR 2.2 2 20

Solar thermal
2 x TOP-S 50/4 CR 1.1 2 10
TOP-SD 50/7 2 x TOP-S 50/7 CR 1.1 2 10
TOP-SD 50/10 2 x TOP-S 50/10 CR 1.1 2 10
Temperature
TOP-SD 50/15 2 x TOP-S 50/15 CR 2.2 2 DDC board Basic equipment 20
board 2)
2 x TOP-S 65/7 CR 1.1 2 10

Service/Accessories, Systems
TOP-SD 65/10 2 x TOP-S 65/10 CR 1.1 2 10
TOP-SD 65/13 2 x TOP-S 65/13 CR 2.2 2 20
TOP-SD 65/15 2 x TOP-S 65/15 CR 2.2 2 20
2 x TOP-S 80/7 CR 1.1 2 10
TOP-SD 80/10 2 x TOP-S 80/10 CR 2.2 2 10
2 x TOP-S 100/10 CR 2.2 2 10
2 x AXL 80/25-130

WA = wall-mounted installation
Switchgears and Control Devices

SE = switch cabinet installation


Pump Management Systems

WA/SE = wall-mounted or switch cabinet installation


DM = three-phase AC motor
EM = single-phase AC motor

1) Required volumetric-flow transmitter to be provided by customer


2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
3) Order DDG signal transmitter separately (specify measuring range)

Wilo Catalogue A1 - Circulating pumps in glandless design 371


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
Stepless speed control
Wilo-CR-System
Manual control Differential pressure ('p) Temperature
mode
'p-c

Pump type Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T

DM DDG 3)
Twin-head pumps 2 Single-head pumps
WA or SE
2 x TOP-RL 25/7.5
2 x TOP-RL 30/4
2 x TOP-RL 30/6.5
2 x TOP-RL 30/7.5
2 x TOP-RL 40/4
2 x SE 110-N
SE 125-N-TW 2 x SE 125-N

SE 150-N-TW 2 x SE 150-N
SE 200-N-TW 2 x SE 200-N
2 x RP 25/60-2
2 x RP 25/80 r
2 x RP 25/100 r

DOP 32/80 r 2 x RP 30/80 r
2 x RP 30/100 r
DOP 40/100 r 2 x P 40/100 r

WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Required volumetric-flow transmitter to be provided by customer


2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
3) Order DDG signal transmitter separately (specify measuring range)

372 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Planning Guide

Selection recommendation (twin-head pumps or 2 single-head pumps)


Function
Stepless speed control
Wilo-CR-System

Heating, Air-conditioning,
Manual control Differential pressure ('p) Temperature
mode
'p-c

Pump type Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T

Cooling
DM DDG 3)
Twin-head pumps 2 Single-head pumps
WA or SE
DOP 40/160 r 2 x P 40/160 r CR 1.1 2 10
DOP 50/100 r 2 x P 50/125 r CR 1.1 2 10
DOP 50/160 r 2 x P 50/160 r CR 1.1 2 10

Potable water circulation


2 x P 50/250 r CR 2.2 2 20
DOP 65/125 r 2 x P 65/125 r CR 1.1 2 10
DOP 65/160 r 2 x P 65/160 r CR 1.1 2 10 Temperature
DDC board Basic equipment
2 x P 65/250 r CR 3.0 2 20 board 2)

DOP 80/125 r 2 x P 80/125 r CR 1.1 2 10


DOP 80/160 r 2 x P 80/160 r CR 2.2 2 10
2 x P 80/250 r CR 4.0 2 20
DOP 100/160 r 2 x P 100/160 r CR 2.2 2 10
2 x P 100/200 r CR 4.0 2 20
2 x Star RS 25/2 r

Solar thermal
2 x Star RS 25/4 r
2 x Star RS 25/6 r

2 x Star RS 30/2 r
Star-RSD 30/4 2 x Star RS 30/4 r
Star-RSD 30/6 2 x Star RS 30/6 r

Service/Accessories, Systems
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor

1) Required volumetric-flow transmitter to be provided by customer


2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
3) Order DDG signal transmitter separately (specify measuring range)
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 373


Switchgears and Control Devices
Planning Guide

Selection Guide
Control function Time Temperature Differential Differential pressure Differential pres-
temperature sure with tempera-
ture prompt
h T 'T 'p Feed Return

Wilo-Stratos...
Switchgear/control device type

Wilo-TOP-E
Wilo-SK 601

Wilo-ASnP
Wilo-S1R-h

Wilo-S2R
Wilo-S4R

Wilo-S2R
Wilo-S4R
Wilo-S2R
Wilo-S4R

Wilo-CR

Wilo-CR

Wilo-CR
Pipe system
Mode of utilisation/operating mode

Twin-pipe system
- with thermostatic valves

Twin-pipe system
- with manual control valves

Single-pipe system
- with space heating panels

Single-pipe system
- with radiant panel heating

Partial gravity

Open system

Boiler admixture for


- min. return temperature
- Minimum flow volume

Primary circuit

Primary circuit with


condensing boiler

Potable water circulation


Air heating/
cooling circuits

This selection recommendation is in reference to installation systems which are designed in accordance with the German Heating Installation Regulation
[Heizungsanlagenverordnung (HeizAnlV)]
and the German Energy Savings Regulation [Energieeinsparverordnung (EnEV)].

374 Subject to change without prior notice 09/2006 WILO AG


Planning Guide

Wilo Catalogue A1 - Circulating pumps in glandless design


Switchgears and Control Devices

375
Switchgears and Control Devices Service/Accessories, Systems Solar thermal Potable water circulation Heating, Air-conditioning,
Pump Management Systems Cooling
Switchgears and Control Devices
Plug-In Modules

Series description Wilo-S1R-h

Plug-In Wilo-S1R-h
Modules
Series > Time switching for potable water circulators
descrip- For the pump types Star-Z 20/1 and Star-Z 25/2 EM
tion Wilo-
Time-sensitive ON/OFF control for potable water circulators
S1R-h
24h time switch (1e4h cycle) switches the pump ON/OFF at preset operating times
Fixed-speed version
Special version for 24-hour/7-day programme and battery backup with digital display:
Type S1R-h S
> Identification Code:
Example: Wilo-S1R-h
S switchgear
1 switching
On/Off
R Automatic control
h Type of control Time h

Installation

Safe-to-use plug-in technology facilitates problem-free automation


of demand-compatible pump performance adjustment for both ini-
tial installation and retrofits.
Basic plug-in module can be replaced in accordance with the
sequence pictured below.
No separate electrical connection required!

Fig.: Pump with standard module Fig.: Dismantling of the standard module Fig.: Installation of the time Fig.: Modules completely
module S1R-h exchanged

376 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Switchgears

Series description Wilo-SK 601

Switch- Wilo-Switchgear SK 601


gears
Series

Heating, Air-conditioning,
Wall-mounted switchgear installation for automatic time-sensitive ON/OFF control of Wilo
descrip- single pumps with single-phase or three-phase AC motors.
tion Wilo-
SK 601
> Switch functions
Automatic time-sensitive ON/OFF control by means of time switch at settable times (every
1/ hour).

Cooling
4
Parallel control of multiple pump installations feasible up to max. switching capacity
Special-design time switch with day/week programme and battery backup (120 hours)

Potable water circulation


Dimension drawing

> Technical Data > Connecting cables (provided by customer)


Operating voltage: 230 V/50 Hz Mains > SK 601 > pump
Protection class: IP 31 EM: 3 x 1.5 mm2 (10 A slow-blow)
Maximum switch rating: max. 10 A Mains > SK 602
Power loss: 1.7 W EM: 3 x 1.5 mm2 (16 A slow-blow)
130
108

Maximum ambient temp.: 40C DM: 5 x 1.5 mm2 (16 A slow-blow)


4 Weight: 0.25 kg SK 602 > SK 601
EM/DM: 4 x 1.5 mm2
Direct connection for alternating current SK 602 > pump
(EM) without thermal winding contacts EM with WSK: 5 x 1.5 mm2
10
(WSK). For three-phase or AC current with DM with WSK: 7 x 1.5 mm2
84 56 DM without WSK: 4 x 1.5 mm2
WSK only in conjunction with SK 602 or
contactor.
Dimensions in mm

Solar thermal
Fixing sundries provided by customer

Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 377


Switchgears and Control Devices
Switchgears

Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D

Series Switchgear Wilo-S2R 3D


descrip-
tion Wilo- For wall-mounted/switch cabinet door Load-sensitive control of glandless twin-
S2R 2.5/ installation for: head pumps, optionally:
S2R 3D/
- Automatic time- or fault-sensitive switcho- - 2 -stage switchover from pump I to pump II
Wilo-S4R
ver (main/standby operation) of glandless or with preselected, different speed stages
2.5/Wilo-
glanded twin-head pumps 2 single-head with time-sensitive priority switching to the
S4R 2.5D
pumps with single-phase or three-phase AC low-load pump including fault switchover.
motors up to 3 kW rated motor power - On/Off control of the peak load pump (addi-
- Automatic time- or load-sensitive 2-stage tion operation) with manual preselection in
control of glandless twin-head pumps or the switchgear, with time-sensitive over-
2 single-head pumps riding switchover to the base load pump
Control by an additional external signal
> Main control functions transmitter, optionally as a function
Time-sensitive or fault-sensitive switchover - of the feed temperature (T), Type TF.
of twin-head pumps, optionally: - of the differential temperature ('T)
- Switchover between main and standby between feed and return pipes, Type DTS/
pumps. SK 610.
- On/Off control of peak-load pump (addition - of the pump differential pressure ('p),
Dimension drawing operation), time-sensitive only. Type DDM.
Time-sensitive control of glandless twin-
head pumps: > Additionally:
- 2-stage switchover from pump I to pump II Overriding On/Off control by external on-
with preselected, different speed stages site switch (e.g. mixing valve motor limit
including fault switchover. switch, etc.)
265
260

244

- On/Off control of the peak load pump (addi- potential-free run and fault signals.
5 tion operation) for manual preselection the Ext. single run and fault signals with signal
** Required free space
for cable exit: 80 mm switchgear. card S2R 3D (additional charge).
**
183
224
> Technical Data > Connecting cables (provided by customer)
228
Operating voltage: 1~230/3~400 V/ Mains > S2R 3D (16 A slow-blow)
50 Hz
EM: 3 x 1.5 mm2
Control voltage: 24 V =
Maximum connected load: 2 x 3 kW DM: 5 x 1.5 mm2
(3~400 V) S2R 3D > 2 pumps
Heat loss: 20 W EM with WSK: 5 x 1.5 mm2
Protection class: IP 41 DM with WSK: 7 x 1.5 mm2
Maximum ambient temp.: 40 C EM without WSK: 3 x 1.5 mm2
Weight: 2.2 kg
DM without WSK: 4 x 1.5 mm2
(Dimensions in mm)
S2R 3D > Transmitter
* Projecting part for TF: 3 x 1.5 mm2
cabinet installation
34*
DTS/SK 610: Cable included in
74 ~11
the scope of
delivery of the
signal trans-
mitter
DDM: Cable included in
the scope of
delivery of the
signal trans-
mitter
S2R 3D > Ext. ON/OFF 2 x 1.5 mm2

378 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Switchgears

Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D

Wilo-SR signal cards for remote monitoring > SR signal cards for extending the internal
equipment potential-free connections as
Potential-free contacts S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
per the table.

Heating, Air-conditioning,
Collective run signal SBM o o On-site wiring to a central monitoring
Collective fault signal SSM station.
Individual run signal, pumps I + II o o Mounting of signal card in the SR unit in
o o conjunction with a 10-pole flat plug.
Single fault signal, pumps I + II

Cooling
Speed-stage signal, operating pump o2 o4 o4 > Technical Data
Series (included in the switchgear) Contact rating: 250 V~/1 A
o Signal card (functions on one card) Connection cable: max. 100 m length
Cable cross-section: if required, up to
1.5 mm2

Potable water circulation


Solar thermal
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 379


Switchgears and Control Devices
Switchgears

Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D


Device allocation Single-head pump Twin-head pump Single-head Twin-head pump
option of main/ pump option of
standby Main/standby
or or peak-load
peak-load switching
operation
On/Off 2-stage 4-stage
Time-sensitive and/or

Diff.-pressure dependent 'p

Diff.-pressure dependent 'p

Diff.-pressure dependent 'p

Diff.-pressure dependent 'p


Time-sensitive for Z-pump

Diff.-Temp.-dependent 'T

Diff.-Temp.-dependent 'T

Diff.-Temp.-dependent 'T

Diff.-Temp.-dependent 'T
Temperature-dependent T

Temperature-dependent T

Temperature-dependent T

Temperature-dependent T
Time-sensitive

Device equipment
Switching device S1R-h SK 601 S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D

Auxiliary load module 'p T'T 'p T'T


(optional required for function) MOD MOD MOD MOD
o o o o o o

Supplementary signal transmitter DDM TF DTS DDM TF DTS DDM DDM


o o o o o o o o
AC current with built-in capacitor
AC current, blocking current-proof
Motor AC current, WSK 1)
allocation
Three-phase current, blocking
current-proof
1)
Three-phase current, WSK, SSM 1)
Wall-mounted installation, direct
Installation
Cabinet-door installation
Integrated pump installation
plug-in module

Equipment
Main switch 0 1
Selector switch continuous
Pre-selector switch Maximum speed stage
Control switch 0 Automatic
Control switch II I0 Standby I/II
Addition I + II

Time switch with daily programme On/Off
(every 1/4 hour)

Time switch with daily programme Maximum/
Min. or Automatic/Min.

Time switch with daily/weekly programme and battery
o o o o o o
backup (120 hours)
Setpoint adjuster 2) ('p T 'T) included in the scope
of delivery auxiliary module/transmitter

380 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Switchgears

Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D


Device allocation Single-head pump Twin-head pump Single-head Twin-head pump
option of main/ pump option of
standby Main/standby
or or peak-load

Heating, Air-conditioning,
peak-load switching
operation
On/Off 2-stage 4-stage
Time-sensitive and/or

Diff.-pressure dependent 'p

Diff.-pressure dependent 'p

Diff.-pressure dependent 'p

Diff.-pressure dependent 'p

Cooling
Time-sensitive for Z-pump

Diff.-Temp.-dependent 'T

Diff.-Temp.-dependent 'T

Diff.-Temp.-dependent 'T

Diff.-Temp.-dependent 'T
Temperature-dependent T

Temperature-dependent T

Temperature-dependent T

Temperature-dependent T
Time-sensitive

Potable water circulation


Device equipment
Switching device S1R-h SK 601 S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D

Equipment (Continued)
Operation indi- Operating-pump display/pc. 2 2
cator light(s)
Operating-stage display/pc. 2 4 4
Fault light 2
Pump connecting cable with special plug 3) provided by
3 m.../plug type
C customer
C 2xC
Pump connecting cable with special plug 3)
oC oC o2xC
10 m.../plug type
Fitted temperature sensors each with 5 m cable 2) 2 2 1 2 1 2
Fitted control cable 3 m/5m 2)

Solar thermal
Fault pump switchover
Twin-head pump operation switchover switching
Twin-head pump addition switching for peak-load
operation

Integrated full motor protection tripping
Excess current draw fault trip

Service/Accessories, Systems
Automatic reactivation after power failure 4)
Potential-free contact for external run signal o o o o
Potential-free contact for external fault signal
Terminals for power supply to an external signal trans-
mitter

Terminals for external ON/OFF control
Signal card for external operation/speed-stage display o o o o
Protection class 5) IP 42 IP 31 IP 41 IP 41 IP 41 IP 41
Switchgears and Control Devices

Standard version 1) + SK 602


o Special version or supplementary equipment (at additional charge) 2) Included in the scope of delivery of the auxiliary transmitter or the auxiliary
Pump Management Systems

module
3) Special plug, type C or E
4) Clock setting must be corrected in event of a power failure lasting more
than 15 minutes
5) Protection class of the entire switch cabinet applies to switch cabinet
installation

Wilo Catalogue A1 - Circulating pumps in glandless design 381


Switchgears and Control Devices
Switchgears

Series description Wilo-SR-System, Wilo-SD-System

Series Switchgear series: Wilo-SD


descrip-
tion Wilo- Wall-mounted switchgear installation for Short-time parallel operation during duty
SR-Sys- automatic control of operating and standby switchover is a feature in order to avoid the
tem, Wilo- pumps with glanded twin units. flap noise normally experienced on uncon-
SD-Sys- Automatic switchover from main pump to trolled pump performance switchover.
tem
standby pump in the event of a fault and
automatically time-sensitive by means of a Load-sensitive control of twin-head pumps
day time switch for regular switching of and two single-head pumps
operating and standby pumps. Also manu- - Automatic On/Off control of the peak-load
ally preselectable peak-load operation by pump (parallel operation) by means of an
means of time-sensitive On/Off control of additional signal transmitter, optionally as a
the 2nd pump. With star/delta activation for function:
connected load from 4 kW (for connected - of the feed temperature (+T)
load up to 3 kW S2R 3D switchgear as signal transmitter: TF.
described above). With motor protection - of the differential temperature ('T)
switch or full thermistor protection starting between feed and return pipe,
with 11 kW . Signal transmitter: DTS/SK 610.
- of the pump differential pressure ('p),
> Main control functions signal transmitter: DDM
Switchover from glanded pump twin-head Time-sensitive switchover to the base
pumps or 2 single-head pumps. load pump possible with manual
Optionally: switchgear preselection (setback mode).
- Time-sensitive duty cycling from main to
standby pump. > Additional control function:
- time-sensitive On/Off control of the peak Overriding On/Off control by on-site poten-
load pump (parallel operation). tial-free switch (e.g. mixing valve motor
Dimension drawing
limit switch, etc.)

> Connecting cables


S2R 3D: > as described above
SD:
SD > mains
A

5-core
d
(cross-section and fuse protec-
tion pursuant to local regulations)
D SD > 2 pumps
B 7-core, starting with 11 kW in
addition to
2 x 1.5 mm2 for full motor protec-
tion
(cross-section in accordance with
local regulations)
SD > transmitter
TF: 3 x 1.5 mm2
DTS/SK 610: Cable included in
E the scope of
delivery of the
signal transmitter
DDM: Cable included in
the scope of
delivery of the
signal transmitter
SD > Ext. On/Off 2 x 1.5 mm2

382 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Switchgears

Series description Wilo-SR-System, Wilo-SD-System

Dimensions

Wilo-... A B C D E d

Heating, Air-conditioning,
S2R 3D 265 228 244 183 74 5
SD 5.5/SD 9 750 300 722 272 175 7
SD 18.5 900 300 872 272 175 7
SD 30/SD 37 600 600 572 572 175 7

Cooling
Potable water circulation
Solar thermal
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 383


Switchgears and Control Devices
Switchgears

Device allocation, equipment Wilo-S2R 3D/SD


Device allocation Twin-head pump or 2 x individual pump
Main/standby or peak-load operation
Time-sensitive and/or

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T


Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p


Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T
Device equipment

Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37


DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS
Auxiliary signal transmitter
o o o o o o o o o o o o o o o o o o
Three-phase current P2 d 3 kW
Three-phase current
P2 = 4 to 5.5 kW

Three-phase current
P2 = 7.5 to 9 kW

Motor
allocation Three-phase current
P2 = 11 to 18.5 kW

Three-phase current
P2 = 22 to 30 kW

Three-phase current
P2 = 37 kW

Wall-mounted installation,
direct

Installation
Cabinet-door installation
Equipment

Control switch II I 0
Standby I/II Addition I + II

Time switch with daily programme Maximum/
Min. or Automatic/Min.

