Concrete at the job site:

Reinforced concrete

0987956/01/2010/Heidlmair/Print Sta
Wacker Neuson always has an elegant solution.

Wacker Neuson is your partner for concrete solutions with a broad

at the job site.
range of products for all concrete processes. All products are designed,
manufactured, and serviced based on the principles of the Wacker Neuson Reinforcing and compacting.
company values. Therefore, our promise also applies to them: reliability,
trustworthiness, quality, fast response times, flexibility, and innovation.

1 Wacker Neuson wet screeds

- Move, screed and compact in one step.
- Maximum surface performance due to profiles up to 5 meters long.
- Low weight with a high degree of comfort during carrying and transportation.
2 Walk-behind trowels by Wacker Neuson
- First-class finishing results.
- Optimally balanced machines.
- Finishing all the way up to the edges.
3 Ride-on trowels by Wacker Neuson
- Extremely easy to operate.
- Precise troweling and polishing results.
- Even with the highest evenness requirements.

1 2 3

Please note: The product range of the Wacker Neuson Group comprises more than 300 different product groups in the
light and compact equipment areas. In the light equipment area the product range comprises various device types
according to different voltage and frequency conditions, local regulations, market specifics and operating conditions. Not all
Wacker Neuson products listed or shown here are therefore available or approved in all countries. Modifications reserved in
the interest of continuous further development. The Wacker Neuson Group does not accept any liability whatsoever for the
correctness and completeness of the data given in this brochure. Reprints permissible only with prior approval in writing by
the Wacker Neuson Group, Munich. Wacker Neuson SE 2010. All rights reserved.

www.wackerneuson.com
Optimal compaction
is decisive for the
quality of concrete.
CONCRETE Page 4
COMPACTION
SYSTEMS INTERNAL VIBRATORS
- High-frequency
- High-frequency with integrated inverter
- With flexible shaft
- With combustion engine
- With compressed air

Page 16

EXTERNAL VIBRATORS
- For connection to an external converter
- With integrated inverter

Page 26

FREQUENCY AND VOLTAGE INVERTERS

- Electrical
- Mechanical
- High-frequency

Page 32

TIPS FOR USERS

- Tips for correct use of equipment during concrete compaction

Page 36
Source: PERI GmbH

REINFORCE- REINFORCEMENT TECHNOLOGY

MENT - Rebar cutting and bending machines
TECHNOLOGY - Rebar tier

2_3 WACKERNEUSON REINFORCED CONCRETE

 Source: PERI GmbH
Worldwide top seller.
The original from the
technology leader.

Wacker Neuson internal vibrators

have a lot to offer:
L ong service life.
H igh compaction performance.
Top quality.
C omprehensive safety standard.
S pecial solutions.

Internal
vibrators
4_5 WACKERNEUSON REINFORCED CONCRETE
High frequency internal vibrators:
IREN and IRSEN

IRSEN

IREN

Head diameter of 30 to All com

65mm for every application. pone nts
PIR are
MADE
GERM IN
Pneumatic internal vibrator
for use with compressors. ANY!

High-end equipment for industrial concrete compaction,

where productivity and service life count:
- R eliable concrete compaction through the stable-speed,
Length
high-power electric motor.
- B uilt-in thermal overload protection.
- M otor developed in-house with the highest quality standards.
- I nduction-hardened vibrator heads for high wear resistance.
- E asy maintenance due to fast replacement of vibrator heads
without special tools.
- I RSEN series with ergonomic, low-vibration LOW VIB handle.

6_7 WACKERNEUSON REINFORCED CONCRETE

Internal vibrators
High-frequency internal vibrators
with integrated inverter:
IRFU and IRSE-FU 1 The Wacker Neuson Bodyguard
Absolute safety for the operator from
the Bodyguard to the vibrator head.
The Bodyguard is a built-in personal
protection switch that shuts down the
machine within 3 milliseconds if needed.
2 The rubber cap leaves no traces on By req
the formwork during compaction. ues t als
CUS o
MANU TOM
F
AND S ACTURE
P
SOLU ECIAL
TIONS
Ask us.

IRFU IRSE-FU
1

Convincing patented technology from Wacker Neuson:

- Independent use due to integrated inverter: for connection
to a single-phase power supply.
- The moulded electronic components make the inverter wear-free.

2
- Functional housing design with rounded corners for easy handling
without jamming.
- Reliable operation, even with generators and fluctuating input voltage.
- With Wacker Neuson Bodyguard TM: The Bodyguard TM is a built-in
personal protection switch that shuts down the machine within
3 milliseconds if necessary. It provides absolute safety for the
operator all the way from the Bodyguard TM to the vibrator head.
- The vibrator heads are also available with rubber caps to protect
the formwork.

