Pms Drager Babylog

Procedure for Periodic Manufacturer's Service
Babylog 8000 as of S/N ARDN-0001*

with software version 3.n, 4.n or 5.n
in the USA and Canada
A PMS Checklist form P/N 4115067, available from the Drger Medical, Inc. Technical Service
Department, shall be completed by the Technical Service Representative each time a PMS is
performed.
Electrical safety test: If required by Customer record measured values additional to the PMS
Checklist in the following form "Electrical Safety Test Form Babylog 8000".
* Note for test item 3.2.2:

Older Babylog 8000 up to S/N ARDM (November 1991) can only be tested if the unit is updated to
pneumatic version 2 or higher with "Modification kit pressure control valve" P/N 84 11 082 (pressure
relief valve D4.1), refer to Repair Instructions section "Modifications of the PEEP/PIP valve".
Caution: Service, Inspection and Calibration are to be performed by Drger trained and authorized
Service Personnel only!
Note: Test Equipment for this procedure is listed in the document "Test equipment for CCS devices".
DO NOT USE any test equipment having an expired calibration date.
Warning: During Service and Inspection some systems may be disconnected. Ensure these systems
are reconnected, test equipment is removed and all covers are replaced after testing!
Note: If only expiratory valves are to be tested perform test item 1.4, 2.1.1, 2.1.2, 5.6.1, 5.6.2, 6.1
and 6.3.
Contents:
1 General condition of the Babylog 8000....................................................................................... 4

1.1 Labeling .................................................................................................................................. 4
1.1.1 Operating Instructions...................................................................................................... 4
1.1.2 Labels on the Babylog ..................................................................................................... 4
1.1.3 Check list ......................................................................................................................... 4
1.2 Check physical condition basic housing of Babylog ................................................................ 4
1.3 Check physical condition of pneumatic section ....................................................................... 4
1.4 Expiratory valve P/N 84 08 950............................................................................................... 5
1.5 Flow measurement ................................................................................................................. 5
1.6 Cables for Communication option (if available) ....................................................................... 6
1.7 General condition of the accessories required for operation ................................................... 6
6173.3 Babylog 8000 PMS Procedure November 1, 2001 1/46

1.7.1 Standard trolley P/N 84 09 280 with 5 casters (if available) ............................................. 6
1.7.2 New trolley P/N 84 18 097 as of 1999 with 4 castors (if available) ................................... 6
1.7.3 Hinged arm P/N 84 09 609 (if available) .......................................................................... 6
1.7.4 Central supply hoses ....................................................................................................... 6
1.7.5 Test lung P/N 84 09 742 (Bellows K, complete) ............................................................... 6
2 Replacement of routine maintenance parts............................................................................. 7
2.1 Parts in the pneumatics .......................................................................................................... 8
2.1.1 Expiratory diaphragm....................................................................................................... 8
2.1.2 O-rings in expiration and inspiration nozzles.................................................................... 8
2.1.3 Filter in gas supply block.................................................................................................. 8
2.1.4 Lip seals at the pneumatic base plate .............................................................................. 8
2.1.5 O2-calibration valve Y3.1................................................................................................. 8
2.1.6 Safety valve Y3.3............................................................................................................. 8
2.1.7 Valve Y3.2 ....................................................................................................................... 8
2.1.8 Pressure regulators for Air and O2 ................................................................................... 8
2.2 Parts in the electronics............................................................................................................ 8
2.2.1 Battery ............................................................................................................................. 8
2.2.2 Time-Keeper-RAM........................................................................................................... 8
3 Functional tests of safety valves............................................................................................... 10
3.1 Emergency breathing valve D3.1 with filter F3.1 ................................................................... 10
3.2 Function of safety valve Y3.3 ................................................................................................ 11
3.2.1 Test 1 (valve Y3.3)......................................................................................................... 11
3.2.2 Test 2 (valve Y3.3 and D4.1) ......................................................................................... 12
4 Documentation of operating data and options, testing LCD illumination, calibration of sensors 14
4.1 Document operating data and installed options .................................................................... 14
4.2 O2 and flow sensor Calibration.............................................................................................. 14
4.3 LED and alarm test ............................................................................................................... 14
4.4 Display background illumination (for LCD only)..................................................................... 15
5 Tests in the DrgerService diagnosis mode ............................................................................. 15
5.1 Testing Keys, LCD/ELD, potentiometer and configuration .................................................... 16
5.1.1 Key test ......................................................................................................................... 16
5.1.2 LCD/ELD test................................................................................................................. 16
5.1.3 Potentiometer test.......................................................................................................... 16
5.1.4 Configuration for Babylog 8000 in the USA and Canada:............................................... 17
5.2 Pressure regulators and supply pressure sensors for Air and O2 .......................................... 18
5.2.1 Supply pressure sensors for O2 and Air at ambient pressure ......................................... 18
5.2.2 Supply pressure sensor - Air and pressure regulator - Air.............................................. 19
5.2.3 Supply pressure sensor - O2 and pressure regulator - O2 .............................................. 21
5.2.4 Test Air and O2 pressure regulators with flow = 0 L/min................................................. 23
5.3 PEEP/PIP valve zero test (offset) ......................................................................................... 24
5.4 Valve bank (mixer) test ......................................................................................................... 26
5.4.1 Metering valve pair 1 ..................................................................................................... 26

5.4.10 Metering valve pair 10.................................................................................................... 28
5.5 Testing airway pressure sensors Pinsp. and Pexp. and pressure build-up............................ 29
5.5.1 Testing airway pressure sensors at ambient pressure and Bias voltages ...................... 29
5.5.2 Airway pressure sensors and pressure build-up ............................................................ 29
5.6 Test expiratory valve and ejector triggering........................................................................... 31
5.6.1 Crater in expiratory valve ............................................................................................... 31
5.6.2 Test ejector in expiratory valve ...................................................................................... 34
5.7 O2 sensor.............................................................................................................................. 35
5.8 Testing RS232 (if Communication option is installed) ........................................................... 36
5.9 Erase error list and vector..................................................................................................... 36
6 Test function in the operating mode ......................................................................................... 36
6.1 CMV function ........................................................................................................................ 37
6.2 Alarms .................................................................................................................................. 38
6.2.1 Apnea alarm .................................................................................................................. 38
6.2.2 Airway pressure alarm limits .......................................................................................... 38
6.2.3 Alarm "Tube obstructed" ................................................................................................ 39
6.2.4 Gas supply failure alarm ................................................................................................ 39
6.3 Leak test ............................................................................................................................... 40
6.4 Nebulizer output (if installed)................................................................................................. 40
6.5 Patient system heating.......................................................................................................... 41
6.6 Cooling fan ........................................................................................................................... 41
6.7 Mains failure alarm / data backup ......................................................................................... 41
6.7 Loudness level loudspeaker ................................................................................................. 41
7 Testing High-Frequency Ventilation option (for Canada only, if installed) ................................. 42
7.1 Test PEEP/PIP valve in HFV mode....................................................................................... 42
7.2 Testing HFV capacity............................................................................................................ 42
8 Electrical safety test ................................................................................................................. 43
8.1 Power pack fuses ................................................................................................................. 43
8.2 Chassis resistance testing .................................................................................................... 44
8.3 Enclosure leakage current (chassis leakage testing) ............................................................ 44
8.4 Earth leakage current (Ground wire leakage testing) ............................................................ 44
8.5 Patient leakage current to earth ............................................................................................ 45
9 PM Certification Procedure....................................................................................................... 46

