India sees lowest plant load factor in 15 years; power stations operating at ~ 60%

PLF .

38% of Indias total thermal power capacity lying partially used / unused.

Falling capacity utilisation translates increasingly into losses

Energy cost rises on reducing plant load factor

Gas Power Plants operating at 22% PLF for want of fuel. Gas. 24 gas stations not
operating at all.

Renewable Resources are making and breaking their own records Pricing &
Capacities
1
2
 OUTLINE OF PRESENTATION
Introduction

NTPC Ltd. An Overview

Jhanor Gandhar Gas Power Project at a glance

Awards and Accolades

Birds view of Gas Stations performance & Benchmarking

Strategy Formulation for sustainable growth

Energy Efficiency Measures and Innovative & impactful Projects

Future Course of Action & Initiatives

Conclusion
3
NTPC Limited

10th Largest 3rd Largest

Power Power
Generator in Generator in
the World Asia

Countrys Largest
Premier Power
Producer

44
 NTPC Limited A Journey
2017 51671 MW
Rechristened as NTPC Limited in line with diversification in 2010
business operations beyond thermal power generation
GOI Divested 5% of
its Paid Up Capital
2009
Awarded first BTG Super Critical Plant
Became a
Listed on Indian stock exchanges MAHARATNA
2007
Coal Mining Block allocated
2005
Capacity
Capacity 20,000
2004 Diversification - foray 30,000 MW
Installed Capacity - MW
into Equipment Manuf.
10,000 MW 2002 Bulk tendering of super
1997
critical equipment
Set up with 100%
1990
ownership by GOI Long term FSA with CIL
1982 Became a
for 20 years
1975 NAV RATNA
First 200 MW unit at
Singrauli commissioned 5
 NTPC Limited - PAN-INDIA PRESENCE
NTPC Owned Nos MW
Coal 20 38,755
Gas/Liquid Fuel 7 4,017
Hydro 1 800
Renewable energy projects 11 865
(Solar PV)
Wind 1 18
Totala 40 44,455
Owned By JVs/Subsidiaries
Coal & Gas 9 7,216
Total 49 51,671

CORPORATE PLAN
6
Capacity by 2032 : 128 GW
 NTPC Jhanor Gandhar

Installed 3 Gas Turbine A Steam

Capacity 3*144.4 MW Turbine
657.4 MW 224.5 MW

77
 NTPC Jhanor Gandhar
VISION
To generate most reliable , eco-friendly power in a safe and
efficient manner, powering the nation.

ACCREDITATIONS

ISO-9001
ISO-14001
OHSAS-18001
5-S
ISO 50001
(Certification process in progress) 8
AWARDS AND RECOGNITION

9
1 . Station receives 3 Awards : Best CSR Practices, Community Development and CSR
Leadership during World CSR Congress Mumbai.

2. Station received Good Green Governance Award : Srishti Foundation New Delhi on
Earth Day - 2016

3. Station received Water Digest's Water Award 2016-17 for 'BEST WATER
MANAGEMENT PRACTICES' in PUBLIC SECTORS category at New Delhi.

4. Station awarded "Gold Trophy" in Industrial Housekeeping-2016 from QCFI,

Vadodara, for the sixth time in a row.

5. Station received "Award for Excellent Contributions in CSR-CD" at QCFI Annual TQM
Conclave - 2016, Vadodara .
10
6. Station received NTPC's Swarn Shakti Award for Best Performance in CSR-CD and
Environment Management.

7. Station received Certificate of appreciation from Director General of National Safety

Council, Mumbai for exemplary safety Environment

8. Station received Certificate of Appreciation for Accident Free Working for More Than One
Million Hours during from Gujarat Safety Council & Director(Industrial Safety and Health)
Gujarat.

9. Station received CII National Award for Excellence in Energy Management-2016

10. Station received Award for impressive implementation of Rajbhasha from Nagar
Rajbhasha Committee Ankleshwar.
11
Bird's Eye View on Countrys Gas Power Stations
PLF & CAPACITY (Fig in % & MW)
26 30000

25
25000
24
20000
23

22 15000 Capacity
PLF
21
10000
20
5000
19

18 0
2013-14 2014-15 2015-16 2016-17 2017-18
12
 Region wise Gas Power Stations PLF(%)

