SERVICE MANUAL

Large Capacity Feeder

KD-1040

File No. SME13000900

R130521O0700-TTEC
Ver00 F_2013-06
Trademarks
The official name of Windows XP is Microsoft Windows XP Operating System.
The official name of Windows 7 is Microsoft Windows 7 Operating System.
The official name of Windows 8 is Microsoft Windows 8 Operating System.
Microsoft, Windows, Windows NT, Windows Vista and the brand names and product names of other
Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the U.S.
and/or other countries.
Apple, AppleTalk, Macintosh, and Mac are trademarks of Apple Inc. in the U.S. and other countries.
PostScript is a trademark of Adobe Systems Incorporated.
NOVELL, NetWare, and NDS are trademarks or registered trademarks of Novell, Inc.
Other company names and product names in this manual are the trademarks of their respective
companies.

2013 TOSHIBA TEC CORPORATION All rights reserved

Under the copyright laws, this manual cannot be reproduced in any form without prior written permission
of TOSHIBA TEC CORPORATION.
 GENERAL PRECAUTIONS REGARDING THE SERVICE FOR
KD-1040
The installation and service shall be done by a qualified service
technician.

1) Transportation/Installation
- When transporting/installing the equipment, employ two or more persons and be sure to hold the
positions as shown in the figure. The equipment is quite heavy and weighs approximately 60 kg
(132.27 lb.) (e-STUDIO287CS/347CS/407CS; including the finisher) / approximately 55 kg
(121.23 lb.) (e-STUDIO477S/527S; including the finisher), therefore pay full attention when han-
dling it.

- Be sure not to hold the movable parts or units (e.g. the control panel, ADU or RADF) when trans-
porting the equipment.
- Be sure to use a dedicated outlet with AC 110 V / 13.2 A, 115 V or 127 V / 12 A, 220-240 V / 8 A
for its power source.
- The equipment must be grounded for safety.
- Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and
direct sunlight.
- To insure adequate working space for the copying operation, keep a minimum clearance of 30
cm (12) on the left, 30 cm (12) on the right and 60 cm (24) on the rear (e-STUDIO287CS/
347CS/407CS) / 30 cm (12) on the left, 30 cm (12) on the right and 60 cm (24) on the rear
(e-STUDIO477S/527S).
- The equipment shall be installed near the socket outlet and shall be accessible.
- Be sure to fix and plug in the power cable securely after the installation so that no one trips over
it.
- If the caster is installed, lock the casters after setting up the product.
2) General Precautions at Service
- Be sure to turn the power OFF and unplug the power cable during service (except for the service
should be done with the power turned ON).
- Unplug the power cable and clean the area around the prongs of the plug and socket outlet once
a year or more. A fire may occur when dust lies on this area.
- When the parts are disassembled, reassembly is the reverse of disassembly unless otherwise
noted in this manual or other related documents. Be careful not to install small parts such as
screws, washers, pins, E-rings, star washers in the wrong places.
- Basically, the equipment should not be operated with any parts removed or disassembled.
 - The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband
since the ICs on it may be damaged due to static electricity.
Caution: Before using the wristband, unplug the power cable of the equipment and
make sure that there are no charged objects which are not insulated in the
vicinity.
- Be sure not to touch high-temperature sections such as the fuser unit and areas around them.
- Be sure not to touch high-voltage sections such as the chargers, transfer belt, developer, high-
voltage transformer and power supply unit. Especially, the board of these components should not
be touched since the electric charge may remain in the capacitors, etc. on them even after the
power is turned OFF.
- Make sure that the equipment will not operate before touching potentially dangerous places (e.g.
rotating/operating sections such as gears, belts pulleys and fans).
- Be careful when removing the covers since there might be the parts with very sharp edges
underneath.
- When servicing the equipment with the power turned ON, be sure not to touch live sections and
rotating/operating sections.
- Use designated jigs and tools.
- Use recommended measuring instruments or equivalents.
- Return the equipment to the original state and check the operation when the service is finished.
- Be very careful to treat the touch panel gently and never hit it. Breaking the surface could cause
malfunctions.

3) Important Service Parts for Safety

- The door switch, fuse, thermostat, thermofuse, thermistor, IC-RAMs including lithium batteries,
etc. are particularly important for safety. Be sure to handle/install them properly. If these parts are
short-circuited and their functions become ineffective, they may result in fatal accidents such as
burnout. Do not allow a short-circuit or do not use the parts not recommended by Toshiba TEC
Corporation.

4) Cautionary Labels
- During servicing, be sure to check the rating plate and cautionary labels such as Unplug the
power cable during service, CAUTION. HOT, CAUTION. HIGH VOLTAGE, etc. to see if there
is any dirt on their surface and if they are properly stuck to the equipment.

5) Disposal of the Equipment, Supplies, Packing Materials, Used Batteries and IC-RAMs
- Regarding the recovery and disposal of the equipment, supplies, packing materials, used batter-
ies and IC-RAMs including lithium batteries, follow the relevant local regulations or rules.

