PRICE ESTIMATE-PART

Section Table of parts APPROACH

1 Body
1.1 INLET/OUTLET - MACHINING TIME CALCULATED
YOKE SIDE - MACHINING TIME CALCULATED
1.2 FLUSHING PORT - MACHINING/WELDING TIME CALCULATED

1.3 MATERIAL PRICE CALCULATED

2 SEAT
2.1 BASE MACHINING TIME CALCULATED
2.2 HARD-FACING CALCULATED

2.3 MATERIAL PRICE CALCULATED

3 RAM WITH SPINDLE

3.1 RAM CALCULATED
3.2 SPINDLE CALCULATED
3.3 CONNECTING NUT DIRECT PRICE

3.4 MATERIAL PRICE - SPINDLE CALCULATED

3.5 MATERIAL PRICE - RAM CALCULATED

4 STUFFING BOX
4.1 BASE MACHINING TIME CALCULATED
4.2 MATERIAL PRICE CALCULATED

5 COLUMN
5.1 BASE MACHINING TIME CALCULATED
5.2 MATERIAL PRICE CALCULATED

6 ACTUATOR
NS DIRECT PRICE
NF DIRECT PRICE
KU - INDIA DIRECT PRICE
KU - GERMANY DIRECT PRICE
 ELECTRIC - ROTORK DIRECT PRICE
PKE CALCULATED (OR) DIRECT PRICE
PKD CALCULATED (OR) DIRECT PRICE

7 ANTI-ROTATIONAL DEVICE
7.1 BASE MACHINING TIME CALCULATED
7.2 MATERIAL PRICE CALCULATED

8 GUIDE BUSH
8.1 BASE MACHINING TIME CALCULATED

8.2 MATERIAL PRICE CALCULATED

9 ANTI-EXTRUSION RING
9.1 BASE MACHINING TIME CALCULATED

MATERIAL PRICE CALCULATED

10 FASTENERS
10.1 SOCKET HEAD CAP SCREW CALCULATED
10.2 HEX SCREW CALCULATED
10.3 STUD CALCULATED
10.4 NUT CALCULATED
10.5 WASHER CALCULATED

11 PACKING RING DIRECT PRICE

12 GASKET DIRECT PRICE

13 O-RING DIRECT PRICE

14 Pad flange
14.1 BASE MACHINING TIME CALCULATED

14.2 MATERIAL PRICE CALCULATED

15 Accessories
Limit Switch DIRECT PRICE
Positioner DIRECT PRICE
PRICE ESTIMATE-PART WISE
Refer COMMENTS

FLANGE MACHINING TIME- TABLE

FLANGE MACHINING TIME- TABLE
FLANGE MACHINING TIME- TABLE

FORMULA= ((VOLUMETRIC VALUE FOR INDIVIDUAL PARTS x

SELECTED MATERIAL GRADE DENSITY)*PART SPECIFIC PRICE
MATERIAL COST TABLE LIST)*(FACTOR FOR RAW TO MACHINING CONVERSION)
NOTE: COULD HAVE 3-4 TABLES TO COVER THIS.

FLANGE MACHINING TIME- TABLE

MACHININGTIME- TABLE
FORMULA = (WT OF (MAX LENGTH+5MM)&(MAX
MATERIAL COST TABLE DIA+5MM)* LIST PRICE)

MACHININGTIME- TABLE
MACHININGTIME- TABLE

FORMULA = (WT OF (MAX LENGTH+5MM)&(MAX

MATERIAL COST TABLE DIA+5MM)* LIST PRICE)

SOLID RAM FORMULA = (WT OF (MAX

LENGTH+5MM)&(MAX DIA+5MM)* LIST PRICE)
MATERIAL COST TABLE HOLLOW RAM = THERE SHALL BE 2 DIFFERENT FORMULA
WITH A SELECTION CRITERIA TO SELECT THE APPRORIATE
ONE

