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The Professional Welders Choice CATERPILLAR C1.5
designed with the professional in mind, three-cylinder diesel.
the Big Blue 300 Pro is the best for ease
of use, reliability and fuel economy.
www.onesourcerental.com
Kubota V1505 four-cylinder diesel.
Miller Electric Mfg. Co. Equipment Sales US and Canada Web Site
An Illinois Tool Works Company Phone: 866-931-9730 www.MillerWelds.com
1635 West Spencer Street FAX: 800-637-2315
Appleton, WI 54914 USA International Phone: 920-735-4554
International FAX: 920-735-4125
Specifications (Subject to change without notice.)
Weld Weld Output Weld Output Rated Max. Open- Generator Power Output Sound Levels at Rated Weight
Mode Range at 104 F (40 C) Circuit Voltage Rated at 104 F (40 C) Output, 23 ft. (7 m) Dimensions (without fuel)*
CC/DC 20 410 A 400 A, 21 VDC, 65 Peak: 12,000 watts 72.2 dB (97 Lwa) H: 32 in. CAT:
30% Duty Cycle Continuous: 10,000 watts (813 mm) Net: 1100 lb. (499 kg)
300 A, 32 VDC, Single-phase, 83/42 A, W:26.25 in. Ship: 1150 lb. (522 kg)
60% Duty Cycle 120/240 VAC, 60 Hz (667 mm) Kubota:
D: 56 in. Net: 1040 lb. (472 kg)
CV/DC 14 40 V
(1422 mm) Ship: 1090 lb. (494 kg)
Mitsubishi:
Net: 1083 lb. (491 kg)
Ship: 1133 lb. (514 kg)
Performance Data
STICK MODE V/A CURVE MAX DIG GENERATOR POWER CURVE DC TIG MODE V/A CURVE
100 150 300 100
90 90
80 125 250 80
DC VOLTS
DC VOLTS
70 100 200 70
AC VOLTS
60 60
50 75 150 50
40 40
30 MIN 50 100 30
300 MIN 300
20 MAX 20 MAX
25 50
10 10
0 0 0 0
0 100 200 300 400 500 600 0 20 40 60 80 0 100 200 300 400 500
DC AMPERES AC AMPERES IN 240 V MODE DC AMPERES
0 40 80 120 160
AC AMPERES IN 120 V MODE
MIG MODE V/A CURVE FUEL CONSUMPTION CURVE SIMULTANEOUS WELDING AND POWER
100 2.00
80 Weld Total Power
1.75
Amperes Available (Watts) 120 V 240 V
DC VOLTS
60 1.50
U.S. GAL/HR.
MAX
40
1.25
225 3000 25 12.5
20 MIN 175 5000 41.6 20.8
1.00
0 125 5900 49.2 24.6
0 100 200 300 400 500 600 0.75
75 7300 60.8 30.4
DC AMPERES 0.50
25 10,000 83.5 41.7
0.25 IDLE
0.00
0 50 100 150 200 250 300 350 400
DC WELD AMPERES
AT 100% DUTY CYCLE
2
Function Guide
1. Self-Calibrating Digital Weld Meters with 1
Fault Code Indication display preset or
actual weld parameters. 8
2
2. Four Preset DIG Settings offer the best 3 9
arc characteristics for different electrodes 4
and joint designs. The amount of DIG
10
determines how much amperage (heat)
varies with Stick arc length. The combined 5 11
process switch along with preset DIG settings
make the Big Blue 300 Pro easy to set
12
without the complication of multiple switches.
hi temp/low pressure/low fuel shutdown While welding For Auto-Stop, lift up to terminate arc Eliminates need for
information. a remote control
Maintains shielding
Low Fuel Shutdown shuts engine off prior Move back gas coverage
Lift up Arc ends down to
to running out of fuel to prevent loss of fuel until arc without maintain gas Eliminates tungsten
in the system, and make restarts easy. Shielding ends flare coverage and workpiece
gas contamination
Display will read noFUEL. Turn the machine
Arc Eliminates
off, add fuel, and restart.
unwanted arc
9. Glow Plugs assist in cold weather starting. strikes outside the
Workpiece
weld area
10. Engine Control Switch is used to start the
engine and then select between Auto Idle
and High Speed Lock.
