Document No. E-102-4 -0.00 Date 26/09/2017 Sub Cooler Client: Rev 0.00 Equipment Tag: E-102-4 General Specifications S.N. Specification UOM Value Sketch 1 Equipment ID E-102-4 2 Application/Usage Sub Cooler 3 Qty No. 1 4 Orientation Vertical 5 Slope NA 6 Design Codes TEMA-C/ASME Section 8 Div 1 7 TEMA Heat Exchanger Type BEM 8 Location Indoor 9 Support Lugs 10 MOC of Wetted Parts SS-316 11 Heat Transfer Area m2 2.15 12 Effective HT Area m2 2.06 13 Empty Weight kg * 14 Water Filled Weight kg * 15 Radiography NA 16 Hazardous Area Classification Class 1, Div 1, Group D 17 18 Construction Data 19 Shell Side (Process) Tube Side (Utility) 20 UOM Value UOM Value 21 Design Temperature o 180 Design Temperature o 180 C C 22 Operating Temperature o 50 Operating Temperature o 50 C C 23 Design Pressure kg/cm2g FV to 4 Design Pressure kg/cm2g FV to 4 24 Operating Pressure kg/cm2g FV to 1 Operating Pressure kg/cm2g FV to 1 25 Hydro Test Pressure kg/cm2g As per Code Hydro Test Pressure kg/cm2g AS per Code 26 Shell OD mm 168.3 Tube Length mm 3000 27 Baffle Type SSEG No of Tubes No 12 28 No of Baffles No 50 Tube OD mm 19.05 29 Baffle Cut % 15 No of Tube Side Passes No 4 30 Baffle Cut Basis Dia Tube Pitch mm 23.813 31 Inlet Baffle Spacing mm 56.86 Pitch Pattern TRI60 32 Baffle Spacing C/C mm 56.86 Tube Type Bare 33 Outlet Baffle Spacing mm 56.86 Corrosion Allowance mm - 34 First Baffle Cut Orientation Horizontal 35 Baffle Cut Orientation Horizontal 36 Baffle Clearance mm 3.2 37 V-Notch mm NA 38 No. of Tie Rods No 4 39 Bonnet OD mm 168.3 40 Bonnet Length (Top) mm 200 41 Bonnet Length (Bottom) mm 200 42 Impingement Plate Not Required 43 Corrosion Allowance mm 2 44 45 Material of Construction 46 Component MOC Thickness (mm) Remarks 47 Tube SA213TP316 16 BWG Seamless Tube 48 Tube Sheet OD and Thickness SA240TP316 250/ 25 5mm extra material shall be fabricate for RF 49 Shell SA240TP304 5 50 Bonnet SA285GrB 5 51 Baffles SA240TP304 1.6 52 Tie Rods SA479TP304 6.4 Four Numbers 53 Spacer Tube SA213TP316 19.05 54 Impingement Plate NA NA 55 Process Nozzles SA312TP316 Sch 40/Sch10 Seamless Pipe 56 Service Nozzles IS1239 Sch 40 Seamless Pipe 57 Process Flanges SA240TP316 ASA150 58 Service Flanges SA240GrB ASA150 59 Body Flanges SA240GrB/ 27 Lined with 3 mm thick SS-316 60 Lugs IS2062 Std Four Numbers, as per code 61 Legs NA NA 62 Lifting Hooks SS-304 12.5 Two numbers 63 Bolts GI Std 64 NutS Gi Std 65 Gaskets CAF-PTFE Enveloped Std Project Process Data Sheet Location Document No. E-102-4 -0.00 Date 26/09/2017 Sub Cooler Client: Rev 0.00 Equipment Tag: E-102-4 66 Earthing Boss SS-304 25 Two numbers 67 Partition Plate SS-304 5 68 69 Nozzle Schedule 70 ID Size (NB) Rating Proj(mm) Pipe Schedule Flange Type Usage Location 71 N1 25 150# 150 40 SORF Liquid Inlet Bonnet 72 N2 25 150# 150 40 SORF Liquid Outlet Bonnet 73 N3 25 150# 150 40 SORF Vent Shell 74 N4 25 150# 150 40 SORF Cooling Water Inlet Shell 75 N5 25 150# 150 40 SORF Cooling Water Outlet Shell 76 N6 15 150# 150 40 SORF Bonnet Drain Bonnet 77 78 79 80 Identification Plate 81 Size of Name Plate 200 mm x 200 mm Equipment Id: E-102-4 82 MOC SS-316 Effective HTA: 2.06 m2 83 Letter Size 12 mm Client: 84 Qty: 85 Locations 86 Date: 87 Reference Drawings 88 P&ID No. P&ID-102-4-0.00 89 GA Drawing No. NA 90 91 General Notes 92 1 * indicates that the information shall be provided by the Vendor. 93 2 All nozzles up to 80 NB shall be fabricated out of 40Sch Seamless pipe. 94 3 All nozzles above 80 NB shall be fabricated out of 10Sch Seamless pipe. 95 4 All nozzles up to 50 NB shall be provided with Support and Pad plate. 96 5 All nozzles above 50 NB shall be provided with Pad plate. 97 6 Nozzles standout shall be 150 mm. 98 7 Flange drilling as per ASA150, ANSI B16.5. 99 8 Vendor to provide detailed fabrication drawing. 100 9 Buffing of all external parts required to Grit 180 (Matt Finish). 101 10 Exchanger to be provided with Earthing boss. 102 11 Exchanger shall have two Lifting Hooks. 103 12 Name plate shall be designed as given in the side bar. 104 13 Documentation, Drawings and Test Certificate 105 The following test certificates shall be needed 106 Material of Construction 107 Hydraulic Test Certificate 108 PO Acceptance Copy 109 Three sets of drawings for approval 110 Three sets of approved drawings 111 112 14 Inspection 113 Stage wise Inspection shall be carried. 114 Inspection terms shall be decided by the Client. 115 116 15 Surface Finishing 117 All MS Parts shall be sand blasted followed by two coats of PU Primer and two coats of PU paint. 118 External buffing of all parts. 119 External and internal surfaces shall be free from welding flux,crevices and slug. 120 121 16 Packaging 122 The equipment shall be properly packed as not to damage during transit, Loading and Unloading. 123 Nozzles shall be properly blinded. 124 125 17 Make of Standard Items: 126 Steel Pipes/Tubes: Jindal/Tata/Corus/Ratnamani/Maharashtra Seamless. 127 Temperature/Vacuum Gauge: Waree/Tempsens/GIC 128 Welding Rods: Adwani/Esab/L&T 129 Insulation Material: Loyeds/Sait-Gobin/Temperlite 130 131 132 Project Process Data Sheet Location Document No. E-102-4 -0.00 Date 26/09/2017 Sub Cooler Client: Rev 0.00 Equipment Tag: E-102-4 133 134 135 136 137 138 139 Revision History 140 Rev Date Change Summary Issued For 141 0 26/9/2017 Specifications Prepared For Comments 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 Rev 0 Rev 1 Rev 2 Prepared by/Date