RESULT AND MEASUREMENT ANALYSIS

Female part ratchet:

SINGLE PART INSPECTION SHEET

REPORTED BY KHAIRUL BAKRI

DATE 10-12-17
PART NAME FEMALE PART RATCHET

CHECKING ITEM SURFACE ROUGHNESS (G) SURFACE ROUGHNESS (F) SURFACE ROUGHNESS (H)
APPARATUS SURFACE ROUGHNESS TESTER SURFACE ROUGHNESS TESTER SURFACE ROUGHNESS TESTER
BASIC SIZE
HIGH LIMIT
LOW LIMIT
CAVITY SET 1 SET 1 SET 1
1 4.568m 6.916m 2.950m
2 4.427m 6.852m 2.683m
3 4.341m 6.955m 2.623m
4 4.421m 6.889m 2.596m
5 4.557m 6.911m 2.596m
6 4.348m 6.921m 2.911m
7 4.527m 6.859m 2.650m
8 4.321m 6.991m 2.711m

CHECKING ITEM LENGTH (FEMALE) D LENGTH (FEMALE) C DIAMETER (FEMALE) A DIAMETER (FEMALE) E
APPARATUS VERNIER CALIPER VERNIER CALIPER VERNIER CALIPER VERNIER CALIPER
BASIC SIZE 77.00mm 113.00mm 23.00mm 14.00mm
HIGH LIMIT
LOW LIMIT
CAVITY SET 1 SET 1 SET 1 SET 1
1 77.00mm 113.00mm 23.00mm 14.00mm
2 77.04mm 113.21mm 2..80mm 13.82mm
3 77.14mm 112.92mm 23.45mm 14.19mm
4 77.00mm 112.85mm 22.90mm 14.12mm
5 76.91mm 112.90mm 22.98mm 13.98mm
6 76.81mm 112.99mm 23.10mm 13.93mm
7 77.09mm 113.02mm 22.85mm 14.00mm
8 77.09mm 113.16mm 22.94mm 13.80mm

CHECKING ITEM DIAMETER (FEMALE) B

APPARATUS VERNIER CALIPER
BASIC SIZE 11.00mm
HIGH LIMIT
LOW LIMIT
CAVITY SET 1
1 11.00mm
2 11.19mm
3 11.08mm
4 10.87mm
5 11.00mm
6 11.03mm
7 11.10mm
8 10.98mm
CHECKING ITEM DIAMETER (FEMALE) A MEAN 22.965mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALIPER 2 0.0124mm SET 1 0.035 0.152 HIGH ACCURACY
BASIC SIZE 23.00mm 0.200 0.1114mm
HIGH LIMIT 23.20mm
LOW LIMIT 22.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 23.000
2.000 22.800 % ERROR =
X 100
3.000 23.150
4.000 22.900

5.000 22.980 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 23.100 5%<10% MODERATE ACCURACY
7.000 22.850 >10% LOW ACCURACY
2
8.000 22.940 VARIENCE =
SUM 183.720

STD. DEVIATION = 2

A. Diameter (Female)
Basic size = 23.00mm 0.200
High limit = 23.20mm
Low limit = 22.80mm
Mean = 22.965mm
Variance, 2 = 0.0124mm
Std. Deviation, = 0.1114mm
Error = |average of measured value accepted value|
= |22.965 23.00|
= 0.035
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((22.965-23.0)/23.0) x 100
= 0.152
The reading is high accuracy.

Calculation of mean and std. deviation

183.72
Mean, = = 8
= 22.965

2
()
Std. deviation = (1)

(22.96523.0)2 +(22.823.0)2 + (23.1523.0)2 + (22.923.0)2 + (22.9823.0)2 + (23.123.0)2

=
+ (22.8523.0)2 + (22.9423.0)2
81

= 0.1114
CHECKING ITEM DIAMETER (FEMALE) B MEAN 11.031mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALIPER 2 0.009mm SET 1 0.031 0.281 HIGH ACCURACY
BASIC SIZE 11.00mm 0.200 0.095mm
HIGH LIMIT 11.20mm
LOW LIMIT 10.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 11.000
2.000 11.190 % ERROR =
X 100
3.000 11.080
4.000 10.870