ARC END with Crater-out
Maintains shielding
While welding To start Crater-out, press gas coverage
11. Amperage/Voltage Adjust Control momentary contact switch Eliminates tungsten
Welding Maintain and workpiece
12. 120 VAC and 240 VAC Receptacles with
current shielding contamination
Circuit Breakers (optional 120 VAC GFCI ramps gas Crater-out time
receptacles available). Shielding down coverage
allows for addition
gas
Note: For matching plug, order #119 172. Arc of filler
Eliminates
13. Weld Output Terminals unwanted arc
Workpiece strikes outside
the weld area
3
What Makes Miller Industrial Engine Drives So
?
Superior Circuit Board Design Rigorous Testing for Tough,
Millers critical circuit boards are engineered to carry low power Real-World Conditions
and low heat to reduce thermal stress and minimize expansion To prove our machines go to the
and contraction. In contrast, our competitors boards carry high limit, Miller industrial engine
power and high heat, making them more vulnerable to failure. drives are put to the test in very
extreme environmental conditions.
Airborne dust and sand.
Critical components are
exposed to abusive airborne
particles in a special testing
chamber for weeks, helping
make sure theyll operate while
facing extreme levels of dirt,
dust or sand on the job site.
Humidity and corrosion.
Inside our Houston testing
room, critical components are
subjected to extended
moisture and corrosive salt
exposure to ensure theyll run even when exposed to humid
The Vault Makes Upgrading to Miller CC/CV Units
climates, corrosive coastal environments, and driving rain.
Temperature extremes. Miller industrial engine drives are
Worry-Free tested to ensure performance in scorching heat. All Miller
Concerns with circuit board reliability have resulted in some engine-driven machines are weld rated at 104 degrees
operators steering clear of CC/CV welder/generators even Fahrenheit, but actual tests are conducted up to 122 degrees
though they offer a superior arc and multiple welding processes. Fahrenheit to assure peak performance.
Miller circuit board reliability isnt a concern since all Big Blue
Jobsite/over-the-road abuse. Miller industrial engine drives are
multiprocess industrial engine drives feature the Vault.
shaken for hours on transportation bed simulators, subjected to
Created out of two aluminum halves sealed with silicone, as well severe vibration, and test-dropped and jerked to ensure theyll
as watertight harness connections, the Vault provides a clean withstand the stresses that can shut down competitive machines.
circuit board environment, protecting the electronics and Continuous operation. Miller industrial engine drives run day
controlling output in heavy industrial applications. No other and night, in all weather conditions, to assure theyll perform
competitor protects their electronics with a sealed vault, leaving without interruption in the field.
critical circuit boards exposed to harsh elements that can disrupt
the machines electronics, and therefore, its operation.
The Big Blue 300 Pro worked year round and never Why Industrial Engine Drive Customers Choose Miller
caused any problems. We were amazed at the cold-weather The ultimate test of Miller reliability is how it performs in the
starting. A machine that doesnt run means we have to work field. The quote on the left provides a glimpse of how Miller
overtime secondly, you dont want to have a crew industrial engine drives perform for customers. Read the
standing around at $200 an hour while someone tries to full stories, and many others demonstrating our superior
start the machine. reliability, at MillerWelds.com.
Edward McNaughton, Nordcap Steel Docks
4
Genuine Miller Accessories
Female
Stick (SMAW) Welding MIG (GMAW)/Flux-Cored (FCAW) Guns
Miller produces a complete line of
Receptacle
Weld Leads dependable MIG guns. See Lit. Index Nos.
Adapter Cord, Full KVA #300 517 Field 2/0 Stick Cable Set, 50 ft. (15 m) #173 851 AY/15.0, AY/16.0 and AY/17.0.
NEMA 14-50P to NEMA 6-50R. Adapts Consists of 50-foot (15 m) electrode cable
with holder, and 50-foot (15 m) work cable Spoolmatic 30A
engine drive 120/240 V plug to common Spool Gun
Millermatic and Spectrum 240 V plug. with clamp. 350 A, 100% duty cycle.
#130 831
Full KVA Plug Kit 2/0 Stick Cable Set, 100/50 ft. (30.5/15 m) Air-cooled, 200-amp,
#119 172 Field #043 952 1-pound spool gun
120/240 VAC, 50 A plug Consists of 100-foot (30.5 m) electrode for aluminum MIG. See Lit. Index No. M/1.73.