Region 2013-14 2014-15 2015-16 2016-17 2017-18

NR 33.73 31.15 26.40 23.69 22.41
WR 15.54 12.38 18.80 20.51 24.10
SR 27.10 17.86 16.74 15.78 10.67
ER 0 0 0 0 0
NER 53.74 61.70 57.53 58.23 58.76
TOTAL 24.85 20.79 22.54 22.51 22.56
13
 Growth in Installed Capacity(MW)

Thermal
Period Nuclear Hydro RES Grand Total
Coal Gas Diesel Sub-Total
2011-12 112022 18381 1200 131603 4780 38990 24503 199877

2012-13 130221 20110 1200 151530 4780 39491 27541 223344

2013-14 145273 21782 1200 168255 4780 40531 31692 245259

2014-15 164636 23062 1200 188898 5780 41267 35777 271722

2015-16 185172 24508 994 210675 5780 42783 42849 302288

2016-17 192163 25329 838 218330 6780 44478 57260 326849

2017-18 194433 25185 838 220456 6780 44614 58303 330154

14
 Western Region - Growth in Installed Capacity(MW)

Thermal
Period Nuclear Hydro RES Grand Total
Coal Gas Diesel Sub-Total
2011-12 38925 8255 17.84 47197 1840 7447 7910 64394
2012-13 49257 8988 17.48 58263 1840 7447 8987 76537
2013-14 58020 10139 17.48 68176 1840 7447 11271 88735
2014-15 65807 10915 17.48 76740 1840 7447 12795 98822
2015-16 72153 10815 0 82968 1840 7447 15315 107571
2016-17 68294 11203 0 79497 1840 7447 18304 107089
2017-18 70164 11059 0 81223 1840 7447 18412 108923
15
 Gujarat - Growth in Installed Capacity (MW)
Thermal
Period Nuclear Hydro RES Grand Total
Coal Gas Diesel Sub-Total
2011-12 12879 4245 17.48 17142 559 772 3499 21972
2012-13 14578 4245 17.48 18841 559 772 3715 23888
2013-14 15738 6130 17.48 21886 559 772 4430 27647
2014-15 15988 6906 17.48 22912 559 772 4718 28961
2015-16 16501 6806 0 23307 559 772 5230 29868

2016-17 16008 6706 0 22714 559 772 6672 30716

2017-18 16008 6562 0 22570 559 772 6778 30679

16
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

14.1
18.5
17

21.3
24.2
Top 30 Indian Gas Stations PLF(%)

