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Room Air Conditioner

SERVICE MANUAL

CAUTION
- BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
- ONLY FOR AUTHORIZED SERVICE.

MODEL: LW1200PR
LW1200ER
LW1000PR
LW1000ER/LW1000ERY3
LWL1210WAL
LWL1230WAL
WM-1231
 CONTENTS
1. PREFACE 3. INSTALLATION
1.1 SAFETY PRECAUTIONS................................2 3.1 SELECT THE BEST LOCATION...................14
1.2 INSULATION RESISTANCE TEST .................2 3.2 CHECK OF INSTALLATION..........................14
1.3 SPECIFICATIONS...........................................3 3.3 HOW TO DRAIN............................................14
1.4 FEATURES......................................................4 3.4 HOW TO INSTALL ........................................15
1.5 CONTROL LOCATIONS .................................4 3.4.1 WHEN USING GASKET.......................15
3.4.2 WHEN USING INSTALLATION KITS...15
2. DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS ....................................7 4. TROUBLESHOOTING GUIDE
2.1.1 FRONT GRILLE .....................................7 4.1 OUTSIDE DIMENSIONS ...............................18
2.1.2 CABINET ................................................7 4.2 PIPING SYSTEM...........................................19
2.1.3 CONTROL BOX .....................................7 4.3 TROUBLESHOOTING GUIDE ......................20
2.2 AIR HANDLING PARTS ..................................8
5. SCHEMATIC DIAGRAM
2.2.1 AIR GUIDE AND TURBO FAN ...............8
5.1 CIRCUIT DIAGRAM ......................................32
2.2.2 FAN ........................................................8
5.2 ELECTRONIC CONTROL DEVICE...............33
2.2.3 SHROUD ................................................9
5.3 COMPONENTS LOCATION(FOR MAIN P.C.B ASM) ..35
2.3 ELECTRICAL PARTS......................................9
5.4 COMPONENTS LOCATION(FOR DISPLAY P.C.B ASM)...36
2.3.1 OVERLOAD PROTECTOR ....................9
2.3.2 COMPRESSOR......................................9 6. EXPLODED VIEW ..................................37
2.3.3 CAPACITOR.........................................10 7. REPLACEMENT PARTS LIST ........38
2.3.4 POWER CORD ....................................10
2.3.5 MOTOR ................................................11
2.4 REFRIGERATION CYCLE ............................11
2.4.1 CONDENSER.......................................11
2.4.2 EVAPORATOR.....................................11
2.4.3 CAPILLARY TUBE ...............................12

1. PREFACE
This SERVICE MANUAL provides various service information, including the mechanical and electrical
parts etc. This room air conditioner was manufactured and assembled under a strict quality control system.
The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.

1.1 SAFETY PRECAUTIONS 1.2 INSULATION RESISTANCE TEST

1. When servicing the unit, set the ROTARY SWITCH
or POWER SWITCH to OFF and unplug the power
cord.
2. Observe the original lead dress.
If a short circuit is found, replace all parts which
have been overheated or damaged by the short
circuit.
3. After servicing the unit, make an insulation resis-
tance test to protect the customer from being
exposed to shock hazards.
2
1. Unplug the power cord and connect a jumper
between 2 pins (black and white).
2. The grounding conductor (green) is to be open.
3. Measure the resistance value with an ohm meter
between the jumpered lead and each exposed
metallic part on the equipment at all the positions
(except OFF) of the ROTARY SWITCH.
4. The value should be over 1M.
1.3 SPECIFICATIONS

MODELS LW1200PR / LW1200ER LW1000PR / LW1000ER/

LWL1230WAL WM-1231
ITEMS LWL1210WAL LW1000ERY3
POWER SUPPLY 1, 115, 60Hz 1, 208/230, 60Hz 1, 115, 60Hz
COOLING CAPACITY (Btu/h) 12,300 12,000 10,000 12,000
INPUT (W) 1,140 1,110 910 1,220
RUNNING CURRENT (A) 10.2 5.2 8.2 11.0
E.E.R (BTU/W.h) 10.8 10.8 11.0 9.8
OPERATING INDOOR (C) 26.7(DB)* 19.4(WB)**
CONDITION OUTDOOR (C) 35(DB)* 23.9(WB)**
REFRIGERANT (R-22) CHARGE 540g (19.0 oz) 550g (19.4 oz) 480(17.0 oz) 470(16.6 oz)
EVAPORATOR 3 ROW 12 STACKS, SLIT-FIN TYPE 2 ROW 10 STACKS, LG-LOUVER TYPE 2 ROW 12 STACKS
CONDENSER 2 ROW 17 STACKS, L-BENDED TYPE 2 ROW 17 STACKS, LG-LOUVER TYPE 2 ROW17 STACKS
FAN, INDOOR TURBO FAN
FAN, OUTDOOR PROPELLER TYPE FAN WITH SLINGER RING
FAN SPEEDS, FAN/COOLING 3/3
FAN MOTOR 6 POLES
OPERATION CONTROL REMOTE CONTROLLER
ROOM TEMP. CONTROL THERMISTOR
VERTICAL LOUVER (RIGHT & LEFT)
AIR DIRECTION CONTROL
HORIZONTAL LOUVER (UP & DOWN)
CONSTRUCTION SLIDE IN-OUT CHASSIS
COMPRESSOR OVERLOAD PROTECTOR
PROTECTOR
FAN MOTOR INTERNAL THERMAL PROTECTOR
(3 WIRE WITH GROUDING)
POWER CORD
ATTACHMENT PLUG (CORD-CONNECTED TYPE)
DRAIN SYSTEM DRAIN PIPE OR SPLASHED BY FAN SLINGER
NET WEIGHT (lbs/kg) 79/36
OUTSIDE DIMENSION (inch) 235/8 x 14 31/32 x 225/16
(W x H x D) (mm) 600 x 380 x 560

* DB:Dry Bulb
** WB:Wet Bulb

3
1.4 FEATURES
Built-in adjustable Thermistor
Designed for COOLING ONLY.
Powerful and whispering cooling. Washable one-touch filter
Slide-in and slide-out chassis for the simple Compact size
installation and service. Reliable and efficient rotary compressor is equipped.
Low air-intake, top cooled-air discharge.

1.5 CONTROL LOCATIONS

LW1200PR / LW1000PR / LWL1210WAL / LWL1230WAL
DISPLAY REMOTE CONTROL

6
AIR
PURIFIER

Air
Purifier Power

COOL FAN DRY HEAT DEFROST 7 1

Temp
FAN ENERGY

INDOOR DESIRED
SAVER
AIR
2
PURYFIER Fan Speed
AUTO
RESTART 4
Sleep Mode
8 3
Auto
TIMER FAN MODE TEMP POWER
Timer Swing
SPEED 5

5 4 3 2 1

Precaution: The Remote Control unit will not function properly if strong light strikes the sensor window of the air
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.
POWER BUTTON
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.
This button takes priority over any other buttons.

ROOM TEMPERATURE SETTING BUTTON

This button can automatically control the temperature of the room. The temperature can be set within a range of 60F to
86F by 1F. (16C to 30C by 1C)
Select the lower number for lower temperature of the room.

OPERATION MODE SELECTION BUTTON

Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY as follows.

COOL FAN DRY HEAT DEFROST COOL FAN DRY HEAT DEFROST COOL FAN DRY HEAT DEFROST COOL FAN DRY HEAT DEFROST

FAN ENERGY FAN ENERGY FAN ENERGY FAN ENERGY

SAVER SAVER SAVER SAVER
INDOOR DESIRED AIR INDOOR DESIRED AIR INDOOR DESIRED AIR INDOOR DESIRED AIR
PURYFIER PURYFIER PURYFIER PURYFIER
AUTO AUTO AUTO AUTO
RESTART RESTART RESTART RESTART

COOL ENERGY SAVER FAN DRY

- Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.

