SISTEMA FLATPACK 2

>

Jos Rodas Utani

Jefe de Servicios & Soporte Tcnico

Per, Ecuador y Bolivia

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 Generation 4

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 1. Highest Power Density
33W/in3 FP2 3000

25W/in3 Generation 4
FP2 2000
FP2 1800
20W/in3

15W/in3 Generation 3
Flatpack 1800

Flatpack 1500
10W/in3

5W/in3 SMPS 1000

SMPS 60/20
Saves the Generation
customer money by : 1
- More space for customer equipment and/or batteries
- Thus less cabinets and less footprint in the location

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 1. Highest Power Density FP2 2KW SHELF

Dimensions
Modular Configuration 48 VDC 17.5 Wide
167A Maximum Per Shelf brackets mount 19, 21 or 23
125A Redundant 14.5 Deep
With four rectifiers installed 1U 1.75 Height

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 1. Highest Power Density FP2 3KW SHELF

Dimensions
Modular Configuration 48 VDC 17.5 Wide
250A Maximum Per Shelf brackets mount 19, 21 or 23
187,5A Redundant 17 Deep
With four rectifiers installed 1U 1.75 Height

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 2. Pequeo y ligero

< 1.9 Kg

41.5mm
327 mm

109 mm

Ms fcil para dirigir :

- Personal de mantenimiento - especialmente como repuestos
- Logstica - un peso ms ligero, significa menos costos de envo

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 3. Operacin de los ventiladores

2 Fans Front to back airflow - will work with only one

(Back to front version in design stage)

Ahorros por costos de mantenimiento y operacin por :

Evitar las salidas de llamadas de prioridad (fuera de horas normales)
- Da una alta eficacia del rectificador

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 4. Controles digitales
2 controlador digital : Dan mas supervisin y control.

Ahorro de tiempo y dinero por :

- Dando al operadores una informacin ms en tiempo real del
sistema
- El personal de mantenimiento sabe exactamente qu necesita
hacer con las ayudas.

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 5. Edge connectors
Communications

AC Input
DC Output

Edge-connector
technology

Ahorra tiempo (y dinero) :

- Mdulos intercambiables en caliente.
- Reduce fallas de interconexin.

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 6. Amplio Rango de entrada CA

Output Power vs. Input voltage

2000W
1800W

850W Nominal
650W
Input

0W
85V 185 290 300
Red LED Yellow LED Green LED Red LED

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 6. Large AC input range

Mains derating

120

100
> Derating below 176Vac (185Vac
Output Power (%)

80 on 2kW module)
60

40 > 1382W (46%) at 85Vac

20

0
0 50 100 150 200 250 300 350
Voltage (Vac)

FP2 48/2000 FP2 48/3000

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 7. Temperatura De-rating

Temperatura ambiente (max full carga de salida)

2000W
1800W

1400W
Linear 1200W
De-rating Zone
0W
o o
+45 +75

Green LED Yellow LED Red LED

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 7. Temperature
De-rating

Temperature derating

120

100 > Derating above 45 oC

Output Power (%)

80
> 2100W (67%) at 75 oC
60

40
> Delivers 50A at 65 oC
20

0 > Operating down to -40 oC

0 10 20 30 40 50 60 70 80
Ambient temperature

FP2 48/2000 FP248/3000

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 8. Excelente proteccin en AC/DC

Mains fuse: 2x15 A Varistor across the

(fast) in Live and lines for transient
Neutral protection

Hi -ohmic disconnect
above 290V / 300V AC
(with auto reconnect when in range)

DC Output
Short circuit proof
(constant current)
Single or double fan
DC output : Blocking Diode blockage/failure

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 9. Highly Efficient 2 KW

2000W rectifier : Efficiency at 230Vac input

93

92,5

92

Max
Eff.(%)

91,5

91
Efficiency
90,5
Zone
90
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Pout(W)

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 9. Highly Efficient 3 KW

> Efficiency above 93% at 40-80% 94

load, 92.4% at 100% load

93

> 10% loss reduction on system

level 92

91
> Low load efficiency also

Efficiency (%)
improved
90

89

88

87
3000W
86 2000W
0 10 20 30 40 50 60 70 80 90 100
Load (% )

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 9. Highly Efficient 2 KW HE

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 Technical Data 24V 2000 W

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 Technical Data 48 V 1800 W

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 Technical Data 48 V 2000 W

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 Technical Data 48 V 3000 W

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 Technical Data 48 V 2000 W HE

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 Procedimiento de instalacin

Handle in
locked
position
Hole to release
the
handles spring
mechanism

Handle in
unlocked
position

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 Panel Frontal

Dual Fan Cooling RED Alarm LED

GREEN Power LED YELLOW Warning LED

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 Panel Frontal

Power
(green) ON Rectifier is powered

Smartpack controller accessing information on the

Flashing
rectifier

OFF Mains are unavailable

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 Panel Frontal

Warning Rectifier is in Derating Mode (reduced output power)