5.000 11.000 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 11.030 5%<10% MODERATE ACCURACY
7.000 11.100 >10% LOW ACCURACY
2
8.000 10.980 VARIENCE =
SUM 88.250

STD. DEVIATION = 2

B. Diameter (Female)
Basic size = 11.00mm 0.200
High limit = 11.20mm
Low limit = 10.80mm
Mean = 11.031mm
Variance, 2 = 0.009mm
Std. Deviation, = 0.095mm
Error = |average of measured value accepted value|
= |11.031 11.00|
= 0.031
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((11.031-11.00)/11.0) x 100
= 0.281
The reading is high accuracy.

Calculation of mean and std. deviation

88.25
Mean, = = 8
= 11.031

2
()
Std. deviation = (1)

(11.011.031)2 +(11.1911.031)2 + (11.0811.031)2 + (10.8711.031)2 + (1111.031)2 + (11.0311.031)2

=
+ (11.111.031)2 + (10.9811.031)2
81

= 0.095
CHECKING ITEM LENGTH (FEMALE) C MEAN 113.006mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALIPER 2 0.016mm SET 1 0.006 0.005 HIGH ACCURACY
BASIC SIZE 113.00mm 0.200 0.125mm
HIGH LIMIT 113.30mm
LOW LIMIT 112.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 113.000
2.000 113.210 % ERROR =
X 100
3.000 112.920
4.000 112.850

5.000 112.900 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 112.990 5%<10% MODERATE ACCURACY
7.000 113.020 >10% LOW ACCURACY
2
8.000 113.160 VARIENCE =
SUM 904.050

STD. DEVIATION = 2

C. Length (Female)
Basic size = 113.00mm 0.200
High limit = 113.20mm
Low limit = 112.80mm
Mean = 113.006mm
Variance, 2 = 0.016mm
Std. Deviation, = 0.125mm
Error = |average of measured value accepted value|
= |113.006 113.00|
= 0.006
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((113.006-113.00)/113.0) x 100
= 0.005
The reading is high accuracy.

Calculation of mean and std. deviation

88.25
Mean, = = 8
= 11.031

2
()
Std. deviation = (1)

(113.0113.006)2 +(113.21113.006)2 +(112.92113.006)2 +(112.85113.006)2 +(112.9113.006)2

+(112.99113.006)2 +(113.02113.006)2 +(113.16113.006)2
= 81

= 0.016
CHECKING ITEM LENGTH (FEMALE) D MEAN 77.01mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALIPER 2 0.01154mm SET 1 0.01 0.0129 HIGH ACCURACY
BASIC SIZE 77.00mm 0.200 0.1074mm
HIGH LIMIT 77.20mm
LOW LIMIT 76.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1 77.000
2 77.040 % ERROR =
X 100
3 77.140
4 77.000

5 76.910 MEAN = % ERROR = <5 % HIGH ACCURACY
6 76.810 5%<10% MODERATE ACCURACY
7 77.090 >10% LOW ACCURACY
2
8 77.090 VARIENCE =
SUM 616.080

STD. DEVIATION = 2

D. Length (Female)
Basic size = 77.00mm 0.200
High limit = 77.20mm
Low limit = 76.80mm
Mean = 77.01mm
Variance, 2 = 0.01154mm
Std. Deviation, = 0.1074mm
Error = |average of measured value accepted value|
= |77.01 77.00|
= 0.01
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((77.01-77.00)/77.0) x 100
= 0.0129
The reading is high accuracy.

Calculation of mean and std. deviation

616.08
Mean, = = 8
= 77.01

2
()
Std. deviation = (1)

(77.077.01)2 +(77.0477.01)2 + (77.1477.01)2 + (77.077.01)2 + (76.9177.01)2 + (76.8177.01)2 +

=
(77.0977.01)2 + (77.0977.01)2
81

= 0.1074
CHECKING ITEM DIAMETER (FEMALE) E MEAN 13.98mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALIPER 2 0.0179mm SET 1 0.02 0.143 HIGH ACCURACY
BASIC SIZE 14.00mm 0.200 0.1336mm
HIGH LIMIT 14.20mm
LOW LIMIT 13.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 14.000
2.000
13.820 % ERROR = X 100
3.000 14.190
4.000 14.120

