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THEFULLSOLUTIONFOR
SUBMERGEDARCWELDING
GLOBALLEADERFORSUBMERGEDARCWELDING
120YEARSYOUNG,KNOWNWORLDWIDE
FORQUALITY,PERFORMANCEANDPRODUCTIVITY
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Tandem Arc
Investment
50
40
Deposition Rate (kg/h)
DC+ AC
Standard Long Standard Long
Stick Out Stick Out Stick Out Stick Out
Single Wire 10.0kg/h 8.0kg/h 15.0kg/h
6.5kg/h
4.0mm +54% +23% +130%
Single Arc
Tiny Twin Arc 9.6kg/h 13.8kg/h
2 x 2.0mm +48% +112%
DC+/AC AC/AC
Standard Long Standard Long
Stick Out Stick Out Stick Out Stick Out
Tandem Arc 18.7kg/h 23.5kg/h 20.7kg/h 29.0kg/h
2 x 4.0mm +188% +262% +218% +346%
Tandem Twin 23.2kg/h 26.0kg/h
4.0 + 2 x 2.0mm +256% +300%
Multiple
Arcs AC/AC/AC
Standard Stick Out
High quality
Lincoln welding
Electric results
supports you to select:
Excellent
Optimumbead appearance
process
Highest deposition rates
Ideal parameters
Deep penetrationthat guarantee the required
Consumables
I ncreased productivity
mechanical properties customized to your application
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NEXT
STEP
www.lincolnelectric.eu SUBMERGED ARC WELDING 5
MOVING YOUR SUBMERGED ARC SOLUTION TO THE NEXT LEVEL
DEPOS
DEPOSITION RATES SINGLE POWER SOURCE
The single power source configuration panel
I T I ON
Single Wire Long Stick Out
Tiny Twin Arc
Standard platform Low additional investment Very low additional investment
Easy to upgrade To be used over 700 A High deposition rate
Deposition rate up to 10 kg/h High deposition rate and high speed weld Low heat input (less distortion)
___________ To be used on fillet or filling weld Flux / wire ratio reduction
1 Power source Reduced penetration Deposition rate up to 30kg/h
1 Wire feeder Deposition rate up to 20 kg/h Recommended with Power Wave
1 Wire ___________ AC/DC 1000 SD
1 Power source __________
1 Wire feeder 1 Power source
2 Wire 1 Wire feeder
1 Drive roll kit 1 Wire
1 Long Stick Out kit
TYPICAL STANDARD DEPOSITION RATES FOR SINGLE POWER SOURCE
DC+ AC
Single Wire 4.0 mm Tiny Twin Arc 2.0 x 2.0 mm Single Wire 4.0 mm Tiny Twin Arc 2.0 x 2.0 mm
Standard Stick Out Long Stick Out Standard Stick Out Standard Stick Out Long Stick Out Standard Stick Out
Typical Deposition Rate
6.5 kg/h 10.0 kg/h 9.6 kg/h 8.0 kg/h 15.0 kg/h 13.8 kg/h
Improvement vs. Single Wire 4.0 mm
100% 154% 148% 123% 230% 212%
250
+130%
200
+112%
Productivity Improvement Percentage %
150
+ 54% + 48%
DC+
+23%
100
AC
50Hz 50
25% balance
-25% offset
0
Single Wire Single Wire, Tiny Twin Arc Single Wire Single Wire, Tiny Twin Arc
DC+ Long Stick Out DC+ AC Long Stick Out AC
DC+ AC
6 SUBMERGED ARC WELDING www.lincolnelectric.eu
