电气）英文151113

CMT-HICORP
HCP810Air-jet Loom
Operational Instruction
（Electrical Manual）
中意合资●赛特环球机械（青岛）有限公司
CMT-HICORP MACHINERY (QINGDAO) CO., LTD
Electrical Manual (Air-jet Loom)
Content
Chapter 1 System Introduction…………………………………………………………..2
Chapter 2 Low Voltage Control System………………………………………………….7

Chapter 3 Weft feeler system……………………………………………………………17
Chapter 4 High voltage control unit……………………………………………………..21
Chapter 5 Power source unit………………………………………………………….….24
Chapter 6 Peripherals and servo motor……………………………………….………….28
Chapter7 Display Terminal……………………………………………….…….……….33
Chapter 8 Introductions of other parts……………………………………….…………..37
Chapter 9 parameter setting…………………………………………………………..….40
Chapter 10 Feeder…………………………………………………………………………72
Chapter 11 Report……………………………………………………………………..…..75
Chapter 12 Record……………………………………………………………………...….80
Chapter 13 Shifting……………………………………………………………………..…84
Chapter 14 Others……………………………………………………………………..…..85
Chapter 15 Beam change……………………………………………………………….....89
Chapter 16 Monitoring………………………………………………………………….…92
Chapter 17 Parameter setting of dobby……………………………………………………95
Chapter 18 Doffing introduction…………………………………………………………105
Chapter 19 Parameter setting and specification……………………………………..…...115
Chapter 20 Responsibility determination and safety items……………………….……...125
CMT-HICORP MACHINERY (QINGDAO) CO.,LTD –1 –

Chapter 1 System Introduction

1.1 Case Dimension： 1200* 520*430 CM ³
1.2 Case Structure

There are string holes at left side and bottom of back plate of electrical control box
（recommend to use as high voltage string hole）
，this string holes is used as connect cable hole of
various kinds of peripheral equipment, there is locker at the front side of electrical control box.
Front view back view Unfolded

mother board
DC power
input
Contro
l
board’
s fixed
refueling
hole
Detachable
back plate
Wiring
channel
high voltage
lines inlet
hole

Low
voltage
wires inlet Left Side View right side view
hole
Working Variable
frequency
Main
switch and Emergency
motor ’ s
stop switch
connectin
g lines
hole
Notice：
⑴ No strong hitting by hard tools on the outside of machine, or cutting-out and burning-out
will occur.
⑵ Keep it clean. Keep the door of the chassis close except at the time of maintenance and
repair for inner cleanness.
⑶ When loom is in operation, no movement of the loom is allowable, or the operation of the
loom will be disturbed; No pulling or drawing of the lines when the machine is working, which has
affect on the reliability of the connector and cloth quality.
⑷ Do not turn off the mains source switch or emergency brake switch suddenly when the loom
is working, or the cloth quality and the operation of the peripherals will be affected, and damages to
loom will occur, etc.
⑸ The eclectic cabinet should keep away from water and fire.
⑹ the connectors have its fixed direction in order to avoid forcible pull and insert which will
cause damages. So no people except the technician can pull or insert the connector plug on the
circuit board without authorization, or serious consequences will occur.
1.3 Working frequency switch and Variable frequency switch

Emergency
Stop Working frequency Inverter frequency
switch switch
On the right side of the electric cabinet, there are emergency stop switch, power frequency
switch and variable frequency switch. The maintenance personnel should turn off the power
frequency switch and variable frequency switch during maintenance. Upwards switches indicate the
power is on and downwards switches indicate the power is off. The emergency stop switch is a red
self-locking switch. The power of the servo motor’s driver and the contactor will be cut off when
the emergency stop switch is pressed down, and the loom will stop running. The clockwise arrow
on the emergency stop switch indicates the direction of upspring when the power is recovered.
Striking sign should be put aside the machine and press down the emergency stop switch when the
electric machine is in repair. Do not operate the machine when any person or obstacles are within
the loom’s working area. Touching the switches and high voltage switches with oily or watery
hands are strictly forbidden. The machine cannot be restart only in the case that the entire
malfunctions are removed.
NOTE: the emergency stop switch can be used only in emergency situation, or serious
consequences will occur.
The standard parameter settings of the electric machine are as follows：
Electrical equipment Specification
power source voltage: three phase current 380V
voltage fluctuation: ±10%
mains frequency: 50~60(HZ)
variable frequency power source: 5~7（HZ）(recommended)
environmental conditions operating temperature: 0~40℃
relative humidity:< 85%
vibration The loom should be installed on a firm foundation. If the
foundation is not firm enough, abnormal vibration, poor
connecting of the wires and damage to the machine will occur.
Ease the vibration as much as possible.
Earth connection The loom should have good ground connection. The
construction of the ground connection should be accord with

related rules. The earth wire, null line and live wire should be
connected without random mistakes. The ground wires should
connect with the ground wire terminal in the Electrical Cabinet,
or the regular work of the loom will be affected.
Power source wiring The wirings should be bigger than 3.5 square millimeters.
(Electric cable is recommended)
Leakage protector Leakage protector should be installed on the power circuit in
order to avoid damages caused by electrical leakage.
1.4 Internal structure chart of the cabinet
1）low voltage control unit 2） high voltage control unit ； 3）power source unit
4）servo and peripheral unit

220V
Power unit
Control
security
+48Q +24Q +9Q1 +9Q +24S +12S +9 -9 forward backward star quick

Chapter 2 Low Voltage Control System
2.1 control unit block-diagram
10 13
5
11 18
14
4
6 9
21
3
17
15
12
16
19
8
20

1. touch display terminal; 2: system motherboard ; 3: weft insertion control system

4: control signs indicators connector; 5: stroboscope connector;
6: yarn blocking connector 7sub-nozzle connector; 8: main nozzle connector;
9: main control system 10: input indicators of weft feeler and peripherals
11: feeler indicator connector 12: loom control connector ;
13: encoding indicator 14: encoder’s indicator connector
15: display terminal connector 16: electric machine control connector
17: ETU and ELO system 18: ETU electric machine
19: tension connector 20: CAN BUS 21: batching or FIC~WBS Control Board
2.2 low voltage control unit constitutional diagram

Main control system, weft insertion system, take-up and let-off system, doffing control,
expanded weft insertion system, and dobby system (made by zhongke Company) in the low
voltage control unit connect by motherboard which can insure the stability of the system and
simplify the maintenance process. For example: when there is function fault happed in one of the
system boards, the low voltage control board can be replaced directly (After cut off system power).
Main control system, weft insertion system, take-up and let-off system, expanded weft
insertion system, and dobby system (Zhongke Company) in the low voltage control unit are fixed in
the lead rail. While inserting circuit board, the circuit board should be pulled in to the card slot in
the parallel direction, or the circuit board is prone to go wrong, which can result in short circuit or
open circuit to burn down components.

Control fix screw
Cropping
control
Diameter
sensor
+24VDJ
Serial no. Description

1 weft insertion control system
2 stroboscope connector
3 yarn blocking connector
4 sub-nozzle connector
5 main nozzle connector
6 main control unit
7 feeler1
8 feeler 2
9 warp feeler connector
10 feeder connector

11 left selvedge connector
12 right selvedge connector
13 slitter edge connector
14 brake connector
15 Feeler1 connector
16 Feeler 2 connector
17 brake control connector
18 keys connector
19 monitoring connector
20 encoding input connector
21 display control system connector
22 electric machine control connector
23 ETU and ELO system
24 batching electric machine
25 No.1 batching electric machine
26 No.2 batching electric machine
27 power source connector
28 Tension sensor 1
29 Tension sensor 2
30 Power source of signals
31 batching control
32 diameter sensor connector
The low voltage control unit is the code system of the loom. The following items should be pay
high attention to:
⑴ keep away from water and fire,
⑵ Pulling out or inserting the circuit boards should be careful and put them down lightly.
Pulling out or inserting the circuit board in parallel with the direction of the card slot without
forcible action. Pay attention when insert circuit board. Insert circuit board by force is forbidden, or
circuit board will be damaged.。
⑶ There should not any metal remains on circuit board when insert board, or it will cause
short circuit easily and damage board. Neither any greasy dirt nor conduct leads wire attached on
system board
⑷ Keep circuit board and connection component clean. Please close cabinet door when system

is running
⑸ System board and system board fixed slot should be avoid to be hit by hard material, or it
will cause short circuit or open circuit, which result in mechanical or electrical accident.
2.3 control unit panel instruction
1、Main control panel instruction：
⑴ peripheral alerting signal input indicator: includes indicators of feeler1, feeler 2(glass fiber
weaving has no this indicator), warp feeler, feeder, left selvedge, right selvedge, slitter edge and
brake.
⑵ feeler: sensitivity regulator, green indicator, yellow indicator of feeler 1; sensitivity
regulator, green indicator, yellow indicator of feeler 2
⑶ loom control connector includes connectors of feeler 1, feeler 2 (glass fiber weaving has
no this function)，, brake control (brake control interface), button (loom control button), test input
(output alerting signal of peripheral board), encoder input（DB15）, display ( DB9) (the glass fiber
should adopt five core CAN circular connector), motor control interface（DB15）.
Note: forcible inserting or pulling out of the main control board is not allowed. Affirm the
direction correctly before inserting and pulling the board.
The chart of the main control unit board is as following：

2、introductions on weft insertion board

From top to bottom, the weft insertion control system board contains stroboscope indicator,
indicators from No.1 to No.4 of guide needles, indicators from No.1 to No.8 of sub-nozzles,
drawing indicator, indicators from No.1 to No.4 of main nozzles, indicators from No.9 to No.12 of
sub-nozzles, cutting indicators from No.1 to No.4.

3、introductions on expanded sub-nozzle board ( for weft insertion model 2)
An expanded sub-nozzle board can be added within a broad loom. The number of sub-nozzle valves
can add up to 28.
Chart of the expanded sub-nozzle board:
4、introductions on take-up and left-off board

The ETU and ELO board includes ETU machine interface (it is seven core plugs which is
suitable for ETU.), ELO seven core interface (No.1), ELO seven core interface (No.2, which is
suitable for use of double beam loom.), tension 1 our core interface and tension 2 interface (No.2 is
suitable for use of double beam loom.)


5.Batching system board

The board contains a 25- core electrical machine control plugs and a 4-core aero- diameter
sensor and a 4-core, 24 V circular plugs.
batching
motor
control
Diameter
sensor
+24VDJ
CMT-HICORP MACHINERY (QINGDAO) CO., LTD –16 –

Chapter 3 Weft feeler system

3.1 Feeler board Installation Position is as following picture
Green yellow Green yellow

Light light light light
H2 H1
power signal OUT IN GND OUT IN GND
H2 wiring terminal H1wire terminal
⑴ Installation site of feeler

The feeler should be installed on the frank of the loom. The user cannot detach the feeler by
users at will, or the loom cannot work normally.
⑵ functions:：
When the pick is too short or too long (glass fiber weaving do not have this function), the feeler
will sent out signal to the main control system. The sensitivity of feeler’s head is conducted on
the board.
3.2 adjustment of the feeler’s sensitivity
The sensitivity of feeler includes analog and digital adjustment.
⑴ the analog adjustment is conducted on the board. Have a suitable screwdriver to spin and
adjust the feeler on the board. Bigger number refers to higher sensitivity，vice versa.
⑵ The digital adjustment is done through “3rd Starting and stopping parameters “in parameter
settings interface. While the “count of weft feeling” is bigger, the less sensitive the feeler is, vice
versa. If the parameter is 0, it means the feeler is not put in use.
The parameter can’t be zero while the loom is running.
3.3 introduction of feeler
Feeler 1: the feeler uses for detection of short picks.
Feeler 2: the feeler uses for detection of long picks. (Glass fibers can’t be detected)
Wrong detection: the right pick is judged to be wrong pick.
Missing detection: the long pick or short pick is missed during the detection process.

3.4 installation and debugging
Debugging of feeler H1：if the reed stops at 180° before the loom stops absolutely, it indicates that
the installation of the feeler is in good condition.
(1)adjust continuously the static sensitivity until the green light of the static indicator light turns on.
By then, the static debugging has finished.
Note: The potentiometer is single ring. Do not continue screwing the potentiometer after
one-round screwing is finished, or it will damage the potentiometer and can’t adjust
sensitivity anymore.
⑵ The adjustment should be light without strong force.
⑶ Check any possibility to cause mechanical impact
Cases of subtle adjustment of feeler
The value of digital sensitivity and adjustment knob on the main control board can be set
afterward while the loom is put to use. .
Adjust the value to a smaller one when missing detection occurs because of short weft and
adjust the number to a bigger one when wrong detection occurs.
Feeler board installation position appearance is as following
3．5 feeler head
3.5.1 Installation of H1 and H2
⑴Install the feeler and its wires on the lathy-fly-back firmly. Install the components
according to the correct installation requirements.

H1 No H2 for glass
reed fiber loom
Reed cap
It must fix, not vibrate, otherwise cause

went detection wrong
⑵introduction of H1
Installation position： The H1 should be installed in the reed and keep a suitable height. The
average distance between lathy-fly-back is 8 cm. H1, especially the center of the transmitting tube
and receiving tube of the feeler should keep vertical with the center of deformed slot in order to
receive the maximum amplitude signal.
3.5.2 Maintenance of feeler：

Take up and put down the feeler carefully during detaching in order to drop feeler head.
Considering head is fragile product, it should be very careful to move feeler head to avoid any head
damage. No hitting on transmitting tube and receiving tube. Do not try to change the angle of the
transmitting tube and receiving tube，Simultaneously, keep the light projector and the light receptor
on the head clean.
About permanent staining, it should be clean with cloth which is moistened by dilute neutral
detergent or ethyl alcohol.，Do not rub the feeler with hard materials which has influence on the
sensitivity of the feeler. When the feeler is installed，make sure feeler fixing screws are not loose，
check whether the position and angle between feeler and side shoring are suitable enough to avoid
touch, make sure that weft can reach related feeler probe position, make sure good connection of
feeler，keep away from feeler head when system is running，make sure feeler without shaking in any
directions, and the angle between the feeler and the reed should be suitable，It is better to keep the
focal point (D1 D2) at a height above 2 mm away from the labium of the deformed slot in order to
maintain a stable signal receiving and to reduce error detection.
Do please pay attention to these matters and operate according to the requirements.

