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DESCRIPTION OF JOB/TASK:
MOHAMMAD NEMATULLAH PROJECT MANAGER OF HSE MANAGER/INCHARGE SAPMT SAFETY ADVISOR SA OPERATION ENGINEERING
SAFETY SUPERVISOR WASMI HOLDING
WASMI HOLDING
REFERENCES:
SAUDI ARAMCO General Instructions
G.I. 2.100 - Work Permit System
SACSM Vol. 2 Part II chapter -1 Civil
G.I .7.025 - Heavy equipment operator testing and certification.
GI 7.029, Rigging Hardware Requirements
OIM 2.031 Operation Instruction Manual, Excavations
REFERENCES:
SA CSM 5th Edition October 2011
SAES-W-012 Welding Requirements for Pipeline
SAES- Saudi Aramco Engineering Standard
Approved Method Statement
SAUDI ARAMCO Safety Handbook
Hazard Identification Plan (HIP)
The contractor will follow the applicable safety requirement of the listed references.
REQUIRED SAFETY EQUIPMENT:
Hard hat
Safety goggles/Double Eye Protection
Safety shoes
Coverall
Hand gloves (Cotton, Leather)
Reflective vest
Dust mask
Welding hood
Leather Apron
Ear Plug/Muff
Safety Warning/Signage and Barricades
Emergency vehicle on Standby
Multiple Gas Detector (3 in 1)
STEP JOB STEP POTENTIAL HAZARD HAZARD CONTROL MEASURES ACTION BY
No. DESCRIPTION
Ensure the required Hot work permits are obtained from Saudi
Aramco. Permit Issuer
Unauthorized work All the required approvals to be obtained. /receiver ,Supervisor
And safety officer
Approved method statement shall be available on site.
1 Preparation Pre lifting check list shall be completed.
Ensure all the welders are certified by Saudi Aramco.
Fire Watcher to be appointed. QA/QC, HSE
Untrained personnel
All riggers shall be certified by Saudi Aramco Supervisor
Pre-task briefing to be carried out by the supervisor on daily
Miscommunication Basis Supervisor
Suitable sign boards to be placed to warn the personnel. / HSE
Grinding wheel fragmentation Pre use inspection of tool and equipment by user.
due to poor condition of Changing of abrasive wheels to be carried out by trained and Permit Issuer
grinding wheel or due to use of authorized personnel using proper disc spanners. /receiver ,Supervisor
lesser rpm wheels And safety officer
Grinder handle shall not be removed.
Grinders to be maintained in good condition and inspected Supervisor
prior to each use.
Cuts and abrasion Guards to be fitted to grinders.
Double eye protection must be worn while using grinder.
2 Grinding, Fire extinguisher to be available.
and cleaning Fire due to sparks Fire watch will be provided. Supervisor
And safety officer
All flammable material shall be removed from location.
Rated rpm of the grinding wheel must be greater than the
Grinder Kickback rated rpm of the grinder. Supervisor
Face shields worn with standard Safety glasses with side shields
Flying objects & airborne and hearing protection when using grinders. Supervisor
particles Suitable respiratory protection to be taken. And safety officer
The power tools must not exceed 120v. Supervisor
Electrical hazards GFCI should be installed. And safety officer
Dead man switch should be working condition.
Incompetency The operator shall have SAG licensed and ARAMCO certified.
All riggers shall be certified by SA. Supervisor
Uncertified lifting All Equipment shall have valid inspection sticker issued by SA Permit Issuer
equipment or by a SA approved third party. /receiver ,Supervisor
And safety officer
When travelling with load, check the position of the load,
Pinch points boom location, ground support, travel route and speed of Permit Issuer
movement to ensure that they do not present a safety hazard. /receiver ,Supervisor
And safety officer
Use wood stick for push the pipe
3 Alignment lift areas shall be barricaded. Only authorized personnel will be
(Using side boom) Lack of communication and allowed inside the barricaded area. Warning signs shall be Supervisor
coordination placed.
Only the trained personnel will give the signal to the operator.
Flagman to control the traffic.
Road traffic accident leading Proper barricading to avoid the vehicle entering. Supervisor
to injury to personnel
Sign boards will be placed to warn the others.
Poor weather conditions Lifting activity will be stopped in heavy sand storm/poor Supervisor
visibility.
Keep hands and feet clear of operating parts. Do not put the
body parts inside.
The equipment is to be operated by qualified authorized
personnel only.
4 Fit up using external Pinch points Supervisor
clump same time as the pre operational inspection of the clamp.
The personnel will wear the proper PPEs.
Before the clamp is installed in the pipe, the drive wheel and
force mechanism shall be checked for performance.
Always use proper lifting methods to prevent back injury. .
Good balance and solid footing are to be ensured for safe Permit Issuer
operation. /receiver ,Supervisor
Injury to the personnel And safety officer
All unauthorized personnel must be away from the area.
Do not expose the body parts directly towards the clamp.
Use proper PPEs
Only trained, qualified and Saudi Aramco certified personnel
Untrained personnel
will do the welding job. QA/QC
Fire &burn All welders must wear proper PPEs (FRC, welding Apron,
welding gloves and welding hood.)
Ensure fire extinguishers are available.
All flammable material shall be removed from the welding
area.
Fire watch shall be available nearby and will remain not later
than 30 minutes after the welding.
NO SMOKING near the vicinity.