Ford EEC IV

Operation and Testing

 Overview
A/F Mixture
ECT
Ignition Timing
MAP/BARO
TPS Idle Speed
CKP/CMP Thermactor Airflow
O2S Canister Purge
EGR Position EGR Flow
PCM TCC
ACT
KS AC Fan
BOO WOT Cut Off
AC Inlet Air Temp
Power Steering Fuel Pump Relay
Turbo Boost
 Operating Modes

Base Engine Strategy

MPG Lean Cruise
Modulator Strategy
Limited Operational Strategy
Adaptive Strategy
 Base Engine Strategy
Used to control warm engine running
Open Loop starts at 130o
Warm up mode sub modes
Cranking
Closed-throttle
Part throttle (closed loop)
Wide-open throttle (WOT)

PCM controls actuators for good

driveability
 MPG Lean Cruise

Some engines beginning 1988

Certain criteria are met
Goes out of closed-loop fuel control
Very lean for economy at cruise
 Modulator Strategy

Conditions that require significant

change from Base Engine Strategy
Cold engine
Overheated engine
High altitude
Limited Operational Strategy
Component Failure
Protect other components
Converter
Substitute values from another sensor
MAP TPS
ECT IAT
EGR Disable EGR
 Adaptive Strategy
Started in 1985
PCM has base map
Monitors operation and modifies base
map
Compensates for wear etc.
Dirty Injectors
Are in response to O2S
Stored in KAM
Adaptive Strategy
Adaptive Strategy
Adaptive Strategy
Adaptive Strategy
 Inputs
A/F Mixture
ECT
MAP/BARO Ignition Timing
TPS Idle Speed
CKP/CMP Thermactor Airflow
O2S Canister Purge
EGR Position EGR Flow
ACT PCM
KS TCC
BOO AC Fan
AC WOT Cut Off
Power Steering Inlet Air Temp
Fuel Pump Relay
Turbo Boost
 Engine Coolant Temp
Thermistor
Voltage to PCM is 4.5 cold to .3 hot
Resistance 470K cold to 1k hot
Influences PCMs calibrations for
A/F Raito
Idle Speed
Thermactor Air
Canister Purge
Choke Voltage, Temp compensated accel pump
Upshift light
 Pressure Sensors
MAP, BARO
Pressure-sensitive capacitor
Convert to frequency out
100 Hz no load Idle
159 Hz atmospheric (WOT)

Voltage will go from 0 to 5 at the

frequency above
 Pressure Sensors
MAP used for BARO
PCM uses Key On before cranking and
WOT for BARO calculations.
BARO used with Vane Airflow Sensors
Looks like MAP with collar
 Throttle Position Sensor
Some adjustable, some not
Potentiometer
3 wires, 5v reference, ground, signal
Two common problems
Bad spot, signal dropout
Bad ground
Full reference on signal
Biased high
Profile Ignition Pickup (PIP)
Hall Effect Switch
Engine speed and crank position
In distributor
One vane narrower for location
Profile Ignition Pickup (PIP)
On DIS sensor is on front of engine
One vane for each pair of companion
cylinders
Most PIP signals go from .4v or less to
battery voltage at 10o BTDC
 Cylinder Identification (CID)
Used with Distributorless Ignition
PIP doesn't know which stroke
Driven at
cam speed
Also used
for SFI
 4 Cylinder PIP CID
On DIS, 1 & 4 fire together
CID is on crank with PIP
Ignition Diagnostic Monitor
Used on TFI systems
Checks to see that spark occurred
Wire with 22k from Tach wire to PCM
Makes sure SPOUT command is
carried out
Makes sure timing advance is working
 Knock Sensor (KS)
Piezoelectric type
Vibration sends signal to PCM
PCM retards timing 1/2o per engine
revolution
Intake Air Temp Sensor (IAT)
Was called Air Charge Temp (ACT)
before OBDII
Thermistor
Voltages and resistance same as ECT
A/F and advance
Used on most Fords
EGR Position (EVP)
Feedback (PFE)
EVP Linear Potentiometer
only monitors position
EVP Black and White
physically interchangeable
PFE is like MAP but gives a voltage
Measures exhaust pressure under EGR valve
PFE measures flow used to
Fine tune EGR position
Fine tune A/F ratio
Modify ignition timing
 Vane Air Flow (VAF)
Used with VAT and BP to calculate
Speed Density
 Mass Airflow MAF
Beginning in 1988
Uses sample tube
Uses hot wire
Encased in Glass
200o above ambient
A/F and Timing
 Transmission Switches

PCM knows if in gear, park or neutral

Affects Idle air control strategy
For A/T because converter loads engine
Response to rapid throttle closing
 Transmission Switches
AXOD uses 3 switches
Neutral Pressure NPS
Trans Hydraulic THS 3-2 Can tell which gear
Trans Hydraulic THS 4-3 except if it is in 1 or 2

AXOD Trans Temp TTS opens over

275oF
Will apply TCC if temps get high like uphill
climb
Transmission Switches
 Transmission Switches

Manual Trans
Neutral Gear Switch NGS
Clutch Engaged Switch CES
Wired in parallel so both must be open for
PCM to know car is in gear.
 Brake On/Off BOO
In stop lamp switch
A4LD has PCM controlled converter
lockup
Used on most models today
Increases idle when in gear and brakes
are on
May disengage AC on prolonged idle
Vehicle Speed Sensor (VSS)
Speedometer output
Mechanical or electric
speedometer.
8 cycles per revolution
128000 signals per mile
Used for
TCC lockup
Coolant fan control
Identify deceleration
 Other Inputs
Power Steering Pressure Switch PSPS
Opens between 400 and 600 PSI
Increases idle speed