1 General condition of the Babylog 8000
1.1 Labeling
1.1.1 Operating Instructions

Check and indicate if the Operating Instructions for the Babylog 8000 is present in line with
installed software version.
1.1.2 Labels on the Babylog

Check if the labels are present. For more information refer to the Operation Instructions.
Label P/N 83 06 124 on the left side cover (Danger!, Warning!, Caution!)
Label P/N 83 06 123 on the inspiratory unit (Caution! Do Not Block Air Intake)
1.1.3 Check list

Check if "Check List Babylog 8000" P/N 84 11 029 is present.
1.2 Check physical condition basic housing of Babylog

Sockets, no visual signs of damage to connectors for sensors and communication
interfaces
Fan cover, is present and not damaged
Filter P/N 83 05 367 for fan must not be compressed, replace if necessary (is part of
every PMS kit)
Mains switch with protective cover (picture shows off position), parts not damaged
Power cord with strain relief, parts not damaged

Side covers with plastic screws, parts are present and not damaged
Flap in front of the potentiometer field, present and not damaged
Potentiometer field, check for proper knob placement, alignment and labeling
Display field, check for damage and labeling
1.3 Check physical condition of pneumatic section

At the back side:
Inlet unit O2/Air with DISS connectors, parts not damaged
Medicament nebulizer output (if option is installed), check for damage and labeling

At the front side:
Inspiratory nozzle, check for damage, labeling (arrow pointing down), and rotation
function (left, down, right), replace 2 x O-rings P/N R 50 121 of the inspiration nozzle
every 6 years, see section 2.1.2.
O2 amplifier and O2 sensor
Unscrew the two slotted screws in the cover of the O2 amplifier and pull the cover out.
Pull out O2 sensor and check for:
- The 2 screws do not come all the way out
- Ribbon cable not damaged
- The 2 O-rings for the O2 sensor are present and not damaged
- The O2 sensor P/N 68 50 645 is present
Reassemble parts of O2 measurement.
Filter for emergency breathing valve:
- as of Jan. 1997 with metal filter seated with O-ring (Set Filter Cartridge 84 11 342),
parts are present and not damaged
- up to Dec. 1996 with filter P/N 84 09 108 (replace if dirty with P/N 84 11 342)
Pneumatic micro switch P/N 84 07 265 (valve Y3.2)
with sheet metal holder on underside of the inspiratory unit, check for proper installation.
Replace pneumatic micro switch P/N 84 07 265 every 6 years, see section 2.1.7.
Base plate for expiratory valve with 2 pilot pins for adaption of expiratory valve, parts not
damaged
3 lip seals P/N 84 08 442 are present and not damaged,
replace lip seals every 2 years, see section 2.1.4
1.4 Expiratory valve P/N 84 08 950

The Babylog may have several expiratory valves. Check all available valves and enter serial
numbers into the PMS Checklist form.
Open valve by unscrewing the two allen screws for cover on top of the valve:
- Check crater for damage
- Check O-ring P/N 84 03 962 between cover and housing of expiratory valve
- Replace expiratory diaphragm P/N 84 09 184 every 6 month, see section 2.1.1
Assemble expiratory valve ready for operation
Expiratory nozzle, check for damage, labeling (arrow pointing up), and rotation function
(left, down, right), replace 2 x O-rings P/N R 50 121 of each expiration nozzle every 2
years, see section 2.1.2.
Check locking mechanism with ball retainer and lever, parts are not damaged and lever is
tight
Second cover plate on top of the valve, check if cover is properly installed
Disc cover on the right side, check if cover is properly installed
Ejector, must be screwed in tightly
Sound absorber (muffler) with O-ring, parts not damaged
Note: If only expiratory valves are to be tested perform in addition test item 2.1.1, 2.1.2,
5.6.1, 5.6.2, 6.1 and 6.3.
1.5 Flow measurement

Flow sensor (ISO 15, without Y-piece) P/N 84 11 130 with flow sensor insert
P/N 84 10 179, parts not damaged

Y-piece with flow sensor P/N 84 10 185 with flow sensor insert P/N 84 10 179, parts not
damaged
Flow sensor cable P/N 84 09 626, cable and connectors are not damaged, socket of
cable must latch tightly into flow sensor
1.6 Cables for Communication option (if available)

Check the following parts for damages:
Medibus cable (RS232) P/N 83 06 488,
(9-pin sub-D connector on 9-pin sub-D socket)
Printer cable PN 83 06 489,
(9-pin sub-D connector on 25-pin sub-D connector)
Analog cable P/N 83 06 487
1.7 General condition of the accessories required for operation
1.7.1 Standard trolley P/N 84 09 280 with 5 casters (if available)

Check for damage
Remove Babylog from trolley:
- Check all casters: at least 2 castors are lockable, castors not damaged and dirty
- check tightness of screw connections of casters (hand tightened)
- Check tightness of all other screw connections
Compact rail P/N M 85 337 for humidifier, not damaged and secure
Assemble Babylog on trolley and secure it with the 2 fixing screws P/N 2M 17 338
1.7.2 New trolley P/N 84 18 097 as of 1999 with 4 castors (if available)
Check for damage
Check casters: 2 castors are lockable, casters not damaged and dirty,
check tightness of screw connections with 25 Nm (18.4 lb-ft)
Check humidifier holder P/N 84 11 956
Babylog is secured with 2 fixing screws P/N 2M 17 338
1.7.3 Hinged arm P/N 84 09 609 (if available)

with hose clip P/N 84 09 841, check for damage and function.
1.7.4 Central supply hoses

Central supply hoses for O2 and Air comply with regional regulations. Check for damage
and leakage.
If available: Option High Pressure Line Filters for Air (Kit with hoses P/N 45 10 808) and
O2 (Kit with hoses P/N 45 10 807). Drain filters if necessary. Check for damage and
leakage. Replace filter Air P/N D700133 or filter O2 P/N D700131 every year.
1.7.5 Test lung P/N 84 09 742 (Bellows K, complete)

Part is present and not damaged

2 Replacement of routine maintenance parts
Information on available PMS kits for Babylog 8000:
Kit PMS 6 month - Babylog 8000 with 2 Expiration Valves, P/N 41 14 763
1 x Filter 83 05 367
2 x Diaphragm 84 09 184
1 x Kit PMS 6 month 41 14 763
2 x Filter 84 08 208
1 x Flat packing gasket 84 08 204
3 x Lip seals 84 08 442
1 x Battery 83 01 856
6 x O-Ring R 50 121
1 x Kit PMS 24 month 41 14 764
1 x Seal disc 84 09 823
1 x Pneumatic micro switch 84 07 265
2 x Pressure regulator 84 09 199
2 x O-Ring D 19 080
2 x O-Ring M 23 154
Ordering frequency for 1 Babylog 8000 with 2 Exp.-Valves:
When What
1/2 , 1, 1.5 years P/N 41 14 763
2 years P/N 41 14 764
2.5, 3, 3.5 years P/N 41 14 763
4 years P/N 41 14 764 and P/N 18 28 142 (TK-RAM)
4.5, 5, 5.5 years P/N 41 14 763
6 years P/N 41 14 765
6.5, 7, 7.5 years P/N 41 14 763
8.5, 9, 9.5 years P/N 41 14 763
10 years P/N 41 14 764
10.5, 11, 11.5 years P/N 41 14 763
Order 1 diaphragm P/N 84 09 184 for each additional Exp.-Valve.
For replacement see Repair Instructions Babylog 8000.

