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CMT-HICORP

CMT-HICORP

HCP810Air-jet Loom

Operational Instruction

Electrical Manual

Loom Operational Instruction ( Electrical Manual ) 中意合资 ● 赛特环球机械(青岛)有限公司

中意合资赛特环球机械(青岛)有限公司

CMT-HICORP MACHINERY (QINGDAO) CO., LTD

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Content

Chapter 1

System Introduction………………………………………………………… 2

Chapter 2

Low Voltage Control System………………………………………………….7

Chapter 3

Weft feeler system……………………………………………………………17

Chapter 4

High voltage control unit…………………………………………………… 21

Chapter 5

Power source unit………………………………………………………….….24

Chapter 6

Peripherals and servo motor……………………………………….………….28

Chapter7 Display Terminal……………………………………………….…….……….33

Chapter 8

Introductions of other parts……………………………………….………… 37

Chapter 9

parameter setting………………………………………………………… ….40

Chapter 10

Feeder…………………………………………………………………………72

Chapter 11

Report…………………………………………………………………… … 75

Chapter 12

Record…………………………………………………………………… ….80

Chapter 13

Shifting…………………………………………………………………… …84

Chapter 14

Others…………………………………………………………………… … 85

Chapter 15

Beam change……………………………………………………………… 89

Chapter 16

Monitoring………………………………………………………………….…92

Chapter 17

Parameter setting of dobby……………………………………………………95

Chapter 18

Doffing introduction…………………………………………………………105

Chapter 19

Parameter setting and specification…………………………………… … 115

Chapter 20

Responsibility determination and safety items……………………….……

125

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 1 System Introduction

1.1 Case Dimension1200* 520*430 CM ³

1.2 Case Structure

There are string holes at left side and bottom of back plate of electrical control box

recommend to use as high voltage string hole),this string holes is used as connect cable hole of

various kinds of peripheral equipment, there is locker at the front side of electrical control box.

Front view Contro l board’ Wiring channel
Front view
Contro
l
board’
Wiring
channel
back view Unfolded mother board DC power input fixed refueling hole Detachable back plate high
back view
Unfolded
mother board
DC
power
input
fixed
refueling
hole
Detachable
back plate
high voltage
lines
inlet
hole

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Low voltage wires inlet Left Side View hole Main motor ’ s connectin g lines
Low
voltage
wires inlet
Left Side View
hole
Main
motor
s
connectin
g
lines
hole

right side view

motor ’ s connectin g lines hole right side view Working Variable frequency switch and Emergency
motor ’ s connectin g lines hole right side view Working Variable frequency switch and Emergency

Working Variable frequency switch and Emergency

stop switch

NoticeNo strong hitting by hard tools on the outside of machine, or cutting-out and burning-out will occur. Keep it clean. Keep the door of the chassis close except at the time of maintenance and

repair for inner cleanness. When loom is in operation, no movement of the loom is allowable, or the operation of the loom will be disturbed; No pulling or drawing of the lines when the machine is working, which has affect on the reliability of the connector and cloth quality.

Do not turn off the mains source switch or emergency brake switch suddenly when the loom

is working, or the cloth quality and the operation of the peripherals will be affected, and damages to

loom will occur, etc.

The eclectic cabinet should keep away from water and fire.

the connectors have its fixed direction in order to avoid forcible pull and insert which will

cause damages. So no people except the technician can pull or insert the connector plug on the circuit board without authorization, or serious consequences will occur.

1.3 Working frequency switch and Variable frequency switch

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Emergency Stop
Emergency
Stop

Working

switch

frequency

Inverter frequencyWorking switch frequency switch

switch

Working switch frequency Inverter frequency switch

On the right side of the electric cabinet, there are emergency stop switch, power frequency switch and variable frequency switch. The maintenance personnel should turn off the power frequency switch and variable frequency switch during maintenance. Upwards switches indicate the power is on and downwards switches indicate the power is off. The emergency stop switch is a red self-locking switch. The power of the servo motor’s driver and the contactor will be cut off when the emergency stop switch is pressed down, and the loom will stop running. The clockwise arrow on the emergency stop switch indicates the direction of upspring when the power is recovered. Striking sign should be put aside the machine and press down the emergency stop switch when the electric machine is in repair. Do not operate the machine when any person or obstacles are within the loom’s working area. Touching the switches and high voltage switches with oily or watery hands are strictly forbidden. The machine cannot be restart only in the case that the entire malfunctions are removed. NOTE: the emergency stop switch can be used only in emergency situation, or serious consequences will occur. The standard parameter settings of the electric machine are as follows

Electrical equipment

Specification

power source

voltage: three phase current 380V

 

voltage fluctuation: ±10%

 

mains frequency: 50~60(HZ)

 

variable frequency power source: 5~7HZ(recommended)

environmental conditions

operating temperature: 0~40

 

relative humidity:< 85%

vibration

The loom should be installed on a firm foundation. If the foundation is not firm enough, abnormal vibration, poor connecting of the wires and damage to the machine will occur. Ease the vibration as much as possible.

Earth connection

The loom should have good ground connection. The construction of the ground connection should be accord with

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Electrical Manual (Air-jet Loom)   related rules. The earth wire, null line and live wire

Electrical Manual (Air-jet Loom)

 

related rules. The earth wire, null line and live wire should be connected without random mistakes. The ground wires should connect with the ground wire terminal in the Electrical Cabinet, or the regular work of the loom will be affected.

Power source wiring

The wirings should be bigger than 3.5 square millimeters. (Electric cable is recommended)

Leakage protector

Leakage protector should be installed on the power circuit in order to avoid damages caused by electrical leakage.

1.4 Internal structure chart of the cabinet

1low voltage control unit 2high voltage control unit 3power source unit

4servo and peripheral unit

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

220V Power unit Control security +48Q +24Q +9Q1 +9Q +24S +12S +9 -9 forward backward
220V
Power unit
Control
security
+48Q +24Q +9Q1 +9Q +24S +12S
+9
-9
forward backward
star quick

CMT-HICORP MACHINERY (QINGDAO) CO.,LTD

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 2 Low Voltage Control System

2.1 control unit block-diagram

1

Low Voltage Control System 2.1 control unit block-diagram 1 2 10 13 5 11 18 14
2
2
10 13 5 11 18 14 4 6 9 21 3 17 15 7 12
10
13
5
11
18
14
4
6
9
21
3
17
15
7
12
16
19
8
20

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

1. touch display terminal;

2: system motherboard ; 3: weft insertion control system

4: control signs indicators connector; 5: stroboscope connector;

6: yarn blocking connector 9: main control system

11: feeler indicator connector

13: encoding indicator 15: display terminal connector 17: ETU and ELO system

19: tension connector

7sub-nozzle connector;

8: main nozzle connector;

10: input indicators of weft feeler and peripherals

12: loom control connector ;

14: encoder’s indicator connector 16: electric machine control connector 18: ETU electric machine

20: CAN BUS

21: batching or FIC~WBS Control Board

2.2 low voltage control unit constitutional diagram

Main control system, weft insertion system, take-up and let-off system, doffing control, expanded weft insertion system, and dobby system (made by zhongke Company) in the low voltage control unit connect by motherboard which can insure the stability of the system and simplify the maintenance process. For example: when there is function fault happed in one of the system boards, the low voltage control board can be replaced directly (After cut off system power). Main control system, weft insertion system, take-up and let-off system, expanded weft insertion system, and dobby system (Zhongke Company) in the low voltage control unit are fixed in the lead rail. While inserting circuit board, the circuit board should be pulled in to the card slot in the parallel direction, or the circuit board is prone to go wrong, which can result in short circuit or open circuit to burn down components.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Control fix screw Cropping control Diameter sensor +24VDJ
Control fix screw
Cropping
control
Diameter
sensor
+24VDJ

Serial no.