Chapter 4 high voltage control unit

4.1 figure: high voltage control unit
1.1 figure: high voltage control unit 1
3 4 5
6 7 8 9 10 11
12
14
1:short-circuit protector 2:wire slot
3/4/5：interlock 6: variable frequency power
7：power frequency power 8： reverse
9：CW clockwise 10：triangle
11: star 12：filter
13：terminal connection 14: wire channel

4.2 introduction of AC contactor

Proper functioning and installation requirements are as follows
Operating frequency 50-60HZ
Rated voltage of AC-3 AC-3 220V
Rated current of AC-3 D25
Range of air temperature: 10°-40°
Maintenance of AC contactor
⑴： check up the technical parameters of the coils before changing for new wires, such as
voltage, current, operation frequency. The same type contactor with the loom is recommended to the
users. Do keep the installation position is also in the previous one.
⑵：in the process of installation, the contactor should be installed according to the specified
installation requirements. The marks on the end of the wire connecting with the wire terminal
should turn upwards which is in line with the people’s visual habits
⑶： in the process of maintenance, worn connecting lines and slapping lines should be check
up firstly to avoid risk of electric shock.
⑷： the terminal screw should be tight. After all the connecting lines are out of problem, the
board can be switched on.
⑸： keep regular check on the connecting lines and connectors. Keep the contactors clean
and ensure the connections are firm enough.
⑹： without the authorization of the company, the user will bear the full responsibility to
detach the connecting wires of the contactor.
4.3 determination of phase of power frequency and variable frequency power
source
1、main electrical motor variable frequency power phase identification
Firstly, set the sensitivity of H1 at 0 in order to run the loom without actual weaving.
Press down start key. When the loom is running in full speed, press down the stop key. The
loom turns out to be manual operation style while the loom stops.
When the looms stops automatically and shows information of short picks (pay attention to the
different between this prompt and “short pick/color 1” or “short pick/color 2”), press down the
monitor key and enter into the monitoring interface. When the angles of all encoders shown on the
screen are in red and list from biggest to smallest, it refers the main electric machine is running
reversal and the phase of the power frequency mains should be adjusted.
2、determination of the phase of main electric machine’s working frequency
Press the clockwise key, to check up the loom angle on the main display is positive or not,
if it is not positive, the phase of variable frequency mains should be adjusted
Press down stop key, to change the machine’s state from power-on to power-off by hand. If
not, the main electric machine will not run.Press the clockwise key, to check up the loom angle
on the main display is positive or not, if it is not positive, the phase of variable frequency mains
should be adjusted

Chapter 5 power source unit

5.1 block diagram of power source unit
380V industrial power
R S T N E
Open-circuit protector
isolation transformer
Power source process unit
Lower voltage control system

5.2 schematic of the power source’s front panel

The output voltage and input voltage of the power source unit, and the electric machine
movement indicator are as follows.

DC voltage input
5.3 diagram of interfaces on power panel
Signal Motor input Motor output
output
J6 J7 J1 J3 J2 J5 J4
Mother power DC voltage input

Pump motor
output
Control
5.4 introduction of the interfaces on the power panel

① J1 is a 14-needle input interface of electric machine control. Its function is to receive
electric machine control signals and condition of the indicators from main control board. The
correspondent function from needle 1 to needle 14 in order is as follows.
1 clockwise; 2 reverse ; 3 star ; 4 triangular ; 5 quick; 6 slow; 7 red light ;
8 yellow light ; 9 blue light ; 10 green light ;11 common terminals;12: same as serial 11; 13:
signal for oil pump returning ;14 signal for oil pump’s starting
② J2 is an 8-needle output interface. Its function is to control the electric machine through
AC contactor. The correspondent function from needle 1 to needle 8 in order is as follows.
1：220V ; 2：clockwise ; 3：reverse ; 4：star ;5：Triangular
6：quick（connect with power frequency mains） ; 7：slow（connected with variable frequency
mains） 8：the same with 1；220V
③ J3 is a 16-needle power output interface which offers output of direct-current power to the
electric machine. （QGND is earth wire of driving power，SGND is earth wire of signal power,
GND is earth wire of digital power.）
1：+9QV1 2： +9V 10：-9V 4/12：SGND 5/13：+15SV 3：15SGND
6/14：+12SV 7/15：QGND 8：+48QV 9：GND 16：+9QV
④ J4 is the alternating current input interface of the system control mains. The correspondent
interface voltage from needle 1 to needle 8 in order is as follows.
1 and 2：15v 3 and 4：15v 5 and 6：11v 7 and 8：11v
⑤J5 is the alternating current input interface of the system driving power source. The

correspondent interface voltage and current from needle 1 to needle 6 in order is as follows.
1 and 2：24V 3 and 4：24V 5 and 6：11V
⑥J6 is a 5-needle output control interface of signal lights. The correspondent color of the
lights is as follows.
1：+24QV 2：red light 3：yellow light 4：blue light 5：green
light
⑦ J7 is the control interface of refueling system. The correspondent signals are as follows.
1 indicates the positive state of the oil pump motor power
2 indicates the negative state of the oil pump motor power
3 indicates the positive state of the inverse signal of the oil pump motor power
4 indicates the negative state of the inverse signal of the oil pump motor power
5.5 transformer
In order to avoid disturbance from the outside grid, the isolation transformer is used. The input
voltage values is 380V±10%.
Structure chart of the isolation transformer
Connecting terminal of
input and output power
source
Wiring chart
holder

Chapter 6 peripherals and servo motor

6.1 constitutional diagrams of peripherals

6.2 servo and peripherals unit

6.2．1 Servo driver
① Servo system includes servo driver and servo motor. The software can put into use after
installation of subpanel. The installation process is simple and convenient. The main process of
installation is to set every parameter of the electric machine. The parameters of the servo driver are
set through serial port. The setting parameters can be referred to the electric machine instruction
manual. The hardware of the servo system contains servo driver and motor. The servo driver is the
driving part of the motor. The setting parameters can be referred to the servo motor instruction
manual. The chart of the servo motor is as follows.
② the environmental requirements of the servo driver are as follow.：
When servo driver put inside chassis, chassis internal temperature will
1 incease because of machine internal power consume and limited
chassis size as well as external temperature impact, the inner
temperature of the chassis should be bellow 55℃. The preferred
temperature is under 40℃ to ensure the servo driver’s service life and
high reliability.
2 When there is vibration source nearby, driver should be installed at
shock absorber to avoid direct vibration to the driver.
3 keep the inner temperature under 55℃ if there is a source of heat.
4 poor contact occurs after long-term usage in the condition with
corrosive gases
5 When there is explosive or combustible gas, the relay, contactor and
regenerative brake resistor in high temperature and other parts within
the chassis will spark and turn out to be the fire source of explosive
accidents.
6 Damages will occur due to accumulation of dirt and oil on the servo
driver due to decreased insulation capacity, which mean leakage of
using components conduct part
7 When there is strong electric noise nearby, there is possibility to mix
noise into input signal and power circuit, which would cause
unexpected action. To take measures to reduce noises by install noises
filters and check connection.

8 Avoid hit by hard material, make sure right connection and no any
damage of connect wire
6.2.2 Servo motor

Installation requirements of servo motor
Operating temperature 0~40 度
Storage temperature -20~65
Ambient humidity 20~90%
Place with good ventilation and without corrosive or explosive gases
Place away from dirt and dust
Place where is easy to clean and check
The flange of the greasy seal is prone to be corroded by oil, so avoid use it when a
large number of water -drop, oil-drop and cutting fluid are in use. And bits of oil and
water can be removed from the profile of the motor directly to protect it.
The do's and don'ts in the process of servo motor installation
Firstly, pay attention to the installation direction

Horizontal installation, shaft end upwards installation and shaft end downwards
installation can be adopted respectively.
The cables of the motor should be fixed at the bottom.
Other matters needing attention can be referred to the motor instruction manual.
No hitting, or handle at your own risk
No axial torque
Specified tools are needed to handle gears. Pay attention to the permissible load of the
axle. The exact parameters can be referred to the motor instruction manual. Take up
and put down the gears carefully and lightly. No throwing and casting, or handle at
your own risk.
As an independent part of the electric machine, the motor casing should be facing the
direction of spraying water or oil. The cable is not allowed submerging in the water or
oil. The cable should be installed downwards. While handling the cables with force,
no damage to the cables is allowed in order to prevent water and oil have access into
the motor.
In cooperative work with other relevant motor, the motor shaft should keep concentric
with other motors. Especially when the steel connector is in use, the subtlest
eccentricity will cause damage to the output shaft. So do keep the motors concentric.
There is encoder within the motor. In the process of connector installation, no hard
hitting on the motor shaft and no hitting on the main body of the motor is allowed.
n o hitting and collision

no mechanical stress
Wire clamp
Power cable
Motor axis
main body of motor
6.3 peripheral input board

Chart and introduction of peripheral input board

① strong brake light and weak brake light are indicator of main motor’s braking. The lights
are off when the loom is working. The lights turn on simultaneously in the process of the braking.
Then the strong brake light puts out and the weak brake light keeps light. The weak brake light will
not put out until the loom restart again.
②the external input interface is used as alarm sensor input interfaces to monitor feeler, feeder,
left selvedge, right selvedge, slitter edge and brake. The interface is linked to the monitoring
terminal on the main control board.
③ brake control is used for signal input which is controlled by the main control system.
④ the power source voltage of servo motor is 12V direct-current power.
⑤ When the loom is running in full speed, press down the stop key for 1 second.
The location where the loom stops is the same with the location of the brake. At this time,
loom will not back up. The ideal angle of brake stop is 140-200°.

Chapter 7 Display Terminal

7.1 introduction of display terminal
The display terminal is a touch screen. All the parameter settings and reports output can be
conducted here. Schematic is as follows.
7.2 introductions of keys and keypad
1. Function keys
There are 7 function keys on the video terminal, to indicate different function on different
interface.
2. The keypad in the lower right of the screen should be triggered in order to modify the
parameters. It includes:
“0~9”：keys to input numbers
“+/-”：key to choose negative and positive numbers
“．” decimal point
“ ”key to cancel the inputted number

TAB linefeed
“ “” key to move the texts
NOTE: when the user wants to set or modify the parameters, you firstly enter into keypad and
choose the textbox by hand to input data. Then store the inputted data. The parameter settings are
finished when the preservation process is done. All the parameter modification follows the same
way and process. The other parameter setting interface will not introduce repeatedly here again.
Detail meaning of each interface icon please refer to appendix 1.
Special function keys include：No.1 main jet nozzle, No.2 main jet nozzle, maintenance call,
yarn blowing, perching
No.1 main jet nozzle, it is designed to restart weft insertion conveniently during
No.2 main jet nozzle: stoppage. The main nozzle starts to work by touch on the key. It
air-jet one pick by one touch on the key.
Maintenance call: the yellow light flashes quickly, and “maintenance needed” is
shown on the top right corner of the display. In this case, stop the
machine and start maintenance.
Yarn blowing: there is a function key for yarn blowing on the monitoring
interface. When the electric machine is stopped, press down this
key by hand and open the sub-nozzle valve until the loom adjusts
to a proper angle. The angle of the yarn blowing can be set.
Perching: the opening time can be set on the interface. It also can be started
and stopped by hand..
7.3 introduction of the display terminal
The meanings of icons shown on the display are as follows.：
Shift
Report
Others
Parameter

Record
Beam change
Monitoring
7.4main menu introduction of the display
Instruction of icons function on the home page of display terminal：

Current shift: the current shift number
Running efficiency: It means the ratio of running time and total time (total time
=downtime plus running time).
Picks: amount of the weaved picks
Length: Picks amount or weft density of the current shift. It refers
the length of the cloth.
Running time: It means the operating time of the loom. At the beginning,
the value is zero, with the running of the loom, the time is
added up and it stops when the loom is stopped.
Rotating speed: Cycle count of the main axle of the loom has rotated per
minute.
Actual tension: measured value of the average tension of the warp yarn
Setup tension: expected value of the average tension of the warp yarn
Down time: the exact time when the loom stops
Loom angle: The angle of the encoder when the loom stops. (The angle
shown on the display before this stoppage is previous one.)
manual stoppage; stoppage caused by high tension, low
Stoppage reason:
tension, feeder, waste yarn, left and right selvedge, motor;
warp stoppage, weft stoppage; stoppage caused by long
weft/color N, short weft/color N, dobby, oil refueling,

encoder N, brake.(1<=N<=4)
Cropping count: It indicates accumulative count of cropping. (E.g. if it is
manual cropping, the number will add up 1 every time. The
cropping length is the same with the current length of the
cloth. )
Remnant warp yarn： The length of the warp yarn left on the let-off axis.
(Measuring unit: meter or yard)
Setup length to the setup cropping length of the cloth. (U. meter or yard)
cropping:
No.1 main nozzle: when the loom is stopped, press down the key to air-jet
weft.
No.2 main nozzle: when the loom is stopped, press down the button, the main
nozzle starts to work by touch on the key. It air-jet one pick
by one touch on the key.
Yarn blowing: it is specialized for glass fiber weaving. The starting angle
and stopping angle can be set.
Maintenance: maintenance indicator light
Perching light: it is indicator light for perching. The light can turn on by
hand or set up the starting time by parameter

Chapter 8 Introductions of other parts

8.1 installation instruction of encoder
① the elastic flexible connection should be adopted between connection of encoder shaft and
user’s output shaft in order to avoid damages to encoder shaft and coded disc caused by axis
movement and run-out.
② keep the misalignment between encoder and user’s output shaft less than 0.20mm, and the
deflection less than 1.2°.
deviation encoder
motor
shaft coupling
axis
deflection< 1.2°.
③ no hitting, knocking, crashing or rotating to the encoder is allowable.
④ prevent from dropping
⑤ check up the wires to prevent from cut-circuit or open-circuit owning to worn wires which
have bad influence on the usage of the loom and the correctness of the data.
⑥ hollow shafts
Leaf spring should be adopted in the process of installation between encoder and hollow shaft,
and gun iron link should be avoided. Push the encoder into the user’s axle lightly. Hitting with
hammer which will cause damage to the shaft and coded disc is strictly prohibited. Screw up the
fixed screws tightly during installation. Check up the tightness of leaf spring and encoder, and the
tightness of the fixed screws after a long-term usage.
The installation requirements as follows should be met (U. mm)
0.1
0.1
36
0.5 0.5
Axial movement Radical run-out Surface run-out
⑦ electrical equipment
Do not coil up the output lines and power lines together or transfer them in the same tube. Do
keep encoder away from distributor. The wiring diagram is as follows.
motor encoder
coupling shielding line
Input
circuit
Signal wire
⑧ zero clearing of the encoder

Adjust the karabiner of the loom to the front extreme position, loosen the fixed screws
of encoder to adjust the encoder by hand, and then screw up the fixed screws when the e
ncoder angle shown on the display is zero.。
8.2 tension sensor
① The shape of the sensor as follows likes an “S”.

connection line
② installation of the tension sensor: pay attention to the force’s direction. The measuring
range of the tension sensor is 500 kilogram, but lateral force should be less than 100 kilogram. The
sensor will go wrong if the actual tension is out of the range. Check up the tension constantly. Set
the tension grade and keep the grade the same with the setup value on the display to ensure the cloth
quality.
8.3 Introduction for indicator lights
4 colors indicator light remarks