DEPOSITION RATES MULTIPLE POWER SOURCES
The tandem and triple arc configuration panel
AT E S
R Tandem Tiny Twin
Triple Arc
High productivity
High welding speed
High deposition rate up to 35kg/h
Versatile process with Power Wave
AC/DC 1000 SD
__________
High productivity and high speed weld
3 Power source
High deposition rate up to 30kg/h
Tandem __________ 3 Wire feeder
3 Wire
2 Power source
Favourable weld geometry pass/cap pass 2 Wire feeder
3 Wire
High deposition rate up to 25kg/h
1 Drive roll kit
Long stick out option with all benefits on demand
__________
2 Power source
2 Wire feeder
2 Wire
500
+ 392%
450
+ 346% + 287%
400
+ 300% DC+
Productivity Improvement Percentage %
350 +262%
+ 256%
AC/AC
300 + 218% 50Hz
25% balance
+ 188% -25% offset
250
AC/AC/AC
200 50Hz
25% balance
-25% offset
150
100
50
0
Single Wire Tandem Arc Tandem Tiny Tandem Arc Tandem Arc Tandem Tiny Tandem Arc, Triple arc
DC+ DC+/AC Twin Long Stick Out AC/AC Twin Long Stick Out AC/AC/AC
DC+/AC DC+/AC AC/AC AC/AC
Amperage Used
10
12
8
10
(kg/h)
Rate(kg/h)
6
8
DepositionRate
64
Deposition
2.0mm
2.0 mmkg/h
kg/h
2.4 mm kg/h 4
2.4 mm kg/h 2
3.2 mm kg/h
3.2 mm kg/h 2
4.0 mm kg/h 0
4.0 mm kg/h 0 200 300 400 500 600 700 800
200 300 400 500 600 700 800 900
Amperage Used
Amperage Used
8 SUBMERGED ARC WELDING www.lincolnelectric.eu
POLARITY
In most of the submerged arc applications it is possible to work in DC current with the electrode
being either positive or negative.
Thanks to Lincoln Electric Waveform Control Technologyembedded in the new Power Wave
AC/DC 1000 SD power source and the new MAXsa Controllers and Feeders, we can now take
over the full area between DC+ and DC-.
DC + DC- AC
Most common mode Improves deposition A compromise between
Deep penetration and rate (25%) the two DC modes
stable arc Limits penetration The optimum choice with
Limited arc stability Power Wave AC/DC 1000 SD
Waveform Control Technology capability provides precise control over:
Stick-out: 32mm
15
DC-
13
Deposition Rate (kg/h)
DC Square wave
25% balance, -20 offset
11
AC Square wave
25% balance
9
AC Square wave
50% balance
7
DC+
5
3
200 400 600 800 Current (A) 1000
HEAT INPUT
HI = Heat Input [kJ/cm]
HI = 0.06 x A vx V
A = Current [A]
V = Voltage [V]
v = Travel Speed [cm/min]
The heat input will affect the mechanical properties of the deposited metal as well as the base
material in the heat affected zone. It is also a key parameter for the distortion of the weld assembly.
As an example, a target at 20 kJ/cm for single arc procedure on non and low alloy grade is a good start.
With the Power Wave AC/DC 1000 SD, the heat input can be optimized and tailored as needed.