Description

1

weft insertion control system

2

stroboscope connector

3

yarn blocking connector

4

sub-nozzle connector

5

main nozzle connector

6

main control unit

7

feeler1

8

feeler 2

9

warp feeler connector

10

feeder connector

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Electrical Manual (Air-jet Loom) 11 left selvedge connector 12 right selvedge connector 13 slitter edge

Electrical Manual (Air-jet Loom)

11

left selvedge connector

12

right selvedge connector

13

slitter edge connector

14

brake connector

15

Feeler1 connector

16

Feeler 2 connector

17

brake control connector

18

keys connector

19

monitoring connector

20

encoding input connector

21

display control system connector

22

electric machine control connector

23

ETU and ELO system

24

batching electric machine

25

No.1 batching electric machine

26

No.2 batching electric machine

27

power source connector

28

Tension sensor 1

29

Tension sensor 2

30

Power source of signals

31

batching control

32

diameter sensor connector

The low voltage control unit is the code system of the loom. The following items should be pay high attention to:

keep away from water and fire, Pulling out or inserting the circuit boards should be careful and put them down lightly. Pulling out or inserting the circuit board in parallel with the direction of the card slot without forcible action. Pay attention when insert circuit board. Insert circuit board by force is forbidden, or circuit board will be damaged. There should not any metal remains on circuit board when insert board, or it will cause short circuit easily and damage board. Neither any greasy dirt nor conduct leads wire attached on system board Keep circuit board and connection component clean. Please close cabinet door when system

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

is running System board and system board fixed slot should be avoid to be hit by hard material, or it will cause short circuit or open circuit, which result in mechanical or electrical accident.

2.3 control unit panel instruction

1Main control panel instruction peripheral alerting signal input indicator: includes indicators of feeler1, feeler 2(glass fiber weaving has no this indicator), warp feeler, feeder, left selvedge, right selvedge, slitter edge and brake. feeler: sensitivity regulator, green indicator, yellow indicator of feeler 1; sensitivity regulator, green indicator, yellow indicator of feeler 2 loom control connector includes connectors of feeler 1, feeler 2 (glass fiber weaving has no this function), brake control (brake control interface), button (loom control button), test input (output alerting signal of peripheral board), encoder inputDB15, display ( DB9) (the glass fiber should adopt five core CAN circular connector), motor control interfaceDB15. Note: forcible inserting or pulling out of the main control board is not allowed. Affirm the direction correctly before inserting and pulling the board. The chart of the main control unit board is as following

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) 2 、 i n t r o d u c t i

2introductions on weft insertion board

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

From top to bottom, the weft insertion control system board contains stroboscope indicator, indicators from No.1 to No.4 of guide needles, indicators from No.1 to No.8 of sub-nozzles, drawing indicator, indicators from No.1 to No.4 of main nozzles, indicators from No.9 to No.12 of sub-nozzles, cutting indicators from No.1 to No.4.

from No.9 to No.12 of sub-nozzles, cutting indicators from No.1 to No.4. CMT-HICORP MACHINERY (QINGDAO) CO.,LTD

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

3introductions on expanded sub-nozzle board ( for weft insertion model 2) An expanded sub-nozzle board can be added within a broad loom. The number of sub-nozzle valves can add up to 28.

Chart of the expanded sub-nozzle board:

can add up to 28. Chart of the expande d sub-nozzle board: 4 、 i n

4introductions on take-up and left-off board The ETU and ELO board includes ETU machine interface (it is seven core plugs which is suitable for ETU.), ELO seven core interface (No.1), ELO seven core interface (No.2, which is suitable for use of double beam loom.), tension 1 our core interface and tension 2 interface (No.2 is suitable for use of double beam loom.)

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) CMT-HICORP MACHINERY (QINGDAO) CO.,LTD –15 –

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

5.Batching system board

The board contains a 25- core electrical machine control plugs and a 4-core aero- diameter sensor and a 4-core, 24 V circular plugs.

batching

motor

control

Diameter

sensor

+24VDJ
+24VDJ

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 3 Weft feeler system

3.1 Feeler board Installation Position is as following picture

Green yellow Green yellow Light light light light H2 H1 OUT IN GND OUT IN
Green
yellow
Green
yellow
Light
light
light
light
H2
H1
OUT
IN
GND
OUT
IN
GND

H2 wiring terminal

H1wire terminal

power signal
power
signal

Installation site of feeler

The feeler should be installed on the frank of the loom. The user cannot detach the feeler by

users at will, or the loom cannot work normally.

functions:

When the pick is too short or too long (glass fiber weaving do not have this function), the feeler

will sent out signal to the main control system. The sensitivity of feeler’s head is conducted on the board.

3.2 adjustment of the feeler’s sensitivity

The sensitivity of feeler includes analog and digital adjustment.

the analog adjustment is conducted on the board. Have a suitable screwdriver to spin and

adjust the feeler on the board. Bigger number refers to higher sensitivityvice versa.

The digital adjustment is done through “3 rd Starting and stopping parameters “in parameter

settings interface. While the “count of weft feeling” is bigger, the less sensitive the feeler is, vice versa. If the parameter is 0, it means the feeler is not put in use.

The parameter can’t be zero while the loom is running.

3.3 introduction of feeler

Feeler 1: the feeler uses for detection of short picks. Feeler 2: the feeler uses for detection of long picks. (Glass fibers can’t be detected) Wrong detection: the right pick is judged to be wrong pick. Missing detection: the long pick or short pick is missed during the detection process.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

3.4 installation and debugging

Debugging of feeler H1if the reed stops at 180° before the loom stops absolutely, it indicates that

the installation of the feeler is in good condition.

(1)adjust continuously the static sensitivity until the green light of the static indicator light turns on.

By then, the static debugging has finished.

Note: The potentiometer is single ring. Do not continue screwing the potentiometer after

one-round screwing is finished, or it will damage the potentiometer and can’t adjust

sensitivity anymore.

The adjustment should be light without strong force.