2.1 Parts in the pneumatics
2.1.1 Expiratory diaphragm

Replace expiratory diaphragm P/N 84 09 184 in the expiratory valve every 6 months.
2.1.2 O-rings in expiration and inspiration nozzles

Replace 2 x O-ring P/N R 50 121 of each expiration and inspiration nozzle every 2 years.
2.1.3 Filter in gas supply block

Replace filter P/N 84 08 208 (2x) and flat packing gasket P/N 84 08 204 in the inlet unit of the
gas supply block every 2 years.
Note: Coarse structed (screen) side of the filter shows into the gas supply block.
2.1.4 Lip seals at the pneumatic base plate

Replace lip seals (3x) P/N 84 08 442 every two years.
2.1.5 O2-calibration valve Y3.1

Replace diaphragm P/N 84 03 352 and seal disk P/N 84 09 823 of the diaphragm system
P/N 84 09 095 in the inspiratory block every 6 years.
2.1.6 Safety valve Y3.3

Replace diaphragm P/N 84 10 181 and seal disc P/N 84 09 823 in the inspiratory block every
6 years (Note: The new P/N 84 10 181 replaces the old P/N 2M 08 762 in the Babylog 8000).
2.1.7 Valve Y3.2

Replace pneumatic micro switch P/N 84 07 265 in the inspiratory block every 6 years.
2.1.8 Pressure regulators for Air and O2

Replace pressure regulator P/N 84 09 199 (2x) with O-ring P/N D 19 080 (2x) and O-ring P/N
M 23 154 (2x) for O2 and Air in the gas supply block every 6 years.
Refer to section 4.2 in this document for settings and test values.
2.2 Parts in the electronics
2.2.1 Battery
Replace battery P/N 83 01 856 behind fan cover on the back of the Babylog every 2 years.
Note: Electrostatically sensitive component! Use proper ESD controls!
2.2.2 Time-Keeper-RAM
Replace Time-Keeper-RAM P/N 18 28 142 on the PCB CPU every 4 years.
Note: Electrostatically sensitive component! Use proper ESD controls!
Read out the following data in the operating mode before replacing T-K-RAM:
Operating hours
Interface configuration (if option is installed)
Flow sensor settings (SW 5.0 only):
Y or ISO and NTPD or BTPS
After replacing the T-K-Ram re-enter the following data in the operating mode:

Interface configuration (if option is installed)
Flow sensor settings:
Y or ISO and NTPD or BTPS (SW 5.0 only)
Re-enter the operating hours in the service mode. Important: After doing this press the
return key three times and then switch Babylog off.

3 Functional tests of safety valves
3.1 Emergency breathing valve D3.1 with filter F3.1
Note: Testing the opening pressure of emergency breathing valve D3.1 with filter F3.1 at a
negative flow of 1 L/min. There are two different valves installed for units with HFV
(2 to 4 cmH2O) or without HFV (0 to 4 cmH2O) option. The HFV option is only available in
Canada.
Switch on Babylog and read out if the HFV option (as of SW 4.n, for Canada only) is
installed.
Switch off Babylog.
Disconnect O2 and Air pressure supply to Babylog 8000.
Test set-up (expected max. pressure 10 to +120 cmH2O):

Circuit under test:
Inspiratory Unit
F3.1
D3.1
Using the syringe in the test set-up, draw a volume of 50 mL within 3 1 seconds out of the
inspiratory nozzle.
Test values
Devices without HFV.

Test value displayed on reference pressure gauge: 0 to 4 cmH2O (mbar)
Devices with HFV:

3.2 Function of safety valve Y3.3
3.2.1 Test 1 (valve Y3.3)
Note: Testing the opening pressure (0 to 10 cmH2O) of safety valve Y3.3 at a flow of 1 L/min
during emergency phase or power off.
Test set-up at the inspiratory nozzle as in section 3.1.

Circuit under test:
0 mbar /
c mH2 O
Y3 . 3
I ns pi r a t o r y Uni t
Babylog is switched off.
Pump a volume of 50 mL into the inspiration nozzle within 3 1 seconds using the syringe.
Note: If the displayed value is too high refer to TSB Babylog 8000 # 1.
Pull out syringe for next test.
3.2.2 Test 2 (valve Y3.3 and D4.1)
Note: Testing the opening pressure (0 to 10 cmH2O) of safety valve Y3.3 at a flow of 1 L/min
simulated for operation. The valve Y3.3 is triggered by pressure relief valve D4.1 and should
be supplied with 21.75 psi.
Test set-up at the inspiratory nozzle as in section 3.1.
Additional test set-up to 3.1: a)
Unscrew left side cover of Babylog.
Remove hose from the connector a)

on the right side of the pressure relief
valve D4.1.
If the pressure relief valve D4.1 is not

available refer to
TSB Babylog 8000 # 1 or to
conversion instruction "Modification
kit pressure control valve" P/N
84 11 082.

a)
Supply a pressure of 21.75 1.45 psi

(1.5 0.1 bar) into the connector a)
of the pressure relief valve D4.1.
Info: View on D4.1 from the top: 21.75 psi
Circuit under test:
1 . 5 ba r / 100 mbar /
2 1 . 8 ps i 102 cmH2 O
Y3 . 3
D4 . 1
I ns pi r a t o r y Uni t
Pump a volume of 50 mL into the inspiration nozzle within 3 1 seconds using the syringe.
Test value displayed on reference pressure gauge: 92 to 112 cmH2O (90 to 110 mbar).
Note: If the displayed value is too high refer to TSB Babylog 8000 # 1.
Remove test equipment, reconnect the original hose at the pressure relief valve and re-
assemble side cover.

4 Documentation of operating data and options, testing LCD illumination, calibration of sensors
Assemble device ready for operation including patient circuit system and test lung
P/N 84 09 742 (Bellows K, complete) but without humidifier.
Connect compressed O2 and Air supply (40 to 87 psi / 3 to 6 bar).
4.1 Document operating data and installed options
Test set-up as in section 4.
Switch on device. The following data is displayed after switch-on:
Software version
Operating hours
Option Communication
Option PSV/VG (as of SW 5)
Option LFT (as of SW 5)
Option HFV (as of SW 4, for Canada only)
4.2 O2 and flow sensor Calibration
Babylog is switched on.
Perform O2 and flow sensor calibration according to Operating Instructions.
Note for SW 5.0 only: For best flow measurement accuracy select type of flow sensor to be
calibrated (Y or ISO) and reference conditions (NTPD or BTPS) before and then calibrate
flow measurement.
Y: Flow sensor integrated into Y-piece
ISO: ISO flow sensor connected between Y-piece and ET-tube connector
NTPD: Temperature at 20C, barometric pressure at 760 mmHg, dry air
BTPS: Body temperature, barometric pressure at 767 mmHg, saturated air
4.3 LED and alarm test
Note: Testing all LEDs and audible alarm sound generator for power failure.

