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General Description
The Dual Head Metal Spot Welder
features two ultrasonic welding heads,
one on each side of the welding area.
The unit creates ultra-reliable, solid-
state metallurgical bonds with high
conductivity. These welds are produced
in a single pulse without arcs, sparks,
or fumes and without melting at the
weldment.
1191 McDermott Drive West Chester, PA 19380 Phone: 800-323-1269 610-696-4710 Fax: 610-692-0674
Internet: www.SonobondUltrasonics.com E-mail: Sales@SonobondUltrasonics.com 2010 Sonobond Ultrasonics
Dual Head Ultrasonic Metal Spot Welder
Features and Benefits by means of Sonobonds patented delivered to the weld in the form of sound
Wedge-Reed coupling system. waves above the audio frequency range.
Has a welding head on each side of The applied vibratory energy disperses
Can be flexibly mounted in a variety of
the weld area for increased welding the oxides and surface films at the weld
orientations for special applications.
capacity. and creates a strong metallurgical bond
Features long-lasting steel taper without melting the material.
Confidently welds wires to terminals
lock tips capable of performing up
and non-ferrous sheet metal, including
to 100,000 welds with quick tooling
aluminum up to 3mm thick.
changes and fail-safe placement. Specifications
Can handle up to 80 layers of foil in a
Comes with 3,500-watt power supply.
single pulse, as used for advanced bat- Power 3 phase, 208 volts,
tery and super capacitor applications. Requires only minimal training for Requirements 20 amps
easy operation. Operating 20 kHz
Successfully accommodates lightly
tinned or oxidized wires. Backed by superior customer service Frequency
and exceptional technical support. Output Power 3,500 watts
Air 80 - 100 psi
Applications Requirements 4 CFM
Dimensions:
The Sonobond Dual Head Spot Welder Welding Head 29 h x 19 w x 18 d
is especially suited for battery assem- Power Supply 8 h x 20 w x 22 d
bly and super capacitor applications. It Weight:
welds even lightly tinned or oxidized Welding Head 220 lbs
wires to terminals. It also welds non- Power Supply 75 lbs
ferrous similar or dissimilar sheet metal,
including copper to aluminum. The unit Max. Force 880 Lbf
features two welding heads, one on each Weld Timer 0.10 to 4.00 secs
side of the weld area to provide increased Range
weld capacity. This added capacity Welding Tips Interchangeable taper
The Dual Head Ultrasonic Metal Spot Welder confi- enables the unit to confidently process up
dently welds up to 80 layers of foils in a single pulse. lock type, heat-treated
to 80 layers of foil in a single pulse. tool steel
1191 McDermott Drive West Chester, PA 19380 Phone: 800-323-1269 610-696-4710 Fax: 610-692-0674
Internet: www.SonobondUltrasonics.com E-mail: Sales@SonobondUltrasonics.com 2010 Sonobond Ultrasonics