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PUMPING SYSTEMS
Thomas C
Th Crowley,
l PE & Weston
W Engel,
E l PE - Carollo
C ll
Stewart Noland, PE Crist Engineers
Scott Foster, PE Flow Science
October 14, 2014
Agenda
550
500
450
Elevation (fft)
400
350
300
250
200
0 1 2 3 4 5 6 7 8 9
Distance (miles)
Breakson Pipeline Elevation
Breakson
72inch Pipeline Pressure
48 inch
48inch
Protect,ReplaceorBypassAreaof
HighestPressures
ARV
48 60 30
12 ARV
30mgd
48 60 30
12
30mgd
36 24
12
48 30mgd
ARV 24
36
24
60
12
30mgd
ARV
15 mgd
15mgd 30
30
24 48 Pumps14
36
ARV
14
15mgd 48
24
E
30mgd 48
72
Pumps57 Figure
g 1 Existing
g Schematic Maumelle Pump p Station
Lake Maumelle Pump Station and Transmission Main
Preliminary Design Technical Memorandum
Central Arkansas Water
Surge Analysis Assumptions
All Air/Vacuum Relief Valves equipped with controlled
venting/slow
g/ closing.
g
All seven pumps are operating (174 mgd at 333-341
TDH)
One of the river crossings is out of service (highest
velocity)
l )
Pump Control Valves Close within 60 seconds of power
loss.
All fi
five S
Surge A ti i t V
Anticipator l
Valves (SAV ) ffully
(SAVs) ll open
following activation (Pressure below 75 psig).
SAVs Remain in operation for 30 seconds and close
within 260 seconds.
seconds
Both the 72-inch and 48-inch Transmission Mains are
hydraulically connected.
AtalltimesMaxHGL<1.33xPressure
Rating
ProperOperationofCAVsCrucial
toprotectionscheme.
AreasofHigh
PotentialforVapor
CavityFormation
andCollapse
Figure
g 2 Existing
g System
y Lake Maumelle Transmission Mains
Lake Maumelle Pump Station and Transmission Main Preliminary
Design Technical Memorandum
Central Arkansas Water
AtalltimesMaxHGL<1.33xPressure
Rating
CAVsinadequatetopreventvapor
cavityformation
AreasofHigh
PotentialforVapor
CavityFormation
andCollapse
Repressurization
andpotentialfor
and potential for
VCcollapse
Potentialcyclingof
eventvery
damagingtoPCCP.
Figure
g 2 Existing
g System
y Lake Maumelle Transmission Mains
RapidDropof Lake Maumelle Pump Station and Transmission Main Preliminary
Design Technical Memorandum
PressureatPS Central Arkansas Water
Surge Analysis Mitigation
Install Three 12 ft diameter x 60 ft long
g
surge tanks with 45% air.
Install tanks at pump station.
Install
I ll new valves
l to close
l within
i hi 5
seconds of power failure at pump
station.
Retain existing SAVs for increased level
of protection.
Install Surge Checks on CAVs at
stations further down the pipes.
CAVsrequire
controlledventing
CAVsrequire
controlled venting
controlledventing
ARV
30
DualDiscCheckValve LugType 48 48 60
VFD
12
12 ARV
DismantlingJoint
30mgd
DMJ
30
60
ARV VFD
12
DM
24
MJ
30mgd
36
ARV
15mgd
24 48 24
12
12
14 48 30mgd
ARV 36
15mgd 24 60 24
12
VFD 30mgd
30
30mgd
36
J
DM
J
DM
30 48
M
30
30
J
DM
30
H
48
60
60 60
60 72
72 Figure
g 5Proposed
p Schematic Surgeg Tanks Option
p 1
Lake Maumelle Pump Station and Transmission Main
Preliminary Design Technical Memorandum
AirCompressor(Typ of4) Central Arkansas Water
CAW Surge Suppression System
CAW Surge Suppression System
Agenda
42
42
48
FM M
Existing Ka
20
Kaw 36 36 36
36
Reservoir 9mgd,173psigVTPump
1,000HP(typ of2)
aw Raw Wate
LargePumps
Legend 24 M
F Flowmeter
M
M
Strainer
er Pipeline S
ElectricActuatedControlValve M
GlobeStyleCheckValve
M
4mgd,78psigVTPump
ConstantSpeedPump 200HP(typ of3)
Schematic
36
S ll P
SmallPumps
VariableSpeedPump
V
24 24
4MG RawWater
ButterflyIsolationValve StorageTank
ToStillwater
To Stillwater 24
24
24
WTP
12
24 42
FIGURE 1.1
FromStillwater ToOSUWTP
36
WTP
New Water Treatment Plant and Capacities Study Update
Draft Report August 2012
2inchcombination
AirValve(typ)
Sta.633+48
Manway
Existing Kaw Raw Water Pipeline
Sta.1931+68 Sta.1307+92
(TankFarm) Manway
e Profile
HorizontalScale:
0.5inch=2miles
FIGURE 2.3
Sta.1307+92
Recom
4inchCAV
mmended Lo
ocations for CAVs
HorizontalScale:
0.5inch=2miles
Sta.1677+51 Sta.756+05 Sta.368+75
2inchCAV (relocated) 2inchCAV (relocated) 2inchCAV (relocated)
Sta.00+00
2inchCAV (relocated)
FIGURE 4.1
Sta.190+29
2inchCAV (relocated)
55