Service Training

Training document

Variable displacement motor HMV 105-02

Control H2

Document no. HMV 105-02 H2 42559 E

 Contents

Training document: Variable displacement motor HMV 105-02 with two-position hydraulic control H2,
Flip-Flop.
Document no. HMV 105-02 H2 42559 E

Circuit diagram 3
Connection and gage port diagram 4
General description 5
Functional description 6
Basic design of rotating group 7
Basic design of port plate housing 8
General hints for fitting and installation 9

The technical data, functional descriptions and basic design diagrams contained in this document are
intended for reference purposes. The contents of this document shall not constitute the basis for any
claims whatsoever. This training document is made available for inhouse purposes only and remains
the exclusive property of:

Linde Material Handling GmbH

Linde Hydraulics
63741 Aschaffenburg, Germany
Grossostheimer Strasse 198
Phone +49 (0) 60 21 99 26 52
Fax +49 (0) 60 21 99 2949
info@linde-hydraulics.com
www.linde-hydraulics.com

2010. This document was created by Michael Zivkovic RM2 Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 2
 Circuit diagram

X1

4 5
2 3

HMV-105-02

6 7

L U
min max

Y1

A B T

Flow in at port A : Direction of rotation CW (right hand)

Flow in at port B : Direction of rotation CCW (left hand)

EXPLANATIONS
A, B High pressure port
X1 Control pressure PX1 20-40 bar
Y1 Servo pressure gage port
U, L Oil filling, drain, tank and vent port
T Return flow from counterbalance travel valve

Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 3
 Connection and gage port diagram

X1

Y1 L

Vmin Stop screw

Vmax Stop screw

A B

General hints
Installation of the HMV-02 motor must be completed according to the information contained in the circuit
and piping diagram, operating instruction, technical data sheet and installation drawing. Fill with oil and
vent motor housing before start-up.
- Type of oil, see technical data sheet.
- Max. permissible housing temperature 90 [C]
- Permissible housing pressure 2,5 [bar] (absolut).

Shaft output direction of rotation :

Flow in at port A: Direction of rotation CW Flow in at port B: Direction of rotation CCW

Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 4
 General description

This variable displacement motor HMV 105-02 is a swash-plate axial piston motor for open loop operation.
The flow of oil coming from the directional control valve is delivered to the high-pressure connection A/B
of the hydraulic motor. The pressure fluid passes through the port in the port plate housing and the cylinder
block on to the end face of the piston, displacing it and setting the hydraulic motor in rotary motion.
The direction of rotation, to left (CCW) or right (CW), is determined by whether the pressure oil is admitted
into "A" or "B" port.

The motor is equipped with a two position hydraulic displacement control H2 and high pressure relief
valves VD20-04. Those secondary valves (cross line relief valves) protect the system from pressure over-
load by using two interlinked pressure relief valves (combined with check valves).

The HMV 105-02 H2 is equipped with a customer counter balance valve, not described in this document.
It is always required in open loop systems to use an counter balance valve to prevent the hydraulic motor
over speeding during an over-run situation.

Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 5
 Functional description

Two-position hydraulic displacement control H2 (flip-flop)

This control system has the motor stay in the maximum swash angle position (Vmax), as long as
there is no control pressure signal in port X1. When a control signal is applied at port X1 motor makes
a smooth transition to minimum swash angle position (Vmin).
By means of the two check valves (2) and (3) the higher pressure of the high pressure ports "A" and
"B" is selected and connected as sort of servo pressure to the displacement piston via pilot valve (1)
and channel (4) which effects "maximum displacement". The second displacement piston is relieved
through channel (5) and pilot valve (1) into the interior of the motor casing.
With 20 to 40 bar external control pressure at port "X1" the motor can be switched to "minimum
displacement". In this case servo presssure is connected to the displacement piston positioning the
motor in its minimum displacement through pilot valve (1) and channel (5). Measurable at the gage
port "Y1". The second displacement piston is relieved into the interior of the motor casing via channel
(4) and pilot valve (1).

Diagramme
max
Displacement V [cm]

min

0 max
Control pressure [bar]

Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 6
 Basic design of valve plate housing

10

Vmin. Anschlag Vmax. Anschlag

A B

8 high-pressure relief valve VD 20-04

9 high-pressure relief valve VD 20-04
10 two position control H2

Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 7
 Basic design of rotating group

10

11

15

16

12
14
13

10 two position control

11 swash plate
12 working piston
13 tube
14 cylinder barrel
15 port plate
16 shaft

Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 8
 General hints for fitting and installation

HMV 105-02 Variable motor for open loop operation.

Installation of the hydraulic system must be completed according to the circuit and piping diagram and
the installation requirements of components as well as the technical data sheets, installation drawings
and operating instructions for open loop applications.
Screws and fittings have to be secured with the prescribed torques, refer to appropriate table.

Filtration
In order to ensure functionality of the hydraulic components and their high efficiency, it is necessary to
select the purity class of the working fluid 18/ 16/ 13 or better, according to ISO 4406.
A high degree of oil purity clearly contributes to prolonging the life expectancy of the hydraulic system.
With modern filtration technology, however, much better values can be achieved which contributes
significantly to extending the life and durability of the complete hydraulic system: Pumps, Motors and
valves.
Recommended working viscosity range 10 - 80 [mm/S].
The Linde hydraulic system must not be operated in viscosity range < 10 [mm/s]!
For more information please refer to the document Operating instructions BAOK 0907 E.

Type plate

H2X234XXXXXX Serial-No.

0000 Linde identification No.:

234 000 0000

Customer ID

CAUTION
General Instructions and Safety Information
All valid safety regulations and accident prevention instructions must be adhered to.
Safety precautions of the machine maker must be strictly adhered to throughout the entire process!
> Prior to beginning the envisaged work the system pressure must be released and implements unloaded.
> Pressure and flow values of the HMV 105-02 motor are factory set according to the order specifications.
> Readjustments in exceptional case and only by trained and qualified personnel permitted.
> Any amendments, attachments and modifications of hydraulic components must not be applied
without consulting us.

Environmental concerns

Protection of the natural fundamentals of life is one of our predominant tasks.

In connection with work to be performed, the environmental regulations of the machine manufacturer
must be respected.

Document No. HMV 105-02 H2 42559 E

11.10 Variable Displacement Motor HMV 105-02 with two position hydraulic control H2. 9