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Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Course outline
Deterioration Chemical
Initiating Physical
Process Biological
Cracking
Scaling Visible
Spalling
Popouts Damage
Delamination
etc.
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Outlines
Concrete Defects and Damage
Load-induced Defects
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Concrete Defects and Damage
https://www.concreterepairsite.co.uk/DamageNProblems.html
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Concrete Damage due to Reinforcement Corrosion
https://www.concreterepairsite.co.uk/DamageNProblems.html
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Recognizing defects and probable causes
http://ntl.bts.gov/lib/44000/44500/44562/State_Study_169_-
_Diagnostic_Evaluation_and_Repair_of_Deteriorated_Concrete_Bridges.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Typical times of appearance of defects
Continue .
http://www.nachi.org/visual-inspection-concrete.htm
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Typical times of appearance of defects
http://www.nachi.org/visual-inspection-concrete.htm
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Common causes of cracking in concrete structures
Types of cracks
Freeze-thaw cycling
Premature freezing
Plastic settlement
Design/subgrade
Drying shrinkage
Thermal change
Plastic shrinkage
Steel corrosion
Scaling, crazing
load/overload
AAR/ASR/DEF
Autonomous
Framework
movement
movement
shrinkage
Subgrade
Fatigue
Design
Creep
Control of Cracking in Concrete: State of the Art
http://onlinepubs.trb.org/onlinepubs/circulars/ec107.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Intrinsic cracks in hypothetical structure
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Crack sizes
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Construction defects
http://ntl.bts.gov/lib/44000/44500/44562/State_Study_169_-
_Diagnostic_Evaluation_and_Repair_of_Deteriorated_Concrete_Bridges.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Construction defects
http://ntl.bts.gov/lib/44000/44500/44562/State_Study_169_-
_Diagnostic_Evaluation_and_Repair_of_Deteriorated_Concrete_Bridges.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Construction defects
Definition:
Defects in concrete structures can be
due to poor construction practices i.e.
poor construction quality control at site
or due to poor structural design and
detailing.
After construction at site, the common
types of defects in concrete structures
are:
Honeycombing and rock pockets,
form failure or misalignment of
formwork,
dimensional errors,
rock pockets and finishing errors.
http://theconstructor.org/concrete/construction-defects-in-concrete-structures/8472/
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Plastic Shrinkage
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Plastic Settlement
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Autogenous Shrinkage
http://www.nachi.org/visual-inspection-concrete.htm
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Crazing
Definition:
Pattern cracking, also called map
cracking and craze cracking, appears
as a network of random cracking on the
concretes surface.
The cracking is usually shallow (less
than 3 mm deep) and not a structural
issue.
Its seldom a durability problem but
more of a cosmetic one.
The area enclosed by pattern cracking
may be anywhere from 1.25 cm to 20 Crazing cracks caused by premature
cm across. drying
http://www.nachi.org/visual-inspection-concrete.htm
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
20
Crazing
http://www.nachi.org/visual-inspection-concrete.htm
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
21
Drying Shrinkage
http://www.nachi.org/visual-inspection-concrete.htm
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Cracking examples
http://www.nrmca.org/aboutconcrete/cips/04p.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Load-induced Defects
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Structural cracks
Structural cracks
are caused by both dead and live
load stresses, which can lead to
eventual failure of the structure.
Flexure structural cracks are
vertical and begin in areas of
maximum tension or moment. Flexure structural cracks
Shear structural cracks are
diagonal and are usually found in
the web of a member. They may
begin at the bottom and move
diagonally toward the center of the
member.
http://ntl.bts.gov/lib/44000/44500/44562/State_Study_169_-
_Diagnostic_Evaluation_and_Repair_of_Deteriorated_Concrete_Bridges.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Structural cracks
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Fatigue
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Defects related
environmental factors and
material properties
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Weathering
http://www.concreteconstruction.net/Images/Weathering%20of%20
Concrete_tcm45-342061.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Mold and moisture damage
http://www.epa.gov/mold/pdfs/moldguide.pdf
http://www.epa.gov/mold/pdfs/moldremediation.pdf
http://www.nj.gov/health/eohap/mold/documents/mold
_guidelines.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Mold and moisture damage
Some molds may appear circular in Molds may grow unnoticed, above
growth while others may grow and ceilings, behind walls, in attics and
spread to cover an area. basements or in crawl spaces.
Molds may appear brown, yellow, Molds can cause staining of walls and
green or black in color. ceilings and can begin to break down the
studs and joists of buildings causing
The appearance depends on the extensive property damage.
species of mold present.
Excessive moisture is a key ingredient
Understanding Molds which causes molds to grow.