(NEMA 14-50P) to fit full cable with holder, and 50-foot (15 m) work Requires WC-24 Control (#137 549).
KVA receptacle. cable with clamp. 300 A, 100% duty cycle.
XR Wire Feeders and Guns
Push-pull system designed to handle
Cold Weather Starting Aid Plasma Cutting difficult-to-feed soft alloy wires such as
#195 056 Field. For CAT
aluminum. See Lit. Index No. M/1.7,
#300 664 Field. For Mitsubishi
M/1.71, and M/1.73.
120 V Block Heater.
Note: All models come standard with preheaters
(glow plugs). TIG (GTAW) Welding
Engine Filter Kits Dynasty 200
#246 987 Field. For CAT Series
#253 901 Field. For Kubota Spectrum 375 X-TREME and 625 X-TREME shown.
#907 099
#252 782 Field. For Mitsubishi #907 099-01-1
Includes all filters required for proper Spectrum 375 X-TREME #907 529 For premium
engine maintenance. Oil filter, primary and See Lit. Index No. PC/9.2. portable AC/DC
secondary fuel filter, and primary air filter. Spectrum 625 X-TREME #907 531 TIG arc quality. See Lit. Index No. AD/4.8.
See Lit. Index No. PC/9.6.
Spark Arrestor (Muffler) Kit HF-251 Series #042 388
Spectrum 875 #907 390-01-1
#195 291 Field. For CAT HF-251D-1, 115 VAC
See Lit. Index No. PC/9.8.
#300 585 Field. For Mitsubishi High-frequency arc
Prevents particles from leaving the muffler The Spectrum 375 X-TREME and 625 starter and stabilizer. See
that could potentially start a fire. Mandatory X-TREME come complete with protective Accessory Lit. Index No.
when operating on California grasslands, X-CASE (not shown). AY/5.0.
brush, or forest-covered land, and all national
forests. For other areas, check your state MIG (GMAW) or Flux-Cored (FCAW) Multiple Operator Welding
and local laws. Meets U.S. Forest Service SuitCase
The XMT 350, CST 280 and Dynasty 200
Standard 5100-1B. X-TREME 8VS power sources can be run off the machines
FA-1D Lockable Flame Wire Feeder generator to provide two arcs with only one
Arrestor Fuel Cap #043 947 #951 182 engine. There is no arc interaction under
Fuel cap can be padlocked to SuitCase 180 amps.
prevent vandalism. A built-in X-TREME 12VS
flame arrestor prevents Wire Feeder XMT 350 Series
flames or sparks from #951 184 #907 161, #907 224,
entering the fuel tank. Lightweight, voltage-sensing wire feeders #907 366
include secondary contactor, gas valve and See Lit. Index No.
Chalwyn Safety Valve drive roll kit. See Lit. Index No. M/6.41. DC/18.83.
#300 576 Field. For Mitsubishi
Shuts off air flow to the engine to prevent SuitCase 8RC
over-speed condition. Required on many Wire Feeder CST 280
petroleum jobsites, this valve provides both #951 186 #907 244, #907 244-01-1
manual and automatic operation giving you SuitCase 12RC #907 251, #907 251-01-1
two methods of operation to meet jobsite Wire Feeder See Lit. Index No.
compliance standards. #951 188 DC/29.55.
Lightweight and flexible enough to run a
Protective Cover #195 301 Field
variety of wires up to 5/64-inch diameter.
Blue water-resistant cover with Miller logo
Includes remote voltage control and drive
resists stains and mildew, and protects the
roll kit. See Lit. Index No. M/6.5.
finish of your welder.
Distributed By: One Source Equipment Rentals www.onesourcerental.com
5
Genuine Miller Accessories
(continued)
Trailers and Hitches (Note: Trailers are shipped unassembled.) Mounting Specifications
Cable Tree #043 826 F 4 holes
Provides an area to conveniently wrap weld
cables and extension cords.
