Nama : Ichan M Maulana

Nim : 2111141079
Kelas : S1-B
Tugas teknik manufaktur 3

1.Soal perhitungan penuangan

Diketahui :

Panjang sprue = 20cm

Luas sprue = 2.5 2
Volume rongga cetakan = 1560 3

Jawab : Kecepatan penuangan :

V = 2 = 2. (981). (29) =198.1

Kecepatan volume penuangan :

Q = v.A = (2.5).(198.1) = 495 3 /s

Waktu penuangan :

MFT = = 1560/495 = 3.2 s

2.Soal Perancangan riser

Dimensi pengecoran :

7.5 x 12.5 x 2.0 cm

TST = 1.6 min

Riser berbentuk silinder dengan rasio diameter : tinggi = 1

Tentukan dimensi riser agar TST = 2 min

1.6
Cm =(/)2 = 187.5 2 = 3.26 min/2
( )
267.5

2
4

= 22
=6
2 +
4

2
TST = 2.0 = 3.26 ( 6 ) = 0.09056 2

D = 2.0/0.09056 = 4.7 cm
H = 4.7 cm

3. Bila benda memiliki luas penampang horizontal 400 cm tinggi saluran turun dan permukaan pisah 20
cm, bahan coran dari besi cor kelabu dengan = 0,0073 dan angka keamanan 1,5. Berapa
berat dari pemberat ???

Jawaban !!!

Dik : = 0,0073

A = 400 cm

h = 20 cm

Dit : W (berat pemberat) ???

W = k..A.h (kgf)

= (1,5)( 0,0073 )( 400 cm)(20 cm)

= 87,6 kgf

4. One cubic foot of a certain eutectic alloy will be heated in a crucible from room temperature to
200above is melting point for casting. The properties of the alloy are density = 0.15 3 . Melting
point = 1500 , specific heat of the liquid metal = 0.082 in the solid state; and heat of
fusion = 72 . How much heat energy must be added to accomplish the heating, assuming no
losses?
Solusi :

Assume am bient temperature in the foundry = 80 and that the densities of liquid and solid states of
the metal are the same. Nothing that 1 3 = 1728 3 and substituting the property values into eq. (1),
we have :
H = (0.15).(1728).(0.082(1300-800)+720.071(1500-1300)
=48,273.4 Btu

5. A sand core used form the internal surfaces of a steel casting experiences a buoyancy force 24 kg.the
volume of the mold cavity forming the outside surface of the casting = 5000 3 . What is the weight of
the final casting? Ignore considerations of shrinkage.
Solution :
Sand density = 1,6 3
Steel casting density = 7,82 3
Fb = Wm-Wc = 7,82 V 1,6 V = 6,22 V
6,22 V = 24000
V = 24000/6.22
V =3858.5 3
(sumber : aris-perkuliahan blogspot.co.id)
6. A certain mold has a sprue whose length is 8.0 in. and the cross-sectional area at the base of the
sprue is 0.4 in2. The sprue feeds a horizontal runner leading into a mold cavity whose volume is 100 in.3.
Determinan (a) velocity of the molten metal at the base of the sprue, (b)volumetric flow-rate , and (c)
time to fill the mold
Solusi :
(a) The velocity of the flowing metal at the base of the sprue is given by eq(2):
V= 2 =2. (386.6)(8.0) = 78.65 in./sec
(b) The volum etric fow rate is
Q = vA = (0.4 2 )(78.65 in./sec) = 31.53 ./sec
(c) The time required to fill a mold cavity of 100in.3 at this flow rate is
100
MFT = = =3.2 sec
3.5

7. A true centrifugal casting operation is to be performed in a horizontal configuration to make cast iron
pipe section. This sections will have a length = 42.0 in, outside diameter = 10.0 in, and wall thickness =
0.5 in . if the rotational speed of the pipe = 600 rev/min, Determine the G-factor. Is the operation likely
to be successful?
Solution :
Using outside wall os casting R= 0.5.(10)/12 = 0.416 ft.
V = RN/30 = .(0.416).(600)/30 = 26.138 ft/sec.
GF = 2 / = (26.1382 )/(0.416 x 32.2) = 51.0
Since the G-factor is less than 60, the rotational speed is not sufficient,and the operation is likely to be
unsuccessful.
(sumber : aris-perkuliahan blogspot.co.id)

