CABLES CLARIFICATION SHEET.

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 TECHNICAL DATA SHEET FOR CABLES:

A-DIMENSIONAL DATA 3.6/6 KV 8.7/15 KV

3x50 mm'2 3x185 mm'2
stranded specification applied to
cable IEC 60502-2 IEC 60502-2
type of cable CU/XLPE/GSTA/PVC CU/XLPE/GSTA/PVC
nominal voltage 3.6/6 kv 8.7/15 kv
no. of cores 3 3
shape of conductor round compacted round compacted
no. of conductor strands 19 37
diameter of strands(approx.) 1.82 mm 2.52 mm
cross-section area of conductor 50 mm'2 185 mm'2
material of conductor copper copper
diameter of conductor(approx.) 8.4 mm 16.6 mm
material of conductor screen extruded semi- cond extruded semi- cond
nominal thickness of conductor
screen 0.6 mm 0.6 mm
diameter over conductor
screen(approx.) 10.3 mm 18.5 mm
material of conductor insulation xlpe xlpe
nominal thickness of conductor
insulation 2.5 mm 4.5 mm
diameter over insulation (approx.) 15.5 mm 27.9 mm
material of insulation screen extruded semi- cond extruded semi- cond
nominal thickness of insulation
screen .8 mm .8 mm
diameter over insulation screen
(approx.) 17.4 mm 29.8 mm
material of screen copper tape copper tape
thickness of copper tape .1 mm .1 mm
no. of tapes 1 1
copper tape over-lap 10% 10%
effective C.S.A per phase 4.1 mm'2 7 mm'2
diameter of core (approx.) 17.7 mm 30.1 mm
diameter over laid- up cores(approx.) 38.1 mm 64.9 mm
material of bedding PVC PVC
nominal thickness of bedding 1.2 mm 1.8 mm
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diameter over bedding(approx.) 40.8 mm 68.8 mm

A-DIMENSIONAL DATA 3.6/6 KV 8.7/15 KV

3x50 mm'2 3x185 mm'2
material of amour galv. Steel tapes galv. Steel tapes
no. of tapes 2 2
thickness of galv. Steel tape .5 mm .5 mm
diameter over amour (approx.) 42.8 mm 70.8 mm
material over sheath PVC PVC
nominal thickness of over sheath 2.4 mm 3.4 mm
colour of over sheath black black
Overall diam. Of cable (approx.) 48 mm 78 mm
finished cable weight(approx.) 3675 kg/km 10220 kg/km
gross weight (approx.) 2160 kg/km 3100 kg/km
length of cable 500 m 250 m

B-ELECTRICAL DATA

minimum bending radius of cable 720 mm 1170 mm

Max. dc resistance of conductor/km
at 20 c 0.387 ohm/km 0.0991 ohm/km
Max. ac resistance of conductor/km
at 20 c 0.494 ohm/km 0.128 ohm/km
Max. equivalent star capacitance 0.31 MF/km 0.31 MF/km
inductance of core 0.34 ohm/km 0.35 ohm/km
current in ground at 30 c 173 A 379 A
current in air at 45 c (free air &
shaded area) 182 A 383 A
Conductor temp. just before short
circuit 90 c 90 c
Max. symmetrical short circuit current
for 1 sec. 7.15 KA/PH 26.45 KA/PH
Max. Cable temp.:
continuous 90 c 90 c
emergency 130 c 130 c
short circuit 250 c 250 c
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Page 4 of 17
LAYING DEPTH FOR UNDER GROUND CABLES.

TYPE OF CABLES USED DEPTH CM

L.V 50 80

M.V 80 - 100

H.V 100 - 120

E.H.V 120 - 140

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IEC STANDERD FOR CABLES.

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Page 7 of 17
 Technical Data for Power Transformer

1. POWER TRANSFORMER RATED : 1 MVA WITH THE FOLLOWING SPECS:

2. 10.5/0.4 INPUT VOLTAGE : 10.5 KV ( H.V SIDE) (DELTA))
3. OUTPUT VOLTAGE : 380 VOLT (L.V SIDE) (STAR WITH NEUTRAL).
4. CONNECTION : DELTA / STAR.
5. REFERENCE CODES : IEC 60076,60616,60404,60529,60085
6. NO. OF PHASE : THREE PHASE.
7. COOLING TYPE : OIL TRANSFORMER (ONAN) WITH RADIATOR.
8. OIL TYPE : MINERAL OIL
9. TAP CHANGER : +/- 3X2.5 % (IN H.V) & +/- 2X2.5 (IN L.V).
10. DUTY : CONTINUOUS
11. VECTOR GROUP : DYN11
12. FREQUENCY : 50 HZ
13. RATED INSULATION : 30 / 3 KV
14. INSULATION CLASS : A
15. AMBIENT TEMP. : 45 DEG. CENT.
16. OIL TEMP. RISE : 55 DEG. CENT.
17. WINDING TEMPERATURE RISE : 60 DEG. CENT.
18. INSTALLATION : OUTDOOR
19. HUMIDITY : MAX. 95% - MIN 50%
20. CONSTRUCTION TYPE : WITH CONSERVATOR
21. PROTECTION DEGREE : IP-55
22. SUITABLE TERMINAL BOXES
23. MATERIAL WINDING : ELECTROLYTIC COPPER CONDUCTORS
24. THE SECONDARY WINDING : SHORT CIRCUIT DURATION TIME 2 SEC.
WITHOUT PERMANENT DEFORMATION.
25. CORE ELIMINATIONS : WILL CONSIST OF SILICON STEEL MAGNETIC
PLATES HAVING GRAIN ORIENTED STRUCTURE WITH VERY LOW LOSSES< 1.1 W/KG.
26. INSULATORS : WILL BE STANDARD TYPE ACCORDING TO THE
REFERENCE CODES (IEC76 FOR POWER TRANSFORMERS, IEC137 FOR BUSHINGS
FOR A.C. VOLTAGE ABOVE 1000V, IEC296 FOR SPECIFICATION FOR NEW INSULATING
OILS FOR TRANSFORMERS & IEC354 FOR LOADING GUIDE FOR OIL-IMMERSED
TRANSFORMERS.)