Short weft red、blue（white）
Long weft red、blue（white）
Weft stoppage red、yellow
Left selvedge red、yellow
Right selvedge red、yellow
Slitter edge red、yellow
Manual operation red
Breakdown of electric flashing red
machine
Starting Flashing red 、 flashing Four color lights flash
blue(white) 、 flashing simultaneously.
yellow、flashing green
Maintenance call quickly flashing yellow At any time
Cropping call flashing green light
brake Flashing red 、 flashing
yellow
Main electric machine Flashing red, flashing
yellow
Cropping alarm Flashing green
cropping green, red
dobby flashing green, flashing forbidden intervals
red
closed warp feeler Flashing yellow
Closed weft feeler Flashing blue(white)
running off
feeder flashing red

Chapter 9 parameter setting

Parameters are the standard of the loom’s operation, so it is crucial to set the relevant parameters
correctly. The parameters shown on the display during its operation are just for references. The
parameters, which are shown on the display when the loom stops working, are the exact operating
parameters.
9.1 brief introduction of parameters’ function

Parameter setting interface is the central system of the loom. The interface relates to information
about main control board, weft inserting board, ETU and ELO board, feeder board, batching board.
It mainly includes parameters as follows.
Weft insertion parameter 1 、ETU and ELO parameter 2 、
Starting and stopping parameter 3 、 Weft feeder parameter 4 、Opening
parameter 5 、Card parameter 6 。

1）Its vertical diagram is as follows
There are four colorful

lights. Every color
weft insertion mode includes the first weft
main insertion and normal
nozzle insertion. Following is
the same
the first pick’s parameter
Weft
Insertion usual sub parameter
Parameter 1 color1
Sub nozzle
color 2
Color 3
color 4
expanded sub
parameter color 1
(depends on
color 2
weft insertion
mode) color 3
color 4
Patten paramter
Parameter
others
Weaving parameter
ETU and ELO

manual adjustment
Loom parameter
parameters 2 Weft stoppage adjustment
Startup warp stoppage adjustment
compensation weft stoppage compensation
Warp stoppage compensation
Starting and stopping parameter3
opening parameter 5
feeder parameter
feeder
parameter 4 1 （FDP）
feeder mode 2（LGL）
card setting parameter 3 (三禾)
card parameter 6 state setting
Touch on “parameter” key and have access into parameter interface as follows,
9.2 weft insertion parameter 1
Enter into the weft insertion parameter interface through parameter interface
the interface contains information about main nozzle parameter, sub nozzle parameter,
expanded nozzle parameter (which is used only in case that the No.2 weft insertion mode is
adopted.), Patten parameter and weft insertion, ect.
9.2．1 Main nozzle parameter
There are two steps to set up the main nozzle parameters.

The first weft insertion parameter: parameters of the first weft insertion
The normal main nozzle parameter: the parameters put into use after the first weft insertion.
The parameters for main nozzle needed to set are: the beginning angle and the stopping angle of
yarn blocking needles on four feeder, main nozzle solenoid valve, and cutting solenoid valve.
Note. Color 1/2/3/4 stands for No.1/2/3/4 feeders

Trigger out the keypad, the notes “input parameter “on the lower right corner will
show.
Click on the textbox and then input parameter values in it. Input the beginning angle by number
keys. When the setting of the color 1’s yarn blocking beginning angle is completed, other
parameters can be modified in the same way by manual operation or TAB key.
NOTE: if there are main nozzle parameters in the IC control card, the parameters can be stored into
the weft insertion control system following these steps:
Enter into the modification→read card (notice: the parameters in the card can be read but cannot
be stored. ) → enter into modification(notice: input the parameters) →store (notice: parameters
stored.)
You can return back from modification interface through three ways as follows after the completion
of the parameter setting of angles.
Memory: the notice will show “parameter stored” when the setup value is stored by the weft
insertion system
Cancel: the notice will show the parameter is not stored when the modified parameter is not
going to store into the control system, and the system will maintain the previous data.
Save in the modified parameters are stored in the IC control card but not in the control
the card: system. The notice will show that the parameters are memorized in the card.
If the notice shows “parameter storage error”, please check up the correctness of the modified data.
NOTE: the beginning angle should be more than 45°. While the No.2 and No.3 starting mode are in
use, the beginning angle should be more than 20°.
If “parameter error” or “delay storage” is shown, the following check should be finished:
1) When the power is on for the first time, check up the stop key’s situation. If it has been pressed
down, the stoppage reason on the display is “power on”. If it hasn’t been pressed down, the
stoppage reason on the display is “manual stoppage”.
2) Check up the weft insertion control board.

9.2.2 sub- nozzle parameter

The sub- nozzle parameter setting interface is as follows (the tacit feeder of the interface is color 1)
There are two parts in the sub- nozzle parameter setting interface.
The first weft insertion parameter: the parameters of the first weft insertion
The usual sub- nozzle parameter: the parameters adopted after the first weft insertion.
The sub- nozzle parameters needed set are: the beginning angle and stopping angle of the
sub-nozzle from No.1 to No.12 and the drawing valve.
The number of the sub-nozzle depends on the weft insertion mode. Weft insertion Mode 0 uses
8 sub-nozzles and weft insertion mode 1 uses 12 sub- nozzles. Weft insertion mode 2 expanded
sub-nozzle board has 28 nozzles.
Press the keypad and the notice “input the parameter” will show on the lower right
corner.
Pressing function key color 1, color 2, color 3 and color 4 can enters into the relevant sub-nozzle
interface. Every solenoid valve in different feeder can control the beginning angle and stopping

angle respectively.
Modification of the sub-nozzle can be referred to the introduction of main nozzle parameter.
The four color’s sub-nozzle parameters can be copied and the steps are as follows.
Enter into the modification→ copy (notice: copy fails) →enter into modification (notice: input
parameter) →store(notice: stored already). The expanded sub-nozzle parameter is the same with
the sub-nozzle parameters.
9.2.3 The expanded sub-nozzle interface

The expanded sub-nozzle interface is as follows (the tacit parameter is the color 1’s interface.
The color of the function key 1 on the right side of the display is red).
There are two parts to set the expanded sub-nozzles.
The first weft insertion parameter: the first weft insertion parameter when the loom starts
weaving.
The usual expanded sub-nozzle parameter: the parameters adopted after the first weft insertion.
The parameters of the expanded sub-nozzles are:
The setting of valve’s beginning angle and stopping angle of sub-nozzles from No.9 to No.28.
Other modification steps can be referred to the “sub-nozzle parameters”
The solenoid valve is at risk of burnt-out because of long-term voltage load on the solenoid
valve. So specified restriction is put to the beginning angle and stopping angle of the solenoid
valve. Detailed parameters are as follows.
Solenoid valve Minimum Maximum Remarks
beginning angle stopping angle
Main nozzle 45 280 The beginning angle should be
smaller than the stopping
angle.
Sub-main nozzle 45 280 The beginning angle should be
angle.
FP1 40 280 The beginning angle should be
FP2 40 280 smaller than the stopping
FP3 60 300 angle.

FP4 60 300 Value 0 means that the

FP5 80 330 sub-nozzle is not in use.
FP6 80 330 The beginning angle should be
FP7 100 340 smaller than the stopping
Sub-nozzle FP8 100 340 angle.
FP9 100 340 Value 0 means that the
FP10 100 340 sub-nozzle is not in use.
FP11 100 340
FP12 110 350
FP13 110 350
FP14 110 350
FP15 110 350
Drawing 120 360 The beginning angle should be
angle.
Cutting 300 70
B-P 40 280 The beginning angle should be

angle.
9.2.4 Pattern parameter

The pattern parameter is as follows.

There are two parts in the pattern parameter interface.

1) Color setting 2) No.1/2/3/4/5 sub-model
1) Color setting
Serial number offered for color setting From No.1 to No.10, the weft will be inserted
according to the setup model and repetition count.
Pattern setting parameters for The pattern number and the repetition count should be set
simultaneously to make the set serial number come into use effectively.
The number in to textbox of model number should be from 1 to 5. It means that the
pattern and color setting of one of sub-model one, sub-model two, sub-model three and
sub-model four and sub-model five is put into use.
The setup number in the textbox for repetition count should be from 1 to 255 picks.
2）Sub-model 1 ( the sub-model 2/3/4/5 are the same with this one)
Sub-model 1 interface display is as following:

There are 30 serial number offered in sub-model 1 which means every pattern of the 8 ones
can repeat for 30 times.
the pattern, picks count and weft density textbox should be set to make the serial number
come into use effectively.
The number in the pattern textbox should be from 1 to 4. It refers the correspondent feeder.
picks count should be from 1 to 250, it means the count of successful weft insertion of the
correspondent feeder.
The weft density should be from 1 to 4. It refers that the loom weaves according to the weft
density set in the weaving parameters of the ETU and ELO interface.
The data of pattern picks count, and weft density in the serial number 1 should be set, or the
subsequent number will be clear.
When the setting number is 0 in the pattern, pick count and weft density textbox, setting of
the serial number and the subsequent number will be zero too, and the null serial number will not
come into effect. The loom will work circularly according to the setting only if the settings are
effective.
Example as following
When the loom is power on for the first time, the setting of the pattern parameter should be as
follows.
1) Color setting interface

Serial Model Repetition
number number count
1 1 1
2 2 1
2）the setting of the sub-model1 is as follows(the setting of sub-model 3/4/5 are zero.)
Serial color picks Weft Serial colo pick Weft Serial color picks Weft
number density number r s density number density
1 1 6 1 2 2 5 1 3 4 8 1
4 3 2 1 5 0 0 0 6 0 0 0
The setting of the sub-model 2 is as follows

Serial colo pick Weft Serial colo pick Weft Serial colo pick Weft
numbe r s densit numbe r s densit numbe r s densit
r y r y r y
1 2 5 1 2 1 3 1 3 3 2 1
4 4 4 1 5 0 0 0 6 0 0 0
When the above pattern parameter is set and stored, find the weft check interface in the others
interface and modify the parameter as follows.
Main Main Sub-serial Sub-picks
serial count number
number
1 1 1 1
After these setting, the loom will weave cloth according to the set serial number from
sum-model1 to sub-model 2 circularly. (model 1: pattern 1 weft insertion for 6 times, pattern 2 weft
insertion for 5 times, pattern 4 weft insertion for 8 times, pattern 3 weft insertion for 2 times. Model
2: pattern 2 weft insertion for 5 times, pattern 1 weft insertion for 3 times, pattern 3 weft insertion
for 2 times, and pattern 4 weft insertion for 4 times.
9.2.5 Others interfaces of the weft insertion

1、 Information about others interfaces of weft insertion

high voltage starting time of the solenoid valve (8 ms), starting angle and stopping angle of
the stroboscope, starting angle of the slow weaving and rotating speed of the loom. (The speed is in
accord with the actual rotating speed of the loom).
2、 the function of the feeder’s synchroangle

When the weft feed fails to work owning to speed, the sychroangle signal can make the weft
feeder continue spinning in advance.
3、 the function of AJC

The AJC will automatically make the actual arrival angle of the weft near to the setup value. And
it can adjust the starting time of the main nozzle.
The introduction of the AJC function parameters are as follows.
Parameter Function Range

Average weft count Keep all the average arrival angle of picks in
record. When the value is big, the
adjustment is mild. When the value is small,
the adjustment is fierce.

Proportion(P) Proportional adjustment Fixed value:1

Integrate (I) Adjustment of target value of arrival angle. 1-200
When the value is high, the adjustment is
mild, when the value is low, the adjustment
is fierce.
Arrival angle of weft the expected arrival angle of the weft yarn It is set depends on
yarn the types of yarn.
Adjustment range Adjustment range of AJC No more than 20
AJC Switches of AJC On mean power on,
and off means
power off.
The parameter should be adjusted
continually in the site until the best value is
got before set the exact parameter of the
loom.
4、 FIC interface and function instruction：
Enter FIC interface by put at other weft insertion interface. Picture show as below

Target Angle Expected weft reachable angel after enable FIC function，set up range 200~260’c
Average weft count Adjustment weft number threshold，big number mean slow adjustment, vice versa set
up range 0~100。Recommend set up value 32
Current pressure Current main nozzle air pressure value. Read only.
Initiate pressure Set up air pressure for main nozzle, this value can’t beyond pressure lower-limit or
upper-limit，otherwise it will be error report. Press SAVE button after value set up，

then，Main nozzle pressure will be adjust to saved level automaticly.

Pressure upper-limit Max pressure value for main nozzle openning，this value must be the same with SMC
max value（F2 set up value），otherwise，FIC adjustment will be not correct
Pressure lower-limit Min pressure value for main nozzle openning，this value must be the same with SMC
min value（F1 set up value），otherwise，FIC adjustment will be not correct
FIC switch Control FIC function，Switch-ON and Switch-Close can be changed only enter “Enable
Change” status。FIC function can not be turned on with AJC function at the same time.
5、 The introduction of the FIC parameters are as follows.