8. Menghitung kebutuhan bahan untuk COR (1:2:3)

Atau perbandingan Semen : Pasir : Split = 1 : 2 : 3

Dasar Acuan
1 zak semen = 5 sekop pengki
1 zak semen = 1 dolak = 0,024 m3 (pendekatan ukuran zak semen 50kg = 10cm x 40cm x 60cm)

1 dolak semen : 2 dolak pasir : 3 dolak split

atau 0.024 m3 semen : 0.048 m3 pasir : 0.072 m3 split.

Nah sekarang misal kita ingin membuat dak dengan ukuran 10 m x 6m dengan tebal 10 cm
berapa kebutuhan materialnya jika ingin dibangun dengan mutu beton 1:2:3 ?

1. Volume beton = 10 x 6 x 0.1 = 6 m3

2. Total campuran tersebut adalah 1+2+3 = 6, itu
berarti 1/6 adalah semen, 2/6 adalah Pasir, dan 3/6 adalah split.
3. Maka kebutuhan
semen : 6 m3 x 1/6 = 1 m3 ;
 Pasir : 6 m3 x 2/6 = 2m3 ;
Split : 6 m3 x 3/6 = 3 m3
4. 1 m3 semen adalah 1 : 0,024 = 41.6 = 42 zak semen

Selanjutnya sudah bisa di perkirakan berapa harga

42 zak semen.
2 kubik pasir.
3 kubik split.

Daftar komposisi beton sesuai standar yg berlaku di Indonesia

Mutu Beton Semen (kg) Pasir (kg) Kerikil (kg) Air (liter) w/c ratio
7.4 MPa (K 100) 247 869 999 215 0.87
9.8 MPa (K 125) 276 828 1012 215 0.78
12.2 MPa (K 150) 299 799 1017 215 0.72
14.5 MPa (K 175) 326 760 1029 215 0.66
16.9 MPa (K 200) 352 731 1031 215 0.61
19.3 MPa (K 225) 371 698 1047 215 0.58
21.7 MPa (K 250) 384 692 1039 215 0.56
24.0 MPa (K 275) 406 684 1026 215 0.53
26.4 MPa (K 300) 413 681 1021 215 0.52
28.8 MPa (K 325) 439 670 1006 215 0.49
31.2 MPa (K 350) 448 667 1000 215 0.48

Referensi tabel :
SNI DT 91- 0008 2007 Tata Cara Perhitungan Harga Satuan Pekerjaan Beton, oleh Dept
Pekerjaan Umum.

(catatan lebih lanjut : Untuk membuat spesifikasi teknis, RAB, sebaiknya digunakan angka mutu
beton yang diinginkan, semisal K-125, K-225. Hindari pencantuman komposisi semisal 1:2:3.
Hal ini disebabkan karena mutu beton yang diharapkan akan tepat dicapai melalui mix design
terhadap bahan-bahan yang akan digunakan. Perbandingan yang ada hanya merupakan
pendekatan, dan bisa diterapkan untuk kegiatan kecil)

9.Kita akan mengecor plat lantai dak beton atap rumah berbentuk persegi panjang ukuran 10 m x
16 m, tebal plat dibuat 12 cm, anggap saja bagian baloknya sudah dihitung atau bahkan sudah di
cor jadi kita hanya perlu menghitung kebutuhan beton untuk plat lantai atap saja. Rencananya
kita akan membeli beton jadi dalam brentuk ready mix, jika satu truck mixer mampu
mengangkut 5 m3 beton.Berapa truck beton yang perlu dipesan?
Jawab :
volume plat lantai 10 m x 16 m x 0.12 m =19.2 m3
Angka keamanan 2.5% x 19.2 m3 = 0.48
Jadi total volume beton yang dibutuhkan adalah 19.2 m3 kita bulatkan menjadi 20 m3

Jika truck mixer mampu mengangkut 5 m3 maka total yang harus dipesan adalah 20 m3 /
5 m3 = 4 truck
Jadi yang kita butuhkan adalah 4 truck mixer kapasitas 5 m3

10. An aluminum-copper alloy casting is made in a sand mold using a sand core that weighs 20 kg.
Determine the buoyancy force in Newtons tending to lift the core during pouring.