Keep "Confirm" key (SW5) or "Reset/Check" key (SW 3 and 4) continuously pressed:
All LEDs and the audible back-up horn are actuated after 2 seconds.
Note: Alarm = 1 yellow and 2 red LEDs

Trigger = 3 yellow LEDs
4.4 Display background illumination (for LCD only)
Note: Testing intensity of background illumination of LCD.
Press key "display illumination": Display illumination on / off.
If the intensity is inadequate, the illumination foil P/N 18 31 658 is to be replaced.
Switch off Babylog
5 Tests in the DrgerService diagnosis mode
Note: Using the service mode allows individual settings to be made, test routines to be
started, and all sensor values to be displayed.
Do not connect any patient circuit system to the insp. and exp. nozzles during call up of
diagnosis mode.
Connect compressed O2 and Air supply (3 to 6 bar / 40 to 87 psi).
Enter service diagnosis mode:
Babylog with SW 5.0:

Press "Confirm" and "Alarm silence" keys and switch on device simultaneously. Keep
keys pressed until first service menu is displayed.
Babylog with SW 3.n or 4.n:

Press "Reset/Check" and "Alarm silence" keys and switch on device simultaneously. Keep
keys pressed until first service menu is displayed.
Operation in the service mode with SW 2, 3, and 4 is to be confirmed in each case within 2
minutes using the key "Alarm silence", otherwise restart with error message "823".
The errors "002", "800", "801", "804" "805" or "823" can be ignored in the service mode.

Note: The quickest way to reset all valve settings is to exit from the "Pneumatics" system
menu.
Note: In the language setting "American" pressure readings in the diagnosis mode are listed
in psi and cmH2O, in other languages they are listed in bar and mbar. Both versions are used
for displayed values and test equipment in this document.
5.1 Testing Keys, LCD/ELD, potentiometer and configuration
5.1.1 Key test
Note: Testing all keys for proper function.
Babylog is in the service mode, press softkeys "Electronics" and then "User interface".
Press softkeys "2 Keyboard and display" and then "Keys".
The key pressed (except right return softkey) is shown on the display.
Note for SW 2, 3, and 4: Press key "Alarm silence" twice or system will reset to normal
operation.
Press softkey "Return " three times.
5.1.2 LCD/ELD test
Note: Testing LCD/ELD for proper function, all displayed data are visible. Only single pixel
faults are allowed if they do not effect the displayed data.
Babylog is in the service mode, press softkeys "Electronics", "User interface",

"2 Keyboard and display", "LCD" and then "Inverse":
All pixels are active or characters are inverse.
Press softkey "Return " four times.
5.1.3 Potentiometer test
Note: The potentiometers are read out from the master and the monitoring CPU system.
Both values are tested in 3 different settings of all 6 potentiometers. The values must be in
the permissible deviation.
Babylog is in the service mode, press softkeys "Electronics", "User interface" and then
"3 Potentiometer".

Set units of the measured values to decimal values by pressing the key "Cal. Config."
(SW 5) or "Monitoring" (SW 3 or 4). Check all 6 potentiometers in each case. The display
can be switched with the softkeys "Top row" and "Bottom row".
Test values:
Position of potentiometer Master value Monitor value

Lower setting 07d + 3d / 2d 3d, deviation to master value max. 10d
Middle setting 128 d 10d Deviation to master value max. 10d
Upper setting 248d + 2d / 3d 252d, deviation to master value max. 10d
5.1.4 Configuration for Babylog 8000 in the USA and Canada:
Note: Check for proper configuration in line with installed software version, for software
version 3.n and 4.n also in line with present scaling of PEEP/CPAP potentiometer.
Babylog is in the service mode, press softkeys "Electronics", "User interface" and then
"4 Option switches".
All versions 84 10 280 (see rating plate under Typ) with software version 5.0:
Location 7 6 5 4 3 2 1 0 Bit DSMode

PCB Front X7 - -
PCB Front X8 - - - - - g - g
All versions 84 11 111 (see rating plate under Typ) with software version 5.0:

PCB Front X7 - -
PCB Front X8 - - - - g g - g
All versions with SW 3.n:

PCB Front X7 - -
PCB Front X8 - - - - - X - g
Option switches PCB Front X8:
Bit 0 = fitted
Bit X = Option switch 2, jumper fitted or not fitted depending on scaling of
PEEP/CPAP potentiometer:
PEEP/CPAP = 0, 5, 10, 15 2 not fitted

PEEP/CPAP = 0, 3, 6, 9, 12, 15 2 fitted

All versions with SW 4.n (Canada only):

PCB Front X7 - -
PCB Front X8 - - - - X X - g
Option switches PCB Front X8:
Bit 0 = fitted
Bit X = Option switches 2 and 3, jumper fitted or not fitted depending on scaling of
PEEP/CPAP potentiometer:
PEEP/CPAP = 0, 5, 10, 15 2 not fitted, 3 not fitted

PEEP/CPAP = 0, 3, 6, 9, 12, 15 2 fitted, 3 not fitted
PEEP/CPAP = 0 to 25 2 and 3 fitted
If there is a deviation please refer to TSB Babylog 8000 # 15 (SW5.0) or Repair Instructions
section Frontcontroller/Front PCB.
5.2 Pressure regulators and supply pressure sensors for Air and O2
5.2.1 Supply pressure sensors for O2 and Air at ambient pressure
Note: The supply pressure sensors for Air and O2 are absolute pressure sensors:
(displayed value = current ambient pressure + supply pressure).
With disconnected pressure supply the values must be at ambient pressure and the values
must be in the permissible deviation.
Test set-up:
Disconnect O2 and Air pressure supply from Babylog 8000.
Babylog is in the service mode, press softkeys "Pneumatics" and then "Meas.".
Read out values PAir and PO2 from the supply pressure sensors at ambient pressure:
Note: If the displayed values PAir or PO2 are higher than the current ambient pressure it is
necessary to disconnect the hoses between the valve bank to the supply pressure sensors at
the valve bank. To do so open the pneumatics for this test, refer to "Opening the Babylog
8000" in the Repair Instructions Babylog 8000.
Test values:
Permissible difference between PAir and PO2 max. 1.4 psi (0.1 bar).
Permissible deviation between PAir and PO2 to a barometer max. 1.4 psi (0.1 bar),
or

if no barometer is available verify of displayed values PAir and PO2 to the altitude of your
current location. The ambient pressure is a function of height above sea level and
weather conditions. The following table provides information:
Atmospheric pressure Altitude above sea level

in approximately in
psi bar mmHg meter feet
15.50 1.07 802 Not possible
14.90 1.03 771 -116 -382
14.70 1.01 760 -2 -8
14.50 1.00 750 113 371
14.30 0.99 740 230 756
14.10 0.97 729 349 1145
13.90 0.96 719 470 1541
13.70 0.94 708 592 1942
13.50 0.93 698 716 2349
13.30 0.92 688 842 2762
13.10 0.90 677 970 3181
12.90 0.89 667 1099 3607
12.70 0.88 657 1231 4039
12.50 0.86 646 1365 4478
12.30 0.85 636 1501 4925
12.10 0.83 626 1639 5378
11.90 0.82 615 1780 5840
11.70 0.81 605 1923 6309
11.50 0.79 595 2068 6786
11.30 0.78 584 2216 7271
Note down displayed values PAir and PO2 (current ambient pressure) for next tests.
Press softkey "Return " twice.
5.2.2 Supply pressure sensor - Air and pressure regulator - Air
Note: Testing of Air supply pressure sensor and Air pressure regulator with different settings
of flow. The displayed values are compared with a reference pressure gauge. This test set-
up can be used for adjusting the Air pressure regulator.
Note: The supply pressure sensor for Air is an absolute pressure sensor:
With connected pressure supply the values must be at ambient pressure plus outlet pressure
of pressure regulator. The values must be in the permissible deviation.