8_9 WACKERNEUSON REINFORCED CONCRETE

Internal vibrators
Internal vibrators with flexible shaft: Fast and easy replacement
of the flexible shaft through the

HMS with internal combustion engine practical quick-connect coupling.

or electric motor.
Slide dish accessory

HMS with electric motor M 2000

HMS with gasoline engine A 5000/160

HMS with gasoline engine A 1500/035

A system that is convincing because it is flexible and economical.

- I ndividually configurable, various flexible shafts, vibrator heads, and motors
or engines can be combined in various ways.
- Q uick disconnect coupling for ease of handling.
- F lexible drive: internal combustion engines and electric motors in various
performance ranges.
- HMS with combustion engine: different performance ranges with optimized
power-to-weight ratio.
- Slide dish accessory for improved maneuverability on the reinforcement:
for A 5000/160 and L 5000/225
- I nduction-hardened vibrator heads for high wear resistance.

10 _ 11 WACKERNEUSON REINFORCED CONCRETE

Internal vibrators
 TECHNICAL DATA IREN 30 IREN 38 IREN 45 IREN 57* IREN 65 VIBRATOR HEAD H 25 H 25S H 25HA H 35 H 35S H 35HA
Head diameter mm 30 38 45 58 65 Diameter mm 25 25 26 35 35 36
Head length (L) mm 353 345 382 400 590 Length mm 440 295 380 410 310 405

All HMS combinations at a glance. Protective hose m

Operating weight kg
Head weight kg
5
8.9
1.4
5
10.5
2.2
5
11.8
3.5
5
16.2
5.8
5
22.5
9.2
Weight kg 1.3 0.8 1.3 2.1 1.6 2.3

Whether it's an electric motor or gasoline Effective diameter** cm

Vibrations 1/min
40
12,000
50
12,000
60
12,000
85
12,000
100
12,000
VIBRATOR HEAD
Diameter mm
H 45
45
H 45S
45
H 45HA
45
H 50HA
50
H 55
57
H 65
65

engine, we have the right combination of

Drive High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage Length mm 385 305 390 395 410 385
inverters
Weight kg 3.4 2.8 3.3 3.9 5.4 6.8
Voltage V 42/250 42/250 42/250 42/250 42/250

internal vibrator and flexible shaft for you.

Current A 3.5/0.6 7.0/1.4 10.0/1.85 17.3/3.0 25.0/4.2
Frequency Hz 200 200 200 200 200
Power cable m 15 15 15 15 15 TECHNICAL DATA A 1500/35 A 5000/160 L 5000/225 M 1000 M 2000 M 3000
Drive Air-cooled single Air-cooled single Air-cooled Universal motor, Universal motor, Universal motor,
cylinder four-cycle cylinder four-cycle single cylinder double-insulated double-insulated double-insulated
TECHNICAL DATA IRSEN 30 IRSEN 38 IRSEN 45 IRSEN 57* gasoline engine gasoline engine Lombardini diesel
Head diameter mm 30 38 45 58 Honda Honda engine
Head length (L) mm 353 345 382 400 Voltage V 230 1 230 1 230 1
Protective hose m 0.8 0.8 0.8 0.8 Current A 4.5 6.5 10.0
Head weight kg 1.4 2.2 3.5 5.8 Frequency Hz 50-60 50-60 50-60
Operating weight kg 5.1 5.9 7.2 11.2 Idling speed, motor 16,000 11,000 10,000 15,500 17,500 16,500
Internal vibrator, flexible shaft and electric motor Effective diameter** cm 40 50 60 85 without load rpm

SM 1-E SM 2-E SM 4-E SM 0-S SM 1-S SM 2-S SM 3-S SM 4-S SM 5-S SM 7-S SM 9-S Vibrations 1/min 12,000 12,000 12,000 12,000 Cable length m 4.7 4.7 4.7
H 25 XXX XXX XXX XXX XXX XXX XXX XXX Drive High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage Power kW (HP) 1.0 (1.36) 4.0 (5.4) 3.3 (4.5) 1.0 (1.3) 1.5 (2.0) 2.3 (3.1)
H 25S XXX XXX XXX XXX XXX XXX XXX XXX inverters Fuel type Normal gasoline Normal gasoline Diesel
H 25HA XXX XXX XXX XXX XXX XXX XXX XXX Voltage V 42/250 42/250 42/250 42/250 Fuel consumption l/h 0.8 1.0 1.0
H 35 XXX XXX XXX
Current A 3.5/0.6 7.0/1.4 10.0/1.85 17.3/3.0 Tank capacity l 0.55 3.6 3.0
H 35S XXX XXX XXX
Frequency Hz 200 200 200 200 L x W x H mm 424 x 274 x 403 567 x 421 x 387 567 x 421 x 469 350 x 160 x 200 350 x 160 x 200 350 x 160 x 200
H 35HA XXX XXX XXX