27.0
33.5
35.0
35.3
37.6
38.4
40.6
47.2
51.9
54.4
56.6
57.8
59.6
59.8
60.2
60.2
65.2
66.4
66.9
70.1
70.4
76.5
79.3
80.6
93.2 81.6
100 80 60 40 20 0
 Top 30 Indian Gas Stations at a glance
Capacity( Monthly Monthly Upto Month Upto Month
Ranking Stn
MW) Gen(Mus) PLF(%) Gen(Mus) PLF(%)
1 TROMBAY CCPP 180.00 93.51 69.83 491.15 93.19
2 VALANTARVY CCPP 52.80 34.28 87.26 126.12 81.58
3 MONARCHAK CCPP 101.00 62.56 83.25 238.32 80.59
4 KARAIKAL CCPP 32.50 19.22 79.49 75.41 79.25
5 VALUTHUR CCPP 186.20 110.73 79.93 417.17 76.52
6 SUGEN CCPP 1147.50 566.63 66.37 2366.79 70.44
7 KASHIPUR CCPP 225.00 132.26 79.01 462.04 70.13
8 VIJJESWARAM CCPP 272.00 160.40 79.26 533.01 66.93
9 TRIPURA CCPP 726.60 364.33 67.39 1413.21 66.43
10 KATHALGURI CCPP 291.00 143.14 66.11 555.85 65.24
11 LAKWA GT 142.20 51.12 48.32 250.78 60.23
12 AGARTALA GT 135.00 59.46 59.20 237.88 60.18
13 RATNAGIRI CCPP III 740.00 375.11 68.13 1296.37 59.83
14 RAMGARH CCPP 273.80 124.11 60.93 477.48 59.56
15 URAN CCPP 672.00 272.92 54.59 1138.01 57.84
18
 Top 30 Indian Gas Stations at a glance
Capacity Monthly Monthly Upto Month Upto Month
Ranking Stn
(MW) Gen(Mus) PLF(%) Gen(Mus) PLF(%)
16 GANDHAR CCPP 657.39 281.68 57.59 1089.02 56.58
17 JEGURUPADU PHASE I CCPP 235.40 97.85 55.87 375.22 54.44
18 PRAGATI CCPP 330.40 130.63 53.14 501.65 51.85
19 ROKHIA GT 111.00 39.97 48.40 153.38 47.19
20 KAWAS CCPP 656.20 203.63 41.71 779.09 40.55
21 GAMA CCPP 225.00 71.42 42.66 252.62 38.35
22 KARUPPUR CCPP 119.80 44.09 49.47 131.97 37.62
23 KUTTALAM CCPP 100.00 33.72 45.32 103.37 35.30
24 KOVIKALPAL CCPP 107.88 31.60 39.37 110.57 35.00
25 BARAMURA GT 58.50 14.89 34.21 57.43 33.53
26 DADRI CCPP 829.78 133.99 21.70 655.69 26.99
27 I.P.CCPP 270.00 42.93 21.37 190.94 24.15
28 PRAGATI CCGT-III 1500.00 334.85 30.00 934.48 21.28
29 NAMRUP CCPP 181.25 26.95 19.99 98.09 18.48
30 FARIDABAD CCPP 431.59 83.11 25.88 178.19 14.10
19
 Top 21 Gas Stations at a Glance
Capacity Upto Month
Ranking Stn ECR Customers
(MW) PLF(%)
TROMBAY CCPP - Maharashtra
1 180.00 93.19 1.53 Mumbai
Tata
2 VALANTARVY CCPP - TN 52.80 81.58 0.00 TN
3 MONARCHAK CCPP - Tripura 101.00 80.59 0.00 Tripura
4 KARAIKAL CCPP - Puduchery 32.50 79.25 0.00 Puduchery
5 VALUTHUR CCPP - TN 186.20 76.52 0.00 TN
Surat +
6 SUGEN CCPP - Torrent Gujarat 1147.50 70.44 0.00
Ahmedabad
KASHIPUR CCPP - Pvt
7 225.00 70.13 0.00 Uttrakhand
Uttrakhand Shravanti Energy
8 VIJJESWARAM CCPP - APPGCL 272.00 66.93 0.00 AP
9 TRIPURA CCPP Tripura 726.60 66.43 1.46 NES
KATHALGURI CCPP - Assam
10 291.00 65.24 1.31 NES
NEEPCO
20
 Top 21 Gas Stations at a Glance
Capacity Upto Month
Ranking Stn ECR Customers
(MW) PLF(%)
11 LAKWA GT - Assam 142.20 60.23 1.31 NES
12 AGARTALA GT - Tripura 135.00 60.18 1.31 NES
13 RATNAGIRI CCPP III - NTPC 740.00 59.83 5.50* Indian Railways
14 RAMGARH CCPP - Uttrakhand 273.80 59.56 1.84 Uttrakhand
15 URAN CCPP - Maharashtra 672.00 57.84 1.64 Maharashtra
Guj, Maha, MP,
16 GANDHAR CCPP - NTPC 657.39 56.58 1.82
DNH, D&D, Goa
17 JEGURUPADU PHASE I CCPP - AP 235.40 54.44 AP
18 PRAGATI CCPP - Delhi 330.40 51.85 2.95 Delhi
19 ROKHIA GT - Tripura 111.00 47.19 1.88 Tripura
Guj, Maha, MP,
20 KAWAS CCPP - NTPC 656.20 40.55 1.88
DNH, D&D, Goa
21 GAMA CCPP - Uttrakhand 225.00 38.35 3.94 Uttrakhand
21
 Birds Eye View - Regions & WR States
Gas & RES
Total Installed Installed Gas based Capacity Installed RES Capacity
Regions / States (%)
Capacity(MW)
MW % MW %
NR 91071 5781 6.35 11713 12.86 19.21
WR 108923 11059 10.15 18412 16.90 27.06
SR 92567 6474 6.99 26891 29.05 36.04
ER 33586 100 0.30 994 2.96 3.26
NER 3950 1771 44.84 281 7.11 51.95