Settings are made in menu "Set. 1" and measured values of the Babylog sensors can be
read out in menu "Meas.".
Test set-up:
Only connect compressed air supply (40 to 87 psi / 3 to 6 bar).
Remove expiratory valve.
Connect pressure gauge (expected max. pressure 0 to 29 psi / 0 to 2 bar) to center lip seal
(outlet 5a).
Secr et i on si ght gl ass

2M07 582
Circuit under test:
Gas inlet unit

DR1.1
Air
DR1.2
O2
Y1.1
Y1.2
Y1.4
5a
P

Babylog is in the service mode, press softkeys "Pneumatics" and then "Set. 1".
Settings in menu "Set. 1":
O2-conc. = 21
Insp. Flow = 1
Pinsp = 80
Do not preset pressure set values with softkeys " " and " " (Pref = 0).
Press softkey "Return " and then "Meas.":
Test values:
Measured value of the reference pressure gauge: 23.20 to 24.65 psi (1.6 to 1.7 bar)
Displayed PAir = (Measured value of the reference pressure gauge) + (ambient

pressure) 1.4 psi (0.1 bar)
Press softkey "Return " and then "Set. 1":
O2-conc. = 21
Insp. Flow = 30
Pinsp = 80
Test value:
Measured value of the reference pressure gauge > 18.85 psi (> 1.3 bar)
5.2.3 Supply pressure sensor - O2 and pressure regulator - O2
Note: Testing of O2supply pressure sensor and O2 pressure regulator with different settings
of flow. The displayed values are compared with a reference pressure gauge. This test set-
up can be used for adjusting the O2 pressure regulator.
Note: The supply pressure sensor for O2 is an absolute pressure sensor:
With connected pressure supply the values must be at ambient pressure plus outlet pressure
of pressure regulator. The values must be in the permissible deviation.

Test set-up:
Only connect compressed O2 supply (3 to 6 bar / 40 to 87 psi).
Connect pressure gauge (expected max. pressure 0 to 29 psi / 0 to 2 bar) to center lip seal
(outlet 5a).
Secr et i on si ght gl ass

2M07 582
Circuit under test:
Gas inlet unit

DR1.1
Air
DR1.2
O2
Y1.1
Y1.2
Y1.4
5a
P

O2-conc. = 100
Insp. Flow = 1
Pinsp = 80
Test values:
Measured value of the reference pressure gauge: 23.20 to 24.65 psi (1.6 to 1.7 bar)
Displayed PO2 = (Measured value of the reference pressure gauge) + (ambient

pressure) 1.4 psi (0.1 bar)
Press softkey "Return " and then "Set. 1":
O2-conc. = 100
Insp. Flow = 30
Pinsp = 80
Test value:
Measured value of the reference pressure gauge > 18.85 psi ( > 1.3 bar)
5.2.4 Test Air and O2 pressure regulators with flow = 0 L/min
Note: Testing outlet pressure of pressure regulators with no outlet flow. The maximum
pressure must not exceed the calculated limit.
Note: The supply pressure sensors for O2 and Air are absolute pressure sensors:
Connect compressed O2 and Air supply (3 to 6 bar / 40 to 87 psi).
Babylog is in the service mode, press softkeys "Electronics" and then "PC boards" and
then "9 PCB I/O".

Set units of the measured values for Control Press. Air and Control Press. O2 to psi (bar)
by pressing the key "Cal. Config." (SW 5) or "Monitoring" (SW 3 or 4).
Wait until the displayed values Control Press. Air and Control Press. O2 have reached
their maximum values.
Test values:
Displayed Control Press. Air (ambient pressure) + 30.5 psi (2.1 bar)
Displayed Control Press. O2 (ambient pressure) + 30.5 psi (2.1 bar)
5.3 PEEP/PIP valve zero test (offset)
Note: Testing negative pressure of PEEP/PIP valve not electrical triggered. The negative
pressure is generated by the ejector in the PEEP/PIP valve and is depending on the value of
the supply pressure.
Test set-up:
Only connect compressed Air supply (40 to 87 psi / 3 to 6 bar).
Remove expiratory valve and measure pressure at the right lip seal (expected max. pressure
100 cmH2O).
s e c r et i on s i g ht
g l a ss 2 M0 75 8 2

O2-conc. = 21
Insp. Flow = 10
Pinsp = 80
Set unit of Pref to decimal values (dec.) by pressing the key "Cal. Config." (SW 5) or
"Monitoring" (SW 3 or 4).
Important: When performing this test PEEP/PIP valve must be in normal installation
position; Babylog is therefore not to be tilted!
Seal off center lip seal with finger (outlet 5a to the injector, see arrow) when performing next
measurements and settings.
Set displayed value of Pref to 0 with softkeys " " and " ".
Press softkey "Return " and then "Meas.".
Read out value PAir in the menu "Meas." and calculate relative supply pressure to PEEP/PIP
valve:
Rel. supply pressure to PEEP/PIP valve = Displayed PAir ambient pressure
The reference pressure gauge must indicate the following test value depending on the
calculated supply pressure to the PEEP/PIP valve:
Rel. supply pressure to PEEP/PIP valve Value reference pressure gauge

in psi in bar in cmH2O in mbar
18.85 psi 1.30 bar - 13.3 3.0 cmH2O - 13.0 3.0 mbar
19.58 psi 1.35 bar - 14.1 3.0 cmH2O - 13.8 3.0 mbar
20.30 psi 1.40 bar - 14.8 3.0 cmH2O - 14.5 3.0 mbar
21.03 psi 1.45 bar - 15.6 3.0 cmH2O - 15.3 3.0 mbar
21.75 psi 1.50 bar - 16.3 3.0 cmH2O - 16.0 3.0 mbar
22.48 psi 1.55 bar - 17.1 3.0 cmH2O - 16.8 3.0 mbar
23.20 psi 1.60 bar - 17.9 3.0 cmH2O - 17.5 3.0 mbar
23.93 psi 1.65 bar - 18.7 3.0 cmH2O - 18.3 3.0 mbar
24.65 psi 1.70 bar - 19.4 3.0 cmH2O - 19.0 3.0 mbar
Press softkey "Return " twice