AC Demand (ACD)
AC Clutch Cycling Switch (ACCS)
PCM watches to increase idle speed
 Outputs
A/F Mixture
ECT
Ignition Timing
MAP/BARO
TPS Idle Speed
CKP/CMP Thermactor Airflow
O2S Canister Purge
EGR Position EGR Flow
PCM TCC
ACT
KS AC Fan
BOO WOT Cut Off
AC Inlet Air Temp
Power Steering Fuel Pump Relay
Turbo Boost
 Air / Fuel Mixture Control
Three types
Feedback Carburetors
Central Fuel Injection (TBI)
Electronic Fuel Injection (PFI)
Non Sequential
Group

Sequential
 Feedback Carburetors
Motorcraft & Carter uses solenoid to bleed
air into idle and main metering circuits
 Holley Carburetors

Holley uses
remote solenoid
with similar idle
control
 Holley Carburetors

Uses vacuum
diaphragm and
valve for main
metering control
 Central Fuel Injection
Low Pressure System
Single injector
Low Pressure System
Two injectors
Alternates injectors

ECM grounds to turn on

Pulse Width Modulated
Central Fuel Injection
CFI Fuel Delivery
Port Fuel Injection (EFI)
 Port Fuel Injection
Non-sequential (EFI)
Group or bank-to-bank
Two Groups
Sequential (SEFI)
Injectors pulsed one at a time in firing order
Used throughout product line by early
1990s
Injector Removal
Fuel Supply System
 Fuel Supply System
Fuel Pump
In tank
Trucks may have a lift and pressure pump
Most are around 39 psi
Pressure relief at 100 psi
 Fuel Supply System
Pressure regulator
Manifold pressure modified
Low of 30 around psi (deceleration)
High of 39 psi (WOT)
Turbocharged may go as high as 50 psi
CFI does not use manifold pressure.
High pressure 38-40 psi
Low pressure 14.5 psi
 Fuel Supply System
Fuel Pump Relay PCM Controlled
Turns on with key for 1-2 seconds or until PIP
signal is present.
Inertia Switch is in series with pump
Thick Film Integrated (TFI-IV)
Thick film refers to the type of semi-
conductor
Controls spark primary
Sends PIP to PCM
PCM modifies and sends back SPOUT
SPOUT tells TFI when to turn primary
on and off.
In distributor or Closed Bowl
Thick Film Integrated (TFI-IV)
Thick Film Integrated (TFI-IV)

TFI Module Closed Bowl

Octane rod can change base timing while keeping rotor right.
 Distributorless Ignition
PCM controls dwell and timing
DIS module is like TFI module
Also uses SPOUT
Now called Spark Angle Word (SAW)
1991 second generation using
Reluctance instead of Hall sensors
35 teeth on crank 36 minus1 for
position
 Distributorless Ignition
Base Timing Check
Remove SPOUT/SAW jumper
10o
Self check adds 20o

Octane adjustment jumper looks like

SPOUT
Retards 3o to 4o and can be left out
Spout Connectors
 Idle Speed
Carbs & CFI use
Throttle kicker
DC motor idle speed control (ISC)
Idle Tracking Switch
Senses closed throttle
PCM then operates ISC

Act as Idle Dashpot

 EFI Idle Speed Control
Air bypass solenoid
PCM Controlled
Duty Cycle pintle
valve
Also a dashpot
Thermactor Air Management
Thermactor
Air Bypass
(TAB)
Thermactor
Air Diverter
(TAD)
PCM
Controlled
Thermactor Air Management
CTS Below 50o TAB grounded
Sends air to atmosphere
Between 50 and 190 Bypass valve
sends air to diverter and to manifold
Over 190 closed loop and air goes to
Cat
Bypass at idle, WOT, and with failing
O2S
 Open Loop Tip
The fastest way to see if vehicle is in
open loop is to see where the air is
going
Cat = Closed Loop
Atmosphere or manifold = Closed Loop
Provided thermactor system is working
 Canister Purge
Three types
Constant purge with no PCM control
PCM controlled in-line solenoid
PCM controlled with temperature
controlled vacuum valve
Canister Purge/Heat Control

To valve that
warms intake
manifold
 EGR Control
EGR Control and
EGR Vent
2 solenoids that are
dithered
 EGR Control
EGR Shutoff Solenoid
Uses one solenoid
Controls ported vacuum
EGR Shutoff Solenoid with Backpressure
Transducer
One solenoid
Strength of vacuum controlled by transducer
Does not have EVP sensor
 EGR Control
Vacuum Regulator
Introduced in 1985
and is used for
most applications
 EEC IV Diagnosis
Codes follow self test
Codes can be read
Manually
Watch MIL
Hook up meter

Star II
Other scan tool

Notice the safety glasses

 Slow and Fast Codes
Slow codes can be read with pulsing
meter or MIL
Fast codes can be read by scan tool
Fast codes precede slow and look like a
momentary flashing.
Diagnostic Connector
KOEO Self Test Procedures
Engine warm
Turn off for 10 seconds
KOEO, then ground STI
Test will run, then read codes
All accessories off
2.5L and 4.9L hold clutch fully in.
KOEO Self Test Codes
KOER Self Test Procedures
Engine warm 2000 RPM 2 min
Turn off for 10 seconds
KOER, then ground STI
Test will run, then read ID codes
Push brake and turn steering wheel
After code 10 (or 1 flash) snap WOT
KOER Self Test Codes
 Computed Timing
Pull SPOUT/SAW
Check for 10o with timing light
Reinstall SPOUT/SAW
Run KOER self test
At end of last code, 20o will be added to
base timing for 2 min.
 Other Tests
Continuous monitor (wiggle)
After last code, deactivate and reactivate
self test
Wiggle wires etc. Fault will display

SEFI Cylinder Balance

KOER after last code, tip throttle and
release.