Time switch with daily programme and bat-
o o o o o o
tery backup (120 hours)
Time switch with week programme and bat-
o o o o o o
tery backup (120 hours)
Setpoint adjuster 3) ('p T T') included
is scope of delivery of auxiliary module/
transmitter
Operation indicator light(s), operating-pump
display/pc.
2 2 2 2 2 2
Fault light

384 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Switchgears

Device allocation, equipment Wilo-S2R 3D/SD


Device allocation Twin-head pump or 2 x individual pump
Main/standby or peak-load operation
Time-sensitive and/or

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Differential temperature-dependent 'T

Heating, Air-conditioning,
Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p

Differential pressure-dependent 'p


Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T

Temperature-dependent +T

Cooling
Device equipment

Potable water circulation


Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37
DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS
Auxiliary signal transmitter
o o o o o o o o o o o o o o o o o o
Pump connecting cable provided by provided by provided by provided by provided by provided by
customer customer customer customer customer customer
Activation type direct Y/' Y/' Y/' Y/' Y/'
Fitted temperature sensors each with 5 m
cable 3)
2 2 2 2 2 2
Fitted control cable 3 m/5m 3)
Fault pump switchover
Twin-head pump operation switchover
switching

Solar thermal
Twin-head pump addition switching for
peak-load operation

Integrated full motor protection tripping
(starting with 11 kW thermistor)

Excess current draw fault trip
Setting range, motor protection switch (1 - 10) A (5.2 - 7.5) A (9.0 - 13.0) A

Service/Accessories, Systems
Automatic reactivation after power failure 2)
Potential-free contact for external run signal o o o o o
Potential-free contact for external fault signal
Potential-free contacts for individual run and
o o o o o o
fault signals
Terminals for power supply to an external
signal transmitter

Terminals for external ON/OFF control
Protection class 1) IP 41 IP 54 IP 54 IP 54 IP 54 IP 54
Switchgears and Control Devices

Standard version
Pump Management Systems

o Special version or supplementary equipment (at additional charge)

1) Protection class of the entire switch cabinet applies to switch cabinet installation
2) Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version)
3) Included in the scope of delivery of the auxiliary transmitter or the auxiliary module

Wilo Catalogue A1 - Circulating pumps in glandless design 385


Switchgears and Control Devices
Switchgears

Signal transmitter Wilo-TF, Wilo-DTS/SK 610, Wilo-DDM

Signal Wilo-TF signal transmitter Wilo-DTS/SK signal transmitter 610 Wilo-DDM signal transmitter
transmit-
ter Wilo- Contact temperature sensor with tempera- Contact differential thermostat for differ- For wall-mounted installation as differential
TF, Wilo- ture-sensitive switchover contact for auto- ential-temperature-sensitive switchover of pressure contact pressure gauge. with
DTS/SK matic alteration of Maximum/Min. speed Maximum/Min. speeds stages in Wilo single adjustable switchpoints for automatic
610, Wilo- stages in Wilo single or twin-head pumps or twin-head pumps with multi-speed switchover of Maximum/Min. speed stages
DDM with multi-speed motors in conjunction motors in conjunction with the associated or Maximum to Min. speed stages in Wilo
with the associated switchgears. switchgears. single or twin-head pumps with multi-
speed motors. Only in conjunction with the
associated switchgears.
Differential-pressure switch with differen-
tial-pressure gauge, adjustable Maximum/
Min. contacts, built-in pressure-surge
throttlers, including 5 m shielded connect-
ing cable to the switchgear, 2 pcs. cutting-
ring unions DIN 3862 6 mm and 2 pcs.
angle cutting-ring unions R 1e8 x 6 mm
(pressure measuring lines and 3-way pres-
Temperature switch with setting knob Switchgear with setting knob for differential sure-gauge cocks to be provided by the
including 1 pc. fastening straps to pipes up temperature switchgear with adjusting dial, customer).
to DN 50. 3 m connection cable to the master switch-
gear, 2 pcs. fully wired contact sensors, > Technical Data
> Technical Data each with 5 m cable and FEED or RETURN Max. supply voltage: 250 V
Max. supply voltage: 250 V markings and 4 pcs. fastening straps for Max. switching capacity: 1A
Contacts: potential-free pipes up to DN 100. Protection class: IP 54
switchover contact Max. pressure rating: up to 16 bar
Max. switching capacity: 3 A > Technical Data Weight: 1.7 kg
Protection class: IP 30 Operating voltage: 230 V/50 Hz
Control range: +30 C to +90 C Max. connected load: 0.1 kW Pressure DDM 6: 0 up to 0.6 bar
Switching difference: 5 K Protection class: IP 54 measuring DDM 10: 0 to 1.0 bar
Weight: 0.2 kg Differential-temp. range: +4 C to +90 C ranges: DDM 16: 0 to 1.6 bar
Weight: 1.4 kg DDM 25: 0 to 2.5 bar

Dimension drawing Dimension drawing Dimension drawing

Dimensions in mm Dimensions in mm Dimensions in mm


Fixation elements on-site Fixation elements on-site
DTS/SK 610 controller DDM
Shown as external sensor (iT)
use together with Wilo switch gear

Return Feed
5 m shielded cable 3 x 0,75 mm2 for connection to switch gears1)

Return Feed 2 pcs. taper bush


sensor sensor type screwed
Cable connection to unionsR 1" x 6 mm1)
switch gear 3 x 1,5 mm2 Return Feed sensor
sensorcable1) cable1) Pressure
measuring
2
: 3 x 1,5 mm ; to 250 m 2 x 0,75 mm

3 m cable forconnection lines


?
to switch gear1) 6 x 0,75 mm. 6 x 1 mm Cu
(onsite)
Shielded cable for onsite extension:

Wlbow taper bush


type pipe unionR 1" x 6 mm1)

Wilo
2

Wilo pump single-head pump


Motor cable with
Connection cable for Wilo special plug
use with S2R 2.5: pump (scope of delivery of
to 100 m

with special plug the Wilo switch gear)


included in scope of Connection cable for
use with S2R 2.5:
delivery; for use with?
with special plug
S2R 3D: onsite included in scope of Elbow taper bush type
delivery; for use with pipe unionR 1"x 6 mm1)
S2R 3D: onsite
1)Included in scope of delivery of the DDM
Pressure measuring lines and the three-way-
1)Included in scope of delivery of the signal transmitter gauge cocks must be available onsite

386 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Motor Protection

Wilo-SK 602, Wilo-SK 622, Wilo-C-SK

Motor Pro- Motor protection


tection
Wilo-SK

Heating, Air-conditioning,
Service life and operational reliability of a cir- Motor fuse protection in Wilo pumps can be ensured as follows:
602, Wilo- culating pump depend to a great extent on
SK 622, the choice of the correct motor protection Blocking current-proof motors: Pumps with full motor protection and
Wilo-C-SK device.
Motor protection switches can no longer be no motor protection required Wilo-SK 602/622/C-SK tripping unit or
justified for utilisation in conjunction with The pump motors are designed in such a Wilo switchgear/control device
multi-speed pumps due to the fact that way that current passing through the wind- Realisation of full motor protection by

Cooling
their motors demonstrate different rated ing cannot cause any damage in the event means of thermal winding contacts (WSK)
currents in the various speed stages and this of overloading or blocking. This applies placed within the stator windings. This
requires correspondingly different types of equally to single-phase and three-phase AC applies equally to single-phase and three-
fuse protection. motors depending on the motor power phase AC motors depending on the motor
ratings of the following pump series: power ratings of the following pump series:

Series 1~ 3~ Series 1~ 3~

Potable water circulation


Star-RS/-RSD P2 d 40 W RP / P / DOP P2 t 50 W
RP P2 d 20 W TOP-S/-SD
P2 d 180 W
TOP-S/-SD TOP-Z
P2 d 90 W 1)
TOP-Z TOP-D 60 W d P2 d 320W
TOP-D P2 d 20 W
1) Internal protection against unacceptably high
winding temperatures

Synopsis Chart - Wilo full motor protection tripping units

Tripping unit Equipment Unit Assembly Type of current


switch cabinet installation 1)
Operating indicator light

Separate wall-mounted
Potential-free contacts

Potential-free contacts
for external fault signal
Terminals for remote

Solar thermal
neutral conductor

neutral conductor
Power protection
On/Off switching

3~400 V without
for external run

plug-in module
On/Off switch

3~400 V plus
Terminal box
Alternative
installation
Fault light

1~230 V
signal

Wilo-C-SK

Service/Accessories, Systems
Wilo-SK 602
Wilo-SK 622
1) Wiring to indicator lights in switch cabinet door to be provided by customer.

Wilo-C-SK tripping unit

Plug-in tripping module for attaching to the C-SK version


Cancel button
motor terminal boxes of Wilo glandless cir- Containing: contactors for full motor pro-
culating pumps with 4-stage three-phase tection tripping, an operation indicator light
AC motors 1) and integrated thermal and reset button.
winding contacts (WSK) for monitoring the
winding temperature (full motor protec- > Technical Data
Switchgears and Control Devices

tion). Operating voltage: 3~400 V without


Pump Management Systems

1) except Types P 65/250 r, neutral conduc-


P 80/250 r and P 100/200 r tor (N)
Frequency: 50 Hz
Automatic reactivation of pump after power Max. motor output P2 1.3 kW (4.4 A)
failure. After being tripped by full motor Power loss: 0.8 W
protection, the motor remains deactivated Protection class: IP 42
until it is manually reset at the plug-in Max. media temp.: +110 C
module. Max. ambient temp.: +40 C

Wilo Catalogue A1 - Circulating pumps in glandless design 387


Switchgears and Control Devices
Motor Protection

Series description Wilo-SK 602, Wilo-SK 622, Wilo-C-SK

Series Wilo-SK tripping unit 602/622


descrip-
tion Wilo- Wall-mounted unit for electrical connection > Technical Data
SK 602, of single-phase and three-phase AC Operating voltage:
Wilo-SK pumps with integrated thermal winding SK 602/SK 622 1~230 V, 3~400 V
622, Wilo- contacts (WSK) for monitoring the winding Frequency: 50 Hz
C-SK temperature (full motor protection). Max. motor power P2: 3kW
Automatic reactivation of pump after power Power loss: 4W
failure. After being tripped by full motor Protection class: IP 31
protection, the motor remains deactivated Max. ambient temp.: +40C
until it is manually reset. Weight: 0.25 kg

> Device version SK 602 SK 622


SK 602 Containing: contactors for full motor pro- 2 Potential-free contacts
tection tripping, ON/OFF switch, an opera- Max. contact rating: 250 V/1 A/
tion indicator light, terminals for external 150 VA each
potential-free ON/OFF control and terminal Run signal: NO contact
rail. Fault signal: NO contact

> Device version SK 622 > Connecting cables (provided by customer)


As with SK 602, but also with potential-free Connecting cable between SK and pump
contacts for external run and fault messages AC (EM): 5 x 1.5 mm2
and fault light. Three-phase (DM): 7 x 1.5 mm2

SK 622

Dimension drawing
130
108

10
84 56

Dimensions in mm
Fixing sundries provided by customer

388 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
AS Control Devices

Series description Wilo-AS 08 P/AS 1.5 P

AS Control Wilo-AS-System
Devices
Series

Heating, Air-conditioning,
Stepless control system with microproces- Main switch functions Connecting cables (provided by customer)
descrip- sor, differential pressure-sensitive, for Automatic, load-sensitive, stepless pump Mains - switchgear: min. 5 x 1.5 mm2 with
tion Wilo-
phase control-based low- and mid-perform- speed control as a function of differential pres- three-phase current, min. 3 x 1.5 mm2 with
AS 08 P/
ance ranges for glandless pumps (single and sure ('p). single-phase current.
AS 1.5 P
twin-head pumps) of all makes. Random duty point adjustments by making Switchgear - motor: min. 7 x 1.5 mm2 for
corrections at the signal transmitter or in the three-phase pumps with thermal winding

Cooling
unit. contact (WSK), min. 5 x 1.5 mm2 for AC
Manual main switch switchover from control- pumps with WSK, min.
led to mains operation. 5 x 1.5 mm2 for three-phase pumps without
Overriding ON/OFF control by means of on- WSK, min. 3 x 1.5 mm2 for AC pumps with-
site external potential-free contact (e.g. SK out WSK.
time switch 613 or mixing valve motor limit Switchgear transmitter (5 m cable included
switch). in the scope of delivery of the signal trans-

Potable water circulation


Overriding MIN operation by means of exter- mitter):
nal potential-free contact (e.g. SK time switch DDS (up to 100 m): at least 2 x 1.5 mm2.
613 or mixing valve motor limit switch). Cable for ext. ON/OFF switch:
Full motor protection with fault trip for pumps (e.g. SK 613) 2 x 1.5 mm2, max. cable length
with integrated thermal winding contacts 100 m, contact open: pump stops
(WSK). Cable for ext. Min. switch: (e.g. SK 613)
2 x 1.5 mm2, max. cable length 100 m, con-
AS 08PP Standard equipment tact open: pump runs at min. speed
For single-phase and three-phase AC Main switch Mains-Off regulation Connecting cable for potential-free run/
motors with max. current con- Automatic reactivation after power failure process signal: 2-core, cross-section as
sumption I = A3 Short-circuit-proof thanks to integrated required (contact rating max. 250 V/1 A/
fuses 150 VA).
AS 1.5 PP All control/transmitter inputs interference- Connecting cable for potential-free fault
For three-phase AC motors with max. voltage-proof up to 400 V signal: 2-core, cross-section as required
current consumption I = 6 A Potential-free contacts for run and fault (contact rating max. 250 V/1 A/150 VA).
signal Twin-head pump operation possible with

Solar thermal
Application Indicator lights: 2 AS units. Automatic, load-sensitive
Differential pressure-sensitive perform- Operation 1 pc. 'p-regulation and fault-sensitive switch-
ance control of glandless circulating pumps Fault 1 pc. over of twin-head pumps or 2 single-head
Speed range between 100 % and 60 % Differential pressure pumps.
Simple installation: The control facility is too great 1 pc. Connecting cable: 3 x 0.75 mm2 or
inserted into the electrical power wiring. Differential pressure 2 x 0.75 mm2 shielded, max. cable length
Transmitter connections to pipework or to too little 1 pc. 2 m.

Service/Accessories, Systems
the pump
Can be controlled externally by means of Functional sequence Accessories (at additional charge)
potential-free contacts Decreasing differential pressure will be DDS differential pressure switch
Potential-free run and fault signal responded to by increasing the motor speed SK 613 switchgear
Universal device for wall-mounted/switch until setpoint pressure is reached again. Rise Wilo-AS control card (210 V) for installa-
cabinet door installation (AS 1.5 PP only of differential pressure will be counteracted tion in AS unit for remote setting of 'p set-
wall-mounted installation) by speed reduction until the set level is point value. Required transmitter: DDG
reached again. An external potential-free (4-20 mA) (also see: CR system accessories)
contact can be used to switch over to a fixed
min. speed (about 60%).
Note: Ideal for retrofitting to glandless
pumps of all makes.
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 389


Switchgears and Control Devices
AS Control Devices

Series description Wilo-AS 08 P/AS 1.5 P

Dimension drawing Technical Data

Dimensions in mm AS 08 P AS 1.5 P
AS 08 AS 1.5
Operating voltage 1~230/3~400 V 3~400 V
Control voltage 230 V
Frequency 50 Hz
265 (384)
260 (380)
244 (360)

Maximum output current I 3A 6A


5
Min. output power P2 75 W 500 W
Maximum power loss 20 W 25 W
**
183 (223) *
34 Protection class IP 41
74 ~11 105 ~11
224 (270)
228 (277)
Ambient temperature 0 up to +40 C
** Required clearance * Protruding part for cabinet Maximum back-up fuse 10 A (slow-blow)
for cable outlet 80 mm installation (AS 08)
Weight 2.5 kg 3.5 kg

390 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
AS Control Devices

Wilo-AS 08 P/AS 1.5 P: Signal Transmitters and Accessories

Wilo-DDS signal transmitter

Wilo-AS

Heating, Air-conditioning,
For wall-mounted installation as differential > Technical Data
08 P/AS pressure switch suitable for two-position Max. contact load: 24 V/20 mA DC
1.5 P: control in response to manual switch point Switch hysteresis: 5%
Signal setting in conjunction with stepless speed Protection class: IP 54
Transmit- control by Wilo-AS control devices: Max. pressure rating: 16 bar
ters and Pressure measuring DDS 6: 0 to 0.6 bar Adjustment range: 15% to 100 %
ranges1): DDS 10: 0 to 1.0 bar from upper limit of

Cooling
Accesso-
ries DDS 16: 0 to 1.6 bar scale
Medium temperature: 0 C to +80 C
> Scope of delivery: Ambient temp.: 0 C to +40 C
Dimensions in mm
Electrical
Fixing sundries provided by customer DDS contains 2 pc. cutting-ring unions
Connection2): 5 m cable,
DIN 3862 6 mm and two pcs. angle cut-
2 x 0.75 mm2
ting-ring unions R 1e8 x 6 mm. Built-in
Weight: about 1.3 kg
pressure-surge throttlers.

Potable water circulation


5 m cable as described above. 3 (Pressure 1) Pressure measuring range selected in
measuring lines and -way pressure-gauge accordance with pump performance point
cocks to be provided by customer.) 2) on-site lengthening possible; see Installa-
tion and operating manual

Wilo-AS control card

Additional board for equipping the Wilo- > Design > Technical Data
AS-System Series control devices for Plug-in additional board for remote setpoint Setting range: 2 - 10 V corre-
remote adjustment of the setpoint differen- adjustment with a 2 - 10 V analogue voltage sponds to the
tial-pressure value (e.g. by BA or DDC sub- input corresponds to the 4 - 20 mA measur- measuring range of
station) via an analogue voltage signal ing range of the Wilo-DDG signal trans- the DDG used
2 - 10 V in conjunction with Wilo-DDG mitter used (also see Wilo-DDG signal Hysteresis: 2.5% of the meas-
signal transmitter. transmitter). uring range end
value of the DDG
used
Max. input voltage: +/- 30 V
Resistance: 40 k:

Solar thermal
Ambient temp.: 0 C to +40 C
Dimensions: 68 x 48 mm
Weight: about 0.2 kg

Wilo-SK signal transmitter 613

For wall-mounted installation as time > Technical Data


switch with switch contacts suitable for Operating voltage: 230 V

Service/Accessories, Systems
automatic time-sensitive control functions Frequency: 50 Hz
in conjunction with Wilo-AS control Power loss: 1.7 W
Max. switch rating: max. 10 A
130
108

devices.
Protection class: IP 31
- Overriding setback to the Min. motor speed Ambient temperature: 0 C to +40 C
4
- Overriding ON/OFF switching of the pump Weight: 0.25 kg
motor being controlled
10 - Duty cycling of twin-head pumps or two
84 56 single-head pumps in conjunction with 2 AS
Dimensions in mm units.
Fixing sundries provided by customer
> Standard equipment
- Time switch with daily programme,
Switchgears and Control Devices

adjustable in 1/4-hour stages


Pump Management Systems

- Potential-free NO contact for control


of AS units

> Special version (at additional charge)


- Other operational voltages upon request
- Time switch with day/week programme and
battery backup 120 hours

Wilo Catalogue A1 - Circulating pumps in glandless design 391


Switchgears and Control Devices
AS Control Devices

Wilo-AS 08 P/AS 1.5 P: Signal Transmitters and Accessories

Wilo-DDA differential-pressure gauge

Wall-mounted gauge. Universal utilisation


for optical head/pressure check procedure,
measuring and testing in installations:
Differential pressure readings between feed
and return lines in heating systems
Monitoring of heating circulating pumps
Monitoring of filters, compressors, fans, etc.
Checking transmission links:
measuring point monitoring station
Type bush actuator pump drive
type pipe
union Pressure measurement ranges:
dia. 6 mm DDA 6: 0 to 0.6 bar
DDA 16: 0 to 1.6 bar
DDA 40: 0 to 4.0 bar

Dimensions in mm > Technical Data


Fixing sundries provided by customer Maximum pressure
rating: up to 25 bar
Measuring accuracy: 2.5% of upper
limit
Ambient temp.: -10 C to +80 C
Media temp.: 0 C to +85 C
Installation position: any
Weight: about 1.2 kg

392 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Performance features
Wilo Control Device
VR-HVAC CRn CR

Heating, Air-conditioning,
Applications

Pump versions Glandless/glanded pumps Glandless/ glanded pumps Glandless/ glanded pumps
Pump types Electronically controlled pumps Standard/ Standard Pumps
Electronically controlled pumps

Cooling
Number of pumps 14 16 16

Technical Data

Complete device Power supply for pumps required


on-site

Modular construction

Potable water circulation


rated power range P2 0.3722.0 kW 1.1200 kW 1.1200 kW
Activation types: Steplessly analogue Steplessly analogue/St.-Delta opt. direct/St.-Delta
Electrical connection standard 3~400 V, 50 Hz/1~230V, 50 Hz 1~230V, 50 Hz 3~400 V, 50 Hz
version: Power connection of the pumps
on-site
Protection class IP 00 + IP 42 Standard / IP 00 + IP 42 standard/
IP 54
IP 54 optional IP 54 optional
Permitted ambient temperature: 0 C to +40 C 0 C to +40 C 0 C to +40 C
Speed range Stepless analogue, 210 V, 310 V, between 40 % and 100 % of the between 40 % and 100 % of the
410 V pre-selectable, nominal motor speed nominal motor speed
min. pump speed according
to name plate up to 100 %

Control modes
(Description on the following pages)

Solar thermal
'p-c
'p-c (TA)
'p-q (m/ h)
'p-v
TA (outside temperature),

Service/Accessories, Systems
controller
T-abs (process temp.), controller
TVL (feed temperature), controller
TRL (return temperature),
controller

'T-c
'T-v
Manual control mode (DDC)
Q-c
Switchgears and Control Devices
Pump Management Systems

= available, = not available

Wilo Catalogue A1 - Circulating pumps in glandless design 393


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Performance features
Wilo Control Device
VR-HVAC CRn CR

Control and signalling functions

Remote speed adjustment (control 0/2- 10 V 0/2 - 10 V



input) 0/4- 20 mA 0/4 - 20 mA
Remote setpoint adjustment 0/2- 10 V 0/2 - 10 V

0/4- 20 mA 0/4 - 20 mA
Run and fault signal lights
Control input Setpoint switchover
Control input Overriding Off
SBM
SSM
Fault-actuated switchover from
frequency converter to mains
operation
Fault-actuated switchover from
main to standby pump

Status display for pumps and
frequency converters

Equipment features

Motor Protection integrated in pump WSK / SSM, integrated in pump ETA / PTC / WSK
Graphics display Menu navigation/ Symbol display Menu navigation/ Text display Menu navigation/ Text display
User-oriented menu navigation
with multi-lingual text display

Manual Operation Manual /0 / Auto Manual / 0 / Auto Manual / 0 / Auto
Fault memory 9 messages 35 messages 35 messages
Fault-actuated switchover
Pump kick
Run-time optimisation /Pump only time-sensitive pump duty
alteration cycling

Proprietary BUS
RS 485 for parameterisation of the
prepared
frequency converter
Pump duty splitting up to 4 pumps up to 6 pumps up to 6 pumps
PID controller
Integrated real-time clock with
summer /wintertime switchover

Integrated individual /common
operating hours counter

Run-time optimisation on multi-
pump systems

Conductivity tests of the actual
value control circuit

= available, = not available

394 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Performance features
Wilo Control Device
VR-HVAC CRn CR

Heating, Air-conditioning,
Equipment features (Continued)

Mains - Emergency - Operation


service selector switch for mainte-
nance purposes
Night setback to minimum speed

Cooling
or second controlled level by
internal time switch
Remote confirmation of collective
fault signal (with DDC board) (with DDC board)
Pilot pump function
Time switch

Potable water circulation


Switchover to a second setpoint
level (with DDC board) (with DDC board)
Individual run and fault signals for
pumps and converters (with Options board) (with signal board) (with signal board)
Manual- / Automatic-switchover
with external switch (with control board) (with control board)
Connection option for a repair
switch (potential-free contact) (with control board) (with control board)
more prepared (RS 232)

Accessories

DDG differential-pressure sensor


KTY temperature boards / PT100

Solar thermal
TSG temperature sensors
KTY outdoor temperature sensors
PT 100 outdoor temperature sen-
sors (to be provided by the customer) (to be provided by the customer)
PTC fault trip
Control board

Service/Accessories, Systems
Signal board
(Options board)
DDC board
Volumetric-flow transmitter
(on-site)

Special features

DPM for DPM not required on the for DPM not required on the
(twin-head pump management) following series: following series:
Stratos-D /-Z/-ZD, Stratos-D /-Z/-ZD,
Switchgears and Control Devices

TOP-E /-ED, TOP-E /-ED,


VeroLine-IP-E, VeroTwin-DP-E, VeroLine-IP-E, VeroTwin-DP-E,
Pump Management Systems

CronoLine-IL-E and CronoLine-IL-E and


CronoTwin-DL-E CronoTwin-DL-E

= available, = not available

Wilo Catalogue A1 - Circulating pumps in glandless design 395


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Differential pressure constant ('p-c)

The differential-pressure setpoint set at the


CR / CRn unit will be maintained constant
over the entire volume flow range. I.e.,
any reduction of flow volume (Q) due to
Linearity/hysteresis
approx. 2 % throttling of the hydraulic regulating
p-level devices will in turn decrease the pump per-
= constant
formance to match actual system demand
by reducing the speed of the pump. In par-
Delivery head H [%]

allel with speed alteration, the power con-


sumption is reduced to below 50 % of the
nominal power. The application of differen-
tial-pressure control requires a variable flow
volume in the system.
Peak-load operation, e. g. in conjunction
with a twin-head pump, will be effected
Control range
automatically and load-sensitively by the
Flow volume Q [%]
control system. If the capacity of the con-
trolled base-load pump becomes insuffi-
cient to cover the increasing load demand
the second pump will automatically be
started to operate in parallel to cover the
risen demand. The variable speed pump will
Power requirement [%]

then be run down until reaching the preset


differential-pressure setpoint value.