Check any possibility to cause mechanical impact

Cases of subtle adjustment of feeler

The value of digital sensitivity and adjustment knob on the main control board can be set

afterward while the loom is put to

Adjust the value to a smaller one when missing detection occurs because of short weft and

adjust the number to a bigger one when wrong detection occurs. Feeler board installation position appearance is as following

board installation position appearance is as following 3 . 5 feeler head 3.5.1 Installation of H1

35 feeler head

3.5.1 Installation of H1 and H2

Install the feeler and its wires on the lathy-fly-back firmly. Install the components

according to the correct installation requirements.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

H1 reed No H2 for glass fiber loom Reed cap It must fix, not vibrate,
H1
reed
No H2 for glass
fiber loom
Reed cap
It must fix, not vibrate, otherwise cause
went detection wrong

introduction of H1

Installation positionThe H1 should be installed in the reed and keep a suitable height. The

average distance between lathy-fly-back is 8 cm. H1, especially the center of the transmitting tube

and receiving tube of the feeler should keep vertical with the center of deformed slot in order to

receive the maximum amplitude signal.

3.5.2 Maintenance of feeler

Take up and put down the feeler carefully during detaching in order to drop feeler head.

Considering head is fragile product, it should be very careful to move feeler head to avoid any head

damage. No hitting on transmitting tube and receiving tube. Do not try to change the angle of the

transmitting tube and receiving tubeSimultaneously, keep the light projector and the light receptor

on the head clean.

About permanent staining, it should be clean with cloth which is moistened by dilute neutral

detergent or ethyl alcohol.Do not rub the feeler with hard materials which has influence on the

sensitivity of the feeler. When the feeler is installedmake sure feeler fixing screws are not loose

check whether the position and angle between feeler and side shoring are suitable enough to avoid

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

touch, make sure that weft can reach related feeler probe position, make sure good connection of feelerkeep away from feeler head when system is runningmake sure feeler without shaking in any directions, and the angle between the feeler and the reed should be suitableIt is better to keep the focal point (D1 D2) at a height above 2 mm away from the labium of the deformed slot in order to maintain a stable signal receiving and to reduce error detection. Do please pay attention to these matters and operate according to the requirements.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 4 high voltage control unit

4.1 figure: high voltage control unit

1.1 figure: high voltage control unit

1
1
2 3 4 5 6 7 8 9 10 11 12
2
3
4
5
6
7
8
9
10
11
12
2 3 4 5 6 7 8 9 10 11 12 14
14
14

1:short-circuit protector

2:wire slot

3/4/5:interlock

7:power frequency power

6: variable frequency power

8: reverse

9:CW clockwise

10:triangle

11: star

12:filter

13:terminal connection

14: wire channel

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

4.2 introduction of AC contactor

Proper functioning and installation requirements are as follows

Operating frequency

50-60HZ

Rated voltage of AC-3 AC-3

220V

Rated current of AC-3

D25

Range of air temperature:

10°-40°

Maintenance of AC contactor ⑴: check up the technical parameters of the coils before changing for new wires, such as voltage, current, operation frequency. The same type contactor with the loom is recommended to the users. Do keep the installation position is also in the previous one. in the process of installation, the contactor should be installed according to the specified installation requirements. The marks on the end of the wire connecting with the wire terminal should turn upwards which is in line with the people’s visual habits in the process of maintenance, worn connecting lines and slapping lines should be check up firstly to avoid risk of electric shock. the terminal screw should be tight. After all the connecting lines are out of problem, the board can be switched on. keep regular check on the connecting lines and connectors. Keep the contactors clean and ensure the connections are firm enough. without the authorization of the company, the user will bear the full responsibility to detach the connecting wires of the contactor.

4.3 determination of phase of power frequency and variable frequency power source

1main electrical motor variable frequency power phase identification Firstly, set the sensitivity of H1 at 0 in order to run the loom without actual weaving. Press down start key. When the loom is running in full speed, press down the stop key. The loom turns out to be manual operation style while the loom stops. When the looms stops automatically and shows information of short picks (pay attention to the different between this prompt and “short pick/color 1” or “short pick/color 2”), press down the monitor key and enter into the monitoring interface. When the angles of all encoders shown on the screen are in red and list from biggest to smallest, it refers the main electric machine is running reversal and the phase of the power frequency mains should be adjusted. 2determination of the phase of main electric machine’s working frequency

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Press the clockwise key, to check up the loom angle on the main display is positive or not, if it is not positive, the phase of variable frequency mains should be adjusted Press down stop key, to change the machine’s state from power-on to power-off by hand. If not, the main electric machine will not run.Press the clockwise key, to check up the loom angle on the main display is positive or not, if it is not positive, the phase of variable frequency mains should be adjusted

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 5 power source unit

5.1 block diagram of power source unit

380V industrial power

RSTNE Open-circuit protector
RSTNE Open-circuit protector
RSTNE Open-circuit protector
RSTNE Open-circuit protector

RSTNE

RSTNE Open-circuit protector
Open-circuit protector
Open-circuit protector
Open-circuit protector

Open-circuit protector

RSTNE Open-circuit protector
RSTNE Open-circuit protector
unit 380V industrial power RSTNE Open-circuit protector isolation transformer Power source process unit Lower

isolation transformer

power RSTNE Open-circuit protector isolation transformer Power source process unit Lower voltage control system

Power source process unit

protector isolation transformer Power source process unit Lower voltage control system CMT-HICORP MACHINERY (QINGDAO)

Lower voltage control system

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

5.2 schematic of the power source’s front panel

The output voltage and input voltage of the power source unit, and the electric machine movement indicator are as follows.

unit, and the electric machine movement indicator are as follows. CMT-HICORP MACHINERY (QINGDAO) CO., LTD –25

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

DC voltage input Signal Motor input Motor output output J6 J7 J1 J3 J2 J5
DC voltage input
Signal
Motor input
Motor output
output
J6
J7
J1
J3
J2
J5
J4
Mother
power
DC voltage input
Pump motor
output
Control

5.3 diagram of interfaces on power panel

5.4 introduction of the interfaces on the power panel

J1 is a 14-needle input interface of electric machine control. Its function is to receive

electric machine control signals and condition of the indicators from main control board. The correspondent function from needle 1 to needle 14 in order is as follows. 1 clockwise; 2 reverse ; 3 star ; 4 triangular ; 5 quick; 6 slow; 7 red light ; 8 yellow light ; 9 blue light ; 10 green light ;11 common terminals;12: same as serial 11; 13:

signal for oil pump returning ;14 signal for oil pump’s starting J2 is an 8-needle output interface. Its function is to control the electric machine through AC contactor. The correspondent function from needle 1 to needle 8 in order is as follows. 1220V ; 2clockwise ; 3reverse ; 4star ;5Triangular 6quickconnect with power frequency mains; 7slowconnected with variable frequency mains8the same with 1220V J3 is a 16-needle power output interface which offers output of direct-current power to the electric machine. QGND is earth wire of driving powerSGND is earth wire of signal power, GND is earth wire of digital power.

