Workshop Manual

N series

Heater and Air Conditioning

JMC MOTORS LIMITED

1
 Heater and Air Condition CHAPTER 1
Heater and Air conditioning
CONTENTS

Page
Summary 1---
Data and parameter 1---
Technology maintenance 1---
Condenser
Removal and installation 1
Compressor
Removal and installation 1
Heater unit
Removal and installation 1
Evaporator
Removal and installation 1
Blower unit
Removal and installation 1
Control pad
Removal and installation 1
Inspection and reparation 1---
Troubleshooting

2
REMOVAL STEPS INSTALLATION STEPS
1.unit cover 7.heater steps
2.glove box 6.blower unit
3.fuse and relay box 5.evaporator
4.duct 4.duct
5.evaporator 3.fuse and relay box
6.blow unit 2.glove box
7.heater unit 1.unit cover

Important operation-installation
7.heater unit
6.blower unit
Take measure against water leakage attaching the blower unit

Sealant Butyl rubber base,non dry type

Set the mode change lever to full left position (to the direction of
face)
Set the temperature control lever to full left position (to the
direction of face).
Set the outside inside air control lever to full left (to the
direction of inside).

After hooking the control cable Con the claw of the blower
unit ,set the butterfly too pushed position and fix the cable in the
3
 clip.
After hooking the control cable B on the claw of the heater
unit ,set the butterfly to the lowest position and fix the cable in
the clip.

After hooking the control cable C on the claw of the blower

unit ,set the butterfly to fully pushed position and fix the clip.

Fuse and relay box

First fighten the bolt at the center of the relay box.

HEATER AND AIR CONDITIONING

GENERAL DESCRIPTION
Air conditioning refrigeration

Important operations
1. Always inspect the compressor oil and add if necessary when installing
2. Apply compressor oil to the threads of the flare nut when re-connecting the
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 pipe.
3. Air purge the piping after connecting the pipe ,etc.including each unit before
gas charging .
Insufficient air purging may cause the expansion value clogging.
4. Release gas gradually to prevent compressor oil from spouting out
when removing the pipe.
5. Follow the manufactures instructions because the gas charging
method differs depend on manufacturers when charging gas.
6. Make sure that there is no gas left after charging gas.

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6
 NHR A/C CIRCUIT DIAGRAM

7
 NHR promoted A/C
ELECTRIC CIRCUIT DIAGRAM

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 NHR AIR CONDITIONING
TEMPERATURE CONTROL

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 ELECTRIC TEMPERATURE CONTROL (NEW)
NHR PROMOTED A/C

Heater and Air Condition

The way to confirm normal range of A/C exhaust pressure according to experience:
Multiply the environment by 2 and 2.5 respectively, and add 10F to each product ,then get the normal
range of exhaust pressure.
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For example:
Environment temperature is 35 , the normal range of all exhaust pressure can be count by the way as
follows:

(1)F=9/5+32=9/5*35+32=95 (F)
(2)Psi=95*2+10----95*2.5+10
=200----247.5
=6.89476*200Kpa----6.89476*247.5Kpa
=1378.952Kpa---1700.4531Kpa

formula:
F=9/5+32
LPsi=6.89476KPa

heater and air conditioning

main data and parameters

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Air compressor

Type : 5 cylinder pitch pressure plate

Displacement : ml 138
Lubricate Oil : 3001201
Oil capacity: ml 135
Magnetic clutch: double slot plate with a dimension of 132mm

Heating unit
air mixture
Type : (L*H*W) 161*63*55
Core dimension: mm 4000kcal/h
power: (L*H*W) 230*170*40(2002type)
Core dimension: mm 5900kcal/h(500m3/h)
power:

Blower unit refrigerate fan with a dimension of 140 mm

Type:

Cooling unit
serpentine evaporator
Type: 220*188*97
Evaporator dimensions: mm 3400kcal/h(40m3/h)
Evaporator power:
serpentine evaporator
Type: (L*H*W) 371*231.8*85(2002type)
Evaporator dimensions: mm 4500w (500m3/h)
Evaporator power:

Condenser
aluminum parallel flow
Type: 12000kcal/h (4.5m/s)
power:
300ml R134a
Receiver-dehydrator:
brand of R134a,capacity of 0.9Kg
Refrigerant: idle promoted electro magnetic valve
Fast idle device:

12
 Blower motor turns but heat air is not
being delivered to outlets

troubleshooting

Check water hoses

Sharp kinks or
ok
bending or clogging

replace

No air from the defroster outlets

Check defroster
to heater
connections

ok wrong
ok ok

replac
e

Check defroster door and control cable

ok Replace and adjust

ok

13
 Blower speed can not be regulated

Check electrical connectors

disconnection
ok

replace

Check control switch

ok fault

replace

Blower motor
inoperati

Check fuse

ok faul
t
replace

Check wiring circuit and connectors

Open or disconnected
ok

replace

Check switch wiring circuit

ok disconnect

replace
Check blower motor

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 defective
ok

replace

Blower motor is noisy

Check blower motor bearing

ok Breakag
e

replace

Cool air comes out intermittently

Check magnetic clutch

ok Slipping or not working

replace
Check expansion valve

ok faulty

replace

Check wiring connection

ok faulty

replace

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