4
 FAN SPEED SELECTOR
Every time you push this button, it is set as follows.
(Hi Low Med Hi Low ...)

COOL FAN DRY HEAT DEFROST COOL FAN DRY HEAT DEFROST COOL FAN DRY HEAT DEFROST

FAN ENERGY FAN ENERGY FAN ENERGY

SAVER SAVER SAVER
INDOOR DESIRED AIR INDOOR DESIRED AIR INDOOR DESIRED AIR
PURYFIER PURYFIER PURYFIER
AUTO AUTO AUTO
RESTART RESTART RESTART

HIGH LOW MED

ON/OFF TIMER BUTTON

You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time
you push this button, the remaining time will be set as follows.
- Stopping operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours 0Hour 1Hour 2Hours ... )
- Starting operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours off 1Hour 2Hours ... )
6 REMOCON SIGNAL RECEIVER

7 AIR PURIFIER
Press the Air Purifier button.
Operation will start when the button is pressed and stop when the button is pressed again.
Set the fan speed with the remote control. You can select the fan speed in three steps high, low or medium.
Each time the button is pressed, the fan speed mode is shifted.
If you press the only Air Purifier button, only air purifying operates.
Then, fan speed is low. You can select the fan speed in three steps high, low or medium.
Each time the button is pressed, the fan speed mode is shifed.

8 SLEEP MODE
Press the sleep mode button to set the time you want the unit to turn off automatically.
Every time you push this button, the remaining time will be set as follows.
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 0Hour 1Hour 2Hours ... )
The temperature setting will be raised by 2F in 30 minutes and by 4F in 1 hour to prevent overcooling during sleep.

5
 LW1200ER / LW1000ER / WM-1231 / LW1000ERY3
DISPLAY REMOTE CONTROL

Cool F1 LOW
C
F2 MED
Energy F3 HIGH 6
Saver
Fan
TEMP 2 Power
Dry Timer
1
MODE TIMER FAN POWER Temp
SPEED
2
Fan Speed
3 5 4 1
6 4
Timer Mode

5 3
F F1 LOW
F2 MED
F3 HIGH

DRY COOL

TIMER FAN ENERGY

SAVER

TIMER FAN MODE TEMP POWER

SPEED

5 4 3 2 1
Precaution: The Remote Control unit will not function properly if strong light strikes the sensor window of the air
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.
POWER BUTTON
To turn the air conditioner ON, push the button. To turn the air conditioner OFF, push the button again.
This button takes priority over any other buttons.

ROOM TEMPERATURE SETTING BUTTON

This button can automatically control the temperature of the room. The temperature can be set within a range of 60F to
86F by 1F. (16C to 30C by 1C)
Select the lower number for lower temperature of the room.

OPERATION MODE SELECTION BUTTON

Every time you push this button, it will shift among COOL, ENERGY SAVER, FAN and DRY.

- Energy Saver: If Energy Save mode is selected, the fan stops when the compressor stops cooling.
Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.

FAN SPEED SELECTOR

Every time you push this button, it is set as follows.
(Hi [F3] Low [F1] Med [F2] Hi [F3] Low [F1] ...)
ON/OFF TIMER BUTTON
You can set the time when the unit will turn on or turn off automatically by pressing the timer button. If the unit is operating,
this button controls the time it will be turned off. If the unit is off state, this button controls the time it will start. Every time
you push this button, the remaining time will be set as follows.
- Stopping operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours 0Hour 1Hour 2Hours ... )
- Starting operation
(1Hour 2Hours 3Hours 4Hours 5Hours 6Hours 7Hours 8Hours 9Hours 10Hours 11Hours
12Hours off 1Hour 2Hours ... )
6 REMOCON SIGNAL RECEIVER

6
2. DISASSEMBLY INSTRUCTIONS
Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord.
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Open the lnlet grille downward and remove the air
filter.
2. Remove the screw which fastens the front ER
POW

grille.(See Figure 1)
P
TEM

DE
MO
FAN
ED
E SPE
TIM

3. Pull the front grille from the right side.

4. Remove the front grille.(There are 4 hooks.)
5. Re-install the components by referring to the
removal procedure, above.

2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove Figure 1
the 2 screws which fasten the cabinet at both
sides.
2. Remove the 2 screws which fasten the cabinet at
back.
3. Pull the base pan forward. (See Figure 2)
4. Remove the cabinet.
5. Re-install the components by referring to the
removal procedure, above.

2.1.3 CONTROL BOX COO

L

INDO
FAN

OR
DRY

FAN

DES
HEA

IRED
T
DEF
ROS

ENE
T

SAVRGY

1. Remove the front grille. (Refer to section 2.1.1)

ER
PURAIR
YFIE
AUT R
RES
O
TAR
T
TIM
E
FAN
SPE
ED
MO
DE

TEM
P

POW
ER

2. Remove the cabinet. (Refer to section 2.1.2)

3. Remove the 2 screws which fasten the power
cord. Figure 2
4. Disconnect the grounding screw from the
evaporator channel.
5. Remove the 1 screw which fasten the control box
cover.
6. Remove the housing which connects PCB and
motor wire in the control box.
7. Disconnect the housing which connects Plazma
Air Purifier.(Optional)
8. Remove the screw at left cover of filter case and
open the cover to remove inner screw. (Optional)
9. Remove the nut which fastens the terminal cover.
10. Remove the terminal cover.
11. Remove all the leads from the overload protector.
12. Discharge the capacitor by placing a 20,000
ohmresistor across the capacitor terminals. COO

INDO
L
FAN

OR
DRY

FAN

DES
IRED
HEA
T
DEF

ENE
ROS

SAVRGY
ER
PURAIR
YFIE
AUT R
T

RES
O
TAR

13. Raise the control box upward completely.

T
TIM
E
FAN
SPE
ED
MO
DE

TEM
P

POW
ER

(See Figure 3)
14. Re-install the components by referring to the
removal procedure, above. Figure 3
(Refer to the circuit diagram found on page 32 in
this manual and on the control box.)

7
2.2 AIR HANDLING PARTS
2.2.1 AIR GUIDE AND TURBO FAN
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove the control box. (Refer to section 2.1.3)
4. Remove the 4 screws which fasten the brace.
5. Remove the brace.
6. Remove the 2 screws which fasten the air guide
upper.
7. Remove the air guide upper.(See figure 4)
8. Remove the 2 screws which fasten the evaporator.
9. Move the evaporator forward and pulling it upward Figure 4
slightly. (See Figure 5)
10. Pull out the hook of orifice by pushing the tabs
and remove it. (See Figure 6)
11. Remove the clamp with a hand plier which
secures the turbo fan.
12. Remove the turbo fan.
13. Remove the 2 screws which fasten the air guide
from the base pan.
14. Move the air guide backward, and pull out from
the base pan.(Move the air giude lower carefully.)
15. Re-install the components by referring to the
removal procedure, above.

Figure 5

2.2.2 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace (Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser to the left carefully.
Figure 6
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Figure 7)
7. Re-install by referring to the removal procedure.

Figure 7

8
2.2.3 SHROUD
1. Remove the fan. (Refer to section 2.2.2)
2. Remove the shroud. (See Figure 8)
3. Re-install the components by referring to the
removal procedure, above.

Figure 8

2.3 ELECTRICAL PARTS

2.3.1 OVERLOAD PROTECTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the nut which fastens the terminal cover.
3. Remove the terminal cover. (See Figure 9)
4. Remove all the leads from the overload protector.
5. Remove the overload protector.
6. Re-install the components by referring to the
Figure 9
removal procedure, above.

2.3.2 COMPRESSOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant system using a FreonTM
Recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
3. Remove the overload protector. (Refer to section
2.3.1)
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor. Figure 10
6. Remove the compressor. (See Figure 10)
7. Re-install the components by referring to the
removal procedure, above.