H 45 XXX XXX XXX Power cable m 15 15 15 15 Weight kg 10.6 23.6 35.6 5.7 6.4 8.4
H 45S XXX XXX XXX

H 45HA XXX XXX XXX

TECHNICAL DATA IRFU 30 IRFU 38 IRFU 45 IRFU 57 IRFU 65
H 50HA XXX XXX XXX

H 55 XXX XXX XXX

Head diameter mm 30 38 45 58 65 FLEXIBLE SHAFT SM1-E SM2-E SM4-E SM0-S SM1-S SM2-S
H 65 XXX XXX XXX Head length (L) mm 353 345 382 400 490 Length m 1 2 4 0.5 1 2
Protective hose m 5.0 5.0 5.0 5.0 5.0 Weight kg 1.5 2.5 4.3 1.3 2.7 4.3
S = Short standard vibrator head = M 1000 = M 3000 X = Not permissible
Head weight kg 1.4 2.2 3.5 5.8 9.2
HA = Hybrid vibrator head with high amplitude = M 2000 = Not recommended
Operating weight kg 11.5 13.6 14.6 19.8 25.5
Effective diameter** cm 40 50 60 85 100 FLEXIBLE SHAFT SM3-S SM4-S SM5-S SM7-S SM9-S
Vibrations 1/min 12,000 12,000 12,000 12,000 12,000 Length m 3 4 5 7 9
Internal vibrator, flexible shaft and gasoline engine
Drive High-frequency squirrel-cage motor with integrated frequency inverter in the switch housing for Weight kg 5.9 7.1 9.3 12.9 15.1
SM 1-E SM 2-E SM 4-E SM 0-S SM 1-S SM 2-S SM 3-S SM 4-S SM 5-S SM 7-S SM 9-S
direct connection to 220-240 V 50 / 60 Hz 1
H 25 A 1500/035 X X X X X X X X
H 25S A 5000/160 X X X X X X X X Voltage V 220-240 1 220-240 1 220-240 1 220-240 1 220-240 1
H 25HA L 5000/225 X X X X X X X X
H 35 A 1500/035 X X X Current A 2.2 3.5 4.8 6.0 10.0
TECHNICAL DATA PIR 35 PIR 55 PIR 75
STANDARD WACKER NEUSON

H 35S A 5000/160 X X X
H 35HA L 5000/225 X X X
Frequency Hz 50-60 50-60 50-60 50-60 50-60
H 45 A 1500/035 X X X Power cable m 15 15 15 15 15 Head diameter mm 35 55 75
H 45S A 5000/160 X X X
H 45HA L 5000/225 X X X
Power cable m + 0.5 + 0.5 + 0.5 + 0.5 + 0.5 Head length (L) mm 245 260 302
A 1500/035 X X X
Protective hose m 2 2 2
H 50HA A 5000/160 X X X
L 5000/225 X X X Operating weight kg 3.6 6.3 11.0
A 1500/035 X X X TECHNICAL DATA IRSE-FU 30 IRSE-FU 38 IRSE-FU 45 IRSE-FU 57
H 55 A 5000/160 X X X Effective diameter** cm 40 65 90
L 5000/225 X X X
Head diameter mm 30 38 45 58
A 1500/035 X X X X X X X X X X X Vibrations 1/min 19,700 18,200 16,500
Head length (L) mm 353 345 382 400
H 65 A 5000/160 X X X
Drive Compressed air Compressed air Compressed air
L 5000/225 X X X Protective hose m 0.8 0.8 0.8 0.8
Operating pressure bar 6 6 6
Head weight*** kg 1.4 2.2 3.5 5.8
S = Short standard vibrator head = Permissible combination Air consumption m3/min 0.85 1.4 1.7
HA = Hybrid vibrator head with high amplitude X = Not permissible Operating weight kg 11.2 12 13 16
Effective diameter** cm 40 50 60 85
Vibrations 1/min 12,000 12,000 12,000 12,000
Drive High-frequency squirrel-cage motor with integrated frequency inverter in the switch housing for
direct connection to 220-240 V 50 / 60 Hz 1
Voltage V 220-240 1~ 220-240 1~ 220-240 1~ 220-240 1~
Current A 2.2 3.5 4.8 6.0
Frequency Hz 50-60 50-60 50-60 50-60
Power cable m 15 15 15 15
Power cable m + 0.5 + 0.5 + 0.5 + 0.5

12 _ 13 _ 14 WACKERNEUSON REINFORCED CONCRETE * Also available in short head design. ** This is a non-binding statement based on the practical experiences of our customers under certain operating conditions. This may vary under special Modifications reserved in the interest of continuous further development.
circumstances. We recommend always doing a test run under operating conditions. *** All IRSE-FU models are also available with a 0.3 m protective hose.
Technical Data. Quality exposed concrete
surface is the ultimate test.
A job for Wacker Neuson's
external vibrators.