India 330154 25185 7.63 58303 17.66 25.29

Maharashtra 42329 3753 8.87 7649 18.07 26.94

Gujarat 30679 6562 21.39 6778 22.09 43.48
MP 19766 357 1.81 3538 17.90 19.71
Chhattisgarh 12739 0 0.00 433 3.40 3.40
DNH 253 71 28.06 3 1.19 29.25
D&D 189 48 25.40 10 5.29 30.69
Goa 548 70 12.77 0.76 0.14 12.91 22
Birds View Indian Gas Stations
No of Stns Capacity MW PLF (%)
3 334 > 80
4 1591 70-80
5 1567 60-70
7 2909 50- 60
2 767 40- 50
3 2599 30- 40
4 2781 20- 30
4 1416 10-20
12 5220 < 10
24 8117 0

49 / 68 25313 22.56
23
 PERFORMANCE
BENCHMARKING

24
 PB - Comparable Gas Stations
56.58

40.96 40.55

30.84 29.93 Auraiya

PLF (%)

30.29 29.89
28.64 Jhanor
24.16 25.94
22.97 Kawas
21.03
16.65 15.61 GPEC

9.22
4.43 5.2 4.89 3.64 4.58

2013-14 2014-15 2015-16 2016-17 2017-18

25
 PB - Generation
APRIL JULY, 2017

1200

1000
MUs

800

600

400

200

RGCCPP
Auraiya
Dadri(Gas)

Faridabad
Kawas

Anta
Gandhar

Series1 Series2

NTPC Gas station = 2842.39 2945.63 MUs.

Current FY Last FY 26
 PB - Plant Load Factor
APRIL JULY, 2017

60

50

40
PLF (% )

30

20

10

RGCCPP
Auraiya
Dadri(Gas)

Faridabad

Anta
Kawas
Gandhar

Series1 Series2

NTPC Gas station = 24.17 25.04 %

Current FY Last FY 27
 PB - Generation Loss Due to Grid
APRIL JULY, 2017

1802.24
1639.24
1626.76
1581.04
2000
1800

1202.86
1153.11

1139.62
1600

1115.45
Grid Loss Mus

1036.74

1024.79
1400

995.85
1200

766.71
701.61
1000
590.72

800
Violations -
600 Merit
400 Order
200
0
Based
Scheduling
Faridabad

Kawas

Dadri(Gas)
Gandhar

Auraiya
Anta
RGCCPP

Series1 Series2

NTPC Gas station = 8037.35 8339.39 MUs

Current FY Last FY 28
 PB - Equipment wise Losses
APRIL JULY, 2017

2
Equip. PL (% )

0
RGCCPP

Kawas
Anta
Gandhar

Auraiya

Dadri(Gas)

Faridabad
Series1 Series2

NTPC Gas station = 0.29 0.55 %

Current FY Last FY 29
 PB - Heat Rate
APRIL JULY, 2017
2500

2112

2108
2100
2075
2050
2050
2040
2022

2020
2000

2000
1980
1975

1967
2000

1500

1000

500

Anta
Kawas
Dadri(Gas)

RGCCPP
Faridabad

Gandhar

Auraiya
CURRENT
Series1 Series2 Series3
PREVIOUS

NORMATIVE
NTPC Gas station = 2046 2033 kCal/Kwh
Current FY Last FY 30
 PB - Aux Power Consumption
APRIL JULY, 2017

14

12

10

8
APC (% )

0
RGCCPP

Auraiya
Dadri(Gas)

Faridabad
Kawas

Anta
Gandhar

Series1 Series2

NTPC Gas station = 3.06 3.03 %

Current FY Last FY 31
 PB - NTPC GAS STATION : PLF HR & Aux Power
Heat Rate (Kcal/KWh) Auxiliary Power Cons.(%)
Deviation
Sl Gas Station PLF (%) Deviation wrt wrt
Design Actual Normative Actual
Design(%) Normative(%
)
1 Auraiya 3.64 1981 2166 -9.32 2.5 7.31 -192.40
2 Dadri 26.99 1928 2082 -7.98 2.5 3.12 -24.80
3 Anta 5.68 1951 2119 -8.63 2.5 6.53 -161.20
4 Faridabad 14.10 1849 1994 -7.84 2.5 3.54 -41.60
5 Kawas* 40.55 1952 2003 -2.61 2.5 2.79 -11.60
Jhanor
6 56.58 2005 2051 -2.29 2.5 2.51 -0.40
Gandhar
Kayamkula
7 0.00 1896 0 100.00 2.5 0 100.00
m
32
 5 - 10 2412
2315
15 - 20 2284
2236
25 - 30 2190
2190
PLF RANGE (%)