9
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Open the top cover from the control box.
(See Figure 11)
3. Pull out the capacitor from the control box.
4. Disconnect all the leads of capacitor terminals. CO
OL
FA
N

FA
DR
Y
HE
AT
IN N DEF
DO RO

5. Re-install the components by referring to the

OR ST
DES
IR EN
ED ER
SA G
VE Y
R
PU AIR
RY
FI
AU ER
RES TO

removal procedure, above. TA

RT

Figure 11

2.3.4 POWER CORD

1. Remove the control box. (Refer to section 2.1.3)
2. Open the top cover from the control box.
(Refer to section 2.3.3)
3. Disconnect the front panel from the control box. CO
OL

(See Figure 12)

FAN
DRY
HEA
FA T
IND N DEF
OOR ROS
T
DES
IRE ENE
D SAVRGY
ER
PURAIR
YFIE
AUT R
RES
O
TAR
T
TIM
E
FAN
SPE

4. Disconnect two leads from the capacitor and relay.

ED
MO
DE

TEM
P

PO
WE
R

5. Pull out the power cord.

6. Re-install the component by referring to the above
removal procedure, above.
(Use only one ground-marked hole for ground
connection.)
7. If the supply cord of this appliance is damaged, it
must be replaced by the special cord.
(The special cord means the cord which has the
same specification marked on the supply cord
attached at the unit.)

Figure 12

10
2.3.5 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the turbo fan. (Refer to section 2.2.1)
3. Remove the fan. (Refer to section 2.2.2)
4. Remove the 4 screws which fasten the motor from
the air guide. (See Figure 13)
5. Remove the motor.
6. Re-install the components by referring to the
removal procedure, above.(See Figure 13)

2.4 REFRIGERATING CYCLE

2.4.1 CONDENSER
Figure 13
CAUTION
Discharge the refrigerant system using a
FreonTM Recovery System.
If there is no valve to attach the recovery
system, install one (such as a WATCO A-1)
before venting the FreonTM. Leave the valve in
place after servicing the system.
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the 4 screws which fasten the
brace.(Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser
and shroud.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the condenser
connections.
5. Remove the condenser.
6. Re-install the components by referring to notes.
(See Figure 14)

2.4.2 EVAPORATOR Figure 14

1. Remove the control box.(Refer to section 2.1.3)
2. Remove the air guide upper. (Refer to section
2.2.1)
3. Remove the 2 screws which fasten the evaporator.
4. Move the evaporator sideways carefully.
(Refer to section 2.2.1)
5. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evaporator
connections.
6. Remove the evaporator.
7. Re-install the components by referring to notes.
(See Figure 15)

Figure 15

11
2.4.3 CAPILLARY TUBE
1. Remove the cabinet. (Refer to section 2.1.2)
2. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capillary
tube.(See caution above)
NOTES
Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to
Discharge the refrigerant system using a FreonTM
recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated figure
16A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns
counterclockwise and leave the valves open.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
CAUTION
If high vacuum equipment is used, just crack
valves A and B for a few minutes, then open
slowly with the two full turns counterclockwise.
This will keep oil from foaming and being
drawn into the vacuum pump.
3) Operate the vacuum pump vaccum for 20 to 30
minutes, until 600 microns of vaccum is
obtained. Close valves A and B, and observe
vacuum gauge for a few minutes. A rise in
pressure would indicate a possible leak or
moisture remaining in the system. With valves A
and B closed, stop the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure
16B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
12
3. Remove the capillary tube.
4. Re-install the components by referring to notes.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from
the High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in figure
16B.
With valve C open, discharge the hose at the
manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps b. and c. until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos solder and solder
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test the leakage of the
pinch-off connection.
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.

COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B A

CAPILLARY TUBE

SEE INSETS
BELOW

EVAPORATOR
(LOW PRESSURE SIDE)

COMPRESSOR

LOW HI

A
B A
B
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C

Figure 16A-Pulling Vacuum Figure 16B-Charging

13
3. INSTALLATION
3.1 SELECT THE BEST LOCATION
1.To prevent vibration and noise, make sure the unit
is installed securely and firmly.
2.Install the unit where the sunlight does not shine
directly on the unit. AWNING FENCE
3.The outside of the cabinet must extend outward for
COOLED AIR
at least 12" and there should be no obstacles, such HEAT
as a fence or wall, within 20" from the back of the RADIATION
cabinet because it will prevent heat radiation of the
condenser.
Restriction of outside air will greatly reduce the
cooling efficiency of the air conditioner.

30"~60"
ABOUT 1/2"
Over 20"
CAUTION
All side louvers of the cabinet must remain Figure 17
exposed to the outside of the structure.

4.Install the unit a little slanted so the back is slightly

lower than the front (about 1/2 "). This will help force
con-densed water to the outside.
5.Install the unit from the bottom about 30"~60"
above the floor level.

3.2 CHECK OF INSTALLATION

The setting conditions must be checked prior to
initial starting.
The undermentioned items are especially important
checking points when the installation is finished.
1. Grounding wire (Green or Green and Yellow) is
provided in the power cord. The green wire must
be grounded.
2. Connect to a single-outlet 15A circuit.
(or 20A circuit for Electric Heater Model) BASE PAN
3. To avoid vibration or noise, make sure the air
Figure 18 BOTTOM
conditioner is installed securely.
4 Avoid placing furniture or draperies in front of the 1 HOLE RUBBER
air inlet and outlet.
3.3. HOW TO DRAIN
(When using drain pipe)
The air conditioner must be installed horizontally or
tilted slightly to the outside for proper water
drainage. BASE PAN
On exceptionally hot and humid days the air
conditioner may overflow condensed water. BOTTOM
Figure 19
If the air conditioner is used in hot and a high 2 HOLE RUBBER
humidity zone, exchange the HOLE RUBBER
for the DRAIN PIPE.(See figure 18, figure 19.)

14
3.4 HOW TO INSTALL
3.4.1 WHEN USING GASKET
A 1 A
2
2

COOL FAN DRY HEAT DEFROST COOL FAN DRY HEAT DEFROST

FAN ENERGY FAN ENERGY

SAVER SAVER
INDOOR DESIRED AIR INDOOR DESIRED AIR
PURYFIER PURYFIER
AUTO AUTO
RESTART RESTART

RIGHT SIDE
B B

H
HORIZONTAL
LINE
3
4 D E
F

1. WINDOW (WIDTH-A, HEIGHT-B) 4. DETAILS 5.1 x 30 ROUND HEAD WOOD

2. GASKET SCREWS
3. WALL

A B C D E F H I

625mm 392mm 280mm 30mm 0~25mm OVER 420mm 5~10mm -5~5mm

(245/8") (157/16") (111/32") (11/16") (0~1") (OVER 1617/32") ( /16"~ /8") (-3/16"~3/16")
3 3

3.4.2 WHEN USING INSTALLATION KITS

A. WINDOW REQUIREMENTS
This unit is designed for installation in 27" to 39"
standard double hung windows with actual opening 16" min Stool
widths from 27" to 39". Offset
The top and bottom window sash must open 1/2" to 11/4"
sufficiently to allow a clear vertical opening of 16"
from the bottom of the upper sash to the window Sill
stool.
Interior wall Exterior

235/8" min
(Without frame curtain)
B. INSTALLATION KITS CONTENTS

1 2 3 4 NO. NAME OF PARTS Q'TY

1 FRAME CURTAIN 2
2 SILL SUPPORT 2
3 BOLT 2
5 6 7 8 9 4 NUT 2
5 SCREW(TYPE A) 16
6 SCREW(TYPE B) 3
13 11
7 SCREW(TYPE C) 5
8 FOAM-STRIP 1
9 FOAM-PE 1
12 10 10 UPPER GUIDE 1
11 FOAM-PE 1
12 FRAME GUIDE 2
13 WINDOW LOCKING BRACKET 1

15
SUGGESTED TOOL REQUIREMENTS

SCREWDRIVER(+, -), RULER, KNIFE, HAMMER, PENCIL, LEVEL

PREPARATION OF CHASSIS
1. Remove the screws which fasten the cabinet at Shipping
Screws
both sides and at the back.
2. Slide the unit out from the cabinet by gripping the
base pan handle and pulling forward while TIME
COOL

INDOO
FAN

R
DRY

FAN

DESIR
HEAT

ED
DEFR
OST

ENER
SAVEGY

AIR
PURY

REST
R

FIER
AUTO
ART

FAN
SPEE
D MOD

bracing the cabinet.