F or the production of high-quality concrete

surfaces.
P articularly suited for highly reinforced
and thin parts.
E asy handling.
L ow weight.
F lexible fastening on formwork.
R eliable operation.
L ong service life.
M aintenance-free.

External
vibrators
16 _ 17 WACKERNEUSON REINFORCED CONCRETE
Quality exposed concrete surface
external vibrators:
AR 36 and ARFU 36
All com
po nen
M A D E ts are
GERM IN
ANY!

AR 36

ARFU 36

Performance that's a sight to see:

- R eliable operation through the stable-speed, high-power
electric motor.
- U ser-friendly fastening clamps for quick mounting on
various formwork systems.
- A vailable in all standard international voltages
and frequencies.
The AR 36 is also available
- T he ARFU model is available with an integrated inverter with a practical on/off switch.
for connection to a single-phase power supply.

18 _ 19 WACKERNEUSON REINFORCED CONCRETE

External vibrators
 AR 36 with SV 51 fastening clamp SV 5 fastening clamp in use SV 4 fastening clamp

Universal safe use:

Fastening clamps for quality
exposed concrete surface
external vibrators by S U I TA
ALL S BLE FOR
Wacker Neuson. TA
FORM NDARD
W
SYSTE ORK
MS

SV 41

SV 5

SV 6 ANGLE SV 51 SV 55

SV 52 SV 53
SV 4
AV 6
SV 6 + ANGLE = SV 46

SV 4
FIELD OF APPLICATION
- Beam-type formwork
- Formwork girder
SV 5 AV 6 / SV 6 / SV 46 SV 41 SV 52 SV 51 SV 53 SV 55
APPLICATIONS APPLICATIONS APPLICATIONS APPLICATIONS APPLICATIONS APPLICATIONS APPLICATIONS
- Frame-type formwork - Beam-type formwork - Beam-type formwork - Frame-type formwork - Frame-type formwork - Frame-type formwork - Frame-type formwork
- Fixed attachment - Fixed attachment - Fixed attachment - Formwork girder - Anchor profile - Beam-type formwork - Formwork girder
- Free fastening - Also frame-joint mountable
(welding, screwing)

FORMWORK FORMWORK FORMWORK FORMWORK FORMWORK FORMWORK FORMWORK FORMWORK

MANUFACTURERS* MANUFACTURERS* MANUFACTURERS* MANUFACTURERS* MANUFACTURERS* MANUFACTURERS* MANUFACTURER* MANUFACTURERS*
Doka H 20, Top 50, Doka Framax XLife, Doka H 20, Top 50, Doka H 20, Top 50, Peri Trio Doka Framax XLife, Doka H 20, Framax XLife Hnnebeck Manto
FF 20 Alu Framax FF 20 FF 20 Alu Framax Frami
Peri VT 20K, GT 24, XLife Peri VT 20K Peri VT 20K XLife Peri VT 20K, GT 24,
VARIO GT 24 Peri Trio Hnnebeck H 20 Hnnebeck H 20 Paschal Logo, Athlet Trio, Handset
Hnnebeck H 20, R 24, Meva StarTec, Meva H 20 Meva H 20 Paschal Universal formwork
GF 24, ES 24 Mammut Noe H 20 Noe H 20 Modular/GE
Meva H 20 Noe NOEtop Paschal H 20 Paschal H 20 Hnnebeck Rasto
Noe H 20 Symons Steel-Ply
Paschal H 20

* or similar

20 _ 21 WACKERNEUSON REINFORCED CONCRETE

External vibrators
 TECHNICAL DATA AR 36/6/042 ARFU 36/6/230
L x W x H mm 232 x 227 x 102.5 232 x 227 x 102.5

The optimal use Bore pattern mm

Weight kg
Standard centrifugal force kN
90 x 125
5.8
2.85
90 x 125
5.8 (14.2 with inverter and cable)
2.17

of external vibrators. Max. centrifugal force kN

Vibrations 1/min
3.47
6,000
3.47
6,000
Power kW 0.4 1.1
Voltage V 42 220-240 1
Rated current A 9 6
Frequency Hz 200 50-60
Power cable m 15 15 + 2
Total length
with inverter power cable m 17
Also available with built-in
on/off switch in the power cable. Yes No
~100 cm ~100 cm