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ACCESSORIES:

27. LIQUID CONSERVATOR PROVIDED WITH SILICA GEL BREATHER.

28. OIL DRAIN VALVE.
29. LEVEL WITH NOTCHES AT -20C , +20C ,PROVIDED WITH TWO CONTACTS NORMALLY
OPEN ,ELECTRICALLY INDEPENDENT ,ONE FOR ALARM AND THE OTHER SHUT DOWN.
30. LIQUID THERMAL PROTECTION WITH DIAL THERMOMETER WITH TWO INDEPENDENT
CONTACTS (N.O) ONE FOR ALARM AND THE OTHER FOR SHUT DOWN.
31. BUCHOLEZ RELAY WITH TWO INDEPENDENT CONTACTS N.O. ONE FOR ALARM AND
THE OTHER FOR SHUT DOWN.
32. PRESSURE VALVE.
33. OIL FILLING PLUG
34. TANK DISCHARGE DEVICE
35. PLUGS FOR OIL TREATMENT PLANT CONNECTION
36. LIQUID SAMPLING TANK OFF DEVICES
37. SKID
38. HOOKS FOR HORIZONTAL TRACTION
39. COMPLETE TRANSFORMER LIFTING LUGS
40. TANK EARTHLING TERMINAL
41. AUXILIARY SYSTEM CONTROL PANEL
42. NAMEPLATES
43. SWIVEL WHEELS

OPERATION SPARE PARTS.

44. -H.V. INSULATOR : ONE FOR EACH INSTALLED TYPE.

45. -L.V. INSULATOR : ONE FOR EACH INSTALLED TYPE.
46. -AIR DRIER FOR CONSERVATOR: ONE FOR EACH INSTALLED TYPE.
47. GASKETS : 3 SETS FOR EACH INSTALLED TYPE.

Factory Dielectric tests.

Factory Test
Type: ser. No. :
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1-separate source (power frequency) voltage-withstand test:

Test in accordance with IEC

Test frequency 50 HZ. Duration 60 sec.

Object temperature 20 C

Specified test voltages:

(L.V) 0.44 - 0.38 KV - winding: 3 KV.

(H.V) 0.6 KV- winding : 3 KV.
(H.V) 2.08 3.3 KV winding: 10 KV.
(H.V) 4.16 6.6 KV winding: 20 KV.
(H.V) 11 KV winding: 28 KV.

Test result:

Object under test has withstood the separate source voltage-withstand test.

2-power frequency voltage withstand test on magnetic circuit:

Between the core and the structural steelwork: 3 KV, 50 HZ.

Test-result:

Object under test has withstood the separate source voltage-withstand test.

Insulation resistance test:

The insulation resistance is measured by insulation-tester electronic mega-

ohmmeter
Test voltage range : 500 1000 2500 5000 10000 - 20000 V DC
Object temperature 20 C.

Test voltage 2500 V DC

Resultants

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 Time S 15 30 45 60
HVLV M
Ohm
HV-- M
TANK Ohm
LV-- M
TANK Ohm

Curves:

M ohm

S
Insulating liquid:

Mineral oil synthetic insulating liquid average break down voltage according to
(60/2.5) KV/ mm.
3 induced over voltage withstand test

Test in accordance with IEC

Test frequency: 100 HZ Object-temperature 20 C.

Duration : 120 times rated frequency divided by the test frequency

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 120 * (50 / 100) = 60 Sec.
The test voltage developed between line terminals of the high-voltage
winding of uniformly-insulated windings in accordance with IEC is given
with 22 KV, provided that the voltage between the different parts of the
winding does not exceed twice the voltage, which appears when rated
voltage is applied to the line terminals.

Applied test voltage:

(LV) 0.44 KV winding: 0.88 KV.

(HV) 11 KV winding: 22 KV.

(H.V) 0.6 KV winding: 1.2 KV.

