Service Training

Seriese 02 Product know-how SL300

Drive Technology HPV-02 Control M1
Variable pumps for closed loop operation

Michael Zivkovic RS
Weifang, China. 04. 06. March 2013
Service Training
Type Code HPV 105-02R M1

HPV-105 02 R M1

Mechanical-hydraulic control M1
Direction of rotation
Series 02
Nominal size
High pressure variable pump
Mai.2011, Michael Zivkovic RM2
Service Training
Documentation
Hydraulic pump HPV 105-02R M1

Training document HPV 105-02R M1 125585 E

1. Mechanical zero position
2. Hydraulic zero position
3. Boost and high pressure circuit
4. Servo control M1
5. Pressure relief valve
6. Auxiliary pump Service Training
Training document

>> General description of pump operation

>> Connection and gage port diagram
>> Basic design of rotating group
>> Basic design of control system
>> Circuit diagram Variable displacement pump HPV 105-02R
Mechanical-hydraulic control M1
>> General hints for fitting and installation
Document no. HPV 105-02 M1 125585 E

Mai.2011, Michael Zivkovic RM2

Service Training
Series 02 product know-how
HPV-02 Control M1

Mai.2011, Michael Zivkovic RM2

Service Training
Overview controls HPV-02

Mai.2011, Michael Zivkovic RM2

Service Training
HPV-02

Mai.2011, Michael Zivkovic RM2

Service Training
HPV-02
Control M1

Mai.2011, Michael Zivkovic RM2

Service Training
HPV-02
Control M1

Mai.2011, Michael Zivkovic RM2

Service Training
Controls. Mechanical-hydraulic M1

Mai.2011, Michael Zivkovic RM2

Service Training
Controls. Mechanical-hydraulic M1

Mai.2011, Michael Zivkovic RM2

Service Training
HPV-02
Control M1

3
L2 2

L1

W
II
0

48
X (V)
1

L (U)
F

48 8

Neutral Range
Y=14,75 mm
Mai.2011, Michael Zivkovic RM2
Controls. Mechanical-hydraulic M

Features
>> Big control angle
>> Progressive control characteristic due to elongated
center position

Advantages
>> High resolution while moving out of center position
(and back to center position)
>> Enables precise maneuvering

Mai.2011, Michael Zivkovic RM2

 Controls. Mechanical-hydraulic M

Control force with max. long lever radius r= 70 mm 17 N

Max. permissible control force (intermittent) 500 N
Control torque 1.2 Nm
Centred reset by external force 1.2 Nm
Control angle neutral range ... to end position 4 ... 48
Minimum response time with standard restrictors 0.5 sec
Mai.2011, Michael Zivkovic RM2
Service Training
Agricultural machine - Combine harvester
HPV-02 M1 und HMF-02

Mai.2011, Michael Zivkovic RM2

Service Training
Agricultural machine - Combine harvester
HPV-02 M1 und HMF-02

Mai.2011, Michael Zivkovic RM2

Service Training
Applications

HPV 105-02 M1

HMF 105-02

Mai.2011, Michael Zivkovic RM2

Service Training
Applications

HPV 105-02 M1 HMF 105-02

Mai.2011, Michael Zivkovic RM2

Service Training
Applications
Bateman UK - Bateman Sprayer RB35 - HPV 210-02 M1

Mai.2011, Michael Zivkovic RM2

Service Training
Principles of hydraulics
Closed loop installation

high pressure

low pressure

boost pressure

tank pressure

Top view

F
1 XX
Top view 2
P(S)

A
U(L)
L1
A

B
B

X
L2 S(P) L(U)
U(L)

Mai.2011, Michael Zivkovic RM2

Service Training
Principles of hydraulics
Closed loop circuit

X
L L2 Mp
P(S) A

1 2
A
U(L)

L(U)
B

S(P) B

high pressure
Ms
low pressure

boost pressure

tank pressure

Mai.2011, Michael Zivkovic RM2