35 - 40 2165 Scheduling
2144
45 - 50 2124
above
2092 Technical
55 - 60 2062
2094
Minimum
65 - 70 2085 Limits
2085
75 - 80 2078
2060
85 - 90 2063
1800 1900 2000 2100 2200 2300 2400 2500
Net Heat Rate (NHR) (Kcal/kWh)

Tariff - 2014-19
Aux HR NHR
2.5 2040 2092 33
34
 An Innovative Initiative
Customers wise Power Allocation (MW)

States Net Gross Capacity Before Jhanor

(Stn/Stgs)
Gujarat 231 237 6165 ( 22 )
Maharashtra 195 200 5089 ( 14 )
Madhya Pradesh 114 117 8204 ( 29 )
Dadra & Nagar haveli 57 59 398 ( 10 )
Daman & Diu 31 32 151 ( 10 )
Goa 12 12 331 ( 10 )
640 657 20338
35
 Achieving Economy in Operation
Zero SG Synopsis Jul17

Customers Days during Month Time Blocks No of Times

Gujarat 5 72 7
Maharashtra 0 0 0
MP 25 718 46
D&NH 0 0 0
D&D 0 0 0
Goa 17 208 32
Station 23 368 52
36
 An Unique Initiative
Pursuing Customers for Merit Order Based Scheduling
Capacity
Plant
Allocated to Type of Variable Cost
No Station Capacity Ownership
An State Station
(MW) (MW) (Rs/Unit)
1 SSP
Innova 1450 391 Hydro Other ISGS -
2 KAPS tive 440 144 Nuclear Central ISGS -
3 TAPS 3&4 Action 1,080 400 Nuclear Central ISGS -
4 KSTPS 2100 626 Thermal Central ISGS 1.3
5 SIPAT I 1,980 584 Thermal Central ISGS 1.33
6 SIPAT-II 1,000 279 Thermal Central ISGS 1.37
7 VSTPS-STG-III 1,000 281 Thermal Central ISGS 1.41
8 VSTPS-STG-IV 1,000 307 Thermal Central ISGS 1.41
9 VSTPS-STG-II 1000 338 Thermal Central ISGS 1.42
10 VSTPS-V 500 166 Thermal Central ISGS 1.42
11 VSTPS-STG-I 1,260 421 Thermal Central ISGS 1.51
12 TROMBAY UNIT-7 180 180 Gas State Generation 1.53
13 GTPS URAN (UNIT 05 TO 10) 672 672 Thermal State Generation 1.64
14 JSW U1, JAIGAD 300 300 Thermal State Generation 1.74
15 GANDHAR APM 657 195 Gas Central ISGS 1.77
37
 River water conductivity
Measurement at Intake Well
Avrage Water utilization 20000 m3 day.

Narmada River water contamination, by ingress of sea water

being experienced increasingly since 3 yrs
An
Innova To treat high conductivity raw water drawn from river,
abnormal Increase in process power consumption, chemicals,
tive energy & water consumption recorded.
Project
Introduced on-line conductivity measurement by installing
conductivity meter at Intake-well for decision making

Consumption of power, chemical and conservation contributing

more than Rs 10 Lacs / year

38
 High voltage electrical insulation
for preventing flashovers in 33 KV System

High voltage electrical insulation

coating for avoiding flashovers.

An
Innova Prevents flashovers caused by fog,
tive dirt, pollution, animals (monkeys,
Project squirrels, birds) and kits.

Prevents downtime and equipment

damage.

39
 Horticulture - Bio Mass waste utilization
as Green Fuel
Utilizing horticulture residues & Bio Mass residues into wooden Pallets.
Using as substitute of fire wood in Mid-Day Meal Kitchens in Villages as
contributions to society.

200 kg of pallets to be produced using nearly 250 -300 kg of

Special horticulture residues
Project

Investment = Rs. 6.00 Lacs.

Operation cost including electricity = Rs. 1220/day

Value of produced pallets @ Rs 12 / Kg = Rs 7.2 / year

Payback period < works out to be about 2 years
40
 RAIN WATER HARVESTING
Average rainfall - 800 mm (co-efficient 60 %)

Involved M/s Furrat Earth Pvt Ltd, a renowned water harvesting agency for
conducting feasibility study.