Even though molds are everywhere, Sources of excess moisture may be
they may become a problem when plumbing leaks, leaking roofs or windows,
they begin to grow inside homes and high humidity, flooding, or condensation
buildings. inside walls due to poor insulation.
http://www.epa.gov/mold/pdfs/moldguide.pdf
http://www.epa.gov/mold/pdfs/moldremediation.pdf
http://www.nj.gov/health/eohap/mold/documents/mold
_guidelines.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Mold and moisture damage
http://www.epa.gov/mold/pdfs/moldguide.pdf
http://www.epa.gov/mold/pdfs/moldremediation.pdf
http://www.nj.gov/health/eohap/mold/documents/mold
_guidelines.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Mold and moisture damage
http://www.epa.gov/mold/pdfs/moldguide.pdf
http://www.epa.gov/mold/pdfs/moldremediation.pdf
http://www.nj.gov/health/eohap/mold/documents/mold
_guidelines.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Thermal expansion
http://ntl.bts.gov/lib/44000/44500/44562/State_Study_169_-
_Diagnostic_Evaluation_and_Repair_of_Deteriorated_Concrete_Bridges.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Scaling
http://www.armca.ca/uploads/files/Tech%20Tips/CTT2-Scaling%20Concrete%20Surfaces.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Scaling
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Popouts
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Delamination
Definition:
Delamination is the separating of
concrete layers at or near the
outermost layer of reinforcing steel.
http://ntl.bts.gov/lib/44000/44500/44562/State_Study_169_-
_Diagnostic_Evaluation_and_Repair_of_Deteriorated_Concrete_Bridges.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Spalling
Definition:
Spalling is a deep surface defect, often
appearing as circular or oval
depressions on surfaces or as
elongated cavities along joints.
Spalls may be 25 mm or more in depth
and 150 mm or more in diameter,
although smaller spalls also occur.
http://www.sydneyengineers.com/articles/66-concrete-spalling
http://www.cement.org/docs/default-source/fc_concrete_technology/durability/is177-
concrete-slab-surface-defects-causes-prevention-repair.pdf?sfvrsn=4
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Efflorescence
Definition:
Efflorescence is a crystaline deposit on Brick
surfaces of masonry, stucco or
Efflorescence
concrete. It is whitish in appearance,
and is sometimes referred to as
"whiskers".
http://ntl.bts.gov/lib/44000/44500/44562/State_Study_169_-
_Diagnostic_Evaluation_and_Repair_of_Deteriorated_Concrete_Bridges.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Steel Corrosion
http://www.nachi.org/visual-inspection-concrete.htm
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Other defects
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Alkali-silica reaction (ASR)
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Delayed ettringite formation (DEF)
http://www.whd.co.uk/Concrete/concretebysem.html
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Other damage: Fire damage
http://www.buildsmartercolorado.org/documents/Evaluating%20Fire%20
Damage%20to%20Concrete%20Structures_tcm45-343618.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Other damage: Fire damage
http://www.brandforsk.se/MediaBinaryLoader.axd?MediaArchive_FileID=43f89b58-b5fa-45ae-
a60f-56ba9b14d57b&FileName=BF_306_071_Rapport.pdf&MediaArchive_ForceDownload=true
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Possible Sources and Effects of Masonry Distress
http://www.gobrick.com/portals/25/docs/technical%20notes/tn46.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Possible Sources and Effects of Masonry Distress
Masonry
Cracked Units
Loose Units
Cracking
Spalled Units
modes
Hairline Cracks in Mortar
Deteriorated Mortar Joints
Missing or Clogged Weeps
Plant Growth
Deteriorated/Torn Sealants
Out-of-Plumb
Efflorescence
Stains
Water Penetration
http://www.gobrick.com/portals/25/docs/technical%20notes/tn46.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Brick Efflorescence
http://www.masonryworktools.com/brickefflorescence.html
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Eroded Mortar Joint
Probable Causes:
Erosion due to wind or frost cycles.
Disaggregating of lime component of
the binder.
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Classification of the defects in wall renderings
Colour
Carbonation Scratches / grooves
change/discolouration
http://ijce.iust.ac.ir/files/site1/user_files_6k93w6/eng/jorgedebrito-A-10-1399-1-8b1ef1b.pdf
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Examples of rendering defects
Efflorescence to Corrosion stains Adherence
wall rendering coming through loss/detachment
painted render
Render cracking
Moisture
problems
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Examples of rendering defects
Cohesion
loss/crumbling Map cracking
Render cracking
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015
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Summary
Rak-43.3301 Repair Methods of Structures I (4 cr), Fahim Al-Neshawy & Esko Sistonen, Autumn 2015