Caution:
Dispose of used batteries and IC-RAMs including lithium batteries according to this manual.
Attention:
Se dbarrasser de batteries et IC-RAMs uss y compris les batteries en lithium selon ce manuel.
Vorsicht:
Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem Handbuch.
Notes:
In this document, a model name is replaced with an alias as follows:

Model name Alias

e-STUIDO287CS MC760
e-STUIDO347CS MC770
e-STUIDO407CS MC780
e-STUIDO477S MB760
e-STUIDO527S MB770
 PREFACE

PREFACE
This manual explains the maintenance methods of LCF unit optionally installed in the MC760/
MC770/MC780/MB760dn/MB770dnf/B721dn/B731dn.
This manual is prepared for the maintenance person. In regard to the handling methods of
MC760/MC770/MC780/MB760dn/MB770dnf/B721dn/B731dn, please refer to the Users
Manual.

Note! Contents of this manual is subject to change without notice.

While all reasonable efforts have been made to make this document
as accurate and helpful as possible, we make no warranty of any kind,
expressed or implied, as to the accuracy of the information contained
herein. Oki Data assumes no responsibility to the damages caused or
claimed to have been caused by the user as a result of repair, adjustment
and/or change using this manual.
Parts of this product are delicate and can be damaged unless properly
handled. We strongly recommend the user to maintain the product at the
hand of the registered maintenance person of our company
Before starting the maintenance work, please neutralize the static electricity.

45393301TH Rev.1 3/
1. REPLACEMENT OF PARTS
This chapter describes the procedures of the field replacement of parts, assemblies and units. The procedures are to detach them. Reverse
the procedures to attach them.
The reference part numbers used in this manual (such as and ) do not identical to the part numbers in the maintenance disassembly
configuration diagram (45393301TL) and RSPL (45393301TR) for the manual.

1.1 Notes on replacement of parts.........................................................5

1.2 Part replacement procedure.............................................................7
 1.REPLACEMENT OF PARTS

1.1 Notes on replacement of parts

(1) Prior to replacing a part, unplug the AC cord and the interface cable. (2) Do not disassemble the printer so long as it operates properly.
(a) Be sure to use the following procedure to unplug the AC cord: (3) Minimize disassembly. Do not detach parts not shown in the part replacement
Turn off the printer [the power switch to the off (O) position]. procedure.

Pull out the AC plug of the AC cord from the AC power source. (4) Use the replacement tools specified.

Unplug the AC cord and the interface cable. (5) Conduct disassembly in the order instructed, or part damage may occur.
(6) Removed small parts, such as screws or collars, should be tentatively installed in
their original positions.

Warning Electric shock hazard (7) Do not use static-prone gloves when handling integrated circuits (ICs), including
microprocessors, and ROM and RAM chips, or circuit boards.

When replacing the low-voltage power supply, electric shock may occur. Wear insulated (8) Do not place printed-circuit boards (PCBs) directly on the printer or a floor.
gloves, or be careful not to touch the conductors or terminals of the power supply directly.
After the AC cord is unplugged, the capacitor may take about one minute to discharge
completely or, due to PCB breakdown, could not discharge. Use caution about electric shock.

(b) Always use the following procedure to reconnect the printer:

Connect the AC cord and the interface cable to the printer.
Insert the AC plug into the AC power source.
Turn on the printer [the power switch to the on (I) position].

Remove

Install

45393301TH Rev.1 5/
 1.REPLACEMENT OF PARTS

Maintenance Tools:
Table 1-1-1 shows the tools necessary to replace printed-circuit boards and units:

Table 1-1-1: Maintenance Tools

No. Maintenance Tool Quantity Use Remarks

Phillips
screwdriver with 3- to 5-mm
1 1
magnetic tip, No. screws
2-200

Screwdriver No.
2 1
3-100

3 Digital multimeter 1

4 Pliers 1

E-shaped ring
5 E-ring pliers 1
removal

45393301TH Rev.1 6/
 1.REPLACEMENT OF PARTS

1.2 Part replacement procedure

(6) Remove all cables and connectors from the Board .
This section describes the procedure for replacing the parts and assemblies shown in the (7) Remove the two screws (black,No:44883901) and remove the Board-GOI .
disassembly diagrams below. (8) Remove the two screws (black,No:44883901) and remove the Plate-Beam-
Front .
(9) Remove the four screws (black,No:44883901) and remove the Hopping-
1.2.1Board-GOI,Hopping-Assy etc Assy .
(10) Remove the two screws (Silver) and remove the Connector  .
(1) Remove the Screw (Silver,No:41723901) and remove the Joint (2 places),and (11) Remove the Claw and remove the Switch  .
remove the LCF Unit from the MFP.
(This procedure unnecessary for B721/B731) (12) Remove the four screws (black,No:44883901)  and remove the Liftup-Motor-
Assy  . Remove the two screws(Silver)  and remove the motor  .
2 2