5.000 13.980 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 13.930 5%<10% MODERATE ACCURACY
7.000 14.000 >10% LOW ACCURACY
2
8.000 13.800 VARIENCE =
SUM 111.840

STD. DEVIATION = 2

E. Diameter (Female)
Basic size = 14.00mm 0.200
High limit = 14.20mm
Low limit = 13.80mm
Mean = 13.98mm
Variance, 2 = 0.0179mm
Std. Deviation, = 0.1336mm
Error = |average of measured value accepted value|
= |13.89 14.00|
= 0.02
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((13.98-14.00)/14.0) x 100
= 0.143
The reading is high accuracy.

Calculation of mean and std. deviation

111.84
Mean, = = 8
= 13.98

2
()
Std. deviation = (1)

(14.013.98)2 +(13.8213.98)2 +(14.1913.98)2 +(14.1213.98)2 +(13.9313.98)2 +(14.013.98)2 +

(13.813.98)2 +(13.9813.98)2
= 81

= 0.1336
CHECKING ITEM SURFACE ROUGHNESS F MEAN 6.911m ERROR (m) % ERROR (%) ACCURACY
APPARATUS SURFACE ROUGHNESS TESTER 2 1.707m SET 1 0.005 0.072 HIGH ACCURACY
BASIC SIZE 6.916m 0.200 1.307m
HIGH LIMIT 7.116m
LOW LIMIT 6.716m
CAVITY SET 1 (m) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 6.916
2.000 6.852 % ERROR =
X 100
3.000 6.95
4.000 6.89

5.000 6.911 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 6.92 5%<10% MODERATE ACCURACY
7.000 6.86 >10% LOW ACCURACY
2
8.000 6.99 VARIENCE =
SUM 55289.000

STD. DEVIATION = 2

F. Surface Roughness (Female)

Basic size = 6.916m 0.200
High limit = 7.116m
Low limit = 6.716m
Mean = 6.911m
Variance, 2 = 1.707m
Std. Deviation, = 1.307m
Error = |average of measured value accepted value|
= |6.911 6.916|
= 0.005
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((6.911-6.916)/6.916) x 100
= 0.072
The reading is high accuracy.

Calculation of mean and std. deviation

55.289m
Mean, = = 8
= 6.911m

2
()
Std. deviation = (1)

(6.9166.911)2 +(6.8526.911)2 +(6.956.911)2 +(6.896.911)2 +(6.926.911)2 +(6.866.911)2 +

(6.996.911)2 +(6.9116.911)2
= 81

= 1.307m
CHECKING ITEM SURFACE ROUGHNESS G MEAN 4439m ERROR m % ERROR (%) ACCURACY
APPARATUS SURFACE ROUGHNESS TESTER 2 0.0013m SET 1 0.131 2.866 HIGH ACCURACY
BASIC SIZE 4.57m 0.200 0.0360m
HIGH LIMIT 4.77m
LOW LIMIT 4.37m
CAVITY SET 1 (m) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 4.57
2.000 4.42 % ERROR =
X 100
3.000 4.34
4.000 4.42

5.000 4.56 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 4.35 5%<10% MODERATE ACCURACY
7.000 4.53 >10% LOW ACCURACY
2
8.000 4.32 VARIENCE =
SUM 35.510

STD. DEVIATION = 2

G. Surface Roughness (Female)

Basic size = 4.57m 0.200
High limit = 4.77m
Low limit = 4.37m
Mean = 4.439m
Variance, 2 = 0.0013m
Std. Deviation, = 0.0360m
Error = |average of measured value accepted value|
= |4.439 4.570|
= 0.131
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((4.439-4.570)/4.570) x 100
= 2.866
The reading is high accuracy.