MACHININGTIME- TABLE
MATERIAL COST TABLE BASED ON TOTAL VOLUME

MACHININGTIME- TABLE
MATERIAL COST TABLE BASED ON TOTAL VOLUME

Add price column in Master table

Add price column in Master table
Add price column in Master table
Add price column in Master table
Add price column in Master table
Add price column in Master table PRICE FROM MASTER TABLE+ADDER BASED ON STROKE
Add price column in Master table PRICE FROM MASTER TABLE+ADDER BASED ON STROKE

FROM MATERIAL COST TABLE BASED ON TOTAL VOLUME

FORMULA = (WT OF (MAX LENGTH+5MM)&(MAX

FROM MATERIAL COST TABLE DIA+5MM)* LIST PRICE)

FORMULA = (WT OF (MAX LENGTH+5MM)&(MAX

FROM MATERIAL COST TABLE DIA+5MM)* LIST PRICE)

FROM MATERIAL COST TABLE BASED ON TOTAL VOLUME

FROM MATERIAL COST TABLE BASED ON TOTAL VOLUME
FROM MATERIAL COST TABLE BASED ON TOTAL VOLUME
FROM MATERIAL COST TABLE BASED ON TOTAL VOLUME
FROM MATERIAL COST TABLE BASED ON TOTAL VOLUME

FLANGE MACHINING TIME- TABLE

FORMULA = (WT OF (MAX LENGTH+5MM)&(MAX
FROM MATERIAL COST TABLE DIA+5MM)* LIST PRICE)

Add price column in Master table

Add price column in Master table
1.For all calculated table a separate pricing table shall appear
1 FLANGE MACHINING SETUP TIME & RUN TIME TABLE(BODY-VESSEL SIDE /OUTLET SIDE/YOKE SIDE/
NPS RATING
ASME/DN #150 #300
1/2" 1.22 1.28
3/4" 1.32 1.35
1" 1.37 1.55
11/2" 1.70 1.73
2" 2.37 2.48
2 1/2" 2.43 2.57
Run Time 3" 2.57 2.77
4" 2.95 3.28
5"
6" 3.58 4.08
8" 4.12 4.53
10" 5.45 6.67
12" 5.92 7.50

1/2" 1.5 1.5

3/4" 1.6 1.6
1" 1.7 1.7
11/2" 1.8 1.8
2" 2.0 2.0
2 1/2" 2.0 2.0
Set-up Time 3" 2.0 2.0
4" 2.1 2.1
5"
6" 2.7 2.7
8" 2.8 2.8
10" 3.5 4.0
12" 3.8 4.0