4 color of FIC can be set up separately. Enter another color from current color only can be achieved
when enter “Disable Change”status. Can’t enter to other color when enter “Enable Change” status.
6、FIC and AJC micro-adjustment instruction
put record button under operation interface，then put weft insertion button as below picture
showed. “Weft Insertion” interface Picture show as below
Instruction as below：
⑴ This interface can display angle of arrival of 4 color feeler and number of feeler，as well as
air pressure of current 4 color
⑵ AJC and FIC micro-adjustment control switch.Enable AJC color 1 button will enable all
other 4 color, disable color 1 will disable all other 4 color as well.Each color need to be enable /
disable separately in FIC. Add-one and minus-one can adjust target AOA dynamically
⑶ Weft insertion record interface switch（AJC and FIC）are related to other weft insertion
interface switch（AJC and FIC）. Enable/disable AJC or FIC in any interface will be still effective in
all other interface. Weft insertion record interface switch can be operated when system is running or
stop，other interface can be set up only system is at stop status.
9.3 ETU and ELO 2
Enter into ETU and ELO interface through parameter interface, and the
information in the interface includes: weaving parameter, weaving machine parameters, and start-up
adjustment and compensation.
Note: when the system is changed, the weaving machine parameter should be modified and
stored firstly, and then modify the weaving parameters and change a new beam. The notice
will show “beam changed”
9.3.1 Weaving parameter

The weaving parameter interface is as follows

Introduction of the weaving parameters
Maximum The maximum tension value of the warp yarn should be an effective
tension: data. The loom will stop when the control system detects that the
warp yarn tension is above this value. Reason is over-tension
the minimum tension value of the warp yarn should be an effective

Minimum data. The loom will stop when the control system detects that the
tension: warp yarn tension is under this value. When the parameter of the
minimum tension is zero, the minimum tension and alarming of the
servo motor will not come into effective.
Setup tension: the average tension of the warp yarn when the loom is operating and
the setup tension value should be an effective data. The control
system will adjust the tension according this setup value.
Start-up tension: the advance tension on the point of start-up to prevent from starting
marks. When the set value is zero, this function is out of use.
Power-on it refers the tension of the loom when the loom is power on again
tension: after a long-term stoppage. When the set value is zero, the function
is out of use.
power-off when the loom is going to power off for a long time, the power-off
tension : tension will be set to loosen the tension of warp yarn. When the set
parameter is zero, the function is out of use.
Diameter of the the diameter of the warp insertion axle’s beam flange.
beam flange:
Stem Diameter the distance between warp yarn on the warp insertion axle and edge
difference of of the reel.
warp wheel:
Position of the it refers to the scaling position of cross beam. It has influence on the
cross beam: tension.
Repetition count it relates to the dobby pattern. It refers to organizational series of
of picks: weaving in the field of air-jet loom.
Warp shrinkage: adjustment to the calculation of warp insertion radius.
Unit of weft there are two units for choices: 1 stands for 10cm, and 0 stands for
density: inch.
The first, in term with the single weft density texture, the setup parameters
second, third should be an effective.
and forth weft In term of the multi-density texture, there are four weft densities to
density: choose, and the four densities can be set in the sub-model of the
pattern setting.
Unit of length: there are two counting units of warp yarn on the beam for choices. 1
stands for meter and 0 stands for yard.
Length of the
full warp: the actual length of the warp yarn on the beam
NOTE： Diameter of the beam flange, Stem Diameter difference of warp wheel and diameter of the
empty beam picture see below：

Stem Diameter
difference of warp
Diameter of the wheel
beam flange
Diameter of the empty beam
NOTE:
When the beam is changed but the type of the yarn, weft density, diameter of the beam flange, stem
diameter difference of the yarn wheel and the full length of the yarn are the same without change,
the setting on the interface can follows the below steps.
Enter into modification (notice: input parameters) →change new beam (notice: beam changed)
9.3.2 weaving machine parameters

The parameters of loom are as follows.
The instruction for loom parameter:

Type of the loom: refer to the information on the interface

Diameter of the empty beam: the diameter of the beam without yarn. The value should be accurate.
ETU beam diameter: the diameter of the ETU beam. The value should be accurate.
Weight of the rear beam: the tension’s leveling value of the rear beam. The setup value should be
an effective data.
Warp let-off speed ratio: the setup speed ratio between warp let-off electrical machine and let-off
wheel which is also the speed ratio of the reducer casing. The fixed
parameter is offered and the accurate parameter should be input correctly.
ETU speed ratio: the speed ratio between ETU electrical machine and gears which is also
the speed ratio of the reducer casing. The fixed parameter is offered and
the accurate parameter should be input correctly.
Beam mode: there are 0 and 1 two kinds. When the model 0 is in use, the let-off beam
diameter will be worked out according to the setup weft density and warp
shrinkage. When the model 1 is in use, the let-off beam diameter will be
worked out according to the diameter of the beam flange with full
amount yarns and stem diameter difference of the yarn wheel.
Integral constant: the value of the integral constant has effect on the tension adjustment
when the value is too small or too big. It is better not to modify the data.
Derivation constant: the value of the derivation constant has effect on the tension adjustment
Proportional constant the value of the derivation constant has effect on the tension adjustment
Warp let-off direction: the running direction of the warp let-off electrical machine. There are
model 0 and model 1 to choose.
ETU direction the running direction of the ETU electrical machine. There are model 0
and model 1 to choose.
9.3.3 start-up compensation

Function keys of start-up compensation are:
1) Manual adjustment 2) Warp stoppage adjustment 3) Weft stoppage compensation
4) Weft stoppage compensation 5) warp stoppage compensation
1、 manual adjustment

Parameters specification on the manual adjustment interface
starting mode When picks is more than five, the mode is determined by
tension, and when picks is between 1 and 5, the mode is
determined by the weft density. And zero means the function is
out of use.
Manual adjustment The range of the adjustment is from 0% to 255%, positive mark
stands for enlarging weft density and negative mark stands for
reducing the weft density.
Adjustment of slow The range of the adjustment is from 0% to 255%. Positive mark
weaving stands for enlarging weft density and negative mark stands for
reducing the weft density.
Manual let-off speed The range of the manual let-off speed is from 0 to 5. 0 is the
slowest and 5 is the fastest. Grade 3 is the recommended.
Adjustment of warp The range of the Adjustment of warp let-off compensation speed
let-off compensation is from 0 to 5. 0 is the slowest and 5 is the fastest. Grade 3 is the
speed recommended.
Starting model of the to set up the operating way of warp let-off.
warp let-off
Count of warp yarn The cyclic movement number of the cloth fell movement which
adjustment is set according to the count of warp yarn adjustment
Picks of warp yarn The amount of the cloth fell movement. The index should be
adjustment bigger than the adjusting index of the warp yarn. 5 wefts are
recommended.
Example：
① manual adjustment: it is for dealing with set-marks which is made during pick unweaving.
Positive value refers to add up picks per inch and negative value refers to cut down picks per inch.
E.g. that the setup adjustment of the manual adjustment is +0.02 refers that the cloth fell will
retreat 1.02 picks. When the loom starts to run, the weft density of the first weft is reduced to 0.98
by 0.02(the regular interval is 1). It is for dealing with the problem of starting marks too spare after
reverse pick finding.
That the setup adjustment of the manual adjustment is -0.02 refers that the cloth fell will
retreat 0.98 picks. When the loom starts to run, the weft density of the first weft after manual
unweaving is added up to 1.02 by 0.02. It is for dealing with the starting marks too dense.
② cloth fell following
When turn off the loom and the loom starts to stop from 300°, the cloth fell will go forward N picks
(N should be set up in advance)(if the parameter of the cloth fell is set at 1, the weft will go forward
one pick before back up, if the parameter of the cloth fell is set at 5, the weft will go forward five
picks before back up.). When the loom restarts to run next time, the fell will retreat N picks until to
the previous position.
2、weft stoppage adjustment
The interface of the weft stoppage adjustment is as follows.
：

Functions of the weft stoppage adjustment on the interface

It is for adjustment of the starting marks caused by weft stoppage. It is to adjust the first weft
when the loom restarts as for weft stoppage.
There are 8 kinds of the weft adjustment indexes to choose according to the downtime. The system
of the loom will choose the right correct methods according to the time period of the downtime
automatically.
the user can set up 8 different downtimes. The measuring unit of the
Downtime:
time is minute.
the number of the setup picks to adjust according to the certain
Adjustment: downtime (the number should be within 2.55.) the adjustment of the
ETU and ELO electric machine should be set independently.
negative mark stands for cutting down picks per inch, and positive
Marks:
mark stands for adding up picks per inch.
Cloth fell it can be set independently. The weft will retreat setup picks when the
following of setup value is under the “start” box, and the weft will go forward setup
ETU and picks when the setup value is under the “stop” box.
ELO:
Adjustment of the setup picks of the warp let-off electric machine before startup. The

the warp setup value can be positive or negative.

let-off
amount:
Parameter specification on the weft stoppage adjustment interface:

The parameter setting of ETU and ELO electric machine should be independent in the same
approach.
NOTE: when the first downtime is set at 0, the function will not go to use. When the parameter of
a certain downtime is set at 0, the subsequent adjustment will be stopped.
Example: When the weft density is 10 picks per cm, the speed of the batching axle should be 1
mm. The adjustment equals to +0.5. The ETU and ELO machine will turn back by 0.5 mm to the
direction of the warp let-off beam simultaneously before starting the loom. It means the cloth fell
also move toward to the warp let-off beam by 0.5 mm. The starting marks will be thick. When the
adjustment value is negative, the moving direction is opposite.
It is better to set up downtimes in different intervals. The adjusting picks between two
times will be calculated automatically by the computer according to the linear differential.
Take the above instance for example, the adjustment is -0.4 for 4 minutes. And the adjustment
is -0.8 when the downtime is over 20 minutes.
3、 warp stoppage adjustment and
the warp stoppage correctness interface as follows:

The function of the warp stoppage interface：
Downtime: the user can set 8 different downtimes. The measuring unit of the time is minute.
set up picks to adjust according to the correspondent setup downtime and the
Adjustment: value should be within 2.55. The parameter of the ETU and ELO machine should
be set independently.
negative mark stands for cutting down the weft density, and the positive mark
Marks:
stand for adding up weft density.
Cloth fell the parameters can be set independently. The weft will retreat setup picks when
following in the setup value is under the “start ”box, and the weft will go forward setup picks
ETU and when the setup value is under the “stop” box.
ELO:
the setup picks on the point of start up of the ELO machine. The setup
Adjustment of
parameters can be positive or negative (positive means go backward, and
the warp
negative means to go forward.).
let-off:
The warp stoppage adjustment parameters are going to adjust the starting marks caused
by warp stoppage. It is to adjust the first weft when the loom starts to run after stoppage
caused by warp. The setting method of the warp stoppage parameters is the same with that of
weft stoppage.
NOTE: when the loom is power off, the adjustment of power-on parameter should be in
accord with the warp stoppage adjustment. When the downtime is over the maximum
downtime or is over 999 minutes, the value will be the same with the correspondent value of
maximum downtime automatically.
The ETU and the ELO parameters on this interface can be set independently with the
same method with the weft stoppage.
4、 weft stoppage compensation

The interface of the weft stoppage compensation is as follows.
The functions offered on the weft stoppage compensation interface: set up the compensation
function of the first 10 picks’ weft density when the loom starts to run after stoppage caused by weft.
There are three kinds of weft stoppage compensation: linear compensation, exponential
compensation and compensation by wefts. Zero stands for compensation function is out of use. The
different compensation mode can be used in different on-site situation.
Parameter instruction of weft stoppage compensation interface

Compensation picks: set up the amount of compensate wefts.
The first ELO positive value is to add up the weft density and
compensation: negative value is to cut down the weft density.
positive value is to add up the weft density and

First ETU adjustment:
negative value is to cut down the weft density.
mode zero stands for no compensation, mode1

Adjustment modes: stands for linear compensation, mode 3 stands for
compensation by wefts.
set up adjustment of every picks. The effective

Adjustment by wefts:
picks should be with 100.
Example:
When the weft density is 10 picks per centimeter, the ETU axle should run 1 mm per pick.
Setting method: mode 3: compensation by wefts.
Compensate picks:3
The compensation for the first pick is 50%, the second is 30% and the third one is 10%.
The estimated length is 0.5 mm for the first weft compensation, 0.3 mm for the second one and 0.1
mm for the third one.
When the positive compensation parameter is set up, the weft density should be added up. The
ETU axle should run 0.5, 0.7 and 0.9 mm for the first three axles respectively.
NOTE: when the positive compensation is over 100%, the ETU stops move.。
5、Warp stoppage compensation, The warp stoppage compensation interface is as follows.

The functions offered on the weft stoppage compensation interface: set up the compensation
function of the first 10 picks’ weft density when the loom starts to run after stoppage caused by weft.
There are three kinds of weft stoppage compensation: linear compensation, exponential
compensation and compensation by wefts. Null value stands for compensation function is out of use.
The different compensation modes can be used in different on-site situation.
Parameter instruction of wrap stoppage compensation interface
Compensation set up the amount of compensate picks.

picks:
First ELO positive value is to add up the weft density and negative
adjustment:
value is to cut down the weft density.
First ETU positive value is to add up the weft density and negative
adjustment:
value is to cut down the weft density.
Adjustment mode 0 stands for no compensation, mode 1 stands for linear
modes:
compensation, and mode 3 stands for compensation by wefts.
Compensation by set up compensation by wefts. The effective number of picks
wefts:
should be within 100.
Example:
When the weft density is 10 picks per centimeter, the ETU axle should run 1 mm per pick.
Setting method: mode 3: compensation by wefts.

Compensate picks:3
The compensation for the first weft is 50%, the second is 30% and the third one is 10%.
The estimated length is 0.5 mm for the first weft compensation, 0.3 mm for the second one and 0.1
mm for the third one.
When the positive compensation parameter is set up, the weft density should be added up too.
The ETU axle should run 0.5, 0.7 and 0.9 mm for the first three axles respectively.
NOTE: when the positive compensation is over 100%, the ETU machine stop move.
9.4 starting and stopping parameter 3
Enter into the starting and stopping parameter interface through parameter
interface as follows
Parameter specification of the starting and stopping interface

Warp when the stoppage caused by broken warp yarn, manual operation, and peripheral
stoppage alarm, the adjustable stop angle is suppose to be 300°.
angle: (Note: the peripheral alarm comes to work when the warp feeler is in use.)
Weft the adjustable stop angle when the loom stops for weft yarn problems.
stoppage
angle
Short weft it is the effective operating angle range of the weft detection by feeler 1. The angle is
feeler 200-300° in general.
Long weft it is the effective operating angle range of the weft detection by the feeler 2. The angle
feeler is 200-300° in general.
Monitorin it is the restricted effective operating angle by feeler’s software. The angle is 200-300°
g range: in general.
Strong it is the setup cycles of the triangular start. When the setup cycle is 1, it means the loom
start-up starts in the method of strong beating-up.
cycles
Cycles of the weaving cycles without weft insertion after starting-up. (The empty weft insertion
weaving after weft stoppage comes into use when the mode 0 is in use.)
without
beating-up
Sensitivity mode 0 means the feeler does not come to work. Mode 1 means the feeler come to work
of the and the sensitivity is high sensitive. The bigger the number is, the less sensitive the
short weft feeler is. The setting of the short weft feeler and the long weft feeler should be
feeler conducted independently.
Starting angle mode: the starting mode for warp stoppage and weft stoppage is
Starting optional.
mode: Starting mode 0: it is a standard starting mode. The loom restarts at 300° after warp
stoppage. The loom will retreat to 300° and unweave a pick before restart. The cycles of
setup empty beating-up can be 1-5 in high speed.

