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a r t i c l e i n f o a b s t r a c t
Article history: The purpose of the study is to determine the differences between the ISO 22000 certied and non-
Received 16 July 2014 certied dairy companies with regard to the HACCP (Hazard Analysis Critical Control Points) Food
Received in revised form Safety System (FSS) effectiveness. The HACCP FSS effectiveness is dened in the present study as the
27 December 2014
degree of the achievement of the system objectives (identication, assessment and the control of food
Accepted 3 January 2015
borne safety hazards). A research study was carried out in 74 Greek dairy companies using a structured
Available online 29 January 2015
questionnaire. The differences between the ISO 22000 certied and non-certied dairy companies (both
implementing HACCP principles) with regard to HACCP effectiveness are determined through non
Keywords:
HACCP
parametric tests such as the Chi-square Test and the ManneWhitney Test. The vast majority of the
FSS effectiveness participating in the present study dairy companies are small and medium-sized enterprises (SMEs). The
ISO 22000 ISO 22000 certied dairy companies signicantly outperform the non-certied with regard to the HACCP
Dairy SMEs FSS effectiveness, in other words to the degree to which the objectives of HACCP are achieved. Thus,
managers of dairy SMEs taking advantage of the structured organization and the documented procedures
provided by the ISO 22000 standard can increase the level of achieving the objectives of the HACCP FSS,
in other words HACCP effectiveness. In doing so, dairy SMEs can set the foundations in order to optimize
the conditions under which safe food is provided, minimize the possibility of food non-conformities and
scandals, increase market share and consequently withstand the current downturn.
2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.foodcont.2015.01.023
0956-7135/ 2015 Elsevier Ltd. All rights reserved.
E.L. Psomas, D.P. Kafetzopoulos / Food Control 53 (2015) 134e139 135
make safe food, but its correct and effective application can make it is deemed effective. In other words, effectiveness focuses on the
the difference. However, in practice, the effectiveness of the HACCP extent to which the targets or goals of an organization or a system
FSS is often unsatisfactory due to unexpected outcomes in the food (e.g. HACCP) are achieved (Dumond, 1994; Kafetzopoulos, Psomas,
production conditions and the behaviour of the people that & Kafetzopoulos, 2013b; Neely, Gregory, & Platts, 1995; Redshaw,
implement it (Azanza & Zamora-Luna, 2005; van der Spiegel, 2000). So, from the above it is apparent that in order to assess
Luningy, Ziggers, & Jongen, 2004). Moreover, certifying the FSS (for the effectiveness of the HACCP FSS, the objectives of the system as
example through ISO 22000) does not guarantee absolute food well as their indicators should be identied.
safety and quality of the end product, so a food industry should
undertake additional activities, such as staff training, plans
improvement, cross tests, etc (Bilalis et al., 2009). 2.2. Identifying the HACCP FSS objectives and their indicators
Taylor and Taylor (2004) state that there has been little work on
fully understanding the conditions under which HACCP effective- Authors such as van der Spiegel et al. (2004), Eves and Dervisi
ness is fully achieved, which would help companies identify (2005), Burlingame and Pineiro (2007), Trienekens and Zuurbier
intervention strategies with regard to their performance (2008) and Domenech, Escriche, and Martorell (2008), claim that
improvement. Bas, Yoksel, and avuoou (2007) suggest the the identication, assessment and the control of food borne safety
effective implementation of HACCP be further explored. hazards are the objectives of the HACCP FSS that affect its effec-
Fotopoulos, Kafetzopoulos, and Psomas (2009) also recommend tiveness. The indicators of the HACCP FSS objectives used in the
that the impact of the critical factor namely the system attributes present study are drawn from the guidance of the Food and Agri-
(e.g. ISO 22000) on HACCP effectiveness should be further explored, culture Organization (Food and Agriculture Organization, 2007) as
not only in the whole food industry but in different food sub- well as the studies of the following authors: Sperber (1997),
sectors. Bilalis et al. (2009) state that due to ignorance on the Mortimore (2000), Ababouch (2000), Wallace and Powell (2005)
part of consumers and market conditions, the comparison of the and Luning, Bango, Kussaga, Rovira, and Marcelis (2008), (Table 1).
two models (HACCP and ISO 22000) is essential, in order for a
business to be certied with the ISO 22000 standard. Table 1
Based on the above, it is apparent that there is a gap in the HACCP objectives and their indicators.
literature with regard to the HACCP FSS effectiveness. The present
Objectives Indicatorsa
study contributes to the existing body of literature by examining
the differences between ISO 22000 certied and non-certied dairy Identication of food Flow charts of procedures are frequently revised by
borne safety hazards experts.
companies with regard to the degree to which HACCP effectiveness All stages of the procedures in which safety
is achieved. Non parametric tests such as the Chi-square Test and problems may occur are determined and
the ManneWhitney Test are applied for this purpose. documented.