A Front Panel
B
6
Typical Installations
Electrode Hot
Remote Control Stick Electrode
14-Pin PRHC-14 OR Wireless
Stick (SMAW) Basic Equipment Remote
PRHC-14 #195 511 Hand Control
Wireless Remote Hand Control #300 430
Wireless Antenna Kit #300 749 Work
Work
TIG Torch
with Valve
Lift-Arc TIG (GTAW) Basic Equipment
Lift-Arc TIG
Work
Work
7
Ordering Information
Equipment and Options Stock No. Description Qty. Price
Big Blue 300 Pro #907 144 CAT CC/CV with Auto-Idle
#907 144-01-1 CAT CC/CV with Auto-Idle and 120 V Block Heater
#907 144-02-1 CAT CC/CV with Auto-Idle, 120 V Block Heater and Stainless Steel Package
#907 521 Kubota CC/CV with 120 V Block Heater
#907 472 Mitsubishi CC/CV with Auto-Idle
#907 472-01-1 Mitsubishi CC/CV with Auto-Idle and 120 V Block Heater
Field Accessories
Adapter Cord, Full KVA #300 158 Field
Full KVA Plug Kit #119 172 Field
Cold Weather Starting Aid #195 056 Field. For CAT
(120 V block heater) #300 664 Field. For Mitsubishi
Engine Filter Kit #246 987 Field. For CAT, includes air, oil and fuel filters
#253 901 Field. For Kubota, includes air, oil and fuel filters
#252 782 Field. For Mitsubishi, includes air, oil and fuel filters
Spark Arrestor (Muffler) Kit #195 291 Field. For CAT
#300 585 Field. For Mitsubishi
FA-1D Lockable Flame Arrestor Fuel Cap #043 947 Field
Chalwyn Safety Valve #300 576 Field. For Mitsubishi
Protective Cover #195 301 Field
Stick Welding Leads See page 5
Plasma Cutting
Spectrum 375 X-TREME #907 529 Includes X-CASE . See Lit. Index No. PC/9.2
Spectrum 625 X-TREME #907 531 Includes X-CASE . See Lit. Index No. PC/9.6
Spectrum 875 #907 390-01-1 See Lit. Index No. PC/9.8
MIG/Flux-Cored Welding
SuitCase X-TREME 8VS #951 182 See Lit. Index No. M/6.41
SuitCase X-TREME 12VS #951 184 See Lit. Index No. M/6.41
SuitCase 8RC #951 186 See Lit. Index No. M/6.5
SuitCase 12RC #951 188 See Lit. Index No. M/6.5
MIG (GMAW) and Flux-Cored (FCAW) Guns See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0
Spoolmatic 30A Spool Gun #130 831 Requires WC-24 Control. See Lit. Index No. M/1.73
WC-24 Control #137 549 See Lit. Index No. M/1.5
XR Wire Feeder Control and Guns See Lit. Index No. M/1.7, M/1.71, and M/1.73
TIG Welding
Dynasty 200 SD #907 099 Basic controls for AC/DC TIG/Stick, 120 460 VAC. See Lit. Index No. AD/4.8
Dynasty 200 DX #907 099-01-1 Full feature controls for AC/DC TIG/Stick, 120460 VAC. See Lit. Index No. AD/4.8
HF-251D-1 #042 388 115 VAC. See Lit. Index No. AY/5.0
Multiple Operator Welding
XMT 350 Series #907 161 CC/CV model w/Dinse-style connectors. See Lit. Index No. DC/18.83
#907 224 VS model w/Tweco-style connectors. See Lit. Index No. DC/18.83
#907 366 MPa model w/Dinse-style connectors. See Lit. Index No. DC/18.83
CST 280 CC/DC #907 244 220-230/460 575 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
#907 244-01-1 220-230/460575 VAC w/Tweco-style connectors. See Lit. Index No. DC/29.55
#907 251 208-230/400 460 VAC w/Dinse-style connectors. See Lit. Index No. DC/29.55
#907 251-01-1 208-230/400460 VAC w/Tweco-style connectors. See Lit. Index No. DC/29.55
Remote Controls and Switches See page 6
Trailers and Hitches
HWY-224 Trailer #043 805 Trailer with lights, fenders and 2-inch (50 mm) ball hitch. For highway use
OFR-224 Trailer #043 802 Trailer with 2-inch (50 mm) ball hitch. For off-road use
Cable Tree #043 826 Trailer-mounted cable holder for HWY-224 or OFR-224
Dual Hitch #300 831 Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in
one reversible assembly. For HWY-224 or OFR-224
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