Starting mode 1: when the loom stops because of warp stoppage, the angle will turn
back to be 30° slowly, and then the loom begins the first weft insertion after 360 empty
weaving in high speed.
When the loom stops because of weft stoppage, the angle will turn back to be 0° and
then the pro-pick’s angle will return to 30°. After all this movement, the loom will begin
the first weft insertion after 0 empty weaving in high speed.
Mode 1 has advantage in reducing empty beating-up of cloth fell.
Mode 2: the starting angle of the start mode 3 is from 20° to 60°.
When the loom stops as for warp stoppage, the starting angle will turn back to 20°-60°,
and the loom begins the first weft insertion directly.
When the loom stops as for weft stoppage, before restarting, the loom will turn back to
20°-60°, then unweave the pick by hand and the loom restarts to run.
Mode 3: slow weft insertion mode will be adopted for the first weft when the loom
starts to run. After one circle, the electric machine will run in the star mode.
Mode 4: the slow weaving without beating-up can be set. When the weaving without
beating-up parameter is 0, the loom will turn to be mode 1 automatically.
Mode 5: there is no overturn after stoppage inertia. Back up the loom by hand to
unweave the picks. When this mode comes to use and the loom stops as for weft
stoppage, pick unweaving by hand is in need, or double weft will occur.
Mode 6: there is no overturn after stopping inertia. The loom will go forward until to
300° stoppage angle. Manually back up the machine and unweave the wefts. When this
mode comes to use and the loom stops as for weft stoppage, picks unweaving are
crucial, or double wefts will occur.
NOTE: 1）when the starting mode is changed, please check up the correctness of the
loom’s movement.
2）The starting angle is restricted when the loom needs to restart caused by warp
stoppage and the adding parameter value should be less than 7 and the deducting
parameter value should be no more than 14, or the loom cannot restart directly.
3）The starting mode, empty beating-up and strong starting can be set up in group.
0 means that the feeler is out of use. Grade 1 means the highest sensitivity of the
Sensitivity feeler. Set up the times of detection to determine the existence of broken warp yarn. The
of warp more the times of detection, the lower the sensitivity is, and the better the anti-interface
feeler performance is. When the sensitivity of warp feeler is not suitable, it can be adjusted on
the sensitivity adjuster through peripheral input board.
it is to prevent from starting marks, especially in the case that the stretch yarn and
Advanced pressure control of pressure controller are in unstable conditions.
nozzle When the setup parameter is zero, the advanced nozzle is out of use. The bigger the
parameter value is, the longer the air injection time is. The advanced air injection time
could be determined through the pressure performance of the sub –nozzle.
Manual the reverse stoppage angle when the reverse weft finder key is pressed down.
reverse
angle
the setup time to refuel the machine automatically by refueling unit
Refueling
time
Refueling when the setup picks is reached, the refueling unit will refuel the machine within the
time set setup refueling time.
upon picks
Brake in to adjust the stoppage angle when it is not proper.
advance
Warp there are mode 0 and mode 1 for choices. Do not modify the default set.
feeler
mode
Brake there are mode 0 and mode 1 for choices. Do not modify the default set.
mode:
when the loom starts to run, the angle of the main electric machine will change from
Triangular strong start to weak start.
- star mark
for angle
transforma
tion
Perching to set up the starting time of the perching light.
indicator
light
Explanation of the inspect range：
The starting angle and the stopping angle of feeling mean the available angle range for feeling as
follow picture showed
Inspect Area
Starting Test Stop Test

200 degree 300 degree

Chapter 10 Feeder
10.1 Type of the feeder
The feeder interface is as follows.
Feeder type：0=ROJ；1=FDP；2=LGL；3=Sanhe；4=Zhongbao；5=Weinan;6= Zhongke；7=
Tiansheng。

10.2 Feeder Parameter
Interface as following
The feeder produced by different companies has its own special name and parameters. Here is
reference as following chart. And do read their instructions respectively.
FDP LGL Shanhe
Coils/ins Coils/ins(1-20) Coils/ins(2-12) Coils/ins (1-20)
Store coils Store coils(10-100) Store coils(5-50) Store coils(10-100)
Rotating direction Rot.1=S/2=Z Rot.1=S/2=Z Rot.1=S/2=Z
Sensitivity degree / Sens.ftc 1=low Photocell sensitivity 1=
of feeler 2=high high 0=low
Startup acceleration / Work Type Degrees of acceleration
1=high 2= null (1-10)
3=low
Sensitivity degree / piezo /

of broken yarn
Yarn blocking Pull-back function Step ABS (0-7) Pull-back function 1=on;
position 1=on; 0=off 0=off
Yarn blocking / ABC advance /
advance (0-20)
Yarn blocking Braking time ABS Delay Braking time (measuring
delay (measuring unit: (0-40) unit: ms)(pulsar delays
ms)(pulsar delays to work)
to work)
Yarn blocking / Step P-B（0-5） Braking
grade force(0-20)(force degree
of the pulsar)
Pin advance / / Yarn let-off time in high
voltage (15-28)
Pin delay (80-300) setup time / Stopping time of yarn
to stop yarn let-off. let-off in high voltage
0 refers that the (15-28)
yarn let-off is in
control of main
motor
Running speed / Running
speed(100-1200)
Filtering time / / Shielding time for
foreign fiber
Feeder mode Trigger control of / Trigger control of yarn
yarn stopping stopping 1=internal
1=internal 2=external
2=external

Chapter 11 Report
The accumulative output for 6 shifts can be shown on the report interface. Among these reports,
the report of 6 shifts and detailed report of shift can list the exact information of the output of
different shifts. The output report can show the total output information of every shift. There is a
function key used to zero clear the total output information.
Brief introduction of the report interface: 1) report of 6 shifts, 2) detailed report of shift. 3)
output report, 4)daily report. Default interface is report of 6 shifts,
11.1 Shift Report
Shifts number of report: statistic of shift two refers to the average statistic information of the
previous two shifts. Statistic of shift three refers to the average statistic information of the previous
three shifts.
The information of the report of 6 shifts is as follows.

time The starting time of the shift

picks Picks of the shift
efficiency Time ratio between running time and the total
running time
Length (meter) Length weaved by the shift. The measuring
unit is meter.
Stoppage count The total stoppage count of every shift
Weft stoppage/cmpx The stoppage count relates to weft of every
shift. Cmpx= weft stoppage
count*100,000/picks
Warp stoppage/cmpx The stoppage count relates to warp of every
shift. Cmpx= wart stoppage
count*100,000/picks
others The stoppage count caused by other reason
except for weft stoppage and warp stoppage.

11.2 Detailed shift report
Detailed shift report can record detailed information of 400 shifts.

The information on the detailed shift report is as follows.
The 1st line The running date, beginning and stopping time of manual
or automatic operation.
The 2nd line Running time Accumulative time of the current shift’s running time and
downtime respectively.
The 3rd line efficiency Efficiency=running time/[running time+ downtime]
picks Output of the current shift ( number of pick is the
measuring unit)
The 4th line length The cloth length of the current shift
The 6th line Short weft The stoppage count of the color 1,2,3,4 caused by short
weft
The 7th line Long weft The stoppage count of the color 1,2,3,4 caused by long
weft

The 8th line Warp stoppage The accumulative stoppage count caused by broken yarn.
High tension The accumulative stoppage counts because the warp
tension is over its maximum value.
The 9th line Left selvedge The accumulative stoppage count caused by the broken
yarn of left selvedge.
Low tension Accumulative stoppage counts because the warp tension
is above its minimum value.
The 10th line Right selvedge The accumulative stoppage time caused by the broken
yarn of right selvedge.
The 11th line Stoppage for The accumulative stoppage counts when the current cloth
cropping length is as long as the setup cloth length.
The 12th line Manual The accumulative stoppage count caused by pressing
stoppage down the “off” key by hands.
Note: 1. other information on alarm includes: slitter edge, motor, start-up tension, encoder and so on.
2: the lower right pie chart on the video display shows the percentage distribution chart of the
stoppage caused by short weft, long weft, broken warp and other reasons.

11.3 Output report
The information contained in the report is: accumulative picks and cloth length of the operating
shifts (shift A, B, C, D, E, F). On the left side of the video display, there are 6 function keys for zero
clearing. When the function key is in use, the picks and cloth length of the shift will be zero cleared.
The total output number will cut down as the output of shifts is zero cleared. But the numbers of the
current shift cannot be zero cleared. When all the “zero clearing” keys are pressed down, the total
output will equal to the output of the current shift automatically.

Chapter 12 Record
The information on the record interface is as follows.
1) operation record 2) system stop record
3) cropping record 4)weft insertion control
12.1 operation record
Operation
System stop record Cropping record Weft insertion record
recored
12．1．1 There are 10 sheets on the operation record interface and every sheet contains 10
recorded information.
Instructions on the data shown on the operation record interface
Number of shift The operating shift
Operating date The operating date including exact year, month and day.
Operating time The operating time including detailed hour, minute, and
second.
reason The different stoppage reasons

12.2 System stop record
System stop record interface will record below information:：number of alert stop of each shift（17
different alert，list as different row to display and statistics）. When the alert is triggered, loom will
be stop and system will add one number to alert count of current shift automaticly.
Note： Current shift statistics information will be always at the front line
12.3 Cropping record
The content on the cropping record interface contains 10 items and there are 3 sheets on the
interface.
The information contains the accumulative cropping counts, the operating shift of the cropping, the
cropping date, time and length.
Note: there are two way of cropping.
1: automatic cropping: the cropping is conducted according to the setup value in the cropping
setting interface. During cropping, a signal will show through a flashing green light. The cropping
count will accumulate on the base of the previous data. The cropping signal right will turn on
automatically, but turn it off by hand after cropping.

2: manual cropping: the record sheet will record down the cropping time, date, shift and current
cloth length when the cropping is conducted by manual operation. The cropping count will plus by
1 on the base of the previous data. Turn off the cropping signal right by hand.
12.4 Weft insertion control
Weft insertion control interface
The information shown on the weft insertion monitoring interface includes: the arrival angle value
to the H1 of the four color feeders (color 1/2/3/4). It is to say, the arrival angle value is the angle of
the encoder on the loom’s main beam when the weft detected counts is over the setup counts, there
are 6 items totally.
Average angle The average arrival angle of weft per N picks
Maximum angle The biggest arrival angle of weft per N picks
Minimum angle The minimum arrival angle of weft per N picks
Current angle Current weft angle
Short weft detection The lowest count of detected short weft in

count one-round operation

Long weft detection The lowest count of detected long weft in
count one-round operation
Current air pressure Real time air pressure monitor
Please refer to parameter set up segment for AJC and FIC instruction

Chapter 13 Shifting
The shifting can be conducted by manual operation, or automatically.
13.1 automatic shifting

Press down the “auto” key and the shifting mode will turn out to be automatic. The interface is as
follows. The “auto” mode will show on the interface. When the shift mode is change into manual
operation, the shifting is conducted by hand. It won’t turn to be mode “auto” until it is changed by
hand also.
Setting process of automatic shifting: press down the “enter into modification” key and set up
the shift number according to the certain shifting time, then store it. The loom will shift the number
automatically according to the setting.
Manual shifting: when the shifting mode is manual operation, press down the “enter into
modification” key and input the shift number and shifting time, then store them. When comes to the
shifting, repeat the above process.

Chapter 14 others
Other function brief introduction
1 cropping setting
2 weft check
3 timing
4 display setting
Default interface on the other’s interface is cropping setting.
14.1 Cropping set up
Introduction for the information on the cropping setting interface
Cloth length on the The accumulative current cloth length reaches the setup value
cropping time in advance on the cropping setting
Advance alarm Set up the time to flicker the green light before the length is
long enough to crop.
Operation mode on When the current cloth length is as long as the setup cloth
the cropping time length, there are two operation mode of the loom to choose,
when the mode 0 is set, the loom will continue to work, and
when the mode 1 is set, loom will stop.
The following length When the current cloth length is as long as the setup length,
to crop the next length to crop should be set in here.
Cropping mode It decides whether the light turn on or not during cropping.
Introduction of function keys on the cropping interface

Zero clear of To zero clear the cropping counts
cropping counts
cropping Cropping by hand and the cropping counts will plus up 1.
Zero clear of cloth To zero clear the current cloth length. This operation should be
length done with prudence because it has influence on the cropping
length.
Manual cropping To turn on or turn off the cropping signal light manually.
signal light
14.2 weft check
Introduction for information on the weft check setting interface

Next pick The setup weft insertion information which will be executed
by the loom.
Main serial The setup color number which will be executed by the loom
number
Main count The repeated number of the setup color number which will be
executed by the loom.
Sub-serial The sub-model color number which will be executed by the
number loom.
sub. Picks The correspondent picks number of the sub-model which will
be executed by the loom.
Color number The feeder which will be used by the loom.
Modification To modify the operation procedure of the loom.
14.3 Timing
The information on the display interface is as follows.
Have access into the setting interface through “enter into modification” key, set up the present date
as the system’s date including information about year, month, date, hour, minute and second.
14.4 Setting of display terminal
The information on the display interface is as follows.

Time to turn off The setup time to turn off the display automatically without
any operation. When the display is closed, touch any keys and
the display will be on again.
Loom number The number of the set loom.

Chapter 15 beam change

The function specification of beam change is as follows
1. The instruction of the movement of ETU and ELO electric machine

Advance of the let-off the beam moves forward with less tension and loosening warp
beam: yarn.
Draw-back of the let-off The beam moves backward with more tension and tightening warp
beam: yarn.
Backward move of ETU The ETU beam moves backward with less tension and loosening
beam: warp yarn.
Advance move of ETU the ETU beam moves forward with more tension and tightening
beam: warp yarn.
Simultaneous forward the ETU and ELO beams move forward together and the cloth fell
move of the ETU and also move forward.
ELO beam:
Simultaneous backward the ETU and ELO beams move backward together and the cloth
move of the ETU and fell also move backward to the direction of the ELO beam and the
ELO beam: cloth fell will also move backward.
Tension leveling: the actual weight of the rear beam after the loom’s tension leveling.
Note: the moving time of the ETU and ELO machine depends on the time length. It runs
when the key is pressed and it stops when it is undone. The movement degree can be set on the
manual modification interface. The bigger the number is, the quicker the speed is.

2. Instruction of the beam’s current state and parameters of new beam.

Now tension This is the tension value shown on the tension sensor calculated
with warp yarn tension, parameters of mechanical structure and
ELO motor.
Remnant beam Warp yarn’s diameter= beam flange diameter-stem difference
diameter diameter of yarn wheel
Remnant warp yarn The length of the reminding warp yarn on the ELO axle.
Weaved fabric The length of weaved cloth
Beam flange The diameter of the ELO’s reel
diameter
Stem deference The distance between the warp yarns on the ELO beam to the edge
diameter of yarn of the reel.
wheel
Length of warp yarn The actual length of the warp yarn on the ELO beam.
Measuring unit of There are two measuring unit for choice. 1 stands for meter, and 0
warp yarn stands for yard.
New changed ELO When the beam is changed and the correspondent parameters are
beam set, press down the “beam changed” key.
3. Tension leveling
* The adjustment method of loom with single beam and single cross beam
Fix the tension sensor according to the installation requirement firstly, then have access in to the
beam change interface and press down “tension leveling” key. The shown value on the tension
sensor is the uncalculted weight of the cross beam. Loosen the leveling screw on one side of the
cross beam without tension sensor in order to get the maximum tension value, then continue to
adjust the screw until the shown value on the sensor is half of the maximum tension, and then
tighten the srew. Then memorize the value of half of maximum tension in the cross weight
setting textbox through loom setting interface. After all of these, the work of tension levelling is
done.
4、slow speed weaving
When the function of slow speed weaving is in use, then its indicatior light is green. The beginning
angle of the slow speed weaving is set in following setps: parameter→weft insertion
parameter1→others (Interface). The beginning angle of the slow speed weaving is between
100°-160°.
Note: when the function of slow speed weaving is put into use, press down “forward” key, the
loom will start to weave in this way. But if the “run” key is pressed down, the slow speed
weave function will fail and the slow weft insertion will stop too.