The rest of the paper is structured as follows: in the rst part, the The HACCP team identies all hazards pertaining to
food ingredients.
effectiveness of the HACCP FSS is dened and the objectives of the
The HACCP team uses brainstorming in order to
system and their respective indicators are identied. Having identify food safety problems and their causes.
revised the literature, the research hypothesis of the present study The HACCP team uses literature data bases to
is formulated. In the next part of the paper, the methodology of a identify food borne safety hazards.
research study carried out in Greek dairy companies is described. Experts note the product characteristics that create
food safety problems.
This is followed by the analysis and the respective results. In the Evidence is provided regarding the determination
next part of the paper, the results are discussed and the nal con- of food safety problems.
clusions and the practical implications are presented. Finally, the Assessment of food Employees fully recognize the signicance and
limitations of the study and future research recommendations are borne safety hazards criticality of any food safety problem.
Documented procedures are implemented so that
also presented.
safety problems can be assessed.
The HACCP team assesses and classies each food
2. Theoretical background safety problem according to occurrence probability
and its criticality.
Dairy products traditionally constitute a prime source of human The HACCP team collects data for assessing hazard
criticality.
nutrition. Today, many dairy varieties are consistently consumed The HACCP team uses literature data bases to assess
throughout the world either directly or as ingredients of other food the food borne safety hazards.
(e.g. pastries, pies, etc.) (Chountalas, Tsarouchas, & Lagodimos, The HACCP team has the knowledge and the know-
2009). Dairy products are biological and biochemical dynamic how in order to assess the food borne safety
hazards.
food products and consequently, inherently unstable. Therefore,
Control of food borne A food company demonstrates the suitability of the
the adherence to a strict quality system is of paramount importance safety hazards methods and devices used for controlling food
for ensuring the safe production of dairy products (Arvanitoyannis safety problems.
& Mavropoulos, 2000). Consequently, the implementation of the Instructions are provided for monitoring process
HACCP FSS (or the ISO 22000 standard) by food companies is of parameters at the control measures.
The food company uses statistical methods for
great importance in order to produce microbiologically safe food controlling food safety problems.
(Khandke & Mayes, 1998; Nguyen et al., 2004). Reliable and valid procedures are used for
monitoring and controlling food safety problems.
2.1. Dening the effectiveness of the HACCP FSS External audit results conrm the suitability of the
methods used for monitoring and controlling food
safety problems.
Dumond (1994) denes effectiveness as the extent to which a The programs for monitoring and controlling food
function meets its goals, while O'Donnell and Duffy (2002) describe safety problems detect any excess of the limits in
effectiveness as the degree to which results meet prescribed the Critical Control Points (CCPs).
goals. Similarly, Al Nakeeb, Williams, Hibberd, and Gronow (1998) a
Drawn from (FAO, 2007), Luning et al. (2008), Wallace and Powell (2005),
state that if a company meets prescribed quality objectives then Mortimore (2000), Ababouch (2000) and Sperber (1997).
136 E.L. Psomas, D.P. Kafetzopoulos / Food Control 53 (2015) 134e139
3. Research hypothesis formulation Respondents were asked to indicate the degree of agreement or
disagreement with these statements, using a seven-point Likert
Taylor and Kane (2005) note that the establishment, develop- scale, where 1 represented strongly disagree and 7 represented
ment and maintenance of an effective HACCP FSS depend on a strongly agree.
complicated mixture of managerial and technical constraints (e.g.
those that are being set by the ISO 22000 FSS). Motarjemi and 4.2. Sample
Kaferstein (1999) mention that predicting and managing food
borne hazards depends on different factors such as company in- The present study focuses on food companies that produce dairy
frastructures and a company's ability to assure food hygiene con- products. According to the Greek Organization for Certication and
ditions. Fotopoulos et al. (2009) state that the effective Inspection of Agricultural Products called Agrocert, 519 dairy
implementation of the HACCP FSS, in other words meeting HACCP companies were recorded in its database during the period that the
objectives (identication, assessment and the control of food borne present study was carried out. All these dairy companies imple-
safety hazards), is strongly inuenced by factors such as human ment a FSS based on HACCP principles, as they are obliged to do by
resources attributes and company attributes. law (since 2006). However, some of them have been certied ac-
FSS that are based on the requirements of the ISO 22000 cording to the ISO 22000 standard. Thus, the 519 dairy companies
standard or the principles of HACCP are regarded worldwide as constitute the companies of interest to the present research study.