5.4 Valve bank (mixer) test
Note: Testing is performed for all metering valves on O2 and Air end by way of O2
concentration measurements in the service mode. The O2 concentration is measured with
the O2 sensor of the Babylog. The O2 measurement was calibrated in a previous test.
The set value is calculated in each case from the valve bank setting and supply pressure and
is displayed in the menu "Set. 2".
Connect compressed O2 and Air supply (40 to 87 psi / 3 to 6 bar).
No patient circuit system is connected, insp. nozzle is open.
Circuit under test:
Valve bank
Y2.1 Y2.2 Y2.3 Y2.4 Y2.5 Y2.6 Y2.7 Y2.8 Y2.9 Y2.10
E
O2
Air
O2
Y2.11 Y2.12 Y2.13 Y2.14 Y2.15 Y2.16 Y2.17 Y2.18 Y2.19 Y2.20
Babylog is in the service mode, press softkeys "Pneumatics" and then "Set. 2"
In the following tests switch on metering valve pairs with the same nominal value, all other
valves of the valve bank are switched off.
Note: The measured value from internal O2 measurement is displayed in "O2 = XXX.X%",
the calculated set value is displayed in "O2set = XX.X".
Note: When exceeding tolerances in the following 10 tests of valve pairs refer to
TSB Babylog 8000 # 5B and measure the outlet flow at the inspiratory nozzle.
Test values with Babylog 8000 switched off:
With connected compressed O2 only: max. flow = 10 mL/min
With connected compressed Air only: max. flow = 10 mL/min
5.4.1 Metering valve pair 1

Test set-up as in test item 5.4.
Switch on O2 metering valve 1 and Air metering valve 1.
Test value:

O2 measured value = set value 3 % by Vol.
Switch off both valves.

Test value:

Test value:

Test value:

Test value:


Test value:

Test value:

Test value:

Test value:

Test value:

5.5 Testing airway pressure sensors Pinsp. and Pexp. and pressure build-up
Note: The airway pressure sensors Pinsp. and Pexp. are relative pressure sensors
(displayed value = supply pressure).
5.5.1 Testing airway pressure sensors at ambient pressure and Bias voltages
Note: The bias voltages of the sensors Pinsp. and Pexp. are stored during self-test after
power on without pressure at the sensors and are used for the zero calibration of the airway
pressure sensors. This allows an accurate airway pressure measurement of the Babylog.
The bias voltages must be within the test values listed below.
Test set-up:
Babylog without patient circuit system.
Babylog is in the service mode, press softkeys "Pneumatics" and then "Meas.".
Test values:
Insp. pressure PI = 0.0 1.0 cmH2O (1st displayed value)
Exp. pressure PE = 0.0 1.0 cmH2O
Press softkey "P-bias".
Test values:
P-bias PI = 1.74 + 0.12 / -0.08 V
P-bias PE = 1.74 + 0.12 / -0.08 V
Press key "Return " three times.
5.5.2 Airway pressure sensors and pressure build-up
Note: Testing linearity of airway pressure sensors Pinsp. and Pexp. in combination with
PEEP/PIP valve and expiratory valve with 3 different settings at a flow of 5 L/min. The values
are compared to a reference gauge.
Settings are carried out in menu "Set. 1" and measurements in menu "Meas.".The set value
to be adjusted is the value indicated on the reference pressure gauge and is set in menu
"Set. 1" with softkeys " " and " ".

Test set-up:
Connect O2 and Air pressure supply to Babylog 8000 (40 to 87 psi / 3 to 6 bar).
Connect reference pressure gauge (expected max. pressure 100 cmH2O) between
inspiratory and expiratory nozzle. Use short ventilation hoses or hoses 7x2.5, 200 mm
between nozzles and Y piece:
Circuit under test:
Val ve bank I nspi ratory bl ock
5 L/ mi n
PI
E
P
E
PE
Set wi t h soft keys
Expi r atory val ve
PEEP/PIP- Pref
valve

O2-conc. = 21
Insp. Flow = 5
Pinsp = 80
Adjust set value on reference pressure gauge to 20.0 cmH2O (19.6 mbar)
with softkeys " " and " ".
Test values:
Insp. pressure PI = 18.4 to 21.2 cmH2O (1st displayed value)
Exp. pressure PE = 18.4 to 21.2 cmH2O
Press softkey "Return " and then "Set. 1".
Test values:
Test values:
Press key "Return " twice.
5.6 Test expiratory valve and ejector triggering
5.6.1 Crater in expiratory valve

Note: Testing crater adjustment at a control pressure of 5.1 cmH2O. At an inspiratory flow of
4 L/min the control pressure to the expiratory valve and the resultant expiration pressure
should be identical.
Test set-up 1:
Remove expiratory valve. Connect pressure gauge to the right lip seal (expected max.
pressure 100 cmH2O).
s e c r e t i o n s i g ht
g l a ss 2 M 0 75 8 2
O2-conc. = 21
Insp. Flow = 4
Pinsp = 80
Close center lip seal with finger (outlet 5a to the ejector, depressurized on reaching the
following setting).
Adjust value on reference gauge with softkeys " " and " " to 5.1 cmH2O (5 mbar).
Check: Outlet center lip seal has to be free of any pressure.
Remove pressure gauge.

Install expiratory valve.
Create a short circuit between inspiration

and expiration nozzle with a short
ventilation hose or hose 7x2.5, 200 mm.
Circuit under test:
V a lv e ba nk I n s p i r a t o ry b l o c k
4 L/ m in
E
PE
S e t w i t h s of t k ey s
P r ef
P E E P/ PI P
v a lv e
E x p i r a t o r y v a lv e
Read out value of the expiratory pressure sensor PE.
Test value:
PE = 5,0 1,5 cmH2O
Note: If the test value is out of tolerance, the crater in the expiratory valve must be adjusted
(use crater tool P/N 79 01 627):
Turn to the left increase PE
Turn to the right decrease PE
Turn by 90 PE of 2 to 3 cmH2O

Note: Make sure that O-ring P/N 84 03 692 between cover and expiration valve does not get
lost.
Check all available expiratory valves in this test set-up.
5.6.2 Test ejector in expiratory valve
Note: Test is performed by actuating the ejector and measuring the resultant vacuum with
expiration nozzle occluded.
Test set-up:
Babylog with expiratory valve connected without patient system.
Circuit under test:

E
PE
-16 mbar / Expi ratory valve

c mH2 O
1.5bar/21.8psi
Only switch on safety control valve Y1.2 (SaVal) and ejector control valve Y1.4 (Eject).
Close off expiratory nozzle with fingers.
Test value:
All software versions except version 4.03:

Displayed value PE < 8 cmH2O (this is e. g. 9 cmH2O)

Software version 4.03 only:
The negative pressure generated at the expiratory sensor PE leads to a safety switch-off
of the valves.
Check all available expiratory valves in this test set-up.
Note: If the test value is out of tolerance check the following:

1. Press softkey "Return " and then "Set. 1".
Set displayed value Pref with softkeys " " and " " to 0.
Only switch on safety control valve Y1.2 (SaVal) and ejector control valve Y1.4 (Eject).
Close off expiratory nozzle with fingers and repeat test.
2. If this is not successful: Unscrew ejector of expiratory valve and check the two O-rings
P/N E 20 274 of the ejector for damages.
5.7 O2 sensor
Note: Testing O2 sensor voltages. If the O2 sensor voltages are less than 10 mV, is it
advisable to replace the O2 sensor as the minimum sensor voltage of 9.2 mV at 21 % by Vol.
will soon be reached.
Test set-up:
Babylog without patient circuit system.
O2-conc. = 21
Insp. Flow = 5
Pinsp = 80
Test value:
The sensor voltages for O2 should be 10 mV.
Note: 1st value = master channel, 2nd value = monitoring channel.
Press key "Return " twice

5.8 Testing RS232 (if Communication option is installed)
Note: Testing RS232 receiving and sending function.
Babylog is in the service mode, press softkey "Electronics", "PCBs" and then
"10 PCB Comm".
Test set-up:
1
Short circuit Pin 2 and 3 of RS232 socket on back of
device with test connector RS232 P/N 79 01 885.
Press softkey "Test":
Test value:
Display: "Test: o.k."
Remove test connector and press softkey "Return " three times
5.9 Erase error list and vector
Note: The "vector" information as well as the "Msn" menu is used by R&D only.
Babylog is in the service mode, press softkeys in the following sequence:

"Error list", "Clear", "Vector", "Clear" and twice "Return ".
Switch off Babylog.
6 Test function in the operating mode
Assemble Babylog with patient system, flow sensor with flow sensor cable, and test lung
84 09 742 (bellows K) ready for operation.
Set rotary knobs:
O2-conc. = 21
Insp. Flow = 10
Tin = 0.4
Tex = 0.6
Pinsp = 20
PEEP/CPAP = 10

Switch on Babylog.
Switch on CMV (w/o HFV)

(Software version 5.n: Press "Vent. Mode", "CMV", "On" and "Return "/
Software version 3.n or 4.n: Press "CMV")
After power up, perform flow calibration and set the following MV (VE) alarm limits (note old
values and reset afterwards):
MV (VE) min = 0.1 L/min

MV (VE) max = 2.0 L/min
Apnea time = not switched off
6.1 CMV function
Note: Testing airway pressure build up and flow measurement in the mode CMV.
Mode CMV is activated.
Change setting of the following rotary knob:
PEEP/CPAP = 0
Ventilate as set:
No abnormal oscillations in the pressure and flow waveform are allowable.
Call up measured values "Pressure".
Displayed pressure values:
PIP (Peak) = 20 2 cmH2O

P (Mean) = 8 2 cmH2O
PEEP = 0 + 1.5 cmH2O
Check all available expiratory valves in this set-up.
PEEP/CPAP = 10
and confirm setting.

Displayed pressure values:
PIP (Peak) = 20 2 cmH2O

P (Mean) = 14 2 cmH2O
PEEP = 10 2 cmH2O
6.2 Alarms
Note: Testing alarms by simulation. The displayed text messages may differ slightly
depending on the installed software version and the used language setting during this test.
6.2.1 Apnea alarm
Switch on CPAP (w/o HFV).
Test values:
After 30 seconds (max.):

Red alarm LED will start blinking,
audible alarm will sound,
Display "apnea" or "MV low".
Switch on CMV.
6.2.2 Airway pressure alarm limits
Block expiratory limb of the circuit (pinch expiration hose).
Test values:

Display "Hose kinked ?" or "Airway pressure high / Inspiration cancelled" or
"Circuit obstructed ?".
Release circuit again.
Remove ET-Tube connector from y piece.

Test values:

Display "Airway pressure low" or "Leak in hose system ? / Check setting !" or "Leak
in patient circuit ?".
Reconnect test lung.
6.2.3 Alarm "Tube obstructed"
Kink tube to test lung:
Test values:
Display "Tube obstructed ?".
Release circuit again.
6.2.4 Gas supply failure alarm
Set rotary knob:
O2-conc. = 60
Unplug O2 supply hose connector from wall terminal.
Test values:

Display "O2 supply pressure low".
Reconnect O2 connector.
Red alarm LED will stop blinking,

audible alarm will stop.
Unplug air supply hose connector from wall terminal.

Display "Medical air supply pressure low".
Reconnect O2 connector.
Red alarm LED will stop blinking,

audible alarm will stop.
6.3 Leak test
Note: Testing leakage of Babylog with connected patient system.
Set rotary knobs:
Insp. Flow = 2
Pinsp = 80
PEEP/CPAP = 0
Confirm setting.
Switch on CPAP
Keep "man. Insp." pressed. A pressure build-up takes place which is limited to 5 seconds.
Test value:
Within this period the pressure at the bar graph must reach 78 to 82 cmH2O.
6.4 Nebulizer output (if installed)
Note: Testing tightness of one way check valve Y1.6 (nebulizer outlet) and resistance R1.1.
Test values:
Tightness of output
Flow measurement = 4 to 6 L/min

6.5 Patient system heating
Testing: After 30 minutes the temperature of the patient section with the expiratory valve
must be higher than the room temperature (check by hand).
6.6 Cooling fan
Check for no abnormal noises from the fan.
6.7 Mains failure alarm / data backup
Note: Testing audible alarm and data back up in the TK-RAM on the CPU PCB.
Disconnect power plug from wall outlet.
Test value:
Continuous audible alarm should sound and remains at a constant volume for about 30
seconds.
Reconnect power plug:
Test value:
The device immediately resumes operation with prior setting.
6.7 Loudness level loudspeaker
Call up volume adjustment via the menu, the function "alarm silence" must not be activated.
Test value:
In lowest volume setting the alarm tone must be perceptible at low background noise level.
Switch off Babylog 8000 without HFV option.

7 Testing High-Frequency Ventilation option (for Canada only, if installed)
Note: Testing HFV accuracy and capacity of Babylog.
7.1 Test PEEP/PIP valve in HFV mode
Test set-up:
Short-circuit insp. and exp. nozzle with a ventilation hose or hose 7 x 2.5 (P/N 11 98 343 by
meter) 24 to 40 inch (0.6 to 1.0 m).
Switch on CPAP and activate HFV.
Settings for HFV:
Frequ. = 20 Hz
Ampl. = 100 %
Set rotary knobs:
O2-conc. = 21
PEEP/CPAP = 3.0 (Check setting via menu "list" and "set 1")
Pinsp = 80
Test value:
Within 60 s the displayed P (Mean) pressure shall be 3.0 0.2 cmH2O
PEEP/CPAP = 16 (Check via menu "list" and "set 1")
Test value:
Within 60 s the displayed P (Mean) pressure shall be 16 1 cmH2O
7.2 Testing HFV capacity
Test set-up:
Short-circuit insp. and exp. nozzle with a ventilation hose or hose 7 x 2.5 (P/N 11 98 343 by
meter) 24 to 40 inch (0.6 to 1.0 m).

Switch on CPAP and activate HFV.
Settings for HFV:
Frequ. = 20 Hz
Ampl. = 100 %
Set rotary knobs:
O2-conc. = 21
PEEP/CPAP = 25
Pinsp = 80
Test value:
PIP (Peak) 40 cmH2O
Change setting for HFV:
Frequ. = 10 Hz
Test value:
PIP (Peak) 60 cmH2O
Switch off Babylog 8000.
8 Electrical safety test
Note: A detailed instruction for electrical safety testing is given in the following documents:
"Babylog 8000, Electrical Safety Test in the USA and Canada according to UL2601-1
with Biotek Model 501 Pro "
"Babylog 8000, Electrical Safety Test in the USA and Canada according to UL2601-1
with DNI Nevada Model -Test 2000"
8.1 Power pack fuses
Compare power pack fuses to stated ratings.