TRANSFORMER VOLTAGE RATIO MEASUREMENT

MEASUREMENT IN ACCORDANCE WITH ( IEC STANDARD).

In this test we measure the transformer ratio for single, three phase
transformers by Appling voltage on primary winding and measured it on
secondary winding (or you can reverse it)
Measured it by DIGITAL TRANSFORMER RATIO METER instrument.

Digital transformer Ratio meter instrument.

Description

This instrument has four (two black & two red) clamps.
Screen to show the ratio and another information
Knob to adjustment the construct
We put (1 red xx) on the low tension phase that , want to measure it and
other (2 black xx) in the neutral if it is founded
And we put (red HH) cable in the phase , and so
Note this connection to reading positive
We take reading for each phase and for one phase take for each tap
We coordinate the value that , reading it by the standard value
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 Calculation.

Deviation (% )=(actual ratio rated ratio)/(rated ratio)*100

Ratio = Vph1/ Vph2 --------------middle tab (3)
Ratio = (Vph1+2.5%)/Vph2--------tab (2)
Ratio = (Vph1+ 5%)/Vph2----------tab (1)
Ratio = (Vph1-2.5%)/Vph2---------tab (4)
Ratio = (Vph1- 5%)/Vph2-----------tab (5)
And so on if the costumer wasn't mention any request for taping and the
step and connection

Tolerance.

The reading must be in this range (calculation 0.5%)

Tappin Rated voltage Rated ratio Deviation % No

g (v) te
High- Low- K=HV/(LV/3^ 1U- 1V- 1W-
voltag voltag .5) 1V 1W 1U
e e 2u- 2v-2N 2w-2N
2N
1
2
3
4
5

Test result:

Object under test has the calculated voltage ratio. The deviation is within
tolerance in accordance IEC.

MEASUREMENT OF WINDING RESISTANCE TRANSFORMER

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MEASUREMENT PRESSES IN ACCORDANCE WITH IEC.

resistance measurement test in this test we measured the resistance of

three phase winding by applying DC voltage and measured DC resistance
by (Micro ohmmeter instrument)

Micro ohmmeter instrument

Description

This instrument have a two clamp , and screen to indicate the current rang
,the knob to adjust the range of resistance are measure it (20-200-2000-
micro ohm- 20-200-2000-m ohm)
we must adjust the current indicator to 100 %,
View the construct of screen
It must be the tape changer on no. 1 (i.e. over all winding are under
measure process )
The resistance is line to line.
The average oil temperature was 20 C that can be assumed the average
winding temperature, since the transformer was not loaded the last 24
hours.
Time for the measuring current to become steady 60 S.

Winding Terminals Reading average Notes

tapping (ohm)
HV U1 - V1
Tap 1 V1 - W1
W1 - U1

u2 - v2
LV v2 - w2
w2 - u2

MEASUREMENT OF NO-LOAD LOSSES AND EXCITING CURRENT OF

TRANSFORMER

In this test, we determine the transformer parameters, loss, efficiency,

regulation, impedance voltage.
1-no load test

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 In this test we measured I(NO.L) , Pi for each phase

Connection

Connect the source to low tension winding on three winding and measure
the voltage, current, power by tow watt meter method
Let the H.T terminals is open.
You can reverse the connection (but it preferred the connection (1) because
the sours is more available in low tension)
After you had connected you will increase the applied voltage to rated
value in tank and(.25% active part )
After testing current you can connect the instruments and reading
(W1,W2,V1,V2,I1,I2) if you measured by tow wattmeter method ,(if another
method u can take W1,W2,W3, and so on )

In EGYTRAFO factory, we are doing this test by

Multi-channel precision power meter:

This instrument have four channel, 600 v, 16A , and for one of them I can
measure voltage, current, power, and many function can I uses it.

No load test I V P
CH ( )
CH ( )
CH ( )
CH ( )
Potential transformer
ratio
Current transformer
ratio

We take this reading from table and calculated it by a computer program to

find no load losses and no load current.

No load losses and exciting current of transformer curves:

Po (kW) --- Io (A)

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 V (KV)

Measurement of load losses and IMPEDANCE VOLTAGES

of transformer
short circuit test

In this test we measured I (s.c).

Connection

Connect the low tension and make short on it.

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 Connect the source to high tension and applied voltage that give me( Ir) for
HT winding this value of voltage can be calculated by this equation V=Vr *
Vs. if I applied this value of voltage it will give me the rated current
Measurement in accordance with IEC 76.
Object temperature 20 C.
Object frequency 50 HZ.

Short circuit load test I V P

CH ( )
CH ( )
CH ( )
CH ( )
Potential transformer
ratio
Current transformer
ratio

Correction of measured value to rated current :

P=Pmes*(Irated / I meas )^2
Ez= (Irated / I meas)*(E meas / E rated) %100
Correction of load loss to reference temperature 95 C.

make this test by Multi-channel precision power meter:

This instrument has four channel, 600 v, 16v, and for one of them I can
measure voltage, current, power and many function.

We take this reading from table and calculated it by a computer program to

find no load losses and no load current.

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