1+9QV1

2+9V

10-9V

4/12SGND

5/13+15SV

315SGND

6/14+12SV

7/15QGND

8+48QV

9GND

16+9QV

J4 is the alternating current input interface of the system control mains. The correspondent interface voltage from needle 1 to needle 8 in order is as follows.

1 and 215v

3 and 415v

5 and 611v

7 and 811v

J5 is the alternating current input interface of the system driving power source. The

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

correspondent interface voltage and current from needle 1 to needle 6 in order is as follows.

1 and 224V

3 and 424V

5 and 611V

J6 is a 5-needle output control interface of signal lights. The correspondent color of the

lights is as follows.

1+24QV

light

2red light

3yellow light

4blue light

5green

J7 is the control interface of refueling system. The correspondent signals are as follows.

1 indicates the positive state of the oil pump motor power

2 indicates the negative state of the oil pump motor power

3 indicates the positive state of the inverse signal of the oil pump motor power

4 indicates the negative state of the inverse signal of the oil pump motor power

5.5

transformer

In order to avoid disturbance from the outside grid, the isolation transformer is used. The input

voltage values is 380V±10%.

Structure chart of the isolation transformer Connecting terminal of input and output power source Wiring
Structure chart of the isolation transformer
Connecting terminal of
input and output power
source
Wiring chart
holder

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 6 peripherals and servo motor

6.1 constitutional diagrams of peripherals

6 peripherals and servo motor 6.1 constitutional diagrams of peripherals CMT-HICORP MACHINERY (QINGDAO) CO., LTD –28

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

6.2 servo and peripherals unit

6.21 Servo driver

Servo system includes servo driver and servo motor. The software can put into use after installation of subpanel. The installation process is simple and convenient. The main process of installation is to set every parameter of the electric machine. The parameters of the servo driver are set through serial port. The setting parameters can be referred to the electric machine instruction manual. The hardware of the servo system contains servo driver and motor. The servo driver is the driving part of the motor. The setting parameters can be referred to the servo motor instruction manual. The chart of the servo motor is as follows.

the environmental requirements of the servo driver are as follow.

 

When servo driver put inside chassis, chassis internal temperature will

1

incease because of machine internal power consume and limited chassis size as well as external temperature impact, the inner temperature of the chassis should be bellow 55. The preferred temperature is under 40to ensure the servo driver’s service life and high reliability.

2

When there is vibration source nearby, driver should be installed at shock absorber to avoid direct vibration to the driver.

3

keep the inner temperature under 55if there is a source of heat.

4

poor contact occurs after long-term usage in the condition with corrosive gases

5

When there is explosive or combustible gas, the relay, contactor and regenerative brake resistor in high temperature and other parts within the chassis will spark and turn out to be the fire source of explosive accidents.

6

Damages will occur due to accumulation of dirt and oil on the servo driver due to decreased insulation capacity, which mean leakage of using components conduct part

7

When there is strong electric noise nearby, there is possibility to mix noise into input signal and power circuit, which would cause unexpected action. To take measures to reduce noises by install noises filters and check connection.

CMT-HICORP MACHINERY (QINGDAO) CO., LTD

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Electrical Manual (Air-jet Loom) 8 Avoid hit by hard material, make sure right connection and

Electrical Manual (Air-jet Loom)

8 Avoid hit by hard material, make sure right connection and no any damage of

8

Avoid hit by hard material, make sure right connection and no any damage of connect wire

8 Avoid hit by hard material, make sure right connection and no any damage of connect

6.2.2 Servo motor

Installation requirements of servo motor

Operating temperature

0~40

Storage temperature

-20~65

Ambient humidity

20~90%

Place with good ventilation and without corrosive or explosive gases

Place away from dirt and dust

Place where is easy to clean and check

The flange of the greasy seal is prone to be corroded by oil, so avoid use it when a large number of water -drop, oil-drop and cutting fluid are in use. And bits of oil and water can be removed from the profile of the motor directly to protect it.

The do's and don'ts in the process of servo motor installation

Firstly, pay attention to the installation direction

Horizontal installation, shaft end upwards installation and shaft end downwards installation can be adopted respectively.

The cables of the motor should be fixed at the bottom.

Other matters needing attention can be referred to the motor instruction manual.

No hitting, or handle at your own risk

No axial torque

Specified tools are needed to handle gears. Pay attention to the permissible load of the axle. The exact parameters can be referred to the motor instruction manual. Take up and put down the gears carefully and lightly. No throwing and casting, or handle at your own risk.

As an independent part of the electric machine, the motor casing should be facing the direction of spraying water or oil. The cable is not allowed submerging in the water or oil. The cable should be installed downwards. While handling the cables with force, no damage to the cables is allowed in order to prevent water and oil have access into the motor.

In cooperative work with other relevant motor, the motor shaft should keep concentric

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Electrical Manual (Air-jet Loom) with other motors. Especially when the st eel connector is in

Electrical Manual (Air-jet Loom)

with other motors. Especially when the st eel connector is in use, the subtlest eccentricity
with other motors. Especially when the st eel connector is in use, the subtlest eccentricity

with other motors. Especially when the steel connector is in use, the subtlest eccentricity will cause damage to the output shaft. So do keep the motors concentric.

There is encoder within the motor. In the process of connector installation, no hard hitting on the motor shaft and no hitting on the main body of the motor is allowed.

of connector installation, no hard hitting on the motor shaft and no hitting on the main
of connector installation, no hard hitting on the motor shaft and no hitting on the main
n o hitting and collision no mechanical stress Wire clamp Power cable
n o hitting and collision
no mechanical stress
Wire clamp
Power cable
and collision no mechanical stress Wire clamp Power cable Motor axis main body of motor 6.3
Motor axis
Motor axis

main body of motor

6.3 peripheral input board

Chart and introduction of peripheral input board

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CO., LTD

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) ① strong brake light and weak br ake light are indicator of

strong brake light and weak brake light are indicator of main motor’s braking. The lights

are off when the loom is working. The lights turn on simultaneously in the process of the braking. Then the strong brake light puts out and the weak brake light keeps light. The weak brake light will not put out until the loom restart again.

the external input interface is used as alarm sensor input interfaces to monitor feeler, feeder,

left selvedge, right selvedge, slitter edge and brake. The interface is linked to the monitoring terminal on the main control board.

brake control is used for signal input which is controlled by the main control system.

the power source voltage of servo motor is 12V direct-current power.

When the loom is running in full speed, press down the stop key for 1 second.