M/s Furrat recommended recharge well with sand filtration module &
Special horizontal filtration modules
Project
Water Harvesting Potential 2.60 Lacs M3

Cost of water - Rs / M3 - 23.57

Investment Rs. 7.5 Lakhs

41
 Strategic Initiatives
Schedule < Technical Minimum on block basis and periodic DC updations

Ambient Pressure Continuous, Max, Min, Average

Ambient Humidity Continuous, Max, Min, Average

Ambient Temperature Continuous, Max, Min, Average

SG, Frequency & Generation Self, Peers & Competitors Stations

DSM Management Net Gain / Loss on time block & shift wise (***)

Gas GCV & Gas Consumption real time basis

Gas Management - Daily Allocation, Drawl, Diversion, Banking & reconciliation

Water injection, generation & Nox on-line monitoring

Cooling tower fans, Condenser Vacuum & Heat Rate monitoring

42
 Strategic Initiatives
Energy Balance and equipment wise energy consumption trend of drives > 50 KW
Energy Flow through various lines (Import Export)
Marginal Contribution, RRAs, Energy Trading & operational gain accounting
Water & H2 Consumption monitoring
Temperature in Air Conditioned Spaces including C&I Store
Leakages Steam, water, oil, H2 gas
Chemical stocks and opportunity based procurement
PAT initiatives & progress monitoring
Environment Management CEMS, AAQMS, EQMS & performance monitoring
Inclusive Growth through participation & commitments
Cumulative Performance : Generation, PLF, HR, Aux. Power, PO, FO, DC (***)
43
44
 Much before PAT system came into
existence, NTPC Jhanor had adopted and
incorporated numerous measures,
process improvements and projects to
enhance energy efficiency, thus ensuring
increased energy savings and monetary
gains with timelines..
PAT # I 8895 Energy Certificates

45
 DM Water Polishing Unit to
improve Make Up Water Quality

Heat Rate Improvement : 8 - 10 Kcal/unit

46
LPT inner Energy Efficient casing

Heat Rate
Improvement
5 - 15 kcal/unit

47
Energy Efficient Coating

1 2
3 4
MUs saved = 1.65 MU
Savings = Rs. 48.47 Lacs 48
 Energy Efficient Coating
Rating Before After Gain
Equipment
kW kW kW kW %
ACW Pump # 1 55.00 50.08 46.12 3.96 6.91%
ACW Pump # 2 55.00 51.76 47.86 3.90 8.12%
ACW Pump # 3 55.00 50.48 47.22 3.26 4.74%
Main Cooling Water pp #1 1,400.00 1,366.90 1,316.00 50.90 3.50%
Main Cooling Water pp #2 1,400.00 1,367.40 1,338.10 29.30 1.80%
RAW Water pump # A 37.00 27.80 26.73 1.10 8.40%
RAW Water pump # B 37.00
RAW Water pump # C 37.00
Intake well Pump # A 150.00 112.58 109.21 3.37 3.14%
Intake well Pump # B 150.00
Intake well Pump # C 150.00 126.37 113.66 12.71 11.30%
Main Cooling Water pp #3 1,400.00 1353.03 1264.25 88.78 5.86%
Side water filter Pump # 1 140.00 126.60 119.00 7.60 6.50%
Side water filter Pump # 2 140.00 126.40 115.40 11.00 7.00%

MUs saved = 1.65 MU Savings = Rs. 48.47 Lacs 49

1 CW pump running during 1 GT Combined
Cycle operation instead of 2 pumps

MUs saved = 5.26 MU

Savings = Rs. 169.26 Lacs 50
 Stopping Auxiliaries selectively
STG Stop time (HH:MM) Before After
CW Pumps in Operation 2 CWP 1 CWP
All HPBFP Stop 00:49 00:42
All LPBFP Stop 04:21 03:12
All Cond. Main Vacuum Pump off 24:35 07:10
146:30 33:13
All CW Pump off at & Corresponding ST Shaft Temp. 90 289
98:35 32:58
ACW 1 (of 2) at & Corresponding ST Shaft Temp. 134 289
CEP off at & Corresponding 142:17 67:18
ST Shaft Temp. 92 191
Last ACW at & Corresponding 142:22 69:00
ST Shaft Temp. 92 187
Barring stop at & Corresponding 148 150:41
ST Shaft Temp. 88 94

MUs saved = 1.64 MU Savings = Rs. 49.83 Lacs 51

 Installation of VFDs
Installation of Variable Frequency Drives
Rating Before After Savings
Equipments
kW kW kW kW
Raw Water pumps for DM
25 19 16 3
clarifier ( 2 No)
Effluent Transfer Pump(2
30 25 13.4 11.6
No)
Effluent Disposal Pump (1
110 91 16 75
No)
Raw Water pumps for CW
37 29 12 17
clarifier ( 3 No)
Side Filtration Pump 160 130 105 25

52
MUs saved = 1.21 MU Savings = Rs. 32.56 Lacs
Energy Efficient Lighting System using LEDs

MUs saved = 0.73 MU

Savings = Rs. 23.42 Lacs
53
 Optimization of Plant Auxiliaries
Minimized running of Fire Water Pumps. Jockey pump running time is monitored in every
shift and same is recorded in SCE shift log book.

