Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Contents
1. STATMENT OF REQUIREMNET........................................................................1
1.1. BACKGROUND.........................................................................................................1
1.1.1.Introduction.........................................................................................................1
1.1.2.ERC Objectives and the National Railway Network of Ethiopia 1
1.1.3.Description of the Project 1
1.1.4.Main Technical Standards for Railway 1
1.2. DEFINITION..............................................................................................................3
1.3. STATEMENT OF REQUIREMENTS........................................................................3
1.3.1.General Requirements.........................................................................................3
1.3.2.Objectives of the contract 3
1.3.3.Scope of work 3
1.3.4.General Description of Contractors Scope of Work 4
1.3.5.List of Goods and Related Services 4
1.3.6.Delivery and Completion Schedule 5
1.3.7.Technical Specifications and Compliance Sheet 6
1.3.8.General Requirements 8
1.3.9.Drawings.............................................................................................................9
1.4. OTHER REQUIREMENTS........................................................................................9
1.4.1.List of partners and Suppliers 9
1.4.2.Past project experiences of undertaking such large projects 9
1.4.3.Technical capacity of the suppliers firm 9
1.4.4.Key Personnel and Supporting Staffs 10
1.4.5.Capacity Building Requirements 10
1.4.6.Reporting Requirements 12
2. TECHNICAL SPECIFICATION.
3. LIST OF SPARE PARTS, CONSUMABLE MATERIALS AND TOOLS
i
STATEMENT OF REQUIREMENT SECTION 6
1. STATMENT OF REQUIREMENT
1.1. BACKGROUND
1.1.1. Introduction
The Government of the Federal Democratic Republic of Ethiopia (FDRE) has
unleashed the Economy by issuing a free market policy in 1992. Following the
economic liberalization policy, the government has earmarked a huge proportion of
the national budget towards improving the infrastructure network of the country.
In order to satisfy the demand of the economy for bulk cargo transport and passenger
transport services at bare minimum cost and to be competitive in the international
market, the government has established Ethiopian Railways Corporation (ERC) by
Regulation Number 141/2007 of the council of ministers of FDRE.. The management
of the corporation is managed by Board of Directors and the CEO appointed by the
office of the prime minister of FDRE. The government has given due attention for the
expansion and provision of a reliable, affordable and environmentally friendly railway
transport system in the country.
1.2. DEFINITION
The supplier should also propose in support or against the proposals provided by the
procuring Entity so that a better option would be set in place. Moreover, the Supplier
should see all round information pertaining to the local working conditions such as
weather conditions, Vertical and Horizontal Railway Geometric conditions, Aesthetics
of Equipments, Dimensions, in conformance with UIC dynamic (Structure) Gauge
profiles and assure compatibility with the existing East-West and North-South line of
Addis Ababa Light Rail Transit phase one project which is already under operation.
Before production of the Equipments, the Supplier should present the final design of
the Light rail vehicles to ERC.
The descriptions given in the above bullet points are outline descriptions only. Such
descriptions do not include or give full descriptions of all materials or other items to
be supplied or all works and services to be executed by the Supplier in order to fulfill
his obligations in accordance with the Contract.
Ite
Description of Goods
m Unit of
or Related Service
No Quantity Measure
Total = 41
1 Light Rail Vehicles as per the Attached
specifications (but not limited to) For East-West For North-
line = 21 South line = 20 Pcs
N.B.: All goods and materials to be incorporated in the goods be new, unused, and of the most
recent or current models, and that they incorporate all recent improvements in design and
materials, unless provided for otherwise in the contract which is compatible with the
existing system of Addis Ababa light Rail Transit phase 1 project which is under
operation.
The commodity specific conditions are attached and will form an integral part of any
resulting contract.
Delivery
Item
Description of Goods Completion Delivery
Numb
or Related Service period Point/Site
er
(days/wks/month)
kality
1 Light rail vehicles as per the specifications Depot/Ayat
4 Months Depot
To be specified
during
3 Training
1 Month before contract
Delivery negotiation 1
Column b states the minimum technical specification of the item(s) required by the
Procuring Entity.
The Bidder is to complete column c with the technical specification of the item(s)
offered and to state whether the offered items comply or do not comply giving
details of the areas of non-compliance.
The detailed technical evaluation will examine the technical specification of the items
offered in column c and determine or verify whether this meets the minimum
specification required in column b. Suppliers must complete column c or the proposal
will be rejected. Suppliers are required to include authenticated technical
literature to support the details provided in column c.
Local and International partners and parts and components Suppliers list
pertaining to manufacturing of the goods
Key personnel and supporting staffs required for execution of this particular
contract
Past project experiences of undertaking such extra large projects
1.3.9. Drawings
The procuring entity shall approve the drawings submitted by the Supplier with its
technical proposal.
In addition to the requirements stipulated in this section the supplier shall submit a
proposal incorporating
Human labour differentiating with job title, position and experience (the
supplier may show only the management staffs if the number of personnel is
huge)
List of equipments and machineries he has
Table 1
Table 2
Similarly the equipments may be presented as in table below.
S.N. Equipments and Purpose Year of
Machineries Manufacture
1
.
2
.
3
.