The location where the loom stops is the same with the location of the brake. At this time, loom will not back up. The ideal angle of brake stop is 140-200°.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 7 Display Terminal 7.1 introduction of display terminal

The display terminal is a touch screen. All the parameter settings and reports output can be conducted here. Schematic is as follows.

output can be conducted here. Schematic is as follows. 7.2 introductions of keys and keypad 1

7.2 introductions of keys and keypad

1. Function keys

There are 7 function keys on the video terminal, to indicate different function on different interface. 2. The keypad in the lower right of the screen should be triggered in order to modify the parameters. It includes:

“0~9”keys to input numbers

“+/-”key to choose negative and positive numbers

” decimal point

and positive numbers “ “ . ” decimal point “ ”key to cancel the inputted number

”key to cancel the inputted number

TAB linefeed

point “ ”key to cancel the inputted number TAB linefeed “” key to move the texts

“” key to move the texts

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

NOTE: when the user wants to set or modify the parameters, you firstly enter into keypad and

choose the textbox by hand to input data. Then store the inputted data. The parameter settings are

finished when the preservation process is done. All the parameter modification follows the same

way and process. The other parameter setting interface will not introduce repeatedly here again.

Detail meaning of each interface icon please refer to appendix 1.

Special function keys includeNo.1 main jet nozzle, No.2 main jet nozzle, maintenance call,

yarn blowing, perching

No.1 main jet nozzle, No.2 main jet nozzle:

it is designed to restart weft insertion conveniently during stoppage. The main nozzle starts to work by touch on the key. It air-jet one pick by one touch on the key.

Maintenance call:

the yellow light flashes quickly, and “maintenance needed” is shown on the top right corner of the display. In this case, stop the machine and start maintenance.

Yarn blowing:

there is a function key for yarn blowing on the monitoring interface. When the electric machine is stopped, press down this key by hand and open the sub-nozzle valve until the loom adjusts to a proper angle. The angle of the yarn blowing can be set.

Perching:

the opening time can be set on the interface. It also can be started and stopped by hand

7.3 introduction of the display terminal

The meanings of icons shown on the display are as follows.

Shiftmeanings of icons shown on the display are as follows. : Report Others Parameter CMT-HICORP MACHINERY

of icons shown on the display are as follows. : Shift Report Others Parameter CMT-HICORP MACHINERY

Report

Othersof icons shown on the display are as follows. : Shift Report Parameter CMT-HICORP MACHINERY (QINGDAO)

Parameterof icons shown on the display are as follows. : Shift Report Others CMT-HICORP MACHINERY (QINGDAO)

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

RecordElectrical Manual (Air-jet Loom) Beam change Monitoring 7.4main menu introduction of the display Instruction of icons

Beam changeElectrical Manual (Air-jet Loom) Record Monitoring 7.4main menu introduction of the display Instruction of icons function

Electrical Manual (Air-jet Loom) Record Beam change Monitoring 7.4main menu introduction of the display Instruction of

Monitoring

7.4main menu introduction of the display

Instruction of icons function on the home page of display terminal

Current shift:

the current shift number

Running efficiency:

It means the ratio of running time and total time (total time =downtime plus running time).

Picks:

amount of the weaved picks

Length:

Picks amount or weft density of the current shift. It refers the length of the cloth.

Running time:

It means the operating time of the loom. At the beginning, the value is zero, with the running of the loom, the time is added up and it stops when the loom is stopped.

Rotating speed:

Cycle count of the main axle of the loom has rotated per minute.

Actual tension:

measured value of the average tension of the warp yarn

Setup tension:

expected value of the average tension of the warp yarn

Down time:

the exact time when the loom stops

Loom angle:

The angle of the encoder when the loom stops. (The angle shown on the display before this stoppage is previous one.)

Stoppage reason:

manual stoppage; stoppage caused by high tension, low tension, feeder, waste yarn, left and right selvedge, motor; warp stoppage, weft stoppage; stoppage caused by long weft/color N, short weft/color N, dobby, oil refueling,

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

 

encoder N, brake.(1<=N<=4)

Cropping count:

It indicates accumulative count of cropping. (E.g. if it is

manual cropping, the number will add up 1 every time. The

cropping length is the same with the current length of the

cloth. )

Remnant warp yarn

The length of the warp yarn left on the let-off axis.

(Measuring unit: meter or yard)

Setup length to cropping:

the setup cropping length of the cloth. (U. meter or yard)

No.1 main nozzle:

when the loom is stopped, press down the key to air-jet

weft.

No.2 main nozzle:

when the loom is stopped, press down the button, the main

nozzle starts to work by touch on the key. It air-jet one pick

by one touch on the key.

Yarn blowing:

it is specialized for glass fiber weaving. The starting angle

and stopping angle can be set.

Maintenance:

maintenance indicator light

Perching light:

it is indicator light for perching. The light can turn on by hand or set up the starting time by parameter

.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 8 Introductions of other parts

8.1 installation instruction of encoder

the elastic flexible connection should be adopted between connection of encoder shaft and

user’s output shaft in order to avoid damages to encoder shaft and coded disc caused by axis movement and run-out.

keep the misalignment between encoder and user’s output shaft less than 0.20mm, and the

deflection less than 1.2°. deviation encoder motor shaft coupling axis deflection< 1.2°.
deflection less than 1.2°.
deviation
encoder
motor
shaft coupling
axis
deflection< 1.2°.

no hitting, knocking, crashing or rotating to the encoder is allowable.

prevent from dropping

check up the wires to prevent from cut-circuit or open-circuit owning to worn wires which

have bad influence on the usage of the loom and the correctness of the data.

hollow shafts

Leaf spring should be adopted in the process of installation between encoder and hollow shaft,

and gun iron link should be avoided. Push the encoder into the user’s axle lightly. Hitting with

hammer which will cause damage to the shaft and coded disc is strictly prohibited. Screw up the

fixed screws tightly during installation. Check up the tightness of leaf spring and encoder, and the

tightness of the fixed screws after a long-term usage. CMT-HICORP MACHINERY (QINGDAO) CO., LTD

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

The installation requirements as follows should be met (U. mm)

0.1 0.5 0.5
0.1
0.5
0.5

Axial movement

electrical equipment

mm) 0.1 0.5 0.5 Axial movement ⑦ electrical equipment 0.1 Radical run-out 36 Surface run-out Do
0.1
0.1

Radical run-out

36
36

Surface run-out

Do not coil up the output lines and power lines together or transfer them in the same tube. Do

keep encoder away from distributor. The wiring diagram is as follows.

motor encoder coupling shielding line Input circuit Signal wire ⑧ zero clearing of the encoder
motor
encoder
coupling
shielding line
Input
circuit
Signal wire
⑧ zero clearing of the encoder
Adjust the karabiner of the loom to the front extreme position, loosen the fixed screws
of encoder to adjust the encoder by hand, and then screw up the fixed screws when the e
ncoder angle shown on the display is zero.。
8.2
tension sensor
① The shape of the sensor as follows likes an “S”.
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Electrical Manual (Air-jet Loom) connection line ② installation of the tension sensor: pay attention to

Electrical Manual (Air-jet Loom)

connection line
connection line

installation of the tension sensor: pay attention to the force’s direction. The measuring

range of the tension sensor is 500 kilogram, but lateral force should be less than 100 kilogram. The sensor will go wrong if the actual tension is out of the range. Check up the tension constantly. Set the tension grade and keep the grade the same with the setup value on the display to ensure the cloth quality.

