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Xinxiang Great Wall Casting Company

The Largest Professional Steel

Casting Manufacturer in China

Content

Content Company Introduction and Eligibility Process Capability Process Technology Machining Equipment Quality Inspection

Company Introduction and Eligibility

Process Capability

Process Technology

Machining Equipment

Quality Inspection and Test

Our Products

Market and Service

Company Introduction and Eligibility

Founded in 2007 Xinxiang Great Wall Steel Casting Co., Ltd is located at National Sustainable Development Experience Area, Mengzhuang Town, Huixian City, Henan Province. With beautiful environment, convenient transportation, it takes just 1 hr to Zhengzhou Xinzheng International Airport.

Covering the land area of 330,000m2, the headquarters buildings area 23,800m2 and molding area

9,600m2, There are 1100 people including 68 technical engineers, annual capacity is totally 50000 tons

steel castings, near 50% of them are exported to Japan, Korea, the USA, UK and the other European market.

The company owns 2 sets of 60 tons electric arc furnaces, and 4 large natural gas heat treatment furnaces, adopts sodium silicate sand molding process. Auxiliary facilities include oxygen station, compressor station, gas station, carbon dioxide station, etc.

A strong machining factory has been set up for our castings, there are 500 sets of various kinds of machining equipment including many advanced CNC machines in the workshop, this can greatly ensure the strict request from our customers.

Business License

Business License

Company Organizing Institution Bar Code

Company Organizing Institution Bar Code

ISO 9001: 2008

ISO 9001: 2008

BMEI Castings Foundry Base

BMEI Castings Foundry Base

Top 50 Enterprise in Henan Province

Top 50 Enterprise in Henan Province

Flaw Defection Certificate of Technician

Technician

Certificate
Certificate

Zhao Wensheng

Ultrasonic Test Level 2

Zhang Jiayi

Magnetic Powder Test Level 2

Zhang Huiling

Mechanical Performance Level 1, Chemical Analysis Level 2

Process Capability

Two Sets of Electric Arc Furnace

Two Sets of Electric Arc Furnace

8 Pieces of LadlesMax.4 pieces works together

8 Pieces of Ladles , Max.4 pieces works together

9600m 2 Moulding Workshop

9600m 2 Moulding Workshop

Sand Supplying System

Sand Supplying System

Natural Gas Heat Treatment Furnace

Natural Gas Heat Treatment Furnace

Natural Gas Heat Treatment Furnace

Natural Gas Heat Treatment Furnace

100 t Shot Blasting Workshop

100 t Shot Blasting Workshop

Carbon Dioxide Station

Carbon Dioxide Station

Natural Gas Station

Natural Gas Station

Intecast CAE Software

Intecast CAE Software

3 Dimensional Stereogram

3 Dimensional Stereogram

Casting Color and Temperature

Casting Color and Temperature

3 Dimensional Pouring Stimulation Result(Slag Pot)

3 Dimensional Pouring Stimulation Result(Slag Pot)

Process Technology

4. Process Technology

4. Process Technology

Machining Equipment

500 Sets of Machining Equipment 1.Φ15-Φ10m Russian Double Column Heavy Vertical lathe & Gear Hobbing Machine 2.2.5-6.3m vertical lathes 3.T6920 Boring and Milling Machine made by Czech;

4.Φ6 .3mx 20m Cylinder Lathe;

5.2 sets of 30t Alkaline Arc Furnace; 6.W250G CNC boring and milling machine 7.XK2755 x 200/25 x 20 digital planer mobile boring and milling machine

8.WIISTNC 120X3000 Upper Roller Numerically Controlled Universal Lapping Machine

9.6x6×16.5m Electric Heating Automatic-Controlled Annealing Furnace; 10.150t Automatic Submerged Arc Welding Production Lines5 Sets; 11.50sets of 150t, 100t and 75t,etc overhead Travelling Cranes; 12.5,Automatic carbon dioxide welding machine

Great Wall Steel Casting Large Machining Equipment

Great Wall Steel Casting Large Machining Equipment

Φ8m Vertical Lathe

Φ 8m Vertical Lathe

Great Wall Machinery Large Machining Workshop

Great Wall Machinery Large Machining Workshop

Great Wall Gear Hobbing Equipment ( gear for φ4x60m rotary kiln)

Great Wall Gear Hobbing Equipment ( gear for φ4x60m rotary kiln)
1
1
3
3
2
2

C5225E Double column vertical lathe

1. Machining riding roller for φ4x60m rotary kiln 2. Machining grinding boss for GRMS33.31

3. Machining screw drum of discharge device

Z3080×25Radial Drilling Machine

Z3080 × 25Radial Drilling Machine

Quality Inspection and Test Device

1. ISO9001:2008 Quality management system: We first approved the authentication in

11,August,2010, and reviewed it in 16 August, 2013 for the second time.

2.

GS1000 vacuum direct detect spectrometer made in Germany OBLF,

3.

Carbon and sulfur rapid analyzer,

4.

Precision 3-element analyzer,

5.

Universal strength properties tester

6.

SAC thumping sampling machine,

7.

X-ray detector,

8.

Digital ultrasonic flaw detector,

9.

