1 08.MAY.12 FOR CONSTRUCTION SECOND ISSUE B.K.SUNG D.M.YANG J.H.

LEE

0 09.JAN.12 FOR CONSTRUCTION FIRST ISSUE B.K.SUNG D.M.YANG J.H.LEE

REV. DATE STATUS DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

Owner

RABIGH POWER PLANT NO.2 PROJECT

UNITS # 01, 02, 03 & 04
Contract # 31021001/00

OWNERS ENGINEER

MAIN CONTRACTOR

SUB CONTRACTOR

DOCUMENT TITLE NAME DATE

ERECTION MANUAL PREPARED BY B.K.SUNG 08.MAY.12

FOR AIR PREHEATER CHECKED BY D.M.YANG 08.MAY.12

APPROVED BY J.H.LEE 08.MAY.12

DOCUMENT NO. Approval/Certification Information No. of Pages Rev. No.

31021001/00-A-RPP2-WE-071300 Doc No.: For Rev.: For

109 1
Fabrication Fabrication
DOCUMENT STATUS:
FOR INFORMATION FOR APPROVAL FOR REVIEW
FOR CONSTRUCTION AS BUILT
As installation procedure and necessary precautions vary with the applications and services for
which Gas Air Heater(here in GAH) is intended, they should be carried out while adapting them
to the circumstances based on sufficient considerations to the circumstances.

Therefore, it is recommendable that the presence of DOOSANs field engineers be requested for
the supervision of the installation of GAH, because it is in interest of every party concerned.

But, regarding minor parts of GAH, they has to be installed according as site conditions and judgment
of field engineer refer to erection drawings.

The following is the summary of the installation procedure:

Table of Contents
Page
1. General arrangement drawing for air preheater 1
2. General arrangement drawing notes for air preheater(1/3) 2
3. General arrangement drawing notes for air preheater(2/3) 3
4. General arrangement drawing notes for air preheater(3/3) 4
5. Piping & instrumentation diagram for air preheater(1/2) 5
6. Piping & instrumentation diagram for air preheater(2/2) 6
7. Erection procedure for air preheater(1/2) 7
8. Erection procedure for air preheater(2/2) 8
9. Centering of foundation and rubbing of support frame 9
10. Setting of support bearing (assembly on the ground) 11
11. Installation of lower side (cold side) center section 13
12. Installation of main pedestals 14
13. Installation of rotor post 15
14. Installation of upper side (hot side) center section 17
15. Installation of guide bearing 18
16. Installation of side pedestals 20
17. Assembly of rotor 21
18. Installation of pocket rings 26
19. Installation of rotor housing panels 28
20. Installation of Axial seal access door 30
21. Installation of lower (cold) side connecting duct 31
22. Installation of upper (hot) side connecting duct 33
23. Installation of pin rack segments 35
24. Temporary installation of rotor driving unit 37
25. Installation of elements 38
26. Installation of rotor angles and T-bars and adjustment of bypass seal angle 39
27. Adjust and Install rotor tire 40
28. Installation of sensor drive system 47
29. Adjustment of sector plates, axial plates and static spools 48
30. Installation and adjustment of static seals and relative seals 50
31. Installation of oil circulating system 51
32. Installation of soot blower 52
33. Final installation of rotor driving system 53
34. Installation of high pressure pump 54
34. Installation of air seal, service air and accessories 55
35. Electrical conduit, wiring and connection 56
36. Rotor bearing lubricating oil system flushing procedure 57
37. Final check list 61
39. Setting for sensor drive system 62
40. Cold running test 63
41. Instructions for long-term on-site storage of has air heater 65

> Measuring data sheet <

42. Base Pitch data 72

43. Base Plate Surface data 73
44. Tightening Data of Trunnion Bolt for Support Bearing 74
45. Tightening Data of Trunnion Bolt for Guide Bearing 75
46. Measuring various dimensions Data of Guide Bearing Housing 76
47. Measuring various dimensions Data of Guide Bearing Housing 77
48. Tightening Data of Locking Cap Bolt for Guide Bearing 78
49. Adjusting verticalness Data of Guide Bearing Housing 79
50. Adjusting verticalness Data of Support Bearing Housing 80
51. Adjusting verticalness Data of Stub Post 81
52. Adjusting verticalness Data of Rotor Diaphragm 82
53. Cog Pin Concentricity 83
54. Installed Data of Pinion Gear 84
55. Rotor T-Bar Concentricity 85
56. Flatness Date of Rotor Tire 86
57. Inspection of Sensor Drive System 87
58. Clearance Between of Sensor Drive System 88
59. Clearance Between Rotor Tire and other Components of Sensor Drive System 89
60. Adjustment of Sensor Drive System 90
61. Parallelism Data of Sector Plate 91
62. Parallelism Data of Sector Plate 92
63. Seal Clearance Chart 93
64. Seal Clearance Chart 94
65. Adjustment of Radial Seal Clearance Gauge 95
66. Installed Data of Upper Soot Blower 96
67. Installed Data of Lower Soot Blower 97
68. Adjustment of No Rotation Detector 98
69. Cold Running Test of Motor & Reducer 99
70. Running Test of Air Motor for Rotor Drive Unit 100
71. Motor Coupling Centering Data for Rotor Drive Unit 101
72. Cold Running Test of Motor & Actuator 102
73. Running Test of Air Motor for Sensor Drive Unit 103
74. Motor Coupling Centering Data for Sensor Drive Unit 104
75. Motor Coupling Centering Data for Sensor Drive Unit 105
76. Running Test of Soot Blower 106
77. Running Test of Oil Pump & Motor 107
78. Motor Coupling Centering Data for Lube Oil Circulation Unit 108
79. Running Test of High Pressure Pump & Motor 109