2 Body/Pad Flange/Seat Vessel Side =((Set-up)+(Run-time*Qty)

Outlet Side =((Set-up)+(Run-time*Qty)
Yoke Side = ((Vessel Side)*2.16)*H

3 Hard Facing If in " =(((0.785*(((NPS*25.4)^2)-(((NPS

if in mm =(((0.785*(((NPS)^2)-(((NPS

4 Flushing Port =((Set-up)+(Run-time*Qty)

5 Stuffing Box (Run Time/60)*Hr R

6 Anti-Rotational Device =((Set-up)+(Run-time*2*Qty

 7 Guide Bush (Run time*Qty)*Hr.R

8 Anti-Extrusion Ring (Run time*Qty)*Hr.R

9 Connecting Nut - Manual Act =((Set-up)+(Run-time*Qty)

10 Connecting Nut - Pnuematic Act =((Set-up)+(Run-time*Qty)

11 RAM <4" =((Set-up)+(Run-time*2*Qty

12 RAM >4" =((Set-up)+(Run-time*2*Qty

13 Column<4" (Run time*Qty)*Hr.R

14 Column>4" (Run time*Qty*.5)*Hr

15 Spindle (Run time*Qty)*Hr.R

16 Assembly & Testing (Runtime+Set-up)* Qty*

1.FOR NPS & RATING-ASME DN EQUIVALENTS TABLE AS BELOW SHALL BE USED

2.OPTION FOR DEFINING MACHNING COST CODES FOR EACH VARIANT TO BE ADDED

NPS(ASME -EN EQUIVALENT) MACHINING COST CODES

EN ASME Code 1 210
15 " Code 2 350
20 " Code 3 500
25 1 Code 4 700
32 1 Code 5 800
40 1 Code6 1000
50 2
65 2
80 3
100 4
125 5
150 6
200 8
250 10
300 12
350 14
400 16
450 18
500 20
550 22
 600 24
650 26
700 28
750 30
800 32
850 34
900 36
>=1000 >=40
OUTLET SIDE/YOKE SIDE/FLUSHING PORT FLANGES)
RATING
#600 #900 #1500 #2500
1.38
1.55
1.82
2.03 2.58
2.68
2.80
3.08
3.55 4.27

4.40 5.48
5.37
9.57 11.35

1.5
1.6
1.7
1.8 2.1
2.0
2.0
2.0
2.1 2.3

2.7 2.8
3.0
5.0 5.5

RF RTJ BW SW
(Set-up)+(Run-time*Qty)*Hr. Rate) 1 1.2 0.6 0.6
(Set-up)+(Run-time*Qty)* Hr.Rate) 1 1.2 0.6 0.6
= ((Vessel Side)*2.16)*Hr.Rate 1 1.2 0.6 0.6

5*(((NPS*25.4)^2)-(((NPS*25.4)-(10))^2))*10)/1000000)*Density)*2*(Cost per Kg of Hard-facing)

((0.785*(((NPS)^2)-(((NPS)-(10))^2))*10)/1000000)*Density)*2*(Cost per Kg of Hard-facing)

((Set-up)+(Run-time*Qty))*Hr.Rate 2 2.4 1 1

(Run Time/60)*Hr Rate

Set-up)+(Run-time*2*Qty))*Hr.Rate
 (Run time*Qty)*Hr.Rate

(Run time*Qty)*Hr.Rate

((Set-up)+(Run-time*Qty))*Hr.Rate

((Set-up)+(Run-time*Qty))*Hr.Rate

Set-up)+(Run-time*2*Qty))*Hr.Rate Length =200mm, Above this the greater value

Set-up)+(Run-time*2*Qty))*Hr.Rate Length =200mm, Above this the greater value

(Run time*Qty)*Hr.Rate Any Length

(Run time*Qty*.5)*Hr.Rate Any Length

(Run time*Qty)*Hr.Rate Length =200mm, Above this the greater value

(Runtime+Set-up)* Qty* Hr. Rate

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 PACKING RING
Unit Cost (In
NPS PACKING RING SIZE MATERIAL INR)
2" PTFE
2" GRAPHITE
 Spiral Wound gasket

Size Rating MATERIAL

2" 150 SS 304 + Graphite

1.WHEN PAD FLANGE IS SELECTED

Spiral Wound gasket

Dimension (In mm)Outer Ring (Thk: 3 Unit Cost

mm),Gasket Thick 4.5mm) (In INR)

105 x 86 x 70
 O-RING
Unit Cost
NPS MATERIAL Dimension (In mm) (In INR)
DIAMETER WIRE DIA
2" PTFE
2" 1.451/SILVER
 MATERIAL -COST TABLE
MATERIAL DENSITY Per Kg Cost
CF8M
1.4401/1.4404
A4-70
A4
B7
2H
17-4PH
1.4122
304
304/304L
Hard Facing

1.ALL BODY MATERIAL,TRIM MATERIAL ADDITION SHALL HAVE THE COST COLUMN ADDED IN THE MASTER TABLE & LINKED T
2.FASTENER MATERIALS& OTHER COMPONENT MATERIALS SPECIFIED IN REGISTER TABLE SHALL BE ADDED HERE
N THE MASTER TABLE & LINKED TO THIS TABLE
ALL BE ADDED HERE