The supplier shall provide a reliable technical support for ERC in full or in part of
parts manufacturing spare parts and consumable materials , sub-assembly, assembly,
test and commissioning works. The supplier shall by virtue of the transfer design,
manufacturing, assembly, test and commissioning capabilities to ERC the production 1
of parts of spare parts, tools and consumable materials in kality and Ayat depot.
The supplier shall provide trainings to staffs of the Procuring Entity in 4 levels
The attendants of this training shall be senior, Middle and Basic Management levels
and the training may be tailored to suit such categories.
Detailed concepts on operation of the mainline LRV vehicles and simulators. The
training shall be sufficient enough to, inspect, test, commission, and operate the LRV
vehicles and Simulators in this bid.
The attendants of this training shall be Train Drivers, Conductors, Yard Masters, etc.
The trainings shall focus on:
Technicians from senior, middle and basic management levels shall attend and the
training may be tailored to suit such categories.
Detailed concepts on maintenance of the LRV vehicles and simulators. The training
shall be sufficient enough to inspect, test, commission, and maintenance the LRV
vehicles and Simulators in this bid.
The attendants of this training shall be Maintenance Technicians of all levels and the
training may be tailored to suit such categories, the trainings shall focus on:
A standard training for one hundred thirty six (136) train drivers shall be arranged by
the supplier. The above trainee train drivers shall be tested for international
qualification certification. After completion of the training and being certified, a short
term on the job in-country training shall be conducted by a certified instructor in order
to master the local rail network.
Detailed concepts and skills of Train - Driving for Drivers nominated by the Procuring
Entity. The training shall be conducted on the Addis Ababa Light Railway Transit
service Corridor and depots.
The training shall first be conducted on the Simulators provided by the Supplier for
enough period of time proposed by the supplier and;
The second string of training shall be conducted on actual LRV vehicle and train set
on the Addis Ababa Light Railway Transit service Corridor and depots.
The third string of training shall be conducted for Drivers Trainers. Train Driver from
the second string of training shall be evaluated and the best of them shall be provided
with Drivers Trainers training. The Trainers shall be acquainted with all concepts and
skills on the use and operation of Simulators and training of drivers on the simulators.
The attendants of this training shall be passenger Train and simulator. The trainings
shall focus on:
Level 1 Driver Training (Drivers)
b) a detailed progress report should cover all aspects of the manufacturing work,
covering the progress made and on a cumulative basis, program of work,
difficulties encountered and assistance needed, if any;
c) a final report that will summarize all manufacturing activities and their results
on completion of the manufacturing.
The supplier may propose a better reporting scheme in his technical proposal.
2 .TECHNICAL SPECIFICATION
May 2016
Table of Contents
Chapter 1 Main operation conditions 4
Chapter 2 Basic technical conditions of vehicles 7
Chapter 3 Traction and electrical brake system 18
Chapter 4 Vehicle control and diagnosis system 26
Chapter 5 Electric System in Cab 32
Chapter 6 Passenger saloon electrics 40
Chapter 7 Auxiliary Power Supply System 48
Chapter 8 Brake system 51
Chapter 9 Air conditioning and heating system 60
Chapter 10 Carbody and interior decoration 65
Chapter 11 Door system 72
Chapter 12 Bogie 76
Chapter 13 Reliability, availability and maintainability 82
Chapter 14 Test and acceptance 87
Chapter 15 Technical Documents and Drawings 101
1
Chapter 16 Training and Quality Assurance 106
Chapter 1
Main Operation Conditions
1. General
LRV shall be suitable to the Works of the East-west and South-north lines in
Addis Ababa (Phase I), total length of main lines is around 31.025km, where
the East-west main line is around 16.998km long; the South-north main line
is around 16.689km long. Both lines share the same section of around
2.662km in the urban areas.
Vehicles are 70% low floor modern LRV with maximum operating speed of
70km/h.
2. Natural environment in Addis Ababa region
Altitude: 2500m
Ambient temperature: 0+29.7
Average daily highest temperature in years: 25.5
Average daily lowest temperature in years: 6.1
Average relative humidity in years: 95%
Average annual rain fall: 1000-1600mm
Maximum daily rain fall: 47mm
3. Conditions for use of vehicles
3.1 The vehicles shall be able to operate under the ground, on the ground or on 1
elevated lines. It is ensured that the vehicles be able to safely operate at lower
speeds with Grade 8 wind (20.7m/s) when operating on the ground and
elevated lines and that the empty vehicles be able to safely park on the lines
with Grade 9 wind (24.4m/s).
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
3.2 The vehicles shall be maintained and checked inside the on-ground depot and
parked outside the depot.
3.3 The vehicles shall be shipped by sea and transported by road to the depots.
3.4 The vehicles shall be manually operated and returned back.
3.5 The local natural environment conditions of the manufacturer of the vehicles
shall be considered.
4. Main parameters of lines
4.1 Track gauge: 1435mm
4.2 Minimum radius of horizontal curve:
Mainlines between sections 50m
Yard line 30m
4.3 Minimum radius of vertical curve: 1000m
4.4 Maximum gradient: 55%
4.5 Type of rails for main lines and depot: 50kg/m
Maximum superelevation: 120mm
Inclination at rail bottom: 1/40
Main lines and auxiliary lines adopt No.7 switches, the lines at yards
adopt No.3 and No.7 switches.