8.2 Chassis resistance testing
Select "Chassis resistance measurement" on the tester. Follow operating instructions of your
tester.
Perform 4 tests with the probe attached to the following test items of the Babylog 8000:
1) Fastening screw fan cover, back side of Babylog
2) Fastening screw front panel, right side of Babylog
3) Fastening screw gas inlet block or bottom plate, back side of Babylog
4) Attach probe with an alligator clip to the potential ground stud of the power pack on the
back side of Babylog.
Maximum allowable test value:
Chassis Resistance 0.2 Ohm
8.3 Enclosure leakage current (chassis leakage testing)
This is a measurement of the leakage current from the Chassis to earth ground.
Attach probe of the tester with an alligator clip to the potential ground stud of the power pack
on the back side of Babylog.
Switch on Babylog 8000 and allow the unit to complete the self-test.
Maximum allowable test values under Normal Condition:
Normal Ground, Normal Polarity, Normal Neutral: 100 A

Normal Ground, Reverse Polarity, Normal Neutral: 100 A
Maximum allowable test values under Single Fault Condition:
Open Ground, Normal Polarity, Normal Neutral: 300 A, but not 0 A

Open Ground, Reverse Polarity, Normal Neutral: 300 A, but not 0 A
8.4 Earth leakage current (Ground wire leakage testing)
This is a measurement of the leakage current flowing through the ground wire of the power
cord.

The Babylog is still switched on.
Select "Earth Leakage current measurement" on the tester. Follow operating instructions of
your tester.
Open Ground, Normal Polarity, Normal Neutral: 300 A, but not 0 A

Open Ground, Reverse Polarity, Normal Neutral: 300 A, but not 0 A
Maximum allowable test values under Single Fault Condition:
Open Ground, Normal Polarity, Open Neutral: 300 A

Open Ground, Reverse Polarity, Open Neutral: 300 A
Switch off Babylog.
8.5 Patient leakage current to earth
This is a measurement of the patient leakage current flowing to earth.
Select "Patient Leakage current measurement" on the tester. Follow operating instructions of
your tester.
Connect a flow sensor cable on the backside of the Babylog.
Short all pins of the flow sensor cable using the shorting plug P/N 79 01 772.
Plug the other end of the shorting plug into the tester.
Switch on Babylog.
Normal Ground, Normal Polarity, Normal Neutral: 100 A

Normal Ground, Reverse Polarity, Normal Neutral: 100 A
Single Fault Condition:
Open Ground, Normal Polarity, Normal Neutral: 500 A

Open Ground, Reverse Polarity, Normal Neutral: 500 A
Switch off Babylog and remove the test equipment.

9 PM Certification Procedure
Completely fill in the header information of the document PMS Checklist Babylog 8000.
If the Babylog 8000 passed all tests above in this document, fill out the
"PM CERTIFICATION" label (P/N S010006 with "Call 1-800-543-5047 for service" /
P/N S010007 w/o service number). Check box "Certified" and write the month and year,
(six month from date of PM Certification) next to "NEXT VISIT DUE".
Any Babylog 8000 not receiving a "PM CERTIFICATION" label shall receive a
"WARNING NOT CERTIFIED" label (P/N 4114857). This label shall be placed at a
prominent location after the previous "PM CERTIFICATION" label has been removed.
Have the Customer sign each PMS Checklist form and review the equipment conditions
with the Customer.
Return the top copy to Drger Medical, Inc Service Department, keep the middle copy for
service organization records, and give bottom copy to customer.
Place unit at the user's disposal ready for operation.
End of procedure for Preventive Maintenance Service Babylog 8000.

Pms Drager Babylog

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Procedure for Periodic Manufacturer's Service

Babylog 8000 as of S/N ARDN-0001*

* Note for test item 3.2.2:

1 General condition of the Babylog 8000....................................................................................... 4

6173.3 Babylog 8000 PMS Procedure November 1, 2001 1/46

6173.3 Babylog 8000 PMS Procedure November 1, 2001 2/46

6173.3 Babylog 8000 PMS Procedure November 1, 2001 3/46

1.1.1 Operating Instructions

1.1.2 Labels on the Babylog

1.1.3 Check list

1.2 Check physical condition basic housing of Babylog

Power cord with strain relief, parts not damaged

1.3 Check physical condition of pneumatic section

6173.3 Babylog 8000 PMS Procedure November 1, 2001 4/46

1.4 Expiratory valve P/N 84 08 950

1.5 Flow measurement

6173.3 Babylog 8000 PMS Procedure November 1, 2001 5/46

1.6 Cables for Communication option (if available)

1.7 General condition of the accessories required for operation

1.7.1 Standard trolley P/N 84 09 280 with 5 casters (if available)

1.7.3 Hinged arm P/N 84 09 609 (if available)

1.7.4 Central supply hoses

1.7.5 Test lung P/N 84 09 742 (Bellows K, complete)

6173.3 Babylog 8000 PMS Procedure November 1, 2001 6/46

Information on available PMS kits for Babylog 8000:

Ordering frequency for 1 Babylog 8000 with 2 Exp.-Valves:

Order 1 diaphragm P/N 84 09 184 for each additional Exp.-Valve.

For replacement see Repair Instructions Babylog 8000.

6173.3 Babylog 8000 PMS Procedure November 1, 2001 7/46

2.1.1 Expiratory diaphragm

2.1.2 O-rings in expiration and inspiration nozzles

2.1.3 Filter in gas supply block

2.1.4 Lip seals at the pneumatic base plate

2.1.5 O2-calibration valve Y3.1

2.1.6 Safety valve Y3.3

2.1.7 Valve Y3.2

2.1.8 Pressure regulators for Air and O2

2.2 Parts in the electronics

6173.3 Babylog 8000 PMS Procedure November 1, 2001 8/46

6173.3 Babylog 8000 PMS Procedure November 1, 2001 9/46

3.1 Emergency breathing valve D3.1 with filter F3.1

Switch off Babylog.

Disconnect O2 and Air pressure supply to Babylog 8000.

Test set-up (expected max. pressure 10 to +120 cmH2O):

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Devices without HFV.

Devices with HFV:

3.2 Function of safety valve Y3.3

3.2.1 Test 1 (valve Y3.3)

Test set-up at the inspiratory nozzle as in section 3.1.

Disconnect O2 and Air pressure supply to Babylog 8000.

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Babylog is switched off.

Test value displayed on reference pressure gauge: 0 to 10 cmH2O (mbar)

Pull out syringe for next test.

3.2.2 Test 2 (valve Y3.3 and D4.1)

Test set-up at the inspiratory nozzle as in section 3.1.

Babylog is switched off.

Disconnect O2 and Air pressure supply to Babylog 8000.

Additional test set-up to 3.1: a)

Unscrew left side cover of Babylog.

Remove hose from the connector a)

If the pressure relief valve D4.1 is not

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