WELD PREPARATION
V, X and K joint
Heavy plates
DC+ AC**
Tiny
Single Single Tiny
Twin
Wire Wire Twin Arc
Arc
60
DC + DC +/AC* AC/AC**
PRODUCTION Time saving [h] - -4 366 -4 817 -4 841 -4 591 -5 019 -5 192
COST Labour cost* [] 401 538 139 572 112 500 111 064 126 087 100 385 90 000
Labour saving [] - -261 966 -289 038 -290 475 -275 452 -301 154 -311 538
Total cost [] 588 588 326 622 299 550 298 114 313 137 287 435 277 050
TOTAL COST
Total cost saving -45% -49% -49% -47% -51% -53%
* Machine cost including one operator ** AC = 50Hz, 25% balance, -25% offset
TR
C
LIN
IC
Year warranty
N
PER
TIO
Parts &
FO
EC
M Labour
OT
R
AN
CE PLUS PR
Input
COMMUNICATIONS PROTOCOL
www.lincolnelectric.com/green
GO TO WEB PAGE
N E LEC Output
3
OL
TR
C
LIN
IC
Year warranty
N
PER
TIO
Parts &
FO
EC
M Labour
OT
R
AN
CE PLUS PR
Input
MAXsa 10 Controller
ArcLink enabled Controller for
Power Wave AC/DC 1000 SD Systems
COMMUNICATIONS PROTOCOL
GO TO WEB PAGE
N E LEC Output
3
OL
TR
C
LIN
IC
Year warranty
N
PER
TIO
Parts &
FO
EC
M Labour
OT
R
AN
CE PLUS PR
COMMUNICATIONS PROTOCOL
GO TO WEB PAGE
N E LEC
3
OL
N E LEC
3
TR
C
OL
LIN
IC
TR
C
LIN
IC
Year warranty
N
PER
TIO
Parts &
FO
Year warranty
EC
N
PER
M Labour
OT
R
TIO
AN
CE PLUS PR Parts &
FO
EC
M Labour
OT
R
AN
CE PLUS PR
Output
Output
Input
Input
Idealarc DC-1000
Idealarc AC-1200 Idealarc DC-1500
Automatic Submerged Arc Welding Power Source Industrial DC Multi-Process Welders
N E LEC Output
3
OL
TR
C
LIN
IC
Year warranty
N
PER
TIO
Parts &
FO
EC
M Labour
OT
R
AN
CE PLUS PR
Input
NA-3, NA-4 & NA-5
Control & Heads
Automatic Welding Systems
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CONTROLLERS
8500, 860, 888, 960, LNS 140A, LNS 150, LNS 151, LNS 160,
Low Alloy
980, P230, P240 LNS 162, LNS 163, LNS 164, LNS 165, LNS 168
LNS 304L, LNS 304H, LNS 307, LNS 309L, LNS 316L, LNS 318,
High Alloy (SS+NI) P2000, P2007, P2000S LNS 347, LNS 4455, LNS 4462, LNS 4500, LNS Zeron 100X,
LNS NiCro 60/20, LNS NiCro 70/19, LNS NiCro Mo 60/16
PACKAGING
SUBMERGED ARC FLUX AND WIRES
OTHER
PACKAGING
AVAILABLE
ON REQUEST
CHECKPOINT
With the Power Wave AC/DC 1000 SD, store
your weld data in the cloud and access it on
almost any device.
Traceability/Scanning Simple System Management Cloud API
Use the CheckPoint mobile app Determine who is authorized to Using the industry standard protocol
to scan barcodes for operator, view the data, analysis, documents O Data, CheckPoint delivers secure
consumable ID and part serial and manuals specific to each access to data by enterprise ERP
numbers. All scans are correlated welder through desktop and mobile systems, plant OEE systems, and
with the weld data transmitted devices maintenance applications
by the welder. Includes bluetooth FREE LINCOLN
integration for industrial barcode
scanners SOFTWARE
R&D and
SOLUTION
AUTOMATION CENTERS ALL
OVER
THE WORLD
Lincoln Electric
Cleveland
USA
Lincoln Smitweld
Nijmegen
The Netherlands
POWER
SOURCES, WIRE
FEEDERS & GLOBAL
CONTROLLERS SOLUTION
PipeMills CriticalProcess
Equipment
Multi Arc, Sub Arc Technology
Global Leader Strip Cladding Narrow Gap Welding
in Longitudinal Pipe Welding complete solution complete solution
and Leading Position
in Spiral Pipe Welding
18 SUBMERGED ARC WELDING www.lincolnelectric.eu
YOUR NEXT POWER WAVE DIGITAL APPLICATION
THENEWDIMENSION
IN STRIP CLADDING
70% Time and 40% Cost Saving
Always Single Layer Solution
High Speed Cladding Process
Homogeneous and Cleaner Chemistry
< 5% Fe in Ni-625
Improved Quality
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