5、Brake removing
The brake removing only can work when the beam change interface is closed down. When the
braking is removed, the loom cannot be power on by hand or by pressing on keys until the
“stop” key is pressed down. No brake removing by anyone except technicians.
Note: pay attention to personnel safety around a brake removed loom!!!.

Chapter 16 Monitoring
It includes circuit self-monitoring, weft insertion monitoring, sub-nozzle monitoring, motor
monitoring and feeder monitoring.
The default interface is motor monitoring interface.
16.1 circuit self-monitoring interface
Specification of functions on circuit self-monitoring interface
Communication amid Monitoring the communication situation between circuits, and

circuits the version number of the display control board can be shown.
Clip temperature The chip’s current temperature
Reset of motor It can reset the servo motor’s alarm which is allowable to
reset.
Count of short weft The exact time of the shortest weft detected by the H1 within
detection setup N picks before stoppage.
Count of long weft detection The exact time of the longest weft detected by the H2 within
setup N picks before stoppage.
Refueling Manual Monitoring of refueling unit’s working state
Shedlevelling When the loom stops, the shedlevelling will go on
automatically to level the average warp tension.( dobby has
this function)
16.2 Weft insertion monitoring
Information on the weft insertion monitoring interface is as follows.

Monitor the pins on the four feeders, four groups’ main nozzle, four groups’ cutting and drawing.
And monitor the correctness of the stroboscope indicator light and four groups of circular
switching indicator light. The monitoring in this interface belongs to functional monitoring.
When the “on” key is pressed down, the correspondent indicator light on the board will turn on,
if not, it indicates that the high voltage circuit of the solenoid valve has problem. This
monitoring item can check up the solenoid valve’s connecting lines after the loom’s first
installation.
Specification:
ZP=main nozzle FZ=sub-main nozzle JQ= cutting DZ= yarn pin LS= drawing
PS= stroboscope “Circulate” key: it works on feeder and solenoid valve to check up the
length of one pick in the feeder.

16.3 Sub-main nozzle monitoring
Functions on the sub-main nozzle monitoring interface: the solenoid valves of sub-nozzle from
sub-1 to sub-16 ( There is function key ON/OFF in Display screen )
Turn on the sub-nozzle valve, the correspondent light will turn on and the solenoid valve should
be checked up carefully after its first installation.
Note: the number of open solenoid valves should be not more than five at the same time.
16.4 Encoder monitoring
The offered information on the encoder is: the encoder is divided into 256 scales, and the count
value range of the encoder is between 0-255, and the correspondent angle equals to the exact
count value multiply to 1.4.

Chapter 17 parameter setting of dobby

When the loom adopts dobby shedding mode, the “shedding mode” and “color mode” should
be set as the correspondent dobby mode in the shedding parameter
interface through parameter interface. The shedding parameter setting interface is as

follows.
0 1 2 3 4
Shedding mode Cam Changshu Zhongke Changshu cam Staubliage
shedding dobby dobby dobby dobby
Pattern mode Pattern of Pattern of Pattern of
weft Changshu Zhongke
insertion dobby dobby
board
The dobby interface is as follows.

The new-built card’s chart refers to figure 17.1. Name the new card and store it. Then on the
main interface the number, name, total picks can be shown. Users can change parameters on the
card (User can choose target operated card, choose to check card number, delete card number,
examize weft in specific card, check active card )

17.1 Card setting interface
Card setting: lateral lines stands for dobby blades from left to right （1--24）, and lengthways
lines stands for warp pattern with down-up setting order. (The loom weaves according to the setup
pattern from the very first weft.)
Firstly, the dobby card can be set by pressing down “reverse” key in the condition that the loom
stops. After input setup parameters, memorize them and the loom will weaving according to the
setup movement. Press down the “cancel” key, the setup operation process goes fail. Press down
“save” key, the setup parameters will be stored in the chip. Press down “read” key, the parameter
can be picked up, but the parameters won’t be stored into the dobby control board automatically.
Press down “uplift” key, the selected blades will go black on the card interface, when the loom
starts to weaving according to the setup card, the movement of the blades are upward. Press down
“downfall” key, the function is opposite with the “uplift” key with downward blades movement.
When the card setting interface is not in the stage of setting, the direction keys can be used to
page turning weft by weft. If it does in the state of resetting, current page cursor can be moved by
putting direction key. The direction keys’ function is ineffective under setting stage. The range of
pattern is from 1 to 8, and the range of weft density is from 1 to 8 too. If the weft density value is
out of this range, the loom will start to weave according to the weft density of the first weft. When
the “store” key is pressed down, the computer will keep the weft which pattern is set at 0 as the end
of the card. The subsequent setting will be valid and cannot be stored. So please pay attention to this
situation.
Function of copy and reverse copy are offered here. The modifications such as cancel, insert,
picks information on fixed position, positioning cursor, replace and dobby movement can be
conducted in the condition that the loom is stopped or not in the state of modification. Press down
“copy” key, the weft’s information needed to copy will show on the interface, and “yes” refers to
weaving according to the setting and “No” key refers to cancel the now setting. The function of the
reverse copy is almost the same with that of copy. “Yes”key means to startup and “No” key means
to cancel. Press down “cancel” key and input the picks number to cancel, and then press down
“yes” key to weave and “No” to cancel. Press on “insert” key and input the serial number of weft
which will be insert a weft after it. Then press down “yes” key to weave and “No” to cancel. Press
on “show picks” key and press down “yes” key, the card information will show form the imputed
weft serial number. Press down “yes” key to weave and “No” to cancel. All this process should
modify through access to the state of modification, and memorize in the dobby control board by
press down “store” key. If not, the loom will start to weave according to the previous parameter.
After all this settings are finished, user should set up the name interface.
The setup card name and picks in the name interface can be shown on the left side of the dobby
main control interface where access to modify these parameters has. After modification, do
remember to store by “store” key. If storage is not in need, cancel it by key and the previous
parameter setting will keep effective.

17.2 reverse copy interface
After resetting, to store by “yes” key, to cancel by “no” key and the previous setting will keep
effective.

17.3 copy interface
effective.
17.4 Delete Interface （Similar operation with DELETION）

17.5 display interface for fixed picks

17.6 replacement interface
17.7 right movement dobby interface (the operating process is the same with the right
movement of dobby)

effective.
17.8 state of dobby
Have access into card state interface and press on “modify” key to reset the card. The numbers
in the first line stand for correspondent dobby blades. White color means the blade is in use and
black means the blade is out of use. The black blade on the card means the correspondent blade will
not move during weaving. And when the black blade is put into use, it turns out to be white.
Note: 1 the serial number of card stands for the weft number which is weaving according to the
setup card. When the pattern occurs mistake, the serial number can be corrected by hand. But
missing pattern will occur if user changes the number when the setting is correct. So modification
of this serial number requires high cautions. Set up checkup parameter at 1 to check the blades one
by one, the dobby enters into monitoring mode and movement order of the working blades will be
checked up. Set up the checkup parameter of the dobby at 0 when checkup is not in need.
Set up checkup parameter at 1 to check the blades simultaneously up-down movement. The
blades out of use will not move. Set up the checkup parameter of the dobby at 0 when checkup
is not in need.
2：during weft unweaving, the loom should reverse turn back to 300. Just like normal cam
weel unweaving, don’t unweave weft turn forward. If turn forward to reversal forbidden area,
operator must move forward to exit reversal forbidden area then reverse to second 300 degree
unweaving. If operator only reverses only one 300 degree, there will be missing pattern, cam wheel
corotation share the same circumstance. Some loom can work normally under corotation unweaving
because it has clutch that can help to move heald frame and freeze loom.
For example, when the loom stops at the third weft, the loom only needs to turn back to 300
angle of the second weft, and then unweave the third weft. If the loom goes forward to the fourth
weft to the 300 angle which is the angle of the third weft, it will cause missing pattern and wrong
cloth fell movement. When the loom adopts dobby mode to weave, the optional automatic shedding
function can be set. For example, “shedding for warp stoppage” can be set at 1. When the loom
stops because of warp stoppage, the loom will shed the cloth automatically. Press on any key, the
shedding will stop.

Chapter 18 Doffing introduction
1. Functions and constitution

The doffing system adopts design proposal with Mitsubishi’s servo hardware in cooperation
with main control software which makes the closed-loop control system reliable and convenient.
Integral structure mechanic of the control system
The whole system composes of Mitsubishi’s servo controller, cloth roller control board,
terminal equipment and cloth-roll diameter sensor. Mitsubishi’s servo controller, who adopts torque
working mode, receives running instructions from cloth roller control board and makes the motor
work according to the torque tension. The cloth roller control board collects signals of the
cloth-roll’s diameter and sends to terminal equipment that has a touch display screen. And the cloth
roller control board also receives instructions and parameters from the terminal equipment to
calculate the current tension according to setup curve, and then sends running instruction to the
Mitsubishi’s servo controller
18.1 Function interface
When the system is power on, the whole loom main interface will show. Push stop butto to
change Stop Reason to “manual” from “Power On” before operate loon. Just like following picture
showed.

Figure 4，Main Interface after loom power on
y Press on the third icon “doffing setting” key on the figure 4 to enter into the sub-interface as
figure 5.
Figure 5，sub-interface

y Press on the fifth icon of figure 5 to enter into the cloth roller control interface as figure 6.
Figure 6，Fiberglass cloth roller control interface
y Press on the forth icon of figure 6 and enter into the cloth roller parameter setting interface
as figure 7.
Figure 7，Cloth roller parameter setting interface

Put cursor on the textbox which need to reset and input the correspondent parameters. And then
press on the first icon on the left bottom corner of figure 7 to store these setting and return
back to the interface of figure 6. If don’t want to reset, press the second icon on the left of
figure 7, unsave parameter and return to figure 6 interface
3.2 Key
number icon name Function specification notes

1 Adjustment Press down this key to It can be put in to
of the modify the minimum use when the loom
minimum cloth-roll diameter (D1) and cloth roller are
cloth-roll in the condition that the both off and the
diameter diameter sensor’s value position of the
sampling is the lowest one. roller’s minimum
diameter has
changed.
2 Adjustment Press down this key to It can be put in to
of the modify the maximum use when the loom
maximum cloth-roll diameter (D2) and cloth roller are
cloth-roll in the condition that the both off and the
diameter diameter sensor’s value position of the
sampling is the highest one. roller’s maximum
diameter has
changed.
3 Keypad To input parameters of All the parameter
cloth roller should be modified
when the loom is
off.
4 store Store the modified
parameters and return
back to the interface
5 Stop To stop the cloth roller. It is used during
Off stands for stop. cropping. Close
down roller before
using this function.
6 Running To startup the cloth
key roller. On stand for
running.
7 Tighten key Tense the cloth tension It comes to work
by manual operation when the “running”
key is in the state of

off
8 Loosen key Loose the cloth tension It comes to work
by manual operation when the “running”
key is in the state of
off
9 Return key Return back to the
system’s home interface
10 Return key Return back to the cloth
roller interface and the
setup parameters will
not stored.
Note: the parameters marked with star require more attention. Cloth-roll diameter
should be adjusted after installation of sensor for the time, or position of the sensor,
parameters of D1and D2 are changed. Except above situation, no adjustment is allowable.
18.2 Function description
y When the doffing machine is on power, it is still in inactive state. The icon “off “on the left
bottom of figure 6 indicate the motor is power off. When the key “ ” is pressed down, the
doffing machine starts tightening cloth in clockwise direction through manual operation according
to the maximum setup speed index. When the key is pressed down, the doffing machine
starts manual loosening cloth roll in jog reverse direction according to the maximum setup speed
index ( bigger number mean faster speed )
y Press down the key at left corner, and the doffing machine starts to work according to the
setup doffing mode and the icon becomes to be . Different curve will show according to the
cloth tension, diameter and other parameters set on the doffing machine. Press down the key again
and the machine will stop doffing. Cloth cropping should conduct in the condition that the doffing
machine stops, and cloth cropping show . The key and don’t work
effectively when the cloth doffing machine is in working. When loom stops, the current tension and
torque of the cloth roller will reminds.
18.2.1 Doffing mode 0: constant torque mode

Figure 8: curve of constant torque mode
When the doffing mode 0 is adopted, the doffing machine will start to work with constant
torque according to the setup tension and diameter. It means the output torque will keep constant
with the cloth roll is becoming bigger and bigger and the cloth tension is becoming weaker and
weaker.
18.2.2 Doffing mode 1: constant tension mode

Figure : curve of constant tension mode
When the doffing mode 1 is adopted, the doffing machine will work with constant tension
according to the setup tension to start doffing and diameter to start doffing. That is to say, the
doffing machine works with constant cloth tension while the output torque is becoming larger and
larger as the diameter of cloth roll changes.
18.2.3 Doffing mode 2: Piecewise linearity mode

Figure 10，Curve of Piecewise linearity mode
When the doffing mode 2 is setup, the doffing machine will work with piecewise constant
tension and constant torque according to setup tension on doffing starting point, diameter on doffing
starting point, middle cloth tension, middle cloth roll diameter, tension on doffing ending point,
cloth-roll diameter on doffing ending point, and starting tension.
18.3 parameters
In the figure 7, the minimum cloth-roll diameter D1 and the maximum cloth roll diameter D2
Requires reset according with the user’s demand.