> Required accessory:


- DDG differential-pressure sensor

Control / savings range

Flow volume Q [%]

Fig.: Pump curve behaviour for stepless constant differential-pressure control ('p-c)

396 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Index circuit evaluation

Heating, Air-conditioning,
It is generally recommended to pick off the
differential-pressure directly at the pump
and to maintain it there at a constant level.
An alternative would be to install the signal
cross-section according to local regulations

DDG transmitter in the heating system as a


remote signal transmitter in the so-called
Power cable min. 3 x 1,5 mm2

Cooling
Power cable min. 5 x ... mm2

index circuit of the system (control-range


extension). Operation with a remote signal
Cable, shielded

transmitter will partly allow much larger


2 x 1,5 mm2

DDG impulse selector speed reductions and thus pump per-


DDG
formance reductions. It is essential in this
respect that the selected measuring point
be valid for the consumption performance

Potable water circulation


of all the system sections.
Where this calculated measuring point in
Motor cable, shielded 7 x 1,5 mm2

DDG
the index circuit may be subject to shifting
to other parts of the pipe system, optimisa-
tion by means of the Wilo DDG impulse
selector is preferable. Measuring points
ranging from 2 to 4 can be compared on a
continuous basis. Only the lowest measured
DDG value forms the basis for the setpoint /
*** Power cable min. 3 x 1,5 mm2 DDG transformer
*** Sensor cable, shielded 3 x 1,5 mm2 actual value comparison by the CR control-
*** Impulse selector cable, shielded 2 x 1,5 mm2
All cables onsite ler.
Fixing sundries and cable onsite

> Required accessory:


- DDG differential-pressure sensor
- Power supply unit DDG (for each DDG)
- Impulse selector DDG (2...4 DDG)

Solar thermal
Fig.: Block diagram for impulse-selector operation

Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 397


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Differential pressure variable ('p-v)

When refurbishing or upgrading existing


100 systems it is not always possible to evaluate
n=
100 the point in the circuit which shows the
%
lowest differential pressure. Original instal-
lations have been completed years ago and
Delivery head H [m]

now, after installing thermostatic valves,


p = constant noise problems have developed. The index
circuit of the system is not known or it is not
possible to integrate new sensor connec-
tions.
36 A control-range extension is nevertheless
n= possible using the 'p-v control mode
60
n= % (recommended for single-pump systems).
16 40%
A processor unit of the control system
Control range adapts the differential-pressure setpoint
Q [%]
value to a predetermined variable differen-
tial-pressure curve by means of setpoint /
actual-value comparison.
In addition operation, the differential pres-
100 sure is kept constant at the design level
after the first peak-load pump has been cut
Power requirement P [%]

00% in.
n=1

> Required accessory:


- DDG differential-pressure sensor
0%
n=6
0%
25 n=4

12 Control range / savings potential


Q [%]

Fig.: Pump curve behaviour for stepless variable differential-pressure control ('p-v)

398 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Differential pressure delivery-superimposed ('p-q)

Heating, Air-conditioning,
In order to avoid the time and expenditure
associated with index-circuit evaluation
(extensive and expensive cable routing,
amplifiers, etc.), it is possible to superim-
Delivery head H [%]

pose the setpoint differential-pressure


value directly with a signal proportional to

Cooling
p = constant delivery. Using this method, it is possible
p = delivery- even with multi-pump systems to achieve a
superimposed
control-range extension in spite of central
measured-value acquisition (differential
pressure sensor at the pump).
This method requires, in addition to the
differential pressure sensor which is to be

Potable water circulation


fitted directly on the pump system, the
heating-circuit output or the input of the
consumer rail, the on-site provision by the
customer of a volumetric-flow transmitter
Power requirement P [%]

(0/4 20 mA) to be installed in the system's


main feed pipe.
Key:
The use of 'p-q-control is recommended
Pu H = main pump
Pu S = peak load pump
for such systems whose index circuit or
QV = full-load ow volume system performance are not known or in
QT = part-load capacity
P 1V = full-load power such cases where long signal distances can-
consumption not be bridged, particularly for such systems
P 1T = part-load power
Flow volume Q [%] consumption where flow volumetric-flow transmitters
are already available.
Fig.: The pump curve behaviour of a multi-pump system with stepless delivery-superimposed differential
pressure control ('p-q) > Required accessory:
- DDG differential-pressure sensor

Solar thermal
- Volumetric-flow transmitter (on-site)

Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 399


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Differential pressure temperature-superimposed ('p-T)

The operational performance of the hydrau-


lic system can be further optimised by
adapting the differential-pressure setpoint
max.
value for pump performance control as
a function of a superimposed reference
variable (e.g. outdoor temperature).
The setpoint differential-pressure value and
Differential pressure setpoint p[m]

thus the pump performance is reduced with


rising outside temperatures, it will increase
with falling outside temperatures.

min. > Required accessory:


- DDG differential-pressure sensor
- KTY 10 temperature board
or
+ 50 - 20 - PT 100 temperature board
Temperature T[C]
- Process temperature sensors and outdoor
Fig.: Differential-pressure setpoint variation as a function of temperature temperature sensors PT 100 or KTY

Differential temperature control ('T)

Heating / air-conditioning systems vary in


terms of their cooling / heating require-
ments with expectable outside tempera-
90
ture fluctuations. A number of installations
T
70
are based on constant volume circulation
without fittings to regulate the flow volume
(one-pipe systems, primary circuits, etc.).
re Moreover, pure throttling or bypass controls
Temperature T[C]

atu
per
tem
Fee
d are highly uneconomical. Added to this
re comes the unnecessarily high power con-
ratu
mpe
r n te sumption (current) to drive the pump during
Retu
low load periods.
25
Differential-temperature control 'T is one
20
option of maintaining a constant difference
between feed and return temperatures as a
100 result of weather- and usage-related tem-
Q [%] perature spread. The heat flow becomes
Fig.: Flow volume-rate variation as a function of temperature spread variable due to the changes in flow rates
and the transferred heating/cooling capa-
city can be controlled independently of feed
or return temperatures. Differential-tem-
perature control should for reasons of com-
prehensibility only be used with individual
consumers or with systems with a known
control-time constant.

> Required accessory:


- KTY 10 temperature board
or
- PT 100 temperature board
- Temperature sensor TSG or PT 100 (on-site)

400 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Temperature control (T)

Heating, Air-conditioning,
Heating curves, basic temperature In the case of pump control as a function of
temperature, the control signal (T) brings
Control range, adjustable
about a variation of pump performance, but
from 5C to 50C,
e.g. 30C there is no adaptation by way of feedback
Return temperature T [C]

Feed temperature + T [C]


and setpoint /actual value comparison of
the variation or its results.

Cooling
Max. boundary Fixed motor speeds have been allotted to
the pump for certain feed /return tempera-
tures in accordance with an empirically
Min. boundary predetermined pump curve.
A decreasing feed temperature (+T) or a
rising return temperature (-T) will result in a
speed reduction and thus in decreasing

Potable water circulation


pump performance input.
Temperature control T can only be
Outside temperature T A [C] applied to single pump operation. Feed or
Pump return temperature-sensitive peak-load
max. performance operation is technically not feasible.
n=1 diagram Q/H
00 %
Delivery head H [%]

> Required accessory:


Con - KTY 10 temperature board
trol
rang
e or
- PT 100 temperature board
min. n - Temperature sensor TSG or PT 100 (on-site)
= 60
%

Flow volume Q [%]

Pump

Solar thermal
performance
Power consumption P 1 [%]

% diagram Q/P
100
.n=
max

gs
avin
gy s
Ener

60 %

Service/Accessories, Systems
.n=
min

Flow volume Q [%]

Fig.: System diagram of stepless temperature control


Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 401


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Variable differential temperature ('T-v)

The 'T-v control function is especially


suitable for pump performance control in
Differential temperature T [K]

one-pipe systems, district heating, systems


with condensing boiler technology as well
as cooling systems.
T The 'T-v control mode ensures that the
differential temperature is spread variably
as a function of another temperature, e.g.
e the one outdoors. This allows that only the
ra tur flow volume required for the heat transfer is
pe
em circulated. This leads to significant energy
e dt re
Fe er atu savings on the drive side. Furthermore, the
e mp return temperature can be dramatically
urn t
Ret reduced. The broad temperature spread
improves the efficiency of boilers or heat
exchangers, and return temperature limits,
as they are required e.g. in most district
heating networks, can be achieved.

Outside, process temperature [C] > Required accessory:


Fig.: Differential temperature as a function of the process- or outdoor temperature - KTY 10 temperature board
or
- PT 100 temperature board
- Temperature sensor TSG or PT 100 (on-site)
Controller inuence - Process temperature sensors and outdoor
temperature sensors PT 100 or KTY
negative positive
Differential temperature setpoint [C]

Tmin Tmax
Outside, process temperature [C]
Fig.: Impact on the differential temperature

402 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn, and CR control devices

Control modes

Constant flow volume control Q-c

Heating, Air-conditioning,
The Q-c control function is sensibly applied
in such cases where a constant, determina-
ble flow volume is to be delivered. Such
cases are for example cooling systems,
cooling towers, test stands or systems for
water supply, wastewater treatment and

Cooling
sewage disposal.
Flow rates of 22.000 m / h can be con-
trolled.
Delivery head H [m]

> Examples for the application of flow rate


controls:
- Mixing of chemically different well waters
Qset

Potable water circulation


in an elevated tank for achieving a constant
water quality
- Delivery of cold and cooling water as a func-
tion of the connected cooling towers or
consumers
- Mixing diverse sewage (municipal and
industrial) for achieving a defined untreated
sewage composition, adapted to the sew-
age treatment in a sewage treatment plant
Qmin Qmax - Proportioning of chemicals in chemical and
Delivery rate Q [m]
environmental engineering
The flow volume which is set at the CR unit is kept constant. If the flow volume Q decreases, the speed of - Agricultural irrigation
the pump system is increased until the set flow volume is covered again. If the flow volume increases, the
speed is reduced so that only the required rate is delivered.
> Required accessory:
Fig.: Principle of the constant flow volume control - Flow rate meter on-site
(Signal 0/2 - 10 V or 0/4 - 20 mA ,

Solar thermal
connection to transmitter 1 input
of the CR / CRn)
- Monitoring of limiting values is to be
realised on-site (system protection)

Pressure constant (p-c)

Service/Accessories, Systems
Switch-off pressure level
The constant pressure (p-c) control mode is
H [m ]

peak-load pump suitable for utilisation in conjunction with


p Off
open pipe systems, e.g. water supply and
Delivery head

pressure booster applications.


Pipe network parabola pump performance is adapted according to
Set point water demand (pressure-sensitive) along a
level setpoint level. Multi pump operation fea-
Switch-on tures demand-sensitive On/Off control of
Pump 1 Pump 2 pressure level Pump 3
peak-load
pump p On
base- and peak-load pumps. Problems of
pressure surging originating from hunting
between stop and start are fully eliminated.
In a pressure boosting system, the base-
Switchgears and Control Devices

Flow rate Q load pump is shut down by the CR controller


Pump Management Systems

at Q = 0.
Fig.: Constant pressure control (p-c) depicted using a 3-pump system as an example

Wilo Catalogue A1 - Circulating pumps in glandless design 403


Switchgears and Control Devices
Wilo-VR control devices

Series description Wilo-VR-HVAC

Wilo-VR-HVAC-Systems Stepless speed control


Digitally controlled, stepless variable-control system for electron- An electronic differential-pressure sensor Wilo-DDG delivers the
ically controlled glandless and glanded pumps of the Stratos, actual differential-pressure value as 4-20 ma current signal. Then the
Series TOP-E, VeroLine-IP-E and CronoLine-IL-E series, for setting up controller maintains the differential-pressure on a constant level by
descrip- single- and multi-pump systems. means of a setpoint / actual value comparison.
tion Wilo- If there is no External Off-signal and no fault, at least pump is run-
VR-HVAC ning. The pump speed here depends on the load. If the required out-
put cannot be covered by this pump (base-load pump), another
pump is activated,the speed of which is then, corresponding to the
load consumption, controlled to the pressure setpoint. Pumps, which
have been running already, keep operating at max. speed (peak-load
pumps). If demand decreases to such an extent that the controlling
pump runs in its lowest performance range and is not needed to cover
demand, this pump will be deactivated and the control function is
assigned to another pump which has previously been working at max.
speed.
The control modes 'p-c and 'p-v can be preselected in the menu,
only the first pump is controlled in 'p-v mode, and if more pumps are
Typical fields of application of the Wilo-VR-HVAC-System is water activated, these will be controlled to the 'p-c curve.
circulation in heating, ventilation, cooling and air-conditioning sys-
tems of larger buildings like hospitals, hotels, schools, department Control modes
stores, industry systems, residential, commercial and public buildings. The following control modes can be preselected on the Wilo-VR-
Most advanced pump technology and digital control electronics real- HVAC-System for electronic performance control:
ise all demands of the Wilo-VR-HVAC-System for new installations - For variable-delivery systems (e.g. heating systems with thermo-
and refits: static valves):
- For all glandless and glanded pumps with integrated power electron- - Constant differential-pressure control ('p-c)
ics up to P2 = 22 kW rated power. - Variable differential-pressure control ('p-v)
- For pump splitting with up to 4 units (to utilise the lower-power indi-
vidual units in low-load operation). Control and signalling functions
- Avoiding flow or cavitation noise. The Wilo-VR-HVAC-System has at its disposal an extensive range of
- Reduction of operating costs thanks to energy savings. control inputs/outputs as standard for incorporation in external mon-
itoring units to be provided by the customer:
Principle of operation - Analogue output 'pout (0 - 10 VDC) for displaying the actual value of
The control device is responsible for controlling and regulating circu- the differential-pressure sensor
lating pumps with electronic control or integrated pump performance - On/ / Off control by external potential-free contact
electronics. The differential-pressure of a system is controlled as a - Collective fault signal SSM as potential-free switchover contact
function of the load with signal transmitters. The controller affects - Collective run signal SBM as potential-free switchover contact
the frequency converter which has an impact on the pump speed. A - Individual fault signal ESM for each pump as potential-free switch-
modification of the speed changes the delivery head and thus the over contact (optional)
power output of the single pumps. Depending on load-demand, - Individual run signal EBM as potential-free switchover contact
pumps are activated or deactivated. The control device can control (optional)
up to 4 pumps.

Equipment features
- PID controller
- Lockable main switch
- Graphics LC display for displaying all values and operating states
- Red button technology (1-button operation)
- LEDs for displaying operational readiness, operating pump(s), faulty
pump(s)
- Circuit-breakers and output terminals for power supply of pump(s)
- Integrated signal board (Option)
- Automatic pump alteration
- Emergency operation as an option
- Selection of a standby pump

404 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR control devices

Series description Wilo-VR-HVAC

Dimensions, Weights Wilo-VR-HVAC

Dimensions (W x H x D) Weight (without packaging)


Switch cabinet

Heating, Air-conditioning,
[mm] [kg]
VR-HVAC 1x0.37 WA 400 x 300 x120 8.5
VR-HVAC 2x0.37 WA 400 x 300 x120 9.0
VR-HVAC 3x0.37 WA 400 x 300 x120 9.5
VR-HVAC 4x0.37 WA 400 x 300 x120 10.0

Cooling
VR-HVAC 1x0.55 WA 400 x 300 x120 8.5
VR-HVAC 2x0.55 WA 400 x 300 x120 9.0
VR-HVAC 3x0.55 WA 400 x 300 x120 9.5
VR-HVAC 4x0.55 WA 400 x 300 x120 10.0
VR-HVAC 1x0.75 WA 400 x 300 x120 8.5
VR-HVAC 2x0.75 WA 400 x 300 x120 9.0

Potable water circulation


VR-HVAC 3x0.75 WA 400 x 300 x120 9.5
VR-HVAC 4x0.75 WA 400 x 300 x120 10.0
VR-HVAC 1x1.1 WA 400 x 300 x120 8.5
VR-HVAC 2x1.1 WA 400 x 300 x120 9.0
VR-HVAC 3x1.1 WA 400 x 300 x120 9.5
VR-HVAC 4x1.1 WA 400 x 300 x120 10.0
VR-HVAC 1x1.5 WA 400 x 300 x120 8.5
VR-HVAC 2x1.5 WA 400 x 300 x120 9.0
VR-HVAC 3x1.5 WA 400 x 300 x120 9.5
VR-HVAC 4x1.5 WA 400 x 300 x120 10.0
VR-HVAC 1x2.2 WA 400 x 300 x120 8.5
VR-HVAC 2x2.2 WA 400 x 300 x120 9.0

Solar thermal
VR-HVAC 3x2.2 WA 400 x 300 x120 9.5
VR-HVAC 4x2.2 WA 400 x 300 x120 10.0
VR-HVAC 1x3.0 WA 400 x 300 x120 8.5
VR-HVAC 2x3.0 WA 400 x 300 x120 9.0
VR-HVAC 3x3.0 WA 400 x 300 x120 9.5
VR-HVAC 4x3.0 WA 400 x 300 x120 10.0
VR-HVAC 1x4.0 WA 400 x 300 x120 8.5

Service/Accessories, Systems
VR-HVAC 2x4.0 WA 400 x 300 x120 9.0
VR-HVAC 3x4.0 WA 400 x 300 x120 9.5
VR-HVAC 4x4.0 WA 400 x 300 x120 10.0
VR-HVAC 1x5.5 WA 400 x 300 x120 8.5
VR-HVAC 2x5.5 WA 400 x 300 x120 9.0
VR-HVAC 3x5.5 WA 400 x 300 x120 9.5
VR-HVAC 4x5.5 WA 400 x 300 x120 10.0
VR-HVAC 1x7.5 WA 400 x 300 x120 8.5
VR-HVAC 2x7.5 WA 400 x 300 x120 9.0
Switchgears and Control Devices

VR-HVAC 3x7.5 WA 400 x 400 x120 11.5


Pump Management Systems

VR-HVAC 4x7.5 WA 400 x 400 x120 12.0


VR-HVAC 1x11. WA 400 x 400 x120 10.5
VR-HVAC 2x11. WA 400 x 400 x120 11.0
VR-HVAC 3x11. WA 600 x 600 x250 34.5
VR-HVAC 4x11. WA 600 x 600 x250 35.0
VR-HVAC 1x15 WA 400 x 400 x120 10.5

Wilo Catalogue A1 - Circulating pumps in glandless design 405


Switchgears and Control Devices
Wilo-VR control devices

Series description Wilo-VR-HVAC

Dimensions, Weights Wilo-VR-HVAC

Dimensions (W x H x D) Weight (without packaging)


Switch cabinet
[mm] [kg]
VR-HVAC 2x15 WA 400 x 400 x120 11.0
VR-HVAC 3x15 WA 600 x 600 x250 35.0
VR-HVAC 4x15 WA 600 x 600 x250 35.5
VR-HVAC 1x18.5 WA 400 x 400 x120 10.5
VR-HVAC 2x18.5 WA 400 x 400 x120 11.0
VR-HVAC 3x18.5 WA 600 x 600 x250 35.0
VR-HVAC 4x18.5 WA 600 x 600 x250 35.5
VR-HVAC 1x22 WA 400 x 400 x120 10.5
VR-HVAC 2x22 WA 400 x 400 x120 11.0
VR-HVAC 3x22 WA 600 x 600 x250 35.5
VR-HVAC 4x22 WA 600 x 600 x250 36.0

406 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR control devices

Terminal Diagrams Wilo-VR-HVAC

Terminal diagram VR-HVAC 3~400 V Terminal diagram VR-HVAC 1~230 V

Heating, Air-conditioning,
L1 L2 L3 PE U V W PE L1 N PE L1 N PE

1 2... 4 1 2... 4

Cooling
IN

IN
SSM

SSM
0...10 V

0...10 V
+24 V

+24 V
Ext. Sensor SSM SBM Ext. Sensor SSM SBM
OFF OFF

1 2... 4 1 2... 4

Potable water circulation


Solar thermal
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 407


Switchgears and Control Devices
Wilo-CRn and CR control devices

Series description Wilo-CRn, Wilo-CR

Wilo-CRn Wilo-CR-Systems
Outside temperature sensor
and CR Digitally controlled, stepless Comfort-control systems for gland-
control less and glanded pumps of all makes, single and multi-pump
devices systems.
Series CR version for conventional pumps with fixed speed.
descrip- CRn version for stepless electronically controlled pumps or pumps
tion Wilo- with integrated frequency converter. Feed
CRn, Wilo-
CR Feed sensor
6

Ext. off Mains supply connection


SSM
0-10 Volt

Mains supply
Sensor connection connection

DDG - or
TSG Return Return sensor

Mains connection
Motor connection

Fig.: System design, example of a one-pipe heating system with differential


temperature control

Fig.: Wilo-CR-System for heating/air-conditioning - Avoidance of flow or cavitation noise


- Lower operating costs due to energy savings
- Speed control range between 100% and 40% of rated motor speed.