2

2

2
5

(2) Draw out the Cassette from LCF Unit. 2

(3) Remove the ten screws (black,No:44883901) and remove the Cover- 4
Side(L) ,Cover-Side(R) .
(If the LCF for B721/B731, remove the four screws)

(4) Remove the four screws (black,No:44883901) and remove the Plate-
Joint(L) ,Plate-Joint(R) . 2
(This procedure unnecessary for B721/B731)
(5) Remove the five screws (black,No:44883901) and remove the Plate-Top . 5
(If the LCF for B721/B731, remove the nine screws)
45393301TH Rev.1 7/
 1.REPLACEMENT OF PARTS

1.2.2 Photo sensor

(1) Remove the Hopping-AssySee 1.2.1
(2) Remove the E-ring and remove the Hopping Clutch .
(3) Remove the three screws (black,No:44883901) and remove the Plate-Assy-
Motor .

(4) Remove the two screws (black,No:44883901) and remove the Motor . spring

(5) Remove the Gear-Z21-56 and Gear-Hopping and Bearing .
(6) Remove the Hopping roller and Pickup roller .

(7) Remove the two E-ring and pin .

(8) Remove the two Bearing and remove the shaft .
(9) Remove the Frame-Assy-Pickup .(Pay attention to spring to lose)

(10) Remove the screw (Black,No:42937208) and remove the Plate-Assy-
2
Hopping .
(11) Remove the claw and remove the photo sensor .(Four places)

3
(12) Remove the E-ring and remove the Regist Clutch  .

Attention for assembling

Wiring the white cable of the photo sensor to the mark Wof Guide-Hop.
When assembling the regist Clutch, same position the notch of the clutch and
bulge of the Plate-Motor.
Wiring the cable of the Hopping clutch(Black cable) to the mark BKof Plate-Motor.
When assembling the Hopping Clutch, same position the notch of the clutch and
bulge of the Plate-Motor.
When assembling the Motor, four emboss put into hole of Plate-Motor.The direction
of the Motor Cable should mark of Plate-Motor.

45393301TH Rev.1 8/
 1.REPLACEMENT OF PARTS

1.2.3 Caster etc

(1) Draw out the Casstte ,remove the six screwssilver, No:45322806 and
remove the Cassette from LCF Unit.
(2) Remove the six screwssilver, No:45322806 and remove the Slide-Rail .
(2 places
(3) Remove the three screwsblack, No:44883901 and remove the Cover-
Front(LCF) .
(4) Remove the four screwsblack, No:44883901 and Caster-Assy-Tray .
(5) Remove the twelve screwssilver, No:42937208 and remove the two
Casters(with lock) and remove the two Casters(without lock) . (Pay attention
to the position of caster, when assembling.)
(6) Remove the four screwssilver, No:42937210 and remove the Cover-Leg-
Side .(2 places)
(7) Remove the four screwssilver, No:42937210 and remove the Plate-Leg-
Assy .(2 places) 2
3
(8) Remove the six screwssilver, No:42937210 and remove the Leg-Rear .
(2 places) 2
3

3

2
3 6

2

4
3

12
45393301TH Rev.1 9/
 1.REPLACEMENT OF PARTS

1.2.4 Pickup roller (2) Remove the latch and remove the roller ,

If the hopping jam occurs frequently, to change the pickup roller and separation roller.

Model name RS-C4B

feed roler pickup roler
separation roller spring
(with gear) (without gear)

Notes! If change the roller, to change all rollers.

(1) Draw out the paper tray after the power off the printer.

(3) Put the new rollerwith gear to the shaft.

Paper Cassette

45393301TH Rev.1 10 /
 1.REPLACEMENT OF PARTS

(4) Put the new rollerwith gear to the shaft. (7) Remove the Retard Roller and spring .

(8) Assemble the spring to the new Reatard Roller .

(5) Check the roller.
(6) Push the claws of cover and open the cover.

Cover
(9) Set the spring of the Reatard Roller to the mark of the cassette.
Tab

Tab

45393301TH Rev.1 11 /
 1.REPLACEMENT OF PARTS

(10) Set the position groove of Retard Roller to boss of Cassette. (13) To p u s h a r o u n d t h e c ove r, and check the Retard Roller moving up and down.

Notes! Don't assemble the groove and boss this procedure.

groove

Claw
boss

Claw
Cassette

(11) Assemble the Retard Roller to push the Retard Roller to Cassette, and push
(14) Return to the cassette to LCF.
up front side.

groove
boss

Cassette

(12) Close the Cover.

Notes!To assemble again, if the cover cannot close.

Cover

45393301TH Rev.1 12 / 12
1-11-1, OSAKI, SHINAGAWA-KU, TOKYO, 141-8562, JAPAN