(yellow) high internal temperature (+65 to 70 C) or
low input voltage (lower than 176VAC) or
ON single fan failure
The remote Battery Current Limit is activated
AC input voltage is out of range
Rectifier in stand-alone mode (or loss of
communication with the Smartpack controller

Flashing Rectifier is in Over-voltage Protection Mode

OFF No abnormal situation is present

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 Panel Frontal

Alarm Rectifier is in Shut-down Mode due to

(red) low mains (0 85VAC) or
high internal temperature (+75 C or higher) or
ON high output voltage (higher than 59.5 VDC)
Internal rectifier failure (malfunction)
Fan failure (double fan malfunction)
Low output voltage (0 to 43.5VDC)
CAN bus failure

OFF No alarm situation is present

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 Unidad de Control

> Scaleable y modular, control flexible para la gama entera de

productos Eltek

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 Unidad de Control
> Front panel backlit LCD (2x16) and key pad

> USB for PC connection and easy FW uploading

> CAN bus para comunicacion con modulos Eltek

> 6 entradas digitales programables

> 6 relay de salidas configurables

> Latched contactor control

> Monitoreo y test de baterias

> Compensacion de carga por temperatura

> 8 symmetry measurements

> log de eventos(10000) con hora y fecha.

> Windows-based PC communication software

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 Pequeo pero de gran alcance

< 300g

44mm

144 mm

109 mm

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 Smartpack Vista Frontal

> Top-level alarms scrolls on display when active

Battery, Load, Rectifier, Control System & Mains

> Alarm LED (red) = Major Alarm active

> Warning LED (yellow) = Minor Alarm active

> Power LED (green) = Normal status active

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 Panel Trasero
CAN Bus

CAN bus

ID based serial
bus communications

Max 8 Smartpack

Max 50 Rectifiers
Part No : 242100.110
(RoHS compliant)

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 Panel Trasero
Monitoreo de Bateras

Monitoreo de Bateras

Con 4 : Standard
Con 3 : Extended

Symmetry
measurement

8 strings mid point

or
Part No : 242100.110 2 strings 12V block
(RoHS compliant)
Sensor de Temp.
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 Conectividad
Batera
> CON3 & CON4 Conexiones de bateras Pin Function
1 Symmetry I/P 1
2 Symmetry I/P 2
3 Symmetry I/P 3
4 Symmetry I/P 4
5 Symmetry I/P 5
6 Symmetry I/P 6
Cable Sensor de
7 Symmetry I/P 7
Temperatura
8 Symmetry I/P 8
9-10 Con 3 : Temp sense 2

Con 4 : Temp sense 1

11 - 14 Con 3 2nd batt current,
batt fuse

Con 4 : Not used

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 Conectividad - Batera
> CON3 & CON4 Conexin de batera

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 Conectividad
Symmetry
> Symmetry measurement options

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 Panel Trasero
Sistema interno

Sistema Interno
System
measurements

Unit Power

2xLVD control
(Latched)

Part No : 242100.110 Battery fuse fail

(RoHS compliant)

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 Conectividad Sistema

> CON5 Conexin del sistema

Pin Function
1 Positive Input
2 Negative Input
3 Batt Current +ve
4 Batt Current -ve
5 Batt Fuse +ve
6 Batt Fuse -ve
7 Load Fuse Fail
8 LVD1 Active
9 LVD1 Common
10 LVD2 Active
11 LVD2 Common

System Connection Card. Art 200625

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 Conectividad
Sistema

> Sistema de Configuracin de la

tarjeta

JP1
-48v system = 1-2
+24v system = 2-3

JP2
-48v system = Neg
+24v system = Pos

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 Panel Trasero
Alarmas I/O

Alarma I/O

Con 1 (standard):-
2 + 2 relay input /
output

Con 2 (extended):-
4 + 4 relay input /
output
Part No : 242100.110
(RoHS compliant)

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 Conectividad
Externa y Alarm I/O

> CON1 & CON2 I/O Conexiones Pin Function

1-2 Alarm input 1 ( + / -)
34 Alarm input 2 ( + / -)
5-7 Alarm output 1 ( NO /C / NC)
8 - 10 Alarm output 2 ( NO /C / NC)
1-2 Alarm input 3 ( + / -)
3-4 Alarm input 4 ( + / -)
5-6 Alarm input 5 ( + / -)
7-8 Alarm input 6 ( + / -)
9 - 11 Alarm output 3 ( NO /C / NC)
12 - 14 Alarm output 4 ( NO /C / NC)
15 - 17 Alarm output 5 ( NO /C / NC)
Alarm Output & Input Card
Art 105954 18 - 20 Alarm output 6 ( NO /C / NC)

