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PS-DC-186-500-0033
Sheet 1 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SLNO
LIST OF CONTENTS
2.0 OBJECTIVE
3.0 PROPOSAL
8.0 METHOD
10.0 APPENDICES
a) LOG SHEET
No of Fan : 2
Type : NDZV 47
Make : BHEL
Temperature : 1530C
Drive : Motor
No. of Fan : 2
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 3 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
Make : BHEL
Temperature : 500C
Drive : Motor
The boiler is also equipped with primary air fan, which form a
part of the coal preparation and firing system.
No. of Fan : 2
Make : BHEL
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 4 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
Temperature : 500C
Drive : Motor
1.4 All the fan are mounted on concrete deck with suction and
discharge duct. Connected to the Fan flanges. FD Fans and PA
fans are provided with Silencer at the suction duct. Regulation of
Fan from no load to full load is performed by changing the pitch
angle of blade profile on all blades simultaneously during
operation. This is achieved through a sophisticated servo
mechanism (Hydraulic Servo Motor0 externally actuated by a
power cylinder or Servomotor and forced lub-oil system.
1.7 In ID Fan, the bearings are while metal sleeve type with forced oil
lubrication. Fixed bearing near drive end is designed to absorb
the Axial forces. Thermometers are provided in the bearing
housing for temperature monitoring.
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 5 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
1.9 List of plant Item readiness (Mechanical, Electrical and C&I) are
to be prepared at site before commissioning of the fans.
2.0 OBJECTIVE:
To commission the fans (ID Fan, FD Fan and PA fan) and make it
available for commissioning and operation of the Unit.
3.0 PROPOSAL
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 6 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
5.4 All loose materials around the fan area are cleared.
5.5 Required approach stair cases, platforms and hand rails are
erected prior to testing.
5.6 Oil collecting trays and sand buckets are made available at test
area.
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 7 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
6.3 The test team should be aware of the steps to be taken to trip the
running equipment in case any emergency / abnormal
observations are notified to them.
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 8 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
C.W lines
7.2 Fan casing, Suction / Discharge ducts are cleared off men &
temporary materials.
7.3 All permanent supports and guides of fan & duct are erected.
7.4 All local instrumentation of lub-oil system, motor and fan are
erected. (Required list to be prepared at site) )Pressure and
temperature indicators are duly calibrated)
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 9 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
7.7 Blade pitch operation (for FD & PA fan) and inlet damper
operation for ID fan) verified at local and the same ensured from
remote for correct opening / closing with respect to position
indicator at local and remote. Free movement of Blades & inlet
dampers are ensured.
7.8 ACW lines are flushed and connected to the respective inlet
points.
7.10 Ensure variable frequency Drive (VFD) system is made ready (In
case of ID Fan for operation of the Fan. (Refer to the procedure
enclosed in Section 10.0.)
7.11 Insulation resistance of the motor measured and ensured that the
values are at satisfactory level.
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 10 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
8.0 METHOD
8.2 After obtaining clearance from all agencies, start the motor in
decoupled condition and check the direction of rotation. If
direction found reverse, change the direction of rotation of the
motor.
8.4 Start the motor once again and put under 8 Hrs trial run (FD and
PA motors). In the case of VFD synchronous Machine, put the
machine under 4 Hrs trial through channel I and under 4 Hrs trial
through channel II.
8.6 After satisfactory completion of drive trial run, drive and the fan
are coupled.
8.7 Start the fan and put under 8 Hrs trial run.
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 11 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
8.9 For ID Fan, keeping the inlet damper at minimum, Fan started
and loading to be gradually increased to 10-15% (Exact loading
of the fan to be decided at site)
8.10 During 8 Hrs trial run, Fan performance observed by logging load
current, vibration, temperatures of the bearings, parameters of
lub-oil system VFD system and draft values in PA,SA and Gas
circuits covered in single fan running condition.
Signatures
NTPC BHEL
Station: NTPC- Simhadri BHEL Ref No.PS-DC-186-500-0033
Sheet 12 of 15
NTPC Ref no SIM/1/TS/1/33
Plant area: BOILER
PROCEDURE FOR COMMISSIONING OF FANS (ID FAN, FD FAN AND PA FAN)
SL.NO STATUS
(8 Hrs trial each for motor and Fan of FD and PA system and 8
Hrs trial for motor and Fan of ID system with channels I ans II
each inservice for 4 Hrs duration)
10.0 APPENDICES:
a) Log Sheets.
Signatures
NTPC BHEL
PROCEDURE FOR COMMISSIONING OF FANS
(ID FAN, FD FAN AND PA FAN)
SHEET 13 OF 15
10.0 LOG SHEET
DATE :
Project :
Unit :
Activity :
Signatures
NTPC BHEL