Principle of operation
The Wilo-CR-Systems offer stepless electronic power adjustment of
pump performance to meet the continuously varying hydraulic con-
ditions in a pipe installation as a function of the control variables of
pressure (p), volumetric flow (Q), temperature (T).
The control system with microprocessor-guided digital control and
Mains connection
CAN-bus technology ensures top performance and safe operation of
the entire pump system.

Equipment features
- PID controller
- Integrated real-time clock with summertime- / wintertime switch-
over
- Integrated individual / common operating hours counter
Fig.: Wilo-CR-System for pressure boosting
- Run-time optimisation on multi-pump systems
Typical fields of application of the Wilo-CR-Systems - Full motor protection due to connection of WSK and PTC (on CR ver-
are water circulation, water supply (e.g. pressure boosting) and dis- sion)
posal in residential, commercial and public buildings, hotels, hospi- - Motor protection due to connection of WSK and SSM (on CRn version)
tals, department stores and industrial buildings. - Alphanumeric LCD display
Most advanced digital control electronics realise all demands of the (4-line) with backlighting
Wilo-CR-Systems for new installations and refits: - Status display for drives
- CR version for all glandless and glanded pumps with three-phase AC (e.g. pumps and frequency converters)
motors with rated power of up to P2 = 30kW (higher output ratings - User-orientated menu navigation with multi-lingual text display
and other voltages on request) - Data logging and detailed operating data display
- CRn version performance-dependent via analogue control signals - Defined display of fault signals and history memory
0/2 10 V or - Monitoring of wire failures on the actual value and transmitter control
0/4 20 mA circuits
- for pump splitting with up to 6 units (to utilise the lower-power indi- - High reliability due to most up-to-date CAN-bus technology.
vidual units in low-load operation)

408 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-CRn and CR control devices

Series description Wilo-CRn, Wilo-CR

Stepless speed control Type key CR control device (Example CR 1.1 2 WA)
Stepless speed control must be regarded as the ideal solution to the
problem of achieving %100 harmonious matching of pump perform- CR User-friendly regulation technology

Heating, Air-conditioning,
ance to the actual operating states of the system. Maximum rated motor output P2 of pump to
1,1
Unfortunately, its particular inherent capability of reducing the speed be controlled in kW
right down to a very low level about 1020% residual speed Number of pumps to be controlled
2
cannot be realised in practice in heating applications. Speed reduc- (16 pumps)
tions in the range below 60% residual speed and the resulting drop in Device version

Cooling
delivery head (delivery head as a quadratic function of speed) may WA = wall-mounted installation IP 42
result in malfunctions and sometimes to a breakdown in water distri- WA (IP 54 on request)
bution. In this case, the 'p measuring point must be installed in the SG = floor model IP 42 (IP 54 on request)
so-called index circuit of the system, i.e. line or consumer with the
SE = control-panel installation
greatest pressure losses. Extremely low speeds below 40% rated
motor speed can also lead to thermal and mechanical overloading of
the electric motors. Type Key CRn control device (Example CRn 1-2 TP WA)

Potable water circulation


Control modes CRn User-friendly regulation technology new
The following control modes can be preselected for electronic pump Number of connectable pumps:
performance control when using the Comfort controller of the Wilo- 12
1-2
CR-Systems. 34
56
For variable-delivery systems (e.g. heating systems with thermo-
static valves): Control mode:
- Constant differential-pressure control ('p-c) T = Temperature
TP, TK
P = Sensor PT100
- Variable differential-pressure control ('p-v) K = Sensor KTY
- Variable-delivery differential-pressure control ('p-q)
Device version
- Temperature-superimposed differential-pressure control ('p-T)
- Constant pressure control (p-c) for pressure boosting systems WA = wall-mounted installation IP 42
WA
- Constant flow rate control (Q-c) (IP 54 on request)
For constant-delivery systems SE = control-panel installation
(e.g. cooling systems with heat exchangers):
- Differential temperature control ('T)

Solar thermal
- Process-temperature control (T)
- Variable temperature control ('T-v)

Control and signalling functions


The Wilo-CR-Systems have at their disposal an extensive range of
control inputs/outputs as standard equipment
for incorporation in external monitoring units to be provided by the

Service/Accessories, Systems
customer:
- Remote setpoint adjustment (0 10 V/10 20 mA) can be preselected
- On- / Off control by external potential-free contact
- Freeze-up protection by external potential-free contact (applicable
only in conjunction with heating / air-conditioning) via digital input
- Low-water cut-out by external potential-free contact (only for pres-
sure boosting) via digital input
- Collective fault/run signal as potential-free switchover contacts
- Mains Emergency Operation service selector switch for main-
tenance personnel
- Switchover to a second setpoint level
The following optional control inputs and outputs are available (only
Switchgears and Control Devices

in conjunction with accessory boards):


Pump Management Systems

- Remote confirmation of collective fault signal (in connection with


DDC board)
- Switchover in manual control mode (in connection with DDC board)
- Individual run and fault signals for pumps and converters (in connec-
tion with signal board)
- Manual / automatic-switchover (in conjunction with control board)
- Connection for repair switch with potential-free contact (in conjunc-
tion with control board)

Wilo Catalogue A1 - Circulating pumps in glandless design 409


Switchgears and Control Devices
Wilo-CRn and CR control devices

Technical Data Wilo-CRn, Wilo-CR

Electrical data Wilo-CR-System Device version


Main functions - Wall-mounted installation (WA) obtainable only up to 4 kW
Automatic, load-sensitive, stepless speed control of glanded and - Floor models (SG) obtainable starting at 5.5 kW
glandless pumps with three-phase AC motors. For heating /air-con- - Control-panel installation (SE)
ditioning as a function of differential-pressure 'p,
feed / return temperature (T) or differential temperature ('T)
including free adjustment of the duty point by means of precorrec-
tion of full-load pump performance. For pressure boosting as a
function of pressure (p).

Connection data

Device classification:
Maximum rated motor power P2 [kW] 1.1 2.2 3.0 4.0 5.5 7.5 11.0 15.0 22.0 30.0
3~400 V/ 50 Hz / 60 Hz
Maximum output current I [A] 2.8 5.6 7.6 9.7 13.0 16.0 24.0 32.0 44.0 61.0
Power factor cos M > 0,9
Efficiency: at Pmax > 0,93
in permitted partial-load range > 0,85
Electrical connection 3~400 V/ N / 50 Hz / 60 Hz
Output voltage [V] 3 x 130 V 400 V
Output frequency [Hz] (10 Hz) 12 Hz 50 Hz / 60 Hz
Control range (% nominal motor speed) 40% 100%
Permitted ambient temperature 0C to +40C

Electrical data Wilo-CRn-System Device version


- Wall-mounted installation (WA)
Main functions - Control-panel installation (SE)
Automatic, load-sensitive, stepless speed control of glanded and
glandless pumps with integrated or external frequency converter. For
heating/air-conditioning as a function of differential pressure ('p),
feed /return temperature (T) or differential temperature ('T)
including free adjustment of the duty point by means of precorrec-
tion of full-load pump performance.

Connection data

Electrical connection 1~230 V (grounding plug) / N / 50 Hz /60 Hz


power connection of the pumps on-site
Output signals 0/2 10 V
0/4 20 mA
Permitted ambient temperature 0C to +40C

410 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-CRn and CR control devices

Technical Data Wilo-CRn, Wilo-CR

Switchgear and control functions with Wilo-CR/CRn with auxiliary control board
Systems (For connection details, see Terminal diagram control board)
Switchgear and control functions local and/or internal - Mains/Automatic operating mode switchover

Heating, Air-conditioning,
- Mains 0 Auto manual switchover - Isolating individual pumps for repairs
- Fault-actuated switchover from frequency converter to mains
- Fault-actuated switchover from main to standby pump Control functions for Wilo-CR / CRn Systems
- Peak-load cut-in for differential pressure 'p, pressure p
- or differential temperature 'T Control functions for single-head pumps and multi-pump systems

Cooling
- Collective run/fault signals For connection details, see Terminal dia- (heating / air-conditioning)
gram, CR/CRn System base board Flow volume constant Q-c
- Pump alteration every 24 hours - Differential temperature variable 'T-v
- Time-sensitive switchover to minimum speed or second controlled - Differential pressure constant 'p-c
level - Differential temperature 'T
- Differential pressure, delivery-superimposed 'p-q
Switchgear and control functions available for remote control - 'T outdoor-temperature-superimposed 'T-TA

Potable water circulation


- Remote setpoint adjustment 0/2 10 V or 0/4 20 mA - Differential pressure, temperature-superimposed 'p-T
(For connection details, see Terminal diagram CR / CRn System base - Manual control mode DDC
board)
- Overriding On/Off control by switch provided by customer Control functions for single-head pumps
(For connection details, see Terminal diagram CR / CRn System base (heating / air-conditioning)
board) - Differential pressure variable 'p-v
- Standby control operation with test run every 24 hours - Process temperature T
with auxiliary DDC board
(For connection details, see Terminal diagram DDC board) Control functions for single-head pumps and multi-pump systems
- Night setback to Min. speed or second controlled level (pressure boosting)
- Peak-duty pump(s) cut-in and pump duty cycling - Constant pressure p-c
- Switchover to manual control mode - Flow volume constant Q-c
- Remote speed adjustment - Flow volume constant Q-c
- Remote confirmation of collective fault signal

Accessories for Wilo-CR/CRn Systems

Solar thermal
Accessories

Sensor/transmitter Differential pressure sensor DDG (4 20 mA) (observe measuring range) Terminal diagram:
Base board CR / CRn System
Outdoor temperature sensor KTY or PT 100
TSG temperature signal transmitter (included in the scope of delivery of the Terminal diagram:
temperature board) KTY 10 temperature board

Service/Accessories, Systems
Temperature board Temperature board KTY 10: Terminal diagram:
Automatic, stepless speed Heating systems with big differentials (T max: +140 C, 'T min t 10 K, KTY 10 temperature board
control as a function of feed 'T max: 100 K), 2 temperature transmitter TSG included in scope of delivery
or return temperature or as a Temperature board PT 100: Terminal diagram:
function of the difference Cooling / air-conditioning systems with small differentials (T max: +140 C, PT 100 temperature board
between feed and return 'T min t 5 K, 'T max: 100 K)
temperatures
Shutdown of each pump (up to 2 pumps) by repair switch on-site and remote Terminal diagram:
Control board adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.) Control board
3 control boards are required for 6 pumps
Load adjustment of the pump system (setpoint-actual value comparison) by Terminal diagram:
external controller, pump activation and deactivation, pump duty cycling, set- DDC board
DDC board
point switchover, switchover to manual control mode and confirmation of the
Switchgears and Control Devices

collective fault signal by external potential-free contact


Pump Management Systems

Potential-free individual operation / Individual fault signal for the pumps 1 2 Terminal diagram:
and frequency converter, status signals to the digital inputs DIG2 or DIG3 Signal board 1-2
Signal board 1 2
(e.g. low water, antifreeze protection), speed-actual value or transmitter-actual
value (can be preselected)
Potential-free individual operation / Individual fault signal for the pumps 3 6 Terminal diagram:
Signal board 3 6
Signal board 3-6

Wilo Catalogue A1 - Circulating pumps in glandless design 411


Switchgears and Control Devices
Wilo-CRn and CR control devices

Technical Data Wilo-CRn, Wilo-CR

Dimensions and Weights Wilo-CR-System

Rated power Number of WA / SG SE


p2 pumps B H T Weight B H Rec. inst. Weight
depth
[kW] [mm] [kg] [mm] [kg]
14-fold 620 770 265 50 550 730 190 30
1.1 2.2 3.0 4.0
56-fold 780 770 315 70 704 730 200 45
12-fold 600 1900 415 195 499 1696 210 95
5.5 7.5 34-fold 800 1900 415 205 699 1696 210 105
56-fold 1000 1900 415 215 899 1696 210 115
12-fold 800 1900 515 270 699 1696 310 140
11.0 15.0 22.0
34-fold 1200 1900 515 350 1099 1696 310 160
11.0 15.0 56-fold 1200 1900 515 365 1099 1696 310 175
56-fold1) 1200 1900 515 1099 1696 310
22
600 1900 515 520 499 1696 310 230
12-fold 1200 1900 515 390 1099 1696 310 200
34-fold1) 1200 1900 515 1099 1696 310
30 600 1900 515 560 499 1696 310 270
56-fold1) 1200 1900 515 1099 1696 310
1200 1900 515 640 1099 1696 310 320
Cut-out dimension
CR controller and 186 138 82
operating unit
1) Control system consists of 2 switch cabinets.

Dimensions and Weights Wilo-CRn-System

Temperature sensor Number of WA SE


pumps B H T Weight B H T Weight
[mm] [kg] [mm] [kg]
PT 100 12 400 400 200 12.5 360 380 120 5.0
PT 100 34 400 400 200 12.5 360 380 120 5.0
KTY 12 400 400 200 13.0 360 380 120 5.5
KTY 34 400 400 200 13.0 360 380 120 5.5

412 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-CRn- and CR control devices

Terminal Diagrams Wilo-CRn, Wilo-CR

Terminal diagram, CR System base board

Heating, Air-conditioning,
Sensor Analog IN 1 Ext. off WM SSM SBM
X1 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24

Cooling
Bridge
MPI MPI or
Water
P level-
reglulator
or SSM SBM
Actual value

J Frost-
Sensor

Sensor

guard
Shield

Shield
Signal
Earth

Earth

Ext.

Potable water circulation


or
off
Pot.-free
Electrode
relais messages
External
1 2 3 setpoint
Earth
On

DDG or actual value 2


Off

Terminal diagram drives CR System (P2 d 4 kW) Terminal diagram drives CR System (P2 t 5.5 kW)

X4 10 11 12 13 14 X5 15 16 17 18 19
X1 PE PE 1 2 3 PE PE 4 5 6 PE X2 1 2
U V W Bridge U V W Bridge 102 Bridge

Solar thermal
or or or
ther- ther- U1 W2
3 ~ Ther-
mistor mistor V1 U2 mistor
or or W1 V2
or
WSK WSK Pump 1...6 WSK
P = ...kW
Pump 1/3/5 Pump 2/4/6 I = ...A

Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 413


Switchgears and Control Devices
Wilo-CRn- and CR control devices

Terminal Diagrams Wilo-CRn, Wilo-CR

Terminal diagram base board CRn System (for pump drives 1~230 V)

CR-IPG X3 / X4
CR-IPE X1 / X2 On Setpoint 1) SSM
+ -

Pump 1...4
Bridge
P = ...kW open In TOP-E
or
I = ...A or 0.......10V or
SSM
Pump
Start relay Stratos or
0.......10V
M
1 ~
WSK
or

L N PE
Pot.-free
On-site NC contact
power supply

1) Required for Stratos IF-Modul with 0...10 V input


(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)

Terminal diagram expansion board CRn System (for pump drives 3~400 V)

CR-IPG X3 / X4
CR-IPE X1 / X2 On Setpoint SSM
+ -

open Setpoint inputs Bridge


or
or of the pump, or
Pump 1...6
P = ...kW see table
I = ...A SSM
Start Pump
relay or
M or
3~
WSK
or

L1 L2 L3 PE
Pot.-free
On-site Star-delta starter NC contact
power supply

414 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-CRn- and CR control devices

Terminal Diagrams Wilo-CRn, Wilo-CR

Terminal Wilo-CRn-System, allocation of setpoint outlets: 1. at the control device CRn/2. at the pump to be regulated
Diagrams
Wilo-CRn, Pump type Analogue control signal 1. Setpoint outlets CRn:

Heating, Air-conditioning,
Wilo-CR + -
2. Setpoint inputs pump:
IL-E...BF R1 4
0 - 10 V 2
(starting with date of manufacture 08/2002 to 02/2003) GND
IL-E...BF R1 4

Cooling
0 20 mA 2
(starting with date of manufacture 08/2002 to 02/2003) GND
7
IL-E...BF R1(starting with date of manufacture 03/2003) 0 - 10 V 2
GND
7
IL-E...BF R1(starting with date of manufacture 03/2003) 0 20 mA 2
GND
IL-E... R1 (starting with date of manufacture 01/2003) 0 - 10 V 1 (0 - 10 V) 2 (GND)

Potable water circulation


IL-E... R1 (starting with date of manufacture 01/2003) 0 20 mA 4 20 mA 2 (GND)
IP-E 0 - 10 V 1 2
IP-E 4 20 mA 1 2

Solar thermal
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 415


Switchgears and Control Devices
Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

Wilo-DDG signal transmitter

Wall-mounted signal transmitter installa- > Technical data


tion for differential pressure-sensitive step- Power consumption: 1.5 W
less speed control. Protection class: IP 54
With built-in pressure-surge throttlers, Max. pressure rating: 25 bar
2 DIN 3862, 6 mm diameter. cutting-ring Fluid temperature: 0 C to + 70 C
unions, 5 m connection cable to the Ambient temp.: 0 C to +40 C
Top view
switchgear1) (3 x 0.75 mm2), 2 pcs. angle
cutting-ring unions R 1/8x 6 mm.
> Connection data
Max. supply voltage: 15 30 VDC
Current output: 4 20 mA
Max. load resistance: 500 :
DDG 10 to 100 (DDG 2 without illustration) Pressure measuring ranges:2) 3)
DDG 2: 0 to 0.2 bar
DDG 10: 0 to 1.0 bar 1) Greater distances to be extended by customer
DDG 20: 0 to 2.0 bar up to 25 m: 3 x 0.75 mm2, shielded
(Dimensions in mm), up to 250 m: 3 x 1.5 mm2, shielded
DDG 40: 0 to 4.0 bar 2) Other pressure measuring ranges on request
Fixing sundries provided by customer
DDG 60: 0 to 6.0 bar 3) Selection of pressure measuring range to suit
DDG 100: 0 to 10.0 bar pump performance point

DDG impulse amplifier Terminal diagram

max. 250 m (2 x 1,5 mm2) max. 750 m (2 x 1,5 mm2)

1 + + +
4> 2 1
CR
2
4-20 mA 4-20 mA
3 +
- 7 1 - 2
Wilo- 9 10
signal
transmitter DDG
- +
24V= 230V 50Hz
Measuring transformer DDG
~
Transformer DDG

230V 50Hz

Wall-mounted impulse amplifier (measuring > Technical Data


transducer) installation for amplifying sig- Maximum power
nals from the Wilo-DDG signal transmitter consumption: 5 VA
(Dimensions in mm), for cable lengths in excess of 250 m. Protection class: IP 54
Fixing sundries provided by customer Delivery including DDG power supply unit. Ambient temp.: 0C to +40C
> Connection data > Signal cables:
Operating voltage: 230 V/50 Hz Input: 2 x 1.5 mm2,
Current input/output: 0 20 mA 250 m max. length, shielded
Max. fuse size: 10 A Output: 2 x 1.5 mm2,
750 m max. length, shielded
Max. input resistance: 50 :
Max. load resistance: d 600 :

416 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

DDG impulse selector

Impulse selector (evaluator) for control- > Technical Data

Heating, Air-conditioning,
panel installation (rail mounting) for signal Max. power consumption: 8 VA
selection for two to four DDG measuring Protection class:I IP 00
points. Ambient temp.: 0C to +40C
> Connection data > Signal cables:
Operating voltage: 230 V/ 50 Hz Per input: 2 x 1.5 mm2,

Cooling
Current input (2 to 4 x): 0 20 mA 250 m max. length, shielded
Current output: 0 20 mA Per output: 2 x 1.5 mm2,
Max. fuse size: 10 A 750 m max. length, shielded
Max. input resistance: 50 :
Max. load resistance: d 1000 :

DDG power supply unit

Potable water circulation


Wall-mounted power supply unit installa- > Technical Data
tion for supplying power to the DDG signal Protection class: IP 54
transmitter in conjunction with the DDG Ambient temp.: 0C to +40C
impulse selector.