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 RS-232 Opciones

RS-232 mounted

Enables connection
of Standalone
Part No : 242100.112
Webpower or modem
(RoHS compliant)

Rear position :
Replaces extended
Battery symmetry
card

Slide 43 of 23 Part No : 242100.111

29.04.2013
(RoHS compliant)
 Smartpack

Smartpack Extended RS232

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 Panel Trasero
Webpower incluido

Embedded
WebPower

Ethernet interface
of remote
monitoring of
Smartpack
Is possible to
tunnel
Powersuite
Part No : 242100.113
remotely also.
(RoHS compliant)

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 Smartpack

Smartpack SNMP/Webpower

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 Escalabilidad
CAN/Power bus

Smartpack Slave n
Smartpack Slave 1
Smartpack Master

System functionality System functionality System functionality with 8 modules

Voltage input 1 Voltage inputs 2 Voltage inputs 8
Symmetry inputs 8 (2x4x12V) Symmetry inputs 16 (4x4x12V) Symmetry inputs 64 (16x4x12V)
Current inputs 2 Current inputs 4 Current inputs 2x8
Temperature inputs 2 Temperature inputs 4 Temperature inputs 2x8
General purpose inputs 6 General purpose inputs 12 General purpose inputs 6x8
Load fuse input 1 Load fuse input 2 Load fuse input 1x8
Batt fuse input 2 Batt fuse input 4 Batt fuse input 2x8
Relay outputs 6 Relay outputs 12 Relay outputs 6x8
Contactor control 2+ Contactor control 4+ Contactor control 2+x8

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 Conectividad
Latched Contactors

A latching contactor changes

state only when a reversed
pulse voltage is applied to Protection
the coil. Diode

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 PowerSuite

> Explorer oriented easy to

use PC SW

> USB gives simple access.

> Wide functionality with clear

graphic presentation.

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 Smartpack Front / Power Suite
Content

> Front menu

> Password levels

> Alarm monitor

> AlarmGroups and output (relay) mapping

> Programmable inputs

> Event log

> Operational mode and Critical conditions

> Low Voltage Disconnect (LVD)

> Battery functions

Battery discharge test
Test results
Battery tables
Temp. comp & Charge curr. limitation
Test results
Special monitors
Boost
Symmetry

> Calibration & shunt Scaling

> Rectifier IDs

> Mains measurement

> PowerSuite installation and basic introduction

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 Niveles de acceso
> Smartpack/PowerSuite password
4 digit pin-code

> Nivel de usuario

No password

> Novel de Servicio

Password: 0003 (default)

> Nivel de Fabrica

Password:

> Si perdi la contrasea de servicio, enve el numero de serie a

fabrica, para poder enviar PUK-code de retorno.

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 Smartpack menu frontal

> VoltageInfo - details

Option Description

NomVolt Nominal output voltage

BoostVolt Battery boost-charging voltage

LowBatt1 Voltage limit for MinorLow Battery Alarm

LowBatt2 Voltage limit for MajorLow Battery Alarm

HighBatt1 Voltage limit for MinorHigh Battery Alarm

HighBatt2 Voltage limit for MajorHigh Battery Alarm

LVBD Voltage limit for Low Voltage Battery Disconnect (LVBD)

LVLD 1.1 Voltage limit for Low Voltage Load Disconnect (LVLD)

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 Smartpack menu frontal

> RectifierInfo - details

Option Description

NoOfRects. Number of rectifiers installed in the system.

RectCurrent Rectifier current

RectSerialNumber Rectifier ID and serial number

Rect.PrimaryVolt Rectifier input mains voltage

Rectifier Status Rectifier status

Rectifier Temp Rectifier temperature

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 Alarm monitor cont

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 Entradas programables

> 6 entradas digitales programables.

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 Entradas programables
> Input Monitor
Event is selectable in drop-down-list
- Not all activates a function (yet...)
Description may be changed

> Description and Event text listed in Event log

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 Log de Eventos
> Smartpack front: DisplayMessages

> PowerSuite: Event Log

> El Smartpack controlador puede almacenar hasta 1000 eventos

cronolgicos. Cuando el registro esta lleno, se sobre escribe el
ms viejo evento.

> El registro se almacena en EEPROME

Ejemplo
27-09-2005 (Date dd-mm-yyyy)
17:15 (Time hh:mm)
Battery Voltage (Monitor name/Description)
MinorLow: ON (Event status in monitor)

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 Desconexin por bajo voltaje (LVD)

> Se toma la accin de desconexin cuando el

sistema est en crtico y:

- El voltaje de la batera esta debajo del limite.

- Delay time ha expirado, si es activo.

> Volver a conectar se toma cuando el sistema NO

es crtico y:

- El voltaje de la batera est sobre lmite.