E
TEMP

POW
ER

3. Cut the window sash seal to the proper length. Peel

off the backing and attach the Foam-Pe to the
underside of the window sash.
4. Remove the backing from the top upper guide COOL
FAN
DRY
HEAT
FAN DEFR
INDOO

Foam PE and attach it to the bottom of the Upper

OST
R
DESIR
ENER
ED
SAVEGY
R
AIR
PURY
FIER
AUTO
REST
ART
TIME
FAN
SPEE
D MOD
E
TEMP

POW
ER

Guide .
5. Attach the upper guide onto the top of the cabinet
with 3 type A screws.
6. Insert the Frame Guides into the bottom of the
cabinet. COO
L
FAN
DRY
HEAT
EPS Material
FAN DEFR
INDOO
OST
R
DESIR
ENER

7. Insert the Frame Curtain into the upper guide

ED
SAVEGY
R
AIR
PURY
FIER
AUTO
REST
ART
TIME
FAN
SPEE
D MOD
E
TEMP

POW
ER

and Frame Guides .

8. Fasten the curtains to the unit with 4 Type A screws
at the both sides. 9

13
10
9
CABINET INSTALLATION (Type A)
5
1. Open the window. Mark a line on center of the
window stool (or desired air conditioner location).
Carefully place the cabinet on the window stool and 5 11
align the center mark on the front angle with the
center line marked in the window stool.

11
5 (Type A)
2. Pull the bottom window sash down behind the
upper guide until it meets.

NOTE: Upper Guide

Do not pull the window sash down so tightly that the Window stool
movement of Frame Curtain is restricted. Front Angle Figure 20

Window Sash Upper guide 9

Foam-pe 13

Cabinet
Frame Curtain 1

Foam-pe 10
Figure 21

16
3. Loosely assemble the sill support using the parts
in Figure 22. INDOOR OUTDOOR

Sill Support 2
Nut 4
Bolt 3 Figure 22

4. Select the position that will place the sill

support near the outer most point on sill
(See Figure 22)
12 Frame Guide 5 Screw(Type A)
NOTE: Be careful when you install the cabinet

About 1/2"
(Frame Guides are broken easily).

5. Attach the sill support to the cabinet track hole in Cabinet

relation to the selected position using
2 Type A screws in each support (See Figure 23). INDOOR OUTDOOR

Figure 23

6. The cabinet should be installed with a very slight Screw(Type B) 6 Screw(Type A) 5

tilt (about 1/2") downward toward the outside

About 1/2"
(See Figure 24).
Adjust the bolt and the nut of Sill Support for
balancing the cabinet.
Sill support 2

7. Attach the cabinet to the window stool by

driving the screws (Type B: Length sixteen Sash track
millimeters and below.) through the front angle into
window stool (5/8").

8. Pull each Frame Curtain properly to each Front Angle

window sash track, and repeat step 2. Screw(Type B) 6
Sill support 2 Figure 24

9. Attach each Frame Curtain to the window sash

by using screws (Type C). Type C
(See Figure 25)

Figure 25

17
10. Slide the unit into the cabinet.(See Fig. 26)

CAUTION: For security purpose, reinstall screws (Type

A) at the cabinet's sides. TIME
COOL

INDOOR

FAN
SPEED
FAN

FAN
DRY
HEAT

DESIRED

MODE
DEFROST

ENERGY
SAVER
AIR
PURYFIER
AUTO
RESTART

TEMP
Power cord
POWER

Screw(Type A)
Screw(Type A)
Figure 26

11. Cut the Foam-Strip to the proper length and insert

between the upper and lower window sash. Foam-Strip 8
(See Fig. 27)

Figure 27

12. Attach the window Locking Bracket with a type C

screw. (See Fig. 28) 13

Figure 28
13. Attach the front grille to the cabinet by inserting the
tabs on the grille into the tabs on the front of the
cabinet. Push the grille in until it snaps into
place.(See Fig. 29)

R
POWE

TEMP

MODE
FAND
SPEE
TIME

Figure 29 Figure 30
14. Lift the inlet grille and secure it with a type A screw
through the front grille.(See Fig. 30)

COOL FAN DRY HEAT DEFROST

FAN ENERGY
SAVER
INDOOR DESIRED AIR
PURYFIER
AUTO
RESTART

Figure 31

4. TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS unit: mm(inch)
560(22 5/16")
126.5(431/32") 600(23 5/8" )
29(1 5 /32")

COOL FAN DRY HEAT DEFROST

FAN ENERGY
SAVER
INDOOR DESIRED AIR
PURYFIER
AUTO
RESTART
380(14 /32")
31

18(23/32")

18
4.2 PIPING SYSTEM

CONDENSER COIL

FAN
CAPILLARY TUBE
MOTOR

COMPRESSOR

TURBO FAN

EVAPORATOR COIL

Figure 32 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.

ROOM AIR CONITIONER

CYCLE OF REFRIGERATION
EVAPORATOR COILS CONDENSER COILS
VAPOR INLET
SUCTION LINE
COMPLETE LIQUID HOT
COOL LOW PRESSURE VAPOR
BOIL OFF POINT DISCHARGED
COOLED AIR
AIR
ROOM AIR HEAT LOAD

OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR

COMPRESSOR

OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR

CAPILLARY TUBE LIQUID REFRIGERANT

LOW PRESSURE VAPOR
Figure 32

19
4.3 TROUBLESHOOTING GUIDE
In general, possible trouble is classified in two kinds.
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.

Unit runs but poor cooling.

Ineffective Cooling

Check cold air circulation Check outdoor coil Check heat load
for smooth flow. (heat exchanger) & the fan increase.
operation.

Clean condenser.
Dirty indoor coil Check gas leakage.
(Heat exchanger)

Not on separate circuit.

Repair gas leak.
Malfunction of fan

Check inside gas

Clogged of air filter. Replacement of unit if the pressure.
unit is beyond repair.

Obstruction at air outlet

Adjusting of refrigerant
charged.

Correct above trouble

Malfunction of compressor.

Check clogging in refrigera- Replacement of

tion circuit. compressor.

Satisfactory operation with

Repair clogging in refrigera- temperature difference of
tion circuit. inlet & outlet air ;
44~50F(7~10C)

20
 Fails to Start

Check of power source. Check circuit breaker

and fuse.

Check of control switch

Gas leakage of feeler bulb
setting.
of thermostat

Check of control switch.

Compressor only fails to Fan only fails to start.

start.

Improper wiring.
Drop of power voltage.

Improper thermostat setting.

Defect of fan motor
Defect of compressor capacitor.
capacitor.

Loose terminal connection.

Irregular motor resistance
( ).
Capacitor check. Irregular motor insulation
( ).
Improper wiring.

Replacement
Replacement of fan motor.

Irregular motor resistance ( ) Regular but fails to start.

Irregular motor insulation ( )

Replacement of compressor
(locking of rotor, metal).
Replacement of compressor
(Motor damaged)

21
 ELECTRICAL PARTS TROUBLESHOOTING GUIDE: LW1200PR

Possible Trouble 1 The unit does not operate.

Is the
Trans input power AC 115V? NO Check
Check the
the Fuse.
Fuse.
(208/230V for LWL1230WAL) Check
Checkthe
thewiring
wiringdiagram.
diagram.