8.3 Introduction for indicator lights

 

4 colors indicator light

 

remarks

 

Short weft

redbluewhite

 

Long weft

redbluewhite

 

Weft stoppage

 

redyellow

 

Left selvedge

 

redyellow

 

Right selvedge

 

redyellow

 

Slitter edge

redyellow

 

Manual operation

 

red

 

Breakdown

of

electric

flashing red

 

machine

Starting

Flashing

red

flashing

Four

color

lights

flash

yellowflashing green

blue(white)

flashing

simultaneously.

Maintenance call

 

quickly flashing yellow

At any time

 

Cropping call

 

flashing green light

 

brake

Flashing

red

flashing

 

yellow

Main electric machine

Flashing

red,

flashing

 

yellow

Cropping alarm

 

Flashing green

 

cropping

green, red

 

dobby

flashing

green,

flashing

forbidden intervals

 

red

 

closed warp feeler

Flashing yellow

   

Closed weft feeler

Flashing blue(white)

 

running

off

 

feeder

flashing red

 

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Chapter 9 parameter setting

Parameters are the standard of the loom’s operation, so it is crucial to set the relevant parameters correctly. The parameters shown on the display during its operation are just for references. The parameters, which are shown on the display when the loom stops working, are the exact operating parameters.

9.1 brief introduction of parameters’ function

Parameter setting interface is the central system of the loom. The interface relates to information

about main control board, weft inserting board, ETU and ELO board, feeder board, batching board.

It mainly includes

ELO board, feeder board, batching board. It mainly includes parameters as follows. Weft insertion parameter 1

parameters as follows.

Weft insertion parameter 1

includes parameters as follows. Weft insertion parameter 1 、 ETU and ELO parameter 2 、 Starting

ETU and ELO parameter 2

Weft insertion parameter 1 、 ETU and ELO parameter 2 、 Starting and stopping parameter 3

Starting and stopping parameter 3

and ELO parameter 2 、 Starting and stopping parameter 3 、 Weft feeder parameter 4 parameter

Weft feeder parameter 4

parameter 5

parameter 3 、 Weft feeder parameter 4 parameter 5 、 Card parameter 6 。 、 Opening

Card parameter 6

Weft feeder parameter 4 parameter 5 、 Card parameter 6 。 、 Opening CMT-HICORP MACHINERY (QINGDAO)

feeder parameter 4 parameter 5 、 Card parameter 6 。 、 Opening CMT-HICORP MACHINERY (QINGDAO) CO.,

Opening

feeder parameter 4 parameter 5 、 Card parameter 6 。 、 Opening CMT-HICORP MACHINERY (QINGDAO) CO.,

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

1Its vertical diagram is as follows

There are four colorful lights. Every color includes the first weft insertion and normal insertion. Following is the same

weft insertion mode main nozzle

Weft Insertion Parameter 1 color1 Sub nozzle color 2 Color 3 color 4 expanded sub
Weft
Insertion
Parameter 1
color1
Sub nozzle
color 2
Color 3
color 4
expanded sub
parameter
color 1
(depends
on
color 2
weft
insertion
color 3
mode)
color 4
Patten paramter
others
Weaving parameter
ETU and ELO
parameters 2
Loom parameter
Startup
compensation
Starting and stopping parameter3
opening parameter 5
feeder parameter
feeder
parameter 4
card parameter 6
feeder mode
card setting parameter
state setting

1

the first pick’s parameter

usual sub parameter

Parameter

manual adjustment

Weft stoppage adjustment warp stoppage adjustment weft stoppage compensation Warp stoppage compensation

FDP

2LGL

3 (三禾)

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Touch on “parameter” key and have access into parameter interface as follows,

9.2 weft insertion parameter 1

Enter

into

the

weft

insertion

parameter

interface

1 Enter into the weft insertion parameter interface through parameter interface the interface contains inform

through

parameter

interface

insertion parameter interface through parameter interface the interface contains inform ation about main nozzle

the interface contains information about main nozzle parameter, sub nozzle parameter, expanded nozzle parameter (which is used only in case that the No.2 weft insertion mode is adopted.), Patten parameter and weft insertion, ect.

9.21 Main nozzle parameter

and weft insertion, ect. 9.2 . 1 Main nozzle parameter There are two steps to set

There are two steps to set up the main nozzle parameters. The first weft insertion parameter: parameters of the first weft insertion The normal main nozzle parameter: the parameters put into use after the first weft insertion. The parameters for main nozzle needed to set are: the beginning angle and the stopping angle of yarn blocking needles on four feeder, main nozzle solenoid valve, and cutting solenoid valve. Note. Color 1/2/3/4 stands for No.1/2/3/4 feeders

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) Trigger out the keypad, the notes “input parameter “on the lower right

Trigger out the keypad, the notes “input parameter “on the lower right corner will

show.

Click on the textbox and then input parameter values in it. Input the beginning angle by number

keys. When the setting of the color 1’s yarn blocking beginning angle is completed, other

parameters can be modified in the same way by manual operation or TAB key.

NOTE: if there are main nozzle parameters in the IC control card, the parameters can be stored into

the weft insertion control system following these steps:

Enter into the modificationread card (notice: the parameters in the card can be read but cannot

be stored. ) enter into modification(notice: input the parameters) store (notice: parameters

stored.)

You can return back from modification interface through three ways as follows after the completion

of the parameter setting of angles.

Memory:

the notice will show “parameter stored” when the setup value is stored by the weft

insertion system

Cancel:

the notice will show the parameter is not stored when the modified parameter is not

going to store into the control system, and the system will maintain the previous data.

Save

in

the modified parameters are stored in the IC control card but not in the control system. The notice will show that the parameters are memorized in the card.

the card:

If the notice shows “parameter storage error”, please check up the correctness of the modified data.

NOTE: the beginning angle should be more than 45°. While the No.2 and No.3 starting mode are in

use, the beginning angle should be more than 20°.

If “parameter error” or “delay storage” is shown, the following check should be finished:

1) When the power is on for the first time, check up the stop key’s situation. If it has been pressed

down, the stoppage reason on the display is “power on”. If it hasn’t been pressed down, the

2)

stoppage reason on the display is “manual stoppage”.