> Connection data


Operating voltage: 230 V/ 50 Hz
Fixing sundries provided by customer
Output voltage: 24 V DC
Output current: 0 20 mA

TSG signal transmitter

70 Pipe-attached contact temperature sensor. > Technical Data


Included in scope of delivery with KTY 10 Protection class: IP 43
temperature board. Temp. range: 0C to + 150C

Solar thermal
15
With 2 pcs. spring fasteners for attachment
to pipes up to DN 100,
1 tube thermolube,
5 m connection cable to the switchgear1)
(2 x 0.75 mm2, shielded).
1) Greater distances to be extended by customer
up to 25 m: 3 x 0.75 mm2, shielded
> Connection data
up to 100 m: 3 x 1.50 mm2, shielded

Service/Accessories, Systems
KTY 10 PTC thermistor up to 250 m: 3 x 2.50 mm2, shielded
- at +25C: 2 k:
- at +90C: 3.09 k:
Max. current: 2 mA
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 417


Switchgears and Control Devices
Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

Outdoor temperature sensor KTY/ PT

38 35 Transmitter for wall mounting for outdoor > Technical Data


temperature indication. Protection class: IP 65
Temp. range: 25 C to +80 C
> Required accessory:
- Connection line (on-site)
65

65
53

up to 25 m: 3 x 0.75 mm2, shielded


up to 100 m: 3 x 1.50 mm2, shielded
up to 250 m: 3 x 2.50 mm2, shielded
4,2

M16
50

KTY 10 temperature board

Additional board for upgrading Wilo-CR- > Technical Data


T (feed) T (return) T (external)
System switchgear series for utilisation of Measuring
the control modes: range: T: - 20 ... +150 C
+ - + - + -
- Differential temperature control ('T) 'T: t 10 K
X3 1 2 3 4 5 6 - Feed / return temperature control (T) Resolution: 10 bits
- Differential pressure temperature-super- Accuracy: 0.2% of upper limit
imposed ('p-T) + transmitter tolerance
> Design Ambient
temperature

temperature

temperature

3 analogue inputs for TSG temperature temperature: 0 C to +40 C


External

sensors: Dimensions: 100 mm x 120 mm


Return
Feed

- Feed temperature (+T) Weight: about 0.5 kg


- Return temperature (-T)
Terminal diagram, KTY 10 temperature board
- Temperature reference value (T)
Fixation material, CAN bus cable and 2 pcs.
TSG temperature signal transmitters are
included in the scope of delivery.

PT 100 temperature board

Additional board for upgrading Wilo-CR- > Technical Data


System switchgear series for utilisation of Measuring
T (feed)
+ -
T (return)
+ -
T (process)
+ - the control modes: range: T: - 20 ... +150 C
X3 1 2 3 4 5 6 7 8 9
- Differential temperature control ('T) 'T: t5 K
- Feed / return temperature control (T) Accuracy: 2 K (in reference to
- Differential pressure temperature-super- standard values as per
temperature

temperature

temperature

imposed ('p-T) DIN IEC 751 )


External
Return

> Design + transmitter tolerance


Feed

3 Analogue inputs for PT temperature sen- Ambient


Two-wire
sors 100 in 2-/ 3- and 4-conductor tech- temperature: 0 C to +40 C
circuit
nology to be provided on-site by the cus- Dimensions: 100 mm x 120 mm
Three-wire
tomer: Weight: about 0.5 kg
circuit - Feed temperature (+T)
- Return temperature (-T)
- Temperature reference value (T)
Terminal diagram, PT 100 temperature board Fixing sundries and CAN-bus cable are
included in the scope of delivery.

418 Subject to change without prior notice 09/2006 WILO AG


Switchgears and Control Devices
Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

DDC board

Additional board for upgrading Wilo-CR- > Technical Data

Heating, Air-conditioning,
16 17 18 19
Res.2
System switchgear series for remote control Analogue input: manipulated varia-
S1 by external monitoring units (e.g. BA or ble
DIG.3

I U
0/4 0 DDC substation). Measuring range: 0 - 10 V,
20 mA 10 V
> Design 0 / 4 - 20 mA
SL- SL- PT SW External Param. Analogue 1 analogue input for external manipulated ( min.- max.

Cooling
ZU AB 1/2 Quit 2 IN 2
variable (speed adjustment during DDC speed)
In +
operation) Input resistance: 10 k: or50:
X3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
8 digital inputs for connecting external Resolution: 10 bits
potential-free pushbuttons for Accuracy: 0.2% of upper limit
Analogue, external

- Peak-load cut-in + transmitter toler-


parameter record
Peak-load cut-in

External fault

- Peak-load deactivation
conrmation

ance
deactivation

changeover
Pump Duty
Peak-load

Change of
Setpoint

- Pump duty cycling Digital inputs:


Cycling

Potable water circulation


- Setpoint switchover Input level: 24 VDC / 1 mA
- Confirmation of the collective fault signal Dielectric strength: 250 VAC
Terminal diagram, DDC board - Parameter-record switchover Max. cable length: 100 m
- Control input 0/ 2 -10 V or 0 / 4 - 20 mA Terminal cross-sections:1.5 mm2
- Signal input DIG 3 Ambient temp.: 0 C to +40 C
Fixing sundries and CAN-bus cable are Dimensions: 100 mm x 120 mm
included in the scope of delivery. Weight: about 0.5 kg

Control board

Pump 1/3/5 Pump 2/4/6 Additional board for upgrading Wilo-CR- > Technical Data
System switchgear series for Manual 0 Selector switch: P1 / P2, P3 / P4,
function

function
Release

Relesae
Control

Control
Manual

Manual

Automatic operating-mode selection for P5 / P6


X3 1 2 3 4 5 6 7 8 9 10 11 12 max. 2 pumps (e.g.: 5-pump system will Control inputs: 2 x Repair switches
require 3 pcs. control boards). Switchover (On / Off for each

Solar thermal
for each pump individually by potential-free pump)
control switches provided by customer. 4 x control switches
operation

operation
function

function
Release

Release
Control

Control
Manual

Manual

(Manual 0 Auto-
> Function matic for each pump)
Pump 1/3/5 Pump 2/4/6
Manual 0 Automatic switchover by a Input level: 24 VDC / 1 mA
potential-free two-way make contact with Voltage
Terminal diagram, control board
central Off position for each pump, pro- resistance: 250 VAC
vided by the customer. Max. cable length: 100 m

Service/Accessories, Systems
Operating mode: Terminal
- Manual: pump in mains operation cross-section: 1.5 mm2
- 0: Pump Off Ambient temp.: 0C to +40C
- Automatic: Pump on standby for auto- Dimensions: 100 mm x 120 mm
matically controlled opera- Weight: about 0.5 kg
tion
Connection for customer-provided repair
switches with auxiliary contact:
- closed: pump enabled
- open: pump disabled
Fixing sundries and CAN-bus cable are
included in the scope of delivery.
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 419


Switchgears and Control Devices
Wilo-VR, CRn and CR control devices

Signal Transmitters and Accessories

Signal board 1 2

Pump 1 Pump 2 Transformer WM Analog


Additional board for upgrading Wilo-CR- > Technical Data
OUT System switchgear series for individual run/ Analogue output: Actual value
+ -
single fault signals for single and twin-head Measuring range: 0 10 V,
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 pump systems. 0 / 4 20 mA
(speed or transmitter)
> Function Input resistance: 10 k: or 50:
disburbance
disturbance

disturbance

- Potential-free signal contacts for operation


Low water
Operating

Operating

Operating

Resolution: 10 bits
DDG or
speed

(NO contact) and fault (NC contact) of: Accuracy: 0.2% of upper limit
Pump 1 Pump 2 FU
pump 1, pump 2, frequency converter + transmitter
- Signalling the digital inputs DIG2 or DIG3, tolerance
e.g. frost (heating) or low water (pressure Signalling contacts:
Terminal diagram, signal board 1 - 2
boosting) Max. switch rating: max. 250 VAC / 2 A
- Analogue output for actual speed value or min. 12 VDC / 10 mA
actual-value transmitter (preselectable) Max. cable length: 100 m
Fixing sundries and CAN-bus cable are Terminal
included in the scope of delivery. cross-sections: 1.5 mm2
Ambient temp.: 0 C to +40 C
Dimensions: 120 mm x 120 mm
Weight: about 0.5 kg

Signal board 3 6

Pump 3 Pump 4 Pump 5 Pump 6


Additional board for upgrading Wilo-CR- > Technical Data
System series switchgears for individual run/ Signalling contacts:
single fault signals for three- to six-pump Max. switch rating: max. 250 VAC / 2 A
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
systems (signalling board 1 2 also min. 12 VDC / 10 mA
required). Terminal
disturbance

disturbance

disturbance

disturbance

cross-sections: 1.5 mm2


Operating

Operating

Operating

Operating

> Function Ambient temp.: 0 C to +40 C


Pump 3 Pump 4 Pump 5 Pump 6 - Potential-free signalling contacts for Dimensions: 120 mm x 120 mm
operation Weight: about 0.5 kg
- (normally open contact) and malfunction
Terminal diagram, signal board 3 - 6 (normally closed contact) of:
pump 3, pump 4, pump 5, pump 6
Fixing sundries and CAN-bus cable are
included in the scope of delivery.

420 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Contents

Pump Management Systems Wilo-Control

Heating, Air-conditioning,
Series overview 422
Planning Guide 426

Cooling
Pump Control Wilo-IR-Monitor 429
Product Description 429

Wilo-IF-Moduls Stratos, Wilo-IF-Moduls 431


Technical Data 431

Function overview Wilo-Stratos pumps with

Potable water circulation


Wilo-IF-Moduls Stratos 432
Function tables 432
Wilo-IF-Moduls Stratos for Single-Head Pumps 435
Wilo-IF-Moduls Stratos for Twin-Head Pumps 440

Function overview Wilo-TOP-E/-ED with Wilo-IF-Moduls 445


Function tables 445
Wilo-IF-Moduls for Single-Head Pumps 449
Wilo-IF-Moduls for Twin-Head Pumps 451

Function overview Wilo-IP-E/IL-E and DP-E/DL-E with


Wilo-IF-Moduls 447
Function tables 447
Wilo-IF-Moduls for Single-Head Pumps 449

Solar thermal
Wilo-IF-Moduls for Twin-Head Pumps 451

Wilo-Protect-Modul 453
Function overview 453
Wilo-Protect-Modul C for single-head pumps 455
Wilo-Protect-Modul C for twin-head pumps 457

Service/Accessories, Systems
Control Technology Wilo-Control AnaCon 460

Wilo-Control DigiCon 462

Wilo-Control DigiCon-A 464


Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 421


Pump Management Systems Wilo-Control
Pump Control

Series overview

Operating and service unit


Wilo-IR-Monitor

Remote control with infrared interface for electronically controlled Wilo pumps
Commissioning and diagnostic instrument/tool
Extension of pump functions
Rotation test unit for all kinds of pumps and IEC standards motors

Wilo-Stratos interface converter modules


Wilo-IF-Modul Stratos PLR

Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD


Serial digital PLR interface for connection to BA building automation via
- Wilo interface converters or
- company-specific coupling modules
twin-head pump management with communication capability (time-, load- and fault-
sensitive)

Wilo-IF-Modul Stratos LON

Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD


Serial digital LON interface for connection to BA building automation via LONWORKS
networks:
- LONTALK protocol
- LONMARK conformity
twin-head pump management with communication capability (time-, load- and fault-
sensitive)

Wilo-IF-Modul Stratos Ext. Aus

Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD


Control input Overriding Off
Control input 0- 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
twin-head pump management with communication capability (time-, load- and fault-
sensitive)

422 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Series overview

Wilo-IF-Modul Stratos Ext. Min

Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Heating, Air-conditioning,
Control input Overriding Min (setback mode without autopilot)
Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
twin-head pump management with communication capability (time-, load- and fault-
sensitive)

Cooling
Potable water circulation
Wilo-IF-Modul Stratos SBM

Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD


Collective run signal
Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
twin-head pump management with communication capability (time-, load- and fault-
sensitive)

Interface converter modules

Solar thermal
Wilo-IF-Modul PLR

retrofittable plug-in module for pump types with IR interface


- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E

Service/Accessories, Systems
- Wilo-CronoTwin-DL-E
serial digital PLR interface for connection to BA building automation via:
- Wilo interface converters or
- company-specific coupling modules
twin-head pump management with communication capability (time-, load- and fault-sensitive)

Wilo-IF-Modul LON

retrofittable plug-in module for LON-compatible pump types with infrared interface
- Wilo-TOP-E/ED
Switchgears and Control Devices

- Wilo-VeroLine-IP-E
Pump Management Systems

- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
serial digital LON interface for connection to BA building automation
- LONTALK protocol
- LONMARK conformity
twin-head pump management with communication capability (time-, load- and fault-sensitive)

Wilo Catalogue A1 - Circulating pumps in glandless design 423


Pump Management Systems Wilo-Control
Pump Control

Series overview

Wilo-Protect-Modules
Wilo-Protect-Modul C (single-head pumps)

Plug-in module for single-head pumps of series Wilo-TOP-S/-Z, as well as Wilo-TOP-RL and
Wilo-SE with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

Wilo-Protect-Modul C (twin-head pumps)

Plug-in module for twin-head pumps of the series Wilo-TOP-SD (2 pieces Wilo-Protect-
Modules C) and Wilo-SE-TW (2 pieces Wilo-Protect-Modules C) with mains connection
1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

424 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Series overview

Building Automation BA/Control Technology


Series: Wilo-Control AnaCon

Heating, Air-conditioning,
Analogue interface converter for the universal connection of communication-capable Wilo
pumps with serial, digital PLR interface to on-site monitoring units as per VDI 3814.

Cooling
Potable water circulation
Series: Wilo-Control DigiCon

Digital interface converter for the universal connection of communication-capable Wilo


pumps with serial digital PLR interface to on-site monitoring units with digital RS 485 inter-
face.

Solar thermal
Series: Wilo-Control DigiCon-A (manual operation panel)

Manual operation level for Wilo-Control DigiCon for expanded communication-capable Wilo
pumps with serial digital PLR interface to on-site operating levels in accordance with
VDI 3814.
The Wilo-Control DigiCon-A manual operation level allows the superordinate control of
pumps connected to the Wilo-Control DigiCon interface converter.

Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 425


Pump Management Systems Wilo-Control
Pump Control

Planning Guide

Building automation (BA)


Automatically controlled processes have become vitally important in The BA has the task of controlling the dependencies between the
advanced building services technology. This particularly applies to all different trades involved in the technical building equipment (TGA). It
building and mechanical services in the areas of: is in particular the facility management that requires the intersec-
- Heating systems tional exchange of information and data in order to run the building
- Cooling systems or estates with optimum efficiency and economy. As field devices,
- Ventilation systems pumps are to be seen as components indispensable for operations in
- Heat pump installations the TGA that utilise high power consumption. Operational reliability
- Combined heat and power plants and economic efficiency of pumps and pump systems are guaranteed
- Water Supply to the greatest possible extent by central availability and monitoring
- Drainage, sewage handling of these pumps and pump systems.
Due to the rapid technical advances made in the areas of electrical
engineering/electronics, potential-free contacts and analogue unit
signals are being successively superseded by bus systems.

Operating Programming Data interface System System


station / unit unit for special for special
operating unit applications applications
Management

Network
Network

Data interface Data processing


unit apparatus /
Server station

Programming Operating Data interface System


unit station / unit for special
operating unit applications
Automation

Network

Operating unit Communications unit / Application-specic Controller /


Controller / control and Automation station /
ASR regulatory unit ASR

Space / Local overriding


Operating unit operating units
Field

Network

M M M M

Connections within the functional levels Venetian blinds / protection against sunlight

Connections between the functional levels Light / Dimming

Fig.: Building automation - schematic diagram

426 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Planning Guide

Integration in BA physical actual data. The latest sensor technology records hydraulic
Different communications connections, depending on the kind and and electrical pump data and makes them available via a PLR or
extent of a BA system, are required to communicate with signals, LON serial digital interface of the BA. All this information can be

Heating, Air-conditioning,
commands or data exchange. exchanged between a pump with communication capability (acces-
In Germany, design and functions of BA systems are precisely defined in sory modules required) and another BA unit via a 2-lead cable.
standard specification VDI 3814. The scope of communication is crucial Pumps with communication capability are:
in determining whether potential-free contacts and analogue signals Stratos/Stratos-Z/Stratos-D with IF-Moduls
(2 control cables are required for each kind of information) or intelligent TOP-E/-ED with IF-Moduls

Cooling
bus systems (all data via a bus line) are used for data transmission. CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls
Wilo pumps as well as their optional accessories are equipped with VeroLine-IP-E/VeroTwin-DP-E
control terminals and respective internal relays enabling communica-
tion facilities in line with VDI 3814 requirements. Systems integration
The demands made of communication capabilities and functionality
Principle of operation: are guided through ever more complex hierarchies of building auto-
mation as a result of the rising demands made of mechanical services

Potable water circulation


equipment (TGA - also referred to as technical building equipment) in
Input NO contact SPDT contact
large building projects. This leads to a situation where components at
the field level are becoming increasingly technically sophisticated,
because - among other things - they also fulfil functional needs at
the automation level. In order to lower installation costs and thus
investment costs of technical building equipment, and thus also
Fault signal in Run signal in those associated with pump systems, while at the same time increas-
compliance compliance Connection
with VDI 3814 with VDI 3814 optional ing their economic efficiency and reliability, it is necessary to use
Illustration: systems with open communications and distributed intelligence.
De-energised idle state (relay not active) The Wilo-Control automation and monitoring system offers:
Monitoring and control in accordance with VDI 3814 with
- potential-free contacts
Mains voltage Control input Signalling relay - analogue signals
Overriding Off Serial digital Interface PLR (Wilo-specific hardware and protocol) of
SBM SSM
pumps with communication capability is star-connected via a
Off 1) 0 0 2-lead cable to a Wilo interface converter or a company-specific

Solar thermal
closed 1 0 coupling module (I/O module). This connection permits transmission
On
open 0 0 links of up to 200 m. Additional advantages are:
On; closed 0 1 - locking protection
Pump faulty open 0 1 - immunity to interference
0 = relay inactive SBM = collective run signal - small cross-sections (0.75 mm2)
1 = relay active SSM = collective fault signal - ECM-protected at both ends
1) Mains system voltage Off = total breakdown of electronics system
- isolated
- interference-voltage-proof up to 250 VAC

Service/Accessories, Systems
It is also possible to effect external control functions such as Over- Serial bus-compatible Interface RS 485 (standard hardware, Wilo-
riding Off and Overriding Min. by means of customer-provided specific protocol) with digital interface converter for communication
potential-free contacts, with digital monitoring units. The data protocol is to be co-ordinated
offering the following combinations: with respective BA manufacturer.
Overriding Off: Serial bus-compatible Interface LON with LONTALK protocol and
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls transceiver type FTT10A for connecting electronically controlled
- TOP-E/-ED (P2 t 350 W) LON-compatible Wilo pumps with infrared interfaces to LONWORKS
- CronoLine-IL-E/CronoTwin-DL-E networks. The LONWORKS technology offers installation advantages
- VeroLine-IP-E/VeroTwin-DP-E such as:
Overriding Min.: - locking protection
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls - immunity to interference
Switchgears and Control Devices

Overriding Off, Overriding Max and Overriding Min: - small cross-sections (0.75 mm2)
Pump Management Systems

- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls Stratos PLR - screened cable not required


and analogue interface converter - ECM-protected at both ends
- TOP-E/-ED with IF-Moduls PLR and Wilo-Control AnaCon - isolated
- VeroLine-IP-E/VeroTwin-DP-E with Wilo-Control AnaCon - interference-voltage-proof up to 250 VAC
- CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls PLR and Wilo- - freely selectable topology.
Control AnaCon
In addition to these functions the new pumps with communication
capabilities feature the option of logging an extensive number of

Wilo Catalogue A1 - Circulating pumps in glandless design 427


Pump Management Systems Wilo-Control
Pump Control

Planning Guide

LON is an open, non-manufacturer-specific system which enables


open, intersectional communication between different components
and systems. It thus offers advantages to planner, installer and oper-
ator, such as:
Intersectional trade integration
Non-manufacturer-specific
Creation of functional added values
Avoidance of installation and planning errors thanks to a standard-
ised data interface (prerequisite: no changing transfer media)
Reduction of installation expenditure in comparison with stand-
alone systems
Reduced investment costs through multiple utilisation of sensors
No expensive gateway solutions are required for data communication
between stand-alone systems
Flexibility in the event of modifications and retrofitting
Reduced operating costs thanks to intelligent energy management
Efficiency and operational reliability due to hydraulic load manage-
ment in heating/ventilation/air-conditioning installations
Overall transparency due to centralised displays, interventions and
monitoring
Standardised and transparent operation of equipment and building-
services systems
LONWORKS provides for 2 directions of communication:
Vertical communication between components on the field level and
automation stations on the automation level
Horizontal communication between components at the field level
It is horizontal communication in particular which allows the set-up
of decentralised structures which operate without higher-level auto-
mation stations. It has thus become possible to realise previously
expensive control tasks with significantly lower installation expendi-
ture; e.g. a controlled pump with communication capability can
exchange data directly via LON with a valve, a differential-pressure
sensor or a boiler control system and undertake control tasks. In
parallel fashion, the pump can send electrical and hydraulic operating
data for statistical conditioning and if necessary fault and run/
process signals to the higher-level control room and receive higher-
level commands from this control room.
Communication takes place with the standardised LONTALK protocol
and utilises the firmly defined network variables of the LONMARK
Pump Controller Object for HVAC Applications functional profiles.