4.6 Axle load: 111+3%t
4.7 The vehicles adopt right-side running rules.
4.8 Platform parameters
Platform height: 300mm
From platform edge to centerline of the line: 1420mm
5. Power supply
Rated voltage: DC 750V
Range of voltage variation: DC 500900V
Way of current collection: by catenary
Height:
Height of contact line for ground sections from top of rail is generally 4500 to
5400mm.
Height of contact line for underground sections from top of rail is generally 1
4040mm.
Chapter 2
Basic technical conditions of vehicles
1. Vehicle type and train formation
The vehicles shall be 70% low-floor articulated 6-axle modern LRV, consisting
of three modules, bi-directional driving. Two tramcars shall be able to operate
with double heading.
Train formation: Mc+Tp+Mc
Mc module: motor car with drivers cab
Tp module: trailer without drivers cab and with pantograph
+: articulation device
-: Hidden folding coupler
Seats (AW1) 65 0 65
4. Vehicle weight
Weights of vehicles are given in following table.
Related Passenger
44 15.24 59.24
capacity (t)
Overload capacity
44 19.02 63.02
(t)
power interruption.
9.4.4 System should offer high level of resistance to interference and have high
reliability.
9.5 Vehicle public addressing and passenger information display
9.5.1 Vehicle public addressing shall have following functions:
Automatic broadcasting of station names and precautions
Artificial broadcasting of station names and precautions
Intercom between cabs at both ends; intercom between individual cabs of
vehicles for double-heading
Alarm and intercom within passenger saloon
9.5.2 Passenger information display system consists of LCD display, LED display and
corresponding equipment, and supplies passengers with quality video
information and necessary operation specific messages.
9.5.3 Passenger compartments and drivers cabs shall be equipped with video
surveillance systems.
9.6 Vehicle ventilation and air conditioning
All ventilation and air conditioning units of the vehicles shall be uniformly
controlled by train operator during operation of the vehicles.
Minimum volume of fresh air supply: volume of fresh air per capita in drivers
cab not less than 30m3/h; volume of fresh air per capita in passenger
compartment not less than 20m3/h (only during ventilation). Volume of fresh air
can be controlled independently, and can be turned on and off separately.
9.7 Car body and internal outfitting
9.7.1 The materials used for car body are mixtures of stainless steel and aluminum
alloy. Carbody structure has a life time of 30 years. Car body materials shall
be selected in compliance with the related standards.
9.7.2 Layout of drivers cab: all units inside drivers cabs adopt modular design and
are easy to install. All operation devices shall be arranged with ease of
operation by train operator.
9.7.3 Right side of car Mc is provided with drivers cab doors.
9.7.4 Four pairs of access doors shall be provided at each side of passenger saloons of
vehicle. The doors should be microcomputer controlled electric sliding and
plug doors.
9.7.5 Gangway shall be provided between car bodies. The strength and structural
design of gangway shall be designed to enable passengers to walk freely 1
throughout passenger compartments of vehicles.
9.7.6 Hidden folding couplers and draft gears shall be provided at both ends of
vehicle.
9.8 Bogie
9.8.1 Welded or cast steel frame of high strength should be adopted. Under normal
conditions, frame should have lifetime of not less than 30 years.
9.8.2 Bogie has two suspension systems
9.8.3 Brake rigging of vehicles is electrically operated hydraulic brake system,
partially with function for parking brake.
9.8.4 Power bogie is provided with sanding device.
9.8.5 Traction motor is suspension mounted on bogie frame.
9.8.6 All wheel sets and traction motors of motor cars should be interchangeable.
9.9 User software
Installation CD-ROM will be provided for all user software for the vehicles,
along with software necessary for debugging and maintenance by users. There
should be no limitation to use (number of computers to be used and number of
setups in computers) of above user software during operation and repair of
equipment under this project. No encryption dog or user license should be
used. Software upgrade or update should be backed up by corresponding
instructions and program.
10. Related standards and interchangeability
10.1 Related standards
Design, manufacture and tests of the vehicles and materials to be used shall
comply with the standards of the Peoples Republic of China as well as IEC,
UIC, DIN, JIS, EN and ISO standards
10.2 Interchangeability
Traction motors and electrical boxes on the vehicles as well as main parts, main
components, valves, switches and electronic circuit boards contained in the
boxes should offer good interchangeability.
11. System of unit
It is mandatory to use international system of units (metric system) in the
design and manufacture of vehicles, parts and components (except for pipe
threads for sealing).
12. Identification
12.1 Vehicles and all equipments mounted on the vehicles shall bear product
identifications indicating name of products, serial numbers, types, basic
parameters, ex-factory date and manufacturer.
12.2 The equipment projecting electric shock risks shall be clearly identified with 1
safety signs.
12.3 Literature for the identifications (except for name of manufacturer) shall be in
English and have good corrosion performance.
12.4 Logo designated by end customer shall be placed on the external surface of car
body where appropriate. Details of design shall be confirmed at the design
liaison stage.
13. Vehicle mockup
13.1 Vehicle suppliers shall submit artist schemes proposed on interior and exterior of
vehicles for section by the Owner and end customer.
13.2 Vehicle suppliers shall submit 1:20 vehicle mockups during the execution of the
project.