~100 cm
TECHNICAL DATA SV 4 SV 5 SV 6 AV 6 SV 46
LxWxH
(with saddle clamp) mm 325 x 195 x 121 386 x 195 x 121 250 x 140 x 172 260 x 222 x 53 250 x 140 x 232
Checklist for the use Weight (mass) kg 4.32 5.5 6.64 2.1 7.8

of external vibrators:
bis 50
Up to 50cm
cm Up
bisto100
100cm
cm > 100 cm

~100 cm
F astenclamps tightly and check TECHNICAL DATA SV 41 SV 51 SV 52 SV 53
50 cm

50 cm

50 cm
regularly. LxWxH
(with saddle clamp) mm 191 x 133 x 54 410 x 205 x 130 233 x 125 x 252 389 x 206 x 100
50 cm

50 cm
50 cm

F asten retaining system. Weight (mass)

~30 cm
(without saddle clamp) kg 3.2 4.8 4.3 5.3

M aximum pouring depth: 50 cm.

50 cm
50 cm

50 cm

Beam-type formwork equipment

C ompaction time: 3 to 5 minutes.

50 cm
50 cm
50 cm

O nly
turn on the lower row of external
50 cm
50 cm

50 cm
vibrators once the first layer of fresh
concrete has been poured. ~100 cm ~100 cm
Formwork equipment and effective depth of quality exposed
concrete surface external vibrators (lateral view) T heformwork can be completely
equipped with external vibrators.

~100 cm
Alternatively, the external vibrators
can also be moved upwards row
Reinforced concrete with external vibrators from Wacker Neuson: by row as concreting progresses.

~100 cm
Choose visibly higher quality.
The concrete surface is increasing in importance as a sign of quality.
Because the entire formwork vibrates when external vibrators are used,
the vibrations evenly enter the fresh concrete via the surface. A favorable

~30 cm
condition for homogeneous, non-porous concrete surfaces.
It often becomes clear that the fresh concrete is inaccessible to internal
vibrators only minutes before the concrete pour. Flexible external Frame-type formwork equipment
vibrators should therefore always be available.

22 _ 23 _ 24 WACKERNEUSON REINFORCED CONCRETE Modifications reserved in the interest of continuous further development.
Technical Data. High reliability and
performance for
concrete compaction.

R obust device design with protective frame.

W ide spectrum of products in all performance
ranges.
H ighest safety standards, protective low
voltage (42 V 3~) on the output side.
C ompact, handy machines.
S teady output voltage - even at high load.
C onstant operation without restrictions.
O verload shutdown and short-circuit protection.
A ll electronic models maintenance-free.
A vailable for all standard input and
output voltage variants.

Frequency
inverters
26 _ 27 WACKERNEUSON REINFORCED CONCRETE
Mechanical and electronic
frequency and voltage converters
and generators.
IMPO
R TA
NOTE NT
The !
of the rated current
loads sum
the outp must not exc
ut curr eed
the inv ent of
erter.

GH 3500

RATED FU FU FU FU FUE 1/042/ FUE 2/042/ FUE 6/042/ FUE- KTU 2/042/ GH
CURRENT (A) 1,5/200W 1,8/200 4/200 5z/200 200W 200W 200W* M/S 75A 200W 3500
20.6 27.0 52.0 69.0 25.0 35.0 52.0 75.0 35.0 41.2
IREN 30 3.5 2 2 3 4 1 2 3 4 2 2
IREN 38 7.0 2 2 3 4 1 2 3 4 2 2
IREN 45 10.0 2 2 3 4 1 2 3 4 2 2

FUE 6/042/200W IREN 57 17.3 1 1 3 4 1 2 3 4 2 2

IREN 65 25.0 1 2 2 1 1 2 3 1 1
AR 36/6/042 9.0 2 2 3 4 1 2 3 4 2 2
FUE 2/042/200W FU 4/200

FU FU FU FU FUE FUE FUE FUE- KTU GH

1,5/200W 1,8/200 4/200 5z/200 1/042/200W 2/042/200W 6/042/200W* M/S 75A 2/042/200W 3500
Input voltage 230 V 1~ 400 V 3~ 400 V 3~ 400 V 3~ 230 V 1~ 230 V 1~ 230 V 1~ 400 V 3~ 230 V 1~
All current sensitive
protection switch
necessary No No No No No No No Yes No
Rated current
at output (A) 20.6 27.0 52 69 25 35 52 75 35 41.2
Number of sockets 2 2 3 4 1 2 3 4 2 2
Adjustable output
FU 1,5/200W frequencies for use
of quality exposed
concrete surface
external vibrators No No No No No No Yes Yes No No
Mode of operation Mech. Mech. Mech. Mech. Electr. Electr. Electr. Electr. Electr. Combustion
FUE M/S 75A engine
W
25 m ith
cable
Can !
operate also be
d with
a rolled ca
-up co ble in * Also available as frequency-adjustable version.
KTU 2/042/200W ndition
.