Operating-data management by BA
Data management by BA systems allows the logging and recording of
cyclical and eventful data, e.g.:
Maximum output data for 'p and Q
Minimum output data for 'p and Q
Current power consumption P1
Operating hours
Cumulative power consumption
Status reports
Fault reports with date, time and cause
The multitude of the information and functions listed allows specific
energy and maintenance management and thus contributes to
reducing costs.
It is thus feasible, by relating the performance and work data to the
measured heating load, to assess overall plant efficiencies and per-
formance data.

428 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Series description Wilo-IR-Monitor

Wilo-IR-Monitor Technical Data

Wilo-IR-Monitor

Heating, Air-conditioning,
Protection class IP 43
Vibration resistance DIN EN 60068-2-6
Operating temperature -10 C to +40 C
Storage temperature -20 C to +70 C

Cooling
Transmit/receive range max. 8 m
Display 50 x 50 mm,
with switch-on backlighting
Voltage supply 2 pc. Mignon alkali battery cells
1.5 V size AA
(included in the scope of delivery)
Operating duration about 24 hrs. when on and

Potable water circulation


illuminated
Data buffer EE-Prom
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2

Fig.: Wilo-IR-Monitor; Operating and service unit for pump monitoring


Automatic interchange linkup
The information exchange between the IR-Monitor and the pump is
Application
wireless by infrared light. An automatic interchange built-up will, on
Modern operating and servicing equipment for user-friendly remote
congested plant layouts (e.g. a number of pumps installed closely
control of the electronically controlled Wilo pumps with infrared
side-by-side), avoid the simultaneous activation of different pumps
interface of the following Wilo series:
and will thus establish a correct data exchange between the selected
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD
pump and the IR-Monitor. Manual coding of the individual pumps is
- TOP-E/-ED
not required.
- VeroLine-IP-E
- VeroTwin-DP-E
Data memory

Solar thermal
- CronoLine-IL-E
Operating data logged immediately prior to a fault event will be
- CronoTwin-DL-E
recorded in the pump and be made further use of for data analysis
The IR-Monitor can be used in conjunction with all conventional
with the IR-Monitor.
glandless and glanded pumps without IR interfaces. It is capable of
checking the direction of rotation, the rotating-field frequency and
the current operating status of each pump and standard motor with Statistical functions
The hydraulic performance (volumetric flow) of the relevant pump
the IR-Monitor.
can be viewed with the IR-Monitor in a statistical histogram.
The Wilo-IR-Monitor serves to remotely monitor the numerous pump

Service/Accessories, Systems
The load profile of the hydraulic plant will thus become perceptible
functions by wireless control. All operating steps and status reports
over the range of a defined operating period.
are clearly graphically displayed.
A non-fading data memory (EE-Prom) is available for the buffering of
Functional features of the IR-Monitor are closely linked with the
statistical and preset values
attributes of the high-efficiency and/or energy-saving pumps. Oper-
ation of the IR-Monitor corresponds to that of the pump itself, i.e.
Modification and confirmation of the values that have been newly Battery monitoring
adjusted is carried out by rotating and pressing the red operating Battery condition is subject to constant check. A warning light will be
button (one-button operation). displayed to indicate fading capacity
The functional capacity has mainly been tailored for the use by con-
tractors and service personnel.

Design
Switchgears and Control Devices

Shock resistant due to its sturdy and robust plastic casing and the
Pump Management Systems

scratch-resistant monitor screen. A carrying case for additional pro-


tection is also included in the scope of delivery.

Wilo Catalogue A1 - Circulating pumps in glandless design 429


Pump Management Systems Wilo-Control
Pump Control

Series description Wilo-IR-Monitor

Series Main menu


descrip- The main menu of the IR-Monitor is divided into 6 function menus:
tion Wilo-
IR-Monitor Menu 1: Communication
This menu initiates the automatic linkup between
the IR-Monitor and the pump.
Selective activation of individual pumps within a set
of pumps d 1000 : is also possible here.

Menu 2: Display
Here it is possible to read system data, e.g. actual
electrical and hydraulic values, operating status,
operating mode, fault reports.
For correct interpretation, the display always distin-
guishes clearly between Single- and Twin-head
pump.

Menu 3: Operate
In this menu, data can be both displayed (current
setpoint value) and changed, e.g. control mode,
setpoint value, pump ON/OFF, disabling the manual
operating level at the pump (pump ON/OFF, Ext.
Aus and SSM remaining active).

Menu 4: Statistics
So that operating periods can be analysed, this
menu offers clearly definable histograms of hydrau-
lic performance (volumetric flow Q), thus giving an
appreciation of the system load conditions over a
definable operating period. It also records hours-
run and operating data.

Menu 5: Service
In the service menu the user is given the open of
fault diagnosis, fault statistics, function-testing the
pump, the IR-Monitor and the serial digital inter-
face, as well as direction-of-rotation check and
frequency measurement of the rotating field.
The latter two checks can also be conducted with
all conventional pumps without IR interface.

Menu 6: Adjust
Language selection, contrast and time-out set-
tings, changing and activating the personal pass-
word are available to adapt the IR-Monitor to suit
individual requirements.

430 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Technical Data Wilo-IF-Moduls Stratos, Wilo-IF-Moduls

IF-Modul Stratos Ext. Aus

IF-Modul Stratos Ext. Min


IF-Modul Stratos LON
IF-Modul Stratos PLR

IF-Modul Stratos

Heating, Air-conditioning,
IF-Modul LON
IF-Modul PLR

SBM

Cooling
Terminal cross-section 2.5 mm2 2.5 mm2 1.5 mm2
Maximum cable length 1000 m for bus topology with
max. 3 m long spur lines
200m 500 m for free topology, with max. 100 m
400 m between two nodes commu-
nicating with each other

Potable water circulation


Bus cable min. 2 x 0.34 mm2, drilled (10 t/m),
Cable
cable shielded, Cable shielded
shielded
(e.g. J-Y(st)Y 2 x 2 x 0.8 mm2)
Transceiver FTT 10 A
Voltage supply 5 V=/15 V= via pump
Current consumption 30 mA
Neuron ID 2-part sticker with barcode of

Neuron ID
Protocol LONTalk
Contact rating 24 VDC, 24 VAC,

10 mA 0.2 A
Dielectric strength 250 V AC

Solar thermal
Control input 0 - 10 V

Terminal cross-section 1.5 mm2


Maximum cable length 25 m (cable shielded)
Dielectric strength 24 V =
Input resistance of voltage input >100 k:

Service/Accessories, Systems
Accuracy 5%

Switchgears and Control Devices


Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 431


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos

Function Wilo-Stratos/Stratos-Z with IF-Modul Stratos Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modul Stratos


overview
Wilo-Stra-
tos pumps
with Wilo-
IF-Moduls
Stratos

Integrated electronic performance control for operation at constant/ Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure
- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
Integrated full motor protection Integrated full motor protection
Thermal insulation as standard Twin-head pump switchover valve
Retrofittable Stratos IF-Modul for function expansion Retrofittable Stratos IF-Modul for function expansion

Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Twin-head pumps


Function
single-head pumps single-head pumps twin-head pumps Wilo-Stratos-ZD

Electrical connection

1~230 V/50 Hz
Manual functions

Pump ON/OFF
Setting control mode
('p-c, 'p-v, 'p-T, manual control mode)

Setting setpoint differential-pressure value
Setting speed (manual setting)
Automatic functions

Stepless performance control' p-c


Stepless performance control' p-v
Stepless performance control 'p-T
Automatic setback in low-load periods (e.g. at night)
Full motor protection with fault trip
= available, = not available

432 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos

Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD (Continued)

Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos-ZD

Heating, Air-conditioning,
Function
single-head pumps single-head pumps twin-head pumps twin-head pumps

External control functions

Control input Overriding Off 1) 1) 1) 1)


Control input Overriding Min 2) 2) 2) 2)

Cooling
Control input 0 - 10 V
(remote speed adjustment)
1) 2) 3) 1) 2) 3) 1) 2) 3) 1) 2) 3)
Control input 0 - 10 V
(remote setpoint adjustment)
1) 2) 3) 1) 2) 3) 1) 2) 3) 1) 2) 3)

Signalling and display functions

Potable water circulation


Collective fault signal (potential-free NC contact),
for function details see Wilo-Control

Collective run signal (potential-free NO contact),
for function details, see Wilo-Control
3) 3) 3) 3)
Fault light
IR communication indicator light
Fault code
LC display for indicating pump data
Data exchange

Infrared interface for wireless data exchange with


the Wilo-IR-Monitor operating and service unit
8) 8) 8) 8)
PLR serial digital interface for connection to BA

Solar thermal
via Wilo interface converter or company-specific 4) 4) 4) 4)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network
5) 5) 5) 5)

Twin-head pump management


(2 single or 1 x twin-head pump)

Service/Accessories, Systems
Main/standby operation (automatic. fault-actuated
switchover/time-sensitive pump duty cycling)
6) 6) 6) 6)
Addition operation (efficiency-optimised peak-load
cut-in and out)
6) 7) 6) 7) 6) 6)

= available, = not available

1) IF-Modul Stratos Ext. Aus


2) IF-Modul Stratos Ext. Min
3) IF-Modul Stratos SBM
4) IF-Modul Stratos PLR
5) IF-Modul Stratos LON
6) Different combinations with Stratos IF-Modul possible, see Wilo-Control Pump Management Systems
Switchgears and Control Devices

7) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue
8) Functions, see Function table for Wilo-IR-Monitor
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 433


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos

Function Integrable dual pump management for


overview 1 x Wilo-Stratos-D/Stratos-ZD or
Wilo-Stra- 2 x Wilo-Stratos/Stratos-Z
tos pumps Functions of twin-head pump management that can be integrated:
with Wilo- - Main/Standby operation
IF-Moduls - Addition operation (efficiency-optimised peak-load cut-in and out)
Stratos - Base-load pump exchange after 24 hours of accumulated operating time
- Automatic fault-actuated switchover

Possible combinations of Stratos IF-Modul for integrated twin-head pump management

Stratos Ext. Aus

Stratos Ext. Min


Stratos LON

Stratos SBM
Stratos PLR
IF-Modul

IF-Modul

IF-Modul

IF-Modul

IF-Modul
Function 1)

Serial digital PLR interface for connection to BA building automa-


1 x MA
tion via Wilo interface converter or customer-provided coupling
1 x SL
modules
Serial digital LON interface for connection to LONWORKS net-
1 x SL 1 x MA
works, FTT 10 A transceiver
Input for potential-free NC contact with the function Ext. Aus 2)
Control input 0 - 10 V for remote speed adjustment or remote 1 x SL 1 x MA
setpoint adjustment 3)
Input for potential-free NC contact with the function Ext. Min 4)
Control input 0 - 10 V for remote speed adjustment or remote 1 x SL 1 x MA
setpoint adjustment 3)
Run signal SBM as potential-free NO contact 5)
1 x MA
Control input 0 - 10 V for remote speed adjustment or remote
1 x SL
setpoint adjustment 3)
MA = Master, SL = Slave
1) The control function acts on the entire twin-head pump.
The control function is put onto MA of the twin-head pump.
The SL of the twin-head pump receives the corresponding command from the MA via the DP interface of the IF-Modul (2-core connecting cable).
2) Both drives are stopped.
3) The control input 0 - 10 V has different additional functions, see table below and High-Efficiency Pumps Planning Guide.
4) The base-load pumps runs at minimum speed, the other drive is stopped.
5) Collective run signal indicates rotation of the corresponding drive (individual run signals separate for MA and SL).

Function of the analogue input 0 - 10 V in integrated dual pump management

Twin-head pump operating mode


Function 0 - 10 V Main-/ Standby operation Addition operation
/ +
Remote speed adjustment (DDC) - Speed of base-load pump follows voltage - Both pumps follow voltage signal with the
0 - 1 V: Off 1) signal same speed
1 - 3 V: Min. speed 1) - Base-load pump exchange after
3 - 10 V: nminnmax
24 operating hours
Remote setpoint adjustment 2) - Base-load pump controls differential - Efficiency-optimised On/Off control of
0 - 1 V: Off 1) pressure peak-load pump
1 - 3 V: Hmin - Base-load pump exchange after - Base-load pump exchange after
3 - 10 V: HminHmax
24 operating hours 24 operating hours
1) Observe switching hysteresis (ON/OFF), see High-Efficiency Pumps Planning Guide
2) If the Ext. Aus and Ext. Min functions are also required via potential-free contacts,
this calls for a Wilo-Control AnaCon and 2 x IF-Modul Stratos PLR.
All functions are then available at the Wilo-Control AnaCon.

434 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

1 x Wilo-IF-Modul Stratos PLR

Heating, Air-conditioning,
Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series single-
head pumps

> Additional functions


Serial digital Interface PLR for connection to BA building automation.
Connection via

Cooling
- Wilo interface converters or
- company-specific coupling modules
Transfer of the following data items as control commands to the pump:
- Control mode
- Setpoint Delivery head/Speed
- Pump ON/OFF
- setback mode

Potable water circulation


Transfer of the following data items as signals from the pump:
- Actual value, delivery head
- Actual value, volumetric flow
- Actual value, power consumption
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
Twin-head pump interface DP for integrated dual pump manage-
ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls
Stratos for twin-head pumps)

Terminal diagram

Solar thermal
Wilo-IF-Modul Stratos PLR Wilo-Stratos
Wilo-Stratos-Z

DP
L N PE SSM
PLR
1~230 V

Wilo Interface converter or Service/Accessories, Systems


company-specific coupling module
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 435


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

1 x Wilo-IF-Modul Stratos LON

Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series single-


head pumps

> Additional functions


Serial digital LON interface for connection to LONWORKS networks.
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
- External sensor data
Transfer of the following data points as messages from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
- Fault signals
Twin-head pump interface DP for possible integration of twin-head
pump management of 2x single or 1 x twin-head pump (see Wilo-
IF-Moduls Stratos for Twin-Head Pumps)

> Standards
LONMark Application Layer Interoperability Guidelines Version 3.2
LONMark Layers 1-6 Interoperability Guidelines 3.0
LONMark Functional Profile Pump Controller Object for HVAC
Applications

> Delivery status


The IF-Modul LON is supplied as Application unconfigured in line
with LONMark Application Layer Interoperability Guidelines.
Terminal diagram
> Documentation
Wilo-IF-Modul Stratos LON Wilo-Stratos You will find the following documentation on our homepage at
Wilo-Stratos-Z www.wilo.de (- Planning, - Data Records/CAD):
LONMark Functional Profile Pump Controller Object for HVAC
Applications
DP
Download Application over Network: *.NXE/*.APB
L N PE SSM External Interface Files: *.XIF/*.XFB
LON 1~230 V Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP

LONWORKS network

436 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

1x Wilo-IF-Modul Stratos Ext. Aus

Heating, Air-conditioning,
Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series single-
head pumps

> Additional functions


Input for potential-free NC contact with the function Ext. Aus
- Contact closed: pump operating under auto control

Cooling
- Contact open: pump stops
Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).

Potable water circulation


- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation) (see High-Efficiency Pumps Planning
Guide).
The desired function must be activated at the pump.
DP twin-head-pump interface DP for possible integration of twin-
head pump management of 2 x single or 1x twin-head pump
(see Wilo-IF-Moduls Stratos for Twin-Head Pumps)

> Delivery status


The terminals of the Ext. Aus control input are bridged.

Solar thermal
Terminal diagram

Wilo IF module Stratos Ext. off Wilo-Stratos


Wilo-Stratos-Z

Service/Accessories, Systems
DP
L N PE SSM
0...10V
1~230 V
Ext.
off

Remote control
Remore potentialfree contact (input):
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 437


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

1 x Wilo-IF-Modul Stratos Ext. Min

Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series single-


head pumps

> Additional functions


Input for potential-free NC contact with Ext. Min function
(setback mode without autopilot)
- Contact closed: pump operating under auto control
- Contact open: pump runs at fixed minimum speed
Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).
- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation) (see High-Efficiency Pumps Planning
Guide).
The desired function must be activated at the pump.
DP twin-head-pump interface DP for possible integration twin-
head pump management of 2x single or 1x twin-head pump
(see Wilo-IF-Moduls Stratos for Twin-Head Pumps)

> Delivery status


The terminals of the Ext. Min control input are bridged.

Terminal diagram

Wilo-IF module Stratos Ext. Min Wilo-Stratos


Wilo-Stratos-Z

DP
L N PE SSM
0...10V
1~230 V
Ext.
Min

Remote control
Ext. potential-free contact (input):
Closed contacts: Pump on
Open contacts: Pump "Min"
For remote actuation, remove bridge

438 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Single-Head Pumps

1 x Wilo-IF-Modul Stratos SBM

Heating, Air-conditioning,
Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series single-
head pumps

> Additional functions


Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode

Cooling
- Contact open: pump stops
Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).

Potable water circulation


- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation) (see High-Efficiency Pumps Planning
Guide).
The desired function must be activated at the pump.
DP twin-head-pump interface DP for possible integration of twin-
head pump management of 2x single or 1x twin-head pump
(see Wilo-IF-Moduls Stratos for Twin-Head Pumps)

Terminal diagram

Solar thermal
Wilo-IF modul Stratos SBM Wilo-Stratos
Wilo-Stratos-Z

DP
L N PE SSM
0...10V
1~230 V

Service/Accessories, Systems
SBM*

External monitoring unit

* SBM: Collective run signal, normally open contact according


to VDI 3814 (load capacity of the potential-free NO contact:
0.2 A, 24 V~), see Wilo Control for function
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 439


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps

2 x Wilo-IF-Modul Stratos PLR

Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/


Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).

> Additional functions


Serial digital PLR interface for connection to BA building automation
via
- Wilo interface converters or
- company-specific coupling modules
Transfer of the following data items as control commands to the
pump:
- Control mode
- Setpoint Delivery head/Speed
- Pump ON/OFF
- setback mode
Transfer of the following data items as signals from the pump:
- Actual value, delivery head
- Actual value volumetric flow
- Actual value, power consumption
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
Twin-head pump interface DP for possible integration of twin-head
pump management of 1 x twin-head or 2 x single-head pumps,
optionally with the following functions:
Terminal diagram
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
Wilo-Stratos-D Wilo-Stratos-D
Wilo-Stratos Wilo-Stratos running time
Wilo-Stratos-Z Wilo-Stratos-Z - Addition operation for efficiency-optimised On/Off control of the
Connecting cable, min. 2 x 0,75 mm2, lock-protected peak-load pump and automatic fault-actuated switchover to the
standby pump

DP DP (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core


PLR
L N PE SSM
PLR
L N PE SSM connecting cable, 670 mm long, a longer connecting cable to be pro-
1~230 V 1~230 V
vided by customer: Min. 2 x 0.75 mm2)

Master Slave
Wilo-IF module Wilo-IF module
Stratos PLR Stratos PLR
Wilo Interface Converter or
company-specific coupling module

440 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps

Wilo-IF-Modul Stratos 1 x LON and 1 x PLR

Heating, Air-conditioning,
Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).
For twin-head pump management a PLR module is required in addi-
tion to the LON function module.
The functions of the LON module are applicable to the entire twin-
head pump.

Cooling
> Additional functions
Serial digital LON interface for connection to LONWORKS networks.
In the LONWORKS network, data items are transmitted for the twin-
head pump as a complete single unit; there is no differentiation
between Master and Slave.
Transfer of the following data items as control commands to the

Potable water circulation


pump:
- Operating mode
- Setpoint
- Data from external sensors
Transfer of the following data items as signals from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
- Fault signals
Twin-head pump interface DP for possible integration of twin-head
pump management of 1 x twin-head or 2 x single-head pumps,
optionally with the following functions:
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
Terminal diagram running time
- Addition operation for efficiency-optimised On/Off control of the

Solar thermal
Wilo-Stratos-D Wilo-Stratos-D peak-load pump and automatic fault-actuated switchover to the
Wilo-Stratos Wilo-Stratos
Wilo-Stratos-Z Wilo-Stratos-Z standby pump
Connecting cable, min. 2 x 0,75 mm2, lock-protected (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core
connecting cable, 670 mm long, a longer connecting cable to be pro-
vided by customer: Min. 2 x 0.75 mm2)
DP DP
L N PE SSM L N PE SSM
LON 1~230 V PLR 1~230 V
> Standards

Service/Accessories, Systems
LONMark Application Layer Interoperability Guidelines Version 3.2
Master Slave
LONMark Layers 1-6 Interoperability Guidelines 3.0
LONMark Functional Profile Pump Controller Object for HVAC
Wilo-IF module Wilo-IF module
Stratos LON Stratos PLR Applications
LONWORKS network
> Delivery status
The LON IF-Modul LON is supplied as Application unconfigured in
line with LONMark Application Layer Interoperability Guidelines.