YES

NO NO Check the Main

Is the Trans output power Is shorted the Trans. output?
about AC 14V? PCB pattern.

YES YES Exchange the Trans.

NO Exchange D02D~D05D.
Is output Voltage of IC01D
DC 12V? Exchange IC01D.

YES

NO
Is output Voltage of IC02D Exchange IC02D.
DC 5V?

YES

Is the reset circuit all right? NO

(The No.14 of Exchange IC01A, C02A.
Micom is 5V.)

YES

Is the
connection between NO Connect connector
AC and DC exactly.
all right?
YES

NO Check the PCB

Is the voltage No.18 of Micom pattern.
DC 5V?

YES

Exchange AC PCB Ass'y.

22
Possible Trouble 2 The compressor does not operate.

Is setting
NO
Temp. set lower than Room Select the setting Temp. to lower Number.
Temp.-0.5C?

YES

NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Is the Unit for 3 minutes
of IC01M 0V? IC01M DC 12V? delay?

YES YES YES

Check the RY-COMP. Exchange IC01M. Wait 3 Minutes.

Check the wiring
Diagram.
Exchange MAIN
PCB Ass'y.

Possible Trouble 3 The compressor always operate.

NO Connect LEAD Wire to

Is the wire connection of RY-COMP again.
RY-COMP all right?

YES

Check the RY-COMP.

23
Possible Trouble 4 FAN does not operate.

NO
Is the voltage NO.1 or 2 or 4 Exchange IC01M.
of IC01M DC 12V?

YES

NO
Is the voltage NO.16 or 15 or 13 Exchange IC01M.
of IC01M 0V?

YES

Check the RY-Hi or

RY-Med or RY-Lo.
Check the wiring diagram.

Possible Trouble 5 The function of Energy Saver does not operate.

Is the mode NO Set the mode key to

key pushed once more from
Energy Saver mode.
cool mode?

YES

Check the Energy

Is the voltage No.3 of NO Saver mode key.
CN-AC/DC of AC PCB Check the pattern of
Ass'y DC 5V? AC & DC PCB.

YES

Reference to
OWNER'S MANUAL.

24
Possible Trouble 6 Remote controller does not operate.

Is the voltage of Battery NO

Exchange the battery.
about over 2.3V?

YES

Is the voltage No.10 NO

of CN-AC/DC on DC PCB Check
Checkthe
thePCB
PCBpattern.
pattern.
Ass'y DC 5V?

YES

Is the connection of NO Connect connector to

CN-AC/DC all right? CN-AC/DC exactly.

YES

Exchange Receiver Ass'y.

Possible Trouble 7 It displays abnormally on DC PCB Assy.

NO
Is the IC01G all right? Exchange IC01G.

YES
NO
NO Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC all right?

YES

Does the IC03G Exchange IC03G

(Q01G, Q02G, Q03G for Delux Model) NO
(Q01G, Q02G, Q03G
operate normally on DC for Delux Model).
PCB Ass'y?

YES

Exchange the DC
PCB Ass'y.

25
 ELECTRICAL PARTS TROUBLESHOOTING GUIDE:

Possible Trouble 1 The unit does not operate.

Is the
Trans input power AC 115V? NO Check
Check the
the Fuse.
Fuse.
(208/230V for LWL1230WAL) Check
Check thewiring
the wiringdiagram.
diagram.

YES

NO NO Check the AC
Is the Trans output power Is shorted the Trans. output?
about AC 14V? PCB pattern.

YES YES Exchange the Trans.

NO Exchange D02D~D05D.
Is output Voltage of IC01D
DC 12V? Exchange IC01D.

YES

NO
Is output Voltage of IC02D Exchange IC02D.
DC 5V?

YES

Is the reset circuit all right? NO

(The No.14 of Exchange IC01A, C01A.
Micom is 5V.)

YES

Is the
connection between NO Connect connector
AC and DC exactly.
all right?
YES

NO Check the PCB

Is the voltage No.40 of Micom pattern.
DC 5V?

YES

Exchange AC PCB Ass'y.

26
Possible Trouble 2 The compressor does not operate.

Is desired
NO
Temp. set lower than Room Select the desired Temp. to lower Number.
Temp.-0.5C?

YES

NO NO NO
Is the voltage No.10 Is the voltage N0.9 of Is the Unit for 3 minutes
of IC01M 0V? IC01M DC 12V? delay?

YES YES YES

Check the RY-COMP. Exchange IC01M. Wait 3 Minutes.

Check the wiring
Diagram.
Exchange AC
PCB Ass'y.

Possible Trouble 3 The compressor always operate.

NO Connect LEAD Wire to

Is the wire connection of RY-COMP again.
RY-COMP all right?

YES

Check the RY-COMP.

27
Possible Trouble 4 FAN does not operate.

NO
Is the voltage NO.1 or 2 or 4 Exchange IC01M.
of IC01M DC 5V?

YES

NO
Is the voltage NO.16 or 15 or 13 Exchange IC01M.
of IC01M 0V?

YES

Check the RY-Hi or

RY-Med or RY-Lo.
Check the wiring diagram.

Possible Trouble 5 Remote controller does not operate.

Is the voltage of Battery NO

Exchange the battery.
about over 2.3V?

YES

Is the voltage No.10 NO

of CN-AC/DC on AC PCB Check
Checkthe
thePCB
PCBpattern.
pattern.
Ass'y DC 5V?

YES

Is the connection of NO Connect connector to

CN-AC/DC all right? CN-AC/DC exactly.

YES

Exchange Receiver Ass'y.

28
Possible Trouble 6 It displays abnormally on DC PCB Assy.

NO Exchange IC01G,
Are the IC01G and IC02G IC02G.
all right?

YES
NO
NO Connect connector
Is the connection of
to CN-AC/DC exactly.
CN-AC/DC all right?

YES

Does the IC03G NO

operate normally on AC Exchange IC03G.
PCB Ass'y?

YES

Exchange the DC
PCB Ass'y.

29
 COMPLAINT CAUSE REMEDY

Fan motor will not run. No power
Power supply cord
Rotary switch
Wire disconnected or
connection loose
Capacitor (Discharge
capacitor before testing.)
Will not rotate
Fan motor runs Revolves on overload.
intermittently
Check voltage at outlet. Correct if none.
Check voltage to rotary switch. If none, check power
supply cord. Replace cord if circuit is open.
Check switch continuity. Refer to wiring diagram for
terminal identification. Replace switch if defective.
Connect wire. Refer to wiring diagram for terminal
identification. Repair or replace loose terminal.
Test capacitor.
Replace if not within 10% of manufacturer's rating.
Replace if shorted, open, or damaged.
Fan blade hitting shroud or blower wheel hitting
scroll. Realign assembly.
Units using slinger ring for condenser fan must have
1
/4 to 5/16 inch clearance to the base. If it hits the
base, shim up the bottom of the fan motor with
mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Check voltage. If not within limits, call an electrician.
Test capacitor.
Check bearings. Does the fan blade rotate freely?
If not, replace fan motor.
Pay attention to any change from high speed to
low speed. If the speed does not change, replace the
motor.

Fan motor noise. Fan If cracked, out of balance, or partially missing,

replace it.
Blower If cracked, out of balance, or partially missing,
replace it.
Loose clamper Tighten it.
Worn bearings If knocking sounds continue when running or loose,
replace the motor. If the motor hums or noise
appears to be internal while running, replace motor.
Compressor will not run, Voltage Check voltage.
but fan motor runs. If not within limits, call an electrician.
Wiring Check the wire connections, if loose, repair or
replace the terminal. If wires are off, refer to wiring
diagram for identification, and replace. Check wire
locations. If not per wiring diagram, correct.
Rotary Check for continuity, refer to the wiring diagram for
terminal identification. Replace the switch if circuit is
open.