Check up the weft insertion control board.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

9.2.2 sub- nozzle parameter

The sub- nozzle parameter setting interface is as follows (the tacit feeder of the interface is color 1)

as follows (the tacit f eeder of the interface is color 1) There are two parts

There are two parts in the sub- nozzle parameter setting interface. The first weft insertion parameter: the parameters of the first weft insertion The usual sub- nozzle parameter: the parameters adopted after the first weft insertion. The sub- nozzle parameters needed set are: the beginning angle and stopping angle of the sub-nozzle from No.1 to No.12 and the drawing valve. The number of the sub-nozzle depends on the weft insertion mode. Weft insertion Mode 0 uses 8 sub-nozzles and weft insertion mode 1 uses 12 sub- nozzles. Weft insertion mode 2 expanded sub-nozzle board has 28 nozzles.

insertion mode 2 expanded sub-nozzle board has 28 nozzles. Press the keypad and the notice “input

Press the keypad and the notice “input the parameter” will show on the lower right corner. Pressing function key color 1, color 2, color 3 and color 4 can enters into the relevant sub-nozzle interface. Every solenoid valve in different feeder can control the beginning angle and stopping

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

angle respectively.

Modification of the sub-nozzle can be referred to the introduction of main nozzle parameter.

The four color’s sub-nozzle parameters can be copied and the steps are as follows.

Enter into the modificationcopy (notice: copy fails) enter into modification (notice: input

parameter) store(notice: stored already). The expanded sub-nozzle parameter is the same with

the sub-nozzle parameters.

9.2.3 The expanded sub-nozzle interface

The expanded sub-nozzle interface is as follows (the tacit parameter is the color 1’s interface.

The color of the function key 1 on the right side of the display is red).

There are two parts to set the expanded sub-nozzles.

The first weft insertion parameter: the first weft insertion parameter when the loom starts

weaving.

The usual expanded sub-nozzle parameter: the parameters adopted after the first weft insertion.

The parameters of the expanded sub-nozzles are:

The setting of valve’s beginning angle and stopping angle of sub-nozzles from No.9 to No.28.

Other modification steps can be referred to the “sub-nozzle parameters”

The solenoid valve is at risk of burnt-out because of long-term voltage load on the solenoid

valve. So specified restriction is put to the beginning angle and stopping angle of the solenoid

valve. Detailed parameters are as follows.

Solenoid valve

Minimum

Maximum

Remarks

beginning angle

stopping angle

Main nozzle

45

280

The beginning angle should be smaller than the stopping angle.

Sub-main nozzle

45

280

The beginning angle should be smaller than the stopping angle.

 

FP1

40

280

The beginning angle should be

FP2

40

280

smaller than the stopping

FP3

60

300

angle.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

 

FP4

60

300

Value

0

means

that

the

FP5

80

330

sub-nozzle is not in use.

FP6

80

330

The beginning angle should be

FP7

100

340

smaller than the stopping

Sub-nozzle

FP8

100

340

angle.

FP9

100

340

Value 0 means that the

FP10

100

340

sub-nozzle is not in use.

 

FP11

100

340

 

FP12

110

350

FP13

110

350

FP14

110

350

FP15

110

350

Drawing

120

360

The beginning angle should be smaller than the stopping angle.

Cutting

300

70

 

B-P

40

280

The beginning angle should be smaller than the stopping angle.

9.2.4 Pattern parameter

The pattern parameter is as follows.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) There are two parts in the pa ttern parameter interface. 1) Color

There are two parts in the pattern parameter interface.

1)

Color setting 2) No.1/2/3/4/5 sub-model

1)

Color setting Serial number offered for color setting From No.1 to No.10, the weft will be inserted according to the setup model and repetition count. Pattern setting parameters for The pattern number and the repetition count should be set simultaneously to make the set serial number come into use effectively. The number in to textbox of model number should be from 1 to 5. It means that the pattern and color setting of one of sub-model one, sub-model two, sub-model three and sub-model four and sub-model five is put into use. The setup number in the textbox for repetition count should be from 1 to 255 picks. 2Sub-model 1 ( the sub-model 2/3/4/5 are the same with this one) Sub-model 1 interface display is as following:

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) There are 30 serial number offered in sub-m odel 1 which means

There are 30 serial number offered in sub-model 1 which means every pattern of the 8 ones

can repeat for 30 times.

the pattern, picks count and weft density textbox should be set to make the serial number

come into use effectively.

The number in the pattern textbox should be from 1 to 4. It refers the correspondent feeder.

picks count should be from 1 to 250, it means the count of successful weft insertion of the

correspondent feeder.

The weft density should be from 1 to 4. It refers that the loom weaves according to the weft

density set in the weaving parameters of the ETU and ELO interface.

The data of pattern picks count, and weft density in the serial number 1 should be set, or the

subsequent number will be clear.

When the setting number is 0 in the pattern, pick count and weft density textbox, setting of the serial number and the subsequent number will be zero too, and the null serial number will not come into effect. The loom will work circularly according to the setting only if the settings are effective.

Example as following

When the loom is power on for the first time, the setting of the pattern parameter should be as

follows.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

1)

Color setting interface

Serial

Model

Repetition

number

number

count

1

1

1

2

2

1

2the setting of the sub-model1 is as follows(the setting of sub-model 3/4/5 are zero.)

Serial

color

picks

Weft

Serial

colo

pick

Weft

Serial

color

picks

Weft

number

density

number

r

s

density

number

density

1

1

6

 

1 2

2

5

 

1

 

3

4

8

1

4

3

2

 

1 5

0

0

 

0

 

6

0

0

0

The setting of the sub-model 2 is as follows

Serial

colo

pick

Weft

Serial

colo

pick

Weft

Serial

colo

pick

Weft

numbe

r

s

densit

numbe

r

s

densit

numbe

r

s

densit

r

y r

y

r

y

1

2

5

 

1 2

1

3

1

3

3

2

1

4

4

4

 

1 5

0

0

0

6

0

0

0

When the above pattern parameter is set and stored, find the weft check interface in the others

interface and modify the parameter as follows.

Main

Main

Sub-serial

Sub-picks

serial

count

number

number

1

1

1

1

After these setting, the loom will weave cloth according to the set serial number from

sum-model1 to sub-model 2 circularly. (model 1: pattern 1 weft insertion for 6 times, pattern 2 weft

insertion for 5 times, pattern 4 weft insertion for 8 times, pattern 3 weft insertion for 2 times. Model

2: pattern 2 weft insertion for 5 times, pattern 1 weft insertion for 3 times, pattern 3 weft insertion

for 2 times, and pattern 4 weft insertion for 4 times.

9.2.5 Others interfaces of the weft insertion

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) 1 、 Information about others in terfaces of weft insertion high voltage

1Information about others interfaces of weft insertion

high voltage starting time of the solenoid valve (8 ms), starting angle and stopping angle of the stroboscope, starting angle of the slow weaving and rotating speed of the loom. (The speed is in accord with the actual rotating speed of the loom).

2the function of the feeder’s synchroangle

When the weft feed fails to work owning to speed, the sychroangle signal can make the weft feeder continue spinning in advance.

3the function of AJC

The AJC will automatically make the actual arrival angle of the weft near to the setup value. And

it can adjust the starting time of the main nozzle.

The introduction of the AJC function parameters are as follows.