Chapter 3
Traction and electrical brake system
1. General
Traction system includes traction inverter, brake resistor and traction motors as
key electrical equipment, as well as high voltage electric equipment such as
pantograph, main circuit breaker, and surge arrestor.
Basic principle of the traction system: Pantograph shall collect current from the
catenary of DC 750V. It is connected to the traction inverter via high speed
circuit breaker (HSCB). The switching on/off of the main circuit of traction
system shall be controlled by HSCB. Each MC car shall be equipped with a
traction inverter for supplying power to the two traction motors on local bogie.
Traction motor is subject to axle control.
The traction system shall have complete diagnosis functions, and is provided
with protective measures against corresponding failures.
Regenerative brake should be preferably applied as service brake for vehicles.
Role of regenerative brake should be utilized to a maximum extent and return
energy back to power network. In case of insufficiency in regenerative braking
force or failure of regenerative brake, resistance brake will be automatically put
into service for compensation.
2. Main circuit
Illustration of main circuit of traction system is shown in below figure:
Illustration of main circuit of traction system.
Traction converter
One traction inverter is provided with 1 brake resistor cabinet housing 2 groups
of brake resistor modules.
Brake resistor
6.4 Traction motor
Traction motor should be 3-phase squirrel cage asynchronous traction motor,
and cooled by self ventilation.
Traction motor is applied for vehicle traction and braking. Motoring is supplied
by traction inverter. Traction motor drives the axles through gear transmission
unit. Braking is supplied by traction motor. Energy is fed back to power
network through brake chopper module (regenerative braking) or such energy
is depleted by brake resistor (resistance braking).
Main performance parameters
Number of phases: 3
Number of poles: 6
Rated frequency: 71 Hz
Under all track conditions, pantograph should have good and stable
contact with catenary.
All exposed elements which are easy to wear and damage should be
1
easily replaced.
cooling
1
7.3 Surge arrestor
Surge arrestor shall be used to prevent damages to the insulation of electric
equipment due to external over voltages other than from outside vehicles and
over voltage due to operations by mistake.
(20kA)
Surge arrestor
Chapter 4
Vehicle control and diagnosis system
1. General
Overall principle of designing TCMS system for light rail project in Addis
Ababa, Ethiopia should be based on network control supported by vehicle
hardwired control. TCMS shall perform the function of vehicle operation status
monitoring and fault diagnosis while involving with vehicle control. However,
hardwired control shall be applied for vehicle operation in case of failure of
network so that vehicles will not fail to operate or safe operation should not be
affected. Meanwhile TCMS shall have function for double-heading control,
which can automatically initiate vehicle formation for 2 vehicles.
2. System composition
Train network bus is divided into train bus and vehicle bus.
Train network control system is on-board computer network system, consisting
of central control unit (CCU), remote digital input/output unit (RIOM), display
unit (IDU), double-heading gateway (TBC), train network bus.
Vehicles at two ends are provided with central control unit (VCU) and display
unit (IDU).
3. Principle and functions 1
3.1 Description of functions
Train Control and Monitor System shall perform control, monitoring, fault
diagnosis and operation records for train traction system, auxiliary power
supply system, brake system, PIS system, door and air conditioning systems. In
addition, it shall be able to provide operational guide to crew, and technical
support to maintenance staff. Train network control system shall have following
main control functions as below:
Traction system
Brake system
Auxiliary system
VCU unit performs network management of CANopen bus and vehicle control
and provides the function of data recording. The RIOM rack provides
input/output of digital and analog signals. TBC module is the gateway between
CAN Powerline bus at train level and CANopen bus at vehicle level. Double
heading between vehicles is realized via TBC. IDU display unit is human
machine interface between driving personnel and maintenance personnel.
3.3 Fault diagnosis and failure record
Function for train failure diagnosis is performed by VCU in Mc car. The
Diagnosis System is used for identification and processing of failure
information as well as output of failure information. All diagnosis information
and train failure information can be provided to the whole unit. In this System,
VCU receives failure information from subsystems, along with relevant data
and the corresponding time. System is able to store data in case of power
failure and data retention should be at least 30 days. Information of operating
for at least 72 hours can be recorded. In case of insufficient storage capacity,
the latest information will overwritten by new information
Train Failure Diagnosis System is an important part of TCMS system. The
diagnostic function of Failure Diagnostic System of TCMS can assist the train
operator and maintenance personnel at work. In case of any failure, it will
prompt the driver to take appropriate actions and will enable the maintenance
personnel to find out and resolve the failure easily.
Failure of train will be displayed in text form to the driver on IDU. Therefore,
the information at time of the failure will be sent to VCU via CANopen bus.
VCU adds the date and time to equipment failure code and the failure
information will be displayed on IDU.
On VCU, each and every text message is allocated with a failure code. Failure
will be evaluated based on different failure categories. Failure category and text
message will be displayed on IDU. In addition, train operator can obtain from
IDU the instructions on operation that he must carry out
Each reported failure should include following information:
Car number
Location of failure
Failure code
Train speed
1
Catenary voltage
Failure information can be stored in the Train Network Control System and
stored data can be transferred to a PC for detailed analysis of the failure data.
3.4 Human-machine interface
For ease of operation and application by train operator, crew and maintenance
staffs, a display unit is provided inside cab of pilot car. Language for human-
machine interface of the display is English.