28 _ 29 WACKERNEUSON REINFORCED CONCRETE

Frequency and
voltage inverters
 TECHNICAL DATA FU 1,5/200W FU 1,8/200 FU 4/200 FU 5z/200
Housing size (L x W x H) mm 495 x 220 x 340 495 x 220 x 340 790 x 350 x 495 800 x 350 x 495
Weight kg 27 26 64 75
Drive Three-phase squirrel-cage motor for direct connection to the power supply
Input/output voltage V 230 1 / 42 3 400 3 / 42 3 400 3 / 42 3 400 3 / 42 3

Technical Data. Input/output frequency Hz

Input/output current A
Input/output performance kVA
50-60 / 200
9 / 20.6
2.1 / 1.5
50-60 / 200
5 / 27.0
3.5 / 1.9
50-60 / 200
10.0 / 52
6.9 / 3.8
50-60 / 200
13.2 / 69
9.2 / 5.0
Power cable m 2 2 2 2
Protection class IP 44 IP 44 IP 44 IP 44
Number of sockets 2 2 3 4

TECHNICAL DATA FUE 1/042/200W FUE 2/042/200W FUE 6/042/200W FUE-M/S 75A
Housing size (L x W x H) mm 420 x 325 x 325 420 x 325 x 325 524 x 325 x 325 520 x 310 x 493.5
Weight kg 25.0 25.7 32.5 29.5
Input/output voltage V 230 1 / 42 3 230 1 / 42 3 220-240 1 / 42 3 400-415 3 / 42 3
Input/output frequency Hz 50-60 / 200 50-60 / 200 50-60 / 200 50-60 / 0200
Input/output current A 9.6 / 25 13.0 / 35 14.8 / 52 13.0 / 75
Input/output performance kVA 2.2 / 1.8 3.0 / 2.6 3.4 / 3.7 9 / 5.45
Frequency inverter Wacker Neuson Wacker Neuson Wacker Neuson Mitsubishi inverter
Frequency adjustment range Hz 0-200
Power cable m 2.5 2.5 2.5 2.5
Protection class IP 44 IP 44 IP 44 IP 44
Number of sockets 1 2 3 4

TECHNICAL DATA KTU 2/042/200W TECHNICAL DATA GH 3500

Housing size (L x W x H) mm 387 x 395 x 446 Housing size (L x W x H) mm 540 x 440 x 521
Weight kg 33.2 Weight kg 39.0
Input/output voltage V 230 1 / 250 3 Maximum output kVA 4.2
Input/output frequency Hz 50-60 / 200 Continuous output kVA 3.0
Input/output current A 13.0 / 6 Rated current A 41.2
Input/output performance kVA 3.0 / 2.6 Rated voltage V 42 3
Power cable m 25 Frequency Hz 200
Protection class IP 44 Power factor cos 0.8
Number of sockets 2 Engine manufacturer Wacker Neuson
Type WM 210
Displacement cm3 211
Max. operating performance at 3,500 rpm
(DIN ISO 3046) kW (HP) 5.1 (7.0)
Fuel consumption l/h 2.5
Tank capacity (fuel) l 3.6
Outlets 2 x 42 V, 32 A
1 x 42 V, 63 A 3

All Wacker Neuson inverters are available in all standard voltages. Because we are constantly developing our products,
we reserve the right to change this information.
 Source: PERI GmbH
For systematic high-frequency
concrete compaction.

on
r Neus
Wacke o re t h a
n
k o n m
looks b
ac e in the
f e x p erienc c re t e
rs o ed con
70 yea f re in f o r c
c t u re o ts.
manufa c o n c r ete par
ecast
and pr

1
2 Tips for
users
AR 36/6/042
ARFU 36/6/230
Anwendungstipps Sichtbetonrttler

Hinweise zur Befestigung der Sichtbetonrttler:

- Befestigungssystem fest anziehen.
- Absturzsicherung befestigen.
- Sichtbetonrttler regelmig auf ordentlichen
Sitz berprfen.

Laufzeit der Sichtbetonrttler an der Schalung :*

- Verdichtungsdauer: ca. 3-5 Min. pro neu einge-
bauter Betonlage.
- Sichtbetonrttler erst einschalten, wenn mit dem
Befllen der Schalung begonnen wurde.
- Schttlagenhhe: maximal 50 cm.