Magnetic power flaw detector

GS1000 vacuum direct detect spectrometer made in Germany OBLF

GS1000 vacuum direct detect spectrometer made in Germany OBLF
2 sets Carbon and sulfur rapid analyzer QL-BS3B 3 element high speed analyzer

2 sets Carbon and sulfur rapid analyzer

2 sets Carbon and sulfur rapid analyzer QL-BS3B 3 element high speed analyzer

QL-BS3B 3 element high speed analyzer

Ultrasonic Test Device M o d e l : C Y - 2 0 0

Ultrasonic Test Device

Ultrasonic Test Device M o d e l : C Y - 2 0 0 0

ModelCY-2000

Magnetic Test Device

8411 Electric Vibrating Sieving Machine. Lever Type Universal Strength Testing Machine

8411 Electric Vibrating Sieving Machine.

8411 Electric Vibrating Sieving Machine. Lever Type Universal Strength Testing Machine

Lever Type Universal Strength

Testing Machine

Casting Products Polishing Zone

Casting Products Polishing Zone

Magnetic Flaw Detection

Magnetic Flaw Detection

Our Products

Our main products are large steel castings (Max 130 ton per piece ) and steel ingots ( Max 30 tons per piece)

1. Cement and Mining : ball mill trunnion, ring gear, ball mill sliding shoe, vertical mill, grinding table, grinding roller, kiln supporting roller, kiln tyre,steel balls and linners.

2. Metallurgy and Ceramics Industry: slag pot, bearing chock, rolling mill housing, press side frame, press column, ram, press machine’s beam, base frame, oil cylinder

3. Ship & Building Parts: auto parts, Cabinet housing, Hammer, Drill bits,

4. Large-span structural steel of pipe : cast steel nodes

FLSmidth Grinding Roller TATA STEEL Production Base 400T 、 630T 、 1000T 、 1600T series
FLSmidth Grinding Roller TATA STEEL Production Base 400T 、 630T 、 1000T 、 1600T series

FLSmidth Grinding Roller

TATA STEEL Production Base 400T630T1000T1600T series Side Frame For Press Machine

Steel Casting Products

Steel Casting Products

Construction Industry: Ball Mill Castings Hollow shaft, End cap, Half ring gear

stable quality

Construction Industry: Ball Mill Castings Hollow shaft, End cap, Half ring gear stable quality

Construction Material Industry: Rotary Kiln Castings Kiln belt, Rolling circle,Kiln supporting roller, Large ring gear,Block wheel, Can achieve UT detection

Castings Kiln belt, Rolling circle,Kiln supporting roller, Large ring gear,Block wheel, Can achieve UT Ⅱ detection

Construction Material Industry: Vertical Roller Mill Castings

Roller plate(120T),rollers(for FLSmidth,UT detection), Wheel hub, Roller cover, Rocker arm

Roller Mill Castings Roller plate(120T),rollers(for FLSmidth,UT Ⅱ detection), Wheel hub, Roller cover, Rocker arm

Construction Material Industry: Crusher Castings Frame,Jaw plate etc.

Construction Material Industry: Crusher Castings Frame,Jaw plate etc.

Construction Material Industry: Steel balls and Liners

Construction Material Industry: Steel balls and Liners
Construction Material Industry: Steel balls and Liners
Construction Material Industry: Steel balls and Liners

Construction Material Industry: Steel balls and Liners Liner machine

Construction Material Industry: Steel balls and Liners Liner machine

Construction Material Industry: Steel balls and Liners Balls parametrer

Construction Material Industry: Steel balls and Liners Balls parametrer

Construction Material Industry: Steel balls and Liners

Construction Material Industry: Steel balls and Liners
Construction Material Industry: Steel balls and Liners
Construction Material Industry: Steel balls and Liners
Construction Material Industry: Steel balls and Liners

Construction Material Industry: Steel balls and Liners Liner Parameter

Construction Material Industry: Steel balls and Liners Liner Parameter

Construction Material Industry:

Export to Japon

Coal Mill Castings

Construction Material Industry: Export to Japon Coal Mill Castings

Metallurgy Industry: Rolling Mill Castings

Metallurgy Industry: Rolling Mill Castings
Metallurgy Industry: Slag Pot Casting Products

Metallurgy Industry: Slag Pot Casting Products

Metallurgy Industry: Slag Pot Casting Products

Achievements of Slag Pot

 

Slag Pot Achievement

 

No.

Company Name

Commodity

Export Country

1

Tata Projects Limited

Slag Pot

India

2

Mittal

Slag Pot

USA, Canada

3

Little Swan Co., Ltd (Singapore)

Slag Pot

Indonesia

4

RAMM MHM

Slag Pot

 

5

UMECC

Slag Pot

Canada, Korea

6

Qinhuangdao Qinye Heavy Industry Co .,Ltd

Slag Pot

India, Japan

7

Tangshan Xinya Trading Co ., Ltd

Slag Pot

Spanish,

8

K V SATYANARAYAN

Slag Pot

India

9

Shanghai Special Metal Co .,Ltd

Slag Pot

USA,

10

POSCO (Indonesia)

Slag Pot

Indonesia

Metallurgy Industry: Extrusion Machine

Metallurgy Industry: Extrusion Machine

Forging Industry: Friction Press Casting Products

Forging Industry: Friction Press Casting Products

Forging Industry: Forging Hammer Casting Products

Forging Industry: Forging Hammer Casting Products

Forging Industry: Hydraulic Press Casting Products

Forging Industry: Hydraulic Press Casting Products

Forging Industry: Forging Manipulator Casting Products

Forging Industry: Forging Manipulator Casting Products

Ceramic Industry: Ceramic Press Casting Products

Ceramic Industry: Ceramic Press Casting Products

Bridge & Construction Industry: Pipe Connection Casting Products

Bridge & Construction Industry: Pipe Connection Casting Products

Market and Service

Market and Service

Market and Service

aftersales service

Professional Technology Support Good Price Short Lead Time Strict Inspection Rapid Transportation Stable Installation Comprehensive Commission

Support Good Price Short Lead Time Strict Inspection Rapid Transportation Stable Installation Comprehensive Commission