Operation and indication should include following:
Chapter 5
All signal lamps in the cab have different colors based on signal indication of
different nature. Main signal lamps are arranged at the drivers console for easy
recognition by train operator. Main indicator lamps are located at drivers
console for easy observation and recognition by train operator.
Control switches of different types in the cab should be of the identical type
insofar as possible. Arrangement of the switches will be consistent with the
logic sequence of the drivers operation to facilitate the drivers operation and
prevent operation by mistake. All control equipment and display equipment for
daily operation are located on the driver's console. Reset or isolating control
equipment is located in the cab where they are easily accessible for operation.
Material of surface of driver console and lettering should be wear resistant,
easy to wash and will not discolor.
Sound signals from stereo in the cab will be clear and melodious. Different
sound signals should differentiate from each other by different sounds.
Important alarm information will be triggered along with light indication for
easy distinction by train operator.
Onboard equipment and associated switches will be integrated in designing the
location. Consideration should be given to equipment layout and switch
operation.
Drivers cab should be equipped with electrical wiper and sun visor, which
should be durable and easy to repair. Equipment mounting should ease of 1
maintenance and replacement.
Equipment in the cab should be identified with labels printed in English.
Literature on the label should be clear and durable.
Equipment description
1. Driver console
2. Windscreen wiper
3. headlight and taillight
4. Sun visor
1
5. Terminal indicator
6. Loudspeaker
7. Ceiling lights
8. Electrical cabinets
3.2 Driver console surface layout
Interior of driver console are mounted main units for CCTV, PA and wireless
system, brake module, system maintenance port, thermostat for electrically
heated glazing.
1) Main unit of PA system is core control unit of PA system, and
implements automatic broadcasting, semi-auto broadcasting, artificial
broadcasting, train operation intercom and emergency intercom in
cooperation with remainder of PA equipment.
2) Main unit of CCTV system is core unit of CCTV system and can
implement CCTV image storage and move to CCTV screen. Access and
processing of images stored in main unit can be possible when special
software is applied.
3) Maintenance port of system provides for connection for subsystem
commissioning.
4) Thermostat for electrically heater glazing functions to regulate
temperature of electrically heated glazing/
Chapter 6
Train operator in the active cab can make broadcasting to passengers and
outside of the train in PA mode. In course of manual PA, automatic
broadcasting will be interrupted.
LCD display
1
2. Video monitor system
Mc car is installed with two video cameras for monitoring of interior of
compartments. Video cameras in lieu of rear view mirror will be installed
outside the cab. Such rear view video camera consists of external video camera,
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
Left and right headlights are installed at end of each unit and mounted
on adjustable lamp seat. Their positions are adjustable in horizontal and
vertical directions. Headlights can be turned on while train is in motion
and controlled through interlock system.
Halogen lamps
Headlights can be adjusted to project strong or dim light, for remote and
nearby illumination. When weather conditions offer clear vision
(without any other lighting), illumination 100m ahead of the vehicles 1
should not be less than 2 lux (including inside of linear tunnel)
Headlights can be switched over between higher beam and lower beam
using the switch.
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
Taillight
Two-color taillights are installed at front and end of vehicles, next to the
headlight.
When train changes direction, direction signal lights at the same side
should be blinking simultaneously.
Chapter 7
AC loads
DC loads
- PIS system
- Battery
- Passenger saloon air conditioning
- Trainborne wireless communication equipment
- Trainborne fare collection equipment
1.2 Electrical parameters for auxiliary systems
Auxiliary inverter
2. Battery
Battery should be sized to retain door control, emergency lighting, external
lighting, trainborne safety devices, PA and communications in operation for
duration of not less than 30 minutes in case of vehicle failure.
Capacity: 60 Ah
One empty vehicle should be capable of bringing another faulty and empty
vehicle parked on a maximum slope to depot.
When emergency brake is applied by ED + EH + MG, brake response time by
ED and MG is 0.6s. Brake response time by EH is 0.8s.
AW0 0 44 0 44
Total
Number of individual cars
for
Item Equipment Unit Remarks
each
description Mc Tp Mc
train
Motor car brake
1 Set 1 1 2 There
electronic
should be
control unit
some
adjustment
through
negotiation
Trailer brake
2
electronic 1 1
control unit Set
Hydraulic unit
3 Set
1 1 1 3
Accumulator
4 Set 1 1 1 3
Pump control
5 Set 1 1 1 3
module
Hydraulic brake
6 Set 1 1 1 3
pipe assembly
Air supply for
7 Set 1 1 2
sanding
Sand box (right)
8 Set 1 1 2
Sand box (left)
9 Set 1 1 2
Sanding control
10 Set 1 1 2
module
Sanding pipe
11 Set 1 1 2
assembly
Hand pump
12 Set 1 1
Brake calipers
13 Set 2 4 2 8
Brake disc
14 Set 2 4 2 8
Magnetic track
15 Set 2 2 2 6
brake device 1
Load sensor
16 Set 2 2 2 6
Speed sensor
17 Set 4 4
Brake system
service Emergency Safety Stopping Holding Parking
brake brake brake bake brake brake
(Maxi
mum)
ED-Brake X X - - - -
EHM-Brake - X X X X X
EHT - Brake X X X X X -
MTB - Brake - X X - - -
Sanding - X X - - -
Note: X indicates way of brake application in such brake mode.
