Mahindra Yellow Belt (MYB)/ Mahindra Green Belt(MGB) Project Submission

Form (TQM-30)

Project type - MYB MYB-Recetification MGB

Division: FES Date:

PU: Rudrpaur -Quality Assurance Project Completion No.: F'17/MYB/PQA/01

Problem Title & Definition (Include status before & after):

AFB Noise issue.

Date of
Root Causes Identified Solutions Implemented
Implementation

Disciplinary issue for process Skipping 1. OJT given for performing the greasing operation
15.10.16
for greasing. 2. Q-Alarm displayed on station

Action on generation on supplier end -

1) 100% proper bench fitting.
Bench fitting not done properly and
2) Material will be verified by QA inspector at bench fitting stage.
spindle play during drilling operation for 02.11.16
3) Machine setup changed from manual drilling machining to hydraulic drilling
fork tip up down
machining.
4) Paint identification mark after 100% inspection.

Actions at Supplier End :

1. Strictly ensure a tool re-sharpening frequency during machining and proper
Tool Wear out causing the surface finish
verify at final inspection stage and identify by blue colour dot mark 12.11.16
not ok of clutch sleeve
2. Aware to machining operator and final inspector regarding surface finish
issue by one point lesson study

1) No. of Grease strokes (Grease Qty.) frozen with all plants and design. (10
Grease not getting completely filled in Strokes to 19 Strokes) 25.12.16
specified nos. of strokes 2) Fixed Counter Arrangement for Grease dispensing at AFB due to blind Joint.

Benefits of the Project: Tangible - Quantitative (Reduction in rejection, Cost, R/1000, Rework etc.

After taking proper action at greasing stage ,the issue eliminated in gate audit.
Action planning is already given above.

Benefits of the Project: Intangible - Qualitative

Learning of tools , morale , Team Work etc.

Uploaded on KAIZEN website - Yes No Give Project I.D-

Annual Savings: One Time Recurring

Champion: Mr. Ramesh Susheel 214170

(PU / PG Leader) Name Token No. Contact No. (Cell No.)
Team Leader: Brijesh Kumar Singh 160069 Quality Assurance
Function
Team Members: 1 Santosh Singh 160204 Quality Assurance
(Supplier, Customer, 2 Heera singh 160124 Quality Assurance
Support functions, 3 Anshul Saini 23167376 Quality Assurance
customers etc.) 4 Ram prakash 23175750 Quality Assurance
5 Vinay Kashyap 23178034 Quality Assurance
6
Impact on: Productivity Cost Quality Delivery Safety Morale (ESI)
System Revenue CSI / SSI
(pl. highlight the relevant Box - Refer original TQM 25 form of registration of this project)
Approval ( Pl write name & date while signing)
MGB Candidate: Quality Approval: Savings validated by Finance:

Brijesh Kumar Singh

PUL / PGL QA
Accepted by:

Excellence Enabler Champion - PUL/PGL Business Excellence

TQM 30 Rev. No.02 Page 1 Of 1