Calculation of mean and std. deviation

33.51m
Mean, = = 8
= 4.439m

2
()
Std. deviation = (1)

(4.574.49)2 +(4.424.49)2 +(4.344.49)2 +(4.424.49)2 +(4.564.49)2 +(4.354.49)2 +(4.534.49)2 +

(4.324.49)2
= 81

= 0.0360m
CHECKING ITEM SURFACE ROUGHNESS H MEAN 2.715m ERROR (m) % ERROR (%) ACCURACY
APPARATUS SURFACE ROUGHNESS TESTER 2 0.0193m SET 1 0.235 7.97 MODERATE ACCURACY
BASIC SIZE 2.95m 0.200 0.139m
HIGH LIMIT 3.15m
LOW LIMIT 2.75m
CAVITY SET 1 (m) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 2.950
2.000 2.683 % ERROR =
X 100
3.000 2.623
4.000 2.596

5.000 2.596 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 2.911 5%<10% MODERATE ACCURACY
7.000 2.650 >10% LOW ACCURACY
2
8.000 2.711 VARIENCE =
SUM 21.720

STD. DEVIATION = 2

H. Surface Roughness (Female)

Basic size = 2.95m 0.200
High limit = 3.15m
Low limit = 2.75m
Mean = 2.715m
Variance, 2 = 0.0193m
Std. Deviation, = 0.139m
Error = |average of measured value accepted value|
= |2.715 2.950|
= 0.235
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((2.715 2.950)/2.950) x 100
= 7.970
The reading is moderate accuracy.

Calculation of mean and std. deviation

21.72m
Mean, = = 8
= 2.715m

2
()
Std. deviation = (1)

(2.952.715)2 + (2.6832.715)2 +(2.6232.715)2 +(2.5962.715)2 +(2.5962.715)2 +(2.9112.715)2 +

=
(2.652.715)2 +(2.7112.715)2
81

= 0.139m
 Male part ratchet:

SINGLE PART INSPECTION SHEET

REPORTED BY KHAIRUL BAKRI

DATE 10-12-17
PART NAME MALE PART RATCHET

CHECKING ITEM SURFACE ROUGHNESS (M) SURFACE ROUGHNESS (N) LENGTH (MALE) J
APPARATUS SURFACE ROUGHNESS TESTER SURFACE ROUGHNESS TESTER VERNIER CALIPER
BASIC SIZE 67.00mm
HIGH LIMIT
LOW LIMIT
CAVITY SET 1 SET 1 SET 1
1 3.752m 7.145m 67.00mm
2 4.065m 7.210m 67.12mm
3 8.868m 7.157m 67.03mm
4 3.757m 7.239m 67.19mm
5 3.755m 7.011m 67.12mm
6 4.011m 7.124m 66.98mm
7 3.748m 7.158m 67.00mm
8 3.750m 7.143m 67.00mm

CHECKING ITEM LENGTH (MALE) K DIAMATER (MALE) I DIAMETER (MALE) L

APPARATUS VERNIER CALIPER VERNIER CALIPER VERNIER CALIPER
BASIC SIZE 85mm 10.50mm 23.00mm
HIGH LIMIT
LOW LIMIT
CAVITY SET 1 SET 1 SET 1
1 85.00mm 10.50mm 23.00mm
2 84.90mm 10.65mm 23.18mm
3 85..12mm 10.53mm 22.83mm
4 84.85mm 10.42mm 28.85mm
5 84.89mm 10.39mm 22.98mm
6 85.12mm 10.34mm 22.94mm
7 85.03mm 10.65mm 22.81mm
8 84.90mm 10.69mm 23.00mm

CHECKING ITEM
APPARATUS
BASIC SIZE
HIGH LIMIT
LOW LIMIT
CAVITY
1
2
3
4
5
6
7
8
CHECKING ITEM DIAMETER (MALE) I MEAN 10.52mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALIPPER 2 0.0175mm SET 1 0.02 0.1904 HIGH ACCURACY
BASIC SIZE 10.50mm 0.200 0.1322mm
HIGH LIMIT 10.70mm
LOW LIMIT 10.30mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 10.500
2.000 10.650 % ERROR =
X 100
3.000 10.530
4.000 10.420

5.000 10.390 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 10.340 5%<10% MODERATE ACCURACY
7.000 10.650 >10% LOW ACCURACY
2
8.000 10.690 VARIENCE =
SUM 84.170

STD. DEVIATION = 2

I. Diameter (Male)
Basic size = 10.50mm 0.200
High limit = 10.70mm
Low limit = 10.3mm
Mean = 10.52mm
Variance, 2 = 0.0175mm
Std. Deviation, = 0.1322mm
Error = |average of measured value accepted value|
= |10.52 10.50|
= 0.02
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((10.52 10.50)/10.50) x 100
= 0.1904
The reading is high accuracy.