> Default hysteresis entre reconexin y

desconexin es de 4V

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 Funciones de Batera
Test de Descarga

> Smartpack Tiene dos tipos de test batera.

Normal usa la tabla de batera
Simplificado usa el voltaje final y el tiempo a criterio
- Si se alcanza el tiempo de la prueba las bateras son buenas
- Si se alcanza el voltaje final de las bateras primero son malas

> Tres diferentes modos de test son posibles (para ambos tipos)
Manual: Empiezo y parada por una entrada manual
Peridico/Intervalo: Programado por tiempo, fecha y el intervalo de
periodos.

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 Funciones de Batera
Resultado del Test
> Hasta 10 diferentes resultados de la prueba de descarga
almacenados en la EEPROM
Empiezo Fecha [mm/dd/yyyy]
Tiempo Final [hh:mm]
Tipo de Test [Manual/Periodic/Automatic]
Tabla de batera
Duracin del Test [m]
Corriente de descarga [Ah]
Voltaje final [V]
Calidad Calculada [%]
Resultado del Test

> Datos Registardos

Corriente de bateria(1 & 2)
Voltaje de bateria
Temperatura(1 & 2)
Voltaje de simetria (8)

> Los Resulatados pueden ser vistos haciendo click en el

icono de batera en la columna del resultado de la prueba
First 10 min and last 10 min logging are done every
minute
In between every
- 10 min (test duration < 300 min)
- 20 min (300 min < test duration < 600 min)
- 40 min (600 min < test duration < 1200 min)

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 Funciones de Batera
Tabla de Batera

> Smartpack puede almacenar dos tablas de batera definida por el

usuario con:
Tiempo [min]
Corriente de Bateria 1.9V/cell Voltaje final alto [A]
Corriente de Bateria 1.75V/cell Voltaje final bajo [A]

> NOTE. Muchas tablas de batera pueden ser almacenadas en la

PC y facil de uploaded al Smartpack con PowerSuite

> What is Eltek Std?

Es el promedio de valores no cambiables de los diferentes tipos de
fabricantes de bateras.

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 Funciones de Batera
Tabla de Batera

> Configuracin de la tabla de bateras por Powersuite

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 Funciones de Batera
Tabla de Batera

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 Funciones de Batera
Temp. Comp. & Curr. Lim.

> Compensacion por temperatura

Slope
Ref. temp
Min comp. volt
Max comp. volt

> Limitacin corriente de batera

Dos limitacin configurables (v1.02)
Planta generadora, indicando con una
entrada digital.

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 Funciones de Batera
Temp. Comp. & Curr. Lim.

55,5

55
Output Voltage [Vdc]

54,5

54
Slope
53,5

53

52,5
Min Comp, volt o Max Comp, Volt
Temperature T [ C]

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 Funciones de Batera
Temp. Comp. & Curr. Lim.

Battery current limit [A] = 0.3*C10

Battery Current (A)

Float current

Mains OK Mains failure Mains OK, Recharge Mains OK

Load current

Mains

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 Rectifier IDs cont

> Reset number of rectifiers

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Soluciones de Sistemas
Cuanta potencia usted necesita ?

>
 Mas densidad de potencia

Up to 8000W per 1PR shelf

1U

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 Montaje Flexible

Smartpack mounting options

Smartpack in PR Smartpack in Distribtuion

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 Soluciones Integradas

Soluciones Integradas 2U

Incluye (up to) :

1U Distribucion + 1 PR
8000W (166A@48V)
Smartpack
2 x 100A Breakers de Bateria
6 x 232A Breakers de Carga
5 kg (exc rectifiers) 2 x LVD (150A)

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 Soluciones Integradas

Solucion Integrada 5 - 8U

Incluye (up to) :

4U Distribucion + 1-4 PR
32000W (660A@48V)
Smartpack
6 x 100A Breakers de Bateria*
18 x 263A Breakers de carga*
8 kg (exc rectifiers) 2 x LVD (up to 600A)
* Verficar en datasheet por otra for otra
configuracion disponible

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 Soluciones Integradas

FP2NX-48-9U
23 EIA Seismic power system block
Equipment Rack

7U available
equipment space
Battery Disconnect #4
Battery Tray #4

Battery Disconnect #3
Battery Tray #3

Battery Disconnect #2 Battery Tray #2

Battery Disconnect #1 Battery Tray #1

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 Gabinetes

> 8 - 96 kW en un solo Gabinete

> Max 2000A@48V = 96kW

(CAN bus limitation)

> Tpicamente hasta 4PR por sistema con

bateras.

Example 32 kW

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> Variedad de gabientes disponibles
 Solucin Gabinete 96kW

Input 230V/400V 3-phase

FP2 2kW rectifiers

Max Output 48V 2000A

Cabinet dimensions:
600x2000x600mm

2 SmartPacks (Master-Slave)

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 Gracias!!

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