30
 COMPLAINT CAUSE REMEDY

Compressor will not run, Thermostat Check the position of knob If not at the coldest
but fan motor runs. setting, advance the knob to this setting and restart
unit.
Check continuity of the thermostat. Replace
thermostat if circuit is open.
Capacitor (Discharge Check the capacitor.
capacitor before servicing.) Replace if not within 10% of manufacturers rating.
Replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or ground. If
open or grounded, replace the compressor.
Overload Check the compressor overload, if externally
mounted. Replace if open. (If the compressor
temperature is high, remove the overload, cool it,
and retest.)
Compressor cycles on Voltage Check the voltage.
overload. If not within limits, call an electrician.
Overload Check overload, if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Compressor cycles on Fan motor If not running, determine the cause. Replace if
overload. required.
Condenser air flow Remove the cabinet. inspect the interior surface of
restriction the condenser; if restricted, clean carefully with a
vacuum cleaner (do not damage fins) or brush.
Clean the interior base before reassembling.
Condenser fins (damaged) If condenser fins are closed over a large area on the
coil surface, head pressures will increase, causing
the compressor to overload. Straighten the fins or
replace the coil.

Compressor cycles on Capacitor Test capacitor.

overload. Wiring Check the terminals. If loose, repair or replace.
Refrigerating system Check the system for a restriction.
Insufficient cooling or Air filter If restricted, clean of replace.
heating Exhaust damper door Close if open.
Unit undersized Determine if the unit is properly sized for the area to
be cooled.
Excessive noise Blower or fan Check the set screw or clamp. If loose or missing,
correct. If the blower or fan is hitting air guide,
rearrange the air handling parts.
Copper tubing Remove the cabinet carefully and rearrange tubing
not to contact cabinet, compressor, shroud, and
barrier.

31
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM

1 CN-MOTOR CN-AC/DC CN-AC/DC

BK
GN/YL BL 5
(GN) RD
MOTOR YL DC PCB

RY-LOW

RY-MED
OR ASSEMBLY

RY-HI
CAPACITOR CN-TH1
YL
2 F
POWER 7
C OR(BR) TRANS
BK THERMISTOR
CN-PWR
RD 6
H
ZNR01J SWITCH
DC12V
WH(BL)
(Ribbed) FUSE CN-12V
250V/T2A
(115V/T2A)
BK(BR) H.V.
(Plain) CN-HVB
3 ASSEMBLY
GN/YL
(GN) RY-COMP
R 4 BK RD

3 COMP. S
BL
AC PCB
C ASSEMBLY 8
OLP
4 AIR FILTER
WIRING DIAGRAM ASSEMBLY

S: Service Parts
N: Non Service Parts

LOCATION Q'TY
DESCRIPTION REMARKS
NO. PER SET

1 MOTOR ASSY 1 S
2 CAPACITOR 1 S
3 COMPRESSOR 1 S
4 OVERLOAD PROTECTOR 1 S
5 DC PCB ASSEMBLY 1 S
6 AC PCB ASSEMBLY 1 S
7 THERMISTOR 1 S
8 PLASMA FILTER ASSY 1 S

32
 5V

C02T R01T
Q03T
0.001 1K
C104M Rx 11 2
CN-TELE 12 1
SMW200-03 5V D01T C03T
(RD) 1N4148 Q04T 0.001
A104M 25V
1 3 C01T R01A
5V 20K
2 2 0.1 Q01T 5V
50V ROOM-TH CN-TH1 5V
C104M SMAW200-02
Tx OSC01B
3 1 1 1 1
R04H R02H RT8.00MG
2 2 6.2K 12.1K 3 IC01A
Q02T 1% 1%
3.6V
A104M S7136 EEPROM
R01B C01A + C02A
2
CN-TH2 1M 0.01 CAT93C46
1uF
SMW250-02 25V 10V 1
10 3 A0 Vcc 8 5V
1 1 2 7 R02P R03P
A1 WP 20K 20K
2 2 J7 5V 3 6
A2 SCL
PIPE-TH 4 5
R21H R22H GND SDA
12.1K 12.1K
1% 1% 5V

CN-HVB R04P
SMW200-03(BL)
OR1H OR2H Tx 1K
3 3 5V

Osc in
Osc out
/Reset

Option2
Option1
Pipe TH
Room TH
VAref
VSS
TEST
HVB 2 2 R01P 22 21 20 19 18 17 16 15 14 13 12
RY-COMP 4 9 20K
1 1 10 7 COMP Rx 1 18
12V 23 11
5.2 ELECTRONIC CONTROL DEVICE

11 6 SYNC SDA 2 17
24 10
RY-4WAY 5 8 12 5 4WAY SCL 3 16
1 1 25 9
RY-LOW 6 7 13 4 LOW Digit4 (Scan4) 4 15
SW2 2 2 CN-CONT J5 26 8
SMW200-03(YL) HVB Digit3 (Scan3)
7 6 14 3 5 14
3 3 27 MICOM 7
RY-MED 8 5 15 2 ION TMP87CH47U Digit2 (Scan2) 6 13
28 6
RY-HI 9 4 16 1 MED Digit1 (Scan1) 7 12
29 5
3 3 9 8 HI Digit0 (Scan0) 8 11
12V 30 4
SW1 2 2 CN-12V IC01M Receiver SEG-a 9 10
SMW200-03(WH) 31 3 12V
ULN2004A
1 1 Buzzer SEG-b
32 2 IC03G
LED out3 SEG-c KID65783AP
33 1
5V Vcc R01L FAN TEMP DOWN ON/OFF
1K 34 35 36 37 38 39 40 41 42 43 44
+
Vout SW01G SW02G SW03G

33
C02L
220 C01L C01F R01F R02F

KEY1
D01G D02G D03G

VDD

KEY0
10V
GND 680pF 0.001 10K 1K

SEG-g
SEG-f
SEG-e
CN-4WAY 25V SEG-d
RECEIVER

LED out2
LED out1
LED out0
YW396-03AV(YL) ZD01F
5.1V TIMER MODE TEMP UP
S/V- 3 3 RY-4WAY
SW04G SW05G SW06G
4WAY 1 1 C02F R03F R04F
R02E
20 0.001 10K 1K D04G D05G D06G

ZD02F
CN-MOTOR BZ01E 5.1V
R01E
YW396-09AV PKM13EPY 1K
1 1 RY-HI 5V
-4002 12 13 14 15 16
IC01G
FAN 3 3 RY-MED ULN2004A Digit3 Digit2 Digit1 Digit0
MOTOR 1 16 R01G 680 FAN a
5 5 RY-LOW 1 a a a a
2 15 R02G 680 TIMER b
3 10 2
7 7 5V 5V
3 14 R03G 680 SLEEP c f b f b f b f b
CAPACITOR + 3
9 9 C05D C06D DEFROST
4 13 R04G 680 1 d
220 0.01 4 g g g g
FAN 10V DEFROST
25V 5 12 R05G 680 2 e
2 11 5
12V 12V R06G 680 DRY e c e c e c e c
6 11 f
CN-PWR 6 FAN
YW396-03AV 7 10 R07G 680 (MODE) g
C 3 3 7 d d d d
1 12 8 9
1 1 12V
C01J
0.1/275V CN-AC/DC CN-AC/DC 1 16
51580-12 51581-12(YEONHO)
R01J 52045-1245 52044-1245(MOLEX) 2 15
120 1/2W STRAIGHT ANGLE 3 14
HERM INDOOR DESIRED
COOL HEAT
MODEL: LW1200PR / LW1000PR / LWL1210WAL / LWL1230WAL