Calculation of mean and std. deviation

84.17
Mean, = = 8
= 10.52

2
()
Std. deviation = (1)

(10.510.52)2 + (10.6510.52)2 +(10.5310.52)2 +(10.4210.52)2 +(10.3910.52)2 +(10.3410.52)2 +

=
(10.6510.52)2 +(10.6910.52)2
81

= 0.1322
CHECKING ITEM LENGTH (MALE) J MEAN 67.005mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALLIPER 2 0.006mm SET 1 0.005 0.0075 HIGH ACCURACY
BASIC SIZE 67.00mm 0.200 0.0775mm
HIGH LIMIT 67.20mm
LOW LIMIT 66.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 67.000
2.000 67.120 % ERROR =
X 100
3.000 67.030
4.000 67.190

5.000 67.120 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 66.980 5%<10% MODERATE ACCURACY
7.000 67.000 >10% LOW ACCURACY
2
8.000 67.000 VARIENCE =
SUM 536.440

STD. DEVIATION = 2

J. Length (Male)
Basic size = 67.00mm 0.200
High limit = 67.20mm
Low limit = 66.80mm
Mean = 67.005mm
Variance, 2 = 0.006mm
Std. Deviation, = 0.0775mm
Error = |average of measured value accepted value|
= |67.005 67.0|
= 0.005
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((67.005 67.0)/67.0) x 100
= 0.0075
The reading is high accuracy.

Calculation of mean and std. deviation

536.44
Mean, = = 8
= 67.005

2
()
Std. deviation = (1)

(67.065.005)2 + (67.1265.005)2 +(67.0365.005)2 +(67.1965.005)2 +(67.1265.005)2 +(66.8965.005)2 +

=
(66.9865.005)2 +(67.065.005)2
81

= 0.0775
CHECKING ITEM LENGTH (MALE) K MEAN 84.98mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALLIPER 2 0.0114mm SET 1 0.02 0.024 HIGH ACCURACY
BASIC SIZE 85.00mm 0.200 0.1068mm
HIGH LIMIT 85.20mm
LOW LIMIT 84.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 85.000
2.000 84.900 % ERROR =
X 100
3.000 85.120
4.000 84.850

5.000 84.890 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 85.120 5%<10% MODERATE ACCURACY
7.000 85.030 >10% LOW ACCURACY
2
8.000 84.900 VARIENCE =
SUM 679.810

STD. DEVIATION = 2

K. Length (Male)
Basic size = 85.00mm 0.200
High limit = 85.20mm
Low limit = 84.80mm
Mean = 84.98mm
Variance, 2 = 0.0114mm
Std. Deviation, = 0.1068mm
Error = |average of measured value accepted value|
= |84.98 85.0|
= 0.02
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((84.98 85.0)/85.0) x 100
= 0.024
The reading is high accuracy.

Calculation of mean and std. deviation

679.81
Mean, = = 8
= 84.98

2
()
Std. deviation = (1)

(85.084.98)2 +(84.984.98)2 +(85.1284.98)2 +(84.8584.98)2 +(84.8984.98)2 +(85.1284.98)2 +

=
(85.0384.98)2 +(84.984.98)2
81

= 0.1068
CHECKING ITEM DIAMETER (MALE) L MEAN 23.698mm ERROR (mm) % ERROR (%) ACCURACY
APPARATUS VERNIER CALLIPER 2 4.345mm SET 1 0.302 1.313 HIGH ACCURACY
BASIC SIZE 23.00mm 0.200 2.085mm
HIGH LIMIT 23.20mm
LOW LIMIT 22.80mm
CAVITY SET 1 (mm) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 23.000
2.000 23.180 % ERROR =
X 100
3.000 22.830
4.000 28.850

5.000 22.980 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 22.940 5%<10% MODERATE ACCURACY
7.000 22.810 >10% LOW ACCURACY
2
8.000 23.000 VARIENCE =
SUM 189.590

STD. DEVIATION = 2

L. Diameter (Male)
Basic size = 23.00mm 0.200
High limit = 23.20mm
Low limit = 22.80mm
Mean = 23.698mm
Variance, 2 = 4.345mm
Std. Deviation, = 2.085mm
Error = |average of measured value accepted value|
= |22.698 23.00|
= 0.302
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((22.698 23.00)/23.00) x 100
= 1.313
The reading is high accuracy.