Running of only one LPBFP with all WHRB in service. One HPBFP with 1 or 2 WHRB
in service.

Running of one compressor (IAC or PAC) through system modification.

Optimum running of HVAC Equipment, like switching off S/Y building HVAC during
night hours in winter season

Switching off one GT LOC and GCW fan during winter to save APC.

Operation of CT fans is optimized based on condenser vacuum chart. 54

 IAC & PAC unloading pressure optimization

55
MUs saved = 0.29 MU Savings = Rs. 9.19 Lacs
 GHG Inventerization

Scope1, % Reduction in emission Emission

Year CO2e Total, MT intensity since baseline Intensity,
(MT) year study gm/kwhr
2013-14 559388 559388 Baseline Year 423
2014-15 679002 679002 0.20% 422.1
2015-16 412551.47 412551.5 -1.44% 429.1
2016-17 992599.5 992599.5 0.51% 420.8

56
57
 Installation of 100kW Roof Top Solar PV system

Special
Projects -
Energy generated = 1,57,700 Units Mar16
Savings = Rs. 3.15 Lacs
58
ENERGY MONITORING & MANAGEMENT SYSTEM

Special
Projects
Jan13

59
ENERGY MONITORING & MANAGEMENT SYSTEM

60
ENERGY
DSMMONITORING & MANAGEMENT
Management through SYSTEM
Real Time Operation

61
FUTURE COURSE OF ACTION AND
INITIATIVES 62
Savings Energy Conservation Measures
TOTAL SAVING IN Rs LAKHS
500.00
450.00
400.00 444.33 437.290
350.00
300.00
250.00
200.00
150.00 196.66
100.00
50.00
0.00
2013-14 2014-15 2015-16

DETAILED INFORMATIONS 63
 Replication of Implemented Practices
On-line energy metering, monitoring and MIS for management of
auxiliary power consumption
Variable frequency drives installation with various motors
Installation of energy efficient motors in Cooling tower fans
Energy efficient coatings on internal surfaces of various pumps
LED Street lighting fittings installation on plant and colony streets
Installation of LED lamps in Public buildings & residential buildings
Time of the day, occupancy sensors, day light sensors control of lighting
Energy efficient FRP blades installation in CT Fans
Thermal imaging of steam piping, hot surfaces, electric motors & switchgears
Roof Top Solar System installation on roof of plant buildings 64
Utilization of Renewable Energy Sources
100 KW Roof Top Solar System installed on plant
buildings

25 KW Roof Top Solar System installed on School

building

100 KW Solar System installation on CT-CWPH

channel Procurement in process

21 MW Solar System installation within plant

premises NIT issued

65
 Energy Conservation Projects in Pipeline
Amount (Rs
Sr. Project/Schemes Targets
Lacs)
1 Implementation of energy conservation
i. LED lights in Plant 25 31.03.2017
ii. Installation of GT-ST hall Mid-bay LED lighting 25 31.03.2018
iii. Installation of GT-ST hall high bay LED lighting 24 31.03.2018
iv. Installation of Flame proof Well Glass LED Fittings 12 31.03.2018
v. Installation of LED Street light in Township 25 31.03.2019
2 Instruments for energy audits (specify details)
i. Portable ultrasonic flow meter 8.5 31.03.2017
3 Non-Conventional/Others
i. Rooftop solar PV system on various Buildings within plant 35 31.03.2018
ii. 100KWp Rooftop Solar Photovoltaic Grid Connect plant 75 31.03.2017
Total 229.5 66
 Impressions..
About Jhanor-Gandhar

67
 It has been a pleasure seeing the Jhanor plant and township in the beautiful
condition. I congratulate all NTPC personnel for the excellent manner in
which the plant is being operated and maintained.
- Sh. Bhanu Bhushan,Ex. Member, CERC