Bestckung der Schalung mit Sichtbetonrttler:*

- Es wird empfohlen, die Schalung in horizontalen
Reihen zu bestcken.
- Zum Verdichten wird die Reihe eingeschaltet, die
ARFU 36 mit integriertem Umformer und
der zu verdichtenden Schttlage am nchsten ist.
AR 36 mit separatem Umformer FUE 6/042/200.
- Die Schalung kann entweder vollstndig mit
Sichtbetonrttlern bestckt werden, oder die
Sichtbetonrttler knnen je nach dem Betonier-
fortschritt von unten nach oben umgesetzt
werden dafr werden zwei Bestckungsreihen
empfohlen.

1 The new Concrete Book by practicing

* Diese Angaben sind Erfahrungswerte aus der Praxis. Bei besonderen Randbe-
dingungen und Betonsorten knnen diese Angaben variieren. Grundstzlich wird
empfohlen, eine Probebetonage durchzufhren.

experts for expert practice is available

~100 cm ~100 cm ~100 cm ~100 cm
at your Wacker Neuson branch. Come
and see us!
~100 cm
~100 cm

2 Clear instructions for the proper use of

~100 cm
~100 cm

the quality exposed concrete surface

~30 cm
~30 cm

SYSTEMATISCHE BESTCKUNG TRGERSCHALUNG SYSTEMATISCHE BESTCKUNG RAHMENSCHALUNG external vibrators are also available at
your Wacker Neuson branch.

32 _ 33 WACKERNEUSON REINFORCED CONCRETE

The use of internal vibrators. The use of external vibrators.

TIP 1 TIP 1

1
Internal vibrator
Choose the right vibration and effective diameter: head Determine whether the formwork is suitable
The effective diameter of a high-quality internal vibrator is Internal vibrator for applications with external vibrators.
approximately ten times the diameter of the vibrator head. effective compac-
tion diameter
With low-performance internal vibrators, the operating speed TIP 2
decreases upon immersion in the concrete, and the effective
diameter decreases. Neither time nor quality goals are achieved. Maintain the benchmark mounting distance
The immersion intervals should be chosen so that between the AR 36: horizontal and vertical
the compaction diameters overlap. distance of approx. 100 cm.

TIP 2 TIP 3
"Sewing together" several poured concrete layers: Observe the maximum pouring depth of 50 cm.
the internal vibrator connects the layers.
If several layers are poured "fresh on fresh" (as when concreting TIP 4
walls), the internal vibrator must be immersed at least 10 cm Be sure to fasten the retaining system.
deep into the lower layer.

TIP 3
Proper compaction with the internal vibrator:
immerse quickly, withdraw slowly:
Correct

Formwork
2 TIP 5
Do not turn on the external vibrators, until the
first pouring depth has been reached.
First, always remove the air pockets at the lowest level.
Therefore: TIP 6
1. Q uickly immerse the internal vibrator into the fresh concrete Observe the compaction times:
down to the lower edge of the pouring depth. approx. 3 to 5 minutes per new layer of concrete.
Select Incorrect
2. H old the internal vibrator in this position for a sufficient period immersion
intervals so that
of time. the effective
3. P ull the internal vibrator out slowly and steadily at a rate of ranges overlap
approximately 3 - 5 cm/sec.
IMPORTANT: External vibrators are used in the following cases:
Do not let the internal vibrator run too long in the air in order to

3
Insert least 10 cm H igh surface quality required.
avoid overheating. deep into the
fresh concrete. H igh, heavily reinforced components with thin walls.
TIP 4 S loping components.
Vibrating along the formwork with the internal vibrator: S ensitive components such as electrical installations.
- A void touching the formwork with the internal vibrator in L imited access from above.
order to avoid damaging the formwork.
L arge recessed elements (e.g. windows).
If necessary, use the internal vibrator and the rubber cap.
- M aintain a sufficient distance of approx. 10 cm between
vibrator and formwork to avoid sand streaking.

34 _ 35 WACKERNEUSON REINFORCED CONCRETE

Tips for users
Increased comfort at work
and greater productivity
when laying reinforcing steel.

Innovative device concepts for tying,

cutting, and bending.
S aves time and money.
E fficient.
S afe.
R obust.
H andy.
T he ideal alternative to earlier solutions.

Reinforce-
ment
technology
36 _ 37 WACKERNEUSON REINFORCED CONCRETE
Cutting and bending
Shear cutting head RCP 20 Wedge cutting head RCP16 Bending head RCP 20
with relief valve

reinforcing steel:
RCP and RCE.