effective means for assuring food safety in the course of food Using a simple random sampling, a sample of 300 dairy companies
handling and processing and retail sales to consumers, while both was selected in order to participate in the research study. It was
are applied throughout the whole food chain (Domenech et al., requested the questionnaire be answered by the company repre-
2008). The effectiveness of the HACCP FSS inuences the imple- sentative responsible for the FSS. Both mail and face to face in-
mentation of ISO 22000 (ISO 22000, 2005). The ISO 22000 stan- terviews were used in order to collect the preliminary data. Finally,
dard helps food companies establish a FSS that is well designed, 74 completed questionnaires were received e a response rate of
effective and continuously revised as a part of the company 24.6%.
management system (Chountalas et al., 2009). According to Based on whether the responding dairy companies have been
Grifth, Livesey, and Clayton (2010), the basis of good food safety certied according to ISO 22000, two clusters of companies are
performance is a good food safety management system. However, created: those which implement the HACCP FSS without holding
they also mention that in isolation this is insufcient and a high any certication (non-ISO 22000 certied, 31.1% e 23 companies);
level of compliance is necessary for the production of safe food and those which implement the HACCP FSS and have been certied
(Grifth et al., 2010). according to ISO 22000 (68.9% e 51 companies).
Implementing HACCP through the ISO 22000 FSS also means Given that the responses were returned within an 8-week
that a more integrated and effective management system is period, the early and late responding companies were compared in
adopted than simply implementing HACCP principles terms of the number of their employees and the questionnaire
(Chountalas et al., 2009). The most effective FSS is established, items and no statistically signicant differences were found.
operated and updated within the framework of a structured Furthermore, several non-responding dairy companies stated,
management system and incorporated into the overall manage- when contacted, that the major reason for not participating in the
ment activities of the organization (Khatri & Collins, 2007). The research study was lack of time. So, it is apparent that non-response
ISO 22000 standard offers an alternative to food enterprises that bias is not likely to be an issue in the nal sample.
do not implement ISO 9001 and want to have an effective food
safety management system (Aggelogiannopoulos, Drossinos, & 4.3. Data analysis
Athanasopoulos, 2007).
Based on the above, the following research hypothesis is The non parametric ManneWhitney Test is used in order to
formulated: make comparisons between the ISO 22000 certied and non-ISO
RH: The ISO 22000 certied dairy companies achieve signi- 22000 certied dairy companies, with respect to the achieve-
cantly higher levels of the HACCP FSS effectiveness than the non- ment of HACCP objectives. The Chi-square test is also used in order
ISO 22000 certied. to compare the sub-samples of the dairy companies with regard to
their size. The small size of the overall sample and sub-samples of
4. Materials and methods the responding dairy companies and the fact that the assumption
of multivariate normality seems to be violated are the criteria by
4.1. Questionnaire development which the non-parametric tests are chosen for comparing the sub-
samples. The statistical package SPSS 20 is used for data
The above formulated research hypothesis stimulated the processing.
design of a research study, where preliminary data would be
collected from Greek dairy companies. The data collection method 5. Results
was that of the questionnaire. Based on the literature, the HACCP
FSS effectiveness is described through the system objectives and 5.1. The company proles
the respective indicators. The initial version of the questionnaire
was reviewed by academics and pilot-tested by professionals. In The vast majority of the responding dairy companies are small-
order to improve the clarity and understanding of the questions, a medium sized (94.6%). Based on the Commission Recommendation
few of them were re-phrased. 2003/361/EC concerning the denition of small and medium-sized
The nal version of the questionnaire consists of three parts. The enterprises (SMEs), the responding dairy companies can be further
rst part includes questions on the demographic prole of a com- categorized as follows: micro enterprises (<10 employees, 40.5%),
pany. The second part contains statements with regard to the small enterprises (11e50 employees, 31.1%), and medium enter-
HACCP FSS effectiveness and more specically statements assessing prises (51e250 employees, 23.0%). However, only 5.4% of the
the degree to which a dairy company identies, assesses and con- responding companies are not SMEs, meaning that they have more
trols food borne safety hazards (the three HACCP objectives). than 250 employees.