Solution: Core volume V = 20/1605.4 = 0.01246 m3

Weight of displaced Al-Cu W = 35.17 kg
Difference = (35.17 - 20) x 9.815 = 149 N

11. A horizontal true centrifugal casting process is used to make brass bushings with the
following dimensions: length = 10 cm, outside diameter = 15 cm, and inside diameter = 12
cm.(a) Determine the required rotational speed in order to obtain a G-factor of 70. (b) When
operating at this speed, what is the centrifugal force per square meter (Pa) imposed by the molten
metal on the inside wall of the mold?

Solution: (a) Using the outside wall diameter of the casting, which is equal to the inside wall
diameter of the mold, D = 15 cm
N = (30/)(2g x 70/15).5 = 913.7 rev/min.
(b) Use 1.0 cm of mold wall length as basis of area calculations.
Area of this length of mold wall A = DoL = (15 cm)(1 cm) = 15 cm2 = 15(10-4) m2
Volume of cast metal V = (Ro2 - Ri2)(1.0) = ((7.5)2 - (6)2)(1.0) = 63.62 cm3
Mass m = (8.62g/cm3)(63.62 cm3) = 548.4 g = 0.5484 kg
v = RN/30 Use mean radius R = (7.5 + 6.0)/2 = 6.75 cm
v = (6.75)(913.7)/30 = 645.86 cm/s = 6.4585 m/s
Centrifugal force per square meter on mold wall = Fc/A where Fc = mv2/R
Fc = (0.5484 kg)(6.4586 m/s)2/(6.75 x 10-2 m) = 338.9 kg-m/s2
Given that 1 N = 9.81 kg-m/s2, Fc = 338.9/9.81 = 34.55 N Fc/A = (34.55 N)/(15 x 10-4 m2) =
0.7331(104) N/m2
= 7331 Pa

12. True centrifugal casting operation is performed horizontally to make large diameter copper
tube sections. The tubes have a length = 1.0 m, diameter = 0.25 m, and wall thickness = 15 mm.
(a)If the rotational speed of the pipe = 700 rev/min, determine the G-factor on the molten metal.
(b) Is the rotational speed sufficient to avoid "rain?" (c) What volume of molten metal must be
poured into the mold to make the casting if solidification shrinkage and contraction after
solidification are considered? Excerpts from this work may be reproduced by instructors for
distribution on a not-for-profit basis for testing or instructional purposes only to

students enrolled in courses for which the textbook has been adopted. Any other reproduction or
translation of this work beyond that permitted by Sections 107 or 108 of the 1976 United States
Copyright Act without the permission of the copyright owner is unlawful.
55 Solutions for Fundamentals of Modern Manufacturing, 3/e (published by Wiley)
MPGroover 2007
Solution: (a) GF = v2/Rg g = 9.8 m/s2
v = RN/30 = (.125)(700)/30 = 9.163 m/s
GF = (9.163)2/(0.125 x 9.8) = 68.54
(b) G-factor is sufficient for a successful casting operation.
(c) Volume of final product after solidification and cooling is
V = (0.252 - (0.25-.03)2) x 1.0/4 = 0.25(0.252 - 0.222) = 0.011074 m3
From Table 12.1, solidification shrinkage = 4.9% and solid thermal contraction = 7.5% for
copper. Taking these factors into account,
Volume of molten metal V = 0.011074/(1 - 0.049)(1 - 0.075) = 0.01259 m3