Calculation of mean and std. deviation

189.59
Mean, = = 8
= 23.698

2
()
Std. deviation = (1)

(23.023.698)2 +(23.1823.698)2 +(22.8323.698)2 +(28.8523.698)2 +(22.9823.698)2 +(22.9423.698)2 +

=
(22.9123.698)2 +(23.023.698)2
81

= 2.085
CHECKING ITEM SURFACE ROUGHNESS M MEAN 4.475m ERROR (m) % ERROR (%) ACCURACY
APPARATUS SURFACE ROUGHNESS TESTER 2 3.200m SET 1 0.725 19.33 LOW ACCURACY
BASIC SIZE 3.750m 0.200 1.789m
HIGH LIMIT 3.950m
LOW LIMIT 3.550m
CAVITY SET 1 (m) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 3.750
2.000 4.070 % ERROR =
X 100
3.000 8.890
4.000 3.760

5.000 3.790 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 4.040 5%<10% MODERATE ACCURACY
7.000 3.750 >10% LOW ACCURACY
2
8.000 3.750 VARIENCE =
SUM 35.800

STD. DEVIATION = 2

M. Surface Roughness (Male)

Basic size = 3.750m 0.200
High limit = 3.950m
Low limit = 3.550m
Mean = 4.475m
Variance, 2 = 3.20m
Std. Deviation, = 1.789m
Error = |average of measured value accepted value|
= |4.475 3.75|
= 0.725
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((4.475 3.75)/3.75) x 100
= 19.33
The reading is low accuracy.

Calculation of mean and std. deviation

35.8m
Mean, = = 8
= 4.475m

2
()
Std. deviation = (1)

(3.7503.75)2 + (4.073.75)2 +(8.893.75)2 +(3.763.75)2 +(4.043.75)2 +(3.753.75)2 +

=
(3.753.75)2 +(3.7503.75)2
81

= 1.789m
CHECKING ITEM SURFACE ROUGHNESS N MEAN 7.164m ERROR (m) % ERROR (%) ACCURACY
APPARATUS SURFACE ROUGHNESS TESTER 2 0.0055m SET 1 0.014 0.0196 HIGH ACCURACY
BASIC SIZE 7.150m 0.200 0.074m
HIGH LIMIT 7.350m
LOW LIMIT 6.95.m
CAVITY SET 1 (m) ERROR = |AVERAGE OF MEASURED VALUE - ACCEPTED VALUE|
1.000 7.150
2.000 7.210 % ERROR =
X 100
3.000 7.160
4.000 7.240

5.000 7.010 MEAN = % ERROR = <5 % HIGH ACCURACY
6.000 7.240 5%<10% MODERATE ACCURACY
7.000 7.160 >10% LOW ACCURACY
2
8.000 7.140 VARIENCE =
SUM 57.310

STD. DEVIATION = 2

N. Surface Roughness (Male)

Basic size = 7.15m 0.200
High limit = 7.350m
Low limit = 6.950m
Mean = 7.164m
Variance, 2 = 0.0055m
Std. Deviation, = 0.074m
Error = |average of measured value accepted value|
= |7.164 7.15|
= 0.014
% Error = ((|average of measured value accepted value|)/accepted value) x 100
= ((7.164 7.15)/7.15) x 100
= 0.196
The reading is high accuracy.

Calculation of mean and std. deviation

57.31m
Mean, = = 8
= 7.164m

2
()
Std. deviation = (1)

(7.157.164)2 + (7.217.164)2 +(7.167.164)2 +(7.247.164)2 +(7.017.164)2 +(7.247.164)2 +

=
(7.167.164)2 +(7.147.164)2
81

= 0.074m