E.L. Psomas, D.P. Kafetzopoulos / Food Control 53 (2015) 134e139 137
5.2. Comparing the ISO 22000 certied and non-ISO 22000 certied Table 3
dairy companies HACCP objectives of the ISO 22000 certied and non-certied dairy companies.
22000 standard, a dairy company can use in order to increase structured organization, the documented procedures and the
HACCP effectiveness. principles of the ISO 22000 standard, will experience an improve-
The effective management (identication, assessment and ment in the management (identication, assessment and control)
control) of the food borne safety hazards, in other words, the of food safety hazards. They should realize that by implementing
achievement of the HACCP objectives, can be ensured through a FSS the HACCP FSS and by being ISO 22000 certied, the level of the
that combines, according to the ISO 22000 standard, the following achievement of the HACCP objectives is improved signicantly.
key elements to the whole food supply chain, up to the point of nal Consequently, dairy SMEs can minimize unidentied and uncon-
consumption: interactive communication, system management, trolled food safety hazards which result in food contamination,
prerequisite programmes, and HACCP principles (ISO 22000, 2005). non-conformance to legal and customer requirements and
Taking into consideration the parameters of the food supply chain customer dissatisfaction. Unquestionably, this could lead to main-
in the design, development and maintenance of the FSS, is a dy- taining and increasing market share. The current nancial crisis
namic characteristic element that only the ISO 22000 standard which is reected not only in the Greek business environment but
promotes. Chountalas et al. (2009) also state that the system and unfortunately all over Europe, or at least in many other countries,
process approach that the ISO 22000 standard adopts may help gives to this managerial message a more practical signicance and
food SMEs more in their effort to achieve HACCP objectives and value for a dairy SME.
implement an effective FSS. The study presented in this paper suffers from some limitations
The ndings of the study of Fotopoulos et al. (2009) are similar, that give rise to suggestions for future research. The study is limited
in part, to the present study's ndings, both revealing a high level of to the dairy sector, which is a particular food sector. The overall
identifying, assessing and controlling food safety hazards in ISO sample of the participating dairy companies is small and conse-
22000 certied food companies. However, in that study, the FSS quently the size of the clusters created based on the ISO 22000
attributes (e.g. the cost and time of implementation and the certication is also small. Although differences are observed be-
paperwork required) do not have any signicant impact on HACCP tween the small sized clusters of the dairy companies, using non
effectiveness, while in the present study there is a variation in parametric tests, further validating these differences, using large
terms of HACCP effectiveness based on the ISO 22000 certication. sized clusters of ISO 22000 certied and non-certied dairy com-
In other words, based on the present research ndings, it seems panies and food companies in general, is strongly recommended.
that there is an inuence of the ISO 22000 implementation and This would give the opportunity, through testing the assumptions
certication on HACCP effectiveness. of multivariate data normality in large samples, to base the statis-
The purpose of the studies of Varzakas and Arvanitoyannis tical analyses on parametric tests. Furthermore, given that the
(2008) and Arvanitoyannis and Varzakas (2009), is in line with sample companies are limited to SMEs, it is strongly recommended
the general purpose of the present study. More specically, control that the above mentioned comparisons be made incorporating
measures for food safety, based on HACCP and ISO 22000, are large dairy companies as well. In doing so, the degree can be
reviewed, in order to provide a preventative, advantageous strategy determined to which the differences observed above (between ISO
for minimising food safety hazards. These studies are focused, 22000 certied and non-certied dairy companies), change due to
similar to the present study, on a particular food sub-sector, such as the company size. Furthermore, the determination of the structural
the processing of ready to eat vegetables and the industrial pro- relationships between the HACCP FSS effectiveness, certication
cessing of the common octopus respectively. Critical control points, status and company size is also suggested for future research
critical limits, process control, corrective actions and verication studies.
have been identied and implemented in the HACCP plan, as in the The data used in this study does not constitute objective but
present study. However, in the studies of Varzakas and subjective business evidence obtained from representatives of the
Arvanitoyannis (2008) and Arvanitoyannis and Varzakas (2009), companies, which involves the risk of receiving biased responses.
the adoption of prerequisite programmes (PrPs) is the main dif- So, future research is recommended using objective data that can
ference detected between the two systems (HACCP and ISO 22000), be drawn from the documents of the FSS.
making ISO 22000 more exible. So, these studies refer to the
exibility of a certied FSS (such as ISO 22000) achieved through
the PrPs, while the present study refers to the increased HACCP
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