> Documentation
You will find the following documentation on our homepage at
www.wilo.com (- Planning, - Data Records/CAD):
LONMark Functional Profile Pump Controller Object for HVAC
Switchgears and Control Devices

Applications
Pump Management Systems

Download Application over Network: *.NXE/*.APB


External Interface Files: *.XIF/*.XFB
Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP

Wilo Catalogue A1 - Circulating pumps in glandless design 441


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps

Wilo-IF-Modul Stratos 1 x Ext. Aus and 1 x PLR

Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/


Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).
For twin-head pump management a PLR module is required in addi-
tion to the Ext. Aus function module.
The functions of the Ext. Aus module are applicable to the entire
twin-head pump.

> Additional functions


Input for potential-free NC contact with the Ext. Aus Function
- Contact closed: pump operating under auto control
- Contact open: pump stops
Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).
- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation). This actuating signal acts in:
- the active pump in each case in main/standby operation
- Both pumps simultaneously (synchronously) in parallel operation (also
see High-Efficiency Pumps Planning Guide).
The desired function must be activated at the pump.
Twin-head pump interface DP for possible integration of twin-head
pump management of 1 x twin-head or 2x single-head pumps,
optionally with the following functions:
Terminal diagram - Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
Wilo-Stratos-D Wilo-Stratos-D running time
Wilo-Stratos Wilo-Stratos - Addition operation for efficiency-optimised switching on and off of
Wilo-Stratos-Z Wilo-Stratos-Z
the peak load pump and automatic fault-actuated switchover to the
Connecting cable, min. 2 x 0,75 mm2, lock-protected
standby pump (in the IF-Modul Stratos PLR scope of delivery:
2-core connecting cable, 670 mm long, a longer connecting cable to
DP DP be provided by customer: Min. 2 x 0.75 mm2)
L N PE SSM L N PE SSM
0...10V PLR
1~230 V 1~230 V
Ext. > Delivery status
off
The terminals of the Ext. Aus control input are bridged.
Master Slave
Wilo-IF module Wilo-IF module
Stratos Ext. off Stratos PLR
Remote contact
Ext. potential-free contact (Input):
Closed contacts: Twin-head pump on
Open contacts: Twin-head pump "off"
For remote actuation, remove bridge

442 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps

Wilo-IF-Modul Stratos 1 x Ext. Min and 1 x PLR

Heating, Air-conditioning,
Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).
For twin-head pump management a PLR module is required in addi-
tion to the Ext. Min function module.
The functions of the Ext. Min module are applicable to the entire
twin-head pump.

Cooling
> Additional functions
Input for potential-free NC contact with Ext. Min function (setback
mode without autopilot)
- Contact closed: pump operating under auto control
- Contact open: pump runs at fixed minimum speed
Control input 0 - 10 V for remote setpoint adjustment or remote

Potable water circulation


speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).
- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation). This actuating signal acts on:
- the active pump in each case in main/standby operation
- Both pumps simultaneously (synchronously) in parallel operation
(synchronous)
(also see High-Efficiency Pumps Planning Guide).
The desired function must be activated at the pump.
Twin-head pump interface DP for possible integration of twin-head
Terminal diagram pump management of 1x twin-head or 2x single-head pumps,
optionally with the following functions:

Solar thermal
Wilo-Stratos-D Wilo-Stratos-D - Main/standby operation for automatic fault-actuated switchover to
Wilo-Stratos Wilo-Stratos
Wilo-Stratos-Z Wilo-Stratos-Z
the standby pump and automatic pump duty cycling after 24 hrs.
Connecting cable, min. 2 x 0,75 mm2, lock-protected running time
- Addition operation for efficiency-optimised On/Off control of the
peak-load pump and automatic fault-actuated switchover to the
DP DP standby pump
L N PE SSM L N PE SSM
0...10V PLR
1~230 V 1~230 V

Service/Accessories, Systems
Ext. (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core
Min
connecting cable, 670 mm long, a longer connecting cable to be pro-
Master Slave
vided by customer: Min. 2 x 0.75 mm2)
Wilo-IF module Wilo-IF module
Stratos Ext. Min Stratos PLR
> Delivery status
Remote contact
Ext. potential-fre contact (Input):
The terminals of the Ext. Min control input are bridged.
Closed contacts: Twin-head pump on
Open contactst: Twin-head pum "off"
For remote actuation, remove bridge
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 443


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module Stratos for Twin-Head Pumps

2 x Wilo-IF-Modul Stratos SBM

Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/


Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).
For twin-head pump management an extra SBM function module is
required in addition to the SBM function module.

> Additional functions


Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode
- Contact open: pump stops
- Twin-head pump operation:
The SBM contact operates as an individual run signal for the asso-
ciated drive.
Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).
- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation). This actuating signal acts on:
- the active pump in each case in main/standby operation
- Both pumps simultaneously (synchronously) in parallel operation
(synchronous)
(also see High-Efficiency Pumps Planning Guide).
The desired function must be activated at the pump.
Twin-head pump interface DP for possible integration of twin-head
Terminal diagram pump management of 1x twin-head or 2x single-head pumps,
optionally with the following functions:
Wilo-Stratos-D Wilo-Stratos-D - Main/standby operation for automatic fault-actuated switchover to
Wilo-Stratos Wilo-Stratos
Wilo-Stratos-Z Wilo-Stratos-Z the standby pump and automatic pump duty cycling after 24 hrs.
Connecting cable, min. 2 x 0,75 mm2, lock-protected running time
- Addition operation for efficiency-optimised On/Off control of the
peak-load pump and automatic fault-actuated switchover to the
DP DP standby pump
L N PE SSM L N PE SSM
0...10V 0...10V
1~230 V 1~230 V

SBM* SBM*
A connecting cable must be provided by the customer:
Min. 2 x 0.75 mm2
Master Slave
Wilo-IF-Modul Wilo-IF-Modul
Stratos SBM Stratos SBM
External control unit External
control unit
*SBM: Collective run signals, NO contact in compliance with VDI 3814
(Switch rating of volt-free NO contact 1A, 250 V~)
Function see Wilo-TOP-Control

444 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-TOP-E/-ED with Wilo-IF-Module

Wilo-TOP-E with IF-Modul Wilo-TOP-ED with 2 x IF-Moduls

Heating, Air-conditioning,
Cooling
> Integrated electronic performance control for operation at > Integrated electronic performance control for operation at
constant/variable differential pressure constant/variable differential pressure
simplifies pump configuration simplifies pump configuration
duty point-adjustable duty point-adjustable

Potable water circulation


reduces noise and saves electricity reduces noise and saves electricity
> Integrated full motor protection > Integrated full motor protection
> Thermal insulation as standard > Twin-head pump switchover valve
> Retrofittable IF-Modul for function expansion > Retrofittable IF-Modul for function expansion

Function table for Wilo-TOP-E and TOP-ED

Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...


25/1-7 40/1-10 32/1-7 40/1-10
30/1-7 50/1-7 40/1-7 50/1-7
Function: 30/1-10 50/1-10 50/1-6 50/1-10
40/1-4 65/1-10 65/1-10
50/1-6 80/1-10 80/1-10
100/1-10

Electrical connection

Solar thermal
1~230 V/50 Hz
Manual functions

Pump ON/OFF
Setting control mode ('p-c, 'p-v, 'p-T, manual
control mode)

Service/Accessories, Systems
Setting setpoint differential-pressure value
Setting speed (manual setting)
Automatic functions

Stepless performance control ' p-c


Stepless performance control ' p-v
Stepless performance control 'p-T
Automatic setback in low-load periods (e.g. at night)
Full motor protection with fault trip
Switchgears and Control Devices
Pump Management Systems

External control functions

Control input Overriding Off


Control input 0 - 10 V
(remote speed adjustment)

= available, = not available

Wilo Catalogue A1 - Circulating pumps in glandless design 445


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-TOP-E/-ED with Wilo-IF-Module

Function table Wilo-TOP-E and TOP-ED (Continued)

Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...


25/1-7 40/1-10 32/1-7 40/1-10
30/1-7 50/1-7 40/1-7 50/1-7
Function: 30/1-10 50/1-10 50/1-6 50/1-10
40/1-4 65/1-10 65/1-10
50/1-6 80/1-10 80/1-10
100/1-10

Signalling and display functions

Collective fault signal (potential-free NC contact) 5)


Run and fault indicator lights
Fault code
LC display for indicating pump data
Data exchange

Infrared interface for wireless data exchange with


the Wilo-IR-Monitor operating and service unit

PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific 1) 1) 2) 2)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network
3) 3) 4) 4)

Twin-head pump management


(2 single or 1 x twin-head pump)

Main/standby operation
(automatic. fault-actuated switchover/ 2) 4) 6) 2) 4) 6) 2) 4) 2) 4)
time-sensitive pump duty cycling)
Addition operation
(efficiency-optimised peak-load cut-in and out)
2) 4) 6) 2) 4) 6) 2) 4) 2) 4)

= available, = not available

1) with 1 pc. IF-Modul PLR


2) with 2 pcs. IF-Moduls PLR/PLR
3) with 1 pc. IF-Modul LON
4) with 2 pcs. IF-Moduls LON/PLR
5) For function, see Wilo-Control Pump Management Systems, Planning Guide
6) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue

446 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module

Wilo-VeroLine-IP-E/CronoLine-IL-E Wilo-VeroTwin-DP-E/CronoTwin-DL-E

Heating, Air-conditioning,
Cooling
Integrated electronic performance control for operation at constant/ Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure

Potable water circulation


- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
Integrated full motor protection Integrated full motor protection
Retrofittable IF-Modul for function expansion Twin-head pump switchover valve
Retrofittable IF-Modul for function expansion

Function table Wilo-IP-E/IL-E and DP-E/DL-E

Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E

Electrical connection

3~400 V/50 Hz

Solar thermal
3~380 V/60 Hz

Manual functions

Pump ON/OFF
Setting control mode ('p-c, 'p-v, manual control
mode)

Setting setpoint differential-pressure value

Service/Accessories, Systems
Setting speed (manual setting)
Automatic functions

Stepless performance control ' p-c


Stepless performance control ' p-v
Full motor protection with fault trip
External control functions

Control input Overriding Off


Switchgears and Control Devices

Control input 0 - 10 V (remote speed adjustment)


Pump Management Systems

= available, = not available

Wilo Catalogue A1 - Circulating pumps in glandless design 447


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module

Function table Wilo-IP-E/IL-E and DP-E/DL-E (Continued)

Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E

Signalling and display functions

Collective fault signal


Collective run signal
Fault light
IR communication indicator light
Fault code
LC display for indicating pump data
Data exchange

Infrared interface for wireless data exchange with


the Wilo-IR-Monitor operating and service unit

PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific 1) 1) 1) 2)
coupling modules
Serial digital LON interface for connection to a
LONWORKS network
3) 3) 3) 4)

Twin-head pump management


(2 x single-head or 1 x twin-head pump)

Main/standby operation
(automatic fault-actuated switchover/ 2) 4) 5) 2) 4)
time-sensitive pump duty cycling)
Addition operation (peak-load cut-in and out) 2) 4) 5) 2) 4)
= available, = not available

1) with 1 pc. IF-Modul PLR


2) with 2 pc. IF-Moduls PLR/PLR
3) with 1 pc. IF-Modul LON
4) with 2 pc. IF-Moduls LON/PLR
5) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue

448 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module for Single-Head Pumps

1 x Wilo-IF-Modul PLR

Heating, Air-conditioning,
Plug-in module for single-head pumps of the series Wilo-TOP-E and
Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface

> Additional functions


Serial digital PLR interface for connection to BA building automation
via

Cooling
- Wilo interface converters or
- company-specific coupling modules
Transfer of the following data items as control commands to the
pump:
- Control mode 'p-c
- Setpoint Delivery head/Speed
- Pump ON/OFF

Potable water circulation


- setback mode
Transfer of the following data items as signals from the pump:
- Actual value, delivery head
- Actual value, volumetric flow
- Actual value, power consumption
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
DP twin-head pump interface for integrated dual pump manage-
ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for
twin-head pumps)

Solar thermal
Terminal diagrams

Wilo-IF module PLR Wilo-TOP-E Wilo-IF module PLR Wilo-IL-E

DP
PE L1 L2 L3
DP PLR 3 +24 V 3~400 V
L N PE SSM

Service/Accessories, Systems
2
1~230 V 1 0...10 V
PLR
SBM 0/4...20mA
Aux, no
+24V

In function
0...10V Ext.off SSM Ext.off
P1 500 W (P2 350 W)

Wilo Interface Converter or


company specific coupling module Wilo Interface Converter or
company specic coupling module
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 449


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module for Single-Head Pumps

1 x Wilo-IF-Modul LON

Plug-in module for LON-compatible single-head pumps of the series


Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared
interface

> Additional functions


Serial digital LON interface for connection to LONWORKS networks.
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
- Data from external sensors
Transfer of the following data items as signals from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
- Fault signals
DP twin-head pump interface for integrated dual pump manage-
ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for
twin-head pumps)
> Standards
LONMark Application Layer Interoperability Guidelines Version 3.2
LONMark Layers 1-6 Interoperability Guidelines 3.0
LONMark Functional Profile Pump Controller Object for HVAC
Applications
Terminal diagram > Delivery status
The LON IF-Modul LON is supplied as Application unconfigured in
Wilo-IF modul LON* Wilo-TOP-E line with LONMark Application Layer Interoperability Guidelines.

> Documentation
You will find the following documentation on our homepage at
DP L N PE SSM www.wilo.de (- Planning, - Data Records/CAD):
LON
1~230 V LONMark Functional Profile Pump Controller Object for HVAC
Applications
Download Application over Network: *.NXE/*.APB
+24V

In
0...10V Ext.off External Interface Files: *.XIF/*.XFB
P1 500 W (P2 350 W)
Device Resource Files: *.ENU/*.FMT/*.FPT/
* The picture does not show LONWORKS network *.TYP
the actual position of the terminals

Wilo-IF modul LON* Wilo-IP-E/IL-E

DP
PE L1 L2 L3
LON 3 +24 V 3~400 V
2
1 0...10 V

SBM 0/4...20mA
Aux,
no function
SSM Ext.off

* The picture does not show LONWORKS network


the actual position of the terminals

450 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module for Twin-Head Pumps

2 x Wilo-IF-Modul PLR

Heating, Air-conditioning,
Plug-in Modules for twin-head pumps of the series Wilo-TOP-ED
and Wilo-TOP-E (2 pc.) and Wilo-CronoTwin-DL-E and
CronoLine-IL-E (2 pcs.) with infrared interface

> Additional functions


Serial digital PLR interface for connection to BA building automation

Cooling
via
- Wilo interface converters or
- company-specific coupling modules
Transfer of the following data items as control commands to the
pump:
- Control mode
- Setpoint Delivery head/Speed

Potable water circulation


- Pump ON/OFF
- setback mode
Transfer of the following data items as signals from the pump:
- Actual value, delivery head
- Actual value, volumetric flow
- Actual value, power consumption
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
Twin-head pump interface DP for possible integration of twin-head
pump management of 1x twin-head or 2x single-head pumps,
optionally with the following functions:
- Main/standby operation for automatic fault-actuated switchover to

Solar thermal
Terminal diagrams the standby pump and automatic pump duty cycling after 24 hrs.
running time
- Addition operation for efficiency-optimised On/Off control of the
Connecting cable, min. 2 x 0.75 mm2, cannot be confused
Wilo-IF
peak-load pump and automatic fault-actuated switchover to the
modul PLR Wilo-TOP-ED/-E Wilo-IF modul PLR Wilo-TOP-ED/-E standby pump

Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:


DP DP

Service/Accessories, Systems
L N PE
1~230 V
SSM L N PE
1~230 V
SSM 2-core connecting cable, 670 mm long
PLR PLR
Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:
2-core connecting cable, 1800 mm long
+24V

+24V

In In
MA (Master) 0...10 V Ext.off SL (Slave) Ext.off
0...10 V
P1 500 W (P2 350 W) P1 500 W (P2 350 W)

Wilo interface converter or


a company-specic coupling module.

Connecting cable, min. 2 x 0.75 mm2, cannot be confused

Wilo-IF Wilo-DL-E/IL-E
modul PLR Wilo-DL-E/IL-E Wilo-IF-modul PLR

DP DP
PE L1 L2 L3 PE L1 L2 L3
PLR 3 +24 V 3~400V PLR 3 +24 V 3~400V
2 2
1 0...10V
Switchgears and Control Devices

1 0...10 V

SBM 0/4...20mA SBM 0/4...20mA


Pump Management Systems

Aux, Aux,
no function no function
SSM Ext.off SSM Ext.off
Master Slave

Wilo interface converter or


a company-specic coupling module.

Wilo Catalogue A1 - Circulating pumps in glandless design 451


Pump Management Systems Wilo-Control
Pump Control

Wilo-IF-Module for Twin-Head Pumps

Wilo-IF-Moduls 1 x LON and 1 x PLR

Plug-in modules for LON-compatible twin-head pumps of the series


Wilo-TOP-ED and Wilo-TOP-E (2 pcs.) and Wilo-CronoTwin-DL-E
and CronoLine-IL-E (2 pcs.) with infrared interfaces.
For twin-head pump management a PLR module is required in addi-
tion to the LON function module.
The functions of the LON module are applicable to the entire twin-
head pump.

> Additional functions


Serial digital LON interface for connection to LONWORKS networks.
In the LONWORKS network, data items are transmitted for the twin-
head pump as a complete single unit; there is no differentiation
between Master and Slave.
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
- Data from external sensors
Transfer of the following data items as signals from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
- Fault signals
Twin-head pump interface DP for possible integration of twin-
head pump management of 1x twin-head or 2x single-head pumps,
optionally with the following functions:
- Main/standby operation for automatic fault-actuated switchover to
Terminal diagrams
the standby pump and automatic pump duty cycling after 24 hrs.
running time
Connecting cable, min. 2 x 0,75 mm2, lock-protected - Addition operation for efficiency-optimised On/Off control of the
Wilo-IF peak-load pump and automatic fault-actuated switchover to the
module LON* Wilo-TOP-ED/-E Wilo-IF module PLR Wilo-TOP-ED/-E
standby pump
Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:
2-core connecting cable, 670 mm long
DP L N PE SSM DP L N PE SSM
1~230 V 1~230 V Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:
LON PLR
2-core connecting cable, 1800 mm long
+24V

+24V

In In
MA (Master) SL (Slave)
0...10 V Ext.off 0...10 V Ext.off
P1 500 W (P2 350 W) P1 500 W (P2 350 W)
> Standards
LONMark Application Layer Interoperability Guidelines Version 3.2
LONWORKS network
LONMark Layers 1-6 Interoperability Guidelines 3.0
* Illustration does not reflect the actual position of the terminals
LONMark Functional Profile Pump Controller Object for HVAC
Applications
Wilo-IF Connecting cable, min. 2 x 0,75 mm2, lock-protected
module > Delivery status
LON* Wilo-DL-E/-IL-E Wilo-IF module PLR Wilo-DL-E/-IL-E The LON IF-Modul LON is supplied as Application unconfigured in
line with LONMark Application Layer Interoperability Guidelines.
DP DP
PE L1 L2 L3 PE L1 L2 L3
LON 3 +24 V 3~400 V PLR 3 +24 V 3~400 V > Documentation
2 2
1 0...10 V 1 0...10 V You will find the following documentation on our homepage at
SBM 0/4...20mA SBM 0/4...20mA www.wilo.de (- Planning, - Data Records/CAD): LONMark Func-
Aux,without Aux, without
function function tional Profile Pump Controller Object for HVAC Applications
SSM Ext.off SSM Ext.off
Master Slave Download Application over Network: *.NXE/*.APB
External Interface Files: *.XIF/*.XFB
LONWORKS network Device Resource Files: *.ENU/*.FMT/*.FPT/
* Illustration does not reflect the actual position of the terminals *.TYP

452 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-Protect-Modul

Standard single-head pumps: Standard twin-head pumps:


Series Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE Series Wilo-TOP-SD/-SE-TW

Heating, Air-conditioning,
3 speed stages 3 speed stages
Blocking current-proof or with full motor protection Blocking current-proof or with full motor protection
Thermal insulation as standard Twin-head pump switchover valve with delay
Retrofittable Protect-Modul for standard pumps for function Retrofittable Protect-Moduls for standard pumps for function
expansion expansion

Cooling
For potable water circulation systems on TOP-Z

Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW

Individual pump Twin-head pump


Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE Wilo-TOP-SD/-SE-TW

Potable water circulation


1~ 3~ 1~ 3~
Function:
Pump Pump with Pump Pump with Pump Pump with Pump Pump with
Protect- Protect- 2 pcs. 2 pcs.
Modul C Modul C Protect- Protect-
Modules C Modules C

Electrical connection

1~230 V/50 Hz
3~400 V/50 Hz
3~230 V/50 Hz

Manual functions

3-stage variable speed control 1) 1)


Reset button 2) 2)

Solar thermal
Automatic functions

Motor Protection 3) 3) 3) 3)
Full motor protection with fault trip 2) 2)
Blockage detection with fault trip

Service/Accessories, Systems
External control functions

External Off-/On-switching by potential-free


NC contact on-site

= available, = not available

1) Pumps with P2 t 350 W: 2-stage speed control


2) Only pumps with P2 t 350 W
3) P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with tripping units
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 453


Pump Management Systems Wilo-Control
Pump Control

Function overview Wilo-Protect-Modul

Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW

Individual pump Twin-head pump


Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE Wilo-TOP-SD/-SE-TW
1~ 3~ 1~ 3~
Function:
Pump Pump with Pump Pump with Pump Pump with Pump Pump with
Protect- Protect- 2 pcs. 2 pcs.
Modul C Modul C Protect- Protect-
Modules C Modules C