4 13 R08G 680 1 1
8 INDOOR DESIRED
ZNR01J R09G 680
5 12 2 2
SVC271D-14A 9
POWER TRANS 12V ENERGY FAN(L1) FAN(R1) FAN(L2) FAN(R2)
6 11 R10G 330 SAVER
MAIN POWER 7
5V 10
1 D05D FAN(L3) FAN(R3) AIR AUTO
COMP IC01D IC02D 7 10 R11G 330 PURIFIER RESTART
D02D O I O I 11
RY-COMP
G4A-1A-E-LG 7812 7805 8 9
D04D 12V
D03D + + IC02G
2 4 C01D C02D C03D C04D C05D LED MODULE
D02D~D05D ULN2004A
FUSE 1000 0.1 1000 0.01 0.01
1N4004 35V 50V 16V 25V 25V
125V/T2A
 5V

C02T R01T
Q03T
0.001 1K
C104M Rx 11 2
CN-TELE 12 1
SMW200-03 5V D01T C03T
(RD) 1N4148 Q04T 0.001
25V
Model EEPROM R04P
A104M
3 3 C01T R01A
5V 20K
0.1 Q01T Auto Restart O X
2 2 ROOM-TH CN-TH1 5V 5V
50V C104M
Tx SMAW200-02 OSC01B Non Auto Restart X O
1 1 1 1 1
R04H R02H RT8.00MG
2 2 6.2K 12.1K 3 IC01A
Q02T 1% 1% 3.6V
A104M S7136 EEPROM
R01B C01A + C02A
2
CN-TH2 1M 0.01 CAT93C46
1uF R04P
SMW250-02 50V 10V 1
10 3 A0 Vcc 8 5V
1 1 2 7 R02P R03P
A1 WP 20K 20K
2 2 J7 5V 3 6
A2 SCL
PIPE-TH 4
R21H R22H GND SDA 5
12.1K 12.1K
1% 1% 5V

CN-HVB
SMW200-03(BL) R04P
OR1H OR2H
3 3 5V 1K

Osc in
Osc out
/Reset

Option2
Option1
Pipe TH
Room TH
VAref
VSS
TEST
HVB 2 2 R01P 22 21 20 19 18 17 16 15 14 13 12 R05P
RY-COMP 4 9 20K 10K
1 1 10 7 COMP Rx
12V 23 11
11 6 SYNC SDA
24 10
RY-4WAY 5 8 12 5 4WAY SCL
1 1 25 9 5V
RY-LOW 6 7 13 4 LOW Digit4 (Scan4)
SW2 2 2 CN-CONT J5 26 8 R06P Q03G
SMW200-03(YL) HVB Digit3 (Scan3) 10K A101S
7 6 14 3 Q02G
3 3 27 MICOM 7
RY-MED 8 5 15 Digit2 (Scan2) A101S
2 ION TMP87CH47U Q01G
28 6
RY-HI 9 4 16 MED Digit1 (Scan1) A101S
1
29 5
3 3 9 8 HI Digit0 (Scan0)
12V 30 4
SW1 2 2 CN-12V IC01M Receiver SEG-a
SMW200-03(WH) 31 3
ULN2004A
1 1 Buzzer SEG-b
32 2
LED out3 SEG-c
33 1
5V Vcc R01L FAN TEMP DOWN ON/OFF
Model RY-4WAY J07 CN-4WAY CN-TH2 1K 34 35 36 37 38 39 40 41 42 43 44
+
C02L Vout SW01G SW02G SW03G
Cool Only

34
X O X X 220 C01L C01F R01F

KEY1
VDD

KEY0
GND 680pF 10K D01G D02G D03G
10V 0.001

SEG-g
SEG-f
SEG-e
Heat Pump SEG-d
CN-4WAY O X O O 50V

LED out2
LED out1
LED out0
YW396-03AV(YL) RECEIVER

SLIDE SW
TIMER MODE TEMP UP
S/V- 3 3 RY-4WAY
SW04G SW05G SW06G
4WAY 1 1 C02F R03F
R02E
20 0.001 10K D04G D05G D06G

CN-MOTOR BZ01E R12F

R01E 10K
YW396-09AV PKM13EPY 1K
1 1 RY-HI 5V
-4002 10 5
IC01G
FAN 3 3 RY-MED ULN2004A Digit1 Digit0
MOTOR 1 16 R01G 680 a
5 5 RY-LOW 3 a a
2 15 R02G 680 COOL b
3 10 9
7 7 5V 5V
3 14 R03G 680 DEFROST c f b f b
CAPACITOR + 8
9 9 C05D C06D R04G 680 DRY/HEAT
4 13 d
220 0.01 6 g g
FAN 10V 50V R05G 680 TIMER
5 12 e
2 11 7
12V 12V 6 11 R06G 680 FAN f e c e c
CN-PWR 4
YW396-03AV R07G 680 E/SAVER g
MODEL: LW1200ER / LW1000ER / WM-1231 / LW1000ERY3

7 10
C 3 3 1 d d
1 12 8 9
1 1 12V
C01J
0.1/275V CN-AC/DC CN-AC/DC 5V
51580-12 51581-12(YEONHO)
88 SEGMENT
R01J 52045-1245 52044-1245(MOLEX)
120 1/2W STRAIGHT ANGLE
HERM

ZNR01J
SVC271D-14A
SVC271D-14A POWER TRANS 12V
MAIN POWER 7
5V
1 D05D
COMP D02D IC01D IC02D
RY-COMP O I O I
G4A-1A-E-LG 7812 7805
D04D
D03D + +
2 4 C01D C02D C03D C04D C05D
FUSE D02D~D05D 1000 0.1 1000 0.01 0.01
1N4004 35V 50V 16V 25V 25V
250V/T2A
5.3 COMPONENTS LOCATION(FOR AC P.C.B ASM)
MODEL: LW1200PR / LW1200ER / LW1000PR / LW1000ER / LWL1210WAL / LWL1230WAL / WM-1231 /
LW1000ERY3

R01T Q01T
CN-CON

CN-MOTOR

J4 Q02T

D01T
C02T

J7
J5

J6
CN-HVB CN-TELE
CN-12V

CN-TH2

PCB:6870A90068A
C03T Q03T CN-PWR
Q04T
CN-AC/DC

RY-HI
J3
QIC02DT

J2
HEAT SINK
J1

ZNR01J CN-4WAY

RY-MED
C01J
IC01D

C02D R01J
C04D
C05D
D02D

D03D
D04D
D05D

RY-LOW

E03J E02J E01J

C01D
J8
RY-4WAY

E04J E05J
POWER
RY-COMP TRANS
FUSE
250V/T2A
ASSEMBLY:6871A20167

5.4 COMPONENTS LOCATION(FOR DC P.C.B ASM)

MODEL: LW1200PR / LW1000PR / LWL1210WAL / LWL1230WAL

ASSEMBLY:6871A20168 PWB:6870A90066A
J09

J10
J11

RECEIVER C02L
J01
J02

J08

J07
J08

J12 J13
IC03G
J14
J15
J16

IC01A J21
C02A
R01G
R02G
R03G
R04G
R05G
R06G
R07G
R08G
R09G

J04 J22
OSC01B

J23
CN-AC/DC

R10G
J05

J2ZD02F
J17 J18

J19 ZD01F
J24

CN-TH1
J20

BZ01E
C05D

SW04G SW01G SW05G SW02G SW06G SW03G

TIMER FAN SPEED MODE TEMP DOWN TEMP UP POWER

35
 MODEL: LW1200ER / LW1000ER / WM-1231

PCB:6870A90067A
ASSEMBLY:6871A20186

MODEL: LW1000ERY3

36
6. EXPLODED VIEW

130910 554030

149980

148000

346811 W48602
359012 352390
559011
W48602

354210
267110

152312
147582

147581

349001
135312

567502

349480

152302 554160

130410

135313 550140

249950 352115 352111

268714 W0CZZ 135500
268712

CO
OL
FA
N
DR
Y
HE
AT
FA DE
IND N FR
OO OS
R T
DE
SIR EN
ED ER
SA GY

238310
VE
R
PU AIR
RY
FIE
AU
RE TO R
ST
AR
T

263230
TIM
352113
ER
FA
SP N
EE

35211A
D

264110
MOD
E

TE
MP

PO
WER

237200

37
7. REPLACEMENT PARTS LIST R: Service Parts
MODEL: LW1200PR / LW1200ER N: Non Service Parts

LOCATION PART NO.