4.4 Service Brake
Service brake will be activated when driver controller is in brake position.
Brake setpoint is linearly proportional to handle position. ED brake is major 1
brake type for motor car and takes precedence over EH brake. Regenerative
brake is applied preferably as electric brake. Energy generated by regenerative
brake will be preferably absorbed by adjacent cars along the line. When energy
absorption by adjacent cars along the line is not possible, such energy will be
absorbed by brake resistor. When train brake cannot be satisfied by ED brake
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
under all speed and load conditions, EH brake of trailers will furnish extra
brake based on blended functions. At low speeds (up to 5km/h), electric brake
will descend while hydraulic brake will ascend. However, total braking force
remains unchanged. Service brake is limited to load correction and jerk. Wheel
slide protection is activated.
4.5 Service Substitute Brake
When one or more ED brakes have failure, EH substitute brake will be applied
on motor car with faulty ED brake. Train will apply corresponding brake based
on setup procedures. BCU will calculate remainder of braking force. If
necessary, EH brake on trailer will be activated.
4.6 Stopping Brake
ED brake operates within speed range between Vmax and Vtakeoff. When
speed is below Vtakeoff, EH brake will take over deceleration force from ED
brake while retaining braking force constant. Stopping brake is part of service
brake.
4.7 Holding Brake
It will start when vehicle speed is below about 1 km/h. In such case, BCU will
set up stopping procedure of trailer car. Maximum braking force of spring to be
applied on motor car will be set up by VCU through electronic control unit.
When no signal is given for holding brake at vehicle speed less than
Vmin=1km/h, and brake signal is set up (HW or data bus), BCU will apply
holding brake without signal Set_HB_CAN.
4.8 Releasing the Holding Brake
For release of holding brake, signal Set_HB_CAN must be reset.
Reset_HB_CAN and driver signal (HW and data bus) must be set up. Only
when there is sufficient tractive effort to avoid vehicle fallback, can it be
permitted that signal Reset_HB_CAN can be set up.
4.9 Emergency Brake (ED + EH + MG brake)
For emergency brake, ED brake for motor car and EH brake and magmatic
brake for trailer will operate simultaneously. Emergency brake is not limited to
jerk after load correction. For ED brake and EH brake, wheel slide protection is
operative.
4.10 Safety Brake
In case of safety brake, ED brake is not operative. EH brake is applied by
safety brake valve inside hydraulic equipment. There is no limitation to jerk or
load correction. There is no wheel slide protection either. Electronic brake
control units (BCU) on trailer and Electronic brake control units on motor car
will monitor safety brake.
4.11 Parking Brake 1
Chapter 9
Air conditioning unit is provided with fresh air outlet that has water
retaining louver. It is also provided with device for fresh air preheating
and filtration in winter.
Minimum fresh air volume: For cooling or heating, fresh air volume
inside passenger saloon should not be less than 10m3/h per capita. For
ventilation only, fresh air volume inside passenger saloon should not be
less than 20m3/h per capita. Fresh air volume inside the cab should not
be less than 30m3/h per capita.
Exhaust unit should be installed for each train set considering air exchange for
drivers cab and passenger saloon.
Ventilation unit should be installed in drivers cab to satisfy required amenity
for drivers cab.
Refrigeration system of air conditioning unit should have guaranteed sealing
performance. Refrigerant leakage is not permitted.
Air conditioning system should be complete with protections.
Under full cool mode of air conditioning system, noise level underneath air
return vent and 1.5m from floor covering should not be higher than 69dB(A).
Air duct is made of materials that offer acoustic and thermal insulation. Design
of air duct should be optimized to reduce wind resistance. Static pressure air
duct should be used to ensure even air distribution, without dead area.
Condensate from air conditioning unit can be smoothly discharged through
drainage pipe. It should be guaranteed there is no condensate deposition at both
outlet and inlet of air conditioning unit. 1
3. Heating unit
Each unit is built with electrical heater that is provided with temperature
protection device.
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
Electrical heater should be arranged underneath driver console in the cab.
4. Cab air supply unit
Drivers cab is installed with separate air supply unit to the satisfaction of
required amenity for drivers cab.
Air conditioning units adjacent to drivers cab will deliver already conditioned
air into drivers cab through separate air duct. Volume of air at air outlet can be
multi-level adjustable. Direction of air flow is also adjustable. Air supply can
also be directly blown towards seated train operator.
Air volume from air conditioning unit inside the cab is divided into three levels.
Maximum air volume is 550m3/h.
5. Performance requirement of air conditioning unit
5.1 Rated air volume
1) Air volume for passenger saloon: Air volume by each unit should not be
less than 4000m3/h considering permissible dust resistance on the
strainer.
2) Fresh air volume for passenger saloon: For cooling and heating, fresh
air volume by each unit should not be less than 1300m 3/h considering
permissible dust resistance on the strainer. For ventilation, fresh air
volume is 2600 m3/h.
5.2 Refrigerating capacity of each air conditioning unit: 25 kW. When ambient
temperature is 29.7, it can be guaranteed that temperature inside passenger saloon
will not be higher than 27. Relative humidity is 65%.