Signalling and display functions

Individual/collective fault signal, potential-free 1) 1)


Individual/collective run signal, potential-free
Indicator light
Fault light motor protection
Fault light blockage
Direction of rotation control
Twin-head pump management
(2 single-head pumps)

Main/standby operation (automatic fault-actuated


switchover/time-sensitive pump alteration)

= available, = not available

1) Pumps with P2 t 350 W: 2-stage speed control


2) Only pumps with P2 t 350 W
3) P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with tripping units

454 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-Protect-Modul C for single-head pumps

Wilo-Protect-Modul C (single-head pumps)

Heating, Air-conditioning,
> Wilo-Protect-Modul C for single-head > Additional functions
pumps Fault signal SSM as potential-free change-
Plug-in module for single-head pumps of over contact, can be adjusted to be an indi-
the series vidual or collective fault signal
Wilo-TOP-S Run signal SBM as potential-free change-
Wilo-TOP-Z over contact, can be adjusted to be an indi-

Cooling
Wilo-TOP-RL vidual or collective fault signal
Wilo-TOP-SE Control input Overriding Off by external
with mains connection 1~230 V, 50 Hz or potential-free contact (NC contact)
3~400 V, 50 Hz. Pump blockage is detected and signalised as
Not suitable with controlled voltage supply fault.
(e.g. Wilo-AS-System, Wilo-CR-System). Full motor protection with integrated fault
trip

Potable water circulation


Fault confirmation

Assignment Wilo-Protect-Modul C/Pump, Dimensions

Wilo-Protect- Motor Wilo-TOP-S... Wilo-TOP-Z... Wilo-TOP-RL Wilo-SE Dimensions [mm]


Modul C a5 l5
25/7.5, 30/4
25/5, 25/7 20/4 110-N, 125-N
Type 22 EM 1~230 V 30/6.5, 30/7.5
30/4, 30/5, 30/7 25/6 150-N, 200-N 27 61
40/4
40/4 30/7
Type 22 DM 3~400 V
25/10, 30/10
40/7, 40/10, 40/15 25/10
Type 32-52 EM 1~230 V 50/4, 50/7, 50/10 30/10
50/15, 65/7 40/7
65/10, 80/7

Solar thermal
25/10, 30/10
40/7, 40/10 25/10 28 63
40/15, 50/4, 50/7 30/10
50/10, 50/15 40/7
Type 32-52 DM 3~400 V
65/7, 65/10 50/7
65/13, 65/15 65/10
80/7, 80/10 80/10
100/10

Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 455


Pump Management Systems Wilo-Control
Pump Control

Wilo-Protect-Modul C for single-head pumps

Dimension drawing

> Technical Data


Ambient temp.: max. +40 C

l5
Fluid temperature: -20 C to +110 C
Weight: about 0.6 kg
Protection class: IP 44
Radio interference suppression level: N
Insulation class: F
4 cable feeds PG 9
(control cable -core max. 6).
No separate power supply required

a5 Mains terminals
Terminal cross-section: max. 2.5 mm
Signal terminals
Maximum switching capacity: 250 V/1 A
Terminal cross-section: max. 2.5 mm
Control terminals Ext. Aus
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: min. 0.75 mm
max. 2.5 mm

Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52


1~230 V 1~230 V

Mains terminals Mains terminals

L N T1 T2 L N T1 T2
sw bl sw bl
MP1 MP2
ws ws
Control terminals
Control terminals

SSM SBM Ext. Off DP


SSM SBM Ext. Off DP

Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52


3~400 V 3~400 V

Mains terminals Mains terminals

L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2
ws ws
Control terminals
Control terminals

SSM SBM Ext. Off DP


SSM SBM Ext. Off DP

456 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-Protect-Modul C for twin-head pumps

Wilo-Protect-Modul C (twin-head pumps)

Heating, Air-conditioning,
> Wilo-Protect-Modul C for twin-head > Additional functions
pumps Fault signal SSM as potential-free change-
Plug-in module for twin-head pumps of the over contact, can be adjusted to be an indi-
series vidual or collective fault signal
Wilo-TOP-SD Run signal SBM as potential-free change-
Wilo-SE-TW over contact, can be adjusted to be an indi-

Cooling
or 2 pc. single-head pumps of the vidual or collective run signal
series Control input Overriding Off by external
Wilo-TOP-S potential-free contact (NC contact)
Wilo-TOP-Z Pump blockage is detected and signalised as
Wilo-TOP-RL fault.
Wilo-SE Full motor protection with integrated fault
with mains connection 1~230 V, 50 Hz or trip

Potable water circulation


3~400 V, 50 Hz. Fault confirmation
Not suitable with controlled voltage supply Integrated dual pump management with the
(e.g. Wilo-AS-System, Wilo-CR-System). functions
- Main/standby operation with time-sensitive
(24 h) switchover from main to standby
pump
- Fault-sensitive switchover to operational
standby pump

Assignment Wilo-Protect-Modul C/Pump, Dimensions

Wilo-Protect- Motor Wilo-TOP-SD... Wilo-SE-TW... Dimensions [mm]


Modul C a5 l5
125-N-TW
Type 22 EM 1~230 V 30/5 150-N-TW

Solar thermal
32/7 200-N-TW 27 61
40/3
Type 22 DM 3~400 V
40/7, 40/10, 40/15
Type 32-52 EM 1~230 V 50/7, 50/10, 50/15
65/10, 80/7
40/7, 40/10, 40/15 28 63
50/7, 50/10, 50/15
Type 32-52 DM 3~400 V
65/10, 65/13, 65/15

Service/Accessories, Systems
80/10

Switchgears and Control Devices


Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 457


Pump Management Systems Wilo-Control
Pump Control

Wilo-Protect-Modul C for twin-head pumps

Dimension drawing

> Technical Data


Ambient temp.: max. +40 C

l5
Fluid temperature: -20 C to +110 C
Weight: about 0.6 kg
Protection class: IP 44
Radio interference suppression
level: N
Insulation class: F
4 cable feeds PG 9
(control cable -core max. 6).
No separate power supply required
a5

Mains terminals
Terminal cross-section: max. 2.5 mm
Signal terminals
Max. switching capacity: 250 V/1 A
Terminal cross-section: max. 2.5 mm
Control terminals Ext. Aus
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: min. 0.75 mm
max. 2.5 mm

Wilo-Protect-Modul C, Type 22 Twin-head pump


1~230 V (EM)

Mains terminals Mains terminals

L N T1 T2 L N T1 T2
sw bl sw bl

Control terminals Control terminals


To be provided on-site:
2-core connecting cable,
min. 2 x 0.75 mm,
SSM SBM Ext. Off DP SSM SBM Ext. Off DP connections cannot be confused

Wilo-Protect-Modul C, Type 32-52 Twin-head pump


1~230 V (EM)

Mains terminals Mains terminals

L N T1 T2 L N T1 T2
sw bl sw bl
MP1 MP2 MP1 MP2
ws ws ws ws To be provided on-site:
Control terminals Control terminals
2-core connecting cable,
min. 2 x 0.75 mm,
connections cannot be confused
SSM SBM Ext. Off DP SSM SBM Ext. Off DP

458 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Pump Control

Wilo-Protect-Modul C for twin-head pumps

Wilo-Protect-Modul C, Type 22 Twin-head pump


3~400 V (DM)

Heating, Air-conditioning,
Mains terminals Mains terminals

L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
To be provided on-site:
Control terminals Control terminals 2-core connecting cable,

Cooling
min. 2 x 0.75 mm,
connections cannot be confused
SSM SBM Ext. Off DP SSM SBM Ext. Off DP

Potable water circulation


Wilo-Protect-Modul C, Type 32-52 Twin-head pump
3~400 V (DM)
Mains terminals Mains terminals

L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2 MP1 MP2
ws ws ws ws
To be provided on-site:
Control terminals Control terminals 2-core connecting cable,
min. 2 x 0.75 mm,
SSM SBM Ext. Off DP SSM SBM Ext. Off DP
connections cannot be confused

Solar thermal
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems

Wilo Catalogue A1 - Circulating pumps in glandless design 459


Pump Management Systems Wilo-Control
Control Technology

Wilo-Control AnaCon

Wilo-Control AnaCon

I 0 I 0 I 0 Bus Bus Bus


Controller Controller Controller

EIB CAN LON

AnaCon AnaCon
Sensor
Sensor
Sensor

TOP-E Stratos Sensor


Sensor

Front view Dimension drawing

- +
14

0-10V off max min on 24V ssm ebm-ma ebm-sl


8

ma sl 0/0/0
AnaCon

90
46

mode set point set


p-c 100%
0-10V
p-v
disable
n-c 0%
8
14
24 VDC 50mA

- +

87 33 15 10
power pump rs 232
58

460 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Control Technology

Wilo-Control AnaCon

Wilo-Control AnaCon - Potential-free NO contact


The interface converter Wilo-Control AnaCon is suitable for the uni- for function Maximum speed: 24 VDC, 2.4 mA
versal linkage of communications-compatible pumps with the PLR - Potential-free NO contact

Heating, Air-conditioning,
interface to be found at on-site control and monitoring units with for function Min. speed: 24 VDC, 2.4 mA
conventional input/output channels. It is installed on a top-hat rail
(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of Supply voltage
the monitoring unit. The Wilo-Control AnaCon interface converter - Operating voltage: 24 VDC 25%
converts the two-wire connection of the serial digital PLR interface - Current consumption: 40 mA

Cooling
into a parallel interface with analogue signals and potential-free con-
tacts. Electromagnetic compatibility
1 single or twin-head pump of the following Wilo series is linked to - Emitted interference: DIN EN 61000-6-3
the BA by means of the Wilo-Control AnaCon interface converter: - Immunity to interference: DIN EN 61000-6-2
- TOP-E/-ED (with IF-Modul PLR)
- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) Control input Analogue In 0 - 10 V
- VeroLine-IP-E/-DP-E (with IF-Modul PLR) - Input resistance: >200 k:

Potable water circulation


- CronoLine-IL-E/-DL-E (with IF-Modul PLR) - Input protection: max. +/- 48 VDC

Bidirectional communication between the pumps and the monitoring Interface PLR
unit (BA) makes possible remote control of: - Point-to-point interface with Wilo-specific hardware and Wilo-
- Pump Off specific protocol
- Pump in control mode ON - Two-wire connection with interchangeable cores (no shielded cable
- Maximum speed necessary)
- Min. speed (setback mode) - Maximum cable length: 200m
- Setpoint for differential pressure or speed
(control input Analogue In 0 - 10 V) Manual operation of the pump by means of the red knob is not
Bidirectional communication between the pumps and the monitoring possible if the pump is connected to the AnaCon.
unit (BA) makes possible remote query of: A temporary disruption of the interface connection to electronically
- Collective fault signal controlled pumps with IR interface is possible with the IR-Monitor.
- Individual run signal MA or individual pump The operation can then be controlled with the IR-Monitor. Interface
- Individual run signal SL (twin-head pump only) communication is automatically restored after the IR connection is
disconnected.

Solar thermal
In addition to remote control and remote query, the Wilo-Control
AnaCon interface converter also makes possible local adjustment of:
- 'p-c for constant differential pressure
- 'p-v for variable differential pressure
- n-c for constant speed
- Setpoint for differential pressure or speed
- Enablement of the control input Analogue In 0 - 10 V

Service/Accessories, Systems
The Wilo-Control AnaCon interface converter is equipped with LEDs for:
- AnaCon operational state
- Communication with the pump
- Communication with interface RS 485
- Collective fault signal
- Individual run signal MA or individual pump
- Individual run signal SL (twin-head pump only)

Technical Data
Contact rating
- Collective fault signal (potential-
Switchgears and Control Devices

free changeover contact): max. 250 VAC, 1 A


Pump Management Systems

- Individual run signal MA


(potential-free NO contact) max. 250 VAC, 1 A
- Individual run signal SL
(potential-free NO contact) max. 250 VAC, 1 A
- Potential-free NO contact
for function Pump Off: 24 VDC, 2.4 mA
- Potential-free NO contact
for function Control mode On: 24 VDC, 2.4 mA

Wilo Catalogue A1 - Circulating pumps in glandless design 461


Pump Management Systems Wilo-Control
Control Technology

Wilo-Control DigiCon

Wilo-Control DigiCon

I 0 I 0 I 0 Bus Bus Bus


Controller Controller Controller

RS 485 CAN LON

DigiCon DigiCon

Stratos-D Stratos TOP-E TOP-ED IP-E IL-E

Front view Dimension drawing


14

pump 1 pump 2 pump 3 pump 4


8
DigiCon

1 2 3 4
90
46

rs 485 0/0/0 0/0/0 0/0/0 0/0/0

1 2 3 4

address
mode set point
ON RSN 100%
p-c
1 2 3 4 5 6
p-v
n-c 0%
8
14
24 VDC 50mA

- + a b Z Baud

power rs 485 rs 232 87 33 15 10


58

462 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Control Technology

Wilo-Control DigiCon

Wilo-Control DigiCon
The Wilo-Control DigiCon interface converter is suitable for the uni- The Wilo-Control DigiCon interface converter is equipped with LEDs
versal linkage of communications-compatible pumps with the PLR for:

Heating, Air-conditioning,
interface to be found at on-site control and monitoring units that - Operational state DigiCon
have the RS 485 digital serial interface. It is installed on a top-hat rail - Communication with the pump
(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of - Communication with interface RS 485
the monitoring unit.The Wilo-Control DigiCon interface converter With the interface RS 485, a max. of 64 Wilo-Control DigiCon inter-
transforms the two-wire connection of the PLR serial digital interface face converters can be switched in series.

Cooling
into a bus-compatible RS 485 serial digital interface.
A max. of 4 single or twin-head pumps of the following Wilo series Technical Data
can be linked to the BA by means of the Wilo-Control DigiCon inter- Supply voltage
face converter: - Operating voltage: 24 VDC 25%
- TOP-E/-ED (with IF-Modul PLR) - Current consumption: 70 mA
- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) - Terminal cross-section: 1.5 mm2
- VeroLine-IP-E (with IF-Modul PLR)

Potable water circulation


- VeroTwin-DP-E (with IF-Modul PLR) Electromagnetic compatibility
- CronoLine-IL-E (with IF-Modul PLR) - Emitted interference: DIN EN 61000-6-3
- CronoTwin-DL-E (with IF-Modul PLR) - Immunity to interference: DIN EN 61000-6-2

The bidirectional communication between the pumps and the moni- Interface PLR
toring unit (BA) makes it possible to select between the following - Point-to-point interface with Wilo-specific hardware and Wilo-
types of regulation and control units: specific protocol
- 'p-c for constant differential pressure - Two-wire connection with interchangeable cores (no shielded cable
- 'p-v for variable differential pressure necessary)
- 'p-T for temperature-prompted differential pressure - Max. cable length: 200m
- n-c for constant speed - Cable type: e.g. J-Y(St)Y 2x2x0.8
- Terminal cross-section: 1.5 mm2
Bidirectional communication between the pumps and the monitoring
unit (BA) makes possible remote control of: Interface RS 485
- Pump Off Bus-compatible interface with hardware in accordance with the
- Pump in control mode ON RS 485 standard and the Wilo-specific protocol. The protocol is to be

Solar thermal
- Max. speed co-ordinated with respective BA manufacturer.
- Min. speed (setback mode) - Addressing of a max. of 64 DigiCons (max. of 256 pumps)
- Setpoint for the preselected type of regulation or control - Max. total length
of the bus line: 1000m
Bidirectional communication between the pumps and the monitoring - Cable type: e.g. J-Y(St)Y 2x2x0.8, shielded
unit (BA) makes possible remote query of: - Terminal cross-section: 1.5 mm2
- Current operating mode

Service/Accessories, Systems
- Collective fault signal Documentation of the Wilo-specific protocol is stored on the CD
- Detailed fault signal included in the scope of delivery. The software provided on this CD
- Individual run signal MA or individual pump also enables communications between the pumps and a conventional
- Individual run signal SL (twin-head pump only) PC.
as well as the following operating parameters of the pumps: Manual operation of the pump by means of the red knob is not possi-
- Actual delivery head and current volumetric flow ble if the pump is connected to the Wilo-Control DigiCon.
- Motor current A temporary disruption of the interface connection to electronically
- Power consumption controlled pumps with IR interface is possible with the IR-Monitor.
- Operating hours The operation can then be controlled with the IR-Monitor. Interface
- Cumulative power consumption communication is automatically restored after the IR connection is
- Speed disconnected.
- Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD)
Switchgears and Control Devices

Accessories
Pump Management Systems

In addition to remote control and remote query, the Wilo-Control Manual operation level Wilo-Control DigiCon-A for a max. of 2 pumps
DigiCon interface converter also makes possible local adjustment of:
- 'p-c for constant differential pressure
- 'p-v for variable differential pressure
- n-c for constant speed
- Setpoint for differential pressure or speed

Wilo Catalogue A1 - Circulating pumps in glandless design 463


Pump Management Systems Wilo-Control
Control Technology

Wilo-Control DigiCon-A

Wilo-Control DigiCon-A

I 0 I 0 I 0 Bus Bus Bus


Controller Controller Controller

RS 485 CAN LON

DigiCon DigiCon-A DigiCon-A DigiCon DigiCon-A DigiCon-A

Stratos-D Stratos TOP-E TOP-ED IP-E IL-E

Dimension drawing
14
8
90
46
8
14

87 33 15 10
58

464 Subject to change without prior notice 09/2006 WILO AG


Pump Management Systems Wilo-Control
Control Technology

Wilo-Control DigiCon-A

Wilo-Control DigiCon-A Supply voltage


The Wilo-Control DigiCon-A manual operation level allows priority - Operating voltage: The manual operation level DigiCon-A
control of pumps connected to the Wilo-Control DigiCon interface is provided with current by the

Heating, Air-conditioning,
converter. lateral DigiCon plug system.
The manual operation level is installed on a top-hat rail - Current consumption: 40 mA
(DIN EN 50 022-35) and is contacted via a lateral plug system using
the Wilo-Control DigiCon interface converter. 2 manual operation Electromagnetic compatibility
levels for the superimposed control of a max. of 4 single or twin-head - Emitted interference: DIN EN 61000-6-3

Cooling
pumps can be connected to a Wilo-Control DigiCon. - Immunity to interference: DIN EN 61000-6-2
The Wilo-Control DigiCon-A manual operation level enables priority
remote control via potential-free control contacts and an analogue Control input Analogue In 0 - 10 V
signal for simultaneous bus communications of: - Input resistance: >200 k:
- Pump Off - Input protection: max. +/- 48 VDC
- Pump in control mode ON
- Maximum speed Interface PLR

Potable water circulation


- Min. speed (setback mode) - Point-to-point interface with Wilo-specific hardware and Wilo-
- Setpoint for differential pressure or speed specific protocol
(control input Analogue In 0 - 10 V) - Two-wire connection with interchangeable cores (no shielded cable
necessary)
The manual operation level Wilo-Control DigiCon-A enables remote - Max. cable length: 200 m
querying via potential-free signalling contacts for simultaneous bus
communications of: Manual operation of the pump by means of the red knob is not
- Collective fault signal possible if the pump is connected to the Wilo-Control DigiCon.
- Individual run signal MA or individual pump A temporary disruption of the interface connection to electronically
- Individual run signal SL (twin-head pump only) controlled pumps with IR interface is possible with the IR-Monitor.
The operation can then be controlled with the IR-Monitor. Interface
In addition to remote control and remote querying, the Wilo-Control communication is automatically restored after the IR connection is
DigiCon-A manual operation level also makes it possible to have disconnected.
- Enablement of the control input Analogue In 0 - 10 V

The Wilo-Control DigiCon-A manual operation level is equipped with

Solar thermal
LEDs for:
- Operational state DigiCon-A
- Collective fault signal (for each pump)
- Individual run signal MA or individual pump (for each pump)
- Individual run signal SL (twin-head pump only) (for each pump)

Technical Data

Service/Accessories, Systems
Contact rating
- Collective fault signal
(potential-free changeover
contact): max. 250 VAC, 1 A
- Individual run signal MA
(potential-free NO contact) max. 250 VAC, 1 A
- Individual run signal SL
(potential-free NO contact) max. 250 VAC, 1 A
- Potential-free NO contact
for function Pump Off: 24 VDC, 2.4 mA
- Potential-free NO contact
for function Control mode On: 24 VDC, 2.4 mA
Switchgears and Control Devices

- Potential-free NO contact
Pump Management Systems

for function Maximum speed: 24 VDC, 2.4 mA


- Potential-free NO contact
for function Min. speed: 24 VDC, 2.4 mA

Wilo Catalogue A1 - Circulating pumps in glandless design 465


Pumpen Intelligenz.
Worldwide the name Wilo is synonymous with the tradition of first class German engineering.
Our pumps and pump systems for heating, air conditioning, cooling, water supply and sewage are
used in all areas of public life: in commercial buildings, communal facilities, industry as well
as in private homes. In close cooperation with our customers, we have over the decades
further developed our know-how from pumps and beyond to system competence.
This know-how is the basis for solutions which are geared towards meeting the special
needs of our customers: that is what we call Pumpen Intelligenz.
WILO AG
Nortkirchenstrae 100
44263 Dortmund
Germany
T +49 231 4102-0
F +49 231 4102-7363
www.wilo.com

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zeljko.cvjetkovic@wilo.ba
January 2007

Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com)

W2695/6T/0609/GB/GMP

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