L Notes
y Range of tension: 0-999 measuring unit: N
y Range of diameter: 0-1000 measuring unit: mm
LNotes: the following parameters are mechanical parameter, and adjustment is not
allowable except by technician.
y Speed index: 0-4095 the maximum running speed of servo motor (the tacit value is 500)
y Diameter index: 0-99.9 index for correctness computation of actual diameter. (the tacit value
is 1)
y Doffing index: 0-99.9 Index for correctness computation of actual moment (the tacit value
is 3.9)
yZero control: 0-4095, instructed voltage to adjust cloth roller servo.(tacit value is 0)
y Tension zero clearing: 0-4095, zero adjustment value to calculate the actual tension. (Tacit
value is 0)
Diameter range:0-1000mm， tension range : 0-999N. the D1 and D2’s adjustment should carry
out when the roller is empty without cloth.
LNotes:
y Diameter: D1<D2
y D1≤diameter of the cloth-roll on the doffing starting point < diameter of the cloth-roll in
the middle doffing< diameter of the cloth-roll on the doffing ending point ≤D2
y Frequent adjustment or changes of parameters have effects on the stability of the system
and servo motor, so frequent modification is not allowable.
y No modification of parameter is allowable when the loom and cloth-roller is running.
y The setup parameters should be within the range.
y When no parameter is set or the parameters are out of the effective range, the loom
should stop working and press down “reset” key to draw back from the cloth roller
interface. Then have access into it again and reset the effective parameters.
y If the indicator light of JBKZ-V20080905 on the control board turns black, dump the
loom and restart. If the light is still off, change a new control board and contact with us.
y If failure warning occurs, go through according to the recovery processing on the
Mitsubishi servo controller’s manual. MR-J2S operation manual and Servo Motor Manual
are detailed references.
Chapter 19 Parameter setting and specification
19.1 Table of comparison between the setup heights of park position, cross beam
and actual heights of park position, cross beam
Loom type 2：
Setup height 1 2 3 4 5 6 7 8 9 10
measured height 0 10 20 30 40 50 60 70 80 90
Setup position 1 2 3 4 5 6 7 8 9 10
Measured 190 170 150 13 110 90 70 50 30 10
position 0
Loom type 3 and 4：
Setup height 1 2 3 4 5 6 7 8 9 10
measured 130 120 110 100 90 80 70 60 50 40
height
Setup position 1 2 3 4 5 6 7 8 9 10
Measured 190 170 150 130 110 90 70 50 30 10
position
Function of stop marks

There are many functions to avoid stop marks. These functions can be set and modified on the
keypad.
The reason causing stop marks are complicated. The appearance of the stop mark depends on the
loom’s conditions, such as height of the cross beam and stop frame, height of heald frame, size of
shedding, time period of shedding, stationary time series, stationary output and warp yarn tension.
In addition, the sizing and the indoor humidity also have influence on the stop marks.
Compensation from setup N picks’ function goes to ineffective when the loom adopts controllable
weft density weaving method.
To maintain the stable quality of the weaving fabric, we need to have following action.
1: setting and adjustment of the functions to prevent stop marks.
2: modification of the loom’s conditions.

3: management on sizing’s quality and humidity.
19.2 Instruction on ways to prevent stop marks
*** Ways in starting compensation ELO and ETU parameter interface***

1: warp stoppage adjustment and weft stoppage adjustment function
The warp stoppage adjustment and weft stoppage adjustment can be set on the interface. The
parameters instructions are as follows.
Downtime: the user can set 10 different downtimes. The measuring unit of the time is minute.
The correctness is pick’s number from where need to modify according to the certain downtime (the
set number of the weft should be within 2.55.picks). Negative mark stands for cutting down picks
per inch, and positive mark stands for adding up picks per inch.
Note: when the first time in the downtime setting is 0, all the other setting on the warp
stoppage adjustment interface and weft stoppage adjustment interface will go failure.
When any downtime’s setting is 0, the subsequent picks will be adjusted with the pro pick’s
correctness value. Unequal time interval is preferred while setting up the downtime. The adjusted
picks between two time intervals relays on the automatically calculation by the computer according
to the linear difference.
The change of yarn within one minute is negligible, so adjustment value 0 is preferred for the
first minute to avoid reset when the loom needs to restart caused by firstweft insertion failure.
For example, When the weft density is 100 picks per 10 cm, the doffing length per pick value
should add 1 mm. Adjustment value=+0.5picks. Before startup, the ETU and ELO electric machine
will move backward 0.5 mm in the direction of beam. It says the cloth fell also move 0.5 mm in the
direction of beam to add up the weft density on the moment of startup. When the adjustment value
is negative, the direction of movement is opposite.
For example： minute adjustment valie
1 0
5 -0.5
100 -2.0
500 -3.0
0 0
。。。。。。。。。。
Above example show 50 minutes value at Intermediate stop
（50-5）*[（2.0-0.5）/（100-5）]+0.5=1.2 ; When the time period is over 500, the adjustment value
will be the same as the 500 minutes’. The adjustment value should be set according to the weft
stoppage parameters when the loom starts to run for the first time.
2. weft stoppage compensation and warp stoppage compensation function

These functions can adjust the subtle change of weft density before the loom restarts to work.
Weft stoppage compensation interface contains the following functions: weft density compensation
for the first 10 picks when loom restarts to weave after weft stoppage. There are linear
compensation, index compensation and compensation by wefts for choices, and parameter 0 means
no compensation. User can choose specific compensation model according to field situation.
Parameter specification of the weft stoppage compensation interface
Number of picks to compensate and its correspondent compensate pick amount.
The first compensation quantity for ELO, positive value stand for adding up weft density and
negative value stands for cutting down weft density.
The first compensation quantity for ETU, positive value stand for adding up weft density and
negative value stands for cutting down weft density.
Compensation mode
0 stands for no compensation, 1 refers to linear compensation, 2 refers to index compensation and 3
refers to compensation by wefts
The compensation quantity will decrease progressively on the basis of the first compensation
quantity and compensate picks according to linear or exponential relationship while the linear
compensation mode and the exponential compensation mode are adopted.
Compensation by wefts
Set up the compensation value of every picks and the pick number should be within 100.
For example:
When the weft density is 10 picks per centimeter, the rolling length per pick should be 1 mm. Setup
compensation mode: compensation by weft compensates picks N=3
The first compensation quantity is 50% of 10 picks, the second compensation quantity is 30% of 10
picks, and the third compensation quantity is 10% of 10 picks. The estimated length of the
compensate picks is 0.5, 0.3 and 0.1 mm in order. When it is positive compensation, the weft
density should be add up so, the rolling length is （1-0.5）,(1-0.3),(1-0.1) in order. In short, it is 0.5，
0.7，0.9 respectively. Note: if the compensation quantity is over 100%, the ETU beam will not move
on and the rolling length will be null.
3. Warp yarn adjusting function used in ETU machine

The function is used to make the loom turn back to the stoppage position with the
simultaneously movement forward or backward in high speed and the same direction progressively.
The movement amount can be set independently between 1 to 40 picks, and 5 picks is preferred.
Positive value means the machines move forward and negative value means the opposite direction.
The weaving count can be set up independently between 1 to 5, and 3 is preferred.
The adjusting picks number should be bigger or equal to the adjusting count, or the function
will go fail.
4. loth fell following function

The function is to avoid the cloth fell becoming over dense as for repeat weft insertions in the
process of slow speed reverse turn for weft finding.
Time after stoppage and before back up: the fell go forward to avoid touching from reeds.
Before weaving, the fell return back to the original position.
Example:
The loom starts to stops from angle 300, the fell will go forward according to the setup value.
For example, if the setup value of the fell following is 1, the fell will go forward 1 pick, and if the
setup value of the fell following is 5, the fell will go forward 5 picks. The value of the fell following
should be within 20 picks. The function is to avoid the cloth fell becoming over dense as for repeat
weft insertions in the process of slow speed reverse turn for weft finding.
When the start key is pressed down, the fell will retreat back the original position before the loom
starts to weave.
5．Speed of adjustment and compensation. To set up the speed of warp stoppage
adjustment, weft stoppage adjustment, warp yarn adjustment and fell following.
0 is the slowest, 5 is the fastest, and 3 is preferred.
6 Adjustment by manual operation.
It is put into use during pick unweaving. it can be adjusted by wefts.
In general, the adjustment value of the first weft should be 0, if more adjustment is in need, do
check up other cause relating to it
*** ETU and ELO parameter and weaving parameter***
1: starting tension: the warp tension’s change of the loom during its process of startup. The warp
yarn tension will reach the setup starting tension when the loom runs.
The setup value of starting tension should refer to the tension of the loom at 300°. Generally
speaking, the starting tension should be no more than tension at 300° to solve the problem of over
dense picks. And the problem of scarce picks requires the opposite solution of over dense picks. As

for those non-plain weaving fabric, an average value of the weaving tension is available.
2: power-off tension: the warp yarn will loosen until to the setup tension value if the loom is going
to stop for a long time.
3: power-on tension: the warp yarn tension will draw up until to the setup value when the loom is
power on.
*** Starting and stopping parameters***
1：strong starting cycles: triangular and star starting are for choices.
0 stands for star starting mode, the starting speed is slow. To start the loom with weak beating-up
power in this mode.
1-5 stands for triangular starting mode in different range. When this mode is adopted, the loom will
rotate for 1 to 5 turns which can speed up the starting speed in high running speed to add up the
beating-up force of the first weft. After 1 to 5 turns, the loom will continue to run in star starting
mode. Recommend to set value to 1
2: rotating turns without weft insertion: the turn number should be within 6. The loom
will retreat back for X turns, and then rotate for x turns before normal weft insertion.(this function
can be used only if the weft stoppage setting is mode 0.)
3. starting angle model: 300 degree, front 30 degree, back 30 degree, back 30 degree and
slowing putting for first weft start model for choice。Wrap stop and weft stop use different stop
model.
Starting mode 0: it is a standard starting mode. The loom restarts at 300° after warp stoppage. The
loom will retreat to 300° and unweave a pick before restart. The cycles of setup empty beating-up
can be 1-5 in high speed.
Starting mode 1: when the loom stops because of warp stoppage, the angle will turn back to be 30°
slowly, and then the loom begins the first weft insertion after 360 empty weaving in high speed.
When the loom stops because of weft stoppage, the angle will turn back to be 0° and then the
pro-pick’s angle will return to 30°. After all this movement, the loom will begin the first weft
insertion after 0 empty weaving in high speed. Mode 1 has advantage in reducing empty beating-up
of cloth fell.
Starting mode 2: the starting angle of the start mode 3 is from 20° to 60°.
When the loom stops as for warp stoppage, the starting angle will turn back to 20°-60°, and the
loom begins the first weft insertion directly.

When the loom stops as for weft stoppage, before restarting, the loom will turn back to 20°-60°,
then unweave the pick by hand and the loom restarts to run.
This function can be used to solve to generate wrong pattern in loom textile. Normally, cloth fell
will draw back and cause empty beating-up of cloth fell due to shedding action when system is
running. This kind of operation will result in wrong pattern in loom textile.
This function: When the loom stops as for warp stoppage, operator should run loom to start angle
with right direction low speed model from 30 degree before loom enter
automatic-running-start-angle (30 degree).
Starting mode 3: slow weft insertion mode will be adopted for the first weft when the loom starts
to run. After one circle, the electric machine will run in the star mode.
Starting mode 4: the slow weaving without beating-up can be set. When the weaving without
beating-up parameter is 0, the loom will turn to be mode 1 automatically.
Starting mode 5: there is no overturn after stoppage inertia. Back up the loom by hand to unweave
the picks. When this mode comes to use and the loom stops as for weft stoppage, pick unweaving
by hand is in need, or double weft will occur.
Starting mode 6：
Move forward to 300 degree after over turn of stopping inertia. To unweave the weefts, operator
needs to manually back up the machine firstly, and then unweave the weefts secondly. Otherwise
there will be double wefts occurred. Don’t move forward over ZERO, otherwise there will be
wrong pattern occurred.
NOTE:
1. When the starting mode is changed, please check up the correctness of the loom’s movement
before power on the loom. Otherwise, there will be problem in textile appreance.
2：The starting angle is restricted when the loom needs to restart caused by warp stoppage and the
adding parameter value should be less than 7 and the deducting parameter value should be no more
than 14, or the loom cannot restart directly
４. Stopping angle：The stopping angles of warp and weft are optional.
The range of warp stopping angle is between 270° to 359°. If the actual stopping angle is less
than 260°, the warp yarn will be loose and the weft will be drifting. In this situation, unweave the
current weft and then fix it according to weft stoppage. The starting angle is better to be 300°.
The weft stopping angle should be no more than the warp stopping angle. There are two
operational modes to unweave picks according to different setup weft stoppage angel.
Automatic operation: when the weft stoppage angle is 180°, the weft will stops at the angle of 300°,

in the situation, unweave the current pick and press down the start key directly. It works in high
efficiency.
Manual operation: when the weft stoppage angle is 300°. The loom stops as for weft stoppage at
angle 300°. It can ease the force on the warp yarn opening.
Before unweave picks, press down the reverse key and turn back to the reverse angle at 120°. Then
unweave picks and restart to weave.
There are two starting mode after pick unweaving for option.
* Press down the start key directly
** Press down the reverse key and turn the warp stoppage angel back to angle300, and then
restart the loom by pressing down the start key.
5.Advance air-jet: it is to prevent starting marks, especially in the condition that thestretch yarn and
pressure lock is in unstable condition.
The bigger the number is, the longer of the advance air-jet time is. 0 means no advance air-jet.
The advance air-jet time can be decided on the pressure change’s situation of the sub-nozzles.
Stop marks adjusting order
*** Setting of general requirements
（1) Setting suitable for all kinds of fabric
The temporary ELO adjustment value is 0
Warp stoppage angle: 300°
Weft stoppage angle: 120°
Strong starting cycles:1
Empty beating-up cycles:0
Starting mode:0
Advance air-jet:0
(2) Collect sample cloth with start marks

Collect cloth with starting marks caused by stoppage at 0 minute, 1 minute, 5 minute for two times
respectively. Then check up the reason of starting marks and the different situation in the different
time length. If no starting mark occurs, the adjusting order can stop.
***1: downtime within 1 minute ***

1) Choose startup feature。
1．1）when picks of the cloth fell are too dense, the strong startup cycle should be 0 and ease
the beating-up power of the first pick.