RCP 16

Two machine RCP Line: RCE Line:

lines for H igh cutting performance. H igh-quality shear head with
individual Interchangeable head system high cutting performance.
needs: for cutting and bending. F or reinforcing steel
RCP 20
Two cutting head systems: diameters of 16 to 25 mm.
wedge-shaped and shear T he relief valve can be
RCE16 cutting head. opened with tools.
Various handle positions.
F or reinforcing steel diameters
up to 32 mm.
T he relief valve can be opened
without tools.
SAF
EFFIC E,
C O S T I E N T,
-S
L O W N AV I N G , Cutting and bending heads can be changed in 5 easy steps:
OISE.

Bend and cut reinforcing steel economically:

- E lectro-hydraulic machines for efficient severing of
reinforcing steel.
- F ast, clean cuts of various rod diameters.
- L ow cutting costs compared to other cutting methods.
- S afe, very quiet operation.
- H andy, robust machines for flexible use.
1 Release the cutting 2 Remove the cutting 3 Replace the cutting 4 Replace the 5 Fasten the
head fastening block on the cutting head with the fastening clamp. fastening clamp.
clamp. piston by loosening bending head.
the screws.

38 _ 39 WACKERNEUSON REINFORCED CONCRETE

Reinforcement
technology
Binding reinforcing steel:
DF 16

UP
1,000 TO
K
PER H NOTS
OUR!

Ideal for fastening plastic pipes

on the reinforcement for
concrete core tempering.

DF 16

The DF 16 tying technology:

Efficient to use, first-class results:

- M echanical machine with automatic binder feed.
- S imple, fast, and economical up to 1,000 knots twisted per hour.
- C an be operated with one hand.
- E rgonomical operation while standing upright.
- E venly strong knots through the two-wire design.
- R obust mechanism with high service life.
1 Position machine 2 Press without effort: 3 Pull evenly: 4 Keep pulling until 5 Finished tie.
- N o battery needed. vertically. the tie wire surrounds the tie wire is twisted. the automatic
the reinforcement. trigger releases:
- N o falling wire scrap. the tie achieves
maximum strength.

40 _ 41 WACKERNEUSON REINFORCED CONCRETE

Reinforcement
technology
 TECHNICAL DATA RCP 12 RCP 16 RCP 20 RCP 25 RCP 32
Machine size (L x W x H) mm 510 x 110 x 135 520 x 130 x 120 385 x 180 x 240 405 x 170 x 250 560 x 180 x 335
Operating weight kg 6.7 9.1 13.7 13.9 27.0
Cutting diameter, max. mm 12.0 16.0 20.0 25.0 32.0
Cutting speed, max. sec 5.0 4.0 5.0 5.5 6.0

Technical Data. Hydraulic cutting force t

Drive
Power kW / voltage V
7
Electrohydraulic
1.2 / 230 1
10
Electrohydraulic
1.1 / 230 1
30
Electrohydraulic
1.4 / 230 1
40
Electrohydraulic
1.4 / 230 1
50
Electrohydraulic
1.4 / 230 1
Rated current at 230 V A 5.8 5.3 6.8 6.8 6.8
Cutting head Wedge Wedge Shear Shear Shear
cutting head cutting head cutting head cutting head cutting head
Interchangeable head system No No Yes Yes No
Cutting blade usability Frequency 1 2 2 2 2
Reinforcing steel quality N/mm2 750 750 750 750 750

TECHNICAL DATA RCE 16 RCE 20 RCE 25

Machine size (L x W x H) mm 420 x 110 x 215 420 x 110 x 230 475 x 140 x 235
Operating weight kg 7.1 10.0 13.8
Cutting diameter, max. mm 16.0 20.0 25.0
Cutting speed, max. sec 5.0 5.0 5.0
Hydraulic cutting force t 11 14 31
Drive Electrohydraulic Electrohydraulic Electrohydraulic
Power kW / voltage V 1.2 / 230 1 1.1 / 230 1 1.1 / 230 1
Rated current at 230 V A 5.8 5.3 5.3
Cutting head Shear Shear Shear
cutting head cutting head cutting head
Interchangeable head system No No No
Cutting blade usability Frequency 2 2 2
Reinforcing steel quality N/mm2 750 750 750

TECHNICAL DATA DF 16
Device size (L x W x H) mm
(with handle retracted) 656 x 164 x 118
Device size (L x W x H) mm
(with handle extended) 883 x 118 x 164
Operating weight kg 2.2
Number of tie wires per tie strip
(magazine) pieces 77
Tie wire material Copper-plated wire
Tie wire mm 1.1
Tying speed knots/h Approx. 1,000
Time required per knot sec/knot Approx. 0.8
Field of application: external diameter
of the round materials to be Minimum 6 + 6 / maximum 16 + 16
connected mm
Tie wire order quantities Box: content 7,700 tie wires
Pallet: content 138,600 tie wires

Modifications reserved in the interest of continuous further development.