PROCESS FMEA

MAHINDRA AND MAHINDRA LIMITED

FARM EQUIPMENT SECTOR

KEY DATE:- 20.12.04 DATE OF ORIGIN:- 20.12.04

CORE TEAM :AM / RRN / AM / FK DATE: 09.12.16 APPD : FK

AREA/INDIV
PROCESS S C O D R IDUAL
POTENTIAL CAUSE/ CURRENT PROCESS
E L C CURRENT PROCESS CONTROL E P RECOMMENDED RESPONSIB ACTION TAKEN & S O D RPN
REQUIREMENTS POTENTIAL FAILURE MODE POTENTIAL EFFECTS OF FAILURE MECHANISM OF CONTROL
V A C (DETECTION) T N ACTION LE & EFFECTIVE DATE
FAILURE (PREVENTION)
FUNCTION R S U E TARGET
DATE
10) Hand hole cover tightening Tightening activity Self certification of hand hole cover
Hand hole cover tightening hand hole cover mounting bolt loose Water entry in clutch housing 7 4 5 140
and hand brake unloading missing fitment

Proper handling of hand brake after Improper handling of Hand brake hung on Self certification of hanging hand
Proper handling of hand brake not done Paint chipp off on hand brake 5 4 5 100
painting hand brake stand provided brake on stand

Demasking of lower link +top link +V.T.U.

Demasking sequence Self certification of demasking thru
20) Demasking plunger+ brake drum+ Differential lock Demasking of parts not done Next stage parts cannot be assembled 5 4 5 100
not adhered self certification card .
shaft

Demasking of VTU top plate breather cap Demasking sequence Self certification of demasking thru
Demasking of parts not done Next stage parts cannot be assembled 5 3 5 75
+Gear shifted lever threaded portion not adhered self certification card .

Demasking of starter motor terminal over

Demasking sequence Self certification of demasking thru
flow injection +tappet cover +gaer shifter + Demasking of parts not done Next stage parts cannot be assembled 5 3 5 75
not adhered self certification card .
difflock plunger
Improper/inaccurate
Jamming / frictional noise of moving parts where grease procedure mentioned
30) Rear, machine area greasing Greasing to be done in all greasing areas Greasing not done 6 greasing by the 3 QP-3 & QP -4 check point 7 126
is required in sop
operator
Excess grease on Cleaning of excess Visual checking for cleaning of
Cleanging of extra grease Spillage of grease on floor Slippage while working on work station 4 tractor and excess grease at stage by cell 4 excess greasing by operatorthru 5 80
grease not removal member self certification
Calculated amount
grease dispensing
Preventive Quantified dispensor for Front
Jamming / frictional noise of moving parts where grease Improper/inaccurate Daily Check point in SOP for machine to be TR/ST
40) Greasing at all defined point Greasing to be done in all greasing areas greasing not done
is required
7
working of grease gun
maintenance of grease 5
ensuring the grease gun functions
5 175
installed & Pusher 25.01.13
Axle installed 7 2 5 70
gun 20.01.13
arrangement for
grease dispensing

Excess grease on Cleaning of excess Visual checking for cleaning of

Cleanging of extra grease Spillage of grease on floor Slippage while working on work station 4 tractor and excess grease at stage by cell 5 excess greasing by operatorthru 7 140
grease not removal member self certification

Stand by grease
dispensing system additonal grease
Stroke of AFB to switch over from FK & KS / dispensing system
Greasing to be done in AFB Less grease applicatiion Noise from AFB 4 Noise from AFB
greasing fixed to 18
5 7 140
one to another 09.12.16 provided 4 2 7 56
incase of low 09.12.16
grease in drum
Checking of oil level by dip stick ,
Mfg & assly Oil filling activity
50)VTU Oil filling Filling of VTU Oil Oil not filling VTU can not opreat 6 <SC> 2 Error detection thru Qp-3 4 48
missing
Inspection , Self certification
Checking of oil level by dip stick ,
Mfg & assly Incorrect machine
Fill correct quantity of VTU Oil Incorrect quanity oil filling in VTU incurrect function of VTU oil 6 auto level setting 2 Error detection thru Qp-3 4 48
setting
Inspection , Self certification

Mfg & assly

60) Air cleaner oil filling
70) Transmission oil filling .
Air leakage from nut
Tightening of Drain Plug Less tightening of VTU drain plug Major saftey issue for l/k 6 runner during 2 4 48
tightening of nut
Checking of oil level by gauge,
Mfg & assly Oil filling activity
Filling of Air Cleaner Oil Oil not filling Unclear air can insert of the engine 6 2 Error detection thru Qp-3 4 48
missing
Inspection , Self certification
Checking of oil level by gauge,
Mfg & assly Incorrect machine Auto setting of oil
Fill correct quantity of Air Cleaner Oil Incorrect quanity oil filling in air cleaner Engine can seizue due to less and excess oil 6 2 Error detection thru Qp-3 4 48
setting level.
Inspection , Self certification
Mfg & assly oil quantity revised to
Gears erratic noise coming from tracror while runining & Poka yake visual inspection & QP 3,QP 4 FK & KS /
Transmission oil filling . Oil not filling 8 Oil filling acitivity miss 2 4 64 meet the min - max Oil quantity revised for OIB 8 2 4 64
gear wear out implemented check point 09.12.16
level on the dipstick
Mfg & assly
Gears erratic noise coming from tracror while runining & Incorrect machine visual inspection & QP 3,QP 4
Fill correct quantity of transmission oil Incorrect filling of transmission oil 8 Auto level setting 2 7 112
gear wear out setting check point

Mfg & assly

Leakage on Cleaning of oil by cell visual inspection & QP 3,QP 4
No oil on Tractor parts Transmission & VTU Oil on Parts aesthetic look not good possibility of Paint defects , Slippage while 4 6 4 168
testing dispensing unit member check point

DATE C.L CHANGE APPD DATE C.L CHANGE APPD DEPT. SHEET

15.08.15 BZ PFMEA Reviewed with CFT FK TRACTOR ASSY. 01 OF 01

02.08.15 BY Use of IOCL (MTRAC 30) Oil in place of EP90 Oil for 255 DI model(ER15C0003077 ) FK PART / STAGE NAME: OPN / PFMEA NO:

Post Demasking &

04.07.2015 BX Revised for F15 Q-2 FK TR 510
Greasing

OIB Oil Qty revised to 35.5 from 35 Ltr & Stand by grease dispensing
27.06.2015 BW SOP revised for VTU oil quantity from 12 to 11.6 litter FK 09.12.16 CC system FK PART / STAGE NO DATE C/L

AFB Grease Strokes increased from 10 to 18 to eliminate the chances of

06.06.15 BV oil quantity revised FK 09.11.16 CB noise from the sleeve FK 09.12.16 CC

04.06.2015 BU Revised for F15 Q-1 FK 15.10.2015 CA SOP Revised for offline greasing of tie rod at greasing stage FK
TQM-18 (Rev. 01, 03.10.2008)