It was a privilege and pleasure to visit Jhanor Gandhar plant of NTPC and
see the excellent performance of the executives and staff of NTPC. NTPC
has set high standards which are envisaged but followed by other
companies. I complement the GM(J) and other executives for their
dedicated efforts at productivity. My stay was comfortable and pleasant
and I was overwhelmed by the hospitality and warmth of the people here. I
wish all of them the best in life.
- Sh. M. Gopalkrishna, IAS (Retd.)
68
 The unit is good. The General Manager and all his associates are running
the unit effectively and ready to take burden for development. My good
wishes.
- Shri Sushil Kumar Shinde, Honble Ex Union
Power Minister

The visit to the Gandhar TPS has been very informative. The station is
maintained & operated in most efficient manner. The housekeeping is excellent.
The operating personnel are found very motivated and needs to be encouraged.
The guest house is well maintained & excellent hospitality was pursued. I enjoyed
my stay. The General Manager and his office & staff needs to be encouraged. My
compliment to all of them. Wish the station a brighter future.
- Shri V.S. Verma, Ex. Member C.E.R.C
69
70
Excellence is a Continuous Journey,
and our journey continues
 Effectiveness is doing right things
While efficiency is doing things right

72
Backup Slides

73
 Highlights
JHANOR COMMERCIAL SUMMARY FOR FY 2017-18 (Rs in Lacs)

RRAS
MARGINAL RRAS UP NET MARGINAL
FUEL DOWN TRADING
Month Gross DSM NET DSM CONTRI- ADDITIONAL OPERATIONA CON. %
SAVING ADDITIONAL GAIN
BUTION GAIN L GAIN W.R.T .FUEL
GAIN

April 57.98 71.65 129.63 -56.74 10.72 0.73 0.00 84.33 -1.40
May 91.02 82.39 173.40 -2.11 21.88 4.58 0.00 197.75 -0.04
JUNE 59.92 69.78 129.70 -37.70 31.18 6.44 0.00 129.62 -0.82
JULY 98.27 37.54 135.81 -35.66 49.10 3.06 3.73 156.04 -0.71
TOTAL 307.18 261.36 568.54 -132.21 112.88 14.80 3.73 567.74 -0.68

74
 Highlights
Performance of NTPC gas Stations At a Glance
Gross Gen, MU PLF, % Planned Outage, % Forced Outage, % Aux. Power Cons., % DC, % SG (Inc), %
Growth in
Generatio
Description CY PY CY PY CY PY CY PY Normative CY PY CY PY CY PY
n%

NTPC Gas 2842 2946 -3.5 24.2 25.0 5.24 1.91 0.15 0.66 2.50 3.06 3.03 88.9 93.9 24.1 25.7
DADRI GAS 656 793 -17.3 27.0 32.6 3.08 0.71 0.05 0.15 2.50 3.12 2.64 90.3 95.6 28.2 33.6
FARIDABAD 178 463 -61.5 14.1 36.6 31.92 0.00 0.30 4.25 2.50 3.54 2.78 47.6 89.4 14.7 38.3
AURAIYA 71 279 -74.6 3.6 14.3 2.90 0.06 0.32 0.03 2.50 7.31 3.72 92.7 97.0 3.7 14.8
KAYAMKULAM 0 15 -100.0 0.0 1.5 5.41 0.00 -0.00 0.07 2.50 0.00 13.03 90.3 95.4 0.0 1.5
ANTA 70 124 -43.9 5.7 10.1 1.12 5.65 0.00 0.02 2.50 6.53 5.65 93.2 88.0 5.3 10.6
KAWAS 779 548 42.1 40.5 28.5 0.02 7.11 0.14 0.95 2.50 2.79 2.67 99.1 91.6 39.7 28.9
JHANOR
1089 724 50.5 56.6 37.6 0.56 0.00 0.21 0.00 2.50 2.51 2.97 96.4 97.1 55.5 38.0
GANDHAR 75
 CSR Best Corporate
Leadership Community
Social Development
Award Responsibility
Sh Biswarup
Basu
Practices

Station received World CSR Congress Global CSR Excellence & Leadership Award 2015-16
76
Station received Shrishti Runners-up Trophy 2016 for Good Green Governance 77
 WINNER OF CHAIRMANS TROPHY
EXCELLENCE IN IN MAINTAINING FINANCIAL ACCOUNTS 78
Annual Awards for Outstanding Young Managers - 2016 79