Parameter

Function

Range

Average weft count

Keep all the average arrival angle of picks in

 

record. When the value is big, the

adjustment is mild. When the value is small,

the adjustment is fierce.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Proportion(P)

Proportional adjustment

Fixed value:1

Integrate (I)

Adjustment of target value of arrival angle. When the value is high, the adjustment is mild, when the value is low, the adjustment is fierce.

1-200

Arrival angle of weft yarn

the expected arrival angle of the weft yarn

It is set depends on the types of yarn.

Adjustment range

Adjustment range of AJC

No more than 20

AJC

Switches of AJC

On mean power on, and off means power off.

 

The parameter should be adjusted continually in the site until the best value is got before set the exact parameter of the loom.

 

4 FIC interface and function instruction

  4 、 FIC interface and function instruction : Enter FIC interface by put at other

Enter FIC interface by put

at other weft insertion interface. Picture show as below

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Target Angle

Expected weft reachable angel after enable FIC functionset up range 200~260’c

Average weft count

Adjustment weft number thresholdbig number mean slow adjustment, vice versa set up range 0~100Recommend set up value 32

Current pressure

Current main nozzle air pressure value. Read only.

Initiate pressure

Set up air pressure for main nozzle, this value can’t beyond pressure lower-limit or upper-limitotherwise it will be error report. Press SAVE button after value set up

it will be error report. Press SAVE button after value set up , CMT-HICORP MACHINERY (QINGDAO)

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

 

thenMain nozzle pressure will be adjust to saved level

automaticly.

Pressure upper-limit

Max pressure value for main nozzle openningthis value must be the same with SMC max valueF2 set up value),otherwiseFIC adjustment will be not correct

Pressure lower-limit

Min pressure value for main nozzle openningthis value must be the same with SMC min valueF1 set up value),otherwiseFIC adjustment will be not correct

FIC switch

Control FIC functionSwitch-ON and Switch-Close can be changed only enter “Enable Change” statusFIC function can not be turned on with AJC function at the same time.

5 The introduction of the FIC parameters are as follows.

4 color of FIC can be set up separately. Enter another color from current color only can be achieved when enter “Disable Change”status. Can’t enter to other color when enter “Enable Change” status.

6FIC and AJC micro-adjustment instruction

put record button under operation interfacethen put weft insertion button as below picture

showed. “Weft Insertion” interface Picture show as below

“Weft Insertion” inte rface Picture show as below Instruction as below : ⑴ This interface can

Instruction as below

This interface can display angle of arrival of 4 color feeler and number of feeleras well as

air pressure of current 4 color CMT-HICORP MACHINERY (QINGDAO) CO., LTD

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

AJC and FIC micro-adjustment control switch.Enable AJC color 1 button will enable all

other 4 color, disable color 1 will disable all other 4 color as well.Each color need to be enable / disable separately in FIC. Add-one and minus-one can adjust target AOA dynamically

Weft insertion record interface switchAJC and FICare related to other weft insertion

interface switchAJC and FIC. Enable/disable AJC or FIC in any interface will be still effective in

all other interface. Weft insertion record interface switch can be operated when system is running or

stopother interface can be set up only system is at stop status.

9.3 ETU and ELO 2

be set up only system is at stop status. 9.3 ETU and ELO 2 Enter into
be set up only system is at stop status. 9.3 ETU and ELO 2 Enter into

Enter into ETU and ELO interface through parameter interface, and the

information in the interface includes: weaving parameter, weaving machine parameters, and start-up

adjustment and compensation.

Note: when the system is changed, the weaving machine parameter should be modified and

stored firstly, and then modify the weaving parameters and change a new beam. The notice

will show “beam changed”

9.3.1 Weaving parameter

The weaving parameter interface is as follows

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom) Introduction of the weaving parameters Maximum The maximum tension value of the

Introduction of the weaving parameters

Maximum

The maximum tension value of the warp yarn should be an effective data. The loom will stop when the control system detects that the warp yarn tension is above this value. Reason is over-tension

tension:

Minimum

the minimum tension value of the warp yarn should be an effective data. The loom will stop when the control system detects that the warp yarn tension is under this value. When the parameter of the minimum tension is zero, the minimum tension and alarming of the servo motor will not come into effective.

tension:

Setup tension:

the average tension of the warp yarn when the loom is operating and the setup tension value should be an effective data. The control system will adjust the tension according this setup value.

Start-up tension:

the advance tension on the point of start-up to prevent from starting marks. When the set value is zero, this function is out of use.

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Power-on

it refers the tension of the loom when the loom is power on again after a long-term stoppage. When the set value is zero, the function is out of use.

tension:

power-off

when the loom is going to power off for a long time, the power-off tension will be set to loosen the tension of warp yarn. When the set parameter is zero, the function is out of use.

tension :

Diameter of the beam flange:

the diameter of the warp insertion axle’s beam flange.

Stem Diameter

the distance between warp yarn on the warp insertion axle and edge of the reel.

difference of

warp wheel:

 

Position of the cross beam:

it refers to the scaling position of cross beam. It has influence on the tension.

Repetition count

it relates to the dobby pattern. It refers to organizational series of weaving in the field of air-jet loom.

of picks:

Warp shrinkage:

adjustment to the calculation of warp insertion radius.

Unit of weft density:

there are two units for choices: 1 stands for 10cm, and 0 stands for inch.

The first, second, third and forth weft density:

in term with the single weft density texture, the setup parameters should be an effective. In term of the multi-density texture, there are four weft densities to choose, and the four densities can be set in the sub-model of the pattern setting.

Unit of length:

there are two counting units of warp yarn on the beam for choices. 1 stands for meter and 0 stands for yard.

Length of the full warp:

the actual length of the warp yarn on the beam

NOTEDiameter of the beam flange, Stem Diameter difference of warp wheel and diameter of the

empty beam picture see below

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Diameter of the beam flange
Diameter of the
beam flange
Electrical Manual (Air-jet Loom) Diameter of the beam flange Stem Diameter of warp difference wheel Diameter

Stem

Diameter

of

warp

difference

wheel

of the beam flange Stem Diameter of warp difference wheel Diameter of the empty beam NOTE:

Diameter of the empty beam

NOTE:

When the beam is changed but the type of the yarn, weft density, diameter of the beam flange, stem

diameter difference of the yarn wheel and the full length of the yarn are the same without change,

the setting on the interface can follows the below steps.

Enter into modification (notice: input parameters) change new beam (notice: beam changed)

9.3.2 weaving machine parameters

The parameters of loom are as follows.

machine parameters The parameters of loom are as follows. The instruction for loom parameter: Type of

The instruction for loom parameter:

Type of the loom:

refer to the information on the interface

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Electrical Manual (Air-jet Loom)

Electrical Manual (Air-jet Loom)

Diameter of the empty beam:

the diameter of the beam without yarn. The value should be accurate.

ETU beam diameter:

the diameter of the ETU beam. The value should be accurate.