5.3 Electrical heater
Air conditioning unit is built with electrical heater.
5.4 Startup
When operating voltage is 90% of rated voltage, air conditioning unit can start
as normal.
5.5 Air conditioning unit is protected against overload, short circuit, over voltage,
under voltage, open phase and air compressor overvoltage.
5.6 Noise
Under nominal working conditions, noise level of air conditioning unit should
comply with standard TB/T1804.
6. Main components of air conditioning unit
6.1 Air compressor unit
Air compressor is provided with protective device against high and low
voltages.
6.2 Fan
Ventilation fan is provided with low noise centrifugal fan, and protected
against overload, short circuit, under voltage and open phase. It can
operate in humid environment.
Condenser fan is low noise waterproof axial fan, and protected against
overload, short circuit, under voltage and open phase. It can operate in
humid environment.
6.3 Throttling device
Throttling capillary tube or expansion valve should be applied.
6.4 Refrigerant
Environment friendly refrigerant R407C is applied.
6.5 Evaporator and condenser
Both evaporator and condenser are structured with copper tube and
aluminum fins.
Chapter 10
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
1 2 3
1 4
Side doors for passenger saloon are double-leaf electrically operated sliding
doors. Side doors for cab are single leaf manual sliding door. Door layout is
given as below and there should be adjustment on the door compare with the
existing system(currently in place in AALRT) and the adjustment shall be
presented for the Employers approval:
Train crew key switch (one door at each side of each car)
by the reader
Self-diagnosis
1
Force to properly close door: 150N
Chapter 12 Bogie
1 Main technical parameters
Maximum operation speed 70km/h
1800mm
1800mm
(full wear)
brake
2 Basic structure
1
Motor bogie is fixed axle bogie. Trailer bogie is independently rotated
wheelset bogie. Under normal working conditions, frame has a life cycle of 30
years. The same type of bogie could be interchangeable.
2.1 Power bogie
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
Bogie is structure of bolster, full side bearing, outter-side axle box and fixed
axle wheelset, and is mounted underneath module Mc at both end of car. It
mainly includes frame, wheelset, primary suspension, secondary suspension,
traction assembly, driving unit, brake unit and auxiliary devices. For details of
designed structure of power bogie,
2.1.1 Frame
Bogie frame adopts welded structure, incorporating steel plates and cast steel
parts.It is mainly consisted of side sill, cross beam and end sill. Critical
bearing area is monobloc casting part that will reduce quantity of welds and
improve frame strength.
Frame is designed and calculated in compliance with UIC615-4, EN13749 and
VDV152.
Frame is welded and examined according to EN 15085. After welding, frame
will be subjected to tempering to eliminate residual stress due to welding.
2.1.2 Wheelset
It is structure of fixed axle wheelset and outter-side axle box, mainly including
resilient wheel, axle, and axle box and bearing unit.
2.1.3 Primary suspension
Primary suspension is structure of chevron metal rubber spring , mounting
between frame and axle box. Primary hanger link mounted on the frame will
enable the wheelset to be lifted up along with bogie.
2.1.4 Secondary suspension
Secondary suspension is applied to side bearing to bear weight of car body.It
mainly consists of bolster, secondary spring, vertical damper, lateral damper,
side bearing, lateral rubber stop, secondary hanger link and load sensor.
2.1.5 Traction assembly
Traction assembly mainy transfer longitudinal force and lateral force between
bogie and carbody, consisting of central traction seat and double traction bars.
2.1.6 Driving unit
Driving unit consists of traction motor, gearbox, hollow shaft and star
coupling. Gearbox is structure of double reduction and parallel-axe gears. One
end of traction motor integrated with gearbox is suspended on cross beam of
bogie frame. The other end is suspended on end sill.
2.1.7 Brake unit
Brake unit includes hydraulic disc brake and magnetic track brake. Hydraulic
disc brake calipers offer parking function.
2.1.8 Auxiliary devices 1
Auxiliary devices include ground device, flange lubrication unit, rail cleaner,
fender, hydraulic pipe, sanding pipe and so on.
Flange lubrication unit is arranged to reduce flange wear and extend wheel
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
reprofiling interval. Flange lubrication unit is dry type flange lubrication.
Ratio is 1/3 of the quantity of axles. Details of configuration are given in
following figure.
Chapter 13
Failures from jobbing and train fault detection: MTBF for each car: 150 h
Vehicle MTBF (service failure and behind schedule failure) = (total of mileage
over the year/travelling speed)/ number of yearly failures
MTBF for vehicle (service failure and behind schedule failure) should be
1
greater than 100,000 km (Evaluation will be made since 366 th day after
acceptance)
2 Maintainability
For all modules and replaceable components, such as relay and contactor,
their mounting position should be identified (corresponding to the codes given
in electrical circuit) in a permanent, clear and discernible manner.
All equipment should be designed for easy repair. Protective guard should be
provided in place for the elements which might be replaced during repair and
damaged during replacement.
Sharp corners and burrs should be possibly avoided within the reach of
maintenance.