DESCRIPTION REMARK
NO.
LW1200PR LW1200ER
130410 BASE PAN WELD ASS'Y 3041A20020J R
130910 CABINET ASS'Y 3091A10032C R
135312 FRONT GRILL ASS'Y 3531A20098A R
135313 INLET GRILLE 3530A20037A R
135500 COVER, CONTROL BOX 3550A30114A R
147581 HORIZONTAL LOUVER 4758A20018A R
147582 VERTICAL LOUVER 4758A20017A R
148000 BRACE 4800A30002B R
149980 SHROUD 4999A20001A R
152302 AIR FILTER ASS'Y 5231A20007A R
152312 PLASMA FILTER ASS'Y 5983A10009H - R
237200 CONTROL PANEL 3720A10061A R
249950 CONTROL BOX ASS'Y 4995A20194A 4995A20194G R
268712 DISPLAY PCB ASS'Y 6871A20168A 6871A20186A R
238310 ESCUTCHEON 3831A10020A 3831A10021A R
268714 MAIN PCB ASS'Y 6871A20167A 6871A20167C R
263230 THERMISTOR ASS'Y 6323A20004D R
264110 POWER CORD ASS'Y 6411A20011H R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20052A 6711A20034G R
346811 MOTOR ASS'Y 4681A20027W R
349001 VENTILATION DAMPER 4900A20002A R
349480 ORIFICE 4948A10015A R
352111 TUBE ASS'Y CAPILLARY 5211AR3332W R
352113 DISCHARGE TUBE 5211AR2930Q R
352115 TUBE FORMED, EVAPORATOR 5211A20388B R
35211A SUCTION TUBE ASS'Y 5211A20228E R
352390 AIR GUIDE ASSEMBLY 5239A2004A R
354210 EVAPORATOR ASS'Y 5421A20099A R
567502 OVERLOAD PROTECTOR 6750U-L029A R
550140 ISOLATOR, COMP 4830AR4335A R
554030 CONDENSER ASS'Y 5403A20042D R
554160 COMPRESSOR 2520UKGC2BA R
559011 FAN 5900AR1173A R
359012 TURBO FAN 5900A20019A R
W0CZZ CAPACITOR 0CZZA20001N R
W48602 CLAMP, SPRING 3H02932B R

38
 R: Service Parts
MODEL: LW1000PR / LW1000ER N: Non Service Parts

PART NO.
LOCATION
DESCRIPTION REMARK
NO. LW1000PR LW1000ER LW1000ERY3

130410 BASE ASSEMBLY,SINGLE 3041A20020L R

130910 CABINET ASSEMBLY,SINGLE 3091A10032C R
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 3531A20098A R
135313 GRILLE,INLET 3530A20037A R
135500 COVER 3550A30114A R
147581 LOUVER,HORIZONTAL 4758A20018A R
147582 VERTICAL LOUVER 4758A20017A 4758A20041A/B R
148000 BRACE 4800A30002B R
149980 SHROUD 4998A10016A R
152302 FILTER ASSEMBLY,AIR CLEANER 5231A20007A R
152312 FLASMA FILTER ASS'Y 5983A10009H - R
237200 PANEL,CONTROL 3720A10061A 3720A10111A R
249950 CONTROL BOX ASSEMBLY,SINGLE 4995A20194K 4995A20194L 4995A20278D R
268712 PWB(PCB) ASSEMBLY,MAIN(DC) 6871A20168A 6871A20324A R
238310 ESCUTCHEON 3831A10020A 3831A10021A 3831A10021L R
268714 PWB(PCB) ASSEMBLY,MAIN(AC) 6871A20167A 6871A20167C R
263230 THERMISTOR ASSEMBLY 6323A20004D R
264110 POWER CORD ASSEMBLY 6411A20011H R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20052A 6711A20034G R
346811 MOTOR ASSEMBLY,SINGLE 4681A20027Z 4681A20069Q R
349001 DAMPER,VENTILATION 4900A20002A R
349480 ORIFICE 4948A10015A R
352111 TUBE ASSEMBLY,FORMED COND 5211A30275E 5211AR3399X R
352113 TUBE ASSEMBLY,DISCHARGE SINGLE 5211A10074E R
352115 TUBE ASSEMBLY,EVAPORATOR IN 5211A20215C/D 5211A20215E/F R
35211A TUBE ASSEMBLY,SUCTION(OUTDOOR) 5211A20441B R
352390 AIR GUIDE ASSEMBLY 5239A20004A R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20108A R
567502 O.L.P 6750U-L031A R
550140 ISOLATOR,COMP 4830AR4335A R
554030 CONDENSER ASSEMBLY,FIRST 5403AR2921H R
554160 COMPRESSOR SET 2520UKAC2CA R
559011 FAN,AXIAL 5900AR1173A 5900A10009B R
359012 FAN,TURBO 5900A20019A 5900A20019C R
W0CZZ CAPACITOR,DRAWING 0CZZA20001M 0CZZA20001M 0CZZA20001M R
W48602 CLAMP,SPRING 3H02932B R

39
 R: Service Parts
MODEL: LWL1210WAL / LWL1230WAL / WM-1231 N: Non Service Parts

LOCATION PART NO.

DESCRIPTION REMARK
NO.
LWL1210WAL LWL1230WAL WM-1231
130910 CABINET ASSEMBLY,SINGLE 3091A10032K 3091A10032M R
135303 GRILLE,INLET 3530A20037A R
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 3531A20098B 3531A20098A R
147581 LOUVER,HORIZONTAL 4758A20018A 4758A20018A R
147582 LOUVER,VERTICAL 4758A20017A/B 4758A20041A/B R
148000 BRACE 4800A30002B R
249950 CONTROL BOX ASSEMBLY,SINGLE 4995A20194Q 4995A20194S 4995A20278C R
152302 FILTER ASSEMBLY,AIR CLEANER 5231A20007A R
159830 AIR CLEANER ASSEMBLY 5983A10009H - R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20052D 6711A20034G R
346811 MOTOR ASSEMBLY,SINGLE 4681A20027W 4681A20069E 4681A20069J R
349001 DAMPER,VENTILATION 4900A20002A R
349480 ORIFICE 4948A10015A R
352113 TUBE ASSEMBLY,DISCHARGE SINGLE 5211AR2930Q 5211AR2930V 5211A10074K R
352115 TUBE ASSEMBLY,EVAPORATOR IN 5211A20388B 5211A20559N R
35211A TUBE ASSEMBLY,SUCTION SINGLE 5211A20228E 5211A20228L 5211A20441F R
352390 AIR GUIDE ASSEMBLY 5239A20004A R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20099B 5421A20130A R
359012 FAN,TURBO 5900A20019A 5900A20019C R
149980 SHROUD 4998A10011A 4998A10016A R
550140 ISOLATOR,COMP 4830AR4335A R
552111 TUBE ASSEMBLY,CAPILLARY 5211AR3332W 5210A20400J R
554031 CONDENSER ASSEMBLY,BENT 5403A20042H 5403AR2921H R
554160 COMPRESSOR SET 2520UKGC2BA 2520UKQK2BA 2520UKFC2AA R
559010 FAN ASSY,AXIAL 5900AR1173A 5900A10009B R
567502 O.L.P 6750U-L029A 6750U-L039A 6750U-L029A R
130410 BASE ASSEMBLY,SINGLE 3041A20020J 3041A20020L R
W48602 CLAMP,SPRING 3H02932B R

40
MEMO

41
MEMO

42
 July, 2003
P/No : 3828A20140B Printed in Korea