1．2）when picks of the cloth fell are too scarce, change the setting of the strong startup
circle within 5, and increase the beating-up power of the first pick.
2) modification of startup tension
The startup tension can refer to the tension on 300. When the picks are too dense, the startup tension
should be less than the tension on 300, when the picks are too scarce, the startup tension should be
more than the tension on 300
3) Usage of startup angle mode 2
When close picks and buckling appears, the startup angle mode 2 can be put into use.
4）When close picks occurs before startup, put fell following function into use.
*** 1: downtime more than 1 minute ***
Stop marks: setting of let-off quality compensation and adjustment depends on the length of
downtime.
When close picks and thin picks occurs before startup or on the first pick and the following
picks are normal, put adjustment function into use.
When close picks and thin picks occurs on the first pick and the following picks, put
compensation function into use.
[ 2 ] modification of loom condition
When the adjustment of park position fails to prevent from start marks, the loom need to adjust
and reset back to the basic setting suitable for all kinds of fabrics.
Loom Condition Effect

(1) The height of cross beam and stop frame have effect on the start marks caused by improper
beating-up tension.
Plain woven: when start marks occur when the picks are too close, lift up the height of rear
roller and stop frame; when start marks occur when the picks are too scare, lower down the height
of rear roller and stop frame.
Twill: while the loom runs in forward movement, lift up the height of cross beam and stop
frame. The tension of under warp yarn is enlarged during stoppage which can prevent from close
picks. When the loom run in backward movement, lowering down the height of cross beam and stop
frame is useful to prevent from spare marks.
Except adjustment of cross beam and stop frame in up-down direction is effective to prevent
from start marks, the adjustment in back and forth direction is also useful.
(2) adjustments on heald frame
Plain: lower down the height of heald frame when close start-marks occur, and lift up the height
of heald frame when scare start-marks occur.
Twill: lower down the height of heald frame to avoid raised grain defect during forward
weaving, and lift up the height of heald frame to avoid raised grain defect during backward
weaving.
The adjustment of height of heald frame relates to the weft stoppage. Do please pay high
attention to this case.
(3) Shedding movement (movement volume of heald frame): the bigger the movement is, the easier
the weft insertion is. The less the movement is, the harder the weft insertion is. Twill: the small
shedding movement is good for avoiding raised grain defect.
(4) Shedding time: the earlier the shedding is, the easier the weft insertion is. vice versa. Plain:
early shedding time is good for close start-marks. Vice versa.
Twill: early shedding time is effective to avoid raised grain defect.
(5) healdleveling time: the earlier the healdleveling time is, the easier the weft insertion is. Vice
versa.
Plain: delay the healdleveling time when the close start-marks occur. Set up the healdleveling
time in advance to prevent from scare start-marks. Make sure the interval between healdleveling
time and shedding time is within the range of ± 30.
Twill: the healdleveling time should the same with the close time of shedding.
2. ELO unit
2.3 - 10
※ during adjustment of start marks, the modification of loom’s condition can be different from
above processes.
Effect
(6) Heal leveling movement
Plain: cut down the healdlevelling movement when close start-marks occur, and enlarge heal
leveling movement when scare start-marks occur. It works on the two side of the fabric. When the
healdleveling movement is too strong and the movement time is too long, start-marks may occur.
Twill: small heallevelling movement is useful to prevent from raised grain defect.
(7)Warp yarn tension

The higher the warp yarn tension is, the easier the weft insertion is. Vice versa.
Plain: enlarge tension to deal with close start-marks and lower tension to deal with scarce

start-marks. The method doesn’t work very well. In order to ensure fullness of the cloth and reduce
weft stoppage, during adjustment of start marks, use this method as few as possible.
Twill: lower down the warp yarn tension is useful to avoid raised grain defect.
(8) Increase fell height benefit weft striking, vice versa.
Plan: close start-marks will increase height, vice versa.
When cloth on the position of temple occur start-marks, it is useful to lift up the fellboard. While
lifting the board, do pay attention to the broken cloth caused by the upside of reed and warp streak
caused by sub-nozzles.
Starting and stopping parameter
The range of star-start switching angle is 0~100° and 300~360°. When the angle is set between
100~300°. The system will change it to be 300° automatically.
Abnormal sensitivity of feeler: when the sensitivity value is set up, and a value which is bigger
than the setup one is detected by the feeler, abnormal error information will be sent out.
Rate card on timing interface
1: Brake alarming mode can be shown and set on the rate card. Mode 0 in odd type peripheral
board alarm by turn off the light, and mode 1 in new type peripheral board alarm by turn on the
light.
2: producer: 1 stands for RIFA, and 2 stands for Shijiazhuang
3: options for warp feeler mode: No.1 stands for IR warp feeling mode without stop frame, and
No.2 stands fro normal warp feeling with stop frame.
4: add the brake monitoring in the circuit monitoring interface.( it can be used when the brake
alarming mode is No.1)
5: brake disc is in need during testing. Or the loom cannot start up and the brake alarm will
work.
Dobby instruction: when the dobby is produced by Changshu, the shedding mode should be 1 and
pattern mode should be 1. When the dobby is produced by Zhongke, the shedding mode should be 2
and the pattern mode should be 2.
The connection chart of dobby is as follows.

The line is 2 meters. When the Zhekong dobby is used here, jix1 of weft insertion board should
keep circuit short stage with +5sv, or the pattern mode will be always 4.

Chapter 20 Responsibility determination and safety items

20.1 responsibility determination
The company bears no responsibility if any damages occur due to following causes.
1: problems caused by wrong operation, usage out of its range, misstep or bad maintenance of the
user.
2: damage caused by force majeure, such as nature disaster including lighting, earthquake, tsunami
and so on, and fire.
3: user transforms the electric machine at will or dismantles the circuit.
4: problem and fire caused by flying hair of yarns or broken thread.
5: short trouble or other accident cause by mechanical parts.
6: damage caused by dust with electrical conductive materials
7: partial damage during startup moment caused by short of routine checks.
8: damage caused by artificial negligence.
9: damage caused by artificial operation during normal running.
10: damage to the loom or fabric because of casual startup inspection and bad parameter setting.
11: Earth wires are not in good condition with disturbance which makes the loom stoppage, damage
and weaving fabric with flaws.
12： Other damage caused by user on purpose.
20.2 safety items
1 Electrical equipment safety inspection
The maintenance and repair of the electrical equipment should be conducted by professional
technician. The power of the loom should be off when checkup and change of electrical equipment
parts are going on. When the power is on, do not switch on the power source with wet hand to avoid
electric shot.
2: checkup for the firmware in the electrical controller box
Tighten up the screws of the sub-parts of electric terminal wires for one or three time annually. If
the screw is loose, it will go hot and trigger fire. Contactor should be check up for one or three time
per year. The connecting lines of the relay should keep in good condition, if any problem is found,
do repair or change them on time, if not, it will cause serious accident such as stop key doesn’t
work effectively, or the loom will start to run suddenly when the main switch is turned on.
3: maintenance and repair
The system is high-tech product, and do please contact with the company when problem occurs.
Dismantle by user themselves is prohibited, or the company will not bear any responsibility for any

outcome caused by this dismantle.
Appendix 1
Icons specification on the terminal display of air-jet loom’s electrical controller box
Home interface
shift number
report: the accumulative output of 6 shifts can be shown on this report. The tacit
interface is reports of 6 shifts.
others. The tacit interface is doffing setting interface.
parameter: the setting in the parameter interface is the central system of the loom. It
contains the setting information on main control board, weft insertion board, ETU and ELO board,
expanded weft insertion board and feeder.
Record: the display interface is as follows.
record
beam change
monitoring. When the loom is in maintenance, monitoring including manual
refueling, circuit boards, pin, solenoid valves and encoder, brake angle is helpful.
Reset of the electrical machine can be done in the circuit monitoring interface.
Shifting interface:
shifting mode
Automatic shifting
manual shifting

store in chip: press down the key and store the setup parameters in chip.
read
store into system. Press down the key and the modified parameters will put into use in
the system with notice that “stored”
cancel. Press down the key and the modified parameters store in IC card of controller
instead of the system with notice “stored in card”
Report interface:
reports of shifts. The shifts on the report contain information of current shift and other
42 shifts in 7 pages.
detailed report of shift. The detailed report of different shifts contains information of
current shift and other 42 shifts in 43 pages.
output report: information of output report contains accumulative output of picks and
length of cloth of every shifts.
page up
page down
previous shift
next shift
Shift * zero clear. * stands for shift numbers
Others interface
doffing setting
picks checkup

timing
display terminal setting
Record interface
operation record
stoppage record. The information on the stoppage record contains the count of alarm
stoppage (there are 17 kinds of alarm which will be shown in different lines with statistics. When
the alarm occurs and the loom stop, the number of the stoppage record will plus one. Note: the
statistical information of the current shift will be always on the top line.
doffing record
weft insertion record
Beam change interface
brake removing. Stop to tighten or loosen warp yarn
power on and warp let-out. Tighten the warp yarn until its tension reaches the set value
of tension after power on in the weaving parameter interface which is in the ETU and ELO setting
interface.
switch for warp yarn loosening. Loosen the warp yarn tension till the tension value is
the same with the set tension value after power off in the weaving parameter interface which is in
the ETU and ELO setting interface.
slow speed weaving
tension leveling: to adjust the actual tension of the loom.
change new beam
Forward warp let-out： the beam move forward with less tension and loosen warp yarn

backward warp let-out: the beam move backward with more tension and tighten warp yarn.
forward batching: the batching axle move backward with less tension and loosen warp yarn.
backward batching: the batching axle move forward with more tension and tighten warp
yarn.
Simultaneously forward move of ETU and ELO: the ETU and ELO axle move forward to the
direction of ETU axle simultaneously and the cloth fell also move forward.
Simultaneously backward move of ETU and ELO: the ETU and ELO axle move backward to
the direction of ELO axle simultaneously and the cloth fell also move backward.(the keys exist in
the single beam change interface.)
beam change.(the key only exists in the double beam change interface.)
Monitoring interface
Encoder monitoring
circuit monitoring
weft insertion monitoring
sub-nozzle monitoring
Sub-catalog interface of the others interface
Doffing setting interface.(the tacit interface of others interface )
turn on the doffing indicator light manually
turn off the doffing indicator light manually
zero clean of doffing count
cropping. While manual cropping is done, the doffing count will plus one.
zero clean of cloth length. Zero clean cloth’s length on the interface. The function

should be used in caution because relates to the doffing length.
Sub-catalog interface of parameter interface
weft insertion parameter. The weft insertion parameter includes main nozzle
parameter, sub-nozzle parameter, pattern parameter and other parameter of weft insertion interface.
ELO and ETU. In the NO.2 ELO and ETU interface, weaving parameter, loom
parameter and compensation parameter are contained.
starting and stopping parameter
four feeder parameter
opening parameter
card parameter
Subcatalog interface of weft insertion interface
main nozzle parameter: the starting angle and stopping angle parameters of pins in the
four feeders, solenoid valves of main nozzles, solenoid valve of sub-nozzles and solenoid valves of
cutting should be set up here.
sub-nozzle parameter: the starting angle and stopping angle of sub-nozzles from No.1
to No8 and drawing solenoid.
pattern parameter. Catalog/parameter/weft insertion parameter
other parameters of weft insertion: setting of starting time of solenoid valve in high
voltage, the starting angle and stopping angle of stroboscope, the starting angle and stopping angle
of the slow speed weaving should conducted in this interface.
copy

Pattern interface
master model
* sub-model *stands for model number from 1 to 5. The serial numbers of sub-model are from
1 to 30. It means the 8 pattern can be circular used for 30 times.
* sub-card. * stands for sub-card number from 1 to 5
Sub-catalog ELO and ETU interface
weaving parameters
loom parameter, the information on the loom interface contains mechanical
parameter of the loom, motor parameter, and PID adjusted value of tension.
compensation parameter
dynamic modified tension
Compensation parameter interface
Manual manual adjustment the function of the manual adjustment: when the loom
rotates slowly by manual operation and the adjustment value is 0, the ELO and ETU electrical
machine will take up one pick according to the setup weft density. While the adjustment value is not
0, the winding weft density will be calculated out in this way: winding weft density= setup weft
density ± (setup density* adjustment value% ).
Weft stoppage weft stoppage correctness: it is to adjust the first weft’s weaving after weft
stoppage to avoid the starting marks.
Warp stoppage warp stoppage adjustment: it is to adjust the first weft’s weaving after warp
stoppage to avoid the starting marks.
Weft stoppage weft stoppage compensation: the compensate function is to set up the first 10

picks’ weft density when the loom restart after weft stoppage. There are three modes to set up the
compensate parameters: linear compensation, index compensation and compensation by wefts, and
0 means no compensation involved.
Warp stoppage warp stoppage compensation: the compensate function to set up the first 10
picks’ weft density when the loom restart after weft stoppage. There are three modes to set up the
compensate parameters: linear compensation, index compensation and compensation by wefts, and
0 means no compensation involved.
Feeder parameter interface:
* feeder * * stands for number of feeder.
feeder type
Card parameter interface
card state
Card state interface
sub-model
Encoder monitoring interface (tacit interface of monitoring parameter interface)
Main control monitoring of encoder on main controller
Weft insertion monitoring of encoder on weft insertion
ETU monitoring of encoder on ETU unit
Circuit monitoring interface
shealdleveling
refueling. Moniter the refuel unit’s condition by manual operation
self- monitoring of circuit. Circuit monitoring between circuit boards

temperature of chip
zero clean of electrical machines with yes type alarm
count of long weft
count of short weft
entrance into modification
yes
help
return
Appendix1.2 Feeder parameter reference table
The feeder produced by different companies has its own special name and parameters. Here is
reference as following chart. And do read their instructions respectively.
FDP LGL Shanhe
Coils/ins Coils/ins(1-20) Coils/ins(2-12) Coils/ins (1-20)
Store coils Store coils(10-100) Store coils(5-50) Store coils(10-100)
Rotating Rot.1=S/2=Z Rot.1=S/2=Z Rot.1=S/2=Z
direction
Sensitivity degree / Sens.ftc 1=low 2=high Photocell sensitivity 1= high
of feeler 0=low
Startup / Work Type 1=high 2= Degrees of acceleration (1-10)
acceleration null 3=low
Sensitivity degree / piezo /

of broken yarn
Yarn blocking Pull-back function Step ABS (0-7) Pull-back function 1=on; 0=off
position 1=on; 0=off
Yarn blocking / ABC advance (0-20) /
advance
Yarn blocking Braking time ABS Delay (0-40) Braking time (measuring unit:
delay (measuring unit: ms)(pulsar delays to work)
ms)(pulsar delays to
work)
Yarn blocking / Step P-B（0-5） Braking force(0-20)(force degree
grade of the pulsar)
Pin advance / / Yarn let-off time in high voltage
(15-28)
Pin delay (80-300) setup time to / Stopping time of yarn let-off in
stop yarn let-off. 0 high voltage (15-28)
refers that the yarn
let-off is in control of
main motor
Running speed / Running speed(100-1200)
Filtering time / / Shielding time for foreign fiber
Feeder mode Trigger control of / Trigger control of yarn stopping
yarn stopping 1=internal 2=external
1=internal 2=external

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CMT-HICORP

Chapter 1 System Introduction…………………………………………………………..2

Chapter 2 Low Voltage Control System………………………………………………….7

CMT-HICORP MACHINERY (QINGDAO) CO.,LTD –1 –

Chapter 1 System Introduction

1.2 Case Structure

Front view back view Unfolded

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1.4 Internal structure chart of the cabinet

4）servo and peripheral unit

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Chapter 2 Low Voltage Control System

2.1 control unit block-diagram

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1. touch display terminal; 2: system motherboard ; 3: weft insertion control system

2.2 low voltage control unit constitutional diagram

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Control fix screw

Serial no. Description

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2、introductions on weft insertion board

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Chart of the expanded sub-nozzle board:

4、introductions on take-up and left-off board

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5.Batching system board

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Chapter 3 Weft feeler system

Green yellow Green yellow

power signal OUT IN GND OUT IN GND

H2 wiring terminal H1wire terminal

⑴ Installation site of feeler

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3．5 feeler head

3.5.1 Installation of H1 and H2

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It must fix, not vibrate, otherwise cause

3.5.2 Maintenance of feeler：

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Chapter 4 high voltage control unit

1.1 figure: high voltage control unit 1

1:short-circuit protector 2:wire slot

3/4/5：interlock 6: variable frequency power

7：power frequency power 8： reverse

9：CW clockwise 10：triangle

11: star 12：filter

13：terminal connection 14: wire channel

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4.2 introduction of AC contactor

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Chapter 5 power source unit

380V industrial power

Power source process unit

Lower voltage control system

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5.2 schematic of the power source’s front panel