Chapter 14
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Test report to
Test on breaking be provided
capacity of HSCB by vehicle
suppliers
1 Protection tests
Test on
Test report to
protections
be provided
(including VVVF
by vehicle
system and SIV
suppliers
system)
2 vehicle
Static tests Insulation test manufacturer
Static test on
Auxiliary Power
System
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Static test on
Traction Control
System
General
Vehicle
performance test
3 Operation test manufacturer
on traction and
brake Uses
premises
General Vehicle
performance test manufacturer
Test on vehicle
4 control and Vehicle
monitor system Full performance manufacturer
test Uses
premises
Maximum
operation speed
test
Average
travelling speed
test
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Braking
deceleration test
(electrical and
hydraulic
coordination)
Condition: start
point is main
circuit and handle
sends out brake
command
Jerk test: to be
conducted at
highest level of
traction/braking
Electric braking
Electrical brake deceleration test
Vehicle
6 performance
manufacturer
test Regeneration
load interruption
test
Slope climbing
test on vehicles
with loss of 1/4
and 1/2 power
Fault operation Users
7
capability test premises
Operation test on
vehicles with loss
of 1/4 and 1/2
power
One empty
vehicle rescues
8 Rescue slope another empty Users 1
startup test vehicle stopping premises
on the maximum
slope
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Test on slip/slide
protection of
Skid/slide Electric Vehicle
9
protection test Traction/Brake at manufacturer
following
condition: top of
rail wet with
water
10 Hydraulic
brake test Vehicle
Sealing test on
manufacturer
Brake System
Vehicle
manufacturer
Pressure test on
hydraulic brakes
at all levels
Users
premises
Test on brake
deceleration and
braking distance
at maximum
initial speed Vehicle
(service brake manufacturer
and emergency
brake). The Users
starting point is premises
the moment when
the master handle
gives the braking
command
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Forced release
test
Test on brakes at
Electrical and all levels and test Vehicle
11 hydraulic brake on changeover manufacturer
test between brakes at
Users
all levels
premises
Vehicle
Inspection and manufacturer
test on emergency
Users
brake
premises
pushbuttons
12 Safety device
inspection and
test Vehicle
manufacturer
Inspection and
test on alarm
devices
Users
premises
Slide protection
Vehicle
Hydraulic test on brake
manufacturer
13 brake coasting system at
protection test following
condition: top of
Users
rail wet with
premises
water
Operation
inspection and
function test
Vehicle PA and Sound intensity Vehicle
14 information should be manufacturer 1
system test distributed evenly Users
within passenger premises
saloon without
any dead zone.
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Test on Users
15 minimum
premises
curve radius to
be negotiated
Measure noise
level inside
passenger saloon
and cab when
vehicle is at
standstill. Vehicle
16 Vehicle noise
Measure noise manufacturer
test
level inside and
outside passenger
saloon and cab
when vehicle is in
motion
Vehicle
manufacturer
17 EMC test
Users
premises
Passenger
saloon Vehicle
18
illumination manufacturer
test
Vehicle
According to manufacturer
19 Ride index test
GB5599
Vehicle
20 Vehicle
manufacturer 1
weighing test
21 Test on
Vehicle
vehicles to
PROCUREMENT OF LIGHT RAIL VEHICLES, SIMULATORS AND RELATED SERVICES ERC |
STATEMENT OF REQUIREMENT SECTION 6
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Vehicle
22 Rain test manufacturer
Noise test Vehicle
manufacturer
Test on
Ventilation and operations of
air control system
23
conditioning
test Combination test
on HVAC unit Vehicle
with Control manufacturer
System on
completion of
vehicle
Vehicle
Door
manufacturer
opening/closing
and status
indication of door
Users
opening/closing
premises
Vehicle
Headlight manufacturer 1
25 illumination
test Users
premises
Load condition
Test Type of test
No. Tests description and
Empty Seating type routine Remarks
condition overload (test location)
car capacity test test
Vehicle
Jacking test manufacturer
Vertical jacking
26 with bogie; Users
Jacking test
Vertical jacking premises
without bogie
Users
Re-railing test
premises
Sudden power
failure during
Power
vehicle motoring Test report
27 interruption
or electrical for traction
test
braking, and then system
restoration
Check safe
vehicle operation
Vehicle Users
28 on actual lines for
dynamics test premises
compliance with
UIC 518
Note:
1
1. Type tests: Tests to be carried out on the first vehicle;
2. Routine tests: Tests to be carried out on all vehicles;
3. refers to the acceptance item
Chapter 15
Chapter 16
1.5.2 Train operators will be trained at the location of vehicle supplier, at site and at
the time of commissioning and test on initial train.
General Note: The new LRV vehicles should be compatible with the
existing System on track side and control center signaling & communication
technologies of both East-West and North south line of Addis Ababa Phase 1
project including all necessary on-board Electro-mechanical divice like on
board ATP instalation and Configuration. All the above listed detailed
specifications are subjected to change by the Procuring Entity, as necessary, and
the Supplier shall provide its comments towards the specification and if
necessary it shall provide an optimized specification that is in line with the
currently running vehicles for Procuring Entitys approval.
Appendix 1 Definitions and abbreviations 1
Appendix The appendix refers to all pages whose titles are appendixes which
are attached after bid and constitute one part of bid.
Implementation
No. Code Name Remark
Date
Implementation
No. Code Name Remark
Date
Implementation
No. Code Name Remark
Date
Implementation
No. Code Name Remark
Date
3.LIST OF SPARE
PARTS, CONSUMABLE